Absaugung und Entstaubung von LETmeschede fan for chip extraction on the cross cutter. A briquetting...
Transcript of Absaugung und Entstaubung von LETmeschede fan for chip extraction on the cross cutter. A briquetting...
Company Introduction
LET Meschede GmbH Auf’m Brinke 17
59872 Meschede / Germany
Tel.: 0291 / 99 54 - 0
Fax: 0291 / 99 54 - 54
Mail: [email protected]
Web: www.let-meschede.de
With Passion in the Market!
Preface
With passion in the market means, just as in a family, to regard others, respect feelings, respond to particularities and, last but not least, stand together for better or worse. However, success does not come by itself but is the result of performance and high quality, for which all employees of our enterprise are responsible. Highly motivated and qualified employees are therefore our greatest capital. This is complemented by modern methods and proven manufacturing processes. Besides the most modern test equipment for research and development, cooperation with leading universities and technical laboratories is available. However, good technologies have a history and are hence no coincidence. They are in fact the sum of long-term experience and ongoing research. Our flexibility and adaptiveness made us a reliable partner, competent system provider and future-oriented developer. With the inclusion of decentralized extraction systems, LET®meschede now makes the competence, which was gained in the manufacture of
filtration equipment during a quarter of a century, available for a completely new market segment. The new decentralized extraction systems will show you, our customer – we are with passion in the market.
Ralf Kuhlmann Manager
Learn more about us!
Contents
1. LET®meschede in a nutshell – that’s us!
2. Product examples
3. Fire protection / explosion protection 4. Comprehensive range – the product range from A – Z
5. The full package – full service
6. A reliable partner – your benefits at a glance
7. More than just a supplier – excerpt from our reference list
8. We are here for you! – Your contact partners
We make your dust to our passion!
LET in a nutshell
For more than a quarter of a century LET®meschede has been a
successful manufacturer and developer in the domain of extraction and filtration technology.
At our plant in Meschede, Sauerland, 50 employees work on the development and implementation of customised and market-conform filtration solutions “Made in Germany”.
The service spectrum includes planning, manufacture, installation and start-up of complete process engineering solutions, service and maintenance of ventilation systems.
Since 2006 LET®meschede has been developing and manufacturing
compact decentralized extraction systems as series and small series products in cooperation with machine manufacturers of all processing areas.
We look beyond the obvious and consider the procedure technical environment to provide our customers with the most efficient filtration solution.
In 2009 we started to develop and manufacture movable grinding and extraction cabins with integrated filter systems for the energy and aerospace industries.
2015, the new company name LET Meschede GmbH was created from the brand name LET®meschede.
The innovative power of our company serves the continually increasing requirements of green technologies and occupational health and safety, machine and plant protection.
Product examples
Oil and emulsion spray separator EA serie
Cartrige filter PFJ serie
Designed for industrial production (100% ED)
Favourable operating costs
Low noise emission
Separation efficiency up to 99,95%
Individual fitting
Easy servicing
Designed for industrial production
Variable connection options
Easy in-house transport
Separation efficiency up to 99,90%
Favourable operating costs
Individual fitting
Easy servicing
Suction of a grinding / polishing machine for stainless steel
Product examples
Stainless steel welding fume suction
Product examples
Cartridge filter units for a volume flow of 30,000m³/h each
Produktpalette
Suction of aluminium dusts
Product examples
Suction and filter unit PFJ-3,000 HV explosion protected for the extraction of aluminium grinding dusts
Suction of LDS cabins (wire arc spraying)
Product examples
Suction and filter units for wire arc spraying with argon- extinguishing system
Extraction and deposition plant for insulation materials
Product examples
Cartridge filter plant with 12,000m³/h volume flow rate for insulation material extraction, which is generated when turning isolators. Installation of filter center outdoors with discharge via rotary gate valves in provided container. This plant incorporates an explosion protection concept with safe pressure discharge.
Product examples
Extraction and deposition plants for CFRP/GRP abrasive dust
Explosion-protected filter centers according to DIN EN 14491 with external pressure discharge for cabin extraction with 12,000m³/h volume flow rate for the cabin with dust discharge via dual flap system and big bag unit.
Suction system for processing pentane
Product examples
Suction at the blender head or at the upper and lower line
Housing of the wet room and activation pumps
Cartridge filter unit PFJ-20,000 with adjacent fan for chip extraction on the cross cutter. A briquetting press is installed downstream to reduce the chip volume.
Product examples
Pneumatic conveyance with silo facility for the food industry
Pneumatic conveyor for the suction and sighting of waffle breakage with silo facility, volume 75m³
Product examples
Oil and emulsion spray separator EA–12,000
Product examples
Product examples
Explosion-protected filter plant with activated carbon filter stage
Solvent extraction for 5,000m³/h volume flow rate via cartridge filter plant in explosion-protected design. As secondary filtration stage an activated carbon filter is incorporated.
Product examples
Movable cabin with filter center for safe pressure discharge in the working space
Movable grinding and extraction cabin for GRP rotor blades
Filter center with safe pressure discharge in working space via indoor vent according to ATEX 100a and FSA-certified.
Collectors in a grinding area
Product examples
Fire protection / explosion protection
Fire detection / extinguishing systems
According to statements of fire protection manufacturers, daily at least one extraction or dust separation plant in Germany is on fire. These incidents cause significant economic loss. The plant operator is responsible for the safety of the plant. How can such dust explosion occur? Mixtures of dust and air are explosive, when the dust consists of flammable materials, such as coal, flour, wood, starch or cellulose. Even inorganic substances, such as magnesium, aluminum, iron and steel are explosive or at least flammable in this state. Besides flammability the small particle size of the dust is an important factor, since the explosive effects increase with decreasing particle size. If in these cases a flammable dust-air mixture with sufficient oxygen and a potent ignition source are available at the same time, there is danger of explosion. Ignition sources:
Hot surfaces (grinder, mixer, fan)
Mechanical sparks (rubbing, grinding, hitting)
Electrical equipment
Electrical sparks
Electrostatic discharges (cone, brush etc.)
Fire protection / explosion protection
Fire detection / extinguishing systems
LET®meschede fire detection and extinguishing systems takes into
account: Fire emergence hazards
Fire detection
Fire alarm
Fire spread
Fire fighting
Benefits of our fire detection and extinguishing systems: Preventive fire protection
High operational safety
Fast fire detection
Alarm relay to operating staff or fire department
Fast insertion of extinguishing agent in protected area
No damage by fire fighting water
Fast operational readiness of the entire plant reduced production downtime
No disposal costs for the extinguishing agent
Easy retrofitting in existing plant
No static problems as with fire fighting with water.
With fire protection and extinguishing systems from LET®meschede you
gain reliability of the production process, supply availability and hence your competitiveness.
Fire protection / explosion protection
ATEX directive
A variety of standards and directives ensures that the danger of explosion is minimized. On 1 July 2003 the various national explosion protection directives were harmonized Europe-wide. ATEX 95 (short for ATmosphère EXplosible) specifies product requirements and targets mainly manufacturers. The directive applies to all electrical equipment, protection systems and their components, which are within a potentially explosive atmosphere. The following obligations result for the manufacturers: Risk assessment of products Categorization in device categories Specification of intended use and operating conditions
ATEX 137 describes workplace requirements and is relevant for plant operators. It addresses the operational industrial safety and was nationally implemented with the operational safety directive. It primarily imposes the following obligations on employers: Identification of explosive dust parameters Zoning according to risk of explosion Marking of explosive areas Identification of protective measures and operating instructions for employees
Planning steps
photo: DMT Dortmund
photo: LETmeschede
Fire protection / explosion protection
For all reactive dust types investment in explosion-protected systems engineering under economic aspects and consideration of risk analyses and feasibility studies is regulated by law. Which possible solution applies in the concrete application must be determined on site.
Risk analyses Feasibility studies Economic aspects
Integrated concept (globale system solutions)
Protective measures
Fire protection / explosion protection
Primary protective measures Sufficient ventilation Concentration control (observe UEG/OEG) Replace medium with non-flammable one Vacuum
Secondary protective measures Prevent ignition sources Hot surfaces, Open flames, Mechanically generated sparks, Stray electric currents, Lightning etc.
Structural preventive measures according to DIN EN 14034 determination of explosion characteristics of dust clouds – protective measures
Pressure-discharging building design according to DIN EN 14491 Maximum explosion pressure rise resistant building design according to
DIN EN 14034 Pressure-resistant building design according to DIN EN 14034 Inhibiting building design according to DIN EN 14034 Wet separation of dust by dampening in wet separator Solid matter neutralization by addition of inert dust, e.g. rock salt or
sodium sulfate
Fire protection / explosion protection
Explosion-proof filter systems
If an explosion or ignition sources can not prevented, the following protection measures should be taken:
explosion resistant
construction
explosion pressure-shock resistant
construction
explosion-suppressing
construction
Product range from A-Z
Comprehensive range!
Separator o Cyclone o Activaded carbon filter
Work tables o With / without extraction
working cabins o With / without soundproofing o With / without integrated extraction and filtration
Dust separation systems o Construction materials industry, glass & ceramics o Metal-processing industry o Chemical industry o Synthetic materials industry o Electrical industry o Food industry o Recycling materials
Dust separation systems with fire protection o With / without VDS certification o Spark detection and extinguishing system o Inert gas extinguishing systems o Powder extinguishing systems
Detection elements o Extraction arms o Extraction cranes o Extraction hoods o Extraction nozzles o Welding fume protective shield
Explosion-protected filter and extraction systems (VDI 2263, now DIN EN 14034)
o Explosion pressure resistant o Pressure-discharging o Explosion-inhibiting o Explosion decoupling
Working table height adjustable
Exhaustion construction materials industry
Extraction arm
Explosion-protected filter system
Comprehensive range!
Product range from A-Z
Filter separators o Cartridge filters o Hot gas filters o Plate filters o Pleated filter plates o Particulate filters
MSR technology o Control cabinet construction o SPS control o Control systems o Visualization
Oil and emulsion spray separators o Deep filters o Pocket filters
Manufacture of standard systems in series and small series
o Emulsion spray separator o Cartridge filters
Security systems o Gas monitoring systems o Solvent monitoring systems o Air mass monitoring o Oxygen concentrate gas monitoring o Dust concentration monitoring
Central dust extraction systems o for materials handling
Supply air and extraction systems o with waste heat recovery
Cartridge filter
Control cabinet
Cartridge filter PFJ serie
Oil and emulsion spray separator EA serie
Central dust extraction system
Full Service
The full package offer!
Cost pressure increases continuously in the industry. Now it makes sense to raise resources and to preserve others. You can achieve both with a full service maintenance agreement for your ventilation and dust extraction systems, which are deployed in-process or process-integrated: Our service… Complete maintenance Regular inspection Proper re-conditioning Reliable supply of spare parts Cross-vendor competence
…means a benefit for you Increase the lifetime of your plant Productive time saving Maintenance costs optimizinig Increased labour and production safety Optimierung Ihrer Wartungskosten Compliance with BGR 121
Our service offer applies also for ventilation systems of third party manufacturers.
The full package offer!
Full Service
Industrial ventilation and dust separation systems affect work flow and working atmosphere. Since many years LET®meschede pursues the philosophy “service
with system”, since this means entrepreneurial foresight. With a full service agreement you place the responsibility for your high-quality ventilation and filter technology in competent hands. Our service technicians are always there for you! We recommend – you decide!
Your benefits: We care for your ventilation systems; this means for you: Reduced workload Time saving Cost optimization We communicate semi-annually to arrange the next inspection date. Maintenance is documented in an inspection book. In addition the LET service technician leaves a test certificate for efficient system functionality.
Your benefits at a glance
A reliable partner!
Specialist extraction systems to protect your employees and increased value creation
Compact systems in industrial design, developed through practice - for the practice
Detailed on-site consultation
Problem solution competence with short ways
Fair and competitive price level enables you to calculate your success
Short and reliable delivery times increase your planning reliability
Terms and conditions adjusted to your individual requirements
Plant engineering and construction, service and maintenance from one source ensures the safety of your production process
An excerpt from our reference list
More than just a supplier!
AUDI AG BMW AG
Daimler AG
DB Fahrzeuginstandhaltung GmbH Deutsche Edelstahlwerke GmbH
DURA Automotive Body and Glass Systems GmbH
Lufthansa Technik AG Marinearsenal Kiel Nordex Energy GmbH
Salzgitter Mannesmann Line Pipe GmbH
Schmitz Cargobull AG
Siemens AG Power Generation
Viessmann Werke GmbH & Co. KG Volkswagen AG
We are there for you!
DISTRIBUTION
Roland Vormann
Tel.: 0291 / 99 54 – 32
Fax: 0291 / 99 54 – 54
Mail: [email protected]
Web: www.let-meschede.de
ELECTRICAL ENGINEERING
Peter Gödde
Tel.: 0291 / 99 54 – 16
Fax: 0291 / 99 54 – 54
Mail: [email protected]
Web: www.let-meschede.de
CONSTRUCTION
Abteilung Engineering
Tel.: 0291 / 99 54 – 0
Fax: 0291 / 99 54 – 54
Mail: info@let- meschede.de
Web: www.let-meschede.de
SERVICE & SPARE PARTS
Stephanie Leisse
Tel.: 0291 / 99 54 – 14
Fax: 0291 / 99 54 – 54
Mail: [email protected]
Web: www.let-meschede.de
Your contact partners