ABS Catalog

ABS/HT ABS PIPE, FITTING AND VALVE

presented by

Foursquare Technology Company Limited

2

INVIGOR INCORPORATION is Thailand’s leading manufac-turer of ABS pipe and accessories since 1999. Invigor takesnearly one fifth of the energy to produce compared withmetals’ products that has directly reducing in the gasemissions. From its first day of operation, Invigor hasrevolutionized the piping industry with superior quality andlong service life of ABS piping system in Thailand and ASEAN.To ensure full satisfaction and confident of our customers,Invigor commited to provide compatible series of pipe, fittingsand accessories that have maintained the production quality

level at all times. The smartly-designed components have endowed Invigor piping system to be adaptable in many environmentsto meet the need of our customers. Invigor is also certified under ISO 9001:2008 Standard since October 20, 2009 and TIS2357-2550. The products are now widely applied in fields of Central Air-conditioning System (including Chiller Water andCooling Tower System), Drinking Water Supply System and etc. Our customers are typically Hospitals, Universities, variesIndustrial Zones, State Enterprises, Commercial Buildings and Organizations.

COMPANY MISSION

INVIGOR is committed to provide high quality grade productsand associated value-added services with competitive pric-ing, on-time delivery and professional technical service andsupport to meet our customer’s expectations.

COMPANY VISION

From the improvement of the health of our next generation of people, INVIGOR intend to be a partner to supply our customerwith clean quality drinking water for consumption.

ISO 15493:2003 (E) Plastics piping systems for industrial application - Acrylonitrile - Butadiene - Styrene (ABS)

Specification for components and the system - Metric series.

ISO 9001:2008 Certificate No. TH09000562

TIS 2357-2550 Acrylonitrile - Butadiene - Styrene (ABS) Pressure Pipe Under License No. (3) 2003-1/2537

3

ABS Material

INTRODUCTION THE MATERIAL

Because of unique balance of properties, modern ABS mate-rials are being used on an ever increasing scale for the manu-facture of many industrial and domestic products. The mate-rial is very tough, elastic, has high impact strength, goodchemical resistance and non toxic. These advantageous prop-erties have attracted engineers in any industries to use ABSpiping systems rather than traditional materials, which do nohave these distinctive benefits.ABS piping systems are replacing many existing piping sys-tem which made from other inferior materials.The Invigor ABS system comprises a range of matched pres-sure piping and fittings, joined together by a wide variety ofmethods including cold solvent cement welding or our rubberring joint system.

Acrylonitrile - Butadiene - Styrene (ABS)identifies a family of engineering thermoplastics with a widerange of performance characteristics. This engineering ther-moplastic material is alloyed to provide the optimum balanceof properties suited to the selected end user.

ACRYLONITRILE - ageing resistance, heat resistance andchemical resistance.

BUTADIENE - high impact strength and low temperature prop-erty retention.

STYRENE - luster, mould ability and rigidity.

APPLICATIONS

1. Water supply and drainage piping system.

2. Pipeline for transporting the Drinking water.

3. Air conditioning piping system.

4. Cooling water and condenser piping system.

5. Pipeline for transporting the sea water.

6. Sewage piping system.

7. Fluid treatment.

8. Electrical piping system.

9. Piping system for swimming pool.

10. Pipeline for transporting liquid food.

11. Piping system for environmental system.

12. Chilled water piping system.

A

B S

AcrylonitrileAgeing Resistance

Heat Resistance

Chemical Resistance

ButadieneLow temperature

property retention

High impact strength

StyreneLuster

Mouldability

Rigidity

ABS

CH2 =CH

C≡≡≡≡≡N

H H

H2C=C - C=CH2

HC=CH2

4

MATERIAL PROPERTIES

The outstanding properties of ABS are:

1. Corrosion Resistance

The ABS pipe is made of high - molecular polymer with char-acteristics of corrosion resistance. The pipe shall not changethe properties of its substance under any circumstance. More-over, painting is not necessary thus easy maintenance.

2. Impact Resistance

In the low temperature condition, the ABS pipe can bear thestrong stroke without breaking off.

3. Pressure Resistance

At 23 ± 2 ± ° C, the ABS PN10 pipe under the continuousworking pressure of 38 kg/cm2 can stand for one hour with-out breaking off, changing shape, and leak. (Short-term hy-drostatics test follows BS Standard)

4. Wide Range of working temperature

The ABS pipe can withstand a wide range of working tem-perature between - 30 ° C ~ + 70 ° C

5. Energy Preservation

The heat conduction factor of the ABS plastic pipe is 1/200 ofthe ordinary iron pipe. That is to say, the energy loss of theABS pipe is 200 times less than the iron pipe. In this condition,the product can save tremendous cost in energy preserva-tion.

6. High Fluidity

The ABS pipe has a lustrous inner wall surface where it getsno stains. As a result, it is able to speed up the flow of fluidinside the pipe.

7. Non - toxicity

The ABS pipe contains no heavy metal stabilizer. Therefore,no toxic heavy metal shall ooze out from the pipe to pollutethe water.

8. Light Weight

The weight of the ABS pipe is about 1/8 of that of the ironpipe and 5/6 of the PVC pipe. It is easy to assemble and trans-port. It is therefore able to save the time and cost of theinstallation.

9. Long Life Span

In normal working environment, the ABS pipe can remain inperfect condition for at least 50 years.

P r o p e r t y * R e f e r e n c e Te m p e r a t u r e S .I. Un it O t h e r Un it s

U ltim a te te n s i le s tr e n g th ( s tr a in r a te 5 0 m m /m in ) A S T M D 6 3 8 T yp e I 2 0 °C 4 0 M P a 5 8 0 0 lb f/ in 2

E lo n g a tio n a t b r e a k 2 0 °C 5 0 % 5 0 %

In s ta n ta n e o u s F le xu r a l m o d u lu s 2 0 °C 2 2 0 0 M P a 3 1 9 0 7 2 lb f/ in 2

C o m p r e s s ive s tr e n g th 2 0 °C 4 2 M P a 6 1 0 0 lb f/ in 2

Iz o d im p a c t s tr e n g th ( n o tc h e d ) A S T M D2 5 6 (m e th o d A ) 2 3 °C 3 4 0 J/m n o tc h 6 .4 ft lb / in n o tc h

1 .0 5 x 1 0 3 kg /m 3 6 5 .5 x 1 0 -3 lb / f t3

9 5 °C 2 0 3 ° F

1 0 .1 x 1 0 -5 m /m °C 5 .6 x 1 0 -5 f t/ ft° F

7 0 °C 1 5 8 ° F

0 .3 5

0 .2 W /m ° C 1 .3 BT U / f t2 / in / ° F

5 4 0 °C 1 0 0 4 ° F

P o is s o n 's r a t io

T h e r m a l c o n d u c tiv ity

S e lf ig n it io n te m p e r a tu r e

S p e c if ic g r a v ity

V ic a t s o fte n in g p o in t A S T M D 1 5 2 5

C o e f f ic ie n t o f th e r m a l e xp a n s io n

M a x im u m o p e r a tin g te m p e r a tu r e

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IMPACT STRENGTH

ABS is relatively ductile thermoplastics, which exhibits veryhigh impact strength compared to other thermoplastics mate-rial particularly at low temperatures. It is for this reason ABSis used in demanding applications requiring exceptionally highimpact strength material such as construction site safety hel-mets.As part of the INVIGOR quality assurance programs, samplelengths of pipe are routinely impact test at 0 ° C as requiredby: BS 5391 part 1 : 1976 for ABS pressure pipe.

ABS is unique in retaining high levels of impact strength atsub zero temperatures and is significantly superior to mostof the other material used in pie systems. The graph showsthe relatively small reduction in impact strength of ABS be-tween 20 ° C and 0 ° C compared with other thermoplasticmaterial.

ABS is a ductile material and mode of failure resembles thatof soft copper. Failure is by ductile distortion tearing the local-ized nature minimizing the loss of pipe contents. In contrast,crack propagation and hazardous material fragmentation ac-company the failure of brittle material.

Property * Reference Temperature S.I. Unit Other Units

1.47 KJ / KgoC 0.35 BTU/lbm/°FSpecific heat

Volume resistivity

Dielectric constant

* Test pieces machined from moulded specimens yield to above mentioned typical properties

3.5 x 1016 Ω cm.

3.20 @ 60 Hz

3.12 @ 103 Hz

2.90 @ 106 Hz

0

5

10

15

20

25

Pipe size (m.m.)20 32 50 100

PVC @ 20o CABS @ 0o CABS @ 20o C

Impa

ct E

nerg

y (K

gm)

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THERMAL EXPANSION

All thermoplastics expand at a greater rate than metals asshown in diagram above. Expansion need not cause undueconcern in design or installation of an ABS piping system pro-vided that due recognition is taken at the design stage. Thereduced flexural modulus of ABS over that of steel results inreduced loads on supports and equipment arising from ther-mal strains. The linear of thermal expansion of ABS is 10.1 x10-5 m/m ° C

TOXICITY AND TAINT

ABS pipe is free from heavy metal stabilizer such as lead which is often used in the processing of other thermoplastic materials.Therefore, there is no possibility of any toxic heavy metals substances being leached from the ABS pipe material into the fluidbeing conveyed by the pipe.

INVIGOR ABS pipe and fitting complies with BS 5391 Part 1 : 1976, BS 5392 Part 1 : 1976 and ISO 15493 : 2003 and has beensafely used for many years with drinking water, first grade distilled water for medical use, and many foods and beverages. ABSpipe is regarded as taint free and has been used for conveying drinking water, beer, soft drink, caramel, wine, sauces,chocolate, custard cream and other similar products. It is recommended that food and drink manufacturers test for tastetainting on their own product before installation commences.

RIGIDITY AND STIFFNESS

ABS is classified as a rigid thermoplastic over its working temperature range - 30 ° C to + 70 ° C. With increased temperature,pipe rigidity decreases thus necessitating more frequent support.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Coefficient of expansion (x10-5) m/moC

mild steel

Typical 18/8 Stainless steel

copper

UPVC

ABS

PP

Thermal expansion

HDPE

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WEATHERING

INVIGOR ABS piping systems are suitable for external instal-lation under extreme conditions without additional surface pro-tection. When ABS products are exposed to the weather, theywill suffer some minor degradation of the exposed surface.The degradation results in a reduction of surface gloss, andshift in surface colour to light grey. The degradation is con-fined to the exposed surface only. The effect of long termexposure to sunlight over prolonged periods has minimal ef-fect on the physical properties of ABS system. Because of therelatively high flexural modulus of ABS, the stresses inducedin a component while in service result in smaller strains, there-fore minimizing the possibility of environmental stress crack-ing of the exposed surface.

This resistance to failure is further improved by the inherently high impact strength of ABS, particularly at low temperatures, andthe ability of the polymer to withstand long term heat exposure with little to physical properties.

CHEMICAL RESISTANCE

The information given on the following pages is based on the recommendations of the manufacturers of the material, fieldexperience and subsequent test by INVIGOR. The chemical resistance information has been obtained from numerous sourcesand it is primarily based on plastic material test specimens that have been immersed in the chemical (not combination ofchemicals) and on field experience. Under no circumstances is to be assumed that a mixture of individually acceptable chemicalsmay be safely used with ABS or any other products.

The effect of the combination of chemicals on the ABS components has to be assessed in conjunction with other factors thathave a significant impact upon the life cycle of the system, i.e., temperature, internal pressure, flexural stresses, cyclic load, etc.Any chemical attack is increased when temperature or stress are increased or when temperature or stress are varied. It is thedesign engineers responsibility to assess the materials and the exposure under such conditions. Specific data on industrialchemical applications of ABS can be given by the Invigor organization.

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20oC 40oC 60oC 20oC 40oC 60oC

Acetamide CH3CONH2 (5%) ☆ ☆ - Benzene C6H6 x x x

CH3COOH (0~10%) ☆ ☆ ☆ Benzoic Acid B6H5COOH x x x

CH3COOH (10~20%) 〇〇 - Boric Acid H3BO3 ☆ ☆ ☆

CH3COOH (>20%) x x x Brake Fluids - x x x

Acetone CH3COCH3 x x x Brine NaCl . H2O (Saturated) ☆ ☆ ☆

Acetyl Chloride CH3COCl x x x Bromine (Gas + Liquid) Br2 x x x

Allyl CH2=CHCH2OH x x x Bromic Acid BrBO3 ☆ ☆ 〇

Amyl CH3(CH2)3CH2OH x x x Butane Gas C4H10 ☆ ☆ ☆

Alum AL2(SO4)3K2SO4 . H2O ☆ ☆ ☆ Butyric Acid C3H7COOH (20% aq.) x x x

Aluminium Chloride AlCl3 ☆ ☆ ☆ Carbon Dioxide CO2 (40% aq. soln.) ☆ ☆ ☆

Aluminum Sulphate Al2(SO4)3 ☆ ☆ ☆ Carbon Disulphide CS2 (95% aq. soln.) x x x

Ammonia Solution NH4OH (35%) ☆ ☆ ☆ Carbon Monoxide CO ☆ ☆ ☆

Ammonium Carbonate (NH4)2CO3 ☆ ☆ ☆ Carbon Tetrachloride CCl4 x x x

Ammonium Molybdate (NH4)6Mo7O24 . 4H2O ☆ ☆ 〇 Castor Oil - ☆ ☆ ☆

Ammonium Nitrate NH4NO3 ☆ ☆ ☆ Cl2 (aq. soln.) ☆ ☆ ☆

Ammonium Sulphate (NH4)2SO4 ☆ ☆ ☆ Cl2 (Gas Dry) x x x

Ammonium Thiocyanate NH4SCN ☆ ☆ ☆ Cl2 (Wet) x x x

Amyl Acetate CH3COO(CH2)4CH3 x x x Chlorobenzene C6H5Cl x x x

Aniline C6H5NH2 x x x Chloroform CHCl3 x x x

Aromatic Hydrocarbons - x x x Citric Acid H3C6H5O7 . H2O ☆ ☆ ☆

Benzyl C6H5CH2OH x x x CrO3+H2O (0~10%) 〇 x x

Butyl (Butanol) CH3(CH2)2CH2OH x x x CrO3+H2O (25%) x x x

Barium Bromide BaBr2 ☆ ☆ ☆ Copper Chloride CuCl2 ☆ ☆ ☆

Barium Carbonate BaCO3 ☆ ☆ ☆ Copper Fluoride CuF2 ☆ ☆ ☆

Barium Chloride BaCl2 ☆ ☆ ☆ Copper Sulphate CuSO4 ☆ ☆ ☆

Barium Hydroxide Ba(OH)2 ☆ ☆ ☆ Cresols C6H4OHCH3 x x x

Battery Acid H2SO4 ☆ ☆ 〇 Creosote - x x x

Remarks: ☆ : RESISTANT 〇 : CONDITIONAL RESISTANCE

x : NOT RECOMMENDED - : INDETERMINATION (NOT TEST)

** Chemicals do not show in this table, please contact Invigor for more information **

Acetic Acid

Chromic Acid

Chlorine

WORKING TEMPERATURE

WORKING TEMPERATURECHEMICAL FORMULA CHEMICAL FORMULA

9


Cyclohexane C6H12 x x x H2O2 (1%) ☆ ☆ ☆

Detergents - x x x H2O2 (3%) ☆ ☆ 〇

Dextrose C6H12O6H12 ☆ ☆ ☆ H2O2 (5%) ☆ 〇 x

Dichloroethane CH2ClCH2Cl x x x H2O2 (10% 30 vol) x x x

Dichloromethane CHCl2 x x x

Diethylamine (C2H5)2NH x x x

Diethyl Ether C2H5OC2H5 x x x Isopropyl (CH3)2CHOH x x x

Ethylene Glycol HOCH2CH2OH ☆ ☆ ☆ Kerosene - x x x

CH3CH2OH (40%) ☆ ☆ ☆ Ketones - x x x

CH3CH2OH (95%) x x x Lanolin - ☆ ☆ ☆

Ferric Chloride FeCl3 x x x Lead Acetate Pb(CH3OO)2 ☆ ☆ ☆

Ferric Nitrate Fe(NO3)3 ☆ ☆ ☆ Linseed Oil - ☆ 〇 x

Ferrous Chloride FeCl2 x x x Mesityl Oxide (CH3)2C=CHCOCH3 x x x

Ferrous Sulphate FeSO4 (40% aq.) ☆ ☆ ☆ Methyl Cyclohexanone C6H9CH3O x x x

Formaldehyde (Formalin) HCHO + H2O (10%) ☆ ☆ ☆ Methyl Ethyl Ketone CH3COCH2CH3 x x x

Formic Acid HCOOH (3%) ☆ 〇 x Methyl Methacrylate CH2C(CH3)COOCH3 x x x

Freon - x x x Methyl (Methanol) - x x x

Fruit Juices - ☆ ☆ 〇 Methylated Spirits - x x x

Furfuryl C4H3OCH2OH x x x Methane CH4 ☆ 〇 x

Gelatine - ☆ ☆ ☆ Methoxyethanol CH3OCH2CH2OH x x x

Glucose C6H12O6 ☆ ☆ ☆ Methyl Acetate CH3OCH2OH x x x

Glycerine HOCH2-CHOH-CH2OH ☆ ☆ ☆ Milk - ☆ ☆ ☆

Hydrofluorosillicic Acid H2SiF6 x x x Molasses (Commercial) ☆ ☆ ☆

HCl (0~10%) ☆ ☆ ☆

HCl (10~30%) ☆ ☆ ☆

HCl (37%) ☆ 〇 x Nitrogen N2 ☆ ☆ ☆

HF (0~10%) ☆ ☆ 〇 HNO3 (1%) ☆ 〇 x

HF (10~20%) ☆ 〇 x HNO3 (5%) 〇 x x

HF (20%+) x x x HNO3 (20%) 〇 x x

Hydrogen H2 ☆ ☆ x Oleic Acid C8H17CO=CH- ☆ 〇 x




Hydrochloric Acid

Hydrofluoric Acid

WORKING TEMPERATURE

Ethyl (Ethanol)

Hydrogen Peroxide

WORKING TEMPERATURECHEMICAL FORMULA CHEMICAL FORMULA

Nitric Acid

Iodine Solution in Kl I2

NiSO4 (1%)

☆ ☆ x

Nickel Sulphate ☆ ☆ ☆

10


Oxalic Acid HO2CCO2H ☆ x x Sodium Persulphate Na2S2O8 ☆ ☆ ☆

Oxygen O2 ☆ ☆ ☆ Sodium Phosphate Na4P2O7 ☆ 〇 x

O2 (20PPM Solution) ☆ ☆ ☆ Sodium Salicylate NaC7H5O3 ☆ ☆ -

O2 (Saturated Solution) x x x Sodium Sulphate Na2SO4 ☆ ☆ ☆

O2 (Gaseous) x x x Sodium Sulphite Na2SO3 ☆ ☆ -

Petrol - x x x Sodium Sulphide Na2S ☆ ☆ ☆

Phenol C6H5OH x x x Vegetable Oils - ☆ ☆ 〇

Propane C3H8 ☆ ☆ ☆ Vinegar - ☆ ☆ -

Pyridine C5H5N (Trace) x x x Sodium Silicate NaSiOI39 . H2O ☆ ☆ ☆

Stannic Chloride SnCl4 ☆ 〇 x

Sodium Thiosulphate NaS2O4 ☆ ☆ 〇

Sodium Acetates Na(CH3COO) ☆ ☆ ☆ Stannoous Chloride SnCl2 ☆ 〇 x

Sodium Borate Na2B4O7 ☆ ☆ ☆ Sulphur Dioxide (Gas) SO2 〇〇 x

Sodium Hy drogen C arbonate NaHCO3 ☆ ☆ ☆ H2SO4 (<30%) ☆ ☆ ☆

Sodium Hy drogen Sulphate NaHSO4 ☆ ☆ ☆ H2SO4 (30~50%) ☆ 〇 x

Sodium Hy drogen Sulphite NaHSO3 ☆ ☆ ☆ H2SO4 (>50%) 〇 x x

Sodium Chromate Na2CrO4 ☆ ☆ ☆ Toluene C6H5CH3 x x x

Sodium Cyanide NaCN ☆ ☆ ☆ Triethylene Glycol C6H14O4 ☆ 〇〇

Sodium Ferrocyanide Na4Fe(CN)4 ☆ ☆ ☆ Trichloroethylene Cl2C=CHCl3 x x x

Sodium Fluoride NaF ☆ ☆ ☆ Triethanolamine N(CH2CH2OH)3 ☆ ☆ x

Sodium Carbonate NaCO3 ☆ ☆ ☆ Trichlorobenzene C6H3Cl3 x x x

Sodium Chlorate NaClO3 ☆ ☆ ☆ Turpentine - x x x

Sodium Chloride NaCl ☆ ☆ ☆ Urine - ☆ ☆ 〇

Sodium Hydroxide NaOH (Saturated) ☆ ☆ ☆ Uric Acid CO(NH)2COC2CO(NH)2 ☆ - -

Sodium Iodide NaI ☆ ☆ ☆ Wines - ☆ ☆ 〇

Sodium Nitrate NaNO3 ☆ ☆ ☆ Xylene C6H4(CH3)4 x x x

Sodium Peroxide Na2O2 x x x Zinc Orthophosphate Zn3(PO4)2 〇 x x

Sodium Permanganate NaMnO4 x x x Zinc Stearate Zn(C18H35O2)2 ☆ ☆ 〇




☆Water H2O ☆ ☆

Sulphuric Acid

Sodium HypochloriteNaOCl (>3% available

chlorine)x x x

CHEMICAL FORMULA CHEMICAL FORMULA

☆ ☆

WORKING TEMPERATURE

WORKING TEMPERATURE

Ozone

Soap solutions (Aqueous)

- ☆

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DESIGN INTRODUCTION

Thermoplastic pressure piping systems show considerable costsavings compared with traditional materials, particularly whenchemical resistance, external coating, internal lining, resilienceand installation time is taken into account. The modern engi-neer sees the many advantages that ABS systems bring to theend user. In applying design principles to the specific criteriaof thermoplastic materials the engineer can take advantageof the database of case histories, modern industry standardsand use the physical properties of the material.

SYSTEM SELECTION CRITERIA

A basic process specification for the piping system should beengineered. In many cases this can be a very informal study,but where the application of service is of a more critical na-ture, this should involve some careful research into the exactor anticipated process conditions.

Some points to be considered are:

- Operating temperature and pressure

- Composition of piping system

- Assumption of system design

- Design to accommodate thermal expansion

- External conditions

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From this informations the following decision may be made:

- Pipe material to be used

- Diameter, pressure class and stiffness of pipe to be used

- Jointing system, e.g., cold solvent cement welding. Rubber ring joints. Flanges, etc.

- Supporting arrangements for pipes and valves

- Trench design

- Route details

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VALVE SELECTION CRITERIA

The table below will assist with the selection of suitable thermoplastic valves.

Ball - Butterfly -

Size range 20 mm. - 110 mm. 63 mm. - 200 mm.

Clean liquid Good Good

Slurry Refer to Invigor Refer to Invigor

Flow control Off / On Moderate

Position indicator Yes Yes

Vacuum proof Yes Yes

Pressure surge behavior Good Good

Sealing materials EPDM / PTFE EPDM

Max. pressure range @ 20oC 10 kg/cm2 10 kg/cm2

Suitable for electric or pneumatic actuator Yes Yes

End connection Socket, Thread Wafer style

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PRESSURE/TEMPERATURE DERATING

All thermoplastic piping system pressure ratings apply at the standard mid - wall temperature of 20 ° C. Where system arerequired to operate at higher continuous mid - wall temperatures, pressure ratings must be adjusted in accordance with thefollowing graph. The pressure values for up to 50 ° C are for 50 years design life, whereas for 60 ° C and 70 ° C for 25 yearsdesign life and 10 years design life respectively.

15

PRESSURE LOSS CALCULATION PROCEDURE

Pressure drops due to friction may be determined for practi-cal purposes using nomograms (flow charts). Absolute rough-ness for ABS pipe in operation, ε = 0.007 mm.

The fluid pressure loss through fittings may be included inthe overall system pressure loss by calculating the equivalentlength of pipe equal to the pressure loss through individualfittings.

The calculations of pressure loss in fitting are:

Ef = F x D

where:

Ef = equivalent length of straight pipe for fittings, (m.)

F = fittings constant (see below column)

D = fittings diameter, (mm.)

To calculate the total pressure loss in the system, the equiva-lent straight pipe length for fittings is added to the total mea-sured straight pipe length:

ALTERNATIVE PROCEDURE

The above-mentioned method will provide a conservative se-lection of pipe diameter and class for an application. A morerigorous approach will become significant savings in the de-sign of a pipe system.

LOSS IN STRAIGHT LENGTHS OF PIPE

The head loss in straight lengths of pipe can be calculated asfollows:

d 2gHp = ƒ L v2

x

where:

L = length of pipe, (m.)

Hp= head loss, (m.)

ƒ = Darcy friction factor, dimensionless

d = inside diameter of pipe, (m.)

v = mean velocity of media, (m/s)

g = 9.81 m/s2, acceleration due to gravity

The Darcy friction factor is dependent upon the Reynoldsnumber, Re, and the relative roughness of the pipe surface, ε whered

Re = vdρμ

ρ = density, (kg/m3)

μ = dynamic viscosity, (kg/m.s)

ε = absolute roughness, (mm.)

ε = 0.003 mm, the absolute roughness for clean ABS pipe

Bend 90 Short Radius 0.004

Bend 45 Short Radius 0.002

Bend 90 Long Radius 0.002

Bend 45 Long Radius 0.001

Tee Through 0.011

Tee Branch 0.042

Fittings F

Elbow 90 0.017

Elbow 45 0.009

16

Laminar flow in this type of flow Re < 2000 and the Darcyfactor yields:

Re

ƒ = 64

Turbulent flow the friction factor for Re > 2000 is calculatedusing the Colebrook White equation:

Head loss in fittings

Re√ ƒ3.71 d + 2.51

√ƒ= - 2 log10

ε[ ]

Hf = Σ Kf xv2

2g

where

Σ Kf = NbendsKbends + NelbowsKelbows + NteesKtees + ......

where

Kf = coefficient of friction for each type of fitting, showin the adjacent table

N = number of fittings of each type

TOTAL HEAD LOSS

Using the head loss calculations above, the pressure drop inthe pipeline is calculated using the formula:

Δ p = ρ g (Hp + Hf), N/m2

Notes:

• The Reynolds number range between 2000 and 4000is called the critical zone. Flow in this zone is unstable, andthis must be taken into account.

• The methods shown above can be used with varioustypes of newtonian fluids.

Type of fitting Kf

Elbows

90o 1.2

45o 0.35

Bends Sweep

90o 0.5

45o 0.2

22o 0.1

Tees

Flow through 0.6

Flow to branch 1.8

Flow from branch 1.5

Entries

Square 0.65

Protruding 0.75

Slightly rounded 0.21

Bellmouth 0.06

Outlets (all) 1.0

Sudden enlargements

Inlet to outlet ratio 4:5 0.15





Sudden contraction






Valves fully open

Gate 0.2

Butterfly 0.3

Ball 0.5

Swing check 1.3

Diaphragm 2.4

COEFFICIENT OF FRICTION FOR FITTINGS, Kf

FLOW DIAGRAM 1

Calculation for ABS pipe flow rate

Flow Rate for Liquids

Pressure drops due to friction can be determined for practical purposes using the flow diagram.

The diagram is based on the Colebrook white formula for water at 10°C using a hydraulic roughness factor K of 0.003 m.m.

The pressure drops at a given flow rate can be determined as follows:

1) Obtain the mean inside diameter (m.m.) of the pipe to be used by referring to the dimension table below:

m.m. inch thickness inside dia. thickness inside dia. thickness inside dia. thickness inside dia. thickness inside dia.

20 1/2" 2.30 15.40 2.00 16.00 - - - - - -

25 3/4" 2.80 19.40 2.30 20.40 2.00 21.00 - - - -

32 1" 3.60 24.80 2.90 26.20 2.40 27.20 2.00 28.00 - -

40 1 1/4" 4.50 31.00 3.70 32.60 3.00 34.00 2.40 35.20 2.00 36.00

50 1 1/2" 5.60 38.80 4.60 40.80 3.70 42.60 3.00 44.00 2.00 46.00

63 2" 7.10 48.80 5.80 51.40 4.70 53.60 3.80 55.40 2.50 58.00

75 2 1/2" 8.40 58.20 6.80 61.40 5.60 63.80 4.50 66.00 2.90 69.20

90 3" 10.10 69.80 8.20 73.60 6.70 76.60 5.40 79.20 3.50 83.00

110 4" 12.30 85.40 10.00 90.00 8.10 93.80 6.60 96.80 4.20 101.60

125 5" 14.00 97.00 11.40 102.20 9.20 106.60 7.40 110.20 4.80 115.40

160 6" 17.90 124.20 14.60 130.80 11.80 136.40 9.50 141.00 6.20 147.60

200 8" 22.40 155.20 18.20 163.60 14.70 170.60 11.90 176.20 7.70 184.60

250 10" 27.90 194.20 22.70 204.60 18.40 213.20 14.80 220.40 9.60 230.80

315 12" 35.20 244.60 28.60 257.80 23.20 268.60 18.70 277.60 12.10 290.80

355 14" - - - - - - 21.10 312.80 13.60 327.80

400 16" - - - - - - 23.10 353.80 15.30 369.40

450 18" - - - - - - 26.70 396.60 17.20 415.60

PN 10 PN 6SIZE PN 20 PN 15 PN 12

2) Mark this inside diameter on Scale A

3) Mark the required flow rate in litres per second/litres per minute on Scale B

4) Draw a straight line connecting the points on Scales A and B and extend this to Scales C and D

5) The velocity of flow in metres per second (should not more that 1.5 m/s) is determined from the intersection with Scale C

6) The frictional head loss in metres per 100 metres of pipe can then be read off Scale D

17

19

CALCULATING EXPANSION/CONTRACTION

The expansion and contraction of plastic pipe is a function ofthe change in average temperature of the pipe wall.

This temperature depends on internal and external environ-ments temperatures and whether the environments are gas-eous (air) or liquid. The most common case is pipe conveyingliquid surround by air.

CALCULATION

The following simple equations may be used for calculation ofexpansion or contraction under these conditions:Symbols

Δ TL = Maximum temperature change in pipe contents

Δ TA = Maximum temperature change of external air

Δ T = Change in average temperature of pipe wall

Δ L = Change in length of pipework section underconsideration

∝ = Coefficient of linear expansion of pipe material

L = Original length of pipe

∝ = For ABS is 10.1 x 10-5 m/m ° C

To calculate pipe wall temperature change, use the equation:

Δ T = 0.65 Δ TL + 0.10 Δ TA

Using value of Δ T thus calculated, calculate expansion:

Δ L = Δ T x L x ∝

FLEXIBILITY

The length of unrestrained pipe (free leg length) required toaccommodate expansion and contraction can be calculatedfrom the graph below.

EXAMPLE

Determine the free leg length required to accommodate achange in length of 20 meters of 90 mm. diameter pipe workcaused by an increase in contents temperature from 20° C to40° C, with the external air temperature also increasing from5° C to 25° C

1. To calculate pipe mid wall temperature change (Δ T) applythe equation:

Δ T = 0.65 Δ TL + 0.10 Δ TA

Therefore Δ T = 0.65 (40-20) + 0.10 (25-5)

i.e. Δ T = (0.65 x 20) + (0.10 x 20) = 15° C

Note: The common error when calculating Δ T is to use ex-tremes of temperatures, in this case 5° C for air and 40° C forcontents.35° C would then be used for Δ T in the next calculation in-stead of the correct 15° C which would give more than doublethe true value.

2.To calculate expansion (Δ L)

Δ L = Δ T x L x ∝

Therefore Δ L = 15 x 20 x 10.1 x 10-5 = 0.0303 m= 30.3 mm

3. To calculate free leg length

Using the value of Δ L ÷ 2 draw a horizontal line on thegraph from the vertical scale to meet the 3 inches or 90 mm.pipe gradient line.

Drop a perpendicular from the intersection point to the hori-zontal scale. The figure obtained is the free leg length of looprequired, which in this case is 1.03 m.

A useful rule of thumb is that ABS pipes will expand (or con-tract) by 1 mm/metre/10° C change in pipe mid wall tem-perature.

20

EXPANSION BELLOWS

Axial expansion bellows may also be used in place of utilizing the nature flexibility of the ABS. These must be of a suitable designto answer correct operation with ABS pipework. Contact our Technical Support Department for further information.

Design of pipe support and guides

Unless it is considered that minimal pipe movement will ac-crue, pipe supports should be designed to provide lateral re-straint and allow tree unrestricted axial pipe movement. Stan-dard “dropreds” may not provide sufficient lateral restrainsand the ABS pipe could start to “snake”.

Invigor pipe clips are designed to meet these requirements. Asuitable alternative would be steel saddle clips designed witha clearance between the pipe and the clip. All steel bracketsin contact with the plastic pipe should be free of sharp edgesto avoid damaging the pipe.

SUPPORT CENTRES

The recommended distance between supports for ABS pipefilled with water is given in the table below. This table is basedon the thin rest wall pipe of each sizes. For size 1”, 1 1/4”,1 1/2”, 2” and 4” the support distance can be increased by10% for PN16 pipe. Where the contents have a specific grav-ity greater than 1, the distance must be decreased by divid-ing the recommended centre distances by the specific grav-ity. The details shown are for horizontal pipes. For verticalpipes, support centres may be increased of 50%

Size mm./inchSupport Distance

(m) at 20oC

Support Distance

(m) at 50oC

Support Distance

(m) at 70oC

16mm (3/8") 0.8 0.5 0.4

20mm (1/2") 0.9 0.6 0.5

25mm (3/4") 1.0 0.7 0.6

32mm (1") 1.1 0.8 0.7

40mm (1 1/4") 1.2 0.9 0.7

50mm (1 1/2") 1.3 1.0 0.7

63mm (2") 1.4 1.1 0.8

75mm (2 1/2") 1.5 1.2 0.8

90mm (3") 1.6 1.2 0.9

110mm (4") 1.8 1.3 1.0

125mm (5") 1.9 1.4 1.0

140mm (5 1/2") 2.0 1.5 1.1

160mm (6") 2.1 1.6 1.2

200mm (8") 2.2 1.7 1.3

225mm (9") 2.3 1.8 1.5

250mm (10") 2.5 2.0 1.7

280mm (11") 2.7 2.2 1.9

315mm (12") 2.9 2.4 2.1

355mm (14") 3.1 2.6 2.2

400mm (16") 3.3 2.8 2.4

21

INSTALLATION

Invigor ABS pipe systems are easy to install. It requires minimum trade skills and training of personnel for a successful installa-tion.

A complete certification package comprising training manual, Quality Assurance program, on site training and certification ofpersonnel is available from Invigor.

Connecting ABS to other pipe system

There are several recommended methods of connecting other pipe systems directly to ABS pipe.

- Elastomeric sealed sockets

- Composite unions

- Flanges

- Threaded adaptors

COLD SOLVENT CEMENT WELDING

Correctly made joints using this technique are stronger than either pipe or fitting. The cold solvent cement welding of ABSis a welding process and not a gluing process. The solvent acts by temporarily dissolving the surfaces to be welded. Whenthey are brought together, the two surfaces reconstitute into a single homogenous solid mass as the solvent quickly evaporates.Sustained axial loading of pipe in to the fitting is required to form a satisfactory joint. The axial loading for the welding isprovided by ensuring that the two part being welded together have an interference fit.

22

SAFETY PRECAUTIONS

The following requirements are in addition to any government safety legislation or established company work practices:

- Ensure to read safety precautions on ABS cement and ABS cleaner containers.

- Work area must be well ventilated.

- As cement and cleaner are flammable liquids, ensure work area is clear of falling sparks or other sources of ignition,e.g., smoking.

23

COLD SOLVENT CEMENT WELDING PROCEDURE

Pipe and Fittings

1Cut pipe clean, square and remove burrs.

2Using emery paper or coarse file chamfer theend of the pipe for easily joining.

3Add witness marks at distance from the end ofthe pipe equal to the socket depth.

4Prepare ABS Cleaner

** Work area must be well ventilated and clear offalling sparks or other sources of ignition.**

24

5Using a clean brush, apply ABS cleaner to thesocket and the pipe.

6

7

8

9

Stir ABS solvent cement before use.

For size 50 mm. (11/2”) and above apply ABS sol-vent cement to the socket and the pipe. Sizes 40mm. (11/4”) and below apply ABS solvent cementto the pipe only.

Without delay, push the pipe in a smooth evenmotion, until the end of the socket reaches thewitness mark, turn an angle of 15° and continuethe exert axial load until the joints sets. (See theHolding time table)

Thoroughly wipe the excess ABS solvent cementfrom all around the socket mouth and where pos-sible, from inside of the joint.

** Excess ABS solvent cement can adversely ef-fect the joint.**

25

1

Saddle

2

3

4

Mark out the hole and the area covered by theSaddle on the pipe.

Drill the hole in pipe wall to suit the connection.

Lightly abrade the mating surface of the pipe withemery paper.

Clean the abraded surfaces of pipe and saddleusing ABS cleaner.

26

Saddle

5

6

7

8

Using a clean brush, apply ABS solvent cement tothe pipe area marked and to the saddle. It is im-portant to apply ABS solvent cement quickly.

Position the saddle immediately, ensuring that thespigot locates in the hole in the pipe wall.

Clamp in place using worm drive belt without de-lay.

Thoroughly wipe excess ABS solvent cement fromall around the socket mouth and, where possible,from inside of the joint.

** Excess ABS solvent cement can adversely ef-fect the joint.**

27

1

Flange Stub

2

3

4

5

Add witness marks at distance from the end of thepipe equal to the socket depth.

Using a clean brush, apply ABS cleaner to the flangestub and the pipe.

Apply ABS solvent cement to the flange stub andthe pipe.

Without delay, push the pipe in a smooth evenmotion until the end of the socket reaches the wit-ness mark. Turn an angle of 15°and thoroughlywipe excess ABS solvent cement from all aroundthe socket mouth.

Loosely assemble backing ring. Ensure that back-ing ring and bolt holes align and that the backingring faces are parellel. Tighten the bolts graduallyin opposite direction to ensure even loading aroundthe backing ring to avoid distortion. Ensure wash-ers are used under both bolt head and nuts.

28

HOLDING TIME TABLE

Pipe size (mm.) Holding time

20 - 50 10 - 60 sec

63 - 200 1 - 3 min

225 - 400 5 - 10 min

Do not disturb joints for 30 minutes after joining.

mm. inch

20 ½" 600 1.67

25 ¾" 400 2.50

32 1" 300 3.33

40 1 ¼" 180 5.56

50 1 ½" 120 8.33

63 2" 100 10.00

75 2 ½" 80 12.50

90 3" 50 20.00

110 4" 40 25.00

125 5" 30 33.33

160 6" 20 50.00

200 8" 15 66.67

250 10" 10 100.00

315 12" 5 200.00

355 14" 4 250.00

400 16 3 333.33

SIZE SOLVENT WELD JOINTS PER

LITER** One joint/cc.

SOLVENT CEMENT USAGE*

Important notes on cold solvent cement welding

- Work in a well ventilated area, clear of hazards.

- Use only Invigor ABS solvent cement and ABS cleaner.

- PVC solvent cement and primer are not suitablefor use with Invigor ABS pipe and fittings.

- Treat ABS cement and ABS cleaner with care, as theyvolatile flammable liquids. Close lids tightly after use.

- An indication of the number of joints likely to be madewith Invigor ABS solvent cement when following therecommended procedure is as follows:

* The usage of cleaner is approximately 50% that of ABScement.

** A socket counts as 2 joints, a tee as 3 joints, etc.

29

- The usage of ABS cleaner is approximately 50% that of ABS solvent cement.

- ABS solvent cement shall be stirred thoroughly before use.

- If ABS solvent cement becomes thickened through evaporation of solvent or becomes contaminated, dispose cementsafely and use a fresh tin.

Do not dilute ABS solvent cement with cleaner as it will destroy the properties of the solvent cement.

- Ensure there is no contamination to the ABS solvent cement joint from Foreign particles.

- ABS solvent cement may be removed from your hands with soap and water or industrial hand cleaning soaps.

Do not use ABS cleaner for removing ABS solvent cement from your skin.

- Pipe and socket must be dry for effective jointing.

- Use only clean cotton rags and clean brushes.

- Check alignment of fittings before making the joint.

- When using a lever winch, have everything ready beforeapplying ABS solvent cement.

- In hot conditions shading of joining areas of pipe for aminimum of 1 hour before joining will enable easierjoining.

- In hot or wet conditions a canopy over the joining area toprevent direct sunlight or precipitation on the joiningprocess will enable easier joining. Ensure adequateventilation.

- It is a good practice to leave the tension on the winch.

Test pressure above working pressure (1.5 times) shallonly be applied 24 hours after joining.

For sizes 20 ~ 200 mm.

Test pressure above working pressure (1.5 times) shallonly be applied 48 hours after joining.

For sizes between 250 ~ 400 mm.

30

FLANGED JOINTS

Invigor manufactures two type of flanged joining systems

- Full face flanges, available in sizes 20 mm. to 200 mm. (JIS 10K)

- Stub flanges, available in sizes 63 mm. to 400 mm.

Stub flanges are the preferred type as they offer a more economical fitting and are easier to install than the full face style. Stubflanges assemblies have the same pressure rating as full face flanges assemblies.

Backing ring must be used with stub flanges and are available in all standards drilling configuration. Gaskets must be used withflanges.

ABS stub flanges and full face flanges assemblies may be bolted directly to other flanged pipe systems of the same flangedrilling, i.e., JIS 10K, ANSI 150, etc.

Flange bolt torque values for ABS pipes will not be as high as those commonly used on steel pipes systems.

The recommended torque valves are suitable for the maximum pressure rating of ABS pipe system.

31

FLANGED JOINTS

RECOMMENDED BOLT TORQUES AND BOLT SIZES(ABS TO ABS FLANGE JIS 10K)

mm. inch

20 1/2" M12 x 50 7 4

25 3/4" M12 x 50 10 4

32 1" M16 x 65 14 4

40 1 1/4" M16 x 65 13 4

50 1 1/2" M16 x 65 16 4

63 2" M16 x 70 22 4

75 2 1/2" M16 x 80 25 4

90 3" M16 x 80 33 8

110 4" M16 x 80 25 8

125 5" M20 x 90 34 8

160 6" M20 x 90 42 8

200 8" M20 x 100 63 12

BOLT SIZE TORQUE (N/m) BOLTS/FLANGEPIPE SIZE

• Torque values are based upon the use of lubricated bolts complying with the relevant standards. Care should be taken with galvanized bolts asincreased friction may be encountered.

Higher torque value may result in distortion of the flange faceStandard butterfly valves may be placed between ABS stub flanges or full face flanges assemblies without modification. Valvesshould be checked for full and free movement prior to final tightening of flange bolts.

Care need to be exercised as the valve disc may interfere with the bore of the pipe.

Spacers or special stub flanges can be provided.

32

BURIED PIPELINES

OD (mm.) H (cm.) B (cm.) W (cm.)

Under 125 100 30 B + 0.2 x (D + H + 10)

150 - 300 100 D + 15 B + 0.2 x (D + H + 10)

350 and over 120 D + 20 B + 0.2 x (D + H + 10)

a) The excavation of the pipe trench:

The pipe trench has to be excavated in accordance with the design drawings. The allowed bending deflection is as follows :-

Pipe/Socket Diameter (mm) Maximum Allowed Bending Deflection

Under 400 2.0

450~600 1.5

Over 700 1.0

b) The width and depth of the pipe trench:

Unless there is any other regulation, the excavation has to be proceeded according to the required dimension of the pipe alleyshowing below. Based on the soil condition, the trench slope is sometimes needed so as to prevent the trench from collapsing.If there is gravel or solid mass of rock at the required depth of the trench, Additional more than 10 cm. of digging is needed.After this digging, it is necessary to backfill with sand or press firmly with sandy soil on the alley, and then the pipeline can beinstalled.

(1) D: pipe outside diameter (cm)

(2) W: excavation width (cm)

c) The depth of the backfill is not less than the length as follows:i 50 cm. under the walk wayii 70 cm. under the laneiii 100 cm. under the roadiv 120 cm. under the major road

d) The pipeline across the water way:

Basically, the pipeline has to pass underneath the existing water duct. If the site condition does not allowed, it may go across from above.

e) The backfill of the soil:i The soil for the backfill is basically not allowed to use waste or rock -

contained soil. It is necessary to fill at least 10 cm. of soil on the bed ofpipe trench.

ii The water remained in the pipe trench has to be removed before backfillstarts.

iii The backfill soil has to be consolidated in every 30 cm. depth.iv It is required to pressure test the whole piping system before backfill.

f) Others:i Recommend to wash the pipeline after the installation.ii For the pipe which is erected vertically, it is required to be fixed by column or other measures.iii For the pipe that is exposed to the air, it is required to fixed by the iron plate or other measures in the junction spot

or in every 3 meters of the pipe.

33

HYDROSTATIC PRESSURE TESTING

The test procedure outlined in BS Standard should be followed where installation must be pressure tested. Alternatively, thefollowing procedure may be employed.

Note: Testing must not be carried out until the following times have elapsed since completion of the last joint:

Sizes 20 mm. - 200 mm. 24 hours

Size 250 mm. - 400 mm. 48 hours

– For large installations split the system into sections for testing– Fill section with clean ambient temperature water. Do not pressurize.– Ensure no air is trapped in the system.– Inspect system for leaks.– Allow the system to maintain for one hour in order to allow temperature to stabilize and an equilibrium reached.– If there are no leaks, remove any remaining air and increase pressure to 3 kg/cm2. Maintain at this pressure for

15 minutes and inspect for leaks.– If pressure remains constant, increase pressure to recommended test pressure. Maintain pressure for a period

not exceeding one hour. During this time pressure should hold almost constant. Recommended test pressure is 1.5times of the operating pressure (but not over maximum pressure rating, PN, of each pipe), less the allowance fortemperature/pressure derating at the current test temperature and maximum static head.

Note: If extended times and required to achieve the test pressure either leakage is occurring or there is air trapped in thesystem. Inspect for leakage and if none apparent, reduce the pressure and check for trapped air which must be removedbefore the test can continue.

When testing above ground lines, the Poisson’s effect may reduce the length of line. This may impose excessive load on bulkheads or equipment greater than the design. It is recommended that final closures are made after the hydrotest and in - servicetest.

34

ABS PIPE RING SEAL TYPE

mm. inch

90 3" 90 92±0.6 18±2.0 40 90

110 4" 110 112±0.6 20±2.0 52 105

125 5" 125 127±0.8 20±2.0 57 115

160 6" 160 164±1.0 25±3.0 67 140

200 8" 200 205±1.5 30±3.0 87 170

LSize

ØA e1 e2ØD

ABS PIPE

mm. inch

20 1/2" 2.3 2.0 • • •

25 3/4" 2.8 2.3 2.0 • •

32 1" 3.6 2.9 2.4 2.0 •

40 1 1/4" 4.5 3.7 3.0 2.4 •

50 1 1/2" 5.6 4.6 3.7 3.0 2.0

63 2" 7.1 5.8 4.7 3.8 2.5

75 2 1/2" 8.4 6.8 5.6 4.5 2.9

90 3" 10.1 8.2 6.7 5.4 3.5

110 4" 12.3 10.0 8.1 6.6 4.2

125 5" 14.0 11.4 9.2 7.4 4.8

160 6" 17.9 14.6 11.8 9.5 6.2

200 8" 22.4 18.2 14.7 11.9 7.7

250 10" 27.9 22.7 18.4 14.8 9.6

315 12" 35.2 28.6 23.2 18.7 12.1

355 14" • • • 21.1 13.6

400 16" • • • 23.7 15.3

450 18" • • • 26.7 17.2

• Please contact us for more information

Standard pipe length for Ø 20 - Ø 110 mm. are 4.0 m. and Ø 125 - Ø 400 mm. are 5.0 m.

PN6 WALL THICKNESS

Size PN20 WALL

THICKNESS

PN12 WALL

THICKNESS

PN10 WALL

THICKNESS

PN15 WALL

THICKNESS

ABS PIPE SINGLE SOCKET TYPE

mm. inch

50 1 1/2" 50 50.7 45

63 2" 63 63.7 56

75 2 1/2" 75 75.8 67

90 3" 90 90.8 81

110 4" 110 111 99

125 5" 125 126 112

160 6" 160 161 144

200 8" 200 201 180

250 10" 250 251 200

315 12" 315 316 220

355 14" 355 356 250

400 16" 400 401 280

450 18" 450 451.4 300

LSize

ØA ØD

35

BALL VALVE

mm. inch

20 1/2" 20 20.3 14 30 83 70 16 62 43 38

25 3/4" 25 25.3 20 38 95 88 19 78 54 49

32 1" 32 32.3 25 45 106 100 22 93 65 57

40 1 1/4" 40 40.4 30 54 114 100 26 98 67 63

50 1 1/2" 50 50.4 36 62 130 109 31 115 78 75

63 2" 63 63.5 47 77 147 134 38 135 89 92

75 2 1/2" 75 75.5 60 92 204 178 44 160 105 110

90 3" 90 90.6 77 106 229 224 51 190 124 133

110 4" 110 110.6 101 135 300 276 61 233 148 170

WSize

d1 H2d2 d3 D L L1 l H1

DOUBLE UNION BALL VALVE

mm. inch

20 1/2" 20 20.3 13 16 45 31 111 60 78 48 -

25 3/4" 25 25.3 18 19 55 37 130 73 92 58 26

32 1" 32 32.3 23 22 66 44 145 78 100 65 33

40 1 1/4" 40 40.4 30 26 81 54 165 87 110 76 38

50 1 1/2" 50 50.4 38 31 96 65 171 92 121 88 42

63 2" 63 63.5 48 38 119 78 200 112 147 107.5 58

75 2 1/2" 75 75.5 60 44 136 91 275 135 180 119 68

90 3" 90 90.6 69 51 156 107 300 156 239 129 78

110 4" 110 110.6 100 61 224 145 328 176 278 176 112

S ized1 H2d2 d3 l D1 D2 L1 H1L2 L3

BUTTERFLY VALVE JIS 10K

n-Øe

mm. inch JIS 10K

63 2" 165 125 57 105 203 246 103 42 35 93 4 - 19

75 2 1/2" 185 145 70 120 203 266 113 46 37 94 4 - 19

90 3" 200 160 79 123 203 276 115 46 37 94 8 - 19

110 4" 229 180 103 135 264 318 135 56 47 100 8 - 19

125 5" 256 210 130 164 304 390 150 66 50 110 8 - 23

160 6" 285 240 151 169 304 405 177 71 62 100 8 - 23

200 8" 343 295 200 200 304 466 210 87 68 120 12 - 23

D4 L H1Size

D1 D2 D3 H2 S3W1 W2

BALL CHECK VALVE

mm. inch

20 1/2" 20.1 20.3 13 16 81 50

25 3/4" 25.1 25.3 20 19 106 62

32 1" 32.1 32.3 25 22 118 72

50 1 1/2" 50.1 50.3 40 31 153 97

63 2" 63.1 63.3 50 38 176 107

75 2 1/2" 75.1 75.3 70 44 263 155

90 3" 90.1 90.3 77 51 263 155

110 4" 110.1 110.4 102 61 320 225

l H Ø DSize

d1 d2 d3

36

PN10 REDUCING BUSH

mm. inch

25x20 3/4"x1/2'' 25 20 19 17

32x20 1"x1/2" 32 20 22 17

32x25 1"x3/4" 32 25 22 19

40x20 1 1/4"x1/2" 40 20 27 17

40x25 1 1/4"x3/4" 40 25 27 19

40x32 1 1/4"x1" 40 32 27 23

50x20 1 1/2"x1/2" 50 20 32 17

50x25 1 1/2"x3/4" 50 25 32 19

50x32 1 1/2"x1" 50 32 32 23

50x40 1 1/2"x1 1/4" 50 40 33 27

63x20 2"x1/2" 63 20 39 17

63x25 2"x3/4" 63 25 39 19

63x32 2"x1" 63 32 39 23

63x40 2"x1 1/4" 63 40 39 27

63x50 2"x1 1/2" 63 50 40 33

75x32 2 1/2"x1" 75 32 45 23

75x40 2 1/2"x1 1/4" 75 40 45 27

75x50 2 1/2"x1 1/2" 75 50 45 32

75x63 2 1/2"x2" 75 63 45 39

90x25 3"x3/4" 90 25 53 19

90x32 3"x1" 90 32 53 23

90x40 3"x1 1/4" 90 40 53 27

90x50 3"x1 1/2" 90 50 53 32

90x63 3"x2" 90 63 53 39

90x75 3"x2 1/2" 90 75 53 46

110x25 4"x3/4" 110 25 64 19

110x32 4"x1" 110 32 64 23

110x50 4"x1 1/2" 110 50 64 32

110x63 4"x2" 110 63 64 39

110x75 4"x2 1/2" 110 75 64 45

110x90 4"x3" 110 90 66 54

125x110 5"x4" 125 110 72 64

160x110 6"x4" 160 110 89 64

160x125 6"x5" 160 125 89 71

200x160 8"x6" 200 160 109 89

250x125 10"x5" • • • •

250x200 10"x8" • • • •

315x160 12"x6" • • • •

315x200 12"x8" • • • •

315x250 12"x10 • • • •

355x160 14"x6" • • • •

355x200 14"x8" • • • •

355x250 14"x10" • • • •

355x315 14"x12" • • • •

400x355 16"x14" • • • •

• Other sizes are available please contact us for more information

lSize

ØA ØB L

ABS SOLVENT CEMENT & ABS CLEANER

Description Small (liter) Large (liter)

A BS SO LV ENT C EMENT 0.5 1

A BS C LEA NER 0.5 1

37

PN10 REDUCING TEE

mm. inch.

25x20 3/4"x1/2" 29.5 24.5 67 19 17

32x25 1"x3/4" 36.3 29.5 82 23 19

40x25 1 1/4"x3/4" 45.3 29.5 99 27 19

40x32 1 1/4"x1" 45.3 36.5 99 27 23

50x25 1 1/2"x3/4" 56.7 29.5 119 32 19

50x32 1 1/2"x1" 56.7 36.5 119 32 23

50x40 1 1/2"x1 1/4" 56.7 45.5 119 32 27

63x25 2"x3/4" 71.3 29.5 147 39 19

63x32 2"x1" 71.3 36.5 147 39 23

63x50 2"x1 1/2" 71.3 56.7 147 39 32

75x25 2 1/2"x3/4 84.7 29.5 173 45 19

75x32 2 1/2"x1" 84.7 36.5 173 45 23

75x40 2 1/2"x1 1/4" 84.7 45.5 173 45 27

75x50 2 1/2"x1 1/2" 84.7 56.7 173 45 32

75x63 2 1/2"x2" 84.7 71.5 173 45 39

90x32 3"x1" 101.7 36.5 205 53 23

90x50 3"x1 1/2" 101.7 56.7 205 53 32

90x63 3"x2" 101.7 71.5 205 53 39

90x75 3"x2 1/2" 101.7 84.7 205 53 45

110x25 4"x3/4" 124.2 29.5 249 64 19

110x32 4"x1" 124.2 36.5 249 64 23

110x40 4"x1 1/4" 124.2 45.5 249 64 27

110x63 4"x2" 124.2 71.5 249 64 39

110x90 4"x3" 124.2 101.7 249 64 53

125x90 5"x3" 141.2 101.7 279 71 53

125x110 5"x4" 141.2 124.2 279 71 64

160x110 6"x4" 180.5 124.2 353 89 64

160x125 6"x5" 180.5 141.2 353 89 71

200x110 8"x4" 225.6 124.2 437 109 64

200x160 8"x6" 225.6 180.5 437 109 89

For bigger sizes, it is recommended to use ABS saddle.

L1 L2SIZE

ØA ØB L

PN10 REDUCING COUPLING

mm. inch.

25x20 3/4"x1/2'' 32 25 42 19.3 17.5

32x20 1"x1/2" 36.3 24 50 23 18

32x25 1"x3/4" 36.3 30 50.4 23 20.9

40x20 1 1/4"x1/2" 45.3 24.5 60 27 17

40x25 1 1/4"x3/4" 45.3 30.5 54.7 23.7 19

40x32 1 1/4"x1" 45.3 37.5 54.7 23.8 21.7

50x25 1 1/2"x3/4" 56.7 31.5 80.4 44 21.5

50x32 1 1/2"x1" 56.7 40 78 41 18.7

50x40 1 1/2"x1 1/4" 56.7 46.5 82 44.3 30.4

63x25 2"x3/4" 71.3 32.5 90.4 45 22.2

63x32 2"x1" 71.3 39.5 84.6 40 23.6

63x40 2"x1 1/4" 71.3 45.5 90.4 45 30

63x50 2"x1 1/2" 71.3 57.5 89 45 31.6

75x25 2 1/2"x3/4" 84.7 32.5 100.7 50 22

75x32 2 1/2"x1" 84.7 39.5 98.7 46 24

75x40 2 1/2"x1 1/4" 84.7 49.5 103 52 30

75x50 2 1/2"x1 1/2" 84.7 59.5 98 49 32

75x63 2 1/2"x2" 84.7 72.5 97 45 39

90x25 3"x3/4" 101.7 32.5 114 53 19

90x32 3"x1" 101.7 39.5 114.4 53.7 24.2

90x40 3"x1 1/4" 101.7 49.5 114 53 27

90x50 3"x1 1/2" 101.7 61.5 126.8 61 40.8

90x63 3"x2" 110 75 114 55 40.4

90x75 3"x2 1/2" 101.7 86.5 114.6 54.3 46.6

110x25 4"x3/4" 124.2 33.5 140 64 19

110x32 4"x1" 124.2 41.5 140.3 64 24

110x40 4"x1 1/4" 124.2 49.5 140 64 27

110x50 4"x1 1/2" 124.2 61.5 140 64 32

110x63 4"x2" 124.2 76.5 140 63.3 39.7

110x75 4"x2 1/2" 124.2 88.5 140 64 45

110x90 4"x3" 124.2 104.5 140 66.2 53.4

125x90 5"x3" 141.2 104.5 165 71 53

125x110 5"x4" 141.2 124.5 165 71 64

160x90 6"x3" 180.5 104.5 189 89 64

160x125 6"x5" 180.5 141.5 238 89 71

200x160 8"x6" 225.6 124.5 238 109 64

250x125 10"x5" 225.6 180.5 238 109 89

250x200 10"x8" • • • • •

315x250 12"x10" • • • • •

355x315 14"x12" • • • • •

400x355 16"x14" • • • • •


l1 l2SIZE

ØA ØB L

38

PN10 TEE

mm. inch

20 1/2" 24.8 58 17 29

25 3/4" 29.8 67 19 34

32 1" 36.3 82 23 41

40 1 1/4" 45.3 99 27 49

50 1 1/2" 56.7 119 32 60

63 2" 71.3 147 39 74

75 2 1/2" 84.7 173 45 86

90 3" 101.7 205 53 103

110 4" 124.2 249 64 125

125 5" 141.2 279 71 139

160 6" 180.5 353 89 177

200 8" 225.6 437 109 219


DSize

ØA L l

PN10 FLANGE STUB

mm. inch

63 2" 100 55 15 50

75 2 1/2" 120 65 16 56

90 3" 130 72 18 65

110 4" 155 85 20 76

125 5" 180 89 24 79

160 6" 210 100 26 87

200 8" 263 136 28 115

250 10" 325 162 30 150

315 12" 380 178 28 164


ESize

A B D

PN10 THREAD PLUG

mm. inch

20 1/2" 13 23 14

25 3/4" 15.8 28 18.5

lSize

M L

PN10 BLIND FLANGE JIS 10K

mm. inch.

32 1" 125 90 14 1.5 4 - 19

40 1 1/4" 135 100 16 1.5 4 - 19

50 1 1/2" 140 105 16 1.5 4 - 19

63 2" 155 120 16 1.5 4 - 19

75 2 1/2" 175 140 18 1.5 4 - 19

90 3" 185 150 18 1.5 8 - 19

110 4" 210 175 18 1.5 8 - 19

125 5" 250 210 20 1.5 8 - 23

160 6" 280 240 22 1.5 8 - 23

200 8" 330 290 22 1.5 12 - 23


r N-ØeSIZE

A B T

39

PN10 CAP

mm. inch

20 1/2" 24.6 19 17

25 3/4" 29.6 21 19

32 1" 36.5 26 23

40 1 1/4" 45.3 30 27

50 1 1/2" 56.7 36 32

63 2" 71.3 43 39

75 2 1/2" 84.7 50 45

90 3" 101.7 59 53

110 4" 124.3 72 64

125 5" 141.2 80 70

160 6" 180.5 100 88

200 8" 225.6 122 107

lSize

ØA L

PN10 COUPLING

mm. inch

20 1/2" 24.9 35.8 16.5

25 3/4" 30.9 41.5 19.6

32 1" 39.6 48.3 22.9

40 1 1/4" 49.6 51.8 24.2

50 1 1/2" 61.4 68.3 31.8

63 2" 73.5 83.4 39.7

75 2 1/2" 86.9 95.1 45.9

90 3" 104.8 112.4 53.5

110 4" 125.9 135.3 63.3

125 5" 140.3 159.1 74.6

160 6" 180.5 185 88

200 8" 225.6 222.5 107

lSize

ØA A

PN10 90o ELBOW

mm. inch

20 1/2" 25.8 17.2 29

25 3/4" 30.8 20.1 34

32 1" 38.6 23.1 41

40 1 1/4" 47 26.4 49

50 1 1/2" 58.5 31 60

63 2" 73 38.6 75

75 2 1/2" 86 44.2 87

90 3" 103.7 52 103

110 4" 126.6 62 125

125 5" 143.9 69.3 139

160 6" 196 88.3 176

200 8" 225.6 109 219

DSize

ØA l

PN10 FEMALE ADAPTER

mm. inch

20 1/2" 24.8 17 37 1/2" PT

25 3/4" 29.8 19 41 3/4" PT

32 1" 40 25 50 1" PT

40 1 1/4" 49.5 27 60 1 1/4" PT

50 1 1/2" 59.7 33 70 1 1/2" PT

63 2" 73 41 84 2" PT

Ød1Size

ØA l L

40

PN10 45o ELBOW

mm. inch

20 1/2" 24.6 17

25 3/4" 31.7 17.4

32 1" 40.3 24

40 1 1/4" 49.7 28.3

50 1 1/2" 61.8 33.4

63 2" 72.5 38.4

75 2 1/2" 92.6 46

90 3" 111.4 52.8

110 4" 134.6 64.7

125 5" 141.9 70.3

160 6" 195.3 88.6

200 8" 225.6 109

SizeØA l

PN10 FAUCET FITTING-90o ELBOW

mm. inch

20 1/2" 24.8 17 1/2" PT

25 3/4" 29.8 19 3/4" PT

32 1" 39 23 1" PT

Ød1Size

ØA l

PN10 GAUGE SOCKET

mm. inch

32 x 1/2" 32 8 20 40 32 25 1/2"

32 x 3/4" 32 8 20 40 32 25 3/4"

Ø D1 Ø D3 Ø D4Size

L a l Ø D2

PN10 FIXTURE TEE

mm. inch

20 1/2" 25 20 25 30 62 16 1/2"

25 3/4" 30 25 31 31.5 67 18.5 3/4"

D l PTSize

Ø A Ø B Ø C L

PN10 SADDLE

mm. inch

250X160 10"X6" 221.25 180.5 353 89

250X200 10"X8" 243.1 225.6 437 109

315X160 12"X6" 253.75 180.5 353 89

315X200 12"X8" 275.6 225.6 437 109


Saddle is supplied with accessories

lSize

ØA ØB L

41

PN10 UNION

mm. inch

20 1/2" 20 20.3 16 13 31 46 54

25 3/4" 25 25.3 19 18 37 55 62

32 1" 32 32.3 22 23.5 45 66 69

40 1 1/4" 40 40.4 26 30 54 82 85

50 1 1/2" 50 50.4 31 39 65 98 87

63 2" 63 63.5 38 49 78 120 95

75 2 1/2" 75 75.5 44 63 91 139 114

90 3" 90 90.6 51 75 107 155 126

110 4" 110 110.6 61 100 145 225 160

Ø d3 Ø D2 LS ize

Ø d1 Ø d2 l Ø D1

PN10 FLANGE JIS 10K

mm. inch

20 1/2" 31 95 70 4 - 15 35 18

25 3/4" 35 100 75 4 - 15 40 20

32 1" 45 125 90 4 - 19 47 25

40 1 1/4" 53.5 135 100 4 - 19 50 30

50 1 1/2" 61.3 140 105 4 - 19 61.3 31.8

63 2" 78.2 155 120 4 - 19 75.8 63.1

75 2 1/2" 93 175 140 4 - 19 81.7 69.7

90 3" 105 185 150 8- 19 74 53

110 4" 132 210 175 8- 19 95 62

125 5" 144 250 210 8 - 23 120 84

160 6" 187 280 240 8 - 23 112.1 91

200 8" 225.6 330 290 12 - 23 200 124

250 10" • • • • • •


N-Ø d L lS ize

Ø A Ø D1 Ø D2

PN10 MALE ADAPTER

mm. inch

20 1/2" 30 20 16.5 17 30 1/2" PT

25 3/4" 32 25 19 23 37 3/4" PT

32 1" 40 32 23 27 40 1" PT

40 1 1/4" 50 40 27 32 55 1 1/4" PT

50 1 1/2" 63 50 32 39 67 1 1/2" PT

63 2" 72.5 63 39 45 83 2" PT

75 2 1/2" 86 75 45 53 90 2 1/2" PT

90 3" 105 90 53 65 115 3" PT

110 4" 125 110 64 73 127.5 4" PT

l2 M Ø d1Size

Ø A Ø B1 l1

CLIP

mm. inch.

20 1/2" 30 30 23.3 12.58 16.1

25 3/4" 37 37 29 15.6 16.1

32 1" 48.1 48.1 37 20 16.1

40 1 1/4" 60.2 60.2 46 25.9 16.1

D ESIZE

A B C

ABS WIRE

Description Length (m.)

A BS WIRE 1

44

Reverse Osmosis (R.O.) Piping System

PTT Public Company Limited / Map Ta Phut Industrial Estate,Rayong

BLCP Power Station / Map Ta Phut Industrial Estate Phase 2,Rayong

Piping System for transporting food and drinking water

CP Meiji Company Limited / Saraburi Bank of Thailand / Bangkhunphrom

Piping System for Water Supply

Mitsubishi / Amata Nakorn Industrial Estate, Chonburi Grand Sukhumvit by Sofitel / Bangkok

ITF Silom Palace / Bangkok The Administrative Court of Thailand / Bangkok

45

Piping System for Water-Treatment Plant & Piping for Sprinkler System

Bangpakong Power Plant / Chachoengsao San Miguel (Thailand) Company Limited / Amata CityIndustrial Estate

Piping System for Pretreatment Plant Piping System for hot water drainage

Amata Power-Esco Service / Amata Nakorn Industrial Estate The Catering Services of Thai Airway / SuwannabhumiAirport

Piping System for Chemical Transportation China: Air-Conditioning Piping System

Kao Industrial (Thailand) / Samutprakarn Tiang Zhen Da Xia Building / Shenzhen

Pakistan: Chilled Water System Philippines: Water Consortium

Rio Verde Water consortium Inc. / Cagayan De Oro Gulf Nishat Apparels Limited / Lahore

46

Piping System for Cooling - Condenser Water

Avery Dennison (Thailand) Company Limited / EasternSeaboard Industrila Estate, Rayong

Central World Plaza / Bangkok

CY Frozen Food Company Limited / Samutsakorn Krungthai Bank Public Company Limited / Bangkok

The Platinum Fashion Mall / Bangkok Vipharam Hospital / Bangkok

Bangkok University / Rangsit Campus, Pathumthani President Park, Sukhumvit Soi 24 / Bangkok

47

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Foursquare Technology Company Limited Tel: 02-938-1436

ABS Catalog

Documents

Transcript of ABS Catalog