ABOUT US · Code DE22020 CASTING COVER RK PU 70 E alu silicates, graphite, iron oxide FSD Code...

1962-2012

CHEMICALS FOR FOUNDRIES

PRODUCTIONPROGRAMME

[email protected] - www.mazzon.eu2

To meet Costumers’ needs and requirements is the Mission of F.lli Mazzon S.p.A. Since 1962 we have been a reliable partner and supplier of foundry products in the Italian and international market.

Our export rates are currently 35% of our turnover and our Company is in business relationship with over 30 countries.

We have built a network of agents and distributors providing qualified technical assistance, on-time and reliable deliveries and product customization.

Our main chemicals for foundries are: No-bake furan, phenolic, alkyd and polyurethane resins, Cold Box and hot box binders, alcohol and water based insulating refractory coatings, additives, glues and releasing agents.

F.lli Mazzon wants to strengthen its technical assistance counting on a highly qualified staff.

This partnership grants our Customers a constant improvement of the products as for their quality, costs, safety and environmental rules.

R&D is the core of our business, essential to meet our customers’ needs by developing customized products in our lab.

A wide range of standard products is available, but we can also supply our customers with tailored chemicals according to their requirements.

F.lli Mazzon invests every year in new plants and equipments to update and keep up with market changes and new technologies so that we can help our customers’ growth.

We are sure you will find in our company a reliable, punctual and innovative partner, able to provide foundries with the right products to solve their problems effectively.

ABOUT US



REFRACTORY COATINGS in alcohol 4

REFRACTORY COATINGS in water 5

NO-BAKE RESINS cUrinG with aciD harDenerS 6

HARDENERS For no-BaKe reSinS 7

ESTER-CURED alKaline Phenolic reSinS 9

ALKALINE PHENOLIC RESINS cUrinG with MethYlForMiate 9

ALKALINE PHENOLIC RESINS cUrinG with co2 9

PHENOLIC-URETHANE BinDerS 10

POLYOL-URETHANE BinDerS 10

ALKYD-URETHANE BinDerS 10

WATER-GLASS BinDerS 11

BINDERS FOR colD Box ProceSS 12

BINDERS FOR hot Box ProceSS 13

AUXILIARIES 14-15

PRESSURIzED TANKS FOR COATINGS airleSS SPraY 17

MIXERS AND PUMPS For coatinGS 17

WHERE WE ARE 18

3

PRODUCTION PROGRAMME

[email protected] - www.mazzon.eu

For cores oF cold box process - iron castings

Code DE21410 CASTING COVER 2001 alu silicates, iron oxide. Antiveining coating SD

For cores and moulds oF no-bake process - aluminium and non Ferrous castings

Code DE22088 FOUNDRYLAC ALU K5 CONC alu silicates BSD

Code DB11225 FOUNDRYLAC EXTRA PU 32 graphite BSD

For green sand process - iron castings

Code DB17237 FOUNDRYLAC SUPERGRAF. V/R PU 20 E silver graphite S

Advised application: B brushing - F flow coating - S spraying - D dipping

Note: a wide range of coatings is available according to the requirements of each foundry

For cores and moulds oF no-bake process - iron castings

Code DE22020 CASTING COVER RK PU 70 E alu silicates, graphite, iron oxide FSD

Code DF18281 CASTING COVER CKR zircon, alu silicates BFSD

Code DB15270 FOUNDRYLAC NORGRAF TFE 40 E graphite BFSD

Code DC16130 FOUNDRYLAC SPEC. 70/30 ES zirconium, graphite BFSD

For cores and moulds oF no-bake process - steel castings

Code DF18090 FOUNDRYLAC ZIRCONIO IPA C/85 zircon BFSD

Code DF18320 FOUNDRYLAC ZBF MH 65 alu oxides BSD

Code DF18328 FOUNDRYLAC ZBM/365 alu oxides. High permeability BF

Code DF22010 FOUNDRYLAC MG/125 magnesite BFS

REFRACTORY COATINGS in alcohol

For cores and moulds oF no-bake process - iron castings

Code DO26150 IRON COVER ZG 4 silver graphite, alu silicates FS

Code DI19076 BLACKING MR CONC graphite FS

For cores and moulds oF no-bake process - steel castings

Code DR20320 FOUNDRYLAC ZIRCONIO STR 2 zirconium BS

Code DR22415 HYDROLAC DP/80 CD alu oxides. For thick-walled castings BS

Code DR22410 HYDROLAC AL 90 alu oxides BFS

For cores oF cold box and shell process - iron castings

Code DQ22030 HYDRO COVER 28/S CONC alu silicates, graphite. Antiveining D

Code DQ23605 HYDRO COVER 22/Z WH alu silicates, zircon. Antiveining D

Code DQ25390 IRON CAST CR 90 alu silicates, high permeability D


Advised application: B brushing - F flow coating - S spraying - D dipping

Note: a wide range of coatings is available according to the requirements of each foundry

For cores oF cold box process, iron castings - automotive industry

Code DQ22039 HYDRO COVER 33/ST alu silicates, graphite. For brake discs D

Code DQ23605 HYDRO COVER 30/FA alu silicates. For cylinder heads D

Code DQ25390 HYDRO COVER ARP 32.5 alu silicates, graphite. For waterjackets D

Code DQ23540 HYDRO COVER 24 FMD alu silicates. For distributors/shell moulding D

For cylinders/rolls centriFugal castings - iron and steel castings

Code DQ20250 WHITE GRIP CHT 50 quartz and alu silicates iron/steel static and centrifugal cast rolls

S

Code DQ20640 WHITE GRIP 2005 alu silicates and alumina iron/steel static and centrifugal cast rolls S

Code DR20151 FOUNDRYLAC ZIRC AUT W/36 zircon, cores of iron/steel centrifugal cast rolls BS

For Full mould and lost Foam process - iron and steel castings

Code DI19855 GREEN COVER PSE 16 L alu silicates. Iron castings FS

Code DI18520 BLACKING MTX.2 alu silicates, graphite. Iron castings BFS

Code DL20200 HYDROLAC SPEC. ZRG/1 Iron castings BFS

Code DR22415 HYDROLAC ST 08 alu oxides. Steel castings FS

Code DQ20901 POLYLAC GM 1 alu silicates. Lost foam process (Clusters). Aluminium Castings D

REFRACTORY COATINGS in water


Note: a wide range of products is available according to the specific requirements of each customer, required bench life and hardening times, type of sand, and other conditions in the foundry

Furan resins For cores and moulds - iron castings

Code IC01029 CESAFUR 1029 furan resin - Nitrogen 0%

Code IC01109 CESAFUR 1109 furan resin - Nitrogen < 1%




phenolic resins For cores and moulds - iron and steel castings

Code ID35150 ECOFEN PLUS 202 phenolic resin - excellent stability in summer

Code ID35155 ECOFEN PLUS 404 phenolic resin - high reactivity

Furan-phenolic resins For cores and moulds - iron and steel castings

Code IC05000 ECOFUR 5000 line of ecological furan-phenolic resins with very low amount of Nitrogen. Very high plasticity. Labelled harmful and not toxic

Code IE02054 CESAFUR 2054 furan-phenolic resin - Nitrogen 0%

Code IE02156 CESAFUR 2156 furan-phenolic resin - Nitrogen <1%

Code IE02207 CESAFUR 2207 furan-phenolic resin - Nitrogen <2%

Code IC02306 CESAFUR 2306 furan-phenolic resin - Nitrogen <3%

NO-BAKE RESINS curing with acid hardeners

Furan resins For cores and moulds - iron and steel castings

Code IC03000 ECOFUR 3000 EXTRA line of furan resins with no Nitrogen, no Formaldehyde, no phenol. Very high reactivity, high strenghts, very low amount of resin and hardener

Code IC04000 ECOFUR 4000 EXTRA line of ecological furan resins with no Formaldehyde, no phenol, very low amount of Nitrogen. Labelled harmful and not toxic


hardeners with toluene-sulphonic and benzene-sulphonic acids For Furan and phenolic resins

Code IH50020 HARDENER CA 20 very low reactivity - summer type

Code IH50030 HARDENER CA 30 low reactivity

Code IH50050 HARDENER CA 50 medium reactivity

Code IH50090 HARDENER CA 90 high reactivity

Code IH50100 HARDENER CA 100 very high reactivity - winter type

hardeners with low amount oF sulphur, designed For line ecoFur extra

Code IH39975 INDURITORE KK 20 very low reactivity - summer type

Code IH39990 INDURITORE KK 30 low reactivity

Code IH40015 INDURITORE KK 50 medium reactivity

Code IH40025 INDURITORE KK 60 high reactivity

Code IH40040 INDURITORE KK 80 very high reactivity - winter type

Note: other range of hardeners are available according to each foundry requirements, requested reactivity and curing times

HARDENERS for no-Bake resins


ester based hardeners For alkaline phenolic resins

Code IM35760 RSF-TRAGUM Q/16 very low reactivity - for summertime or with hot sand

Code IM35625 RSF-TRAGUM O/14 low reactivity - for summertime or with hot sand

Code IM35600 RSF-TRAGUM N/12 low reactivity - for summertime

Code IM35585 RSF-TRAGUM L/10 medium reactivity - for middle season

Code IM35565 RSF-TRAGUM H/8 high reactivity - for wintertime

Code IM35545 RSF-TRAGUM F/6 very high reactivity - for wintertime

The line RSF-TRAGUM EXTRA is also available, to get longer bench life and higher mechanical strenghts

ALKALINE PHENOLIC RESIN CURING wITH METHYLFORMIATE

ALKALINE PHENOLIC RESIN CURING wITH CO2

Note: a wide range of products is available according to the specific requirements of each customer, the required harde-ning times, the type of sand, type and dimensions of the moulds and other conditions in the foundry

For cores and moulds oF no-bake process, iron castings

Code IG70090 FENOSET 11 E phenolic resin for cores hardening with methylformiate

Code I860100 INDURITORE MF 100 methylformiate catalyst for FENOSET

For cores and moulds oF no-bake process, iron castings

Code IG80010 ECOSET CO2 phenolic resin for cores hardening with CO2

ALKALINE PHENOLIC RESINS

resins For cores and moulds oF steel, iron, aluminium castings

Code IG35315 RESOFEN PLUS.QUATTRO binder for any kind of sand (silica, olivine, chromite) with high strenghts - medium reactivity - good storage stability

Code IG35316 RESOFEN PLUS.CINQUE medium reactivity - good storage stability

Code IG35317 RESOFEN PLUS. SETTE high reactivity - good storage stability

ESTER-CUREDALKALINE PHENOLIC RESINS


PHENOLIC-URETHANE BINDERS binders For cores and moulds oF iron and steel castings. odourless sytem, Free From v.o.c.

Code IW49856 SINTEX UNO OL phenolic resin part I

Code IW49864 SINTEX DUE OL polyisocyanate based hardener - part II

Code IW49897 SINTEX TRE OL-05 pyridine based catalyst part III - very low reactivity

Code IW49900 SINTEX TRE OL-20 pyridine based catalyst part III - low reactivity

Code IW49878 SINTEX TRE OL-40 pyridine based catalyst part III - medium reactivity

Code IW49877 SINTEX TRE OL-50 pyridine based catalyst part III - high reactivity

Code IW49879 SINTEX TRE OL-70 pyridine based catalyst part III - very high reactivity

POLYOL-URETHANE BINDERS binders For cores oF aluminium and non-Ferrous castings. odourless sytem, Free From v.o.c.

Code IW50336 SINTEXAL UNO M NC resin part I

Code IW49863 SINTEXAL DUE OL polyisocyanate based hardener - part II

Code IW50305 SINTEXAL TRE OL 100 amine based catalyst part III - low reactivity

Code IW50315 SINTEXAL TRE OL 300 amine based catalyst part III - medium reactivity

Code IW50329 SINTEXAL TRE OL 600 amine based catalyst part III - high reactivity

ALKYD-URETHANE BINDERS binders For cores and moulds oF iron, steel and non Ferrous castings

Code IU47020 SINTEXOL T/107 alkyd resin with medium-low reactivity, high plasticity

Code IU47100 SINTEXOL ECO 200 W ecological alkyd resin with high reactivity, lower amount of use

Code IU48055 ACCELERANTE SX liquid polyisocyanate based hardener for SINTExOL

Code IU48095 SINTEXOL PARTE B/2 additive to get faster stripping time

Note: a wide range of products is available according to the specific requirements of each foundry


sodium-silicate based binder For cores hardening with co2

Code NC39090 VERTOGUM VERDE sodium-silicate based binder

Code NC39086 VERTOGUM M/72 sodium-silicate based binder with shake-out agents

Code NC39023 VERTOGUM B/33.R sodium-silicate based binder with shake-out agents - good storage stability

sodium-silicate based binder For cores and moulds hardening with esters mechanically reclaimed sand

Code NE40180 VERTOGUM S/230 sodium-silicate based binder - medium reactivity

Code ND42025 TRAGUM Incoloro hardener for Vertogum - very low reactivity

Code ND42050 TRAGUM Blu hardener for Vertogum - low reactivity

Code ND42075 TRAGUM Giallo hardener for Vertogum - medium reactivity

Code ND42100 TRAGUM Rosso Rapido hardener for Vertogum - high reactivity

Code ND42150 TRAGUM Rosso Ultra Rapido hardener for Vertogum - very high reactivity

sodium-silicate based binder For cores and moulds hardening with esters process For thermally reclaimed sand - low amount - excellent shake-out

Code NE40345 VERTOGUM 2000.3 EXTRA sodium-silicate based binder - low reactivity

Code NE40335 VERTOGUM 2000.4 EXTRA sodium-silicate based binder - high reactivity

Code ND35456 TRAGUM B.6 ROSSO hardener - very low reactivity

Code ND35507 TRAGUM C.5 ROSSO hardener - low reactivity

Code ND35510 TRAGUM D.4 ROSSO hardener - medium reactivity

Code ND37450 TRAGUM E.3 ROSSO hardener - high reactivity

wATER-GLASS Binders


resins For cores oF iron and steel castings

Code IX50485 LEGANOL HD 131.4 phenolic resin part I

Code IX49844 LEGANOL NL 239 polyisocyanate based hardener - part II

resins For cores oF aluminium castings

Code IX50190 LEGANOL BB 75 AL phenolic resin part I

Code IX50310 LEGANOL NL 23 AL polyisocyanate based hardener - part II

resins For cores oF aluminium castings Free From aromatic solvents and v.o.c.

Code IX49600 LEGANOL BE 86 AL phenolic resin part I

Code IX49640 LEGANOL NL 34 AL polyisocyanate based hardener - part II

amine catalysts For cold box resins

Code I851500 DMEA dimethylethylamine

Code I851545 DMIPA dimethylisopropylamine

Code I851650 DMPA dimethylpropylamine

resins For cores oF iron and steel castings Free From aromatic solvents and v.o.c.

Code IX50357 LEGANOL HI 112 phenolic resin part I

Code IX49817 LEGANOL NL 219 polyisocyanate based hardener - part II

Code IX50293 LEGANOL HD 177 DF phenolic resin part I

Code IX49862 LEGANOL NL 288 DF polyisocyanate based hardener - part II High concentration system to reduce the amount of use High thermal strengths Excellent stripping from the core box

BINDERS FOR cold Box process


resins For cores oF iron and steel castings

Code IB34500 HOTBINDER HB furan resin for hot box process - traditional system - labelled toxic T

Code IB33255 ACCELERANTE HB.3 catalyst for hot box process

Code IB34600 HOTBINDER HB 600 furan resin for hot box process - low formaldehyde - labelled toxic T

Code IB33300 ACCELERANTE HB 300 catalyst for hot box process

ecological resins For cores oF iron and steel castings

Code IB34630 HOTBINDER HB 800 furan resin for hot box process - Labelled harmful xn

Code IB33300 ACCELERANTE HB 300 catalyst for hot box process

resins For cores oF aluminium castings

Code IB34450 HOTBINDER AL 94 furan resin for hot box process - Labelled harmful xn

Code IB33257 ACCELERANTE HB.4 catalyst for hot box process

BINDERS FOR hot Box process


alcohol thinners For reFractory coatingsCode BH10560 TECNOSOL ETD 100 thinner in ethyl alcohol - Labelled xn F

Code BH10576 TECNOSOL ETD/112 thinner in ethyl alcohol - Labelled F

Code BH10590 TECNOSOL ET/5 thinner in ethyl/isopropyl alcohol

Code BF10460 FOUNDRYSOL TAU IPA anydrous thinner in isopropyl alcohol

Code BF10475 FOUNDRYSOL TAU IPA 9010 thinner in isopropyl and ethyl alcohol

glues and FillersCode GC26026 COLLA HF dense quick-drying cold glue for cores

Code GC26120 COLLA NL fluid cold glue for moulds and cores

Code GE28300 SPEED GLUE quick-drying solvent based glue

Code GE28380 SPEED GLUE PR.1 quick-drying solvent based glue, faster than SPEED GLUE

Code GE28390 SPEED GLUE PR.2 quick-drying solvent based glue. Excellent resistance against high temperatures

Code GF21430 STUCCO CZ 93 ACQUA water based filler for cores

Code GF21455 STUCCO C.C.B. 11 alcohol based filler for cores

Code G806630 POLISEAL ACQUA filler for polystyrene patterns

mould sealsCode GH33725 CORD PLAST mm 5

Code GH33730 CORD PLAST mm 6





release agentsCode Z829125 DISTACCANTE SILICONICO 3000 release agent for shell moulding core boxes

Code ZD30099 DISTACCANTE PO/5 PL liquid release agent for green sand pattern plates - iron castings

Code ZD30080I DISTACCANTE PO/3 EXTRA RM release agent for green sand pattern plates - very low smell

Code Z830126 DISTACCANTE PO/100 EXTRA release agent for green sand pattern plates - white label

Code ZE31038 AIR VEST METAL C silver coloured release agent for metal and wooden core boxes

Code Z889184 AIR VEST METAL K silver coloured release agent - higher performances

Code Z889187 AIR VEST METAL K SPRAY spray silver coloured release agent

Code Z889183 AIR VEST T/63 colourless release agent for wooden core boxes

Code ZE31585 AIR VEST RAPID 18 ECO release agent for metal core boxes in cold-box process

Code ZE31005 AIR VEST B.20 release agent for metal core boxes in cold-box process - more concentrated version if compared to AIR VEST RAPID 18 ECO

AUxILIARIES


exothermic powders For Feeders, iron and steel castings

Code OP52183 PIROMAC PLUS grey powder for small diameter feeders

Code OP52180 PIROMAC red powder for small/medium feeders and ingot-moulds

Code OP52205 PIROMAC 7/A red powder for medium/big feeders - slow exothermic reaction

Code OP52172 PIROMAC AG 16 grey powder for big feeders - castings in ingot moulds - steel

exothermic powders For Feeders oF non Ferrous-metal castings

Code OP52161 PIROMAC EXTRA EC 09 red powder with fast exothermic reaction - high insulating properties

additives

Code D801750 PROSAND SPHERE 00 special antiveining synthetic iron oxide for cores

Code DV32050 PROSAND 77/F organic antiveining powder

Code DV32002 PROSAND AC 03 inorganic antiveining additive, no gas development

Code DV33155 NO COATING X 05 EXTRA organic red antiveining powder for coated and no coated cores

Code DV33190 NO COATING X 08 SPECIAL organic red/green antiveining powder for coated and no coated cores

Code NI53150 FREE SLIDE mixture with shaking-out properties for aluminium foundry cores

other products

Code DV32160 PROTETTIVO AL/5 liquid silver protective agent for chills - steel foundries

Code RK83750 VERNICE PER MODELLI ROSSA red paint for wooden patterns. Also available in: black, blue, gray, yellow, purple and green colours

strengthening primers

Code BM10320 FOUNDRYCOTE 2 R BLU alcohol based strengthening primer for cores and moulds containing binders

Code BM10380 FOUNDRYCOTE XR-14 alcohol based strengthening primer for cores and moulds containing binders and pigments

Code DQ21960 HYDROFIX HZ 4 water based strengthening primer for cold box cores and no bake-moulds

screw cleaners

Code I832205 PULITORE COCLEA AZ/49 highly effective cleaner for screws - CB and furan process 10*

Code IZ32245 PULITORE COCLEA PD/71 PLUS effective cleaner for screws - CB and furan process 8*

Code IZ32230 PULITORE COCLEA NE/90 ecological cleaner for screws - CB and furan process - not toxic 5*

* Note: cleaning effectiveness range: 1 to 10

AUxILIARIES


PRESSURIzED TANKS FOR COATINGS AIRLESS SPRAY low pressure tanks with manual or automatic air mixer, suitable For coatings. supplied with spray guns/tubes/spare parts.

Code Type Capacity lt Weigth kg Height mm Diameter mm

VO094011 89/A airless spray - pressure 3 bar 24 30 580 310

VP094076 94/R airless spray - pressure 8 bar 50 54 750 350

VP095101 95/R airless spray - pressure 6 bar 100 82 1210 460

Code Type

VS099349 PISTOLA 26/C coating spray gun nozzle 1,5 mm

VS099311 PISTOLA C2100 air + coating spray gun

VS099577 PISTOLA 500 SIZE 247 airless spray gun

VS099312 PISTOLA TC/6 air + coating spray gun nozzle 2,3 mm

VS099512 TUBO GOMMA solvent-proof rubber tube - various lenghts available

MIxERS AND PUMPS FOR COATINGS Code Type

VM098083C AGITATORE + PM/120 PER FUSTI Mixing system equipped with compressed air pressure regulators, recirculating system + Pneumatic spraying equipment (GRUPPO VERNICIATURA PM/120) with pump compressed air inlet tubes, spray airless gun and anti-solvent yellow rubber tube of m 5

VM098045 GRUPPO VERNICIATURA PM/120 Pneumatic spraying equipment

VM098300 GRUPPO VERNICIATURA PH 803 pneumatic mixer and pump for 23 lt pails with gun and tubes

EQUIPMENT FOR COATINGS

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F.LLI MAZZON S.p.A.Via Vicenza, 72

36015 Schio (VI) - ITALYPh. +39.0445.678000 Fax +39.0445.678001

www.mazzon.eu [email protected]

wHERE wE ARE


PASSION + COMMITMENT … our formula for your success!


F.LLI MAZZON S.p.A.Via Vicenza, 72 36015 Schio (VI) - ITALYPh. +39.0445.678000 Fax +39.0445.678001www.mazzon.eu [email protected]

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ABOUT US · Code DE22020 CASTING COVER RK PU 70 E alu silicates, graphite, iron oxide FSD Code...

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