ABOUT - cdn2. · PDF fileAERO Series Industrial Circular ... Braided Armor & Sheath Glands...
Transcript of ABOUT - cdn2. · PDF fileAERO Series Industrial Circular ... Braided Armor & Sheath Glands...
In 1985, Connector & Cable Specialties (CCS) wasstarted by William Hairston. Mr. Hairston envisioned a company that reflected his passion for outstandingcustomer service, ready-to-ship inventory, and a whatever-it-takes attitude toward helping his customer’s business grow.
Although Mr. Hairston is no longer with us, the spiritof the company he built is alive and growing throughits next generation of dedicated employees.
With more than 27 years of electrical connectorizationexperience, CCS delivers standard or, when required,creative productivity solutions for the challenges facedby our customers. We constantly monitor the electricalconnections used by OEMs on their equipment to makesure we stock the necessary cables and connectors.
From our ISO 9001-certified facility in Friendswood,Texas (just south of Houston), CCS is strategically located in the heart of the United States drilling and production industry.
We look forward to working with you and demonstrating our capabilites.
ABOUT
Office 281-992-0500 • 1-800-473-1300 • Fax 1-800-473-19004325 FM 2351, Bldg. 2, Suite 200 • Friendswood, Texas 77546
Connector & Cable Specialties is a value-added OEM distributor specializing inand serving the industrial, petrochemical, and oil & gas industries for over 25years. We carry an extensive inventory of connector products, and offer an array of products and services.
Heavy Duty Safe AreaConnectors
Heavy Duty ExplosionProof ATEX Connectors for
Hazardous Areas
Service Loops Custom Products& Cable Repair
Turn-key EngineeredCable Assemblies and
Solutions
TYPETABLE OFCONTENTS
Mil-Aero ConnectorsThe military standard connectors and
accessories you need for your application.
Cable Gland Accessories• Locknuts• Reducers/Adapters• Sealing Washers
Cable Assemblies – Standard & Overmolded
Standard or overmolded cable assembliesare expertly built to your specification.
Cables arrive with your selected connectorswired, tested and ready for use. CCS cable
assemblies save you time and money.
Cord GripsDual-weave stainless steel cord grips withend-ring to support electric cabling from
termination point to reduce connection strain.With a longer lattice length, these grips are
ideal for pulling light to medium loads.(Pg. 19)
INDUSTRIAL CIRCULAR CONNECTORSGeneral Specifications......................................................................... 1Crimp Contact Information ................................................................. 1LOGICPanelmount Receptacle....................................................................... 2Standard Plugs ................................................................................... 3Inline Connectors .......................................................................... 4 - 6Conduit Adapter Style Plugs and Receptacles ..................................... 7INSERT ARRANGEMENTS AND POLARIZATIONInsert Configurations ................................................................... 8 - 18CABLE GRIP COMPONENTSGrommets, Washers and Basketweaves............................................ 19ENCLOSURESEnclosures ........................................................................................ 20HARDWARETypical Assemblies............................................................................ 21Hardware ................................................................................... 22 - 23
TOOLINGInsertion and Removal Tools............................................................. 24Crimping Tools.................................................................................. 25
SINGLE PIN POWERFront Nut Type .................................................................................. 26Lanyard Type .................................................................................... 27High Amperage Single Pin Connectors ............................................ 28Single Pin Connectors....................................................................... 29
HAZARDOUS AREA / INSTALLATION PRODUCTSHawke Connectors ........................................................................... 30Slingco Cablegrips..................................................................... 31 - 32
CROSS REFERENCEHardware ................................................................................... 33 - 34Inserts .............................................................................................. 35Single Pin Power............................................................................... 36
EFP SERIESFlame Proof (Enhanced) Series of Electrical Connectors ........... 37 - 76
AERO
Series
Industrial Circular Connectors
1
Gland Nut Cable Adapter Plug ReceptacleGland Nut Cable Adapter Plug Receptacle
Operating Temperature Range...................................................................................................................................55C (-67F) to 200C (392F)
Voltage Service Rating (Working Voltage)......................................................................................Sea level, mated, Service Rating I...1500 VACSea level, mated, Service Rating II...2300VAC
Fluid Resistance .............................................................................................................................................Fluorosilicone resilient materials,compatible with the fluids listed in MIL-C-26482
Environmental Sealing ............................................................................................................................................................Per MIL-C-26482
Corrosion Resistance and Durability........................................................................................................................................Per MIL-C-26482
Vibration and Physical Shock ..................................................................................................................................................Per MIL-C-26482
T
Contact Current Rating
DC test amperes Applicable Wire Sizes
Size 16....................13 amps .......................20–16 Gauge
Size 12....................23 amps..................................14–12
Size 10....................33 amps..................................12–10
Size 8......................46 amps....................................10–8
Size 4......................80 amps......................................6–4
Size 1/0 ................150 amps........................2–1/0 Gauge
Size 4/0 ................200 amps.....................1/0–4/0 Gauge
Contact Current Rating: Service Voltage Rating
N.E.C. RATINGSSvce Voltage Non-Circuit Circuit
Instrument .... ....
A 250 DC 480 AC
D 600 DC 600 AC
E .... 600 AC
This hardware group is ideal for applications where power cables require extra support to relieve physical line or ground load weight. The basic component group consists of Plug with Cable Adapter, Gland Nut, and the Receptacle (with shell ground). It is available in fiveshell sizes: 12, 16, 20, 24, and 28. There are 42 insert arrangements. In addition, there is also a wall panel adapter when total exteriormounting is desired. Material is aluminum, the finish is anodic hard coating. Contacts may be silver or gold plated.
General Specifications
BASIC SIZE WIRE SIZE PIN SOCKET
18 18 AC-18M AC-18F
16 16 AC-16M AC-16F
16 GROUND 16 AC-16MG AC-16F
12 12 AC-12M AC-12F
12 GROUND 12 AC-12M-G AC-12F
BASIC SIZE WIRE SIZE PIN SOCKET
10 10 AC-10M AC-10F
10 GROUND 10 AC-10M-G AC-10F
8 8 AC-08M AC-08F
8 GROUND 8 AC-08M-G AC-08F
4 4 AC-04M AC-04F
4 GROUND 4 AC-04M-G AC-04F
NOTE: Above is silver-plated, for gold plating, add “K” (example: AC-16MK)
Crimp Contact Information
Panelmount Receptacles
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2
TYPE
Panelmount Receptacle Panelmount Plug
Junction Box Mounted
Shell Size
“M” – Male Hardware
Panelmount
Insert Symbol Gender
Alternate Key Positions
A20 PM 2012 F 01 JB A- - - - - - -
A12A16A20/AC20A24/AC24A28/AC28
“A” – Angle Cover“F” – Flat Cover(Omit if not Required)
Omit if not Required
“M” – Male, “F” – FemaleSee Table
Female Hardware is Standard
NOTE: Dust cover is included as standard. Add “LC” to omit dust cover.
See Insert Table
TYPE
Standard Plugs
3
Basket Weave
Mechanical Clamp
Nut Only“SP” Standard Plug
Grommet Code
Shell Size
Insert Symbol
Plug Type
Insert Gender Alternate Key Position
Barrell Length
Cable Entry
A20 SP 2012 M 16 B- - - - -- -
A12A16A20/AC20A24/AC24A28/AC28
“B” – Basketweave“M” – Mechanical“N” – Nut Only
See Table
See Insert Table“M” – Male, “F” – Female
“SP” – Standard Plug
“S” – Short Barrell– Omit for Long Barrell
(Long Barrel is Standard)See Table
Inline Connectors
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TYPE
Basket Weave Mechanical Clamp Nut Only
“IL” Inline Connector “ILR” Inline Bulkhead Receptacle
Basket Weave Mechanical Clamp Nut Only
“IL” Inline Connector
Grommet Code
Shell Size
Insert Symbol
Plug Type
Insert Gender Alternate Key Position
Barrell Length
Cable Entry
A20 IL 2012 M 16 B- - - - -- -
A12A16A20/AC20A24/AC24A28/AC28
“B” – Basketweave“M” – Mechanical“N” – Nut Only
See Table
See Insert Table“M” – Male, “F” – Female
“IL” – Inline Receptacle“ILR” – Inline Bulkhead Receptacle
“S” – Short Barrell– Omit for Long Barrell
(Long Barrel is Standard)See Table
“ILR” Bulkhead Receptacle Connector
TYPE
Enhanced Inlines
5
Shell Size
Plug Type
Gland SizeInsert Symbol
Insert Gender
A20 SP C2 M1912- - - - -
A12A16A20/AC20A24/AC24A28/AC28
See Insert TableSee Next Page
“SPG” – Standard Plug“IL” – Inline Receptacle“ILR” – Inline Bulkhead Receptacle “M” – Male
“F” – Female
Alternate Key PositionsSee Insert Table
Enhanced Inline Gland Size Charts
6
TYPE
Unarmored GlandsProduct Code Outer Jacket Range
MIN MAX
O 0.341" .472"A .433" .610"B .59" .807"C .787" 1.12"C2 1.02" 1.358"D 1.338" 1.751"E 1.732" 2.24"
Braided Armor & Sheath GlandsProduct Code Inner Jacket Range Outer Jacket Range
MIN MAX MIN MAX
OBS 0.341" .472" .448" .629"ABS .433" .610" .57" .826"BBS .59" .807" .807" 1.06"CBS .787" 1.12" 1.04" 1.32"C2BS 1.02" 1.358" 1.29" 1.69"DBS 1.338" 1.751" 1.653" 2.066"EBS 1.732" 2.24" 2.066" 2.578"
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
Alternate Key PositionSee Insert Table
TYPE
Conduit Adapter Style Plugs and Receptacles
7
Type “CA-F” – Female HardwareType “CA-M” – Male Hardware
Insert Gender
Shell Size
Plug Type
Hardware Gender
Insert Symbol
A20 CA 2012M M- - - - -
A12 – Size 12 (3/4”)A16 – Size 16 (1-1/4”)A20 – Size 20 (1-1/2”)A24 – Size 24 (2”)A28 – Size 28 (2-1/2”)
“M” – Male, “F” – Female
“M” – Male, “F” – Female
“CA” – Conduit AdapterSee Table
500MCM
N
N
1
2
01–36
02–72
3
N
1
2
01–36
02–72
3G
N
1 CONTACT
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP CB20 PIN 500 AC20-500M 1 500 DSOCKET AC20-500F MCM
*Note: insert available for 500MCM, 444MCM, 313MCM & 4/0MCM
1 CONTACT
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP CB24 PIN 777 ARIG-777M 1 777 DSOCKET ARIG-777F MCM
*Note: insert available for 1111MCM, 646MCM, 535MCM, 444MCM & 313MCM
3 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 310 A12-310M 3 10 DSOCKET A12-310F
3 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 310G A12-310GM 3 10 DSOCKET A12-310GF
3 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 312 A12-312M 3 12 DSOCKET A12-312F
1
2
01–36
02–72
03–108
04–14405–180
3
N
8
Series
1 CONTACT
1 CONTACT
3 CONTACTS
3 CONTACTS
3 CONTACTS
Insert Arrangements and Polarization
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
Series
Insert Arrangements and Polarization
9
3 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 312G A12-312GM 3 12 DSOCKET A12-312GF
4 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 416 A12-416M 4 16 DSOCKET A12-416F
4 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 410 A12-410M 4 10 DSOCKET A12-410F
4 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 410G A12-410GM 4 10 DSOCKET A12-410GF
4 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 48 A16-48M 4 8 DSOCKET A16-48F
1
2
01–30
02–60
03–90
3
4
N
N
01–36
02–108
2
14G
303–252
04–324
N
01–36
02–108
2
14G
303–252
04–324
N
04–228
03–180
02–125
01–80
1
24
3
1
2
01–36
02–72
03–108
04–14405–180
3G
N 3 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
Insert Arrangements and Polarization
10
Series
4 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
Series
Insert Arrangements and Polarization
11
4 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
PRESSURE CB24 PIN 440 AC24-440M 4 4/0 DSOCKET AC24-440F
5 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 512 A12-512M 5 12 DSOCKET A12-512F
5 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 58 A16-58M 5 8 DSOCKET A16-58F
7 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 716 A12-716M 7 16 ASOCKET A12-716F
N01–15
02–225
03–240 12
34
N
01–48
02–97,5
1
2
3
4
5
04–22802–125
01–80
03–180
1
2
3
4
5
N
11–30
02–60
03–90
2
3
45
76
N
7 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 712 A12-712M 7 12 ASOCKET A12-712F
N
01–84
02–168
03–252
04–276
126
73
4
5
4 CONTACTS
5 CONTACTS
5 CONTACTS
7 CONTACTS
7 CONTACTS
Insert Arrangements and Polarization
12
Series
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 712G A12-712GM 7 12 ASOCKET A12-712GF
7 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 712 A16-712M 7 12 DSOCKET A16-712F
7 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 712G A16-712GM 7 12 DSOCKET A16-712GF
7 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 78 A20-78M 7 8 ESOCKET A20-78F
N
01–84
02–168
03–252
04–276
126
73
4
5
N
03–180
02–140
01–801
2
63
45
7
04–228
N
03–180
02–140
01–801
2
63
45
7
04–228
N
01–36
02–72
03–100
126
73
4
5
10 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 1016 A12-1016M 10 16 ASOCKET A12-1016F
N
02–70
04–215 03–145
1
2
3
410
97
5
6
805–290
01–308
7 CONTACTS
7 CONTACTS
7 CONTACTS
7 CONTACTS
10 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
Series
Insert Arrangements and Polarization
13
10 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 10CP A16-10CP-M 4 10 DSOCKET A16-10CP-F 6 12 D
10 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 10CP A20-10CP-M 4 4 DSOCKET A20-10CP-F 6 12 D
10 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP CB24 PIN 10CP AC24-10CP-M 4 1/0 DSOCKET A24C-10CP-F 6 12 D
12 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 1210 A20-1210M 12 10 DSOCKET A20-1210F
N
01–30
02–45
03–90
04–125
1
6
2
7
3
910
5
4
8
N
01–30
02–451
6
27
3
910
54
8
N
01–30
02–455
1
6
2
7
3
10 94
8
11-27
02-97
03-107
04-133
05-17306-214
N
910
12 118
76 5
23
4
10 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 1016G A12-1016GM 10 16 ASOCKET A12-1016GF
N
02–70
04–215 03–145
1
2
3
410
97
5
6
805–290
01–308
10 CONTACTS
10 CONTACTS
10 CONTACTS
10 CONTACTS
12 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
14
Series
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 1616 A16-1616M 16 16 DSOCKET A16-1616F
17 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 12 PIN 1718 A12-1718M 17 18 ASOCKET A12-1718F
19 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 1916 A16-1916M 19 16 ASOCKET A16-1916F
19 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 1912 A16-1912MO4 19 12 ASOCKET A16-1912FO4
19 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 1912G A16-1912GM 19 12 ASOCKET A16-1912GF
N
01–90
02–180
03–243
3
4
12
56
7
8
910
1112
161314
15
N
12
3
4
5
678
9
10
11
1213
14
1516
17
01–36
02–72
03–108
04–14405–198
06–234
07–270
08–306
12
3
4
5
1516
678
17
191810
9
1112
1314
01–36
02–72
03–108
04–144
05–180
06–216
07–252
08–288
09–324
N
01–249 10
11
12
123
45
6
78
1718
13
1415
1619
N
1 23
4
567
89
10
11
12
13 14
15
1617
18 19
02–48
03–144
N
16 CONTACTS
17 CONTACTS
19 CONTACTS
19 CONTACTS
19 CONTACTS
Insert Arrangements and Polarization
Series
Insert Arrangements and Polarization
15
19 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 1912 A20-1912M 19 12 DSOCKET A20-1912F
20 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 20CP A20-20CP-M 4 8 DSOCKET A20-20CP-F 16 16 D
20 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 2012 A20-2012M 20 12 B CenterSOCKET A20-2012F A Outer
22 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 22CP A20-22CP-M 2 8 ESOCKET A20-22CP-F 20 16 D
27 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 27CP A16-27CP-M 3 12 ASOCKET A16-27CP-F 24 16 A
N
01–60
03–180
04–300
02–120
12
3
4
56
78910
1112
13
14 1516
17
19
1820
N
01–43.5
02–90
03–146
17
1819
1
23
45
67
89
1011
1213
1415
16
20
N
01–45
02–90
03–191,15'
1 23
4
5
67
8910
1112
1314
1516
17
2019
1822
21
04–228
03–180
02–125
01–80
N
1 23
4
5
6
78
91011
12
13
1415
16
1718
19
202122
23
24
2526
27
N
01–37
02–84
03–13504–165
05–235
1 2
3
4
5
678
9
10
11
12
1819
17
16 15
14
13
19 CONTACTS
20 CONTACTS
20 CONTACTS
22 CONTACTS
27 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
16
Series
Insert Arrangements and Polarization
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 27CPG A16-27CP-GM 3 12 ASOCKET A16-27CP-GF 24 16 A
27 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 27NO A20-27NO-M 2 4 D
SOCKET A20-27NO-F 4 10 A21 12 A
37 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 3716 A16-3716M 37 16 ASOCKET A16-3716F
37 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 3712 A20-3712M 37 12 ASOCKET A20-3712F
37 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 3712G A20-3712GM 37 12 ASOCKET A20-3712GF
N
01–32,30
02–65
03–97,30'
04–130
05–162,30'06–195
07–227,30'
08–260
09–292,30'
12
3
4
5
6
7
891011
1213
14
15
16
1718
3031
1920
32 21
2233
34 23
242526
3527
28 3637
29
03–195
02–100
N
1 23
4
5
6
7
8
910
13
14 27
2815
16 29
17
18
30
31
1920
21
22
23
2425
1112
26
35 34
33
323736
02–100
03–195
N
1 23
4
5
6
7
8
910
13
14 27
2815
16 29
17
18
30
31
1920
21
22
23
2425
1112
26
35 34
33
323736
N
01–30
04–120
02–45
03–90
05–15006–225
3
4
5
6
7
8
91011
12
13
1424 27 26
1825
23 21
19
22
20
15
16
171 2
N
1
2
3
45
6 78
910
11
12
13
14G1516
17
18
1920
21
22
232425
2627
01–54
02–90
27 CONTACTS
27 CONTACTS
37 CONTACTS
37 CONTACTS
37 CONTACTS
Series
Insert Arrangements and Polarization
17
37 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 24 PIN 3716 A24-3716M 37 16 DSOCKET A24-3716F
39 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
SOLDER CB28 PIN 39BO A28C-39BO-MSOCKET A28C-39BO-F
42 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 28 PIN 4212 A28-4212M 42 12 DSOCKET A28-4212F
47 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 47CP A20-47CP-M 2 8 DSOCKET A20-47CP-F 45 16 A
47 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
SOLDER CB28 PIN 47BO A28C-47BO-M 1 1/0 D
SOCKET A28C-47BO-F 3 4 D43 12 A
N
01–15
02–45
03–90
12
3
4
5
6
7
8910
11
12
13
14
15
16
1718
3031
20
32 21
2233
34 23
242526
3527
28 36
3729
19
N
1 23
4
5
6
7
8
9
10
1314
27
28
1516
29
17
18
30
31
19
20
21
2223
2425
1112
26
40
34 3332
37
38
39
42
43
444546
47
35
41
36
06–18005–150
04–120
03–90
02–60
01–130
N
1 23
4
5
6
7
8
9
10
1314
27
28
1516
29
17
18 30
31
19
20
21
22
2324
25
1112
26
4034
33
32
37
38
39
42 43
44
45
46
47
35
41
36
03–180
04–240
05–300
02–120
01–60
N
01–40
02–8005–280
04–210 03–140
32
1
4
5
7
8
9
2425
1011
262712
28
3736
3935
6
233433
383018
1716
15
14
13
29
32311920
21 22
N
1 23
4
5
6
7
8
910
13
14
2728
15
16
29
17
18
30
31
19
20
2122
23
24
25
1112
2640
34
33
32 37
3839
42
35
41
36
06–18005–150
04–120
03–90
02–60
01–30
1 8 D2 1/0 D5 10 D31 12 A
37 CONTACTS
39 CONTACTS
42 CONTACTS
47 CONTACTS
47 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
18
Series
Insert Arrangements and Polarization
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 24 PIN 5812 A24-5812M 58 12 ASOCKET A24-5812F
58 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 24 PIN 5812G A24-5812GM 58 12 ASOCKET A24-5812GF
61 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 16 PIN 6118 A16-6118M 61 18 INST.SOCKET A16-6118F
64 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 64CP A20-64CP-M 2 10 ASOCKET A20-64CP-F 62 16 A
68 CONTACTS
WIRE SERVICETERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
CRIMP 20 PIN 6816 A20-6816M 68 16 ASOCKET A20-6816F
N
01–45
02–13503–210
04–300
1 23
4
5
6
7
8
9
10
1314
27
28
1516
29
17
18
30
31
19
20
21
2223
2425
1112
26
40
34 3332
37
38
39
42
4344
45
464748
49
50
51
52
5354
5556
5758
35
41
36
N
04–232,30'
03–150
02–105
01–75
1 23
4
5
6
7
8
9
1011
12131415
16
17
18
19
20
21
2223
24
25 2627
28
29
30
31
3233
343536
37
38
39
40
4142
4344
45
46
47
484950
51
52
53
5455
56
57
5859
60 61
12
3
4
5
6
7
8
9
1011
12131415
16
17
18
19
20
21
22
23
2425 26
2728
2930
31
32
33
34
35
363738
39
40
41
42
43
44
45
46
4748
49
50
51
5253
54
01–90
02–135
03–202,30'
55
56
57
58
59
60
61
62
63
64
N
N
05–292,30'
04–22803–157,30'
02–451 23
4
5
6
7
8
9
10
1112
13141516
17
18
19
20
21
22
23
2425
26
27 2829
30
31
32
33
34
3536
373839
40
41
42
43
44
4546
4748
49
50
51
52
535455
56
57
58
59 61 62
63
6465
66
67 68
60
315–01
N
01–45
02–13503–210
04–300
1 23
4
5
6
7
8
9
10
1314
27
28
1516
29
17
18
30
31
19
20
21
2223
2425
1112
26
40
34 3332
37
38
39
42
4344
45
464748
49
50
51
52
5354
5556
5758
35
41
36
58 CONTACTS
58 CONTACTS
61 CONTACTS
64 CONTACTS
68 CONTACTS
0.062 0.125 02 A12-02G0.125 0.250 04 A12-04G0.250 0.375 06 A12-06G0.375 0.500 08 A12-08G0.500 0.625 10 A12-10G0.625 0.750 12 A12-12G0.750 0.875 14 A12-14G0.875 0.937 15 A12-15G0.250 0.375 06 A16-06G0.375 0.500 08 A16-08G0.500 0.625 10 A16-10G0.625 0.750 12 A16-12G0.750 0.875 14 A16-14G0.875 1.000 16 A16-16G1.000 1.125 18 A16-18G1.125 1.250 20 A16-20G1.250 1.375 22 A16-22G1.375 1.437 23 A16-23G0.500 0.625 10 A20-10G0.625 0.750 12 A20-12G0.750 0.875 14 A20-14G0.875 1.000 16 A20-16G1.000 1.125 18 A20-18G1.125 1.250 20 A20-20G1.250 1.375 22 A20-22G1.375 1.500 24 A20-24G1.500 1.625 26 A20-26G1.625 1.750 28 A20-28G1.750 1.875 30 A20-30G1.875 1.937 31 A20-31G0.875 1.000 16 A24-16G1.000 1.125 18 A24-18G1.125 1.250 20 A24-20G1.250 1.375 22 A24-22G1.375 1.500 24 A24-24G1.500 1.625 26 A24-26G1.625 1.750 28 A24-28G1.750 1.875 30 A24-30G1.875 2.000 32 A24-32G2.000 2.125 34 A24-34G2.125 2.250 36 A24-36G2.250 2.375 38 A24-38G2.375 2.437 39 A24-39G1.375 1.500 24 A28-24G1.500 1.625 26 A28-26G1.625 1.750 28 A28-28G1.750 1.875 30 A28-30G1.875 2.000 32 A28-32G2.000 2.125 34 A28-34G2.125 2.250 36 A28-36G2.250 2.375 38 A28-38G2.375 2.500 40 A28-40G2.500 2.625 42 A28-42G2.625 2.750 44 A28-44G2.750 2.875 46 A28-46G
A12-08W
A12-12W
A12-15W
A16-12W
A16-18W
A16-23W
A20-20W
A20-20WA20-24W
A20-24W
A20-31W
A24-20W
A24-30W
A24-30WA24-39W
A24-39W
A28-28W
A28-38W
A28-38WA28-46W
A28-46W
A12-04B
A12-06BA12-08BA12-10BA12-12BA12-14BA12-15BA16-06BA16-08BA16-10BA16-12BA16-14BA16-16BA16-18BA16-20B
A16-23B
A20-10BA20-12BA20-14BA20-18BA20-18BA20-20B
A20-24B
A20-28B
A20-31B
A24-16B
A24-20B
A24-24B
A24-28B
A24-32B
A24-36B
A24-39B
A28-28B
A28-32B
A28-36B
A28-40B
A28-46B
ShellSize
Cable Dia.Code No.
GROMMETS GLAND WASHERS BASKETWEAVE GRIPSMinimum Maximum Oil-Resistant Rubber Stainless Steel Stainless Steel
Cable Diameter Dimension
12
16
20ORC20
24ORC24
28ORC28
Grommet
Washer
Basket Weave
Cable Grip Components
19
Grommet
Washer
Basket Weave
12 AE12-FC 4-3/16 3-9/16 1 1-27/32 1/4-2016 AE16-FC 4-3/16 3-9/16 1 1-27/32 1/4-2020 AE20-FC 4-1/2 3-7/8 1-7/32 2-1/16 1/4-20C20 AE20-FC 4-1/2 3-7/8 1-7/32 2-1/16 1/4-2024 AE24-FC 8 7 1-1/2 2-9/16 1/2-13C24 AE24-FC 8 7 1-1/2 2-27/32 1/2-1328 AE28-FC 8 7 1-1/2 2-9/32 1/2-13C28 AE28-FC 8 7 1-1/2 2-25/32 1/2-13
STYLE SHELL SIZE CAT. NO.A B C D F
Flat
A
ADAPTER COVERS – CAST ALUMINUM ALLOY PANELMOUNT HARDWARE
DIMENSIONS (WITH RECEPTACLE)
12 AE12-AC 4-3/16 3-9/16 2-15/16 2-17/32 1/4-2016 AE16-AC 4-3/16 3-9/16 2-15/16 2-17/32 1/4-2020 AE20-AC 4-1/2 3-7/8 3-39/64 3-3/8 1/4-20C20 AE20-AC 4-1/2 3-7/8 3-39/64 3 1/4-2024 AE24-AC 8 7 3-33/64 2-19/64 1/2-3C24 AE24-AC 8 7 3-33/64 2-21/32 1/2-328 AE28-AC 8 7 3-5/8 2-7/16 1/2-3C28 AE28-AC 8 7 3-5/8 2-3/4 1/2-3
STYLE SHELL SIZE CAT. NO.A B C D F
Angle
DIMENSIONS (WITH RECEPTACLE)
12 or 16 1 AE12-1216JB-3 5-1/4 5-1/4 25/64 4-5/8 4-5/8 4-3/16 2-3/8 9/193212 or 16 1-1/2 AE16-1216JB-5 5-1/4 5-1/4 39/64 4-5/8 4-5/8 4-3/16 2-5/8 9/193220 or C20 2 AE20-JB-6 6 6 5/8 5-1/4 5-1/4 4-1/2 3-3/4 9/193224 or C24 2-1/2 AE24-JB-7 3-3/4 7/1628 or C28 3 AE28-JB-8 4-1/2 7/16
SHELL SIZE CONDUITHUB SIZE
CAT. NO.A1 A2 B C1 C2 D E F
CONDUIT FITTING BODIES – CADMIUM PLATED FERROUS ALLOY
DIMENSIONS
SEE DRAWING
Adapter Cover–Angle
Junction Box
D
C
F
116
D
C
F
116
A
A
B
B
8
53/8
9 81/2
5/8
5/8
E
D
A2 C2
AC1
F
63/4
B
Shell Size24-C24-28-C28
FITTING DIMENSIONS
Watertight Enclosures
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
20
Adapter Covers – Cast Aluminum Alloy Panelmount Hardware
All adapter covers are suppliedwith screws for mounting receptacle as well as bolts, washers and gasket for mountingcover to panel junction box.
Conduit Fitting Bodies – Camium Plated Ferrous Alloy
Adapter Cover –Angle
Junction Box
Series
Typical Assemblies
21
STANDARD PLUG ASSEMBLY – TYPE “SP”
w/Gland NutAH12-GN
Use standard sealing gland and washer to fit cable.
U
Cable AdapterAH12-SCA (Short)
AH12-LCA (Long)
Male SkirtAH12-MS
w/Short Coupling NutAH12-SCN
P
Panel AdapterAH12-PA
Male SkirtAH12-MS
w/Short Coupling NutAH12-SCN
PPANELMOUNTED RECEPTACLE ASSEMBLY – TYPE “PM”
Square FlangeReceptacleAH12-PM
Clamp NutAH12-CN
IUse standard sealing gland and washer to fit cable.
Note: Replace #12 referenced in the catalog numbers above with the proper shell size.
INLINE CONNECTOR ASSEMBLY – TYPE “IL”
w/Gland NutAN12-GN
AH12-SCA (Short)
AH12-LCA (Long)
Inline SkirtAH12-IS
Cable Adapter
Standard Plug Assembly – Type “SP”
Panelmounted Plug Assembly – Type “PMM”
Panelmounted Receptacle Assembly – Type “PM”
Inline Connector Assembly – Type “IL”
Note: Replace #12 referenced in the catalog numbers above with the proper shell size.
Use standard sealing gland and washer to fit cable.
Extended Cable Housing Hardware
22
Series
SAFETY WIRE HOLES3 PLACES, .062 DIA.
B
A
12 3.006 6.312 7.40716 4.282 6.407 7.65720 4.657 6.006 8.28224 5.312 7.407 8.657
Shell Size Code 1 Code 2 Code 3
A" Length Code
1
AH16-SCA (Short) CODE 1
Shell Size (12, 16, 20 or 24)
Note: Adapter assemblies are NOT provided with sealingglands and gland washers (diagram for illustration only)
AH16-LCA (Long) CODE 2
12 1.625 1.250 1.125 1.093 0.937 0.093 0.187 1.375 0.562 0.75016 2.125 1.062 1.625 1.593 1.437 0.125 0.218 1.875 0.562 0.78120 2.625 2.093 2.125 2.093 1.937 0.156 0.281 2.375 0.562 0.81224 3.125 2.531 2.625 2.593 2.437 0.187 0.343 2.875 0.562 0.843
A B C D E F G H J L
DIMENSIONS
Shell Size (12, 16, 20 or 24)
AH12-PA
Shell Size
.406 MAX ENGAGEMENT
C
JF
E H
D INTERNAL THREADLEFT-HAND TAPER
L
G DIA.
A
B
Cable Adapter Assembly
Panel Adapter
Note: Adapter assemblies are NOT provided with sealingglands and gland washers (diagram for illustration only)
C
C THREAD LEFT-HAND TAPER
A B
Shell Size (12, 16, 20 or 24)
AH12-CN12 1.344 1.125 1.09416 1.906 1.625 1.65820 2.344 2.125 2.09424 2.906 2.675 2.658
Shell Size AB
FLATC
THREAD
Clamp Nut
AH12-MS
w/Jacking Cplg NutAH12-MS-JShell Size (12, 16, 20 or 24)
12 1.750 1.98516 2.250 2.46820 2.750 3.03224 3.250 3.563
Shell Size D E
Dimensions
SAFETY WIRE HOLES3 PLACES, .062 DIA.
THREAD LEFT-HAND TAPER
E
D
2.016
Series
Extended Cable Housing Hardware
23
12 1.750 1.375 1.500 1.093 0.171 2.625 1.000 1.343 2.01516 2.250 1.687 2.000 1.593 0.203 2.625 1.000 1.843 2.01520 2.750 2.093 2.500 2.093 0.218 3.125 1.000 2.343 2.01524 3.250 2.531 3.000 2.593 0.281 2.625 1.000 2.843 2.015
Shell Size A B C D E F G H J
Dimensions
AH16-PM
Shell Size (12, 16, 20 or 24)
I
E DIA.
B A
J
822
C HD
G
.062 GASKET.312
THREAD LEFT-HAND TAPER
AH16-IS
Shell Size (12, 16, 20 or 24)
12 2.016 1.094 1.500 1.37516 2.016 1.533 2.000 2.25020 2.016 2.094 2.500 2.75024 2.016 2.533 3.000 3.250
Shell Size A B C D
Dimensions
D
THREAD LEFT-HAND TAPER
C
A
B
Inline Skirt
Receptacles, Square Flange
Plug Assembly
AT-10IT #10 GAUGE MALE OR FEMALE CONTACTSAT-12IT #12 GAUGE MALE OR FEMALE CONTACTSAT-16IT #16 GAUGE MALE OR FEMALE CONTACTSAT-18IT #18 GAUGE MALE OR FEMALE CONTACTS
Cat. No. Size Description
INSERTION TOOLS #10 THRU #18
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24
Insertion and Removal Tools
Insertion Tools #10 Thru #18
AT-10MRT #10 GAUGE PINAT-12MRT #12 GAUGE PINAT-16MRT #16 GAUGE PINAT-18MRT #18 GAUGE PIN
Cat. No. Size Description
REMOVAL TOOLS – MALEInsertion Tools – Male
AT-10FRT #10 GAUGE SOCKETAT-12FRT #12 GAUGE SOCKETAT-16FRT #16 GAUGE SOCKETAT-18FRT #18 GAUGE SOCKET
Cat. No. Size Description
A
REMOVAL TOOLS – FEMALE SOCKET CONTACTRemoval Tools – Female Socket Contact
AT-8L #08 GAUGE PIN OR SOCKETAT-4L #04 GAUGE PIN OR SOCKETAT-1L #01 GAUGE PIN OR SOCKET
Cat. No. Size Description
INSERTION AND REMOVAL TOOL FOR LARGE CONTACTS
I
Insertion and Removal Tool for Large Contacts
AT-K10 #10 GAUGEAT-K12 #12 GAUGEAT-K16 #16 GAUGEAT-K18 #18 GAUGE
Cat. No. Size Description
INSERTION, PIN AND SOCKET REMOVAL TOOL KIT SET
3-Piece set contains(1) one eachof the following:• Insertion Tool• Pin Removal Tool• Socket Removal Tool
Insertion, Pin and Socket Removal Tool Kit Sets
25
Crimping Tools
AT-1018RL #10–#18 REMOVABLE LOCATOR TYPE CRIMPER SETAT-1018TOC TOOL ONLYAT-RL10 #10 PIN & SOCKET, #12 SOCKET LOCATORAT-RL12 #12 PIN LOCATORAT-RL16 #16 PIN & SOCKET LOCATORAT-RL18 #18 PIN & SOCKET LOCATOR
Cat. No. Size Description
#10 TO #18 REMOVABLE LOCATOR TYPE CRIMPER#10 to #18 Removable Locator Type Crimper
AT-1018THWC TURRET CRIMPER, CASE & CRIMP GAGECat. No. Size Description
T
Turret Crimper with Case and Crimper Gage
TMB25-S T & B CRIMPER FOR #8 TO #2 CONTACTSCat. No. Size Description
T & B Crimper
Note: For sizes larger than #2, any four or six way crimping tool maybe used. Using a single indenter type tool is not recommended.
AP-535-S2 535MCM RECEPTACLE - 7/8" THREADED STUD,DIAMETER OVER KNURL 1.065" TO 1.070"
Cat. No. Size Description
NOTE: COLOR CODING AVAILABLE ON THIS ITEM
N
AP-444-CS 444MCM POWER PIN – CRIMP OR SOLDER STYLEAP-535-C 535MCM POWER PIN – CRIMP TYPEAP-535-S 535MCM POWER PIN – SOLDER TYPEAP-646-C 646MCM POWER PIN – CRIMP TYPE
Cat. No. Description
BT-57 SINGLE PIN INSULATING BOOTCat. No. Size Description
NOTE: THIS ITEM IS AVAILABLE IN 8 COLORS
Rubber Boot
Note: Color coding available in 8 colors.
Front Nut Type
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
26
SINGLE PIN
Male Pins
Receptacle – 7/8 Stud
AP-535-S1 535MCM RECEPTACLE – 5/8" THREADED STUD,DIAMETER OVER KNURL 1.065" TO 1.070"
Cat. No. Size Description
NOTE: COLOR CODING AVAILABLE ON THIS ITEM
B
Receptacle – 5/8 Stud
Note: Color coding available on this item.
Note: Color coding available on this item.
Receptacle – Bus Bar Mount
Cat. No. Size Description
AP-1000 RECEPTACLE BUS BAR MOUNT,(FITS 313MCM THRU 777MCM)
AP-54RS 535 X 444 REDUCING SLEEVEAP-75RS 777 X 535 REDUCING SLEEVE
Cat. No. Description
REDUCING SLEEVES
AP-777S 777MCM RECEPTACLE – 7/8" STUD, DIAMETEROVER KNURL 1.065" – 1.070"
Cat. No. Size Description
RECEPTACLE
NOTE: COLOR CODING AVAILABLE ON THIS ITEM
A
SINGLE PIN
Lanyard Type
27
AP-777-C 777MCM POWER PIN – CRIMP TYPEAP-777-R5 535MCM POWER PIN – CRIMP TYPE
Cat. No. Description
POWER PINSPower Pins
Reducing Sleeves
Receptacle
AP-777BB 777MCM RECEPTACLE BUS BAR MOUNTCat. No. Size Description
RECEPTACLEReceptacle
High Amperage Single Pin Connectors
28
SINGLE PIN
Cable Entry
Hardware Type
Wire Size
Gender
Grommet Size
Color Codes
ACB24 SPJ 7 M 22B RD- - - - -
“SPG” – Standard Plug w/ Glove Nut“IL” – InlineILR – Inline Bulkhead“PM” – Panelmount“PMM” – Panelmount Male
Specify Color Desired
“B” – Basketweave“M” – Mechanical(Not Required when Using PM or PMM)
“M” – Male, “F” – FemaleSee Note 1
“11” – 1111MCM“7” – 777MCM“6” – 646MCM“5” – 535MCM“4” – 444MCM“3” – 313MCM
“4/0” – 4/0MCM“240” – 2 x 4/0MCM“BB” – 2 Hole Buss Bar
(PM or PMMOnly) NOTE 1: Male Insert is a dead front
Female Insert is a live front
See Below
Approx. 8.5” Approx. 8.5”
“IL” “SPG”
“PM”
7.21875”
.500” Max. Panel Thickness
1.750”
Grommet Selection GuideCable Diameter 1.000-1.125 1.125-1.250 1.250-1.375 1.375-1.500 1.500-1.625 1.625-1.750 1.750-1.875Code No. (XX) 18 20 22 24 26 28 30
Color Code OptionsCurrent Type DC ACColor Code Blue Orange Yellow Brown Red White Black GreenPart No. Suffix -BL -OR -Y -BR -R -W -BK -G
PANEL MOUNTING HOLES
.281” DIA. 4 HOLES
2.531” SQ.
3.25” SQ.
SINGLE PIN
RPOWER
29
Single Pin Connectors
Cable Entry
Hardware Type
Wire Size
Gender
Grommet Size
Color Codes
ACB20 SPG 5 M 18 RD- - - - -
“SPG” – Standard Plug w/ Glove Nut“IL” – InlineILR – Inline Bulkhead“PM” – Panelmount“PMM” – Panelmount Male
Specify Color Desired
“B” – Basketweave“M” – Mechanical(Not Required when Using PM or PMM)
“M” – Male, “F” – FemaleSee Note 1
“5” – 500MCM“4” – 444MCM“3” – 313MCM
“4/0” – 4/0MCM See Page 17
NOTE 1: Male Insert is a dead frontFemale Insert is a live front
Color Code OptionsCurrent Type DC ACColor Code Blue Orange Yellow Brown Red White Black GreenPart No. Suffix -BL -OR -Y -BR -R -W -BK -G
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30
HHAWKEHawke ConnectorsHawke International is a world leader in hazardous area cable glands. In addition, CCS also offers acomplete range of Hawke Exe GRP Enclosures, Exe Stainless Steel Enclosures and Ex Connectors.
Electrical enclosures and junction boxes are specified for safe low voltage power distribution in industrial and hazardous area applications including oil, gas, petrochemicals, mining, energy, marine and offshore electrical systems.
Junction Boxes
31
Applications:• Easy cable installation or
replacement through ducts, conduits and trenches
• Cable strain-relief• Oil support cables• Marine applications• “Guy rope” adjusters• Fiber optic cable applications• Overhead house service cables• Portable tool supply cables• Portable compressed air lines• Conduit risers• Moveable hydraulic hoses
Cable Grips
Contact CCS for any specific
cable grip solutionrequired by your
application
CCS offers a full range of Slingco cablegrip products. Cablegrips are a quick,efficient way to install/control electrical or heavy-duty cables. Cablegrips are re-usable (subject to inspection) and can also be used to support or pull anycylindrical object within their grip and load carrying capacity.
Slingco standard cablegrips are manufactured from high tensile galvanized orstainless steel wire rope or aramid.
A precise, hand-woven construction process, coupled with individual product inspection, ensures a high-quality product for reliable, long lasting usage.
Pulling ApplicationsWhen the correct cablegrip is selected, cable installation throughducts, conduits and trenches is considerably easier. The cablegripadds little to the overall diameter of the cableand “free passage” is normally available through sheave blocks and pipes. Cablegrips can often be used on a “new for old” cable replacement by applying two grips on a back-to-back basis with a solid link or swivel between grips. This method uses the old cable to pull through the new replacement. Swivel linkscan be used to allow for reduced torque build-up inducedby the pulling equipment and inherent layin the cables. Lace up cablegrips can beapplied anywhere along the cable length,preventing overloading of the cable.
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32
MU TypeMulti-WeaveTriple weave constructionis ideal for heavy loads; color coded for ease of identification; primarily for pulling aluminum conductor.
R TypeRevolving EyeThis alternative to the flexiblewire rope eye and is designedfor heavy duty applications,e.g. pulling wire rope, ACSRconductor, bare conductorand ground wires.
A TypeHigh StrengthCan be used for aluminum conductor or for pulling rope; color coded for ease of identification.
O TypeOpenEndedFor joining two cables toform acontinuousloop.
D TypeDouble Eye
For pulling medium to heavyloads; the main advantage overthe single eye cablegrip is, sincethe cable being pulled can bepassed through the grip, severalcablegrips can be used to sup-port over a calculated distance.
S TypeSingle EyeFor pulling medium to heavy loads; typical application - ‘standard pull’of single or group of cables,where additional support is unnecessary, or if used inconjunction with othercablegrips.
OS TypeOffset EyeSimilar to the S Type single eye cablegrip, but for use when offsetpositioning is required and the cable passes completely through the cablegrip.
L TypeLace UpFor pulling medium to heavyloads; the L-type is fitted to thecable being pulled by stitching ittogether, like a football. Mainlyused where a ‘typical’ cablegripcannot be fitted over a connectorat the end of a cable.
PLUS... Swivels. Support Grips. Feed Tubes.Non-conductive Cablegrips.
HARDWARE
Cross Reference
33
* — REPLACE WITH INSERT CODEX — REPLACE WITH CONDUIT SIZEXX — REPLACE WITH GROMMET CODE
HARDWARE
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34
Cross Reference
* — REPLACE WITH INSERT CODEX — REPLACE WITH CONDUIT SIZEXX — REPLACE WITH GROMMET CODE
INSERTS
Cross Reference
35
Competitive Part No. CCS Part No.
ZP-12-24 A12-512ZP-12-27 A12-312ZP-12-33 A12-416ZP-12-53 A12-512-02ZP-12-310 A12-712GZP-12-311 A12-712ZP-12-316 A12-410ZP-12-317 A12-1016ZP-12-323 A12-1718ZP-12-334 A12-1016GZP-12-346 A12-410GZP-12-354 A12-712-01ZP-12-355 A12-1016-04ZP-12-648 A12-716ZP-12-649 A12-310ZP-12-651 A12-310G
ZP-16-22 A16-44ZP-16-38 A16-44GZP-16-311 A16-1912ZP-16-312 A16-1912GZP-16-321 A16-3716ZP-16-325 A16-1616ZP-16-333 A16-6116ZP-16-335 A16-27CPZP-16-355 A16-1916ZP-16-377 A16-1912-04ZP-16-378 A16-712GZP-16-628 A16-48ZP-16-673 A16-27CP-GZP-16-676 A16-10CP-G
ZP-16-681 A16-10CP
Competitive Part No. CCS Part No.
ZP-20-310 A20-3712ZP-20-313 A20-6816ZP-20-329 A20-64CPZP-20-331 A20-22CPZP-20-332 A20-2012ZP-20-334 A20-20CPZP-20-350 A20-3712GZP-20-354 A20-47CPZP-20-365 A20-2012GZP-20-374 A20-27NOZP-20-375 A20-1210ZP-20-386 A20-3712-03ZP-20-659 A20-78ZP-20-676 A20-1912ZP-20-677 A20-1912GZP-20-680 A20-10BOZP-C20-40 A20C-410GZP-C20-42 A20C-410
ZP-C20-379 A20C-535
ZP-24-311 A24-5812ZP-24-313 A24-10016ZP-24-352 A24-5812GZP-24-371 A24-371GZP-24-384 A24-5812-02ZP-C24-26 A24C-440GZP-C24-38 A24C-440GZP-C24-675 A24C-10BO
ZP-28-339 A28-4212ZP-C28-12 A28C-39BOZP-C28-15 A28C-47BO
SINGLE POWER
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
36
Cross Reference
Competitive Part No. CCS Part No.
PD501-S AP-444-CSPD500126-P AP-535-C
PD501-L AP-535-SP500022-BS AP-535-S1P500126-BS AP-535-S2
RIG10P7 ACB24-SP7MRIG15P7 ACB24-IL7MRIG17P7 ACB24-ILR7MRIG17PR ACB24-PM-M-BB
TMPC-41777-24L AP-777-BBTMPC-40777-L AP-777-CTMPC-41777-L AP-777-STMPC-40777L-5 AP-777-R5
TMPC-10 BT57PD502-L BT57
Series EFP
variety a detailing Connectors
configurations pin of variety
hardware shell and configurations
optionshardware
Series EFP
TETEAATEXAATEX
variety a detailing Connectors
EXEX reviewed cataloguethis of contents the
has representative ATEX authorized EEC's
configurations pin of variety
reviewed catalogue
hardware shell and configurations
PROTECTIONINGRESS IP68
optionshardware
SERIES
37
Flameproof Electrical Connectors
Disclaimer
This catalogue has been prepared with great care. Our products are always subject to improvement and testing. We reserve the right to change materials and specifications without notice.All dimensional data, materials or specifications should be confirmed by the company prior to incorporation in design or purchase specification. The company does not accept liability for loss or damage, consequential or otherwise resulting from any inaccuracies,omissions or typographical errors in this document.
EFP Series Connectors Detailing a Variety of Pin Configurations and Shell Hardware Options
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
38
SERIES
The EFP Series of electrical connectors is a comprehensive line of power, control and instrumentationelectrical connectors products. This series is certified for use in Zone 1 and Zone 2, certified to Exd, Exdeand T classified locations with IP68 environmental sealing characteristics.
EFP Series electrical connectors may be specified for use in Oil, Gas and Petro-Chemical applications, land-based and offshore drilling systems and pharmaceutical grade applications.
Areas of application include power, control and instrumentation circuits requiring quick and safe connection and disconnection in service.
This series is also readily available, with an extensive inventory to support small or large requirements.The EFP Series of connectors are designed for use with both single and multi-conductor cable types and are designed for service in the most demanding environments.
The connector bodies are manufactured from hard anodized aluminum, alternative materials such as brassand stainless steel, nickel aluminum bronze and titanium are also available.
EFP series connectors are designed for quick mating and unmating in service. Cable accommodations including armored and sheathed allow industrial, offshore, and petrochemical type cables to be terminatedin various manners depending on cable type as well as application and regulatory requirements.
Receptacles are available for panel or cable ‘inline’ mounting. Receptacles with a potting adaptor can beinstalled into either an EEx ‘d’ flameproof, EEx ‘e’ increased safety or EEx ‘p’ purged type enclosure systems. The contact termination methods available are solder, crimp or pressure termination dependingon insert selection. Contact materials are copper alloys and various plating options are available dependingon application and ampacity. Silver and gold plating, over copper contacts are standard.
The EFP series lends itself to both single and multi-conductor applications, with a comprehensive range ofinserts to suit wire size 18 AWG (0.75mm2) to 1111 MCM (563mm2).
Multipole power inserts are available up to 600 amperes at 1000V, Single pole power to1135 amperes at1000V. Control and instrumentation inserts are available in 2 through 143 contacts. Composite inserts(power & control) are also readily available.
For planned non intermate ability connectors maybe furnished with alternate key positions and may becolor coded for visual identification.
EFP Series connectors share common insert configurations with the HDS series of connectors, allowingfor a complete systems integration in both hazardous and non hazardous locations.
Introduction
SERIES
39
ATEX Directive Overview
TEXAATEX
TEX cataloguethis of contents the reviewed has representative
ATEX authorized EEC's
cataloguereviewed
PROTECTIONINGRESS IP68
The EFP Connector series is certified in compliance with the ATEX Directive, European Community Directive94/09/EC (see pages 68 and 69 for a more thorough explanation of ATEX directives).To ensure operator and equipment safety this directive covers a wide field of safety requirements including:
• Integrated safely requirements• Specific conditions of inspection and maintenance• Environmental conditions• Marking• Instructions for use• Choice of materials• Design and manufacture• Potential ignition sources such as sparking, electric arcs, high surface temperatures• Explosive atmospheres caused by the presence of gas, vapors and mist• Explosive atmospheres caused by the presence of air-dust mixtures.
The connection system has a “component acceptance” approval number which simplifies the certification procedure of equipment to which the EFP Series can be fitted. This means that the connector is accepted as being suitable for use on other certified Flameproof equipment.It will not be necessary to submit documentation or connector samples for repeat examination and testing when itis incorporated into new flameproof equipment designs.EEC is committed to developing the EFP series in accordance with the ATEX directive and regulatory requirements.
Environmental Highlights
40
SERIES
Temperature
Property
Operating
method
Standard
MIL-STD-1344Temperature
1003
Standard
MIL-STD-1344
+125°C)
Series
to (-55°C 225°F to -67°F
Connector EFP
+125°C)
ProtectionIngress
resistenceElectrical
ShockThermal
Protection Deluge of Degrees
EN:60529:1992Protection
MIL-STD-1344
EN:60079-7 resistence
method MIL-STD-1344
DTS01:91Protection code)(IP Protection Enclosure of
EN:60529:1992
MIL-STD-1344
2003: EN:60079-7
Acondition test 1003 MIL-STD-1344
5.2,13.4,14.2.7.5.1, Clause 68-8IP
3001method 4.3Clause
1003method MIL-STD-1344meets
5.2,13.4,14.2.7.
ResistanceCorrosion
ResistanceChemical
LeakageAir
ResistanceShock
exposure No MIL-STD-1344
hours 48 Resistance
RequirementsNo Resistance
atmosphere1
MIL-STD-202
materialbase of exposure MIL-STD-1344
1001method hours
Requirements
atmosphere
MIL-STD-202
materialbase of exposure No - Spray:336days Salt
Alkalisand Acids Oil,Most
1003method MIL-STD-1344meets
MIL-STD-202Meets
exposure
Alkalis
Frequency
ResistanceShock
Vibration
ResistenceHigh-Impact
MIL-22992E
method MIL-STD-202
150Hz7gs method MIL-STD-1344
50102EN: method MIL-STD-202Resistence
MIL-22992E
207MIL-STD-202
150Hz2006
MIL-STD-1344
50102207
MIL-STD-202
Hz400 and 60, 50,
207method MIL-STD-202Meets
2006method MIL-STD-1334Meets
joulesIK08 meet 207method
MIL-STD-202meets
EN 50102 : 1995EN 61241-1 : 2004EN 61241-0 : 2006IEC EN 60079-7 : 2003IEC EN 60079-1 : 2007IEC EN 60079-0 : 2006Relavent Standards and Specifications
UL CSA 486A-BMIL-STD-1353EN 61241-1 : 2004MIL-STD-1346EN 61241-0 : 2006UL CSA 1686 IEC EN 60079-7 : 2003MIL-STD-202IEC EN 60079-1 : 2007MIL-C-22992EIEC EN 60079-0 : 2006
Relavent Standards and Specifications
UL CSA 486A-BMIL-STD-1353MIL-STD-1346
MIL-C-22992E
MIL-C-5015G EN 60529 : 1999EN 50102 : 1995
Enhanced Series of ConnectorsNote: Not all clauses or methods apply to the EFP
NEMA 250UL CSA 1682UL CSA 486A-B
Enhanced Series of ConnectorsNote: Not all clauses or methods apply to the EFP
UL CSA 486A-B
Note: Not all clauses or methods apply to the EFP
Front face of Male Plug with Silicon interface
Front face of Male Plug with Silicon interface
Front face of Male Plug with Silicon interface
Aluminum - OmittedTitanium- T Stainless- S
Aluminum Nickel - N Brass- B
Connector 1
(STD.)Aluminum Titanium
BronzeAluminum
MaterialBody Connector
required Potting 06=6/8” i.e.
(0.125mm) 1/8” of (Multiples Available
Range - 46 To 02 I.D.Grommet MethodSealing 4.
required (0.75mm)
(0.125mm) (Multiples
Range I.D.Method
Solder- S StyleTermination 8
Style
SP
2850(St t
0)
Solder- S
E 1 23 3
21
3 3
4A R A A 2
3
51 2 0 1 R 1
6 6 6
107M
8 0
91
6
10 11
and 1 Zones
22and 21 2, and
T6 EExde, EExd, Certification
o265to F o-22Temperature
T6
C)o125to C o(-55F rating
61241-1:2004EN 61241-0:2006 EN
EN:60079-7-2003 EN:60079-1:2007 EN:60079-0:2006
Directive ATEX
61241-1:2004RequirementsGeneral 61241-0:2006
safefty Increased EN:60079-7-2003 enclosures Flameproof EN:60079-1:2007
RequirementsGeneral EN:60079-0:2006
94/9/ECDirective
Requirements"e " safefty
"d"enclosures Requirements
SERIES
41
Code Logic
EFP Series Connector Selection & Wattage CalculationTo select the shell size of the connector, it is necessary that a calculation of the dissipated wattage is determined. The calculation is essential to ensure that the connector arrangement, including the upper ambient temperature of the installation location, remains within the operating temperature classification (see pages 56 & 57 for more information).
Temperature Rating
Certification
Areas of Use
CapThrea
assembly for section Knurled
easeassembly section termination and
application on depending pitluMstpeccA
OptionsEntry Cable
methodapplication
s epytelbacelOptions
Cap
eD s a
et p
deluge 01 DTS protection ingress
maintains alternative cable , method BarrierFlameproof
EN61241-1:2004, EN60079-0:2004,
contac isolated and sea interfacial With
InserOne-Piece
61241-1:2004EN EN61241-1:2004, 60079-1:2004, EN EN60079-0:2004,
61241-1:2004EN60079-7:2007, 60079-1:2004,
HoodCoupling Duty Heavy
Hood
Optional
Operating Ingress Suitable
EN61241-1:2004,
IICRated
temperature T6 and T5 Optional range Temperature Operating
and IP67 nof Protection Ingress Groups Gas in use for Suitable
61241-1:2004EN EN61241-1:2004,
available are classifications temperature Temperature C. o+125to o-55
deluge with IEC60529 to IP68 and IICand IIB IIA,
61241-1:2004
Co65to up ambient's with available Co40T5 Ambient & Class Temperature
DTS01:91to protection deluge
C
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
42
SERIES
EX Connector Features
certified EExe to fitted Connector Bulkhead
equipmentcertified be aslo may Connector
Certification ITS
SERIES
43
Applications & Features
Temporary but safe connecting and disconnecting of power is critical in many industries. In order to maintain thissafety requirement, Elecquip has introduced a new series of EExd Connectors that are ATEX approved, easy to useand exceptionally robust. They allow for safe and rapid service, repair and replacement of key plant, or providequick connection to temporary equipment. Their application is beneficial in high-productivity environments whereminimum interruption of service is essential.The connectors are ideal for Zone 1 and Zone 2 explosive environments commonly found in oil and gas exploration, production and process plants. However, their features also offer benefits in Zone 21 and Zone 22 explosive dust environments, or in harsh and hostile non-explosive applications.In compliance with the ATEX Directive (94/9/EC), the design retains many of the features of Elecquip’s alreadyhigh-quality connectors, but in addition adding innovations based on your user feedback. The heavy-duty, maintenance free stainless-steel body construction is retained, along with the acclaimed Acme mating thread: enabling quick connection whilst preventing thread binding or galling.
Faster AssemblyAn internal sleeve provides an extended installation key waywhich assists connector assembly by making insertion easierand quicker, and also helps to prevent insert misalignmentand potential contact damage.Impossible to Cross-mateThe unique visual 5 position keying system (3 on EX16) prevents contact damage and ensures safe use by eliminatingthe possibility of misconnection of adjacent circuits.High Reliability ContactsEach Pin and Socket is fitted with Multilam Band technologyto ensure reliable low resistance connection on each coupling.
Fully Inspectable Flameproof BarrierThe removable compound chamber technology allows directaccess for visual inspection of the flameproof barrier seal andoffers users the peace of mind that the connector is safe forinstallation into flameproof and increased safety equipment.Quick and Easy FieldwiringThe Pin and Socket inserts are numbered from and back toassist wiring and avoid potential termination errors.
Inline Plug with Threaded Entry (Metric)
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44
SERIESEFP-13-3-XX
7-3/4
7-3/4
7-3/4
7-3/4
5-3/4
28
24
20
16
12
SizeShell
(77.8)
B
3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
) 8.77(61/1-3
(196.9)7-3/4
(196.9)7-3/4
(196.9)7-3/4
(196.9)7-3/4
(146.1)5-3/4
A
Dimension
M75x1.5-6H
D
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
(107.9)4-1/4
(95.2)3-3/4
(82.6)3-1/4
(69.9)2-3/4
(57.1)2-1/4
Tread C
Dimension
M75x1.5-6H
D
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
"CB"
7-3/4 28
For Notes:
(12.7mm)
(77.8)3-1/16 (196.9)7-3/4
1/2" add inserts, length "CB"
2.7m
M75x1.5-6H(107.9)4-1/4
M75x1.5-6H
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
C
2850FT
45
Inline Plug with Mechanical Clamp
SERIESEFP-13-2-XX
28
24
20
16
12
SizeShell
(77.8)
B
3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(241.3)9-1/2
(239.7)9-7/16
(238.1)9-3/8
(236.5)9-5/16
(184.1)7-1/4
ASizeShell
2-1/4
C
2-3/16
2-1/8
2-1/16
(50.8)2
(107.9)4-1/4
(95.2)3-3/4
(82.6)3-1/4
(69.9)2-3/4
(57.1)2-1/4
(77.8)
(77.8)
(77.8)
(77.8)
(77.8)
Dimension
(130.2)
E
5-1/8
(114.3)4-1/2
(95.3)3-3/4
(76.2)3
(60.3)2-3/8
(57.2)2-1/4
(55.6)2-3/16
(54.0)2-1/8
(52.4)2-1/16
(50.8)
D
Notes:
28
add
(77.8)3-1/16 (241.3)9-1/2
inserts, length "CB" For
dimensi
2-1/4 (107.9)4-1/4 (77.8)
both to (12 7) 1/2"
"B"
(130.2)5-1/8 (57.2)2-1/4
& "A" ons
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
Inline Plug with Basket Weave Grip
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46
SERIESEFP-13-4-XX
8-1/2
8-1/2
8-1/2
8-1/2
6-1/2
28
24
20
16
12
SizeShell
(77.8)
B
3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
A
(31.8)
D
1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(107.9)4-1/4
(95.2)3-3/4
(82.6)3-1/4
(69.9)2-3/4
(57.1)2-1/4
C
Dimension
(88.9)
E
3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
"CB"
8-1/2 28
For Notes:
(12.7)
(77.8)3-1/16 (215.9)8-1/2
1/2" add inserts, length "CB"
"A"
(31.8)1-1/4 (107.9)4-1/4
dimensions both to (12.7)
"B".
(88.9)3-1/2
&
SERIESEFP-13-5-XX
47
Inline Plug with Compression Nut
28
24
20
16
12
SizeShell
3-1/16
A
3-1/16
3-1/16
3-1/16
3-1/16
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
28
24
20
16
12
SizeShell
1-1/4
C
1-1/4
1-1/4
1-1/4
1-1/4
(107.9)4-1/4
(95.2)3-3/4
(82.6)3-1/4
(69.9)2-3/4
(57.1)2-1/4
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
(77.8)3-1/16
B
Dimension
(88.9)
E
3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
D
Notes:
28
add inserts, length "CB" For Notes:
3-1/16 (215.9)8-1/2 28
dimensions both to (12.7mm) 1/2" add
1-1/4 (107.9)4-1/4 (77.8)3-1/16
"B".& "A" dimensions
(88.9)3-1/2 (31.8)1-1/4
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
Inline Receptacle with Threaded Entry
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48
SERIESEFP-15-3-XX
Dimension
Dimension
8-1/8
8-1/8
8-1/8
8-1/8
6-1/8
28
24
20
16
12
SizeShell
(38.1)
B
1-1/2
(38.1)1-1/2
(38.1)1-1/2
(38.1)1-1/2
(38.1)1-1/2
(206.4)8-1/8
(206.4)8-1/8
(206.4)8-1/8
(206.4)8-1/8
(155.6)6-1/8
A
Dimension
M75x1.5-6H
D
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
(88.9)3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
Tread C
Dimension
M75x1.5-6H
D
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
"CB" For Notes:
(12.7) 1/2" add inserts, length "CB"
"A" dimensions both to (12.7)
"B"&
SERIESEFP-15-2-XX
49
Inline Receptacle with Mechanical Clamp
Dimension
28
24
20
16
12
SizeShell
(44.5)
B
1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(239.6)9-7/16
(238.1)9-3/8
(236.5)9-5/16
(235.9)9-1/4
(184.1)7-1/4
A
2-1/4
C
2-3/16
2-1/8
2-1/16
(50.8)2
(88.9)3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
(44.5)
(44.5)
(44.5)
(44.5)
(44.5)
Dimension
(130.2)
E
5-1/8
(114.3)4-1/2
(95.3)3-3/4
(76.2)3
(60.3)2-3/8
(57.2)2-1/4
(55.6)2-3/16
(54.0)2-1/8
(52.4)2-1/16
(50.8)
D
Notes:
add inserts, length "CB" For
dimensions both to (12.7) 1/2"
"B".& "A" dimensions
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
50
SERIESEFP-15-4-XX
8-1/2
8-1/2
8-1/2
8-1/2
6-1/2
28
24
20
16
12
SizeShell
(44.5)
B
1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
A
(31.8)
D
1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(88.9)3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
C
Dimension
(88.9)
E
3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
"CB" For Notes:
8-1/2 28
(12.7) 1/2" add inserts, length "CB"
(44.5)1-3/4 (215.9)8-1/2
"A" dimensions both to (12.7)
(31.8)1-1/4 (88.9)3-1/2
"B"&
(88.9)3-1/2
Inline Receptacle with Basket Weave Grip
SERIESEFP-15-5-XX
51
Inline Receptacle with Compression Nut
28
24
20
16
12
SizeShell
1-3/4
B
1-3/4
1-3/4
1-3/4
1-3/4
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
28
A
24
20
16
12
SizeShell
1-1/4
C
1-1/4
1-1/4
1-1/4
1-1/4
(88.9)3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
(44.5)
(44.5)
(44.5)
(44.5)
(44.5)
B
Dimension
(88.9)
E
3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
D
Notes:
28
add inserts, length "CB" For Notes:
1-3/4 (215.9)8-1/2 28
dimensions both to (12.7mm) 1/2" add
1-1/4 (88.9)3-1/2 (44.5)
"B".& "A" dimensions
(88.9)3-1/2 (31.8)1-1/4
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
Panel Mount Receptacle
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
52
SERIESEFP-17-1-XX
4-3/4
4-3/4
4-3/4
4-3/4
4-3/4
28
24
20
16
12
SizeShell
3-1/2
B
(76.2)3
2-1/2
(50.8)2
1-1/2
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(120.7)4-3/4
(120.7)4-3/4
(120.7)4-3/4
(120.7)4-3/4
(120.7)4-3/4
A
(82)
D
3.228
(72)2.835
(62)2.441
(52)2.047
(42)1.654
(88.9)3-1/2
(76.2)
(63.5)2-1/2
(50.8)
(38.1)1-1/2
C
Dimension
(143)
F
5-5/8
(130)5-1/8
(118)4-5/8
(98)3-7/8
(86)3-3/8
(101.6)4
(88.9)3-1/2
(76.2)3
(66.7)2-5/8
(57.2)2-1/4
E
-6g
G
M90x1.5
-6gM75x1.5
-6gM63x1.5
-6gM50x1.5
-6gM40x1.5
"CB"
4-3/4 28
For Notes:
(12.7)
3-1/2 (44.5)1-3/4 (120.7)4-3/4
1/2" add inserts, length "CB"
dim
(82)3.228 (88.9)3-1/2
both to (12.7)
(143)5-5/8 (101.6)4
-6gM90x1.5
SERIESEFP-17-3-XX
53
Panel Mount Receptacle with Threaded Entry (Metric)
28
24
20
16
12
SizeShell
(44.5)
B
1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(200)7-7/8
(200)7-7/8
(200)7-7/8
(200)7-7/8
(150)5-7/8
A
(82)
D
3.228
(72)2.835
(62)2.441
(52)2.047
(42)1.654
(88.9)3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
C
Dimension
M75x1.5-6H
Thread
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
(101.6)4
(88.9)3-1/2
(76.2)3
(66.7)2-5/8
(57.2)2-1/4
(82)
(72)
(62)
(52)
(42)
E
M75x1.5-6H
F
M63x1.5-6H
M50x1.5-6H
M40x1.5-6H
M25x1.5-6H
Thread
"CB" For Notes:
28
1/2" add inserts, length "CB"
(44.5)1-3/4 (200)7-7/8
to (12.7) 1/2"
(82)3.228 (88.9)3-1/2
M75x1.5-6H(101.6)4 (82)
M75x1.5-6H
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
54
SERIESEFP-17-2-XX
Panel Mount Receptaclewith Mechanical Clamp
9-3/8
9-5/16
9-1/4
7-1/4
24
20
16
12
SizeShell
3
B
2-1/2
2
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(238.1)9-3/8
(236.5)9-5/16
(235.9)9-1/4
(184.1)7-1/4
A
(72)
D
2.835
(62)2.441
(52)2.047
(42)1.654
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
C
Dimension
(55.6)
F
2-3/16
(54.0)2-1/8
(52.4)2-1/16
) 8.05(2
(88.9)3-1/2
(76.2)3
(66.7)2-5/8
(57.2)2-1/4
E
(114.3)
G
4-1/2
(95.3)3-3/4
(76.2)3
(60.3)2-3/8
"CB CB For For Notes: Notes:
9-7/16 28
(1 (1 1/2" 1/2 add add inserts, inserts, length length B" B
3-1/2 (44.5)1-3/4 (239.6)9-7/16
dimensions dimensions both both to to 12.7mm) 12.7mm)
(82)3.228 (88.9)3-1/2
"B".B .& & "A" A s s
(57.2)2-1/4 (101.6)4
(130.2)5-1/8
SERIESEFP-17-4-XX
55
Panel Mount Receptacle with Basket Weave Grip
8-1/2
8-1/2
8-1/2
6-1/2
24
20
16
12
SizeShell
3
B
2-1/2
2
1-1/2
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
A
(72)
D
2.835
(62)2.441
(52)2.047
(42)1.654
(76.2)
(63.5)2-1/2
(50.8)
(38.1)1-1/2
3-1/2
C
Dimension
3
2-5/8
2-1/4
(88.9)
FE
3-1/2
(76.2)3
(66.7)2-5/8
(57.2)2-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(76.2)
G
3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
"CB"
CB For For Notes: Notes:
8-1/2 28
(12
(12 1/2" 1/2 add add inserts, inserts, length length "
3-1/2 (44.5)1-3/4 (215.9)8-1/2
2.7mm) 2.7mm)
(82)3.228 (88.9)3-1/2 4
(101.6)4 (31.8)1-1/4
(88.9)3-1/2
Protection Ingress
Class:Protection
Encapsulation 68IP
2850FTStycast required: Encapsulation
2850FT
Panel Mount Receptaclewith Compression Nut
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
56
SERIESEFP-17-5-XX
8-1/2
8-1/2
8-1/2
8-1/2
6-1/2
28
SizeShell
24
20
16
12
3-1/2
B
3
2-1/2
2
1-1/2
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(44.5)1-3/4
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(215.9)8-1/2
(165.1)6-1/2
A
(82)
D
3.228
(72)2.835
(62)2.441
(52)2.047
(42)1.654
(88.9)3-1/2
(76.2)
(63.5)2-1/2
(50.8)
(38.1)1-1/2
4
C
Dimension
3-1/2
3
2-5/8
2-1/4
(101.6)
FE
4
(88.9)3-1/2
(76.2)3
(66.7)2-5/8
(57.2)2-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(31.8)1-1/4
(88.9)
G
3-1/2
(76.2)3
(63.5)2-1/2
(50.8)2
(38.1)1-1/2
"CB"
For Notes:
8-1/2 28
(12.7mm)
1/2" add inserts, length "CB"
3-1/2 (44.5)1-3/4 (215.9)8-1/2
dimensions both to (12.7mm)
(82)3.228 (88.9)3-1/2 4
"B".& "A"
(101.6)4 (31.8)1-1/4
(88.9)3-1/2
SERIES
57
HDE, EFP Labelling Information
Connector LabelsLabels are printed from microsoft access exserialnumbers1.mdb Data entered and storedin ex-serial numbers.xls Using Brady 3481thermal transfer printer and the label material ismetallized polyester.
EFP marking and warning labels are affixed to the connectorat the time of assembly. This label will clearly identify thepart number, Certification type, relevant electrical performance information and the year of construction. The text, with a height of .100 inches, is printed in TimesNew Roman Font.
EFP Series Product Label for Protective CoversThe connector cap must include the listed warning label andthe product must not be used in the application if the labelis omitted or missing.
CE mark denotesmanufacturer’s declarationof product compliance toall relevant EU directives
Number of Notified Body responsible for EC monitoring of production quality
Specific markfor Explosion
Protection
EquipmentGroup
EquipmentCategory
Defines suitabilityof use of Group II
equipment in gas and/ dustatmospheres
Explosion Protected equipment ‘E’prefix denotes compliance withCENELEC Standards in the EN 60079-0:2004 Series
ProtectionConcepts
Gas Group TemperatureClassification
ATEX Certification CodeGases, Vapors, and mists to EN50014
Technical Data
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
58
SERIES
The intent of this section of the catalogue is tomisidentify important features that may be useful inthe selection and installation of explosion protectedelectrical equipment.
There are numerous different regulations, codes,guidelines and standards for the design, installationand maintenance of electrical and non-electricalsystems for use in potentially explosive atmospheres.The type of operational facility, geographic location,operator practice, local and national legislation,authority having jurisdiction etc. will determine manyof the design and installation rules permitted. Afixed or floating petroleum facility located offshore,for example, would not be designed or classifiedin the same manner as an onshore petrochemicalfacility.
Potentially Explosive AtmospheresAn explosive atmosphere is defined as a mixture:- Of flammable substances in the form of gases,
vapors, mists, dusts or fibers- With air- Under atmospheric conditions- In which, after ignition has occurred, combustion
spreads to the entire unburned mixture
Area Classification(Classification of Locations)The purpose of the are classification is to providea basis for the correct selection, installation andlocation of electrical and non-electrical equipmentin those areas. Areas must be classified dependingon the properties of the flammable vapors, liquids,gases, mists, combustible dusts or fibers that maybe present and the likelihood that a flammable orcombustible concentration or quantity is present.The aim of area classification is to avoid ignition offlammable releases that may occur in the operationof facilities. The intent is to reduce to an acceptableminimum level the probability of a flammableatmosphere and an ignition source occurring at thesame time.
CENELEC and IECArea ClassificationArea classification is the division of a facilityinto three-dimensional hazardous areas andnon-hazardous areas and the sub-division of thehazardous area into ‘Zones’.Hazardous areas may be sub-divided into threeZones as follows:
1
Flammable Zone
Zone
0Zone
1,000 than less operation normal in which in area An
present or present, which in area An
year)
Vaporsand Gases Flammable
per hours 1,000 more or hours 10 (about operation
atmosphere explosive an which
periodslong for present atmosphere explosive an which
but
Vapors
year per more occur to likely is atmosphere
constantly is atmosphere
2Zone
time short a for normal in occur
which in area An
1,000
hours 10 than less (about time occurs, it if and operation normal
atmosphere explosive an which
year)per
year)per hours only exist will it occurs, to likely not is atmosphere
SERIES
59
Technical Data
An area in which combustible dust, as a cloud, is present continuously or frequently during normal operation, in suf-ficient quantity to be capable of producing an explosive con-centration of combustible dust in a mixture with air
An area, in which combustible dust, as a cloud, is occasion-ally present during normal operation in a sufficient quantity to be capable of producing an explosive concentration of combustible dust in a mixture with air
An area, in which combustible dust, as a cloud, may occur infrequently and persist for only a short period, or in which accumulations of layers of combustible dust may give rise to an explosive concentration of combustible dust in mixture with air
Zone 20
Zone 21
Zone 22
Combustible Dusts
C
These requirements, which are in addition t
Classification S
These requirements are
i
The type of protection permitted w
For further information on the classification of hazardousareas, see:• IEC 60079-10 – Electrical Apparatus for Explosive
Gas Atmospheres, Classification of Hazardous Areas• IEC 61241-3 – Electrical apparatus for use in the
presence of combustible dust Part 3: Classification ofareas where combustible dusts are, or may be, present
• IEC 60079-10 – Electrical Apparatus for Explosive Gas Atmospheres, Classification PR EN 50281-3 - Classification of areas where dusts are, or may be, present
• Institute of Petroleum – Model Code of Safe Practice inthe Petroleum Industry, Part 15: Area Classification Codefor Petroleum Installations, IP 15
Classification SocietyA Classification Society may also enforcerequirements for the design and installation offacilities. These requirements, which are in additionto statutory requirements, may influence the designand installation of electrical systems. ClassificationSocieties include ABS, DNV and Lloyds Register.
Design and Installations of Electrical Systemsfor Hazardous (Classified) AreasThere are numerous regulation codes, guidelines and standards for the design, selection and installation of electrical installation in potentially explosive atmospheres.These requirements are in addition to the requirements are in addition to the requirements for installations in non-hazardous areas.
There are several types of protection, i.e. constructiontechniques, available for electrical apparatus in hazardousareas. The type of protection permitted will depend uponthe applicable installation codes and rules to be adopted.
The selection of electrical apparatus should be in accordance with the following:• Classification of the hazardous area• Temperature class or ignition temperature of the gas,
liquid, vapors, mist, dust or fiber• Where applicable, the gas, vapor or dust classification
in relation to the group or subgroup of the electrical apparatus
• External influences and ambient temperatures
Zone
ClassificationArea
Gases Dusts
Zone
1Zone
0Zone
most
Zone Classification
Dusts
at 10hrs, least (at normal in occur to Likely
annum)per 1000hrs least (at or continuously Present
21Zone
20Zone
annum)
CriteriaZone
per 100hrs most occasionally operation normal
annum)periods long for or
atmos
AreasHazardous of Clasasification
explosive a of rence -occurthe of duration and
frequency the of basis the on zones into clssified
are areas Hazardous
Zone
Zone
2Zone
annum)per 10hrs most (at periods short for be only
normal in occur to Unlikely
most at 10hrs, least (at
22Zone
21Zone
annum)periods
will does it if operation, normal
annum)per 100hrs most
typical.are
table on Durations phere. -atmosexplosive a of rence
Ex Environments
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
60
SERIES
I
EquipmentGroup
Mining
Equipment
M2
CategoryEquipment
LevelProtection
M1
ProtectionHigh
ProtectionHigh Very
-
UseHazard
Gas Dust
-atmosphereEx
grene-eD
--atmosphere
lbarraepO
atmosphere
Use
n idezig
atmosphereX EEX nie
identify Category and Group Equipment : NOTE
the identify Group
II
Industrial
3
2
1
ProtectionNormal
ProtectionHigh
ProtectionHighVery
Protection
D Zone
G Zone
D 21, Zones
G Zones
D 20, Zones
G 0, Zones
atmosphereEx
22Zone
2Zone
2221,
21, Zones
2221, 20,
21, 0,
atmosphere
usedsafely be may equipment which in areas
identify Category and
usedequipment
the identify
Equipment Group and Equipment Category
Zoning Classification for Gases and Dusts
NOTE: Equipment Groupand Category identify theareas in which equipmentmay be safely used
SERIES
61
Protection Concepts for Electrical Apparati
Methane
Hazard
I
Typical Group
HazardSparking Maximum
ia/ib
M eeeoorygrgen E
errrreeoooo M M M M
EX Safety Intrinsic EnergySparking SafeMaximum
concepts
EnergySparking SafeMaximum 10
all
Terminal
IIA
GroupGas
Temperature
IICIIAIIA
AmmoniaAcetyleneAcetone
AcidAcetic
Gas/Vapour
C
T1
ClassTemperature
T2T1T1
GasesAll
Acetylene
Ethylene
Propane
II
IIC
IIB
IIA
intrinsically and by ignitability of
Equipment : NOTE
Gases
Acetylene
onlyequipment ia/ib EX safe intrinsically apply These flames. or sparks by
segregates sub-grouping Equipment
ygrgen Esse L
nEx q, Ex o, Ex , pxE,mxEEx,exE
ia/ibEx d, Ex
onlyd EX flameproof to apply
ease accordingto gases
IIAIIAIIAIIAIICIIBIIAIIAIIAIIAIIA
PropanePetroleumMethanolMethaneHydrogenThyleneEthanol
CychlohexaneCumeneButane
Benzene
T1T1T1T1T1T2T2T3T2T2T1
IIAIIAIIA
XyleneTurpentine
Toulene
T1T3T1
Gases the of Temp. Ignition
Spontaneous
135< T < 100
100< T < 85
(T)Temp.
Spontaneous
135
100
Temperature
C)o(85 T6
C)o(100T5
(135T4
Equipmentof Class Temperature
C)o(135T4
C)o(200T3
C)o(300T2
(450
C)o(450T1
Flour
Cloud
DustCoal
Aluminum
Dust
Temps Ignition
490
C)o(Temperature
n oitingI
380
590
Dustfor Temps
T< 450
450< T < 300
300< T < 200
<200T < 135
450
300
<200
Sugar
Starch
Soot
PVC
Polythene
ResinPhenolic
CelluloseMethyl
DustGrain
490
460
810
700
420
530
420
510
otherwise unless
approved Equipment
Temperatures : NOTES
C)o=35amb. T (ie. stated otherwise
standard CENELEC the to approved
n x Explos C oin related are Temperatures
use on based class T. have standard
Ri k S Usefor Safe RiskExplosion
+40to o-20of ambient an in use
C o+40
Gas Grouping Temperature Classes
Temperature ClassTemperature class relates to the hot surface ignition temperature of a particular explosive atmosphere. It mustnot be exceeded by the temperature classification of the equipment intended to be used in that atmosphere.
NOTE: Equipment sub-grouping segregates gases according to easeof ignitability by sparks or flames. These apply to flameproof EX dand intrinsically safe EX ia/ib equipment only
Equipment approved to the CENELEC standard have T. class based on use in an ambient of -20o to +40oCunless otherwise stated (ie. T amb. = 35oC)
Protection Concepts (continued)
1-800-473-1300 • Fax 1-800-473-1900ccsconnectors.com
62
SERIES
Pressurised
Req.
ImmersionOil
Gen.
Concept
p
-
Ex
oEx
IconSymbol
h
Req.
tiwdedraugsie cruosnoitingI
oilin d esremmisie cruosnoitingI
Gen.
CategoryDescription
60079-2
60079-0
EN
60079-6)(EN
50015EN
2
2
EN -
StadardEN Category
Flameproof
FilledPoweder
dEx
qEx
phere-atmosignite
notwill tion -igniEnclosed
sandimmersedinis
e cruosnoitingI
gasinert d esirusserp
60079-1EN
60079-5)(EN
50017EN
2
2
Encapsulation
SafetyIntrisic
SafetyIncreased
mEX
ibEx
iaEx
eEx Safety
resinin encased e cruosnoitingI
levelsafe a atcomponents n oerutatrepmet
keepsCircuit
surfaceshot r oskraps,scra
incendiveany s edulcxengiseD
60079-1EN
60079-1)(EN
50020EN
60079-7EN
2
2
1
2
Non-Incendive
Protection : NOTE
Basic Atmospheres, Explosive
nEx
means the identifies concept Protection
Associated
methodologyand concepts Basic Prevention Explosion Atmospheres,
operationnormalin gas
d etingitonlliW
protection explosion which by means
Standards
EN
Associated
methodologyProtectionand Prevention
60079-1EN 3
achievedis protection
1127-1
Protection Apparati Electrical Data Repair Inspection Electrical Classification
vapours Equipment Electrical
"tD"enclosures of Protection presence the in use for Apparati
vapoursand gases flammable for Data appartiof overhaul and Repair
electrical of maintenance and Inspection installationsElectrical
areashazardous of Classification non-concept associated - andmists vapours
potentially in use for Equipment methodologyconcepts
EN dustexplosive of presence
IEC vapoursIEC EN installationselectrical EN EN areas
standardsnon-concept gases,explosive potentially
methodology
61241-1
60079-2060079-1960079-1760079-1460079-10
Protection Protection Basic
electrical New Protection Selection, Classification
immersion liquid by Protection
safety constructional by Protection requirementsand method Basic
vapours, for equipment electrical encapsulationby Protection
maintenanceand installation Selection, areasof Classification
EN "k"
EN "c"safety EN requirements
dustsand mists EN EN maintenanceEN
13463-8
13463-513463-1
61241-1861241-1461241-10
SERIES
63
Degree of Ingress Protection
Access and etorP
(First
0
Parts Hazardous to Access ngieroFdiloStsniagAnoitc
Non-protected
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Gland and Enclosure Technical Data
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64
SERIES
The protection of the enclosure and the equipment insideagainst external influences of conditions, such as: mechanicalimpacts, corrosion, corrosive solvents, solar radiation, icingmoisture (e.g. produced by condensation), and explosive atmospheres, are matters that should be dealt with by therelevant product Standard.
There are additional and supplementary optional letters tothe above coding; these designations are A, B, C and D andH, M, S and W, and further information can be found in therelevant Standard(s).
Deluge Ingress ProtectionOn offshore facilities, equipment may be located in areassubject to emergency deluge systems. Equipment that hasbeen evaluated as certified for use in hazardous areas maynot be suitable for use in these locations. A testing methodfor electrical equipment to be installed in areas subject todeluge systems, DTS01, has been prepared by the Explosionand Fire Hazards Group of ERA Technology (now know asITS) in collaboration with Shell UK Exploration and Production Ltd.
IECEx SchemeThe objective of the IECEx Scheme is to facilitate international trade in electrical equipment intended foruse in potentially explosive atmospheres by eliminating the
need for multiple national certification. The IECEx Schemeprovides a means for manufacturers to obtain Certificates of Conformity may be obtained from any certification bodyaccepted into the scheme. The objective of the IECExScheme is world-wide acceptance of one standard, one certificate, and one mark.
For the IEC Scheme to achieve its objective, everyapplicable national standard will need to be identical to thecorresponding IEC standard. A transition period will be necessary to allow time for participating IECEx Schemecountries to align their national standards with the IEC standards and work towards national acceptance of IECExCertificates of conformity and the IECEx mark.
North American Hazardous (Classified)LocationsArea ClassificationArea classification is the division of a facility into a two orthree-dimensional hazardous location, a non-hazardous location and the sub-division of the hazardous location into‘F’ or ‘Zones’.
Hazardous (classified) locations may be sub-divided asshow in the graph on the following page:
Testing Includes:• Energizing the equipment (where appropriate) for 60 minutes prior to the deluge test,
then interrupting the electrical power at the start of the deluge test and resumingafter 60 minutes until the completion of the deluge test.
• Carrying out insulation resistance testing before and after pre-conditioning and afterthe deluge test, where applicable.
• Carrying out pre-conditioning by exposure to vibration and thermal aging at 90% rel-ative humidity and at a temperature 20k above the equipments maximum servicetemperature and/or at least 80 C of any appropriate seals.
• Carrying out deluge test using a deluge chamber fitted with deluge nozzles that applya salt water solution deluge pressure within the range of 3.5 bar to 4.5 bar at a watertemperature in the range of 5C to 10C for 3 hours.
SERIES
65
Gland and Enclosure Technical Data
Flammable I, Class
time some or vapors gases, ignitable Where
1:Division
or Vapors Gases, Flammable
conditionsoperating normal under time the of all exist can liquids or vapors
flammable of concentrations ignitable
Liquids
conditionstime the
flammable
Flammable I, Class
1:Zone
time some or vapors gases, ignitable Where
0:Zone
Liquidsor Vapors Gases, Flammable
conditionsoperating normal under the of all exist can liquids or
flammable of concentrations ignitable
Liquids
conditionstime the
flammable
normal under vapors gases, ignitable Where
2:Division
conditionsoperating normal to likely not are liquids or vapors
flammable of concentrations ignitable
exist flammable
normal under vapors gases, ignitable Where
2:Zone
normal under time vapors gases, ignitable Where
conditionsoperating exist to likely not are liquids or
flammable of concentrations ignitable
conditionsoperating normal of some exist can liquids or
flammable of concentrations ignitable
exist flammable
the of flammable
Class
time some or vapors gases, ignitable Where
1:Division
DustsCombustible II, Class
conditionsoperating normal under time the of all exist can liquids or vapors
flammable of concentrations ignitable
conditionstime the
flammable
normal under vapors gases, ignitable Where
2:Division
III, Class
Where 1:Division
conditionsoperating normal to likely not are liquids or vapors
flammable of concentrations ignitable
Flyingsand Fibers Ignitable III,
fibers ignitable of concentrations
exist flammable
Flyings
flyand
conditionslikely not are ings
concentrations Where 2:Division
operating normal exist can ings
concentrations Where
normal under exist to likely and fibers ignitable of concentrations
conditionsoperating time some or time the of all exist
and fibers ignitable of concentrations
operating -flyand
under time -flyand
Class I Apparatus Selection
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SERIES
For further information on the classification of hazardous (classified) locations see:
NEC, NFPA 70 National Electric Code, NFPA 70NFPA 30 Flammable and Combustible Liquids CodeNFPA 497 Recommended Practice for the Classification of Flammable Liquids, Gases
or Vapors and of Hazardous (classified)NFPA 499 Recommended Practice for the Classification of Combustible Dusts and of Hazardous
(Classified) Locations for Electrical Installations in Chemical Process Areas.ANSI/API RP500 Recommended Practice for Classification of Locations for Electrical Installations
at Petroleum Facilities Classified as Class I, Division 1 and Division 2ANSI/API RP505 Classification of Locations for Electrical Installations at PetroleumFacilities Classified as Class I, Zone 0, Zone 1 or Zone 2
Apparatus for use in Class I, Division 1- Explosion-proof- Intrinsically safe- Purged / pressurized (type X or Y)Apparatus for use in Class I, Division II- Any Class I, Division 1 method- Non-incendive- Non-sparking device- Purged / pressurized (type Z)- Hermetically sealed- Oil immersionApparatus for use in Class I, Zone 0- Intrinsic safety AEx ia- Class I, Division 1 intrinsically safe
Apparatus for use in Class I, Zone 1- Any Class I, Zone 0 method- Any Class I, Division 1 method- Flameproof, AEx d- Increased safety, AEx e- Intrinsic safety, AEx ib- Purged pressurized, AEx p- Powder filling, AEx q- Oil immersion, AEx o- Encapsulation, AEx mApparatus for use in Class I, Zone 0- Any Class I, Zone 0 or 1 method- Any Class I, Division 1 or 2 method- Type of protection AEx n
Apparatus Selection According to Class I
Intrinsically safe equipment listed for use in Class I, Division 1, locations for the same gas or a permitted by Section 505-7 (d) of the NEC, and with suitable temperature rating is permitted in Class I, Zone 0 locations. Equipment approved for use in Class I, Division 1 or Division 2 or listed for use in Class I, Zone 0 locations for thesame gas, or as permitted by Section 505-7(d) of the NEC, and with suitable temperature rating is permitted inClass I, Zone 1 locations.Equipment approved for use in Class I, Division 1 or Division 2 location for the same gas, or as permitted by Section 505-7(d) of the NEC, and with a suitable temperature rating is permitted in Class I, Zone 2 locations.Equipment listed as classified for use in Class I locations is not necessarily acceptable for Class II locations as it may not be dust-tight or operate at a safe temperature with a dust covering.
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67
Class I Apparatus Selection
The equipment must be selected so that its maximum surface temperature will not reach ignition temperature of any gas orvapor that may be present.
Apparatus Selection According to the Ignition Temperature of the Gas Vap
Temperature Class of Electrical
Apparatus
Maximum Surface Temperature of Electrical Apparatus
Ignition Temperature of
Gas of Vapor
Unless the equipment is m
For more i
Low ambient conditions require special consideration.Explosion proof of dust ignition proof equipment may not be suitable for use at temperatures lower than -25° C (-13° f) unless they are identified for low temperature service. Unless the equipment is marked otherwise, it is for use only in an ambient temperature range of -25° C (-13° f) to 40° C (104 f). Equipment that is approved for Class I and Class II should be marked with the maximum safe operating temperature. For information regarding data for flammable gases and vapors, see NFPA 497 and NFPA 325.
Apparatus Selection According to the IgnitionTemperature of the Dust
The equipment must be selected so that its maximum surface temperature will be less than the ignition temperature of the specific dust. For more information regarding data for dusts, see NFPA 499.
Apparatus Selection According to ApparatusGrouping
Equipment that is approved for Class I and Class II should be marked with the maximum safe operating temperature.
T1T2
T2AT2BT2CT2DT3
T3AT3BT3CT4
T4AT5T6
45030028026024021520018016516013512010085
> 450> 300> 280> 260> 240> 215> 200> 180> 165> 160> 135> 120> 100> 85
Construction Standards
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SERIES
(Typical
GroupVapors / Gases
Acetylene)- gas (Typical A
(Typical
GroupDust
containing
G
atmosphere (Typical E
containing
i
(Typical
(Typical
(Typical
Propane)- gas (Typical D
Ethylene)- gas (Typical C
Hydrogen)- gas (Typical B
Acetylene)gas (Typical
atmosphere (Typical
atmosphere (Typical
combustible (Typical
grain containing atmosphere G
coal containing atmosphere F
dusts)metal combustible containing atmosphere
dusts)grain
dusts)
containing
The grouping of Class I gases and vapors areclassified into categories A, B, C and D
The grouping of Class II dusts are classified intocategories E, F and G
ANSI/UL 1203 Explosion-proof and Dust-ignition Proof Electrical equipment for use in Hazardous(classified) Locations
ANSI/ISA – S12.12 Non-incendive Electrical Equipment for use in Class I and II,Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations
ANSI/NFPA 496 Standard for Purged and Pressurized Enclosures for Electrical EquipmentANSI/UL 913 Intrinsically Safe Apparatus and Associated Apparatus for use in Class I, II and III,
Division 1, Hazardous LocationsANSI/UL 698 Industrial Control Equipment for use in Hazardous (Classified) LocationsANSI/UL 2225 Metal-Clad Cables and Cable-Sealing Fittings for use in Hazardous (Classified) LocationsUL 1604 Electrical Equipment for use in Class I and II, Division 2 and Class III Hazardous
(Classified) LocationsANSI/UL 2279 Electrical Equipment for use in Class I, Zone 0, 1, 2 Hazardous (Classified) LocationsISA S12.0.01 Electrical Apparatus for use in Class I, Zone 0, 1 Hazardous (Classified) Locations,
General RequirementsISA S12.22.01 Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous (Classified) Locations,
Type of Protection – Flameproof ‘d’ISA S12.16.01 Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous (Classified) Locations,
Type of Protection – Increased Safety ‘e’
Apparatus Construction Standards
The NEMA Standard includes tests for environmental conditions such as
m
Enclosure Type Number
Application
SERIES
69
Installation Standards
NEC, NFPA 70 National Electrical Code (NEC)USCG 45 CFR Parts 110-113 - Shipping, Sub-Chapter J, Electrical EngineeringASNI/API RP 14F - Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating OffshorePetroleum Facilities for Unclassified and Class I, Division 1 and 2 LocationsAPI RP 14FZ - Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class I, Zone 0, Zone 1 and 2 Locations
Installation Standards and Codes
Hazardous Locations
The enclosures are designed to protect and to provide additional protection as stated below:
The NEMA Standard includes tests for environmental conditions such as
m
NEMA Enclosure Type
IEC and CENELEC 60529
The IEC and CENELEC 60529 Standards and NEMA degrees of protection can not be fully compared as equivalent ratings. The NEMA Standard includes tests for environmental conditions
such as mechanical damage, corrosion, rusting, ice formation, etc.
7
8
9
For indoor use in hazardous locations classified as Class I,Division 1, Groups A, B, C or D as defined in NFPA 70
For indoor use in hazardous locations classified as Class II,Division 1, Groups E, F or G as defined in NFPA 70
For indoor use in hazardous locations classified as Class II,Division 1, Groups E, F or G as refined in NFPA 70
123
3R3S
4 and 4X5
6 and 6P
IP10IP11IP54IP14IP54IP56IP52IP67
Non-Hazardous Ingress Protection
70
SERIES
2
1
TypeEnclosure
NEMA
liquids
dirt, falling against equipment)
degree a provide to use indoor For
dirtfalling against equipment)
degree a provide to use indoor For
protection
Application
of degree a provide to and dirt,
against (personnel protection of degree
dirt
against (personnel protection of degree
light and dripping against protection
the with contact incidental against
the with contact incidiental against
splashing light
enclosed the
enclosed the
3S
3R
3
equipment) enclosed the with
use outdoor or indoor either For
the on ice of formation external
equipment) enclosed the with
use outdoor or indoor either For
formation external the by undamaged
equipment) enclosed the with
use outdoor or indoor either For
snow, sleet, rain, dirt, falling against
protection of degree a provide to use
enclosurethe
and sleet, rain, dirt, falling against
protection of degree a provide to use
enclosurethe on ice of formation
snow, sleet, rain, dirt, falling against
protection of degree a provide to use
and dust; windblown and snow,
incidental against (personnel protection
undamaged be will that and snow; and
incidental against (personnel protection
and dust; windblown and snow,
incidental against (personnel protection
the which in
contact incidental
the by undamaged
contact incidental
be will that
contact incidental
4X
4
corrosion; and water, hose-directed
equipment) enclosed the with
use outdoor or indoor either For
will that and water; hose-directed
equipment) enclosed the with
use outdoor or indoor either For
remain mechanism(s) external
equipment) enclosed the with
undamaged be will that and corrosion;
snow, sleet, rain, dirt, falling against
protection of degree a provide to use
external the by undamaged be will
snow, sleet, rain, dirt, falling against
protection of degree a provide to use
ladenice when operable
snow, sleet, rain, dirt, falling against
of formation external the by undamaged
splashing dust, windblown snow,
incidental against (personnel protection
enclosurethe on ice of formation external
splashing dust, windblown snow,
incidental against (personnel protection
and dust; windblown and snow,
the on ice of
water, splashing
contact incidental
enclosure
and water, splashing
contact incidental
the which in
6P
6
5
use outdoor or indoor either For
enclosurethe on ice of mation
submersion temporary occasional ing
equipment) enclosed the with
use outdoor or indoor either For
protection of degree a provide to and
equipment) enclosed the with
use outdoor or indoor either For
enclosure
protection of degree a provide to use
enclosure
and depth; limited a at submersion
hose-directed against dirt; falling against
protection of degree a provide to use
light and dropping against protection
settling against dirt; falling against
protection of degree a provide to use
incidental against (personnel protection
the by undamaged be will that
of entry the and water hose-directed
incidental against (personnel protection
liquidsof splashing light
and fibers, lint, dust, airborne settling
incidental against (personnel protection
contact incidental
-forexternal
-durwater of
contact incidental
flyings; and
contact incidental
12K
12
6P
with contact incidental against
(without constructed Enclosures
against and flyings; and fibers,
with contact incidental against
(without constructed Enclosures
enclosurethe on
a at submersion prolonged ing
equipment) enclosed the with
use outdoor or indoor either For
against equipment) enclosed the with
to use indoor for knockouts) (without
of splashing light and dripping against
against equipment) enclosed the with
to use indoor for knockouts) (without
be will that and depth; limited a
hose-directed against dirt; falling against
protection of degree a provide to use
circulating against dirt; falling against
protection of degree a provide
liquidsof
circulating against dirt; falling against
protection of degree a provide
formation external the by undamaged be
of entry the and water hose-directed
incidental against (personnel protection
lint, dust, circulating
(personnel
lint, dust, circulating
(personnel
ice of formation
-durwater of
contact incidental
13
splashing, spraying, the against
equipment) enclosed the with
use outdoor or indoor either For
against and flyings; and fibers,
and oil water, of seepage and splashing,
circulating against dirt; falling against
protection of degree a provide to use
of splashing light and dripping against
coolantsnon-corrosive and
flyings; and fibers, lint dust, circulating
incidental against (personnel protection
liquidsof
and flyings;
contact incidental
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71
CE Marking Introduction
The CE Marking is intended to facilitate the free movement of products within the European Union. By affixing CE marking to products, the manufacturer is making a legal declaration that the product meets with the appropriate requirements of allrelevant European Directives. CE marking only applies to products within the scope of the Directives. It should not be appliedto products if they are outside the
EMC Electromagnetic Compatibility DirectiveMost electrical and electronic products made or sold in the EU must:• Be constructed so they do no cause excessive electromagnetic interference and are not unduly
affected by electromagnetic interference• In the case of certain radio-transmitting equipment, be subject to EC type examination by a notified body• Carry CE marking
Cable glands are not considered to come within the scope of the Directive, however we have carried out independent third-party testing on the EMC shielding effectiveness of our armored type cable glands fitted into single wire armored andbraided-type cables. The electromagnetic ingress between the cable sample (perfect connection) and that of the cable sample fitted with the cable gland was of such a small magnitude that it could be regarded as within acceptable uncertaintyof measurement. As such, it can be concluded that the shielding effectiveness of single wire armored or braided cable ismaintained when fitted with an appropriate Hawke armored type cable gland.
Low Voltage DirectiveThe Low voltage Directive 73/23/EEC embodies a number of principles:• Only electrical equipment that does not jeopardize the safety of people, domestic animals and property,
is permitted on the market• Only electrical equipment, that satisfies the CE marking requirements of the LVD, is in compliance• Electrical equipment is not required to be tested or marked for approval by an independent third party• Enforcement is the responsibility of each member state within its national jurisdiction• The regulations apply to all electrical equipment, except where extensions apply, that is designed for use between 50 and
1000 volts ac or 75 and 1500 volts dc• Only components, which are in themselves “electrical equipment” need satisfy the Low Voltage DirectiveCable glands are not in themselves “electrical equipment” and therefore do not fall within the scopeof the LVD.
Certification / Listing / ApprovalsElectrical equipment for use in potentially explosive atmospheres is usually certified, listed or approved by a recognized Certification Body or Test House. In Europe, there are numerous Certification Bodies such as BASEEFA 2001 Limited andSIRA in the UK. In North America, there are many recognized Certification Bodies and testing laboratories such as UL, FMand the CSA. The definition of “Approved” by the NEC is “Acceptable to the authority having jurisdiction”. The definition“Listed” by the NEC is “Equipment, materials or services included in a list published by an organization that is acceptable to the authority having jurisdiction.” Further information is given in the NEC.
CE Marking and the 94/9EC Atex DirectiveMandatory within the European Union
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CE Marking and the 94/9/EC Atex directive on equipment and protective systems intended for use in potentially explosive atmospheres.
‘CE’ marking has been introduced as part of the European Union’s new approach to technical harmonization as a means of identifying products that comply with all relevant EC Directives.
Subject to certain safeguards, products bearing the CE mark are permitted to be sold throughout the EU without interference from national regulatory authorities. The Directives have been put in place in order to remove artificial trade barriers within the European Union previously caused by individual countries' national standards, a secondary function is as a means of regulatory safety.
The Explosive Atmospheres 94/9/EC ATEX (Equipment) Directive became mandatory on 1 July 2003.
On this date, the existing Explosive Atmospheres and Gassy Mines Directives were repealed. Since then, only equipment and systems CE marked as compliant with the ATEX Equipment Directive (and all other relevant mandatory directives) may placed on the market within the EU.
The Directive applies to all equipment and systems for use in potentially explosive atmospheres within the EU. The scope of the Directive includes electrical and mechanical equipment for use in Group I (mining) or Group II (industrial) applications, both on and offshore and considers risks of ignition of potentially explosive gas, vapor, mist and dust atmospheres. IN addition, devices intended for use outside potentially explosive atmospheres that contribute to the safefunctioning of equipment and systems with regard to explosion risk are also included.
Compliance of products to the ATEX Equipment Directive, through conformity assessment, takes a modular approach and is generally in two stages: design and production.
A common route to product design compliance is to apply to a Notified Body (EX. Test House) for an EC Type ExaminationCertificate. To comply, the equipment or system must meet the Essential Health and Safety Requirements (EHSRs) listed in the Directive. Harmonized EU standards have been adopted by CENELEC and CEN, relating to the design, construction and testing of equipment; a product complying with these standards is deemed to meet the EHSRs to which the standardsrelate. Where apparatus follows a protection concept not covered by these standards, compliance to the 94/9/EC Directive is still possible by compiling a ‘Technical File’ from first principles, demonstrating compliance through test and assessment to the EHSRs relating to design and construction of equipment for use in explosive atmospheres.
The production quality stage of the conformity assessment procedures ensure continued product compliance in manufacturing. Typically a manufacturer should have a certified ISO 9000 quality management system and comply with one of the quality modules in ATEX Equipment Directive, however this will vary depending on product equipment category;equipment used in higher risk areas will require more onerous conformity assessment procedures to be applied.
In addition to the 94/9/EC ATEX (Equipment) Directive, products for use in potentially explosive atmospheres may require to be compliant with other Directives including the 89/336/EEC Electromagnetic Compatibility (EMC) Directive, which became mandatory on 1/1/96. This Directive applies to virtually all electrical and electronic apparati potentially able to generate interfering emissions or exhibit an undue sensitivity to interference sources.
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73
99/92/EC ATEX DirectiveWorkers’ Safety
Once compliance with the relevant Directives is complete and en EC Declaration of Conformity issues by the manufacturer, the ‘CE’ mark may be applied and the product placed on the market.The ATEX Equipment Directive in full, and EC Commission guidance on the Directive, may be found on the following website:http://europa.eu.int/comm/enterprise/atex/index.htm99/92/EC ATEX (Workplace) Directive on minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres.Workplaces in operation before July 2003 must comply by July 2006Workplaces coming into use after July 2003 must comply immediately The Directive covers both Group I and Group II activities, on shore and offshore with the EU, and aims to provide a better level of protection for the health and safety of workers in potentially explosive gas, vapor, mist and dust atmospheres.It lists a set of obligations and safety measures for employers, requiring the adoption of a coherent risk assessment based strategy for the prevention of explosions. These obligations include:• Generation of an explosion protection document, evaluating explosion risk, including: likelihood of the presence
of the explosive atmosphere, the presence of ignition sources (including electrostatic discharge), identification of the substances and processes in use, definition of specific measures taken to safeguard the health and safety of workers
• Classification of areas into zones and marking points of entry with safety signs• Appropriate training and supervision for workers use of written instruction and permits to work• Special requirements for work equipment:
- Equipment in service before 30 June 2003 may be used after this date if it has been risk assessed and the explosion protection document indicates it can be safely used- Equipment bought into service after 30 June 2003 must be CE marked as compliant
with the 94/9/EC ATEX (Equipment) Directive• Due consideration of explosion protection measures, encompassing issues such as:
- Control of releases- Use of protective measures appropriate to the greatest potential risk- Selection of proper equipment by referencing the explosion protection document- Ensuring equipment is correctly maintained and operated- Minimizing the risk of explosion and the effect of explosion in the workplace
99/92/EC is a separate directive specifically covering workers in explosive atmospheres, working within the more general89/391/EEC Directive on the introduction of measures to encourage improvement in the safety and health of workers at work.
The ATEX Workplace Directive in full may be found on the following website: http://europa.eu.int/comm/interprise/atex/index.htm
DSEAR – The Dangerous Substances and Explosive Atmospheres Regulations 2002
In the UK, the 99/92/EC ATEX workplace Directive will be implemented as The Dangerous Substances and Explosive AtmospheresRegulation 2002 (DSEAR). These regulations will also include the safety aspects of the 98/24/EC Chemical Agents directive, resulting in flammable and dangerous substances being covered by a single set of regulations, thus reducing the volume of legislation covering this area.A copy of DSEAR regulations is available at: http://www.hmso.gov.uk/si/si2002/20022776.htm
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Power, Control and InstrumentationWattage Dissipation Calculations Against Ambient Temperatures
To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensuresthat the arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the area of installation. Refer to Table 1 on the following page for the maximum allowable dissipated wattage per connector size and use the calculations below to determine safe and proper working environment around electrical contacts.
Dissipated
Calculation
contact The = R
maximum current The = I
pin a of number The = N
Dissipated = W
Definitions:Equation
Wattage Dissipated
'table (see ohms in resistance contact
contact, the of rating current maximum in contact per requirements current
socket)and terminated/number be to conductors of number
connectorthe of factor wattage Dissipated
Definitions:
CalculationWattage
where page following the on 2' 'table
following the on 2' 'table in shown as contact, equal be must This : NOTE(amperes in
required contacts of terminated/number
connector
))-31x10= m1 where
page)following the than less or to equal
consists contact A : NOTE(required
ambient and class results The : NOTE
your of (W) wattage to relevant Values
2.3x10x 121 x 37 = W
amps11 = I 37= N
application ambient 40C T6
temperature ambient maximum the than lower be must
R x2Ix N = W arrangement:chosen your
be then must definitions these to
(see
watts10.3 = -32.3x10
(1.5mm(16AWG-32.3x10= R amps
conductors, )2(1.5mm
AWG16 x 37 with
for 1 table in shown figure maximum
equation following the into input be
page following
watts
resistance)contact crimped )2(1.5mm
amps11 at running each conductors,
temperature appropriate the
dissipated the calculate to equation
)
temperature ambient your in permitted
can equation This
watts 39.6 permitted AWG37#16 required
Connector 16 size Shell
with application ambient 40C T6
2 (equation location your of temperature (equation connector selected your
facilitate to transposed be also can
following the on 1 table (see watts and contacts pin/socket )2(1.5mmAWGthis for specified be should Connector
2.3x10x 121 x 37 = W
(54mm
conductors, )2(54mm
AWG1/0 x 4 with
below)2 allowable maximum the and below) 1
maximum the of calculation the facilitate
page).following wattage dissipated resultant the and
size shell the as application this
watts10.3 = 2.3x10
)2(54mm
amps155 at running each conductors,
upper the with current allowable conductors of number maximum
maximum the below is wattage the accommodate can
watts
upper
temperature ambient your in permitted
can equation This
watts 64.3 permitted 1/0AWGx 4 required Connector 24 size Shell
2 (equation location your of temperature (equation connector selected your
facilitate to transposed be also can
following the on 1 table (see watts and inserts in/socket )2(54mm1/0AWG
this for specified be should Connector
x 24,025 x 4 = W
amps155 = I 4= N
W
below)2 allowable maximum the and below) 1
maximum the of calculation the facilitate
page).following wattage dissipated resultant the and
size shell the as application this
watts22.1 = -30.23x10
(54mm1/0AWG (-30.23x10= R amps
upper the with current allowable conductors of number maximum
maximum the below is wattage the accommodate can
watts
resistance)contact crimped )2(54mm
W
upper
otherwise Unless :NOTE2's Equation :NOTE
x R W
1Equation
will connectors requested, otherwise maximum the exceed not must result 2's
=N
2I 2Equation
upper an with T5 as marked be will contacts the of rating current maximum
=I
R x N W
+40Cof temperature ambient upper 2)table (see contacts
+40C
Dissipated Wattage Calculation
Control Example
Power Example
Equation 1 Equation 2
SERIES
75
Connector SelectionMaximum Allowable Wattages & Contact Resistance Values
20
Connector
16
12
T6 T5
52.1
Connector
39.6
23.8
69.4
Co+40of Temperature Ambient Upper
ClassTemperature
52.8
31.7
T6 T5
Co+50of Temperature Ambient Upper
ClassTemperature
53.1
43.2
24.3
37.2
30.2
17.0
T6 T5
Co+65of Temperature Ambient Upper
ClassTemperature
29.8
25.6
18.7
17.1
14.6
10.7
28
24
20
79.5
64.3
52.1
Maximum
106.1
85.1
69.4
WattageDissipated Allowable Maximum
81.8
67.1
53.1
57.3
47.0
37.2
Wattage
52.2
42.1
29.8
29.8
24.1
17.1
AWG)
Soldered
SizeContact
12
)
2(1.5mmAWG16
2(1.0mmAWG18
30
16
Soldered Crimped
)m(milliohms esistanceRContact
(amps)RatingCurrent Contact
9
2.3
1.3
3.0
1.8
0.86
2.5
N/A
N/A
30
16
Contact
SizeContact
N/A
)M CM053
)
2(159mmMCM313
2(132mmMCM262
(amps)RatingCurrent Contact
9
Soldered
325
636
)m(milliohms esistanceRContact
(amps)RatingCurrent Contact
599
N/A
N/A
N/A
5
0.070
Soldered Crimped
0.086
70.0
325
636
(amps)RatingCurrent Contact
599
)
)
)
)2(109mmAWG4/0
2(54mmAWG1/0
)
2(21mmAWG4
2(7.6mmAWG8
)
2(5.2mmAWG10
2(4.0mm
155
40
90
2250.16
50
0.41
30
0.96
0.23
0.057
0.75
0.18
1.3
0.64
0.10
0.42
0.86
N/A
N/A
N/A
N/A
155
40
90
225)
N/A
)
N/A
)
)
2(562mmMCM1111
2(394mmMCM777
)
2(326mmMCM646
2(273mmMCM535
)
2(227mmMCM444
2(185mm
50
30
1135
1303
796
1009
N/A
898
N/A
325
N/A
N/A
0.017
N/A
0.026
N/A
0.062
0.020
0.032
0.070
1135
1303
796
1009
898
325
NOTE: Please pay careful attention to the ambient temperature and also the temperature classification.Connectors are marked T5 unless otherwise requested.
NOTE: Contact Resistance measured in accordance with MIL-Std 1344A, Method 3004.1Contact Resistance value expressed in milliohms mW for Table 1 and Table 2.
Table 1 – Maximum Allowable Dissipated Wattage
Table 2 – Contact Resistance
To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensures that thearrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the areaof installation.In some cases it will be necessary to either denote the allowed ampacity of each contact or increase the shell size of the connector.Refer to Table 1 for the maximum allowable dissipated wattage per connector size and use the calculations below to determine safe andproper working environment around electrical contacts.
76
SERIES
99/92/EC ATEX DirectiveDangerous Substances and Explosive Atmospheres
IndustriesSurface
Risk N
US Secretary
EstablishmentMOD
No
plosive atm will occur - Likelihood that an ex- Risk Ass. occludes:
QuarriesMines and
Risk
forms-and Gas Plat
Offshore Oil
plosive atm will occur - Likelihood that an ex- Risk Ass. occludes:
AssessmentRisk
dangerous risk from Reduce
of exemptionn oitacfiitrecseussi
US Secretary
DSEAR does
Yes
via opening to the atm. - Any places connected - Scale of explosion - Ignition source plosive atm will occur
- Ignition source plosive atm will occur - Likelihood that an ex- Risk Ass. occludes:
AssessmentRisk
m orfksire htecudeR
via opening to the atm. - Any places connected - Scale of explosion - Ignition source plosive atm will occur
- Ignition source plosive atm will occur - Likelihood that an ex- Risk Ass. occludes:
Exemptions
substancesdangerous
-Classifica
NOT apply
Medical Areas,
Yes
via opening to the atm. - Any places connected - Scale of explosion - Ignition source
substancess uoregnad
m orfksir
via opening to the atm. - Any places connected - Scale of explosion - Ignition source
- Energy to be dissi- shutdown buttons
volaunaM- - UPS backup General Safety Measures
- Energy to be dissi- shutdown buttons
e dirrev - UPS backup General Safety Measures
Haz. AreaHaz./Non-
o tnisecalp-tion of work
-Classifica
incident, stnediccano
s erudecorP
by land or seat ropsnart
Site, Means ofe loheroB.sevis-Storage of explo
, gnildnahManufactureGas Fittings,
, )citsemod(Gas appliancesMedical Areas,
incident, stnediccano
s erudecorP
dlbidiidemergencies, 8 (l) (d) - (In explosiveProcedures on accidents, incident
- Permits to work out work instruction for carrying - Need for written of emerg. shutdown
retfftadetap - Energy to be dissi-
lliemergencies, 8 (l) (d) - (In explosiveProcedures on accidents, incident
- Permits to work
instruction for carrying - Need for written of emerg. shutdown
n oitarepor - Energy to be dissi-
emergenciesincident
Trainingd na
n oitcurtsnIn oitamroffnI
by land or sea
emergenciesincident
Trainingd na
n oitcurtsnIn oitamrofnI
required) not applicablevdnaelbiduasnoitidnoc
Trainingd nanoitcurtsnI
n oitamroffonI
required) not applicables mralalausiv
Summary of the main requirement for DSEAR is given below:– Carry out a risk assessment of any work activities involving
dangerous substances– Provide technical and organizational measures to eliminate or
reduce to, as far as is reasonably practical, identifiable risks– Provide equipment and procedures to deal with accidents
and emergencies– Provide information and training to employees– Classify places where explosive atmospheres may occur into
zones, and mark the zones where necessary
DSEAR applies whenever the following conditions prevail:1) There is work being carried out by an employer
or self-employed persons2) Dangerous substances are present in the workplace3) Dangerous substances present a risk to the safety of persons
(as opposed to a risk to health)
The requirements of DSEAR concerning zoning and coordinationof safety measures in shared workplaces (Reg. 7 & 11) do notapply to all workplaces where other legislation is in place.
Rev. 9_13