ABB System 800xA - The Power of Integration
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Transcript of ABB System 800xA - The Power of Integration
© ABB / PA / Control SystemsApril 8, 2023 | Slide 1
System 800xA Extended AutomationThe Power of Integration
© ABB / PA / Control SystemsApril 8, 2023 | Slide 2
Emerging Market Trends in Automation
Increasing global competition
Collaborative Production Management
Integrated Operations
Increase of production capacity
Process and automation engineering integration
Integrated Process and Power
Aging installed base of automation equipment
Asset Management
Fieldbus and Wireless Technologies
Tightening environmental requirements and standards
Alarm Management
Integrated Safety
Industry Trend Automation Approach Only one system has:
Control room consolidation– a foundation for collaboration
Single system for all areas of the plant and all required functionality
Extensive integration capabilities
More intelligence in all types of field devices
Ability to connect and utilize data from smart devices
Freedom of choice of fieldbuses
Rising energy costs – putting focus on use of electricity
Integration of process and power for advanced automation solutions
Standardized solutions to integrate process and power automation
Reduction of unplanned process manufacturing interruptions
Increased automation addresses root causes of operational error
Efficient operator environment for real time decision making
Islands of automation Integration of automation solutions into a single environment
The ability to easily, consistently integrate disparate applications
Increasing information access requirements for all disciplines
System must provide real-time information access to all stakeholders
Information integration platform with visualization
© ABB / PA / Control SystemsApril 8, 2023 | Slide 3
Emerging Trends in Process Manufacturing
© ABB / PA / Control SystemsApril 8, 2023 | Slide 4
© ABB / PA / Control SystemsApril 8, 2023 | Slide 5
System 800xA Extended AutomationThe Power of Integration
System 800xA is the most capable Automation Platform on the market today.
Comprehensive feature set
Largest global market share
Global support network
Reliable, Scalable and Flexible
Unparalleled integration and connectivity to plant systems, applications, and devices
© ABB / PA / Control SystemsApril 8, 2023 | Slide 6
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated fieldbus
Providing flexible evolution paths through seamlessly integrated controller platforms
© ABB / PA / Control SystemsApril 8, 2023 | Slide 7
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated, unified fieldbus networks
Providing flexible evolution paths through seamlessly integrated controller platforms
© ABB / PA / Control SystemsApril 8, 2023 | Slide 8
System 800xA – The Power of IntegrationPromoting Collaboration
Unification of disparate systems in order to achieve operational excellence.
Collaboration is required between functional roles of systems and people
Spans from devices to business systems
Imperative to have an automation platform with the level of integration required to create a collaborative environment.
We wrote the book on Collaborative Process Automation Systems…
Integration platform based using Industrial IT Technology
Connectivity to plant systems, applications, control systems, I/O and fieldbus technologies
Allows for simultaneous execution of various applications
Process Automation, Process Electrification, Power Distribution, Power Management, Safety…
Pre-integrated, common value added applications and services
© ABB / PA / Control SystemsApril 8, 2023 | Slide 9
System 800xA – The Power of IntegrationPromoting Collaboration
© ABB / PA / Control SystemsApril 8, 2023 | Slide 10
Promoting CollaborationOne common automation platform
New arch drawing..
System 800xA Extended AutomationThe Power of Integration
Promoting CollaborationIntegrated Process and Power Automation
Process Automation Process Electrification Power Distribution
© ABB / PA / Control SystemsApril 8, 2023 | Slide 12
© ABB / PA / Control SystemsApril 8, 2023 | Slide 13
Promoting CollaborationIntegrated Process and Power Automation
Control Room
Control System
Control
FieldbusLocal I/O
Process
Plant Network
Control Network
MM
Plant Network
Protection & Control IEDs
Protocol 1 Protocol 3
Protocol 2
Gateway/Protocol Converter
SCADA Server
Marshalling RackMarshalling Rack
Process Workplace Electrical Workplace
Control System Server
Controller Controller
Substation Automation
ProcessInstrumentation
ProcessElectrification
Separate system for substation automation
Device specific solutions of integration into DCS
A lot of hardwiring needed
Lack of information from electrical devices
Organizational barriers among
process, maintenance, and electrical departments
Organizational barriers among
process, maintenance, and electrical departments
Control Room
Control System
Control
Process
Protection & Control IEDs
Promoting CollaborationIntegrated Process and Power Automation
Controller
Plant Network
Controller
Profibus/Profinet
Substation Automation
Process Control Server
IEC 61850
Process & Power Workplaces
Instruments
LV Switchgear Drives Motor starters
ProcessElectrification
ProcessInstrumentation
Plant-wide Sequence of
Events for better root cause analysis
Same operations interface and
engineering for shared information and
knowledge
Centralized Historian and
Data Archiving
Centralized
Historia
n and Data
Archiving
Common, integrated asset manageme
nt strate
gy
Electrical integration based
on Open Standards such as IEC 61850, Profinet/Profibus…
Electrical integration based
on Open Standards such as IEC 61850, Profinet/Profibus…
Common system therefore reduced
spare parts, training etc…
Standardized procedures, settings,
control logic and libraries
Standardized procedures, settings,
control logic and libraries
© ABB / PA / Control SystemsApril 8, 2023 | Slide 15
Promoting CollaborationIntegrated Process Control and Safety
Plant-wide Sequence of Events
Same operations interface and engineering
Centralized Historian and
Data Archiving
Centralized
Historia
n and Data
Archiving
Common, integrated asset manageme
nt strate
gy
Common system therefore reduced
spare parts, training etc…Process control
and safety in the same HI controller
Centralized
Historian and Data
Archiving
Process control and
safety running in separate
controllers
© ABB / PA / Control SystemsApril 8, 2023 | Slide 16
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated, unified fieldbus networks
Providing flexible evolution paths through seamlessly integrated controller platforms.
System 800xA Extended Automation
Situation TodayIslands of Automation
© ABB / PA / Control SystemsApril 8, 2023 | Slide 17
System 800xA Extended Automation System The Power of Integration
PLC
PLC, SCADADCS 1DCS 2
PLC, Panel
PLC, SCADA
PLC
DCS 3
PLC, SCADAPLC
PLC
System 800xA
One rich harmonized user interface including all control systems
One integration point for all related applications
© ABB / PA / Control SystemsApril 8, 2023 | Slide 18
System 800xA - The Power of IntegrationImproving Operator Effectiveness
Integrated Operations Seamlessly integrate information
regardless of source Control room consolidation
High Performance Operator Interface
Ability to manage views dynamically and effectively
Advanced Alarm Management Attention to Human Factors
Extended Operator Workplace Operator Competency
Operator training environment using same operator displays and control strategies
Improving Operator Effectiveness…through integrated information
System 800xA provides the foundation for optimal presentation of information:
Data from many sources Thin client visualization of all
800xA data Integration of ABB control
systems and applications 3rd party applications including
video, documentation, CAD drawings
View handling Large display and multi-monitor
support Support for control room
consolidation
© ABB / PA / Control SystemsApril 8, 2023 | Slide 19
© ABB / PA / Control SystemsApril 8, 2023 | Slide 20
Improving Operator Effectiveness Aspect Object Technology
System 800xA lets you monitor, control, optimize, and maintain from one powerful interface.
Seamless integration of actionable information through Aspect Object Technology
Relevant, filtered information based on user’s role and responsibility
Effective decision support environment for routine and upset conditions
Information you need, a right click away…
Control
Faceplates
Trend
Graphics
Video
Asset Health
Reports
DocumentationERP/ CMMS
Improving Operator Effectiveness Effective decision support environment
© ABB / PA / Control SystemsApril 8, 2023 | Slide 21
Consolidated alarms & events Right click
access to integrated information
Seamless integration, and visualization of
actionable information from multiple systems
© ABB Group April 8, 2023 | Slide 22
Extended Operator Workplace…Where it all comes together
Pre-integrated ergonomic workstation environment
Combines System 800xA Integrated Operations, High Performance HMI and Attention to Human Factors
Leverages System 800xA features such a “send to” display and view handling, personalized workplaces, and superior navigation
Utilizes same graphics for backwall display reducing engineering and lifecycle costs
© ABB / PA / Control SystemsApril 8, 2023 | Slide 23
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated, unified fieldbus networks
Providing flexible evolution paths through seamlessly integrated controller platforms
© ABB / PA / Control SystemsApril 8, 2023 | Slide 24
System 800xA - The Power of IntegrationGenerating Cost Effective Solutions
Single source for accurate, consistent automation system data
Value added engineering instead of programming
Total Asset Lifecycle engineering
Fully integrated engineering environment for development and re-use
© ABB / PA / Control SystemsApril 8, 2023 | Slide 25
Generating Cost Effective Solutions…through integrated engineering
System 800xA’s integrated engineering environment allows you to engineer “extended” solutions.
Control strategy Operator Interface History and trending Asset optimization Links to external systems
Made for Re-use:
Process Engineering Tool integration
Bulk data management
Multi-user and distributed engineering
Object oriented, reusable solutions (libraries)
Need pic of eng env with object type and aspects…
Integrated Engineering
© ABB / PA / Control SystemsApril 8, 2023 | Slide 26
Control Logic
Operator Interface
Trend Configuration
Alarm / Event Configuration
History Log Configuration
Link to Documentation
Tag Object
Object types can be pre-configured to include the
entire solution so when you add a “tag” you get a lot
more with the same effort!
Each tag object includes aspects for…
FIC100
© ABB / PA / Control SystemsApril 8, 2023 | Slide 27
Integrated Device Management
Real Object
Each device type object includes aspects for…
Adding a device in System 800xA , you get everything you need for
Device Management, Engineering, Commissioning, Asset Optimization
and even Documentation!!
This is also the case for adding
devices.
Diagnosis
Maintenance Management
Asset Monitoring
Operation
Commissioning
Parameterization
Configuration
Product Documentation
© ABB / PA / Control SystemsApril 8, 2023 | Slide 29
Object Oriented Engineering Inheritance is a great thing!
Inheritance ... change an object type once and the change is reflected on each tag made from that instance
System 800xA’s integrated engineering environment lets you
create objects types with much more than just control logic, such as
graphics
If you change object type’s “graphic element”, all tags created from that
object type are automatically updated.
If a graphic element used on numerous
graphics needs to be changed, there’s no need to edit every
graphic.
The next time the graphic is called up, the changes are ready. The dynamics are all the same and were
left untouched.
Process Engineering Tool Integration
© ABB / PA / Control SystemsApril 8, 2023 | Slide 30
STEP 2
Automatically synchronize 800xA and
engineering tool structures.
STEP 1
Engineer design content (index, wiring, specs,
process data)
STEP 3
Configuration of 800xA Control Hardware and preloading of control
software
STEP 4
Automatic creation of dynamic links to engineering tool documentation.
© ABB / PA / Control SystemsApril 8, 2023 | Slide 31
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated, unified fieldbus networks
Providing flexible evolution paths through seamlessly integrated controller platforms
© ABB / PA / Control SystemsApril 8, 2023 | Slide 32
System 800xA - The Power of IntegrationAchieving Seamless Control
Support of standards based protocols for maximum usage of device diagnostics and field control
Seamless integration of data from disparate sources including controllers, field devices, electrical system regardless of protocol
Improved access enables improved control, consolidated asset management strategies and improved operator visibility
© ABB / PA / Control SystemsApril 8, 2023 | Slide 33
System 800xA - The Power of IntegrationAchieving Seamless Control
System 800xA provides seamless execution of process control strategies through the power of integrated fieldbus networks
AC 800M Communications Interfaces
Serial: COMLI, Modbus RTU/TCP, Siemens 3964R
Control Networks: MB300, SattBus on TCP/IP, AF100
I/O : S100,200,800,900 I/O,HART with options for instrinsic safety, redundant I/O
Fieldbus networks : PROFIBUS DP, PROFINET, FOUNDATION Fieldbus HSE, Intelligent Electrical Devices (IEDs): IEC61850, MODBUS TCP, WirelessHART
CI853SERIAL
MODBUSCI854A
PROFIBUS DP
CI860FOUNDATION
FIELDBUS HSE
CI867MODBUS TCP
CI868ELECTRICAL
INTEGRATION IEC-61850
CI871PROFINET
CI873ETHERNET/IP (DEVICENET)
PROFIBUS PA VIA LINKING
DEVICE
FOUNDATION FIELDBUS H1 VIA LINKING
DEVICE
SERIAL DEVICENET
VIA GATEWAY
STANDARDS-BASED FIELDBUS COMMUNICATIONS FOR SYSTEM 800xA AC 800M CONTROLLERS
© ABB / PA / Control SystemsApril 8, 2023 | Slide 34
System 800xA - The Power of IntegrationAchieving Seamless Control
© ABB / PA / Control SystemsApril 8, 2023 | Slide 35
System 800xA Extended AutomationThe Power of Integration
Promoting collaboration through integrated plant systems and applications
Improving operator effectiveness through integrated information
Generating cost effective solutions through integrated engineering
Achieving seamless control through integrated, unified fieldbus networks
Providing flexible evolution paths through seamlessly integrated controller platforms
System 800xA - The Power of IntegrationProviding flexible evolution paths
ABB’s control systems are designed for continuous evolution
Protecting intellectual investment means:
Evolution services
Active path for all hardware and software
Libraries to evolve traditional product controller code to AC 800M
Graphics conversion
Benefits and functionality of integrated system are available regardless of controller platform
© ABB / PA / Control SystemsApril 8, 2023 | Slide 36
New arch drawing..
System 800xA - The Power of IntegrationProviding flexible evolution paths
System 800xA Controller Connectivity:
AC800M / AC800M HI AC870P
Freelance Advant Master / MOD 300
MelodySafeguard 400 SATT / SattlineSymphony DCI
Symphony HarmonyHoneywell TDC3000 (HSM)Emerson PROVOX (PSM)
PLC Connect
System 800xA - The Power of Integration OCS Evolution Libraries for AC 800M
New Libraries for AC800M based on …
INFI 90 Function Codes
MOD 300 CCF LCM/FCMs
Matched 1 for 1 to AC 800M Function Blocks
Provide the same or better performance
Minimize operator and engineer training
NO TUNING CHANGES REQUIRED!
© ABB / PA / Control SystemsApril 8, 2023 | Slide 39
System 800xA Extended AutomationMarket Acceptance
Widely embraced by both newcustomers and ABB installed base
Used to extend automationfunctionality in a wide varietyof applications
Oil & Gas, PetroChemical Pulp and Paper Biotech/Pharmaceutical Utility Chemicals/Fine Chemicals Metals Mining
© ABB / PA / Control SystemsApril 8, 2023 | Slide 40
Market Trends in Industry
Control room consolidation – a foundation for collaboration
More intelligence in all type of field devices
Rising energy costs – putting focus on use of electricity
Reduction of unplanned process manufacturing interruptions
Increasing information access requirements for all disciplines
Islands of automation
Only an extended automation system such as System 800xA
can provide “The Power of Integration”
needed to address these trends
© ABB / PA / Control SystemsApril 8, 2023 | Slide 41