ABB highly dynamic motion control packages e-Series motors

ABB highly dynamic motion control packages

e-Series motors

ABB highly dynamic motor and drive

packages

ABB highly dynamic motor and drive packages bring together

ABB’s e-Series servo motors and MicroFlex series servo

drives to create cost and performance optimized packages.

These provide a flexible choice of input control and feedback

options, offering scalable solutions for motion and position

synchronization as well as speed and torque control.

The advanced yet simple to use MicroFlex servo drive family

with graded functionality and straightforward configuration

uses a single intuitive software tool. When combined with

the compact and durable e-Series brushless servo motors,

continuous torques range from 0.32 to 48N·m. Applications

can use step and direction control, ±10 V dc control,

standalone MINT programmable motion, or real-time multi-

axis Ethernet networked positioning.

Contents

2 - 3 ABB highly dynamic servo drive packages

4 - 5 Applications & Industries

6 - 7 e-Series motors - technology highlights

8 e-Series motor ordering information

9 e-Series motor and drive matched performance

10 - 11 e-Series performance and specification

12 - 13 Torque curves

14 - 15 Drawings and dimensions

16 - 17 Cable ordering information

18 - 23 MicroFlex e150 technical and ordering details

24 - 27 MotiFlex e180 technical and ordering details

28 - 29 ABB automation products

ABB highly dynamic motor and drive packages | MicroFlex, MotiFlex and e-Series motors 2

Absolute precision and productivity

e-Series motors


4 ABB highly dynamic motor and drive packages | MicroFlex, MotiFlex and e-Series motors

Applications and industries

High throughput with smooth speed and fast settling times

are important machine design requirements. ABB highly

dynamic servo packages with advanced motor controls are

ideal for these applications, providing dynamic acceleration

and high torque density. A choice of incremental encoder or

high resolution absolute feedback suits precision tasks, whilst

resolver feedback offers improved durability.

Choose between simple analog or digital control through

to intelligent drives that can fulfill single-axis standalone

motion control or tightly synchronized multi-axis motion in

combination with ABB’s motion controls.

This flexible and adaptable range offers solutions for:

− Cut-to-length

− Infeed control

− Flying shear

− Rotary Shear

− Electronic gearbox

− High speed registration

− Point-to-point positioning

− Synchronized multi-axis motion

Applications include:

− Robotics/Pick and place

− Material handling

− Labeling machines

− Packaging machines

− Winding and unwinding machines

− Printing machines

− Dispensing machines


e-Series servomotors for dynamic precision motionThanks to its high torque density, the e-Series servomotor

is perfect for highly dynamic, precision motion. A choice

of single- and multi-turn high resolution absolute encoder

feedback options are available to match application

requirements;

The e-Series motor range has power ratings from 100 to 7500

watts, in five nominal square frame sizes from 40 to 180 mm,

motors are available with an optional brake and are IP67 rated

except for the shaft opening and connectors. Flying leads for

40, 60 and 80 frame motors provide easy connection of both

motor power and feedback.

e-Series motors - technology highlights

Compact and rugged brushless motors

Available in five square frame sizes,

40, 60, 80,130 mm and 180 mm, with

high torque to inertia ratio and rapid

acceleration capability.

Options and configuration

24 V holding brake is available on ESM06,

ESM08, ESM13 and ESM18 frame sizes.

Practical installation options

A choice of cables free of drive

interface connector provides

flexible choice of drive interfacing.

Alternative feedback options are

available with cable sets to make

installation simple.

Faster cycle

200% 300%

High reliability and efficiency combinedServomotors by design are extremely

reliable, low maintenance and energy

efficient. Combined with drives that absorb

and re-use regenerative energy, overall

system efficiency is superior to standard

AC drives and motors.


Dynamic performance

With a choice of 100, 200, 400,

750, 1000, 1500, 2000, 3000,

4400, 5000, 7500 watt output

and continuous torque from 0.32

to 48N·m.

Absolute precision and performance

To meet the demands of higher

productivity and product quality,

e-Series digital feedback provides

precise position information resulting

in tighter control and lower settling

times in dynamic movement.

International standards

e-Series motors have UL,

cUL, CE approval

An absolute multi-turn option can

eliminate homing cycles, reducing

machine set-up time.

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0

0.2

0.4

0.6

0.8

1

.2

0 1000 2000 3000 4000 5000 6000

Motor speed (rpm)

ESM04X-101-302

e-Series motor ordering information

E S M -

Flange Size

04 = 40mm

06 = 60mm

08 = 80mm

13 = 130mm

18 = 180mm

Rated Power

101 = 100 W

201 = 200 W

401 = 400 W

751 = 750 W

102 = 1 kW

152 = 1.5 kW

202 = 2.0 kW

292 = 2.9 kW

302 = 3.0 kW

442 = 4.4 kW

502 = 5.0 kW

552 = 5.5 kW

752 = 7.5 kW

-

Feedback

T1 = Absolute, Single-turn

(SmartInc), 17 bits

per revolution

T2 = Absolute, Multi-turn

(SmartAbs), 17 bits per

revolution / 16 bits

multi-turn

0 0

Brake

N = No brake

B = With brake

(Brake option not

available on 100 W

motor)

Connection

0 = Standard connectors

for power and

feedback conection

Shaft style

A = Shaft end fi tted keyway and

key, without shaft seal

Variant

X = Low inertia

B = Medium inertia

E = High inertia

Rated Voltage

2 = 220 Vac

4 = 400 Vac

Rated Speed

15 = 1500 rpm

20 = 2000 rpm

30 = 3000 rpm

Cooling

0 = Self-cooling, without

thermistor conection

Special Options

0 = Standard design

0 A


Motor Type and Rating Drive Type and Ratings Package Rating

Type CodeCont.

Current (A)

Peak

Current (A)Drive Type Mode1

Rated

Amps (A)

Peak

Amps (A)

Cont Torque

(N·m)

Peak

Torque

(N·m)

Rated

Power

(W)

220V

ESM04X-101-302-xx0A00 1.1 3.2 MicroFlex 3A 200% 3 6 0.32 0.93 100

ESM06X-201-302-xxx0A00 1.6 4.8 MicroFlex 3A 200% 3 6 0.64 1.91 200

ESM06X-401-302-xxx0A00 2.7 8.1MicroFlex 3A 200% 3 6 1.27 2.83 400

MicroFlex 6A 200% 6 12 1.27 3.82 400

ESM08X-751-302-xxx0A00 4.3 14 MicroFlex 6A 300% 5 15 2.39 7.77 750

ESM08B-751-302-xxx0A00 3.8 11.3 MicroFlex 6A 200% 6 12 2.42 7.20 750

ESM13B-102-202-xxx0A00 5.1 15.3MicroFlex 6A 200% 6 12 4.77 11.22 1000

MicroFlex 9A 200% 9 18 4.77 14.31 1000

ESM13B-152-302-xxx0A00 6.9 20.7MicroFlex 6A 200% 6 12 4.15 8.30 1300

MicroFlex 9A 300% 7.5 22.5 4.77 14.31 1500

ESM13B-202-202-xxx0A00 9 27 MicroFlex 9A 200% 9 18 9.55 19.09 2000

MicroFlex 9A 300% 7.5 22.5 7.95 23.86 1700

400V

ESM13B-152-304-xxx0A00 3 9

MotiFlex e180-03A0 200% 3 6 4.81 9.63 1500

MotiFlex e180-05A0 200% 4 8 4.81 12.84 1500

MotiFlex e180-07A0 200% 4.7 9.4 4.81 14.44 1500

ESM13B-302-304-xxx0A00 5.9 17.7MotiFlex e180-07A0 150% 6 9 9.52 14.53 3000

MotiFlex e180-016A 200% 9 18 9.52 28.57 3000

ESM13B-502-304-xxx0A00 8.7 26.2MotiFlex e180-016A 200% 9 18 15.97 33.05 5000

MotiFlex e180-024A 200% 13.5 27 15.97 48.10 5000

ESM18E-292-154-xxx0A00 11.4 34.3

MotiFlex e180-016A 110% 14 15.4 18.43 24.90 2900

MotiFlex e180-024A 200% 13.5 27 18.43 43.65 2900

MotiFlex e180-031A 200% 21 42 18.43 55.45 2900

ESM18E-442-154-xxx0A00 17.6 52.9

MotiFlex e180-024A 110% 21.5 23.7 28.37 38.12 4400

MotiFlex e180-031A 200% 21 42 28.37 67.69 4400

MotiFlex e180-046A 200% 28 56 28.37 85.26 4400

ESM18E-552-154-xxx0A00 20.5 61.5

MotiFlex e180-024A 110% 21.5 23.7 34.98 40.36 5500

MotiFlex e180-031A 200% 21 42 34.98 71.67 5500

MotiFlex e180-046A 200% 28 56 34.98 95.56 5500

MotiFlex e180-060A 200% 35 70 34.98 104.95 5500

ESM18E-752-154-xxx0A00 27.4 82.2

MotiFlex e180-031A 110% 28 30.8 47.98 53.94 7500

MotiFlex e180-046A 200% 28 56 47.98 98.07 7500

MotiFlex e180-060A 200% 35 70 47.98 122.59 7500

MotiFlex e180-090A 200% 55 110 47.95 143.85 7500

Please note all MotiFlex e180 ratings shown are at 4 kHz switching frequency.

Highlighted rows will provide full peak and continuous torque. If full peak torque is not required then other

more cost effective solutions may be offered.

e-Series motor and drive matched performance



e-Series performance and specification

220V motors

Frame Size ESM04 ESM06 ESM08 ESM13

Catalog Number X-101-302 X-201-302 X-401-302 X-751-302 B-751-302 B-102-202 B-152-302 B-202-202

Rated Power Watts 100 200 400 750 750 1000 1500 2000

General

Peak torque N·m 0.95 1.91 3.81 7.16 7.17 14.31 14.31 28.65

Peak current A 3.0 4.8 8.1 14.0 11.3 15.3 21.2 27.0

Continuous stall torque

N·m 0.32 0.64 1.27 2.39 2.39 4.78 4.78 9.55

Continuous current

Arms

1.0 1.6 2.6 4.3 3.8 5.1 6.9 9.0

Rated speed rpm 3000 3000 3000 3000 3000 2000 3000 2000

Rated Voltage V 220

Electrical

Torque constant N·m/A 0.32 0.46 0.47 0.56 0.77 1.02 0.74 1.14

Voltage constant Vrms

/krpm 23.7 28.0 32.8 37.3 42.5 61.7 44.7 68.9

Resistance ohms 20.50 6.40 3.15 1.48 2.18 1.22 0.65 0.58

Inductance mH 27.5 16.2 11.0 10.1 7.7 6.7 3.6 3.8

Electrical time constant

ms 1.22 2.53 3.50 5.74 3.53 5.49 5.48 6.52

Mechanical

Rotor Inertia with brake

kg·cm2 NA 0.23 0.34 1.03 2.39 6.96 6.96 12.84

Rotor Inertia without brake

kg·cm2 0.04 0.17 0.28 0.90 2.26 6.26 6.26 12.14

Max. speed rpm 6000 6000 6000 5000 3800 2800 4000 2800

Mechanical time constant

ms 1.01 3.36 0.83 0.59 1.64 1.10 1.24 0.86

Number of motor poles

- 8

Weightwith brake

kg NA 1.4 1.9 3.8 4.0 8.1 8.1 11.8

Weightwithout brake

kg 0.5 1.0 1.4 2.4 3.2 6.5 6.5 10.2

Brake data

Rated voltage VDC ±10% 24

Current A

NA

0.26 0.43 0.82

Input power W 6.3 10.4 19.5

Static friction torque

N·m (min) 2 3 20

Armature release time

ms (max) 17 35 27

Armature pull-in time

ms (min) 32 25 76


Frame Size ESM13 ESM18

Catalog Number B-152-304 B-302-304 B-502-304 E-292-154 E-442-154 E-552-154 E-752-154

Rated Power Watts 1500 3000 5000 2900 4400 5500 7500

General

Peak torque N·m 14.3 28.7 48.2 45.1 71.1 87.6 119.0

Peak current A 9.0 18.0 25.8 27.7 44.1 51.3 68.0

Continuous stall torque

N·m 4.8 9.6 16.1 18.6 28.0 35.0 48.0

Continuous current

Arms

3.0 6.0 8.6 11.4 17.6 20.5 27.4

Rated speed rpm 3000 3000 3000 1500 1500 1500 1500

Rated Voltage V 400

Electrical

Torque constant N·m/A 1.59 1.59 1.87 1.63 1.61 1.71 1.75

Voltage constant Vrms

/krpm 106.7 107.4 122.1 107.5 107.2 113.5 116.5

Resistance ohms 3.8 1.6 1.1 0.5 0.3 0.2 0.2

Inductance mH 20.1 9.1 7.5 11.2 7.4 6.2 4.2

Electrical time constant

ms 6.27 6.56 6.13 22.12 23.63 26.3 27.18

Mechanical

Rotor Inertiawith brake

kg·cm2 6.96 12.84 18.62 48.00 67.80 92.40 132.40

Rotor Inertiawithout brake

kg·cm2 6.26 12.14 17.90 45.60 65.40 89.98 129.80

Max. Speed rpm 3100 3200 2800 2600 2600 2800 2800

Mechanical time constant

ms 0.86 0.85 0.99 1.2 1.1 1.0 0.9

Number of motor poles

- 8

Weightwith brake

kg 8.1 11.77 15.10 22.5 28 35 45.7

Weightwithout brake

kg 6.5 10.60 13.87 18.0 23.5 30.5 41.2

Brake data

Rated voltage VDC ±10% 24

Current A 0.82 1.29 0.79

Input power W 19.5 31 19

Static friction torque

N·m (min) 20 35 50

Armature release time

ms (max) 27 30 100

Armature pull-in time

ms (min) 76 120 220

e-Series performance and specification

400V motors

e-Series 220V torque curves for MicroFlex drives

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0

0.2

0.4

0.6

0.8

1

1.2

0 1000 2000 3000 4000 5000 6000

0

1

2

3

4

5

6

7

8

9

0 1000 2000 3000 4000 5000 60000

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0.0

2.0

4.0

6.0

8.0

10.0

0 500 1000 1500 2000 2500 3000 3500 40000

2

4

6

8

0.0

1.0

2.0

3.0

4.0

5.0

0

0.4

0.8

1.2

1.6

2

2.4

0 1000 2000 3000 4000 5000 6000

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

0 1000 2000 3000 4000 50000

2

4

6

8

0.0

4.0

8.0

12.0

16.0

0 500 1000 1500 2000 2500 30000

4

8

12

16

0.0

2.0

4.0

6.0

8.0

10.0

0 500 1000 1500 2000 2500 3000 3500 40000

2

4

6

8

0.0

5.0

10.0

15.0

20.0

25.0

0 500 1000 1500 2000 2500 30000

5

10

15

20

25

30

Torq

ue (

Nm

)

Motor speed (rpm)C

urre

nt (

A)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

ESM04X-101-302

ESM06X-201-302

ESM06X-401-302

ESM08X-751-302

ESM08B-751-302

ESM13B-102-202

ESM13B-152-302

ESM13B-202-202


e-Series 400V torque curves for MotiFlex e180

0

1

2

3

4

5

6

7

8

9

10

0

2

4

6

8

10

12

14

16

0 1000 2000 3000 4000 5000

0

2

4

6

8

10

12

14

16

18

0

5

10

15

20

25

30

0 1000 2000 3000 4000 5000

0

5

10

15

20

25

30

0

10

20

30

40

50

60

0 1000 2000 3000 4000

0

5

10

15

20

25

30

35

0

10

20

30

40

50

60

0 1000 2000 3000 4000 5000

0

10

20

30

40

50

60

0

20

40

60

80

100

0 1000 2000 3000 4000 5000

0

10

20

30

40

50

0

20

40

60

80

100

0 1000 2000 3000 4000

0

10

20

30

40

50

60

70

0

25

50

75

100

125

0 1000 2000 3000 4000

Torq

ue (

Nm

)

Motor speed (rpm)C

urre

nt (

A)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

ESM13B-152-304

ESM13B-302-304

ESM13B-502-304

ESM18E-292-154

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

Torq

ue (

Nm

)

Motor speed (rpm)

Cur

rent

(A

)

ESM18E-442-154

ESM18E-552-154

ESM18E-752-154



e-Series motor drawings

AJ

ESM04X / ESM06X / ESM08X / ESM08B

L2

D

L3

AJ

L

S

H

ESM13B

ESM18E

H

L2

D

L3

L

S

AJ

H

L2

D

L3

S

L


Catalog Number

Motor Length (L) mm Shaft Frame Spigot Mounting Holes

W/O brake W/brake Length

(L2) mm

Diameter

(D) mm

Width

(H) mm

Depth

(L3) mm

Diameter

(S) mm

Diameter

(AJ) mm

PCD

mm

ESM04X-101-302-xx0A00 98.5 NA 25 8 40 2.5 30 4.5 46

ESM06X-201-302-xx0A00 101 139.5 30 14 60 3 50 5.5 70

ESM06X-401-302-xx0A00 123 161.5 30 14 60 3 50 5.5 70

ESM08X-751-302-xx0A00 122.2 160.5 40 19 80 3 70 6.5 90

ESM08B-751-302-xx0A00 147.5 182.7 35 16 86 3 80.4 6.5 100

e-Series motor dimensions

Catalog Number



(L2) mm

Diameter

(D) mm

Width

(H) mm

Depth

(L3) mm

Diameter

(S) mm

Diameter

(AJ) mm

PCD

mm

ESM13B-102-202-xx0A00 163.8 218.3 58 22 130.4 6 110 9 145

ESM13B-152-302-xx0A00 163.8 218.3 58 22 130.4 6 110 9 145

ESM13B-202-202-xx0A00 213.8 268.3 58 22 130.4 6 110 9 145

ESM13B-152-304-xx0A00 163.8 218.3 58 22 130.4 6 110 9 145

ESM13B-302-304-xx0A00 213.8 268.3 58 22 130.4 6 110 9 145

ESM13B-502-304-xx0A00 263.8 318.3 58 28 130.4 6 110 9 145

Catalog Number



(L2) mm

Diameter

(D) mm

Width

(H) mm

Depth

(L3) mm

Diameter

(S) mm

Diameter

(AJ) mm

PCD

mm

ESM18E-292-154-xx0A00 200.4 252.6 74 35 180 3.2 114.3 13.5 200

ESM18E-442-154-xx0A00 232.4 284.6 74 35 180 3.2 114.3 13.5 200

ESM18E-552-154-xx0A00 268.4 320.6 108 42 180 3.2 114.3 13.5 200

ESM18E-752-154-xx0A00 342.4 394.6 108 42 180 3.2 114.3 13.5 200

e-Series cable ordering information

C B L -

Cable Length

025 = 2.50 m

050 = 5.00 m

075 = 7.50 m

100 = 10.0 m

150 = 15.0 m

200 = 20.0 m

250 = 25.0 m

300 = 30.0 m

Motor compatibility

EPP = ESM04, ESM06, ESM08 Power & brake cable

EPM = ESM13, ESM18 Power & brake cable

EFP = ESM04, ESM06, ESM08 Feedback cable

EFM = ESM13, ESM18 Feedback cable

Cable function

F2 = Single-turn (SmartInc)

T2 = Absolute, Multi-turn (SmartAbs),

including battery holder

P = Power only (ESM18 only)

B = Brake only (ESM18 only)

PB = Power and brake

-

CBLxxx-EFP-F22 Encoder signal cable for ESM04, ESM06

and ESM08, 17bit singleturn absolute encoder

CBLxxx-EFP-T22 Encoder signal cable for ESM04, ESM06

and ESM08,17bit multiturn absolute encoder

CBLxxx-EPP-PB06Power & brake cable for ESM04, ESM06

and ESM08

The standard motor power and feedback cables for ESM04, ESM06 and ESM08 motors comply with EN55011 Class A Group

1 (Industrial) standard. To enable compliance with EN55011 Class B Group 1 (Domestic) EMC standards the plastic connectors

should be replaced by metallic circular connectors providing complete screening with suitable screen terminations in both the

plug and socket of an inline connector.

Designation with power cable (cable rating)

06 = 6 Amp motor power cable (ESM04, ESM06, ESM08)

12 = 12 Amp motor power cable (ESM13B)

20 = 20 Amp motor power cable (ESM18E-292, ESM18E-442)

35 = 35 Amp motor power cable (ESM18E-552, ESM18E-752)

2 = Feedback cable with 15 way D Type fitted

Motor Colour Function Motor Colour Function

1 Red U 5 Sheild Sheild

2 White V 6 Yellow Brake 24V

3 Black W 7 Blue Brake 0V

4 Green Ground

Motor Colour Function Drive

3 Blue SD+ 1

4 Blue / Blk SD- 9

7 Black 0V 13

10 Red 5V 12

18 Screen Screen Shell

Motor Colour Function Drive Motor Colour Function Drive

3 Blue SD+ 1 8 Red VB- -

4 Green SD- 9 9 Brown VB+ -

7 Black 0V 13 10 White 5V 12

18 Screen Screen Shell


CBLxxx-EFM-F22Encoder signal cable for ESM13 or ESM18

2500 ppr encoder and 17 bit single-turn

absolute encoder

CBLxxx-EFM-T22 Encoder signal cable for ESM13 or ESM18

and 17 bit multi-turn absolute encoder

CBLxxx-EPM-PB12Power & brake cable for ESM13B

CBLxxx-EPM-P20Power cable for ESM18E-292 & ESM18E-442

CBLxxx-EPM-P35Power cable for ESM18E-552 & ESM18E-752

CBLxxx-EBM-B02Brake cable for ESM18

Absolute feedback battery data – Please use a 3.6 V Lithium Thionyl Chloride AA non-rechargeable battery, available from

electrical suppliers.


C Blue SD+ 1

D Green SD- 9

G Black 0V 13

H Red VB- -

J Brown VB+ -

K White 5V 12

T Screen Screen Shell


C Blue SD+ 1

D Blue / Blk SD- 9

G Black 0V 13

K Red 5V 12

T Screen Screen Shell

Motor Colour Function

B Red U

G White V

E Black W

A Blue Brake 0V

F Yellow Brake 24V

C Green FG


B Red U

G White V

E Black W

D Green Sheild


A Red Brake 24V

B Black Brake 0V


Perfectly matched for e-Series motorsABB’s MicroFlex family offers a choice of 3, 6 and 9 A

rms current ratings from a direct-on-line 105 to 250 V

AC supply to suit the e-Series power ratings from 100 to

750 W. The MicroFlex e150 intelligent drive provides MINT

programmable single-axis solutions, can be used in multi-

axis EtherCAT networks for advanced motion and machine

control, and also features Modbus TCP and Ethernet/IP.

Common drive features

− Direct online single-phase 105-250 Vac or 3 phase 230 Vac

− 3, 6 or 9 Amp continuous with 200% overload for 3 seconds

− Control of both rotary and linear servo motors

− 300% overload mode also available with reduced rms ratings

MicroFlex e150 servo drives - technology highlights

Dual encoderDual encoder input for position and

commutation. Provides line shaft

following or dual loop control to

eliminate mechanical errors.

Supports one incremental (no Halls)

and one serial encoder or resolver.

I/O – digital and analogI/O used for configurable drive functions, such as end limits or home sensor or within MINT programming for typical machine functions such as push buttons.

Two high speed registration inputsPrecise registration of print marks or product position achieved with 2 x 24 V fast isolated inputs that can be used to latch feedback device position in hardware and trigger software events locally in MINT.

HMI via Modbus2-wire RS485 or 4-wire RS422 port with switch selectable termination and featuring Modbus RTU and MINT programed custom ASCII protocols for PLC, HMI or other device communications.


AC500 PLC EtherCAT solutionsIntegrated Ethernet interface offers

EtherCAT® for real-time control of

multi-axis systems. Ethernet/IP™,

Modbus TCP and RAW Ethernet are

supported on the generic Ethernet

port to operate with controllers such

as PLC and industrial PCs.

Dynamic overloadA peak overload of 300 percent of rms current

maximizes available torque for dynamic

acceleration. 300 percent peak torque delivers

faster cycle times and increased productivity.

SafetySafe torque-off (STO)

SIL3 PLe is a standard

feature. STO prevents

rotation for machine safety

applications, eliminating the

need to remove AC power in

most applications, minimizing

downtime and maximizing

machine utilization.

Advanced motion programmingIntelligent drive, offering MINT

programming - a high level

multitasking language -

tailored for motion

applications. This powerful

but simple programming

language, within MINT

WorkBench, provides control

of communications, logic,

motion and HMI interactions.

Compact and rugged brushless motors

Available in five square frame sizes,

40, 60, 80,130 and 180 mm, with

high torque to inertia ratio and rapid

acceleration capability.

Universal digital feedbackMotor encoder feedback

interfaces are highly integrated

and optimized for demanding

motion applications.


MicroFlex drives for flexible

motion control

ABB’s MicroFlex drives share a common

drive stage with up to 9 A continuous

current rating and operation with single

and three-phase supplies to suit global

markets. A fl exible choice of control

and communication options allow the

range to be used across a wide variety

of applications from simple analog and

step/direction Modbus TCP, Ethernet/IP

or EtherCAT®

MicroFlex motion drives include common

intuitive set-up and programming

options for single and multi-axis tasks.

They may also be combined with our

multi-axis motion controllers and PLC

products for system solutions.

MicroFlex series common features

− 1 or 3-phase operation from 105 to 250 V ac

− 3, 6 and 9 A rms

− 200% overload standard (300% on MicroFlex e150)

− IP20 enclosure for cabinet installation (UL open)

− Auto-tuning and anti-resonance digital filters

− Suitable for single drive and multi-axis systems

− Controls rotary and linear AC servo motors

− Closed loop induction motors

− Options

− Space saving footprint EMC filter

− Brake unit

− Regen resistors

− Cooling fan

MicroFlex e150

(EtherCAT, Ethernet/IP, Modbus TCP/IP, MINT programming)

Input voltage 1/3 phase 105-250 V ac

Bus voltage 160-320 V

Output current amps (rms) Catalog number *

Continuous Peak

3 6 E152A03EIOA

6 12 E152A06EIOA **

9 18 E152A09EIOA **

NOTE: MicroFlex e150 will accept either SmartInc or SmartAbs® feedback.

See Microflex Accessories on page 23

* Regen resistor must be ordered separately. Customer must supply +24 Vdc

for I/O operation.

** Requires external ventilation. See fan kits.


MicroFlex e150

MicroFlex e150 servo driveThe ABB MicroFlex e150 servo drive combines Ethernet

technology, advanced multi-tasking programming and

single and three-phase operation in a compact package.

Ethernet and motor encoder feedback interfaces are fully

integrated and optimized for demanding motion applications,

while Safe Torque Off is a standard feature which can help

manufacturers meet European machinery directives easily.

ABB MicroFlex e150 is ideally suited to integration with the

AC500 PLC range with EtherCAT or Modbus TCP control.

The integrated Ethernet interface offers EtherCAT for real-

time control of multi-axis systems. In addition, EtherNet/IP™,

Modbus TCP and RAW Ethernet are supported to enable

control possibilities with a wide range of controllers.

Feature Advantage Benefit

Safe Torque Off (STO) Built in machine safety features to SIL3 PLe. Able to integrate into safety systems without extra equipment

EtherCAT Real-time control single Ethernet cable – no need

for additional Fieldbus. High-speed real-time

communications

Reduced hardware requirements, less cabling, reduced

system design requirements and cheaper cabling solutions

MINT motion control Advanced motion programming Powerful MINT multi-tasking software. Motion capability

including linear motion, indexing, tuning, registration and

more

External 24 V logic supply Support control electronics even when mains power is

off

Maintain present positional information in a power outage.

Allows immediate restart without the need to datum

Motor feedback - universal

encoder

Ability to interface with industry standard feedback

devices including resolver with suitable adapter.

Select feedback device of choice to match application

demands of precision or higher mechanical resilience

USB and serial

communications

USB for configuration and customer PC Improved application interfaces (supported by free ActiveX

components). RS485/RS422 serial comms for PLC, HMI or

other device communications

MicroFlex e150

− Ethernet/IP, Modbus TCP and Modbus RTU

− EtherCAT for real time control

− Safe Torque Off (STO) to SIL3 PLe as standard

− 300% overload capability

− I/O compliment: 10 x DI, 7 x DO, 2 x AI and 1 x AO

− Advanced MINT programming

− Resolver adapter

− Encoder splitter for dual encoder or simplified linear motor connection

For further information, see flyer “ABB motion control products,

MicroFlex e150 servo drives”, code: 3AUA0000097609 EN.



Feature-rich, intelligent drive solutions

MicroFlex e150 MINT - supported motion features

Homing (Referencing / Datuming)

Homing provides a configurable approach to find-

ing a start or reference position for an axis. This

can also be avoided altogether on MicroFlex e150

products using absolute encoders.

Registration control / EVENT Handling

Fast inputs provide position LATCH functionality that

can automatically trigger software EVENTS to perform

calculations, logic checks and even positional correc-

tions at high speed. Useful for registration functions.

JOG (in position or velocity control)

Jogging of an axis while maintaining position

control. Combined with JERK control provides a

smooth method to adjust an axis or run a conveyor

for example.

INCR/A target change on the fl y

Final position of an axis can be adjusted ‘on the fl y’

to compensate for some measurement or trigger, for

example, cut to length of printed material, accurate

product positioning, press feeder applications, etc.

Incremental / Absolute Moves

Simple point to point motion.

Jerk control (S ramp)

Jerk limitation controls the rate of change of acceleration

during motion, to provide a smooth control reducing

shock and vibration on the load. This results in ‘softer’

motion and improves mechanical life of the system.

Electronic gearing with simulated clutch

and registration features

Replace mechanical linkages with software gearing

that can be dynamically controlled at the touch of

a button. Change ratio, advance or retard an axis,

simulate mechanical clutch engage / disengage

FLY - Flying shear segments

FLY segments provide a means to create simple or

complex motion which is ‘geared’ to a second axis

(master encoder) position. Effectively time is replaced

by position of the master axis.

Electronic CAMs

Software CAMs eliminate mechanical wear or

‘bounce’ issues associated with mechanical systems.

CAM data can be changed for different ‘recipes’ or

dynamically varied during operation.

Splines and PVT profi les

Spline and PVT (Position Velocity Time) motion use

a series of data points and interpolation to provide

smooth path control. Useful for ‘record and replay’

functions for example (single axis only).


Accessories (MicroFlex Analog)

Description Catalog number

Fan kit, 24 V DC FAN001-024

MicroFlex resolver connector kit OPT-ACC001-509

MicroFlex encoder connector kit OPT-ACC001-507

Mint WorkBench-Programming and Commissioning Tool See website

Accessories (MicroFlex e150)


Resolver adapter OPT-MF-201

Fan kit, 24 V DC FAN001-024

MicroFlex e150 connector set OPT-MF-CN-A

MicroFlex e150 encoder breakout* OPT-MF-200

NOTE: * The breakout splits the necessary encoder signals to provide easy connection of an incremental ABZ encoder and a serial based

encoder or resolver at the same time. The purpose is to allow dual encoder support for either dual feedback or master follower. Encoder

breakout also provides for convenient connection of encoder and hall feedback cables from linear motors.

Accessories: MicroFlex e150 series

Cables-e150 to e150 Ethernet - communication cables


Ethernet cable: shielded cat5e RJ45 0.2 m/0.7 ft. CBL002CM-EXS







Performance and capability you can depend on

MotiFlex e180 – Powering machine innovations

MotiFlex e180 delivers versatile motion control perfor-mance, capability and dependability to power machine innovations. Flexible connectivity with Ethernet and motor feedback technologies is highly integrated and optimized

for demanding motion applications. With the MINT Work-Bench PC tool you can quickly and easily customize the drive to the exact control requirements of your machine.

Memory unitThe compact memory unit stores drive’s settings, parameters and application programs. Prepare drive settings off-site, manage functionality levels or move settings from one drive to another.

I/O – digital and analogThe drive’s I/O is used for confi gurable drive functions, such as end limits or home sensor or within MINT programming for typical machine functions such as push buttons.

Two high speed registration inputs2 x 24 V fast isolated inputs that can be used to latch feedback device position in hardware and trigger software events locally in MINT.

HMI connection via EthernetProfinet IO, Modbus TCP and Ethernet/IP provide support for HMI, PLC or upstream communication network.


POWERLINKETHERNET

Flexible Ethernet connectivityIntegrated and fl exible Ethernet interface enables real-time connectivity with EtherCAT and POWERLINK protocols. In addition Profi net IO, EtherNet/IPTM, Modbus TCP and RAW Ethernet are supported. Simply select the protocol by switches on the drive.

Wide range of feedback interfacesDrive feedback options support different

serial encoders (EnDat, SSI, BiSS,

SmartAbs, Hiperface), resolver, incremental

encoders. In addition DSL encoders are

supported to provide a single cable solution.

SafetySafe torque-off (STO) SIL3 PLe is a standard feature. STO prevents rotation for machine safety applications, eliminating the need to remove AC power in most applications, minimizing downtime and maximizing machine utilization.

Advanced motion programmingIntelligent drive, offering MINT programming - a high level multitasking language - tailored for motion applications. This powerful but simple programming language, within MINT WorkBench, provides control of communications, logic, motion and HMI interactions.

Dynamic overloadA peak overload of 300 percent of rms current maximizes available torque for dynamic acceleration. 300 percent peak torque delivers faster cycle times and increased productivity.

Faster cycle

200% 300%

Rotary and linear motorsProvides precision motor control of servo motors, both rotary and linear. Universal encoder interface can be simply configured by software to support a wide range of feedback types.

Technical dataSupply connection

AC Supply 3-phase 200 to 480 V AC +/-10%

50/60 Hz +/-5%

DC supply 270 to 650 V DC +/-10%

Motor connection

Voltage 3-phase output voltage

Frequency 0 to +/-500 Hz

Motor control Vector, v/f

Motor types Asynchronous motors (standard induction) and

synchronous motors (servo, high torque), linear servo

motors

Switching

frequency / Control

4 - 8 kHz / Space Vector Modulation

Braking power connection

Braking chopper As standard in all types

Braking resistor External resistor connected to drive

Product compliance

CE Low Voltage Directive 2006/95/EC, EN 61800-5-1: 2007

Machinery Directive 2006/42/EC, EN 61800-5-2: 2007

EMC Directive 2004/108/EC, EN 61800-3: 2004 + A1:

2012

UL cUL/UL508C (2010) Power Conversion Equipment.

Environmental limits

Ambient temperature

Transport -40 to +70°C (-40 to +158°F)

Storage -40 to +70°C (-40 to +158°F)

OperationTemperature

0 to +55°C (32 to 131°F), no frost allowed.

Above 40 °C (104 °F) with derating of 2%/1°C

Cooling method Air cooled

Dry clean air

Altitude 0 to 2000 m (6560 ft) above sea level.

Derating above 1000 m (3280 ft) 1%/100 m (328 ft)

Relative humidity Max. 95%, no condensation allowed

Degree of

protection

IP20 acc. to EN 60529;

Open Type acc. to UL 508C

Contamination

levels

No conductive dust allowed

Vibration Sinusoidal vibration (EN 60068-2-6:2008):

2 to 9 Hz: 3.0 mm (0.12”)

9 to 200 Hz: 1g

Shock Half sine pulse (IEC 60068-2-27:2008):

10g for 11 ms

EMC Category C3 with optional filter

(according to EN 61800-3)

Functional safety Safe torque off (STO according EN 61800-5-2)

EN 61508 ed2: SIL 3,

EN 62061: SIL CL 3, EN ISO 13849-1: PL e

The MotiFlex e180The ABB MotiFlex e180 delivers versatile motion control

performance, capability and dependability to power machine

innovations. Flexible connectivity is provided with Ethernet

and motor feedback technologies that are highly integrated

and optimized for demanding motion applications.

Seamless motion control solutionsFrom servo motors and drives to complete systems with

programmable logic controllers (PLC), motion controllers

and safety technology, our offering is designed to scale

and integrate seamlessly to different machines, providing

dependable performance, high process quality and

productivity, year after year.

MotiFlex e180


Ratings

MotiFlex e180 has four different overload modes as user selection: 110%, 150%, 200%, 300%

I2N Maximum continuous rms current in selected overload mode. Load current duty cycle rms should be lower than this

I2max Maximum overload current for 60s (110%, 150%), or 3s (200%, 300%)

Note: Mains choke (AC or DC) is mandatory for operation with C and D frame sizes with 110% and 150% overload modes.

Ratings/4 kHz Size

(Type designation)

Frame size

110% 60s 150% 60s 200% 3s 300% 3s

I2N I2max I2N I2max I2N I2max I2N I2max

3.00 3.30 3.00 4.50 3.00 6.00 2.00 6.00 -03A0-4 A

5.00 5.50 5.00 7.50 4.00 8.00 2.70 8.10 -05A0-4 A

6.40 7.10 6.00 9.00 4.70 9.40 3.20 9.60 -07A0-4 A

14.00 15.40 11.00 16.50 9.00 18.00 7.00 21.00 -016A-4 B

21.50 23.70 17.00 25.50 13.50 27.00 10.00 30.00 -024A-4 C

28.00 30.80 25.00 37.50 21.00 42.00 16.00 48.00 -031A-4 C

41.00 45.10 35.00 52.50 28.00 56.00 20.00 60.00 -046A-4 C

62.00 68.20 46.00 69.00 35.00 70.00 25.00 75.00 -060A-4 D

90.00 99.00 70.00 105.00 55.00 110.00 40.00 120.00 -090A-4 D

Ratings/8 kHz Size

(Type designation)

Frame size

110% 60s 150% 60s 200% 3s 300% 3s

I2N I2max I2N I2max I2N I2max I2N I2max

3.00 3.30 3.00 4.50 2.30 4.60 1.60 4.80 -03A0-4 A

4.00 4.40 4.00 6.00 3.00 6.00 2.20 6.60 -05A0-4 A

5.00 5.50 4.00 6.00 4.00 8.00 3.00 9.00 -07A0-4 A

10.00 11.00 9.00 13.50 7.00 14.00 5.00 15.00 -016A-4 B

17.50 19.30 15.00 22.50 12.00 24.00 9.00 27.00 -024A-4 C

25.00 27.50 20.00 30.00 18.00 36.00 13.00 39.00 -031A-4 C

33.00 36.30 31.00 46.50 25.00 50.00 17.00 51.00 -046A-4 C

45.00 49.50 35.00 52.50 28.00 56.00 21.00 63.00 -060A-4 D

MotiFlex e180 drive ratings

Frame SizeA B C D

Features

Braking chopper

Braking resistor

AC choke

DC choke

Mains filter (EMC) / C3

Installation features

Air cooling (fan)

Removable connectorsControl / Power

Side by side mounting

DIN rail mounting

Horizontal mounting

Options & accessories

Standard

Option, external

Not available



Control panelsOur control panels offer a wide range of touchscreen graphical displays from 3.5” up to 15”. They are provided with user-friendly configuration software that enables tailor made customized HMI solutions. Rich sets of graphical symbols and the relevant drivers for ABB automation products are provided. Control panels for visualization of AC500 web server applications are available.

ABB automation products

Motion controllersABB offers a wide range of motion control products to suit many different applications. Motion controllers are available in PCI format, as standalone units with USB, CANopen, serial and Ethernet interfaces and as intelligent programmable drives for use in single or multiaxis systems.

Servo drivesABB offers a range of servo drives to cover many different applications. Its drives range from simple analog, fieldbus controlled drives, indexing drives, fully programmable motion drives and real-time Ethernet solutions based on the open standard Ethernet POWERLINK and EtherCAT. ABB motion drives control rotary and linear AC servo motors or closed lood induction motors and are available from 1.6A single phase through to 90A three phase.

Machinery drives ABB offers machinery builders AC drives from component drives up to high performance machinery drives. Global support and service guarantees lifelong satisfaction. ABB machinery drives provide speed control of diverse applications from spa bath motors to treadmill motors, as well as high precision applications such as positioning and synchronization systems.

Servo motorsABB’s e-Series and BSM servo motors offer a wide range of power outputs, a choice of feedback devices and gearheads to match. All ABB servo motors are designed for durability and ability to handle harsh environments.

AC motorsABB’s low voltage AC motors are designed to save energy, reduce operating costs and enable demanding motor applications to perform reliably and without unscheduled downtime. General performance motors combine convenience and easy handling seamlessly with ABB’s engineering expertise. Process performance motors provide the most comprehensive, versatile set of motors for the process industries and heavy-duty applications.

Jokab safety productsABB Jokab Safety offers an extensive range of innovative products and solutions for machine safety systems. It is represented in standardization organisations for machine safety and works daily with the practical application of safety requirements in combination with production requirements. ABB Jokab Safety delivers everything from a single safety solution to complete safety systems for single machines or entire production lines.


ABB automation products

AC500ABB’s powerful flagship PLC offering a wide range of performance levels and scalability within a single simple concept where most competitors require multiple product ranges to deliver similar functionality. Web server integrated and IEC 60870-5-104 remote control protocol for all Ethernet versions.

I/O modulesCentralised I/O expansion of the AC500 line and decentralised modular I/O supporting CS31, CANopen, PROFIBUS© DP, PROFINET® and EtherCAT.

AC500-eCoMeets the cost-effective demands of the small PLC market whilst offering total inter-operability with the core AC500 range. Web server, FTP server and Modbus-TCP for all Ethernet versions. A Pulse Train Output module is available for multi-axis positioning.

AC500-SA PLC based modular automation solution that makes it easier than before to mix and match standard and safety I/O modules to expertly meet your safety requirements in all functional safety applications. “Extreme conditions” version is also offered.

AC500-XC“Extreme conditions” modules with extended operating temperature, immunity to vibration and hazardous gases, for use at high altitudes, in humid conditions, etc. It replaces expensive cabinets with its built-in protection against dirt, water, gases and dust.

RoboticsABB’s robotic automation offers cell automation by integrating AC500 PLCs in IRC5 robot controllers. More productivity with robots is achieved by wireless interfaces for sensors and actuators on robot tools. Wireless from ABB is an innovative, proven solution well-suited for robots, presses, rotary tables and gantries.

Programming softwareAutomation Builder integrates the engineering and maintenance for PLC, drives, motion, HMI and robotics. It complies with the IEC 61131-3 standard offering all fi ve IEC programming languages for PLC and drive configuration. In addition, it includes continuous function chart, C, extensive function block libraries and powerful embedded simulation/visualization features. Automation Builder supports a number of languages (English, German, French, Chinese, Spanish) and comes with new libraries, FTP functions, SMTP, SNTP, smart diagnostics and debugging capabilities.

Notes: We reserve the right to make technical

changes or modify the contents of this

document without prior notice. With

regard to purchase orders, the agreed

particulars shall prevail. ABB does not

accept any responsibility whatsoever

for potential errors or possible lack of

information in this document.

We reserve all rights in this document

and in the subject matter and

illustrations contained therein.

Any reproduction, disclosure to third

parties or utilization of its contents –

in whole or in parts – is forbidden

without prior written consent of ABB.

Copyright© 2016 ABB

All rights reserved

3AU

A00

0020

6507

RE

V A

EN

07.

12.2

016

ABB highly dynamic motion control packages e-Series motors

Documents

Transcript of ABB highly dynamic motion control packages e-Series motors