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Abacus Valves International Ltd.Wafer Check Valves
An Introduction
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Abacus Valves
Abacus Valves International are a long established UK based
Check Valve Manufacturer.
• Private Limited Company, trading for 25 years, since 1988• We service markets globally through a network of agents• Well known for manufacture of “Specials", design capability• Producer of a wide range of Check Valves • Products conform to international quality standards
Abacus Valves are ISO 9001:2008 approved
Core Business:
The design, manufacture and supply of
precision engineered Wafer Check Valves
to the energy and process industries
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Sectors & Industries
• Process Engineering • Upstream/downstream Oil and Gas • Petrochemical: refining and processing• Water & Utilities• Mining & Quarrying• Pharmaceutical• Biotechnology• Brewing & Distillery• Natural gas: gasification and liquefaction • Chemical Manufacture• Gas Compression
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Our Clients
• Wolseley Group• Siemens• Tyco Valves• Weir LGE• MRC Transmark• Honeywell Enraf• Reliance Industries
• Bray Valves• Eriks• Linde• Gardner Denver• Single Buoy Moorings• Tyco Valves• Dresser-Rand
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The Glen Foundry GroupOur Partners
• Abacus Valves International Ltd. Manufacture & Supply of Wafer Check Valves
• Anderson Stewart Castings Ltd. High Integrity Investment Castings & Foundry
• Precision Tooling Services Ltd. Toolroom Services & Manufacture of Machined Components
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Anderson Stewart Castings
Anderson Stewart Castings have earned an international reputation supplying a wide spectrum of industries with high integrity precision investment castings over the past 50 years:
• Gas turbine Manufacturers• Offshore drilling • Gas detection equipment manufacturers • Power generation• Valve manufacturers• Gearbox Transmission producers• Medical instrument and implant producers
At present Anderson Stewart has a workforce of 65 people
Anderson Stewart Castings is ISO 9001, 2008 approved
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Precision Tooling Services
Precision Tooling Services have provided a production facility for major Blue Chip Companies for over 25 years.
Suppliers of choice to the following industries:
• Automotive• Aerospace• Oil &Gas• Computer• Medical • Renewable Energy
Precision Tooling currently employ over 40 people
ISO/TS 16949:2009 and ISO 9001:2008 approved
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Abacus Valves International - Co Intro 11Precision Tooling
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Abacus Valves International - Co Intro 14Example of our CNC lathes
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Abacus Valves International - Co Intro 15New 5 axis vertical machining centre
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Abacus Wafer Check ValvesNon-Return Valves
Features:
• Two-port valves• Designed for a specific
cracking pressure• Used in many fluid
systems• Suitable for all common
flanges
Benefits:• Compact• Lightweight• Economical; Low Life
Cycle costs• Easily Installed• Tight Shut Off• Anti Slam, prevents water
hammer
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Applications
• Gas Compression• Fertiliser Production – Ammonia Gas• Gas / Water Injection• Water Pumping :
Potable / Seawater / Produced Water• Desalination• LNG Gasification / Liquefaction• Oil Pumping• Reciprocating Compressors• Multi Pump Service• Rapid Deceleration Systems• Vertical Upflow
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Our Product Range
Twin Plate Sprung Disc
Nozzle Check Swing Type
• Available in a wide range of materials• Standard, High Performance, Lined and Plastic
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Twin Plate
Twin Plate design is based upon two spring loaded plates anchored on a centrally positioned hinge pin. These components are housed within the valve body.
Note :
½ Section view of valve shown 90° orientated out of position for clarity.
Examples of common options:• Seating can be soft (for zero leakage) or metal-metal• Lugged version• Retainerless or retaining plug design• Can be installed in any orientation
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Sprung Disc
Sprung Disc valves, typically, have four main components: body, disc, spring and spring retainer.
Examples of common options:• Cracking pressure can be tailored to suit customer requirements by sizing a
spring to suit.• Seating can be soft (for zero leakage) or metal-metal• Valve can be installed in any position (Orientations other than horizontal
require engineering input to compensate for disc weight and flow direction).
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Swing Type
Swing type check valves can contain as little as two main components but generally consist of a body, a seat and a disc.
Swing type wafer check valves have the advantage that they are of a compact design and low cost in comparison to their full bodied variants.
Examples of common options -: • Seating can be soft (for zero leakage) or metal-metal• Disc’s can be spring loaded • External lever and weight • Lugged version• Full bore version
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Nozzle Check
The Abacus Nozzle Check Valve provides an energy efficient solution to backflow problems in piping systems.
• Sizes from 2” to 60” diameter• Pressure ratings from ASME Class 150 through to 4,500 and up to API
10,000 • End connections: RF, RTJ, BW, compact flanges and clamp connectors• Wide variety of body and trim materials • Design standards: ASME B16.34, API 6D
• Face to face : API 6D, API 594, Manufacturers Standard
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Design Capabilities
Fully integrated Computer Aided Engineering [CAE] Package:
• 3D Modelling & Drawing : SolidWorks Premium• Computational Fluid Dynamics [CFD] : SolidWorks Flow
Simulation• Finite Element Analysis [FEA] : SolidWorks Simulation
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Recent Developments
• Ongoing investment in facilities • Key Personnel Review
• IT investment: Enterprise Resource Planning (ERP)
• Market Research; Brazil, Russia, South Africa
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Scope for Future
• Further development of agency agreements, distribution networks and markets for export
• Relocation to larger premises in 2014• Analysis of customer purchasing experience and
development of e-commerce site• Sourcing of strategic partners for contract
manufacturing / licensing agreements
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For more information:
Abacus Valves International Ltd
4 Riverside Road
Paddockholm Industrial Estate
Kilbirnie, Ayrshire KA25 7EW
United Kingdom
Tel: +44 (0) 1505 681777
Fax: +44 (0) 1505 683999
Email: [email protected]
www.abacusvalves.com