AAPL Consulting Engineers Services and Capability

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1 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential The information in this document is the property of AAPL. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL AAPL Consulting Engineers Services and Capability Year : 2018

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PowerPoint Presentation1 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential The information in this document is the property of AAPL. and may not be copied or communicated
to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL
AAPL Consulting Engineers
Services and Capability
Content
Introduction About Us Mission Vision
Airframe Aerodesigns Pvt Ltd (AAPL) is a Specialized Engineering Consultancy company
in the field of Product Design, Mechanical & Thermal Design, Mechanism Simulation,
Design Validation using FEA and CFD /CHT.
AAPL provides consultation in Equipment Design using PV Elite & Piping Engineering,
Stress Analysis using CAESAR 2 with code-compliance to standards.
The key staff and management are professionals with 12+ year of average industry
experience
Introduction About Us Mission Vision
Product Design & Validation services include :
o CAD : Concept Engineering, Design modelling(3D), Simulation(DMU)
o FEA : Structural Analysis, Thermal Analysis, Coupled Analysis, Fatigue Analysis,
Buckling Analysis, Seismic Analysis & Non linear Analysis
o CFD : 2d & 3d flow simulation of static & rotary devices, Internal & External
Aerodynamics, Multi phase simulation & FSI
o CHT : Heat Transfer Analysis – Conduction, Convention & Radiation simulation
5 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Service Verticals:
AAPL formulated in the year 2010 is a diversified company providing solutions to EPC
companies, Manufactures, OEMs, Defense, R&D companies in multiple verticals as below,
• General Engineering -Mechanical industry
AAPL Presence
10%
10%
20%
Team Size
Client Engagement Model
• Consulting / Staff Augmentation
Onsite & Offshore
AAPL Service Strategy
Design: CAD Tool Capabilities
• Creo 2 for Structural modeling & Detailing
• AutoCAD for Detailing
• CADWorx & PID Professional
• Autodesk MEP Suite
Analysis: FEA & CFD Tool Capabilities
• ANSYS WB for geometry editing & meshing
• ANSYS ICEM CFD for meshing
• ANSYS APDL & WF for FEA
• ANSYS Fluent - Flow Simulation
• ANSYS CFX - Flow Simulation
• ANSYS Fluent - Thermal Simulation
16 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Service Spectrum
Service Spectrum : Oil & GAS
• Pressure Vessel & Vacuum Vessel Design with ASME BPVC Sec Viii Div 1 & Div 2 / PD5500 / EN 13445
• HEAT Exchanger Design & CFD simulation - TEMA / ASME Div 1/ ACHE/ARI
• Boiler & Fired Heaters - FEA Validation with thermal mapping CHT
• Design Validation of HRSG – FEA & CFD
• Tank design under seismic & wind loads as per Codes
• Skid structure modeling & Detailing
• 3d Modeling & Detailing using GD&T
• Generation of MTO/BOM/BOQ
Service Spectrum : FEA
• Structural Substantiation for stress and deformation
• Vibration / Modal coupled analysis
• Response spectrum Analysis
Service Spectrum : CFD
• Simulation of Reacting flows in Air Heaters & Furnaces
• Multi-phase flows in Manifolds & Fluidized beds
• Internal & External Flow Simulation - FSI for fluid interaction with shell
• CFD of Turbo machinery components – Pumps/Blowers
• CFD of Centrifugal & Axial flow devices
• Temperature Mapping / Thermal Simulation – CHT
• Heat flow mapping in Sink, Generators, enclosures & containers
20 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
• HVAC Design & MEP Modeling in Revit
• Conceptual planning, designing & Budgeting
• Specifications of project & Schedule of quantities
• Shop drawing preparation & evaluation
• Design and analysis of ventilation systems
• Clean Room designs and recommendations
• Energy efficient cooling solutions
Service Spectrum : Piping – Petrochemical & CHW
• Piping Design with ASME 31.1, 31.3
• Underground Piping Design with ASME 31.8
• Plant Layout Design & Pipe Routing
• 3D Modeling of complete Process Plant
• Pipe & Pipe support Stress analysis
• Dynamic Analysis of piping
22 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope Client: VTPL/ IPR -ITERUHV Vessel
Nuclear Fusion / Vacuum Case studies
• Detailed design of Large Size UHV Class Vacuum Vessel for Indian Test
Facility (INTF) for Neutral Beams as per ASME Section Viii Div. 1
• Thickness summary & nozzle summary evaluation, Flange design &
Validation, Large Flange design
• FEM Validation – Thermal - Static Coupled Analysis, Seismic Analysis,
Non-linear Buckling analysis
Paper Presentation : ASME Chapter 2015 Poster Presentation : 26th IAEA Fusion Energy Conference
2016 at Kyoto Japan - IAEA CN-234
23 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope Client: VTPL – ITER FranceLarge Seal Test Rig FEA
Nuclear Fusion / Vacuum Case studies
• The detailed design of the Test Rig from the IO concept.
• Transient thermal analysis with Radiation simulation to evaluate
the temperature pattern on Test Rig
• Design Risk Assessment, safety Analysis, Safety review
24 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope: Design & Detailing Client: Dept. of Atomic Energy IGCAR Vacuum Distillation Vessel
• Mechanism Design & Automation for ADVANCED CATHODE PROCESSOR Unit & Accessories
• Detailed design of following Mechanisms is done,
1. Mobile Portion of ACP
2. Horizontal Travel Mechanism
3. Vertical Travel Mechanism
4. Midway Holding Mechanism
5. Clamping/ De Clamping
6. Top Locking Mechanism
25 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope: Design & Detailing Client: Dept. of Atomic Energy IGCAR Vacuum Distillation Vessel
• Detailed engineering and preparation of fabrication drawings of Vacuum Distillation Vessel (VDV)
• Detailed design of following assemblies
Vacuum Chamber
• Transient Thermal analysis (Radiation model) to get the temperature plots.
• Heat flux distribution and Identify Temperature value at vessel inner surface
• CFD / CHT analysis to identify the coolant flow rate based on temperature generated
from FEA radiation.
Nuclear Case studies
Scope Client: Saudi AramcoCHT of HRSG Tube Raft
• Steady state thermal stresses and displacement patterns in HRSG economizer tube raft
• Evaluate internal and/or external flow distribution of failed tubes to identify presence of
any stagnation points/zone using CHT/CFD.
• FEM Analysis with observation on stress pattern, thermal fatigue effects and
recommendations on cause of failure
• CFD/CHT Analysis with observation on flow pattern, temperature pattern on tubes,
presence of stagnation points and suggestion on possible cause of failure.
Oil & GAS Case studies
Scope Client: VTPL/DRDOHorton Sphere– 18m OD
Oil & GAS Case studies
• Vacuum Vessel (Horton Sphere) design as per Section VIII Div.2
• Design By Analysis (Failure Analysis): Section VIII Div.2 Part 5
• Weld Sizing : UW of Section VIII Div.1 and/or Div. 2
• Selection of Relief Valves and Safety Valves Section VIII Div.2
• Design of supports, bracing sizing with final vessel configuration
• 3d CAD model generation for manufacturing & FEA as per Table 5.1
• Static structural analysis under self-weight & dead loads
• Thermal Structural Coupled Analysis
• Seismic Analysis – Response spectrum Analysis
• Failure Analysis – Buckling & Fatigue Failure Analysis
29 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope Client: Tasnee SaudiCFD of WHB Duct
• CFD of RA & GT Duct, Mixing Chamber Assembly (as built model) actual.
• Better flow guidance to avoid flow induced vibration by providing guide vanes
• CFD simulation based on PFD DATA and Operating Trends
• CFD simulation with and without super heater chamber
• Remodelling with Longitudinal and Transverse guide vanes
Oil & GAS Case studies
30 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope – Mechanical Design Client: TAAL / THERCO UK AFS Heat Exchanger Design
Oil & GAS Case studies
• Design of Fixed & Floating tube sheet with Backing Ring
• Design of tube bundle layout
• Sizing of longitudinal & transverse baffles
• Sizing of partition plates
Floating Tube Heat Exchanger
31 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope – 2 vessels Client: TAAL / Neste Jacobs FINLANDBEU Heat Exchanger Design
Oil & GAS Case studies
• Design for Internal & External Pressure
• Tube Bundle Design & Validation
• Sizing of Saddle & Lugs
Scope – 3 Vessels Client: TAAL / Neste Jacobs FINLANDPressure Vessel Design
Oil & GAS Case studies
Div 1 & PED – Codal check
• Mechanical Design with PV Elite 2016
• Design for Internal & External Pressure
• Design of Nozzle & Flanges
Scope Client: VTPL/BARCDouble Wall Furnace Design
Oil & GAS Case studies
Scope – Design Client: Saudi AramcoBurn Pit Piping - Uthmaniyah
Oil & GAS Case studies
• Burn pit Civil & Structural Design, Pipe design & detailing Uthmaniyah Plant
• Design and validation of Aboveground Flare and fuel pipe line
• Piping flexibility analysis as per SAES and ASME B 31.3 /31.8
• Pipe support civil design and structural calculations with Pipe spool drawings as per ASCE 7-05
• Electrical and instrumentation design and detailing
35 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope – Burn Pit FEA Client: Saudi Aramco Burn Pit- Hawiyah
Oil & GAS Case studies
• Pipe support redesign and validation with FEA
• Detailed RCC drawing with BBS for Burn Pit & Pipe supports
• Burn pit civil structural design as per ASCE 7-05
• Electrical and instrumentation design and detailing
36 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope - Pipe Stress Analysis Client: Saudi AramcoBuried Piping - Hawiyah
• Execute ASME 31.8/31.3 Code compliance for the Uthmaniyah & Hawiyah Khuff gas manifold.
• Calculation and Design of Thrust block
• Pipe stress analysis of buried piping system & Stress Isometric drawing preparation
• To Prepare the GA drawing, Spool drawing ,support design, Civil foundation calculations
Piping Case studies
Scope- Pipe stress analysis Client: UTICO DubaiFRP CW Piping
• Piping flexibility analysis as per ASME B-31.3 for CW S and CWR piping system • Support Design & Calculations and recommendations. • Piping stress Isometric drawing Preparation .
Piping Case studies
Scope - Stress Analysis - Client: YSC Metering & Prover Skids
• Piping Flexibility Analysis- Static, Dynamic & Wind Load Analysis
• Flexibility of piping (W without Wind & with Wind & Seismic Loading-
(under operating, design, wind load and seismic loading conditions.
• Code Compliance : ASME 31.3,ASCE 7, SABP-006, SAES-A-112
• Final Piping & Structural MTO, Piping Isometrics drawings for all lines in
the skids
Piping Case studies
CLIENT: DUBAI TRADE CENTRE DISTRICT
CONTRACTOR: VOLTASDTCD-C2-CHWS/R ETS ROOM
Piping Case studies
• To check the piping system for its compliance with the code requirements in stresses as per ASME B31.9 under different loading conditions.
• To verify displacements, forces and moments at restraints and equipment nozzles.
• API Pump Calculations and Recommendations
• To compile results of stress analysis and present the conclusions and recommendations.
40 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
CLIENT : AL ATHAIBA, SULTAMATE OF OMAN
CONTRACTOR: BAHWAN ENGINEERING COMPANY LLC
OCEC-EXHIBITION HALLS, CARPARK & ENERGY CENTRE
Piping Case studies
Revalidation of Existing piping facility with respect to ASME 31.3 Code Compliance for
• Line 2B • Line -01 • Line 2A • Line 2C • Priority 3B
• Existing Support Evaluation
JEBEL ALI POWER STATION M- EXTENSION
CONTRACTOR: SMITHLINE REINFORCED COMPOSITES FZC/SIEMENS
CLIENT:DEWA
• Flexibility evaluation of GRP pipes as per ISO-14692/ASME B 31.1
• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance.
• API Pump Calculations and Recommendations
• Seismic Analysis as per Zone 2B
• Wind Load Analysis as per ASCE#7
• Lisega Spring Hanger Design
• To verify displacements, forces and moments at restraints.
• To compile results of stress analysis and present the conclusions and recommendations.
• Support Sizing and Analytical Calculations
42 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
DUBAI FESTIVAL CITY CONTRACTOR: ALL FUTTAIM ENGINEERINGCLIENT:AL FUTTAIM GROUP
Piping Case studies
• Flexibility evaluation of HDPE pipes & CS (A53 Grade B) pipes as per ASME B-31.1
• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance for the piping network mentioned above.
• API Pump Calculations and Recommendations
• To verify displacements, forces and moments at restraints.
• To compile results of stress analysis and present the conclusions and recommendations.
43 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
SOHAR 3 IPP CONTRACTOR: AL SIDRAH OIL & GAS LLCCLIENT:SHINAS GENERATING COMPANY SAOC
Piping Case studies
• Flexibility evaluation of GRP pipes as per ISO-14692
• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance.
• To verify displacements, forces and moments at restraints.
• To compile results of stress analysis and present conclusions and recommendations.
44 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
MARSA ALSEEF CONSULTANT: W S ATKINS & PARTNERS CONTRACTOR : HAYDON
CLIENT:MERAAS DEVELOPMENT
Piping Case studies
• The scope is limited to Phase 1 Cold Water Supply and Fire Piping lines Phase 2 Buried CHWS/R Lines, Cold water Supply and Fire Piping Lines Phase 4 CHWS/R Lines, Cold water Supply and Fire Piping Lines
• To check the piping system for its compliance with the code requirements in stresses as per ASME B31.1 under different loading conditions.
• To verify displacements, forces and moments at restraints
• To compile results of stress analysis and present the conclusions and recommendations.
45 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
AJMAN CITY CENTRE EXPANSION CONTRACTOR : KHANSAHEBCLIENT:MAJID AL FUTTAIM PROPERTIES LLC
Piping Case studies
• Flexibility evaluation of buried chilled water piping system as per ASME B 31.1 under recommended loading conditions.
• To verify displacements, forces, moments at restraints and bends
• To compile results of stress analysis with observations and recommendations.
46 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
JVC & JVT CONTRACTOR : ISLAND TOWER CLIENT:EMPOWER
Piping Case studies
• The scope of Project was limited to Phase 1 –C1 and T1 building Phase 2 –C2 and T2 building Phase 3–C3 and T3 building Phase 2 –C5 and T5 building
• Evaluations as per ASME 31.1for HDPE Lines
• Evaluations as per ISO 14692 for GRP Lines
• Evaluations to be carried out for allowable Stress and displacement limits so as to achieve the required code compliance.
47 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
MAI DUBAI FACTORY EXPANSION CONTRACTOR : AMANACLIENT:MAI DUBAI
Piping Case studies
• Flexibility evaluation of chilled water(CHWS/CHWR) pipes as per ASME B 31.1
• Evaluations to be carried out for allowable Stress and displacement limits so as to achieve the required code compliance.
48 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope – Prover Skid Client: YSCSkid Design & Modeling
Oil & GAS Case studies
Oil & GAS Case studies
Static and Dynamic Analysis Client: Baba Atomic Research Centre
LBE Piping Loop RS Analysis
Oil & GAS Case studies
Seismic design spectra as per IAEA-TECDOC 1347 has been deployed Seismic anchor movements (SAM) of different anchor points considered in seismic analysis. Response spectra generated with respect to IAEA- TECDOC 1347 The analysis is carried out as per ASME 31.1 Method Employed: Seismic Analysis by Response Spectrum method being fundamentally a form of modal analysis, the procedure adopted is; each system mode of vibration is independently excited by the seismic event and these modal responses are combined to estimate the system response to Earthquake. • Setting and entering the Response Spectra • Defining shock magnitude and direction • Specifying the modal combinations
51 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Dynamic Analysis Client: IPR India
Oil & GAS Case studies
Aerospace Application : Case studies
mechanism to check clash and tolerance
limits
Dynamic analysis – MBD
Radiation Simulation Client : ISRO BangaloreThermal Shroud Validation FEA
Aerospace Application : Case studies
54 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope Client: DRDL / VTPLCFD of Perforated Duct
• Design of the perforated distributors for the Specified Flow Rate and Temperature to
maintain the Pressure at the Outlet as per the design.
• CFD analysis of the interconnecting pipes with perforated distributors to identify the
Streamline Pattern and Pressure Drop across the pipe and through the Perforations.
Wind tunnel Engineering – Case studies
55 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope : DMU Simulation Client: KSLSurgical Bed Simulation
General Engineering Case studies
• Ergonomic assessment of hospital bed for special category – DMU Kinematics
• 3 fold type motorized screw driven mechanism with folding table for special category patients.
56 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope - DMU Client: Cycloids CANADAInertia Reel Cord Mechanism
General Engineering Case studies
• Elastic Limit Calculations for cord, Calculations for the
drum- reliability
• Mechanism definition and DMU Rotary drum and cord
under tensile force
Thermal Design & HVAC Design Client: Flexgen USA / TAALTECHMobile Inverter Cabinet
• Thermal Design & HVAC Design of mobile inverter cabinet for effective
cooling.
• Load Calculation and Duct Routing Schematic for an Invertor Cabinet
• CFD analysis of the HVAC duct distributors to identify the flow Pattern and
eliminations of hot spots caused due to heat sources.
58 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential
Scope - FEA Client: V-GuardDesign of Heater Tank
• Thickness calculation of shell as per ASME code
• Design of Nozzles with Reinforcement of Openings as per ASME code
• Nozzle & Flange selection as per ASME code, Weld Sizing as per ASME / AWS code
• Static structural analysis under self-weight & dead loads
•Thermal Structural Coupled analysis under Operating Conditions
• Non-linear analysis under Hydro test condition
General Engineering Case studies
Scope Client: Fabco DubaiCFD of Silencer
• Design study for Vibration free, Reduced Noise level and Corrosion Resistant silencer for a
4 inch inlet & sound level of [email protected] as per ASHRE TC
• Analytical design and identification of specification for the muffler, tail pipe and related
exhaust tubes/ducts
General Engineering Case studies
60 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential The information in this document is the property of AAPL. and may not be copied or communicated
to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL
Thank You
such as
• ASME 31.1/31.3/31.8, ASME B16.5,16.47,16.9,
• AISC & ASCE-7, IS Standards
The complete design will be validated & optimized with FEA & CFD
We assure best of our service always!!! Thank You!!!
Conclusion