AAPL Consulting Engineers Services and Capability

60
1 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential The information in this document is the property of AAPL. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL AAPL Consulting Engineers Services and Capability Year : 2018

Transcript of AAPL Consulting Engineers Services and Capability

Page 1: AAPL Consulting Engineers Services and Capability

1 | ©2016 Airframe Aerodesigns Pvt. Ltd. ConfidentialThe information in this document is the property of AAPL. and may not be copied or communicated

to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL

AAPL Consulting Engineers

Services and Capability

Year : 2018

Page 2: AAPL Consulting Engineers Services and Capability

2 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Content

1. Introduction

2. Location & Team size

3. Client model & Strategy

5. Software Competency

6. Service Spectrum

7. Project Details

4. Clientele

Page 3: AAPL Consulting Engineers Services and Capability

3 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Introduction About Us Mission Vision

▪ Airframe Aerodesigns Pvt Ltd (AAPL) is a Specialized Engineering Consultancy company

in the field of Product Design, Mechanical & Thermal Design, Mechanism Simulation,

Design Validation using FEA and CFD /CHT.

▪ AAPL provides consultation in Equipment Design using PV Elite & Piping Engineering,

Stress Analysis using CAESAR 2 with code-compliance to standards.

▪ The key staff and management are professionals with 12+ year of average industry

experience

Page 4: AAPL Consulting Engineers Services and Capability

4 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Introduction About Us Mission Vision

▪ Product Design & Validation services include :

o CAD : Concept Engineering, Design modelling(3D), Simulation(DMU)

o FEA : Structural Analysis, Thermal Analysis, Coupled Analysis, Fatigue Analysis,

Buckling Analysis, Seismic Analysis & Non linear Analysis

o CFD : 2d & 3d flow simulation of static & rotary devices, Internal & External

Aerodynamics, Multi phase simulation & FSI

o CHT : Heat Transfer Analysis – Conduction, Convention & Radiation simulation

Page 5: AAPL Consulting Engineers Services and Capability

5 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Verticals:

AAPL formulated in the year 2010 is a diversified company providing solutions to EPC

companies, Manufactures, OEMs, Defense, R&D companies in multiple verticals as below,

• General Engineering -Mechanical industry

• Oil & Gas

• Nuclear & Vacuum Engineering

• Petrochemical & Process industry

• HVAC & MEP – BIM Industry

• Aeronautical & Automotive

• Civil Structures

What we do

Core Values

IndustriesIntroduction

Page 6: AAPL Consulting Engineers Services and Capability

6 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

AAPL Presence

• Bangalore

• Cochin & Calicut

• Hyderabad

• Dehradun

• Saudi Arabia (Al Khobar)

• UAE (Dubai - Delivery Centre)

Page 7: AAPL Consulting Engineers Services and Capability

7 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

10%

10%

20%

60% Engineers

Sr Engineers

Project Managers

Directors/Subject Experts

TEAM SIZE

Project Management

CAD and Detailing

Specialized Services

Piping Engg

Equipment Engg

Team Capability Oil and Gas

Team Size

Page 8: AAPL Consulting Engineers Services and Capability

8 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Client Engagement Model

• Consulting / Staff Augmentation

• Placement of skilled engineers at customer site

Onsite & Offshore

• Firm fixed scope/price

• Time & material Onsite

• Dedicated Engineering Centers

• Build & OperateOffshore & Near Site

Page 9: AAPL Consulting Engineers Services and Capability

9 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

AAPL Service Strategy

Performance Optimization

Cost Saving

Energy Efficiency

Delivery motto

Page 10: AAPL Consulting Engineers Services and Capability

10 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Page 11: AAPL Consulting Engineers Services and Capability

11 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Page 12: AAPL Consulting Engineers Services and Capability

12 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Page 13: AAPL Consulting Engineers Services and Capability

13 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Page 14: AAPL Consulting Engineers Services and Capability

14 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Design: CAD Tool Capabilities

• CATIA V5 R21 for Structural modeling & Surfacing

• Creo 2 for Structural modeling & Detailing

• AutoCAD for Detailing

• CADWorx & PID Professional

• PV Elite V16 for Codal Design & validation

• Autodesk MEP Suite

• REVIT MEP

Page 15: AAPL Consulting Engineers Services and Capability

15 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Analysis: FEA & CFD Tool Capabilities

• ANSYS WB for geometry editing & meshing

• ANSYS ICEM CFD for meshing

• ANSYS APDL & WF for FEA

• ANSYS Fluent - Flow Simulation

• ANSYS CFX - Flow Simulation

• ANSYS Fluent - Thermal Simulation

• ANSYS CFX - Turbo machinery Simulation

Page 16: AAPL Consulting Engineers Services and Capability

16 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Spectrum

• Fusion Technology & Vacuum Engineering

• OIL & GAS

• Petrochemical & Process Industries

• General Engineering - Mechanical

• HVAC & MEP – BIM Industry

• Aerospace / Aeronautical

Page 17: AAPL Consulting Engineers Services and Capability

17 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Spectrum : Oil & GAS

• Pressure Vessel & Vacuum Vessel Design with ASME BPVC Sec Viii Div 1 & Div 2 / PD5500 / EN 13445

• HEAT Exchanger Design & CFD simulation - TEMA / ASME Div 1/ ACHE/ARI

• Boiler & Fired Heaters - FEA Validation with thermal mapping CHT

• Design Validation of HRSG – FEA & CFD

• Tank design under seismic & wind loads as per Codes

• Skid structure modeling & Detailing

• Steel Structural Detailing & Foundation Engineering

• 3d Modeling & Detailing using GD&T

• Generation of MTO/BOM/BOQ

Page 18: AAPL Consulting Engineers Services and Capability

18 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Spectrum : FEA

• Thermal analysis of Boilers, Heat exchangers & Fired heaters

• Structural Substantiation for stress and deformation

• Vibration / Modal coupled analysis

• Explicit dynamics & Seismic/wind load analysis

• Response spectrum Analysis

• PLA & RLA - Fatigue analysis

• Material based creep & corrosion

• Fracture Mechanics – Crack Study

• Composite Structures FEA Simulation

Page 19: AAPL Consulting Engineers Services and Capability

19 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Spectrum : CFD

• Flow Simulation in Boilers & HRSGs, Heat Exchangers & Gas Ducts

• Simulation of Reacting flows in Air Heaters & Furnaces

• Multi-phase flows in Manifolds & Fluidized beds

• Internal & External Flow Simulation - FSI for fluid interaction with shell

• CFD of Turbo machinery components – Pumps/Blowers

• CFD of Centrifugal & Axial flow devices

• Temperature Mapping / Thermal Simulation – CHT

• Heat flow mapping in Sink, Generators, enclosures & containers

Page 20: AAPL Consulting Engineers Services and Capability

20 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

• HVAC Design & MEP Modeling in Revit

• Conceptual planning, designing & Budgeting

• Preparing tender and concept drawings

• Specifications of project & Schedule of quantities

• Shop drawing preparation & evaluation

• CFD analysis on HVAC design

• Design and analysis of ventilation systems

• Clean Room designs and recommendations

• Energy efficient cooling solutions

Service Spectrum : MEP & HVAC Design – BIM Industry

Page 21: AAPL Consulting Engineers Services and Capability

21 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Service Spectrum : Piping – Petrochemical & CHW

• Piping Design with ASME 31.1, 31.3

• Underground Piping Design with ASME 31.8

• Plant Layout Design & Pipe Routing

• 3D Modeling of complete Process Plant

• Pipe & Pipe support Stress analysis

• Dynamic Analysis of piping

• Pipe Isometric Drawing

• Material Take off (MTO)

• Piping detailing & lay-outing – spool drawings

Page 22: AAPL Consulting Engineers Services and Capability

22 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: VTPL/ IPR -ITERUHV Vessel

Nuclear Fusion / Vacuum Case studies

• Detailed design of Large Size UHV Class Vacuum Vessel for Indian Test

Facility (INTF) for Neutral Beams as per ASME Section Viii Div. 1

• Thickness summary & nozzle summary evaluation, Flange design &

Validation, Large Flange design

• Support design & validation, Stiffener optimization & weld check

• FEM Validation – Thermal - Static Coupled Analysis, Seismic Analysis,

Non-linear Buckling analysis

Paper Presentation : ASME Chapter 2015Poster Presentation : 26th IAEA Fusion Energy Conference

2016 at Kyoto Japan - IAEA CN-234

Page 23: AAPL Consulting Engineers Services and Capability

23 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: VTPL – ITER FranceLarge Seal Test Rig FEA

Nuclear Fusion / Vacuum Case studies

• The detailed design of the Test Rig from the IO concept.

• Transient thermal analysis with Radiation simulation to evaluate

the temperature pattern on Test Rig

• Design Risk Assessment, safety Analysis, Safety review

Page 24: AAPL Consulting Engineers Services and Capability

24 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope: Design & Detailing Client: Dept. of Atomic Energy IGCAR Vacuum Distillation Vessel

• Mechanism Design & Automation for ADVANCED CATHODE PROCESSOR Unit & Accessories

• Detailed design of following Mechanisms is done,

1. Mobile Portion of ACP

2. Horizontal Travel Mechanism

3. Vertical Travel Mechanism

4. Midway Holding Mechanism

5. Clamping/ De Clamping

6. Top Locking Mechanism

7. Tilting Mechanism

8. Crucible Protection Mechanism

9. Crucible Transfer Mechanism

Mechanism Design Case studies

Page 25: AAPL Consulting Engineers Services and Capability

25 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope: Design & Detailing Client: Dept. of Atomic Energy IGCAR Vacuum Distillation Vessel

• Detailed engineering and preparation of fabrication drawings of Vacuum Distillation Vessel (VDV)

• Detailed design of following assemblies

▪ Vacuum Chamber

▪ Susceptor

▪ Crucible assembly

▪ Radiation shield assembly

▪ Condenser assembly

▪ Induction coil Assembly

▪ Thermocouple

▪ Heater assembly

▪ Stationary vessel design

Oil & GAS Case studies

Page 26: AAPL Consulting Engineers Services and Capability

26 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: BARC / VTPLCHT of Heating Chamber

• Thermal Analysis of Heating Chamber (Radiation model)

• Transient Thermal analysis (Radiation model) to get the temperature plots.

• Heat flux distribution and Identify Temperature value at vessel inner surface

• CFD / CHT analysis to identify the coolant flow rate based on temperature generated

from FEA radiation.

Nuclear Case studies

Page 27: AAPL Consulting Engineers Services and Capability

27 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: Saudi AramcoCHT of HRSG Tube Raft

• Steady state thermal stresses and displacement patterns in HRSG economizer tube raft

• Evaluate internal and/or external flow distribution of failed tubes to identify presence of

any stagnation points/zone using CHT/CFD.

• FEM Analysis with observation on stress pattern, thermal fatigue effects and

recommendations on cause of failure

• CFD/CHT Analysis with observation on flow pattern, temperature pattern on tubes,

presence of stagnation points and suggestion on possible cause of failure.

Oil & GAS Case studies

Page 28: AAPL Consulting Engineers Services and Capability

28 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: VTPL/DRDOHorton Sphere– 18m OD

Oil & GAS Case studies

• Vacuum Vessel (Horton Sphere) design as per Section VIII Div.2

• Design By Analysis (Failure Analysis): Section VIII Div.2 Part 5

• Weld Sizing : UW of Section VIII Div.1 and/or Div. 2

• Selection of Relief Valves and Safety Valves Section VIII Div.2

• Design of supports, bracing sizing with final vessel configuration

• 3d CAD model generation for manufacturing & FEA as per Table 5.1

• Static structural analysis under self-weight & dead loads

• Thermal Structural Coupled Analysis

• Wind Load Analysis, Modal Analysis of the pre-stressed model

• Seismic Analysis – Response spectrum Analysis

• Failure Analysis – Buckling & Fatigue Failure Analysis

Page 29: AAPL Consulting Engineers Services and Capability

29 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: Tasnee SaudiCFD of WHB Duct

• CFD of RA & GT Duct, Mixing Chamber Assembly (as built model) actual.

• Better flow guidance to avoid flow induced vibration by providing guide vanes

• CFD simulation based on PFD DATA and Operating Trends

• CFD simulation with and without super heater chamber

• Remodelling with Longitudinal and Transverse guide vanes

Oil & GAS Case studies

Page 30: AAPL Consulting Engineers Services and Capability

30 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – Mechanical Design Client: TAAL / THERCO UK AFS Heat Exchanger Design

Oil & GAS Case studies

• Mechanical Design PD5500 & PED – Codal check

• Mechanical Design with PV Elite 2016

• Design of Main shell, Channels & covers

• Design of Fixed & Floating tube sheet with Backing Ring

• Design of tube bundle layout

• Sizing of longitudinal & transverse baffles

• Sizing of partition plates

• Saddle design & Layout

• Selection of Nozzles & Flanges

• Design for Blast load, Slug load & Lifting condition

• Generation of Detail drawings & GA drawings with MTO

Floating Tube Heat Exchanger

Page 31: AAPL Consulting Engineers Services and Capability

31 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – 2 vessels Client: TAAL / Neste Jacobs FINLANDBEU Heat Exchanger Design

Oil & GAS Case studies

• Mechanical Design & Validation with Code ASME

Sec Viii Div 1 & TEMA –R

• Mechanical Design with PV Elite 2016

• Design for Internal & External Pressure

• Tube Bundle Design & Validation

• Design of Heads, Nozzle & Flanges

• Sizing of Saddle & Lugs

• Hydro test Check

• Detailed Drawing with AutoCAD

U Tube Heat Exchanger

Page 32: AAPL Consulting Engineers Services and Capability

32 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – 3 Vessels Client: TAAL / Neste Jacobs FINLANDPressure Vessel Design

Oil & GAS Case studies

• Mechanical Design & Validation with Code ASME Sec Viii

Div 1 & PED – Codal check

• Mechanical Design with PV Elite 2016

• Design for Internal & External Pressure

• Design of Nozzle & Flanges

• Sizing of Saddle

• Hydro test Check

• Limits of reinforcement Check

• Detailed Drawing with AutoCAD

Page 33: AAPL Consulting Engineers Services and Capability

33 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: VTPL/BARCDouble Wall Furnace Design

Oil & GAS Case studies

Page 34: AAPL Consulting Engineers Services and Capability

34 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – Design Client: Saudi AramcoBurn Pit Piping - Uthmaniyah

Oil & GAS Case studies

• Burn pit Civil & Structural Design, Pipe design & detailing Uthmaniyah Plant

• Design and validation of Aboveground Flare and fuel pipe line

• Piping flexibility analysis as per SAES and ASME B 31.3 /31.8

• Pipe support civil design and structural calculations with Pipe spool drawings as per ASCE 7-05

• Electrical and instrumentation design and detailing

Page 35: AAPL Consulting Engineers Services and Capability

35 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – Burn Pit FEA Client: Saudi AramcoBurn Pit- Hawiyah

Oil & GAS Case studies

• FEA Thermal validation for RCC Structure of Burn Pit

• Pipe support redesign and validation with FEA

• Detailed RCC drawing with BBS for Burn Pit & Pipe supports

• Burn pit civil structural design as per ASCE 7-05

• Electrical and instrumentation design and detailing

Page 36: AAPL Consulting Engineers Services and Capability

36 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope - Pipe Stress Analysis Client: Saudi AramcoBuried Piping - Hawiyah

• Execute ASME 31.8/31.3 Code compliance for the Uthmaniyah & Hawiyah Khuff gas manifold.

• Calculation and Design of Thrust block

• Pipe stress analysis of buried piping system & Stress Isometric drawing preparation

• To Prepare the GA drawing, Spool drawing ,support design, Civil foundation calculations

Piping Case studies

Page 37: AAPL Consulting Engineers Services and Capability

37 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope- Pipe stress analysis Client: UTICO DubaiFRP CW Piping

• Piping flexibility analysis as per ASME B-31.3 for CW S and CWR piping system• Support Design & Calculations and recommendations.• Piping stress Isometric drawing Preparation .

Piping Case studies

Page 38: AAPL Consulting Engineers Services and Capability

38 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope - Stress Analysis - Client: YSC Metering & Prover Skids

• Piping Flexibility Analysis- Static, Dynamic & Wind Load Analysis

• Flexibility of piping (W without Wind & with Wind & Seismic Loading-

(under operating, design, wind load and seismic loading conditions.

• Code Compliance : ASME 31.3,ASCE 7, SABP-006, SAES-A-112

• Final Piping & Structural MTO, Piping Isometrics drawings for all lines in

the skids

• Detailed fabrication drawings for the skids

Piping Case studies

Page 39: AAPL Consulting Engineers Services and Capability

39 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

CLIENT: DUBAI TRADE CENTRE DISTRICT

CONTRACTOR: VOLTASDTCD-C2-CHWS/R ETS ROOM

Piping Case studies

• To check the piping system for its compliance with the code requirements in stresses as per ASME B31.9 under different loading conditions.

• To verify displacements, forces and moments at restraints and equipment nozzles.

• API Pump Calculations and Recommendations

• To compile results of stress analysis and present the conclusions and recommendations.

Page 40: AAPL Consulting Engineers Services and Capability

40 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

CLIENT : AL ATHAIBA, SULTAMATE OF OMAN

CONTRACTOR: BAHWAN ENGINEERING COMPANY LLC

OCEC-EXHIBITION HALLS, CARPARK &ENERGY CENTRE

Piping Case studies

Revalidation of Existing piping facility with respect to ASME 31.3 Code Compliance for

• Line 2B• Line -01• Line 2A• Line 2C• Priority 3B

• Existing Support Evaluation

Page 41: AAPL Consulting Engineers Services and Capability

41 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

JEBEL ALI POWER STATION M-EXTENSION

CONTRACTOR: SMITHLINE REINFORCED COMPOSITES FZC/SIEMENS

CLIENT:DEWA

Piping Case studies

• Flexibility evaluation of GRP pipes as per ISO-14692/ASME B 31.1

• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance.

• API Pump Calculations and Recommendations

• Seismic Analysis as per Zone 2B

• Wind Load Analysis as per ASCE#7

• Lisega Spring Hanger Design

• To verify displacements, forces and moments at restraints.

• To compile results of stress analysis and present the conclusions and recommendations.

• Support Sizing and Analytical Calculations

Page 42: AAPL Consulting Engineers Services and Capability

42 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

DUBAI FESTIVAL CITY CONTRACTOR: ALL FUTTAIM ENGINEERINGCLIENT:AL FUTTAIM GROUP

Piping Case studies

• Flexibility evaluation of HDPE pipes & CS (A53 Grade B) pipes as per ASME B-31.1

• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance for the piping network mentioned above.

• API Pump Calculations and Recommendations

• To verify displacements, forces and moments at restraints.

• To compile results of stress analysis and present the conclusions and recommendations.

Page 43: AAPL Consulting Engineers Services and Capability

43 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

SOHAR 3 IPP CONTRACTOR: AL SIDRAH OIL & GAS LLCCLIENT:SHINAS GENERATING COMPANY SAOC

Piping Case studies

• Flexibility evaluation of GRP pipes as per ISO-14692

• Flexibility evaluation to be carried out for allowable Stress and displacement limits to achieve the required code compliance.

• To verify displacements, forces and moments at restraints.

• To compile results of stress analysis and present conclusions and recommendations.

Page 44: AAPL Consulting Engineers Services and Capability

44 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

MARSA ALSEEF CONSULTANT: W S ATKINS & PARTNERSCONTRACTOR : HAYDON

CLIENT:MERAAS DEVELOPMENT

Piping Case studies

• The scope is limited to ➢ Phase 1 Cold Water Supply and Fire Piping lines➢ Phase 2 Buried CHWS/R Lines, Cold water Supply and Fire Piping Lines➢ Phase 4 CHWS/R Lines, Cold water Supply and Fire Piping Lines

• To check the piping system for its compliance with the code requirements in stresses as per ASME B31.1 under different loading conditions.

• To verify displacements, forces and moments at restraints

• To compile results of stress analysis and present the conclusions and recommendations.

Page 45: AAPL Consulting Engineers Services and Capability

45 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

AJMAN CITY CENTRE EXPANSION CONTRACTOR : KHANSAHEBCLIENT:MAJID AL FUTTAIM PROPERTIES LLC

Piping Case studies

• Flexibility evaluation of buried chilled water piping system as per ASME B 31.1 under recommended loading conditions.

• To verify displacements, forces, moments at restraints and bends

• To compile results of stress analysis with observations and recommendations.

Page 46: AAPL Consulting Engineers Services and Capability

46 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

JVC & JVT CONTRACTOR : ISLAND TOWER CLIENT:EMPOWER

Piping Case studies

• The scope of Project was limited to ➢ Phase 1 –C1 and T1 building ➢ Phase 2 –C2 and T2 building ➢ Phase 3–C3 and T3 building ➢ Phase 2 –C5 and T5 building

• Evaluations as per ASME 31.1for HDPE Lines

• Evaluations as per ISO 14692 for GRP Lines

• Evaluations to be carried out for allowable Stress and displacement limits so as to achieve the required code compliance.

Page 47: AAPL Consulting Engineers Services and Capability

47 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

MAI DUBAI FACTORY EXPANSION CONTRACTOR : AMANACLIENT:MAI DUBAI

Piping Case studies

• Flexibility evaluation of chilled water(CHWS/CHWR) pipes as per ASME B 31.1

• Evaluations to be carried out for allowable Stress and displacement limits so as to achieve the required code compliance.

Page 48: AAPL Consulting Engineers Services and Capability

48 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – Prover Skid Client: YSCSkid Design & Modeling

Oil & GAS Case studies

Page 49: AAPL Consulting Engineers Services and Capability

49 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – Metering Skid Client: YSCSkid Design & Modeling

Oil & GAS Case studies

Page 50: AAPL Consulting Engineers Services and Capability

50 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Static and Dynamic Analysis Client: Baba Atomic Research Centre

LBE Piping Loop RS Analysis

Oil & GAS Case studies

Seismic design spectra as per IAEA-TECDOC 1347 has been deployedSeismic anchor movements (SAM) of different anchor points considered in seismic analysis.Response spectra generated with respect to IAEA- TECDOC 1347The analysis is carried out as per ASME 31.1Method Employed:Seismic Analysis by Response Spectrum method being fundamentally a form of modal analysis, the procedure adopted is; each system mode of vibration is independently excited by the seismic event and these modal responses are combined to estimate the system response to Earthquake.• Setting and entering the Response Spectra• Defining shock magnitude and direction• Specifying the modal combinations

Page 51: AAPL Consulting Engineers Services and Capability

51 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Dynamic Analysis Client: IPR India

Oil & GAS Case studies

Dynamic Analysis under Harmonic and seismic excitations

Page 52: AAPL Consulting Engineers Services and Capability

52 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope – DMU & FEA Client: ConfidentialLanding Gear Mechanism

Aerospace Application : Case studies

• Design simulation of Landing Gear

mechanism to check clash and tolerance

limits

• FEA Validation of L/G mechanism --

Dynamic analysis – MBD

Page 53: AAPL Consulting Engineers Services and Capability

53 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Radiation Simulation Client : ISRO BangaloreThermal Shroud Validation FEA

Aerospace Application : Case studies

Page 54: AAPL Consulting Engineers Services and Capability

54 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: DRDL / VTPLCFD of Perforated Duct

• Design of the perforated distributors for the Specified Flow Rate and Temperature to

maintain the Pressure at the Outlet as per the design.

• CFD analysis of the interconnecting pipes with perforated distributors to identify the

Streamline Pattern and Pressure Drop across the pipe and through the Perforations.

Wind tunnel Engineering – Case studies

Page 55: AAPL Consulting Engineers Services and Capability

55 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope : DMU Simulation Client: KSLSurgical Bed Simulation

General Engineering Case studies

• Ergonomic assessment of hospital bed for special category – DMU Kinematics

• 3 fold type motorized screw driven mechanism with folding table for special category patients.

Page 56: AAPL Consulting Engineers Services and Capability

56 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope - DMU Client: Cycloids CANADAInertia Reel Cord Mechanism

General Engineering Case studies

• Design of Inertia Reel Cord mechanism

• Elastic Limit Calculations for cord, Calculations for the

drum- reliability

• Tightening force calculations & Spring Design

• Mechanism definition and DMU Rotary drum and cord

under tensile force

Page 57: AAPL Consulting Engineers Services and Capability

57 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Thermal Design & HVAC Design Client: Flexgen USA / TAALTECHMobile Inverter Cabinet

• Thermal Design & HVAC Design of mobile inverter cabinet for effective

cooling.

• Load Calculation and Duct Routing Schematic for an Invertor Cabinet

• CFD analysis of the HVAC duct distributors to identify the flow Pattern and

eliminations of hot spots caused due to heat sources.

Page 58: AAPL Consulting Engineers Services and Capability

58 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope - FEA Client: V-GuardDesign of Heater Tank

• Thickness calculation of shell as per ASME code

• Design of Nozzles with Reinforcement of Openings as per ASME code

• Nozzle & Flange selection as per ASME code, Weld Sizing as per ASME / AWS code

• Static structural analysis under self-weight & dead loads

•Thermal Structural Coupled analysis under Operating Conditions

• Non-linear analysis under Hydro test condition

General Engineering Case studies

Page 59: AAPL Consulting Engineers Services and Capability

59 | ©2016 Airframe Aerodesigns Pvt. Ltd. Confidential

Scope Client: Fabco DubaiCFD of Silencer

• Design study for Vibration free, Reduced Noise level and Corrosion Resistant silencer for a

4 inch inlet & sound level of 83dba@1mtr as per ASHRE TC

• Analytical design and identification of specification for the muffler, tail pipe and related

exhaust tubes/ducts

• Validate the design with CFD Flow simulation

General Engineering Case studies

Page 60: AAPL Consulting Engineers Services and Capability

60 | ©2016 Airframe Aerodesigns Pvt. Ltd. ConfidentialThe information in this document is the property of AAPL. and may not be copied or communicated

to a third party or used for any purpose other than that for which it is supplied without the written consent of AAPL

Thank You

AAPL provides consultation in Engineering & analytical calculation with code-compliance to standards

such as

• ASME B&PV Code Sec Viii Div 1 & 2

• ASME 31.1/31.3/31.8, ASME B16.5,16.47,16.9,

• TEMA / PD5500 / EN13445

• ASTM, API 618, 674. 650 etc.,

• AISC & ASCE-7, IS Standards

• SAES, SAEP, SAMSS of Saudi ARAMCO.

The complete design will be validated & optimized with FEA & CFD

We assure best of our service always!!! Thank You!!!

Conclusion