AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November...
Transcript of AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November...
AANNNNUUAALL RREEPPOORRTT
22001155
• SANBORN a.s. • ANNUAL REPORT 2015 •
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Table of Contents
Company Profile 3-4
Statutory Bodies and Management 5
Manufacturing and Service Activities 6
Organization Chart 7
Human Resources 8-9
Investments 10
System of Quality & Environmental Policy 11
Auditor´s Report 12-30
Financial Information 31
Most important customers 32
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Company Profile
Company Name and Registered office
SANBORN, a.s. (a.s. = stock company/corporation)
Trebicska ul. 1507/87, 59401 Velke Mezirici Czech Republic
Corporate Charter
Metalworking - Ferrous and non-ferrous foundry work Assembly of machinery - Trading activities Transportation
Brief Corporate History
In the early 1920's the Company was a family owned small work shop. Its owner named it after
himself as Vavra Machine Works. After the communist takeover of Czechoslovakia in 1948, the
Company was nationalized. It remained a small enterprise located downtown Velke Mezirici till the
1970's when the government decided to make it a branch of Energy Works of Brno (Energeticke
Strojirny Brno or ESB). Then it became a repair facility for the Czech National Utility Company. In the
1970's, the company moved from the small down town location to the present site. Under the state
ownership, the company became nationally known as a supplier of high quality parts and services.
Significant Dates
January 1, 1990, the Company becomes an independent branch of Energeticke Strojirny Brno.
(Energy Machine Works Brno)
December 1, 1990, the Company splits away from ESB and becomes an independent state-owned
firm.
August 1, 1992, the company is reincorporated under a new name Energeticke a Ekologicke
Technologie, a.s. (Energy and Environmental Technologies) and the Fund for National Property
became its sole stockholder.
October 23, 1992, SANBORN INTERNATIONAL BV purchased 80% of outstanding stock from the Fund
for National Property and created a new company under a new name SANBORN Energeticke a
Ekologicke Technologie a.s. The fund for National Property and the Restitution Fond owned the
remaining 20 %.
During 1996, SANBORN INTERNATIONAL BV bought out the remaining stock holders and became the
sole owner of the company. Since the shares were no longer traded on the Prague stock exchange,
the shares were delisted.
In February 1997, SANBORN, a.s. purchased controlling interest in Agromotor Velke Mezirici, a.s., the
country's leading rebuilder of diesel engines.
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November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance
Register.
In 2003, Agromotor´s diesel rebuilding business is sold to the management.
In 2004, SANBORN, a.s. commenced purchasing of remaining outstanding shares of Agromotor.
In May 2005, SANBORN, a.s. accummulated over 98% of Agromotor´s outstanding stock and received
permission to merge the two companies.
In October 2007 , SANBORN, a.s. was granted ISO 14001:2005 Certificate by Lloyd's Quality
Assurance Register.
2008 - administrative building modernisation – new heating system, floors and insulation to save
energy.
2010 – ISO re-audit per norm ISO 9001:2008.
2012 – SANBORN celebrates 20th anniversary of its privatization and 90th anniversary of its founding.
2013 – Reconstruction and opening of our new training center with conference and class rooms.
2013 – 2015 – Manufacturing technologies modernization projects, new machine tools and IT system
with the help of EU funds
2015 – Expansion of the steel warehouse and an addition of production hall with large machines
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Statutory Bodies and Management
Board of Directors
Member Antonin Zak
Member Milan Holub
Supervisory Board
Member Vera Filipova (Human Resources Manager)
Operating Management
Manufacturing Manager Vladimír Marek
Engineering Manager Milan Holub, jr.
Purchasing Manager Richard Čočovský
Business Development Manager Bohuslav Rossler
Finance Manager Miroslav Sysel
Sales Director Petra Zak
Comptroller Lenka Homolova
Operational Purchasing Manager Ing. Blanka Korinkova
Quality Control Manager Aleš Wollmuth
Information Technology Manager Silvestr Dvorak
Human Resources Manager Vera Filipova
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2015 Overview of Manufacturing Activities
SANBORN a.s. is a specialized producer of high quality precision parts for energy, petrochemical
and transportation equipment manufacturers worldwide. It manufacturers specialty parts per
customers´drawings and fasteners for use in high temperature, stress and pressure applications.
Domestic Markets: The Company supplies parts and components to all of the major
manufacturers in the Czech Republic and Slovakia. Also, the Company manufactures parts for most
of Czech & Slovak power stations and heat/steam generating plants as well as critical parts for
chemical and food processing industry.
International Markets: SANBORN is a supplier of parts to GE Transportation, GE Power &
Water and GE Oil & Gas in the USA as well as Terex Inc and Dresser-Rand. Alstom Thermal Power
Group as well as Alstom Hydro companies worldwide. Dresser-Rand divisions in the Middle East,
France and India, Siemens in Germany and Sweden, Atlas Copco, MAN companies in Germany and
Switzerland and many others.
Environmental Equipment: SANBORN is manufacturing Ultrafiltration machinery for cleanup,
recycling or liquidation of oily waste water, utilizing ultra-filtration tubular membrane technology.
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Organization Chart
STOCKHOLDER
MEETING
SUPERVISORY
BOARD
BOARD OF
DIRECTORS
QUALITY ASSURANCE
QUALITY
CONTROL
Metrology
FINANCE
DEPARTMENT
ACCOUNTING
DEPARTMENT
HUMAN
RESOURCES
INFORMATION
TECHNOLOGY
TECHNICAL
DEPARTMENT
TECHNOLOGY –
PROGRAMING
DRAFTING
DEPARTMENT
R & D
TOOL ROOM
PRODUCTION
PRODUCTION
PLANNING
MAINTENANCE
PRODUCTION
CENTERS 31-36
PURCHASING
DEPARTMENT
SUB-
CONTRACTING
MATERIAL
PURCHASING
MARKETING
DEPARTMENT
EXPORT SALES
DOMESTIC AND
SERVICE SALES
SHIPPING
DEPARTMENT
WAREHOUSE
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Human Resources
Number of Employees in 2014 & 2015
Length of Employment Groups at SANBORN a.s.
Age Groups at SANBORN a.s.
Workers 66%
Technical & Administration 34%
Total 229 employees
Technical & Administration 34%
Workers 66% Total 215 employees
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Men / Women in 2015
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INVESTMENTS
During the year 2015, the company continued to modernize its machine tools
by installing the following machines.
Grinding machine BUA 25B NC/12500 PRACTIC
Grinding machine BUB 50a CNC
Grinding machine BLOHM ORBBIT 48 CNC
CNC lathe DMG MORI SEIKI NLX 2000SY/500
CNC lathe DMG MORI SEIKI NZX-51500/1000
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System of Quality
Quality Assurance System
SANBORN holds the prestigious ISO
14001:2005 and ISO 9001:2008 with
validity till October 2013. SANBORN's
Quality Assurance System is designed to
guaranty maximum quality of products
and customers' satisfaction. This is an on-
going process. The Company instituted
several Continuous Improvement methods
to increase efficiencies, lower production
costs and reduce lead times. These new
methods, procedures and training of
employees in accordance with the CSN EN
ISO 9001:2008 maintain high production
standards and increase product quality
and reliability of SANBORN made
products. Sanborn holds the ISO
certification since November 1998.
Besides the ISO certification, the Company
also has the Czech State certifications for
manufacturing of the following products:
Specialty studs & nuts for flange
connections of pipelines
Class 8 & 10 nuts
Hex head bolts in classes 8.8, Type M6 – M210
Manufacturing, repairs and assembly of special technical devices
Assembly and repairs of gas turbines & other related machinery
GE LM gas turbine certifications
Environmental Policy
Following the modernization of our heating system, reconstruction of bathrooms and careful
recycling we can see excellent results – water usage reduced by 43% since 2006; general refuse
reduced by 50% since 2007.
These savings are a direct result of our new Environmental Management System (EMS). SANBORN's
environmental initiative resulted in ISO 14001 certification in October 2007 and it successfully
continues with the above mentioned projects.
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Auditor’s report
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Financial Information
Manufacturing and Service provided by SANBORN in 2015
Share of Exports in % for 2002-2015 period
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The most important customers
We are proud to be associated with some of the leading companies in the world such as: GE Oil &
Gas in Europe, RWE TRANSGAS; Dresser-Rand, a division of Siemens in France, USA, Dubai and India;
SKODA Czech Rep.; SPX Annecy, France; ABB Czech Rep. & Sweden; AB BENZLERS, Sweden; GE
Transportation Systems; Siemens Czech Republic, Germany and Sweden; Anixter USA; Ekol, Brno; M
A N Germany; GE Power & Water in China and USA; Regal-Beloit´s MASTERGEAR divisions in China,
Italy, Germany and USA; Weatherford International in the USA and in the Middle East.
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SANBORN a.s.
Zbraslavská 27
159 00 Praha 5
Czech Republic
contact address:
SANBORN a.s.
Třebíčská 1507/87
Velké Meziříčí
tel: +420 566 503 711
fax: +420 566 503 794
e-mail: [email protected]
http://www.sanborn.cz/