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Website: www.ecdaughson.com www.fischer.de Manila Head Office: E.C. DAUGHSON, INC. E.C. Daughson Bldg., 100 Congressional Ave., Project 8, Quezon City, Philippines 1106 Trunkline: (02) 426-0888 Tel Nos.: (02) 929-3042 / 929-3142 Fax No.: (02) 927-3567 Cebu Office: Cebu Lin Pok Sy Association Bldg., David Sy Gaisano St., Brgy. Tejero, Cebu City, Philippines Tel Nos.: (032) 416-6648 Fax No.: (032) 416-6281 Davao Office: Door 1 Minplas Bldg., Pareňas Compound, Diversion Road, Cabantian, Davao City, Philippines Tel Nos.: (082) 303-3594 Fax No.: (082) 300-5295 Anchor Calculation Window 19 LOXON WANDSET, INC. Valero Primeland Project Valero St., Makati City

description

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Transcript of AAA

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Website: www.ecdaughson.com

www.fischer.de

Manila Head Office:

E.C. DAUGHSON, INC.

E.C. Daughson Bldg., 100 Congressional Ave.,

Project 8, Quezon City, Philippines 1106

Trunkline: (02) 426-0888 Tel Nos.: (02) 929-3042 / 929-3142

Fax No.: (02) 927-3567

Cebu Office:

Cebu Lin Pok Sy Association Bldg., David Sy Gaisano St.,

Brgy. Tejero, Cebu City, Philippines

Tel Nos.: (032) 416-6648 Fax No.: (032) 416-6281

Davao Office:

Door 1 Minplas Bldg., Pareňas Compound,

Diversion Road, Cabantian, Davao City, Philippines

Tel Nos.: (082) 303-3594 Fax No.: (082) 300-5295

Anchor Calculation

Window 19

LOXON WANDSET, INC.

Valero Primeland Project Valero St., Makati City

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PROJECT TITLE

ITEM DATE DESIGN BY

I. Window 19 Elevation

II. Design Parameters

Valero Primeland Anchor Load Reaction

1Window 19 July 17, 2012 M. Malarasta

II. Design Parameters

Negative Design Wind Pressure -wp = kPa

Design Tributary width tw = mm

Maximum Unsupported Length Lu = mm

Factor of Safety F.S. =

Eccentricity of Wind Load e = mm

Number of Connection n =

III. Design Reactions

Shear Force due to Wind Load

Negative Wind Load Reaction -WL = (F.S.*-wp*tw*Lu)/n

= kN

Shear Force V = -WL

= kN

Moment due to Wind Load

Eccentricity of Wind Load e

Shear Force V

Moment due to Shear Load MV = V*e

= kN-m

Tensile Force due to Dead Load

Total Axial Dead Load Rdl = kN

Design Dead Load Reaction DL = F.S.*Rdl

= kN

3.20

3.30

1.39

0.23

1.80

3.10

3.64

3.64

2.47

1,155

1,960

1.30

62

2

= kN1.80

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Print sender Engr. Marlon M. MalarastaMr. Raddie C. Manalo

Street 100 Congressional AvenuePostcode / City 1106 Quezon CityPhone Fax 426-0888 927-3567Project Valero Primeland

COMPUFIX 8.48.4.4358.16154/23/1660

Page No 1 of print-out No 35Application Fastening of Angle Brackets for W-19

HeaderRemarks

Date: 7/17/2012

fischer COMPUFIX: Design in accordance with the fischer Specification

Type of loading: Static actionsAnchor: Injection system with FIS A / RG M: RG M10x130 (5.8) (Art. Nr. 50257) made from zinc plated and

passivated steel with an embedment depth of hef = 90 mm + Injection mortar FIS V, FIS VS oder FIS VW in different sizes

Accessory: Application gun FIS AK (Art.Nr. 58026), FIS AP (Art.Nr. 58027) oder FIS AJ (Art.Nr. 16251), Static mixer FIS S (Art.Nr. 61223), Cleaning brush BS 12 (Art.Nr. 78179), Push-through element M 10 x 3 A4 (Art.-No. 78231) (for push-through installation), Push-through element M 10 x 8 A4 (Art.-No. 78232) (forpush-through installation)

Base material: Non-cracked concrete, normal reinforcementConcrete compressive strength fc = 34 N/mm2

Edge Reinforcement: No influenceAnchor bending: Unavailabletemperature: Max long term temperature: 50°C, Max short term temperature: 80°CAnchor plate: No design available

Dimensions/loads:

Design actions(*) Not true to scale[mm], [kN], [kNm]

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Print sender Engr. Marlon M. MalarastaProject Valero PrimelandApplication Fastening of Angle Brackets for W-19, HeaderAnchor Injection system with FIS A / RG M RG M10x130 (5.8) Page No 2 of print-out No 35

Important:• As a pre-condition the anchor plate is assumed to be flat when subjected to the actions. Therefore, the plate must be

sufficiently stiff. The COMPUFIX anchor plate design is based on a proof of stresses and does not allow a statement about the stiffness of the plate. The proof of the necessary stiffness is not carried out by COMPUFIX.

• The design utilises specific values for each anchor. When alterations will be made, even for similar products, a new design calculation is required.

• With slotted holes the design is carried out under the assumption that the anchor is located in the centre of the hole.• Please check that the fixing thickness of the fixing is adequate.• Maximum hole diameter in the attachment: 12 mm / 14 mm (First value without filled gap, second value with filled gap).• To ensure the structural component's capacity, the proofs in accordance with the technical handbook must be observed.• The CC-Design method, based upon the fischer Specification, has been developed for countries outside of the EU. As this

method is different from that used in the Approvals.

Anchor-No. Unit Sd

N V1 kN 4.89 1.822 kN 4.89 1.82

Tension load, Steel failure:Unit Sd

NRk,s kN 30.00gMs - 1.48NRd,s kN 20.27Nh

Sd kN 4.89bN,s - 0.24

Tension load, Concrete cone failure:Unit Sd

N0Rk,c kN 55.33

A c,N cm2 615.00A0

c,N cm2 729.00Ac,N / A0

c,N - 0.84ys,N - 0.80yec1,N - 1.00yec2,N - 1.00y re,N - 1.00NRk,c kN 37.35gM,c - 1.80NRd,c kN 20.75Ng

Sd kN 9.79bN,c - 0.47

Shear load, Steel failure:Unit Sd

VRk,s kN 14.50gMs - 1.25VRd,s kN 11.60Vh

Sd kN 1.82bV,s - 0.16

Shear load, Concrete failure on the opposing side of the load:Unit Sd

N0Rk,c kN 35.46

A c,N cm2 573.32A0

c,N cm2 586.67Ac,N / A0

c,N - 0.98ys,N - 0.81yec1,N - 1.00yec2,N - 1.00y re,N - 1.00yg,N - 1.05k - 2.00VRk,cp kN 58.93gM,cp - 1.50VRd,cp kN 39.29Vg

Sd kN 3.64bV,cp - 0.09

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Print sender Engr. Marlon M. MalarastaProject Valero PrimelandApplication Fastening of Angle Brackets for W-19, HeaderAnchor Injection system with FIS A / RG M RG M10x130 (5.8) Page No 3 of print-out No 35

Tension load, Combined pull-out and concrete cone failure:Unit Sd

N0Rk,p kN 35.46

A p,N cm2 573.32A0

p,N cm2 586.67Ap,N / A0

p,Np - 0.98ys,Np - 0.81yg,Np - 1.05yec1,Np - 1.00yec2,Np - 1.00y re,Np - 1.00NRk,p kN 29.47gM,p - 1.80NRd,p kN 16.37Ng

Sd kN 9.79bN,p - 0.60

Tension load, Splitting:Unit Sd

N0Rk,c kN 55.33

A c,N cm2 669.38A0

c,N cm2 937.89Ac,N / A0

c,N - 0.71ys,N - 0.79yec1,N - 1.00yec2,N - 1.00y re,N - 1.00yh,sp - 1.31NRk,sp kN 40.79gM,sp - 1.80NRd,sp kN 22.66Ng

Sd kN 9.79bN,sp - 0.43

Shear load, Concrete edge failure:Unit Sd

V0Rk,c kN 27.48

Ac,V cm2 716.63A0

c,V cm2 496.13Ac,V / A

0c,V - 1.44

ys,V - 1.00yh,V - 1.00ya,V - 1.00yec,V - 1.00y re,V - 1.00VRk,c kN 39.69gM,c - 1.50VRd,c kN 26.46Vg

Sd kN 3.64bV,c - 0.14

Tension load Used capacity Shear load Used capacityCombined tensile and shear load

Used capacity

Steel failure: 24.1 % Steel failure: 15.7 % 52.5 %Concrete cone failure: 47.2 % Concrete edge failure: 13.8 %

Combined pull-out and concrete cone failure:

59.8 %Concrete failure on the opposing side of the load:

9.3 %

Splitting: 43.2 %

Result: Proof of anchor was successful

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Print sender Engr. Marlon M. MalarastaProject Valero PrimelandApplication Fastening of Angle Brackets for W-19, HeaderAnchor Injection system with FIS A / RG M RG M10x130 (5.8) Page No 4 of print-out No 35

Installation details

Drill hole cleaning4 times blowing with the hand blow-out pump, 4 times brushing and again 4 times blowing with the hand blow-out pump. For drill hole diameters >= 18 mm blowing with oilfree compressed air (P > 6 bar). Max fixing thickness tfix [mm] 20Thread diameter M [mm] 10Setting torque MD [Nm] 20Spanner A/F [mm] 17Hole diameter in the attachment df (Through fixing) [mm] 14Hole diameter in the attachment df (Flush fixing (pre-positioned)) [mm] 12Anchorage depth hef [mm] 90Drill diameter d0 [mm] 12Drill hole depth t [mm] 90

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Print sender Engr. Marlon M. MalarastaProject Valero PrimelandApplication Fastening of Angle Brackets for W-19, HeaderAnchor Injection system with FIS A / RG M RG M10x130 (5.8) Page No 5 of print-out No 35

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fi scher Injection mortar FIS V, FIS VS and FIS VWAnchor design according to fi scher specifi cation

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1. Types

FIS A M6 - M30 – threaded rod (gvz, A4, C)straight cut

RG M8 - M30 - threaded rod (gvz, A4, C)some dimensions with external hexagon head

Features and Advantages▯ European Technical Approval option 7*) for uncracked concrete.

▯ ICC approval *) for non-cracked concrete.

▯ Fire resistance classifi cations according to test report independently proved gives the safety in case of fi re.

▯ The Hybrid mortar gives a good combination of organic resin (high bond strength) and mineral cement (avoids

corrosion and gives high compressive strength).

▯ Expansion stress free anchoring guarantees a save use with small spacing and edge distances.

▯ The approval guarantees the safe function at a large temperature range of -40 °C up to +120 °C.

▯ Diff erent mortar versions and a large range of accessories gives the opportunity for diff erent applications and a

wide temperature range of the anchor base.

▯ Variable embedment depth enables the application in all kind of building structures.

▯ The resin seals the drill hole and avoids penetration of dampness and gives therefore corrosion protection for the

embedded steel.

▯ A stand-off installation is easier to realize because threaded rods didn’t need a torque moment.

▯ FIS VS mortar version with lower maximum processing time and lower application pressure.

▯ FIS VW mortar version with accelerated curing especially during winter.

*) The conditions of use in the European Technical Approval or in the ICC-ES Evaluation Report may vary from those of the Technical Handbook.

MaterialsThreaded rod : - Carbon steel, zinc plated (5 µm) and passivated (gvz)

- Stainless steel of corrosion resistance class III, e.g. A4 (1.4401 optional 1.4571, 1.4362)

and according to ASTM/AISI steel grade 316

- Highly corrosion-resistant steel of the corrosion resistance class IV, e.g. 1.4529.

Injection mortar: - Vinylester resin (styrene-free), hydraulic additives, quartz sand and hardener

FIS V - Injection mortar FIS V 360 S, FIS V 950 S

FIS VW - Injection mortar

FIS VW 360 S

*)

*)

FIS VS - Injection mortar

FIS VS 300 T, FIS VS 360 S

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fi scher Injection mortar FIS V, FIS VS and FIS VWAnchor design according to fi scher specifi cation

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2. Ultimate resistances of single anchors with large spacing and large edge distance1)

Mean values

Anchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 60 80 90 110

non-cracked concrete

temperature range (+ 80 °C / + 50 °C)2)

tension C 20/25 Nu [kN] 11.6 12.3 12.3 12.3 20.0 26.6 26.6 26.6 30.5 37.5 37.5 37.5 45.2 55.0 55.0 55.0

shear ≧ C 20/25 Vu [kN] 6.3 10.1 8.9 8.9 11.5 18.4 16.1 16.1 18.3 29.2 25.6 25.6 26.6 42.5 37.2 37.2

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 125 170 210 280

non-cracked concrete

temperature range (+ 80 °C / + 50 °C)2)

tension C 20/25 Nu [kN] 83.0 96.9 96.9 96.9 122.3 122.3 122.3 122.3 171.7 171.7 171.7 171.7 270.3 270.3 270.3 270.3

shear ≧ C 20/25 Vu [kN] 49.5 79.1 69.2 69.2 77.2 123.5 108.0 108.0 111.2 177.9 155.7 155.7 176.7 282.7 247.4 247.4

1) The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the

mortar with short term temperature T ≤ + 80 °C and long term temperature T ≤ + 50 °C (see also „Installation details, section 7").2) (short term temperature / long term temperature)

3. Characteristic, design and recommended resistance of single anchors with large

spacing and large edge distance3.1 Characteristic resistance 1)

Anchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 60 80 90 110

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NRk [kN] 10.2 10.2 10.2 10.2 22.1 22.1 22.1 22.1 31.1 31.1 31.1 31.1 45.6 45.6 45.6 45.6

shear C 20/25 VRk [kN] 5.0 8.0 7.0 7.0 9.0 15.0 13.0 13.0 15.0 23.0 20.0 20.0 21.0 34.0 30.0 30.0

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 125 170 210 280

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NRk [kN] 80.4 80.4 80.4 80.4 101.5 101.5 101.5 101.5 142.5 142.5 1425 142.5 224.3 224.3 224.3 224.3

shear C 20/25 VRk [kN] 39.0 63.0 55.0 55.0 61.0 98.0 86.0 86.0 89.0 141.0 124.0 124.0 141.0 225.0 197.0 197.0

1) The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the

mortar with short term temperature T ≤ + 80 °C and long term temperature T ≤ + 50 °C (see also „Installation details, section 7").2) (short term temperature / long term temperature)

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3.2 Design resistance 1)

Anchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 60 80 90 110

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NRd [kN] 5.7 5.7 5.7 5.7 12.3 12.3 12.3 12.3 17.3 17.3 17.3 17.3 25.3 25.3 25.3 25.3

shear C 20/25 VRd [kN] 4.0 6.4 4.5 5.6 7.2 12.0 8.3 10.4 12.0 18.4 12.8 16.0 16.8 27.2 19.2 24.0

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 125 170 210 280

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NRd [kN] 44.7 44.7 44.7 56.4 56.4 56.4 56.4 56.4 79.2 79.2 79.2 79.2 124.6 124.6 124.6 124.6

shear C 20/25 VRd [kN] 31.2 50.4 35.3 44.0 48.8 78.4 55.1 68.8 71.2 112.8 79.5 99.2 112.8 180.0 126.3 157.6

1) The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the

mortar with short term temperature T ≤ + 80 °C and long term temperature T ≤ + 50 °C (see also „Installation details, section 7").2) (short term temperature / long term temperature)

3.3 Recommended resistance 1) 3)

Anchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 60 80 90 110

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NR [kN] 4.0 4.0 4.0 4.0 8.8 8.8 8.8 8.8 12.3 12.3 12.3 12.3 18.1 18.1 18.1 18.1

shear C 20/25 VR [kN] 2.9 4.6 3.2 4.0 5.1 8.6 6.0 7.4 8.6 13.1 9.2 11.4 12.0 19.4 13.7 17.1

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C 5.8 8.8 A4 C

hef [mm] 125 170 210 280

non-cracked concrete

temperature range (+ 80 °C / + 50 °C) 2)

tension C 20/25 NR [kN] 31.9 31.9 31.9 31.9 40.3 40.3 40.3 40.3 56.5 56.5 56.5 56.5 89.0 89.0 89.0 89.0

shear C 20/25 VR [kN] 22.3 36.0 25.2 31.4 34.9 56.0 39.4 49.1 50.9 80.6 56.8 70.9 80.6 128.6 90.2 112.6

1) The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the

mortar with short term temperature T ≤ + 80 °C and long term temperature T ≤ + 50 °C (see also „Installation details, section 7").2) (short term temperature / long term temperature)3) Material safety factor M and safety factor for action L = 1.4 are included. Material safety factor M depends on failure mode of the anchor.

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8. Anchor installation dataAnchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

hef [mm] 50 60 72 64 80 96 80 90 120 96 110 144

diameter of thread M 6 M 8 M 10 M 12

nominal drill hole diameter d0 [mm] 8 10 12 14

drill depth h0 [mm] 50 60 72 64 80 96 80 90 120 96 110 144

clearance-hole in fi xture to be attached

pre-positioned installationdf [mm] ≦ 7 ≦ 9 ≦ 12 ≦ 14

wrench size SW [mm] 10 13 17 19

required torque Tinst [Nm] 5 10 20 40

minimum thickness of concrete member hmin [mm] 100 100 102 100 110 126 110 120 150 126 140 174

minimum spacing smin [mm] 40 40 45 55

minimum edge distances cmin [mm] 40 40 45 55

mortar fi lling quantity [scale units] 2 3 3 3 4 4 4 5 5 5 6 7

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

hef [mm] 125 160 192 160 170 240 192 210 288 240 280 360

diameter of thread M 16 M 20 M 24 M 30

nominal drill hole diameter d0 [mm] 18 24 28 35

drill depth h0 [mm] 125 160 192 160 170 240 192 210 288 240 280 360

clearance-hole in fi xture to be attached

pre-positioned installationdf [mm] ≦ 18 ≦ 22 ≦ 26 ≦ 33

wrench size SW [mm] 24 30 36 46

required torque Tinst [Nm] 60 120 150 300

minimum thickness of concrete member hmin [mm] 161 196 288 208 218 288 248 266 344 310 350 430

minimum spacing smin [mm] 65 85 105 140

minimum edge distances cmin [mm] 65 85 105 140

mortar fi lling quantity [scale units] 7 9 11 20 23 30 30 34 45 55 65 85

hef, max tfix, min

hef, min tfix, max

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9. Gelling and curing timesSystem temperature Max. processing time Temperature at Curing time 1)

FIS VW FIS V FIS VS anchoring base FIS VW FIS V FIS VS

- 5 °C to 0 °C 3 h 24 h –

± 0 °C 5 min. – – ± 0 °C to + 5 °C 3 h 3 h 6 h

+ 5 °C 5 min. 13 min. – > 5 °C to + 10 °C 50 min. 90 min. 3 h

+ 10 °C 3 min. 9 min. 20 min. > 10 °C to + 20 °C 30 min. 60 min. 2 h

+ 20 °C 1 min. 5 min. 10 min. > 20 °C to + 30 °C – 45 min. 60 min.

+ 30 °C – 4 min. 6 min. > 30 °C to + 40 °C – 35 min. 30 min.

+ 40 °C – 2 min. 4 min.

The above times apply from the moment of contact between resin and hardener in the static mixer. For installation, the cartridge temperature must be at least + 5 °C.

With temperatures above + 30 °C to + 40 °C the cartridges have to be cooled down to + 15 °C or + 20 °C.

For longer installation times, i.e. when interruptions occur in work, the static mixer shall be replaced.1) For wet concrete the curing time must be doubled.

10. Mechanical characteristics of anchor rodAnchor type FIS V M6 FIS V M8 FIS V M10 FIS V M12

gvz A4 C gvz A4 C gvz A4 C gvz A4 C

5.8 8.8 10.9 5.8 8.8 10.9 5.8 8.8 10.9 5.8 8.8 10.9

stressed cross sectional area

anchor rodAs [mm2] 20.1 36.6 58.0 84.3

section modolus W [mm3] 12.7 31.2 62.3 109.2

design value of bending moment M0

Rd,s [Nm] 6.4 9.6 11.4 7.1 8.8 15.2 24.0 28.1 16.7 20.8 29.6 48.0 56.1 33.3 41.6 52.0 84.0 98.0 59.0 73.6

yield strength anchor rod fyk [N/mm²] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560

tensile strength anchor rod fuk [N/mm²] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700

Anchor type FIS V M16 FIS V M20 FIS V M24 FIS V M30

gvz A4 C gvz A4 C gvz A4 C gvz A4 C

5.8 8.8 10.9 5.8 8.8 10.9 5.8 8.8 10.9 5.8 8.8 10.9

stressed cross sectional area

anchor rodAs [mm2] 157.0 245.0 353.0 561.0

section modolus W [mm3] 277.5 540.9 935.5 1874

design value of bending moment M0

Rd,s [Nm] 132.8 212.8 249.3 148.7 185.6 259.2 415.2 486.7 291.0 363.2 448.0 716.8 841.3 502.6 627.2 898.4 1438 1687 1008 1258

yield strength anchor rod fyk [N/mm²] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560

tensile strength anchor rod fuk [N/mm²] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700