A380 Flight Tests Highlights - Freeaeromav.free.fr/MAV07/keynote/keynote gala Rosay...

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Presented by Jacques ROSAY Chief Test Pilot A380 Flight Tests Highlights MAV07 Wednesday 19 September 2007

Transcript of A380 Flight Tests Highlights - Freeaeromav.free.fr/MAV07/keynote/keynote gala Rosay...

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Presented by

Jacques ROSAYChief Test Pilot

A380 Flight Tests HighlightsMAV07 Wednesday 19 September 2007

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Flight Testing the A 380

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Flight Tests planning

A M J J A S O N D J F M A M J J A S O N D J F M

2005 2006 2007

MSN001

Heavy FTI

A M J J A S O N D J F M A M J J A S O N D J F M

2005 2006 2007

MSN004

Heavy FTI

A M J J A S O N D J F M A M J J A S O N D J F M

2005 2006 2007

MSN002

Medium FTI

Natural icing Farnborough

Hot & high

campaignCold weather

trials

Cabin cold

weather trials

ELFs

External noise

certification

Dubai airshow

Initial

evaluationDevelopment Certification

Post-

certification

development

F&R

campaign

Hot weather

campaign

Far East Tour

Airport compatibility

ILA Berlin

Le Bourget

Singapore

Artificial Ice Shapes trials

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First flight – 27th April 2005

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Flight envelope openingSpeed and altitude

Stall Stall

warning

VFE MD

VD

MMO

VMO

Flutter tests completed end November 05

Flight controls in direct law and in normal law

All weights and Cg

Systems

Results: excellent

Aircraft very similar to

simulator models

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Flight envelope openingWeight & Centre of gravity position

MTOW

MZFW

MLW

Forward CG Rear CG

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Airshows

Le Bourget 2005 (less than 2 months after the first flight!)

Dubai 2005

Singapore 2006

Berlin 2006

Farnborough 2006

Le Bourget 2007

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Le Bourget Airshow

45 days after first flight…

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Performance. Aerodynamic configuration freeze. Tufting campaign

Test objectives :

Optimise low speed capability

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Tufting campaign – strakes effect

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Tufting campaign - In flight

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VMU: July 13th and 14th, 2005

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VMU: July 13th and 14th, 2005

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VMU: July 13th and 14th, 2005

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Noise measurements in Moron October 05 and June/July 06

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Noise measurements in Moron October 05 and June/July 06

TEST OBJECTIVES :

Preliminary campaign October 2005

Certification campaign June/July 2006

TESTS DONE :

Certification campaign :

5 specific flights

Over 100 flyovers

Approach and take-off noise measured.

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Noise Related Changes introduced at the launch

•High lift system modifications including

optimised aileron droop for take-off

•Optimised slat setting and droop nose device

Engine fan diameter increased (110” to 116”)

Nacelle improvements including lengthening

and additional acoustic treatment

+15" +7"

~ 6 EPNdB cumulative noise reduction

Wing tip device optimisation

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Wake vortex

Numerous tests performed to establish wake

vortex characteristics

About 180 flight hours

A380,

B747,

B777,

A340-600,

A318

Falcon 20

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Wake vortex : cruise

Tests to be done in « contrails » MTO conditions:

- vortex captures the contrails

- vortex core visualized by the contrails

- contrails provide reflection to Lidar signal

132 back-to-back encounters behind A380, B747 and A340-

600.

Such a large experiment on wake vortex had never been done

before

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Wake vortex : cruise

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Cruise vortex tests

Enable measurement down to at least 20 Nm

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A380 – M0.85

B744 – M0.85

FA20 – M0.7

A318 – M0.7/0.8

A318 relative track,

drifting back from

them

Falcon 20 relative track,

centered on 380-744,

drifting backward

2000 ft

Wake vortex in cruise : B747 vs A380

Flight profile

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Wake vortex in cruise

Results: No penalty, same separation as existing

aircraft

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Spacing > 5 min

LIDAR

B744-B773

A380

IGE

260 ft

Wake vortex in approach

Estimation of vortex strength performed via back-to-

back analysis using LIDAR. (2 aircraft in the circuit)

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Separations in approach: before the A380

4 NM

5 NM

6 NM

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Separations in approach: current ICAO recommendations

4 NM

6NM

8 NM

10 NM

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Separations : the situation will probably evolve

8 NM

6 NM

?

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Water trough tests (first trials October 2005)

Water trough

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Water trough tests (first trials October 2005)

1 acceleration + 1 deceleration at ~70 kt

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Water trough tests (first trials October 2005)

Static engines operation in reverse mode over water trough

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Water trough tests (second trials September 2006)

Additional runs :

High speed

Engines water ingestion from NLG jet

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Water trough tests (second trials September 2006)

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Water trough tests (second trials September 2006)

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Airport compatibility checks : Frankfurt + Far East Tour

First visits at international airports

29th October 05 : Frankfurt

10th – 24th November : Singapore, Brisbane, Sydney,

Melbourne, Kuala Lumpur, Dubai (airshow)

Airport compatibility checks :

Positioning of airport bridges

Upper deck catering vehicles

Positioning of cargo loaders

Check of GSE

Ground services (toilets

servicing, fueling, electricity…)

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Far East Tour – 10th - 18th November 2005

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Far East Tour – 10th - 18th November 2005

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Far East Tour – 10th - 18th November 2005

Singapore Brisbane

Kuala LumpurMelbourne

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Hot & high campaign in Medellin (Colombia)

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Cold weather campaign in Iqaluit (Canada)

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Singapore Airshow + preliminary hot weather 17-28 February

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Natural Icing trials – May 2006

TEST OBJECTIVES : Assess Wing Anti-Ice behaviour

Check aircraft behaviour with natural ice

TESTS DONE : 5 flights (in thunderstorms…)

Some complementary tests done with Wing Anti-Ice inactive

MAIN RESULTS : Natural ice accreted are far less critical than artificial ice shapes

No Handling Qualities issue identified, even with Wing Anti-Ice inactive

Side result : more than 100 lightning strikes in one flight. No problem.

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Natural Icing trials – May 2006

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Artificial ice shapes trials

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Natural Icing trials – May 2006

3 configurations assessed :

Shapes representative of slat 4 de-iced (nominal case)

Shapes representative of slat 4 de-icing failed (failure case)

Shapes representative of an aircraft without Wing-Anti-Ice

Main results:

Artificial ice shapes confirmed more critical than natural ice

Configuration with slat 4 de-iced confirmed

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VMCs

VMC tests have all been performed in June

VMCL = 120 kt

VMCA = 120 kt

VMCG = 119 kt

VMCL-2 = 144 kt

(70KB rating)

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Hot Weather Campaign 23-30 July 2006

Main results :

Temperature range : 43 – 46 °C

Overall very good, no major problem encountered

Engines cleared up to 80K

Electrics, Hydraulics : ok

Good behaviour of Air Conditioning

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Cross wind

Cross wind demonstrated at Keflavik (10th November 2006):

- Landing: 6 landings with average cross wind 42 kt, maximum gust

56 kt and maximum deviation from center line 5.4 m.

- Take off: 5 take off with average cross wind 39 kt, maximum gust 51 kt and maximum deviation 5.4 m.

Photo www.Airliners.net, photographer Baldur Sveinsson

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Crosswind

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Cabin evacuation test – 26th March 06

MSN 7 fitted with a high density cabin

853 passengers + 20 crew members

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Cabin evacuation test – 26th March 06

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Cabin evacuation test – 26th March 06

Certification requirement : Evacuation must be fulfilled in less

than 90 seconds using half the number of doors

Result : 873 people evacuated in ~80 seconds

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Cockpit evacuation

Cockpit evacuation

Certification

4th April 06

3 additional foam

disks should be ok

for all sizes

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Cabin Virtual First Flight – 10th May 2006

TEST OBJECTIVES :

Test all cabin functions on ground with a representative

passenger and crew loading

474 passengers

22 crew members

TEST RESULTS :

Overall good results, only

minor points identified

Ventilation

I.F.E.

Toilets

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TEST OBJECTIVES :

Assess all cabin functions in flight with a representative passenger and crew loading

4 flights : 7h, 10h, 12h (night), 15h

474 passengers + crew members

PRELIMINARY RESULTS : Outstanding !

Cabin Systems & IFE already mature

Temperatures correct all along the cabin

Very calm and silent cabin

Cabin feels spacious

Minor (anecdotic) problems :

Some ventilation fine tuning to avoid condensation

Cooling system

Early Long Flights 4-8th September 2006

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Early Long Flights 4-8th September 2006

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VideoA380 – the quietest cockpit in the sky

Airbus aircraft Boeing aircraft

Cockpit acoustic environment of in production aircraft*:

A380**

The A380 is the quietest working environment for pilots

Airbus has consistently improved cockpit acoustics

* A

t re

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ise

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A380 – the quietest airliner ever

Sleeping passengers on Early Long

Range Flight Nr. 3, night flight, 6/7th

September 2006

A380** 747-

400

777-

300ER

A340-

600

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1800 passengers were impressed:

A380 has the quietest cabin in the sky

> 5 dB difference makethe A380 outstandingly quiet

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In their own words: what A380 passengers said

Straits Times

Hamburger Abendblatt

Aujourd’hui en France

La Dépêche

“The thing that seemed to strike most people the most

was how quiet the cabin was, with barely a change even

between taxiing and take-off”

Elisabeth V., Airbus France

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A380 MSN 2 Technical Route Proving Campaign

TLS

SIN

HKG

NRT

CAN

PEK

PVG

JNB

SYD

YVR

ICN

Trip 1

Trip 2

Trip 3

Trip 4

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A380 MSN 2 Technical Route Proving Campaign

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A380: what airline pilots have to say

“Compared to the A320, you do not feel

the difference in flight. Although much

bigger than the A320, the A380 is easy to

taxi.”

“I have been flying all the fly-by-wire types of Airbus. It’s the same

situation here with the A380: it’s very easy to fly these aircraft because

handling characteristics are extremely similar and it’s a real family.”

“The aircraft is much more responsive than anticipated, it does not feel

like a big aircraft. Cockpit innovation and new technologies are combined

well with Airbus cockpit philosophy. Coming from the A330, you feel at

home and the transition is very easy.”

“The aircraft, for its size, is extremely manoeuvrable: very responsive, easy

to fly, very stable. Actually, I would like to take this plane home and start

flying with it immediately.”

“Please do not change the handling

qualities of this a/c!”

“The cockpit and flying characteristics are similar, so it is easy for

somebody who has flown an Airbus before to fly this airplane. I thought

that because the A380 is bigger there would be a lot more lag in the

controls, but to my pleasant surprise it is very lively and very stable - it’s a

lovely plane.”

“The aircraft is very stable but also very

responsive; more like flying an A320 than

an A340.”

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Maximum energy rejected take off

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Large aircraft operations are concentrated todayA closer look at where the 747 really flies

KIX

FUK

NRT

HKG

LHR

TPE

BKK

ANC

ICN

SIN

LAX

HND

FRA

JFK

AMS

SYD

CDG

SFO

ORD

DXB

KUL

CTS

PVG ITM

MNL

PEK

RUH

JNB

BOM

AKL

HNLMIA

OKA

DEL

LUX

MEL

JED

All of these, and more, are either ready, preparing, or planning for A380 operations.

80% of all 747 movements are concentrated into just 37 airports

The 37 Airports which handle 80% of all 747 flights today

The remaining 183 which handle 20%

Source: OAG Airline Schedule data

To day the A380 has landed on 60 airports. 10 more to be reached in the coming weeks.

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A380 airport compatibilityProven during flight tests

Status as at 18th Sep 2007

Toulouse

Istres

Paris LBG

Tarbes

Moron AB

Brisbane

SydneyMelbourne

Dubai

Medellin

Point-a-Pitre

Fort de France

Chateauroux

London LHR

Iqaluit

Berlin SXF

Farnborough

Al Ain

Abu Dhabi

Brest

Shannon

Perpignan

Addis Ababa

Singapore

Kuala Lumpur

Vancouver

Johannesburg

Shanghai Pudong

Hong Kong

Guangzhou

Seoul Incheon

Tokyo Narita

Beijing BCIA

Dusseldorf

Keflavik

Dresden

Frankfurt

Los Angeles

Chicago

New-York JFK

Washington Dulles

MunichFilton

Mumbai

Delhi

Getafe

Sevilla

Taipei

Paris CDG

Hamburg

Finkenwerder

• From small airports to major hubs, airport compatibility is proven with

more than 60 visited during flight tests. And more will be before EIS

VatryLyon

Bangkok HanoiChiang Mai

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Turns on existing taxiway

B773

A388

A346

Centre Line

A380 can use existing taxiways

already used by A340-600 or 777-300 aircraft

Track of outer main

landing gear wheel

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U-Turn capability

The operational U-Turn width for the A380 has been

demonstrated at 55m

A380-800 -> 55m

777-300 -> 55m

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A380/LR (Code E) Nominal Landing Superposition

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INDEX

Y(m

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A380 Nominal LDG

LR Nominal LDG

Threshold for Investigation

Runway edgeOuter wheel position

A380/A330-340 – Landing Deviation

Runway centerline

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A380/A330-340 – Landing in crosswind

Xwind versus Deviation

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X-Wind (Kts)

Y(m

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Nominal A380

Nominal LR

Specific XWind LR

Specific XWind A380

KeflavikOuter wheel position

Record ! mean 42 kt gusting 56 kt

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Four A380 in formation flight: 30 August 2006

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A superb achievement !