A10-801 • A10-803 • A10-801-CSA • A10-803-CSA · a10-801 • a10-803 • a10-801-csa •...

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IMPORTANT, read these instructions carefully before use. Familiarize yourself with the appliance before connecting it to its gas container. Keep these instructions for future reference. For questions regarding performance, assembly, operation, parts, or returns, contact the experts at MAGMA by calling (562) 627-0500 7:00 a.m. - 4:00 p.m. Pacific Time Monday thru Friday or e-mail us at [email protected] CONNOISSEUR SERIES A10-801 A10-803 A10-801-CSA A10-803-CSA OWNER’S MANUAL

Transcript of A10-801 • A10-803 • A10-801-CSA • A10-803-CSA · a10-801 • a10-803 • a10-801-csa •...

Page 1: A10-801 • A10-803 • A10-801-CSA • A10-803-CSA · a10-801 • a10-803 • a10-801-csa • a10-803-csa owner’s manual • use outdoors only. • do not use this appliance inside

1-800-86-MAGMA7:00 a.m. - 5:00 p.m.

Pacific Time Monday thru Fridayor e-mail us at

[email protected]

For questions regarding performance,assembly, operation, parts, or returns, contact the experts at MAGMA directly

by calling TOLL FREE

IMPORTANT, read these instructions carefully before use. Familiarize yourself with the appliance before connecting it to its gas container. Keep these instructions for future reference.

For questions regarding performance, assembly, operation, parts, or returns, contact the experts at MAGMA by calling (562) 627-0500 7:00 a.m. - 4:00 p.m. Pacific Time Monday thru Friday or e-mail us at [email protected]

CONNOISSEUR SERIES™

A10-801 • A10-803 • A10-801-CSA • A10-803-CSA

OWNER’S MANUAL

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• USE OUTDOORS ONLY.• DO NOT USE THIS APPLIANCE INSIDE THE BOAT OR ANY ENCLOSED SPACE.• GRILLS RADIATE HEAT. CLEARANCE FROM COMBUSTIBLES, 24” SIDES AND BACK. NEVER USE UNDER AWNINGS,

PATIO COVERS, ETC.• USE PROPANE GAS ONLY. FUEL STORAGE SHOULD BE IN COMPLIANCE WITH THE AMERICAN BOAT AND YACHT

COUNCIL (ABYC) STANDARDS A-1 (9), MARINE LIQUIFIED PETROLEUM GAS (LPG) SYSTEMS.• FOR NATURAL GAS APPLICATION CONTACT MAGMA.• ALWAYS LIGHT GRILL WITH LID OPEN.• NEVER LEAVE HOT GRILL UNATTENDED.• DO NOT OVERHEAT GRILL, SEE OPERATING INSTRUCTIONS• ALWAYS TURN GRILL OFF AFTER USE.• USE GLOVE OR HOT PAD WHEN HANDLING HOT GRILL.• NEVER LEAVE GAS CYLINDERS AND REGULATOR CONNECTED WHEN STOWED.• STORE GAS CYLINDERS IN WELL VENTILATED AREA.• DO NOT STORE GAS CYLINDERS INDOORS, IN DIRECT SUNLIGHT, BELOW DECKS ON BOATS, OR IN LOCKERS

NOT APPROVED FOR BUTANE OR PROPANE STORAGE.• CAUTION: CHECK FOR GAS LEAKS EACH TIME CYLINDER IS CHANGED.• NEVER CHECK FOR GAS LEAKS WITH A FLAME!• DO NOT BLOCK, RESTRICT, OR OTHERWISE OBSTRUCT COMBUSTION OR VENTILATION AIR OPENINGS. • DO NOT MODIFY THIS APPLIANCE.• KEEP AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPOURS

AND LIQUIDS.• CHECK THAT VALVE SEALING WASHER (A) IS IN PLACE AND IN GOOD CONDITION BEFORE

CONNECTING THE GAS CONTAINER.• INSTALL CANISTERS IN WELL VENTILATED AREA AND AWAY FROM OPEN FLAME, HEAT

SOURCE OR SPARKS. KEEP AWAY FROM OTHER PEOPLE OR FLAMMABLE MATERIALS.

A

READ ALL INSTRUCTIONS BEFORE OPERATING.

IMPORTANT SAFETY WARNINGS

POUR VOTRE SÉCURITÉQue faire si vous sentez une odeur de gaz:1. Ne pas tenter d’allumer d’appareils.2. Éteindre toute flamme.3. Couper l’alimentation en gaz à la source.

FOR YOUR SAFETYIf you smell gas:1. Do not attempt to light appliance.2. Extinguish any open flame.3. Disconnect from fuel Supply.

POUR VOTRE SÉCURITÉNe pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à appareil.

FOR YOUR SAFETYDo not store or use gasoline or other liquids with flammable vapours in the vicinity of this or any other appliance.

DANGER MONOXYDE DE CARBONECet appareil peut produire du monoxyde de carbone, un gaz inodore.L’utilisation de cet appareil dans des espaces clos peut entraîner la mort.Ne jamais utiliser cet appareil dans un espace clos comme un véhicule de camping, une tente, une automobile ou une maison.

DANGER CARBON MONOXIDE HAZARDThis appliance can produce carbon monoxide which has no odor.Using it in an enclosed space can kill you.Never use this appliance in an enclosed space such as a camper, tent, car or home.

Each Magma® Gas Grill is individually fire tested before it leaves the factory. For this reason, the burner on your grill may be slightly discolored.

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See Magma website for replacement part numbers

and valve applications. MagmaProducts.com

CONTROL VALVE REGULATOR•Uses standard 1 lb. disposable propane canisters (DOT-39 NRC). •Prior to installing valve, become familiar with the valve function & graphics on valve

knob. Never force the knob. Always turn or push gently.•Turn control valve to “lock” and install gas canister being careful not to cross the

threads. Check for leaks prior to use, by brushing soapy water solution around threads and orifice hole checking for bubbles.

•Position valve with gas bottle as shown (A). Gently insert valve stem into valve chamber. Rotate until valve stem key aligns with lock detent allowing valve to fully insert. Rotate gas canister down, so knob faces you (B) or straight up (C) depending on application. Pull straight out on valve to check that it is locked in place.

Valve will feel loose and will rotate easily. Even though the valve feels loose, it is designed that way and will not leak. The valve was designed to be loose fitting in order to allow safe, easy installation and removal of the propane canister and so it easily swings without resistance to fit all applications.

ChefsMate™ INSTALLATION INSTRUCTIONS

(For TrailMate™ Installation Instructions, see page 4.)

Burner

Lid Lock

Grill Grates

Lid

Handle

Radiant Plate

Outer Shell

Liner

Match Light Hole

Mount Support Pad with Folding Legs

Valve Chamber

Slide Out Grease Tray

Control Valve RegulatorType 1 Low-Output

MOUNT HARDWAREFasteners are supplied for both Single Mount & Dual Mount grill mounting options. See Magma

Catalog or Website for best mount selection.

Dual mount applications4 Carriage bolts & lock nuts. Only 4 bolts

required for grill mounting. Place bolts (2 per side) diagonally from each other as shown.

Note: Place washers on carriage bolts as shown.

Single mount through-bolt applications4 Carriage bolts, washers & lock nuts.

Note: Place washers on carriage bolts as shown.

Hex head bolt & lock washer

Carriage bolt,washer & lock nut

Single mount non-through-bolt applications, including Style 1 “Levelock”

4 Hex head bolts & lock washers.Note: Place lock washers on hex bolts as shown.

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Burner

Lid Lock

Grill Grates

Lid

Handle

Radiant Plate

Outer Shell

Liner

Match Light Hole

Mount Support Pad with Folding Legs

Valve Chamber

Slide Out Grease Tray

Control Valve RegulatorType 1 Extra-Low Output

See Magma website for replacement part numbers

and valve applications. MagmaProducts.com

Single mount non-through-bolt applications, including Style 1 “Levelock”

4 Hex head bolts & lock washers.Note: Place lock washers on hex bolts as shown above.

MOUNT HARDWAREFasteners are supplied for Single Mount

grill mounting options. See Magma Catalog or Website for best mount selection.

Single mount through-bolt applications4 Carriage bolts & lock nuts.

Note: Place washers on carriage bolts as shown above.

Hex head bolt & lock washer

Carriage bolt,washer & lock nut

TrailMate™ INSTALLATION INSTRUCTIONS

CONTROL VALVE REGULATOR•Uses standard 1 lb. disposable propane canisters (DOT-39 NRC). •Prior to installing valve, become familiar with the valve function & graphics on valve

knob. Never force the knob. Always turn or push gently.•Turn control valve to “lock” and install gas canister being careful not to cross the

threads. Check for leaks prior to use, by brushing soapy water solution around threads and orifice hole checking for bubbles.

•Position valve with gas bottle as shown (A). Gently insert valve stem into valve chamber. Rotate until valve stem key aligns with lock detent allowing valve to fully insert. Rotate gas canister down, so knob faces you (B) or straight up (C) depending on application. Pull straight out on valve to check that it is locked in place.

Valve will feel loose and will rotate easily. Even though the valve feels loose, it is designed that way and will not leak. The valve was designed to be loose fitting in order to allow safe, easy installation and removal of the propane canister and so it easily swings without resistance to fit all applications.

(For ChefsMate™ Installation Instructions, see page 3.)

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OPERATE ONLY ON “LOW” WHEN LID IS CLOSED.ALWAYS OPERATE WITH GREASE TRAY IN PLACE.

WARNING: Do not overheat grill. Magma Grills do not require pre-heating. Stainless Steel loses anti-corrosive characteristics when subjected to extreme heat. Most grilling is done on low temperature with the lid closed. If medium or high heat is required, grill with lid open.

LIGHTING INSTRUCTIONS• Open lid during lighting.• Place flame up to burner through the match light hole.• Depress valve and turn counter-clockwise to the “HIGH”. • Visually confirm ignition.

TO REDUCE FLARE-UP• Empty and clean grease tray prior to each use.• Trim excess fats from meat.• Use non-oil based marinades.• Reduce heat.• Use water spray directly on flare-ups.

NOTE: Before lighting, lid lock must be positioned not to engage. Open lid and turn lock to locked position, or bring lock latch up to handle in open position and flip lock actuator back onto handle.

PRACTICAL HINTSBefore lighting your grill, be sure that…• Grill is secure and properly mounted.• Internal components and grease tray are clean and correctly positioned.• You have plenty of gas in the canister.• Gas canister is attached properly and there are no gas leaks.• Lid lock has been set not to engage.• You have a water spray bottle handy to cool a hot grill or stop any flare-ups.

STOWING TIPS• Always disconnect the fuel canister from the valve prior to stowing. • Stow the valve in a clean, dry area to protect from corrosion to valve.• Always store propane in a sealed propane storage locker that allows leakage to vent

overboard or use Magma Propane Storage Locker/Tote Bag. Never stow below decks

OPERATING PROCEDURES

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A - Lift radiant plate up & out of left slot.

B - Remove by sliding it out of right slot.

C - Remove burner retainer pin (see C) & remove burner. Inspect burner, remove any obstructions. CAUTION: WHEN REPLACING BURNER, CUT SLOTS IN BURNER MUST FACE DOWN.

D - Lift the two-section liner out of outer shell by lifting up on the burner support bracket on the left liner section. (1) Slide the left section partially over the right section. (2) Grab the back of the left liner section and pull it toward you until it clears the lip of the outer shell. (3) Lift liner section out of grill.

E - Move the right liner section slightly to the left (1). Grab the back of this section and pull it toward you (2) - lift and remove this section (3).

• Inspect burner, remove any obstructions.• Clean as indicated in Maintenance (page 7).• To re-assemble, reverse the procedure above.

DISASSEMBLY & RE-ASSEMBLY

B C

E

12

D

2

1

3

3

Burner support bracket

A

Retainer Pin Retainer Pin

Burner

Left Side Slot

Right Side Slot

Radiant Plate

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• Magma On-Board LPG (Propane) Valves & Hose Kits allow Magma Grills to be installed within a boats existing on-board, pre-regulated low pressure LPG (Propane) system.

• Use only Magma Type 3 Low Pressure LPG (Propane) Valves. See our Valve Application Guide at MagmaProducts.com for correct valve.

• In North America use Magma A10-225 LPG 10' Gas Grill Connection Kit in conjunction with Type 3 Valve. Outside North America check your local dealer for proper hose and fittings.

• A primary shutoff valve (supplied with Gas Grill Connection Kit) must be used with this control valve at point of connection into your system. This allows shut off of gas supply to hose leading to grill.

• In Australia & New Zealand LPG fuel systems must be installed by a certified gas technician.

Stainless Steel, contrary to popular belief, can rust. Most commonly, deposits on the surface of the product will trap moisture. It is this moisture that robs the stainless steel of oxygen. Oxygen is the element that reacts with the stainless steel to form a protective layer of chrome oxide. Robbed of oxygen this reaction does not take place and “crevice corrosion”, or “surface rusting”, occurs. To minimize this effect, thoroughly clean your grill with soap and water, rinse with fresh water and dry. Avoid using products designed to clean stainless steel as most leave a residue that may discolor when the grill is heated.

Additionally, stainless steel that is exposed to high heat will change in color and texture over time. This “bluing” and later “browning” of the internal components is not a failure of the stainless steel and will not affect the product operation. However, prolonged exposure to extreme high heat will cause the chromium and nickel to “burn out” of the stainless steel. At this point the stainless steel will become more susceptible to corrosion and will start to deteriorate. We recommend that you replace these internal components if they become seriously deteriorated.

We recommend thorough cleaning of all internal parts after each outing. It is important to disassemble the interior components and remove any food residue. A soft “Scotch-Brite” pad or similar product may be used in this process. For heavier burned-on stains we recommend “Easy-Off Oven & Grill Cleaner” followed by thorough washing with soap and water, rinse with fresh water and dry. AVOID CONTACT OF OVEN CLEANER WITH CONTROL VALVE, IGNITER ELECTRODE & WIRE, AND BOAT SURFACES. CAUTION: DO NOT USE ANY TYPE OF ABRASIVE PAD ON THE EXTERIOR MIRROR FINISH AS IT WILL SCRATCH THE SURFACE. USE ONLY A SOFT COTTON CLOTH. We recommend covering the grill between uses. Grill covers are available at Magma retailers or directly from Magma. See our website, MagmaProducts.com.

Grill Grates - Clean with brass wire brush while grill is warm. Use Oven & Grill cleaner for burnt-on residue. Wash with soapy water and dry prior to storage.Control Valve - All valves are set and tested at our factory. Do not attempt to adjust or disassemble the valve in any way. Call Magma if you suspect it is not adjusted properly. Clean valve with a cloth and remove any debris obstructing the orifice.Repair/Replacement Parts - All replacement parts are readily available at your Magma Retailers or directly from Magma. For a complete list of replacement parts visit our website MagmaProducts.com.

Align valve stem keyto valve chamberlock detent and rotate

Gas Grill

Propane (LPG)Gas Regulator

A10-225Hose Kit

To other LPGapplianceor use cap

Shut offvalve

Cylinder ValveGauge

Gas Grill

Type 3Valve

Type 3 Valve

Solenoid

Gas GrillTypical Marine & R.V. Application

Align valve stem keyto valve chamberlock detent and rotate

Gas Grill

Propane (LPG)Gas Regulator

A10-225Hose Kit

To other LPGapplianceor use cap

Shut offvalve

Cylinder ValveGauge

Gas Grill

Type 3Valve

Type 3 Valve

Solenoid

Gas GrillTypical Marine & R.V. Application

Insert valve as shown in diagram above. Valve may seem loose, this is OK. Valve does not have to be snug-fitting to be safe or function properly.

USING GRILL WITH ON-BOARD LPG (PROPANE) SYSTEMS

MAINTENANCE

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Magma's grills are designed for use with small disposable propane canisters or with pre-regulated low-pressure propane and optional low-pressure valves. Running high-pressure propane fuel supply lines on a boat is in violation of American Boat & Yacht Council (ABYC) guidelines and is not considered a safe application. Additionally, impurities found in larger refillable propane tanks may clog the small orifices in the high-pressure control valve/regulator causing it to lose performance capabilities and eventually fail. Regulating these tanks to 1/2 PSI and using this pre-regulated propane with the correct low-pressure valve will ensure safe, efficient performance of the grill.

IMPORTANT!! • DO NOT CONNECT A HIGH-PRESSURE SUPPLY HOSE FROM A NON-REGULATED TANK DIRECTLY TO GRILL.

• Magma on-board CNG (natural gas) valves allow Magma grills to be installed to an existing on-board, pre-regulated low pressure CNG (natural gas) system.

• Use only Magma Type 4 Low Pressure CNG (natural gas) control valves. Visit our website at MagmaProducts.com to view valve application guide. See your local dealer for proper hose and fittings.

USING GRILL WITH ON-BOARD CNG (NATURAL GAS) SYSTEMS

TROUBLESHOOTING GUIDE

Problem Possible Cause Possible Solution

Burner Will Not Light With Match

No gas flow • Check fuel level, replace canister or refill cylinder

Obstructed gas flow • Clean burner and valve orifice. Remove debris/spider webs

Flare-Up

Excessive cooking temperature • Operate only on low when lid is closed

• Reduce flame level

• Leave lid open

• Use water spray to cool

Grease and/or residue build-up • Clean components

Excessive fat in meats • Trim fat from cuts of meat before grilling

Excessive oils in marinades • Use non-oil based marinades

Yellow Sooty FlameObstructed gas flow • Clean burner and valve orifice.

Remove debris/spider webs

Blow-Out

Flame too low • Increase flame

Wind directly on burner • Block wind when opening lid

Obstructed gas flow • Clean burner and valve orifice. Remove debris/spider webs

Hot Spots

Grill not level • Level Grill

Grease or residue build-up • Clean components

Excessive fat in meats • Trim fat from cuts of meat before grilling

Excessive oil in marinades • Use non-oil based marinades

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Contents

x 4 x 4

A

B

C

x 4x 4

Magma Products, Inc. guarantees this product to be free from defects in materials or workmanship to the original consumer. This guarantee is for the periods herein

specified when used under normal and reasonable conditions, one (l) year from the date of original purchase. This warranty does not include the cost of property dam-

age or any inconvenience due to the failure of the product. Nor does it cover damage due to misuse, abuse, accident, or damage resulting from transportation of the

product. Nor does it include damage resulting from the commercial use of this product. Nor does it include, on stainless steel products, "Surface Rust'; Excessive Corrosion

due to exposure to salt water; or Discoloration or Corrosion caused by exposure to excessive heat or failure to properly clean and care for the stainless steel surfaces. If

the product fails to operate due to a defect in materials or workmanship during the warranty period, the defective part will be repaired or replaced at Magma's option. If

you wish to obtain performance under this limited warranty, you should contact Magma's Customer Service Department via telephone at (562) 627-0500, or via e-mail at

[email protected], or via U.S. Postal Service mail at "Magma Products, Inc., Attention Customer Service, 3940 Pixie Ave. Lakewood, CA, 90712". The defective part,

along with proof of purchase, must be returned postage prepaid to Magma Products, Inc. We suggest that you keep your purchase receipt as we may require reasonable

proof of purchase.

In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling the product, or Magma Products, Inc., will

refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer prior to the discovery of the nonconformity. In addition,

in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order

to obtain performance under this warranty. All implied warranties, including the implied warranties of merchantability and fitness for a particular purpose, are limited in

duration to the express warranty periods specified herein for the parts described herein. Some states do not allow limitations on how long an implied warranty lasts, so the

above limitation may not apply to you. Neither Magma dealers, nor the retail establishment selling this product has any authority to make any warranties or to promise rem-

edies in addition to or inconsistent with those stated above. Magma's maximum liability shall not exceed the purchase price of the product paid by the original consumer.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusions may not apply to you. The warranty gives

you specific legal rights and you may also have other rights which vary from state to state.

MAGMA and the Magma logo are registered trademarks of Magma Products, Inc. • Connoisseur Series is a trademark of Magma Products, Inc. • Patent pending.

CALIFORNIA PROPOSITION 65 – WARNING – The burning of gas cooking fuel generates some by-products, which are on the list of substances, which are known

by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To mini-

mize exposure to these substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas.

A) (1) 3/16” Hex key wrench for lid removal.B) Pack of (4) 1/4”-20 x 5/8” hex head screws

and internal lock washers for Single Mount non-through-bolt applications, including Style 1 “LeveLock”.

C) Pack of (4) 1/4”-20 x 5/8” carriage bolts and lock nuts for dual mount and single mount applications.

D) Match Light Holder (included with CSA Models only)

CONTENTS

D

83-8

00

101

8

LIMITED WARRANTY

Magma Products, Inc.3940 Pixie Avenue, Lakewood, CA 90712 • USA

Phone (562) 627-0500 • [email protected]