A1 Resolver Based Punch Press Controls Resolver Based ...

A1 Resolver Based Punch Press Controls www.pressroomelectronics.com

Resolver Based Punch Press Controls

Operator controls & Punch Press Automation functions that are completely

integrated and supplied standard with clutch/brake control.


Standard Safety / Automation Features:• ExceedsOSHA1910.217&ANSIB11.1-2009• QuickandEasyInstallation• ControlReliableDesign(TripleCPURedundancy)• Incorporatesduallogicpowersupplies• Heavydutyresolverwithself-checkinginputon everypresscyclewith30’ofresolvercabling suppliedstandard• Completesystemdiagnosticsandprogrammingin plainEnglish/Spanishbyafourlinebytwenty charactervacuumfluorescentdisplay• Optional:10.1”colortouchscreendisplayreplaces thestandarddisplayshown.• Cancontroluptofoursetsofoperatorstations• Operatesat24VDC,110VAC,or 240VAC/440VAC• MajorfaultssuchasE-Stop,motion,brake monitor,andsensorfaultsarehandledbytwo force-guidedrelays(FormBsafetyrelays)• Modesofoperation:off--inch--single--continuous• ContinuousARM;topstop,anti-tiedownand anti-repeat• Systemstart/stopfunctions• SPMRange-1to500• Passwordandsupervisorycontrolledkeyed selectorswitchforsecurityofdataentry• Interruptedstrokeprovisionwithindicator• Inchmodemonitoring• Crankangleandspeedreadout(SPM)• Time-basedbrakemonitor

• Built-inmotiondetectoranddriftfault• 90ºand270ºstoptimetester/meterbuilt-in• Built-invariablespeedcompensation• Servo-feedinterfacebuilt-in• Sixopticallyisolateddieprotectioninputsthatcan beeitherACorDC(sourcingorsinking) (Expandable) • Sixlimitswitchoutputscanbesettocycle(non- timed)twotimespercrankrotationbysettingan open/closecrankangle(Expandable)• Thelastthreelimitswitchoutputscanbesetfor timed,non-timed,delay,hold,orcycletwotimes percrankrevolution.• SixPLS(programmablelimitswitch)outputrelays aresmall,highspeed,andhighcapacity.These outputscanbecontrolledbythepresscrankangle position,dwelltime,numberofstrokesorany combinationoftheabove.(Expandable)• Optional“Expander”boardprovidesanadditional sixDieInputsandsixProgrammableOutputs.• 100jobmemory(removable)• Stroke,batch,quality,andpartcounters• Batchcounteroutputrelay• Dieprotectionoutputrelay(openswhenthereisa fault)• Speedoutputrelay(openswhenpressspeedfalls outofthemax/minparameters)• Auxiliaryoutputrelay(customerassignedusage)• OptionalEthernetorCANnetwork• RemotemonitoringwithEthernet• PCLinktoallowofflinejobcreationandstorage• OptionalTonnageMonitoring• Two-yearwarranty• MadeintheUSA

The Resolver Based PressCommander Clutch/Brake OSHA Control with Complete Press Automation Built-In (shown with Standard Display)

The User FriendlyPressCommander TM

(shown above with Standard Display) Available in any control panel layout or retrofits

easily into an existing control panel.

(For Custom Programming & Remote Field Upgrades, please consult factory at [email protected] or (630) 443-9320.)

Optional - 10.1” Touchscreen replaces Standard Display shown above left. Includes Production Monitoring to create OEE.

www.pressroomelectronics.com Resolver Based Punch Press Controls A3

PressCommander Options - Resolver Based Utilizes the Standard Display

Additional Die Protection Inputs and PLS (programmable limit switch outputs) ExpanderBoard#52-279addsadditional6Dieinputsand6Dryrelaycontactoutputs(Attimeoforder)-Increasesthe PressCommanderdieprotectionfromsix(6)totwelve(12)stationdieprotection.Alsoincreasesthe PressCommanderprogrammablelimitswitchcapacityfromsix(6)totwelve(12)programmablelimit switcheswithmechanicalrelay(dry)outputs. Expanderpowersupplyboard#52-280(Attimeoforder)-PowerSupplyBoardthatstacksunderthe PressCommanderExpanderBoard(52-279)andisrequiredtopowertheExpanderBoardfunctions. Request Both Part Numbers (52-279 and 52-280) at time of order if expansion is desired.

Main Power DisconnectsFusedmainpowerDisconnect(IECorNEMA) RefertoComponentsectionofthiscatalogforvoltage,sizingandpartnumbersforstartersandmainpowerdisconnects.

Magnetic Motor StartersMagneticMotorStartersareavailableinIECorNEMAdesignformatsFwd/RevswitchgearwithMotorstart/stoppushbuttonsandlegendplatesincludedwithReversingStarterpurchase.Motorstart/stoppushbuttonandlegendplateincludedwithNon-ReversingStarterpurchase.RefertoComponentsectionofthiscatalogforvoltage,sizingandpartnumbersoftheappropriatesizestarter.

Remote Master Control Station(Freestandingoperatorcontrolstation)PressCommanderStandardDisplayExtenderSystem. Movesalltheswitchgearandthestandarddisplayunitintoaseparate12”x14”x8”boxthatcanbeplacedclosertotheoperator.Thecontrolboards,optionalstarter(s),optionaldisconnectremaininaseparateControlpanelwhosesizeis dictatedbythesizeofthestarter(s)&disconnect. NOTE:Cablesareavailablein15’,25’,35’,and50’lengths.Thesecablesshouldneverbecutbetweenthe RemoteMasterControlStationandControlpanel.15’cableissuppliedstandardfortheStandardDisplayremotemater controlstation.

Extension Cables for Remote Master Control Stations located over 15’ (4.5m) with Standard Display from control panel. Part#53-456isa25’RemoteStandardDisplayExtenderSystem(whentheStandardDisplayunitislocated25’fromthePressCommanderBoardStack)Part#53-457isa35’RemoteStandardDisplayExtenderSystem(whentheStandardDisplayunitislocated35’fromthePressCommanderBoardStack)Part#53-458isa50’RemoteStandardDisplayExtenderSystem(whentheStandardDisplayunitislocated50’fromthePressCommanderBoardStack)

Part #35-111 Ethernet option for the PressCommander Standard Display

Optionscontinuedonnextpage.


PressCommander Options - Resolver BasedMicro-InchingFunction(includeskeyswitchon/off)LightGuardon/offsupervisorycontrolledkeyswitch(uptofourcurtains)MultipleoperatorstationcontrolkeyswitchBarTurnoverFunction(includeskeyswitchon/off)DieBlockreceptacleoutletShutdowntimer(softwarebased)110VACoutletor220VACoutlet(specifyload)NEMAstyleindicators&switchgearoncontrolpaneltoreplaceIECstylesuppliedstandard

SHUT HEIGHT INDICATOR:Providesthecapabilitytoreadtheshutheighttowithin.001inchandwilldisplaythepositionoftheslide.Eachtool/diesettingissavedunderthejobnumber.ShutHeightMonitoringrequiresashutheightinterfaceboard(Part#52-298)andalinearsensorforslidepositionmeasurement.Choose a length below: A magnet and two mounting brackets are supplied standard with all linear sensors.Size4”- Part#40-0098”- Part#40-01012”- Part#40-01116”- Part#40-01224”- Part#40-013

AUTOMATIC EXTERNAL TRIP: PCS-10withoutIECswitchgear(attimeofpurchase) PCS-20withIECswitchgear(keyswitches&pushbuttons)

30-012 [email protected](90-260vacIn)3.9”Lx3.8”Wx1.4”H(99.1mmx96.5mmx35.6mm) forpoweringsensorsorotherauxiliarydevices CONTINUOUS ON DEMAND: PCS-10withoutIECswitchgear(attimeofpurchase) PCS-20withIECswitchgear(keyswitches&pushbuttons)CustomSoftwareProgramming(onetimefee).

REMOTE MONITORING:(internetbased)Ethernet100baseTwithbuiltinWebpageServer(withdowntimemonitorandlogging)WirelessEthernet(Wi-Fi)Bridge-Part#39-154 GUARDING:SafetyLightCurtain(uptofoursetsofpylons,specifysize)(Visitwww.pinnaclesystems.comformodelsavailable)

HYDRAULIC OVERLOAD:Presswillstopwhenoutputopens,thenallowsthepresstobemovedintheinchmodewiththeinputstillopen. CUSTOMIZED SOFTWARE PROGRAMMING:Softwarecanbeupgradedinthefieldwithalaptopcomputer.

Optionscontinuedonnextpage.


CLUTCH-BRAKE TIME DELAY HUB OPTION:ProvidesthepresscontrolwithaseparaterelayfortheCLUTCHandaseparaterelayfortheBRAKEtoallowforatimedelaybetweeneach,andtobecontrolreliable.Consistsofthefollowing: 1- SafetyHUB(Part#53-448)runningtheClutch-Brakeprogram 1- 24VDCPowerSupply(Part#30-012) 2- SafetyRelaysforHUBchannelD(Part#52-278)

PEAK TONNAGE MONITORING: (add suffix T1,T2,T3,or T4 to Presscommander Model#)T1-OnechannelmonitoringwithstrainsensorandcableT2-TwochannelmonitoringwithstrainsensorandcableT3-ThreechannelmonitoringwithstrainsensorandcableT4-Fourchannelmonitoringwithstrainsensorandcable

SIGNATURE TONNAGE ANALYSIS MONITORING (Requires 10.1” Touchscreen - Part # 39-151)Addsuffix:T1-S,T2-S,T3-S,T4-StothePressCommanderModel.T1-S- Onechannelmonitoringwithstrainsensorandcable T2-S- Twochannelmonitoringwithstrainsensorandcable T3-S- Threechannelmonitoringwithstrainsensorandcable T4-S- Fourchannelmonitoringwithstrainsensorandcable

Part#39-151 10.1”colortouchscreenreplacestheStandardPressCommanderfourlinevacuum fluorescentdisplaymountedontoNEMA12(IP64)controlpanel.IncludesProduction MonitoringtocreateOEE.

Remote Master Control Station with 10.1” color touchscreenMovesalltheswitchgearandthetouchscreenuntilintoaseparate12”x14”x8”boxthatcanbeplacedclosertotheop-erator.Thecontrolboards,optionalstarter(s),optionaldisconnectremaininaseparatecontrolpanelwhosesizeis dictatedbythesizeofthestarter(s)anddisconnect.ThisrequirestheEthernetoptiontobeinstalledontheTouchscreen.

Part#43-027(Required) EthernetcabletoconnecttheRemoteMasterControl10.1”colortouchscreentothe controlpanelthatcontainsthecontrolboards,optionalstartersanddisconnects. Specifylengthneededinfeet.

PressCommander Options - Resolver Based

OptionalTouchscreenfeaturesandcapabilitiesonthefollowingpages.

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The10.1”colortouchscreen(Part#39-151)optionreplacesthestandardPressCom

mander

alpha-numericfourlinebytwentycharacterdisplay(shownaboveright)oftheresolverbased

PressCom

manderP

ressControl.

ThecolortouchscreenprovidesfullprogrammingcapabilityforthePressCom

manderoperational

featuressuchastimers,counters,dieprotection,tonnagemonitoring(peakorsignature),PLS

(program

mablelimitsw

itches)andDow

ntimeProductionMonitoring.Standardfeaturesandfunction

listingcanbefoundonpageA2ofthiscatalog.Thecolortouchscreenfeaturesalsoincorporate

aWindowsOperatingSystemsand32GBofm

emory.

TheoptionalPressCom

manderTouchscreenprovidessimpleconnectivitywiththebuilt-inwireless

Windowsoperatingsystem

.Thiswillprovidetheoperatorandfrontlinesupervisorwiththepress

operationalstatusinformation.Thiscanalsoprovideautom

aticpopulationofpressdataintoExcel

spreadsheetformatsifdesiredvialogfilesforthemachine’sproductionstatusandDow

ntimereasons.

Thefollowingpageswillillustratethefunctionallayoutofthevariouspre-program

med

(yetcustomizable)screens.Thiswillprovidetheuserwithasimpleformatforaccessingthevarious

built-infeaturesforenhancingmachineutilizationandeaseofoperationfromtheproductionmachine.

www.pressroomelectronics.com Resolver Based Punch Press Controls A7A

ctua

l Siz

e of

Pre

ssC

omm

ande

r To

uchs

cree

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Ope

rato

r Scr

een

TheOperatorS

creendisplaysthepertinentpressinformationforthejobthatisru

nningonthepress.Alsoshow

nis

theProduction/Dow

ntimesection,whichupdatesautom

aticallyinrealtimetheproductionanddowntimestatusofthe

press.Thismanagem

enttooliscalculatedautom

aticallyandproducestheOEE(O

verallEquipmentE

ffectiveness)of

thepress.Excellentinformationforthepressoperatora

ndfrontlinesupervisorwhichiscalculatedontheproduction

floor“atthemachine”andeasilytransm

ittedtotheproductionofficewheretheinformationisstoredanddataisshared

globallybyallteammem

bers,ifdesiredbythemanagem

entteam.

A8 Resolver Based Punch Press Controls www.pressroomelectronics.com PR

OD

UC

TIO

N/D

OW

NTI

ME

MO

NIT

OR

ING

DEF

INIT

ION

S:

Run

Tim

e

Actualtimespentm

akingparts.

Dow

ntim

e

ActualtimespentonOperatorD

owntime(i.e.ReasonCode)orP

ressFaultCode(i.e.BrakeFault,DieFault).

Stan

dby

Tim

e

IdleTime(i.e.breaks,lunch)orO

peratordidnotspecifyReasonCode.

Goo

d PR

ActualPartR

ate(definedasParts/Hourthataregood).

PPT

(userentry)P

lannedProductionTime-T

hisisthestandardmaximum

amountoftime(inminutes)themachineshouldoperate

eachShift(subtractingbreaks,lunch,etc.)

MPR

(userentry)M

aximum

ProductionRate-T

hisistheMaximum

PartR

ate(inPartsperMinute)thatyouwouldexpectbasedon

normaloperation(thistakesintoaccountagingequipment,toolsandsubstandardmaterial).

Avai

l

(Availability%)-ActualO

peratingtim

e/S

PT(definedaswhatpercentageofavailabletim

edoesthePressmakeparts).

Perf

(Performance%)-ActualParts/ActualO

peratingtim

e/M

PR(definedaswhatpercentageofpartsdidyoumakecompared

totheMaximum

partsyoucouldmake).

OEE

OverallEquipmentE

ffectiveness=AvailabilityxPerformancexQuality

Note:Allofthesevaluesalsoappearinthelogfileaswell.YoucanalsochangetheDRIVElocationoftheLO

Gfiles(i.e.Rem

oteHardDriveServer)which

providesaccesstotheLO

GfilesevenwhenthePressisOFF.

TOU

CH

SCR

EEN

DO

WN

TIM

E &

PR

OD

UC

TIO

N M

ON

ITO

RIN

G F

OR

OVE

RA

LL E

QU

IPM

ENT

EFFE

CTI

VEN

ESS

(OEE

).RequiresTouchscreenPart#39-151

20Dow

ntimeCodes-Dow

ntimecodesareuserprogram

mableandcustomizedtoneed.Dow

ntimecodescanbeactivatedeitherbymanuallytouchingthe

appropriatetouchscreenbutton

OR

Autom

aticallyviathemachinecircuitsignalthatcausedthemachinetostop.Thiscapabilityprovidesanexceptionalgranularfaultcauseform

achine

operationalanalysis.

Ifmachineinducedautomaticsignallingisdesiredtoactivateaspecificdowntimecode(suchasdieprotection,tonnagemonitoring,shortfeed,misfeedetc.)

Oneofthefollowinginput/outputinterfaceboardsarerequired.

Part#52-320

Providesthecapabilityforsix(6)dow

ntimecodestobeactivatedautom

aticallybyexistingmachinecontrolelectrics.

Part#52-321

Providesthecapabilityforsixteen(16)dow

ntimecodestobeactivatedautom

aticallybyexistingmachinecontrolelectrics.

Part#52-320and52-321

Alsoincludesix(6)drycontactrelaysthatcanbeusedtosignalstacklights,alarmsetc.

RelayRatings:5A

@250VAC•5A@30VDC•C

oil:12VDC


Rea

l Tim

e Pr

ess

data

(Pro

duct

ion/

Dow

ntim

e M

onito

ring)

incl

udin

g Pa

rts

& B

atch

Cou

nt, C

rank

Ang

le, a

long

with

Dow

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e M

onito

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reco

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into

Exc

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prea

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et fi

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mat

ical

ly.

Ope

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6 Pr

ogra

mm

able

Out

puts

(PLS

) and

6 P

rogr

amm

able

Inpu

ts (D

ie P

rote

ctio

n) s

uppl

ied

stan

dard

.

Opt

iona

l:

ExpanderB

oard#52-279addsadditional6Dieinputsand6Dryrelaycontactoutputs(A

ttimeoforder)-IncreasesthePressCom

manderdie

protectionfromsix(6)totwelve(12)stationdieprotection.AlsoincreasesthePressCom

manderprogram

mablelimitsw

itchcapacityfrom

six(6)totwelve(12)

programmablelimitsw

itcheswithmechanicalrelay(dry)outputs.

Expanderpow

ersupplyboard#52-280(Attimeoforder)-Pow

erSupplyBoardthatstacksunderthePressCom

manderE

xpanderB

oard

(52-279)andisrequiredtopow

ertheExpanderB

oardfunctions.

Req

uest

Bot

h Pa

rt N

umbe

rs (5

2-27

9 an

d 52

-280

) at t

ime

of o

rder

if e

xpan

sion

is d

esire

d.

Die

Pro

tect

ion/

PLS

Scre

en


Dis

play

ed is

the

Serv

o C

ontr

ol. O

ptio

nal 2

or 4

cha

nnel

Pea

k To

nnag

e M

onito

ring

or S

igna

ture

Ana

lysi

s sh

own

abov

e.A

ll da

ta c

an b

e re

cord

ed in

to lo

g fil

es.

Serv

o C

ontr

ol/T

onna

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Scre

en


Pres

s se

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met

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Pres

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Scre

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Faul

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ges

can

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Faul

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(Sam

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of fa

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)


TheoperatorcanmanuallyselectaReasonwhichisautom

aticallyenteredintotheLO

Gfile.

TheReasonisdeclaredoverwhenthePressRUNSortheDow

ntimeOverbuttonisselected(andislogged).

Dow

ntim

e an

d Pr

oduc

tion

Mon

itorin

g Sc

reen


Duringoperationtheusercanaddandedit24ReasonCodes(upto30charactersinlength).

Thereasonsarestoredontheuserscomputerinalogfile.Systemiscapableofmanualorautom

aticmachineinputofdow

ntime

reason(s).Dow

ntimecodescanberecordedautom

aticallyintoExcelspreadsheets,ParetochartsorP

ivottables.

Dow

ntim

e an

d Pr

oduc

tion

Mon

itorin

g Sc

reen

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Fe

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Im

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tion

ThePressroom

ElectronicsProduction&Dow

ntimeMonitoringSystem(P

DMS)representsaninvaluableshopfloorcontroland

managem

enttool.Throughdiligentuseofthesystem,themanagem

entteamcanachievesignificantgainstotheoveralloperating

performanceoftheplant.IndicesrelatedtoProductivity,Throughput,Rew

ork,OrderFulfillment,andQualityarecommonareasof

impact.

Typically,therearefour(4)phasestotheimplem

entationofthesystem

:

•UnderstandingtheMechanics:A

swithanythingnew,theuserswillgothroughashortperiodoftimetounderstandtheinputs

toandtheresultantoutputsfrom

thesystem

. •

InterpretationoftheData:Thesupervisorsandmanagem

entteamacquireaunifiedunderstandingofthedataandtheindices

ofperformancefrom

thereportingelementsofthesystem.

•UseoftheData:Thesupervisorsandmanagem

entteambegintousethedatatomanagethedaytodayoperationsandto

improvetheperformanceoftheplant.

•ContinuousIm

provem

ent(CI):Thesystemisusedasakeycom

ponenttoestablishbudgets,longtermplansrelativetoca-

pacityconstraintsandforC

Iprojects.


Asavalueaddedservice,Pressroom

Electronicsofferson-siteconsultantswhoprovideassistanceinaugmentingandaccelerating

therateofimplem

entationoftheProduction&Dow

ntimeMonitoringSystem.A

mongtheservicesoffered:

•ShopFloorC

oaching:TimespentdirectlywiththeSupervisor/Managercoachingthem

onthemechanicsanduseofthe

Systemaswellastheindicesofperformance.Thisprocessacceleratestheindividual(s)understandingofthesystemandensuresa

unifiedunderstandingofthedataandindicesofperformanceamongthemanagem

entteam.

•EngineeredStandards:Thisinvolvestheestablishm

entofE

ngineeredStandardswhichareakeycom

ponenttotheintegrity

andeffectiveuseofthedataandindicesderivedfrom

thesystem

.

•FacilitateDailyReviewMeetings(D

RM):Establishthetim

ing,attendanceandagendaforthisimportantdailyreview

meeting.

Involvesthefacilitationofthemeetingsbasedonthedataanddow

ntimereportedfromthesystem

andthetrainingofthechairper-

sonforperpetuity.Thisenablestheongoingandeffectiveexecutionoftheseimportantdailycorrectiveactionmeetings.

•PerformanceMeasurementR

eporting:Involvesthecustom

designoftheDailyOperatingReportandtheWeeklyManage-

mentR

eport,includingperformancetrendgraphs.TargetstheKeyPerformanceIndicators(K

PI)andotherpertinentdatathatcan

bederivedfrom

thesystem

.Thisenablestim

ely,accurateandmeaningfulperformancereporting.

Pro

duct

ion

/ Dow

ntim

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onit

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Feat

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Part Number Description (Resolverandresolvercableareincludedwithallmodels).

PCS-05 PressCommander (Boards Only) Clutch/Brake System with remote standard display PCS-08 PressCommander (Boards Only) Clutch/Brake System with remote standard display, IEC switches, push buttons and legend plates

PCS-10 PressCommander mounted on panel backplate with remote standard display

PCS-20 PressCommander mounted on panel backplate with remote standard display, IEC switches, push buttons and legend plates PCS-2000 PressCommander NEMA12 (IP64) control panel with IEC Components

PCS-2000-SFP PressCommander Small Form Package TheSmallFormPackagecomesina12”x14”x8”NEMA12Controlbox andisthesamepriceasabasePCS-2000unit.ItisbasedonastandardPCS-2000 whichcomesina20”x20”x8”box(goingupinsizedependingonoptions).The SFPdoesnotcomewiththestep-downtransformerandisnotforcustomerswho requireadditionaloptions(i.e.Starter(s),Disconnect,etc.).TheSFPisforcustomers whoalreadyhaveaPanelforhighvoltage/highcurrentequipment,andwant theControlstobeclosertotheoperator. NOTE:ThereisnocablelengthlimitationbetweentheSFPandthehighvoltageequipment. PCS-4000 PressCommander NEMA12 (IP64) control panel & IEC components Model#PCS-4000controlpanelincludesthefollowingcomponents: No.303ADualSolenoidValvewithMuffler No.306Heavydutypressureswitch 52-227HeavydutybrushlessResolvertransducer(formerly40-003) No.311Filter,regulator,lubricator No.UL-501operatorstation

Punch Press Controls Overview ResolverBased“PressCommander”PunchPressControl

For press speed range 1-500 Strokes Per Minute (SPM)

Note--IECswitchgearsuppliedstandard(NEMAoptional).AddertoreplacestandardIECswitchgearwithNEMAswitchgear.*Optional:10.1”colortouchscreenreplacesthestandarddisplayandisavailableforallmodelslistedabove.

ExceedsOSHA1910.217&ANSIB11.1-2009,"ControlReliableDesign,"withduallogicpowersupplies,heavydutyresolver,SystemdiagnosticsandprogramminginplainEng-lish/Spanishwhichcancontroluptofoursetsofoperatorstations,Major faultssuchasE-Stop,motion,brakemonitor,andsensorfaultsarehandledbytwoforce-guidedrelays(FormBsafetyrelays),Off--inch--single--continuous,ContinuousARM;topstop,anti-tiedownandanti-repeat,SPMRange(1to500),Passwordandsupervisorycontrolledkeyedselectorswitchforsecurityofdataentry,Interruptedstrokeprovisionwithindicator,Inchmode monitoring, Crank angle and speed readout (SPM), Time-based brake monitor,Built-inmotiondetectoranddriftfault,90°and270°stoptimetester/meterbuilt-in,Built-inhourmeter formaintenance,Built-invariablespeedcompensation,Servo-feed interfacebuilt-in,Sixoptically isolateddieprotection inputs,SixPLS(programmable limitswitch)output relays,100 jobmemory,Stroke,batch,quality,andpartcounters,Batchcounteroutput relay,Die protectionoutput relay,Speedoutput relay andAuxiliary output relay. Optional:EthernetorDeviceNetandPCLinktoallowofflinejobcreationandstorage.

Optional:10.1”colortouchscreenreplacesthestandarddisplayshown.(IncludesProductionMonitoringtocreateOEE.) Optional:ExpanderBoard(52-279)-Increasesthedieprotectionto12stationsandtheprogrammablelimitswitches(PLS)totwelve.


Part Number Description (Resolverandresolvercableareincludedwithallmodels).

PCS-05-OPTO High Speed PressCommander (Boards Only) Clutch/Brake System with remote standard display

PCS-08-OPTO High Speed PressCommander (Boards Only) Clutch/Brake System with remote status standard display, IEC switches, push buttons and legend plates PCS-10-OPTO High Speed PressCommander mounted on panel backplate with remote standard display

PCS-20-OPTO High Speed PressCommander mounted on panel backplate with remote standard display, IEC switches and push buttons PCS-2000-OPTO High Speed PressCommander NEMA12 (IP64) control panel with IEC Components PCS-4000-OPTO High Speed PressCommander NEMA12 (IP64) control panel & IEC components Model#PCS-4000-OPTOcontrolpanelincludesthefollowingcomponents: No.303ADualSolenoidValvewithMuffler No.306Heavydutypressureswitch 52-227HeavydutybrushlessResolvertransducer(formerly40-003) No.311Filter,regulator,lubricator No.UL-501operatorstationImportant Ordering Information for the PCS OPTO:TheProgrammablerelayoutputs(PLS1-6)arenormallyamechanical(drycontact)relaywith5Acontacts.ThePCS-OPTOreplacesthePLS1-6withSolid-Staterelays.The customerhasthechoiceofreplaceableSolid-StateoutputsPN#37-0453.0A@24VDConly,ORPN#37-0470.5A@120VAC/DC.Thecustomermustspecifywhichtypeofoutputatthetimeoforder.(nodifferenceincost)

Note--IECswitchgearsuppliedstandard(NEMAoptional).AddertoreplacestandardIECswitchgearwithNEMAswitchgear.

*Optional:10.1”colortouchscreenreplacesthestandarddisplayandisavailableforallmodelslistedabove.

Optional:EthernetorDeviceNetandPCLinktoallowofflinejobcreationandstorage. Optional:10.1”colortouchscreenreplacesthestandarddisplayshown.(IncludesProductionMonitoringtocreateOEE.) Optional:ExpanderBoard(52-279)-Increasesthedieprotectionto12stationsandtheprogrammablelimitswitches(PLS)totwelve.

ExceedsOSHA1910.217&ANSIB11.1-2009,“ControlReliableDesign,”withduallogicpowersupplies,heavydutyresolver,SystemdiagnosticsandprogramminginplainEng-lish/Spanishwhichcancontroluptofoursetsofoperatorstations,MajorfaultssuchasE-Stop,motion,brakemonitor,andsensorfaultsarehandledbytwoforce-guidedrelays(FormBsafetyrelays),Off--inch--single--continuous,ContinuousARM;topstop,anti-tiedownandanti-repeat,SPMRange(500andabove),Passwordandsupervisorycontrolledkeyedselectorswitchforsecurityofdataentry,Interruptedstrokeprovisionwithindicator,Inchmodemonitoring,Crankangleandspeedreadout(SPM),Time-basedbrakemonitor,Built-inmotiondetectoranddriftfault,90°and270°stoptimetester/meterbuilt-in,Built-inhourmeterformaintenance,Built-invariablespeedcompensation,Servo-feedinterfacebuilt-in,Sixopticallyisolateddieprotectioninputs,SixPLS(programmablelimitswitch)outputrelays,100jobmemory,Stroke,batch,quality,andpartcounters,Batchcounteroutput relay,Dieprotectionoutput relay,Speedoutput relayandAuxiliaryoutput relay.

Punch Press Controls Overview ResolverBased“PressCommander”PunchPressControl “High Speed” For press speed range above 500 Strokes Per Minute (SPM)


The Board Only Commander ModuleTheredundantclutch/brakepunchpresscontrolmodulewitharemotepanelmountmessagedisplay(availableinEnglishorSpanish).

Model PCS-10 includes:•Controlreliabledesign(tripleCPUredundancy)•DiagnosticMessageDisplay•Fusedtransformer•ControlModulepre-wiredtoterminalstrip•Pressureclampterminalstrip•Mountedonan18”(457mm)x18”(457mm)backplate•Wiringdiagramandcompleteinstallationinstructionssupplied•Modesofoperationoff-inch-single-continuous•ContinuousARM•Topstop•Anti-tiedownandanti-repeat•Systemstart/stopfunctions•SPMRange-1to500•Interruptedstrokeprovisionwithindicator

ThecompactModelPCS-10isbiginsafetyandautomationcontrol.Theredundantclutch/brakepunchpresscontrolmodulehasaremotepanelmountmessagedisplay(availableinEnglishorSpanish).

Various Models of PressCommander ResolverBasedPunchPressControls

ShownwithPanelMountMessageDisplay

Resolver TransducerShownwith30'connectorcablingsuppliedstandard

Model PCS-05 includes:•MasterBoard•SlaveBoard•PowerSupplyBoard•DiagnosticMessageDisplay•ConnectingCables•Cover/Hardware•Software(Master)microprocessor•Software(Slave)microprocessor

PCS-05*

PCS-10*

•Inchmodemonitoring•Controlmoduleprovidesanti-tiedownandconcurrencyfunctionforuptofoursetsofoperatorstations•Lightcurtainmute-outonupstrokestandard•Clutch/brakemoduledesignedtofitintotightspaces.•Printedcircuitboarddimensions;only6.5’(165mm)x5”(127mm)x4”(102mm)includingstandoff.•Controlsystemsarecaptivelydesigned,manufacturedandsupported.•Self-containedplainEnglishmessagedisplay•Self-diagnosticsystem•ThecontrolmodulemonitorsthesignalsandcircuitsasspecifiedbyOSHAandANSIstandards.•Controlincorporatesduallogicpowersupplies•Two-yearwarrantyoncontrolmodulesandresolver


PCS-08* Theredundantclutch/brakepunchpresscontrolmodulewitharemotepanelmountmessagedisplay(availableinEnglishorSpanish).Alsoincludedarealloftheswitches,legendplates,pushbuttons,andindicatorlightsforeasymountingintoyourexistingcontrol.

Model PCS-08 includes:•MasterBoard•SlaveBoard•PowerSupplyBoard•DiagnosticMessageDisplay•ConnectingCables•Cover/Hardware•Software(Master)microprocessor•Software(Slave)microprocessor

Push buttons & legend plates for:•Systemstart•Systemstop•Automaticcontinuousset-up

Indicators & legend plates for:•Systemon•Groundfault•Brakemonitor•Interruptedstrokeprovision

ShownwithPanelMountMessageDisplay

Resolver TransducerShownwith30'connector cablingsuppliedstandard

Touchscreenisoptionalforallmodels.


ModelPCS-20encompassesallofthefeaturesandcomponentsofModelPCS-10plusalloftheswitches,legendplates,pushbuttons,andindicatorlightsforeasymountingintoyourexistingcontrol.

Model PCS-20 includes:Keyed selector switches and legend plates for:•Hand/footmode•Off/inch/single/continuous

Push buttons and legend plates for:•Systemstart•Systemstop•Automaticcontinuousset-up

Indicators and legend plates for:•Systemon•Groundfault•Brakemonitor•Interruptedstrokeprovision

PCS-20*


TheModelPCS-2000ControlSystemiscompletelyprewiredandreadyforinstallation.Systemsuppliedcompletewithawellmarkedterminalstripforeasy,safe,andaccurateelectrical interface to thevariouspunchpresscomponents.Due to thehybriddesigncharacteristics,amainpowerdisconnectswitchandmagneticmotorstartercanbesup-pliedinthesamecontrolpanel.

Customertospecifyoperatorcontrollocation(photoontheleftdisplaysoperatorcontrolsonpaneldoor).

Ourordering/proposalformwillallowyoutoconfigureyoursystemexactlyhowyouwantit.

Model PCS-2000 includes: •NEMA12Enclosure

•SystemStartGuardedPushButton(AirandPowerInterlock)

•SystemStopUnguardedPushButton

•SystemOnIndicatorLight

•PlainEnglishmessagesforstatusandsystemself-diagnostics

•AutomaticContinuousSetUpPushButton-Thisprioractionpushbuttonmustbeoperatedtoset-upthepressforcontinuousoperation.Oncedepressed,theoperatorhasapresetlengthoftimeinwhichtodepressbothpalmbuttonsconcurrentlytoinitiateoperationinthecontinuousmode.

•Time-BasedBrakeMonitor

•GroundFaultDetector-Oiltightpushtotesttypewiredtocontinuouslymonitorpressgroundingwhenevercontrolpoweris on.

•ContinuousArmTimer

•FusedSecondaryPressureClampTerminals

•Hand/FootModeTwopositionkeyedselectorforhandorfootmodeinitiation.

•TransformerTo reduce voltage from480/240VACto120VACsecondary.Consultfactoryfor208or550voltsystem.

•Interruptedstrokeprovision

•KeyedModeSelectorOff-Inch-Single-ContinuousFourpositionkeyedlockselectorswitchforsupervisedselectionofmodeofoperationofthepress.Wheninthe inchmode, theoperator cannotholdor tieonerunbuttondownandusetheotherbuttontoinchthepresswithonehandoperation.Bothbuttonsmustbedepressedconcurrently.MicroinchingandAutomaticExternalTripoptional.

PCS-2000*

Resolver TransducerShownwith30'connector cablingsuppliedstandard

Various Models of PressCommander ResolverBasedPunchPressControls

LeftEnd “LE”

PanelDoor“PD”

RightEnd “RE”

Touchscreenisoptionalforallmodels.


IncorporatesalltherequirementsofOSHAforcontrolreliabilityandcomponentmonitoring.Alsoincludescomponentandsystemdiagnosticswithindicatorlightsfortotalpressmonitoring.Complieswithsection1910.217oftheFederalRegisterandANSIStandardB11.1-2009.

Whenfootactuationisused,amethodofguardingthepointofoperationmustbeprovided.

RefertothePressCommanderOptionsinthiscatalogforacompletelistingofthePCS-4000features.

*Includes the same features as the PressCommander listed on page A9. Each model varies slightly in it’s packaging. See individual product descriptions for details.

Dual Solenoid ValveThedualsolenoidvalveismonitoredandcontainsapressurecontrolledspoolinanassemblymountedbetweenthepilotandvalvebodyassemblies.Pressuresignalsareappliedtoeachendofthemonitorspool.Ifthesesignalsdifferbymorethanabuilt-indesignlimit,theycausethespooltoshifttoalatchedposition.Thespoolmovementcausesthepilotstobeexhaustedandpilotsupplyairtobeventedtotheatmosphere,thusrenderingthevalveinoperable.Themonitormustberesetbyunlatchingthespoolbeforeanothervalvecyclecanbeinitiated.

Industrial Grade Brushless Resolver TransducerPartNo.40-003Heavydutybrushlessresolvertransducerwhichreplacesthecurrentmechanicalrotarycamswitch.ResolverCabling30’PartNo.45-020

Operator StationNo.UL-501TwoUltraTouchmodulesmountedonaNEMA12operatorstationrunbarwitharedmushroomemergencystopbuttonlocatedinthecenterandayellowmushroomtopstopbuttonlocatedoffcenter.Thisstyleassemblyisidealforthemetalstamping/metalfabricationindustry.AllthemodulesaremountedinaccordancetoOSHA,ANSI,andCSAstandardsinregardstorunbuttonspacing.

Heavy Duty Pressure switch No. 306 ThisNEMA12oil-tightanddust-tightswitchisadjustablefrom1to115PSI.

Filter Regulator Lubricator No. 311

PCS-4000 Resolver Based Punch Press Control & Components

PCS-4000*

PCS-4000 includes the following:

Touchscreenisoptional.


PressCommander Proposal/Ordering Guide ResolverBasedControls(AllModels/Styles)

Name _________________

Company _________________

Address _________________

City _________________

State ______Zip______

Phone _________________

Email _________________

PunchPressManufacturer_________________

Model# _______ Serial# _______

Shop# _______ PressSpeed(SPM)_______ Voltage_______ Cycle_______ Phase_______

Fax _________________

Please complete the form on the next two pages and email it to the Pressroom Sales Department at [email protected]. You may also fax the form to (412) 262-1197. We also have an electronic version of this form available on our website www.pressroomelectronics.com.

PCS-05

*Componentsasstatedabove.

*AllPressCommanderModelsincludeclutch/brakeandintegratedautomationcontrolcapability,standarddisplay,resolverand30’(9.1m)ofconnectorendedresolvercable.

PCS-08 PCS-10

*Componentsplusswitches,legendplates,indicatorsandpushbuttons.

*Componentsmountedonablackplate.Prewiredtoterminalstrip.

PCS-20

*Componentsmountedonabackplateandprewiredtoterminalstrip.Includesallswitches,legendplates,indicatorsandpushbuttons.

PCS-2000

Optional Touchscreen

Display

*ComponentshousedinaNEMA12(IP64)steelcontrolpanel.Prewiredtoterminalstrip.

ReplacesstandarddisplayinallPCSModels.Part#39-151.


PressCommander Proposal/Ordering Guide ResolverBasedControlswithStandardDisplay(AllModels/Styles)

PCS-05

PCS-08

PCS-10

PCS-20

PCS-2000 SpecifyOperatorControlLocationonControlPanel: LeftEnd PanelDoor RightEnd

PCS-2000-SFP PressCommander Small Form Package ThePCS-2000-SFPcomesina12”x14”x8”NEMA12ControlboxandisthesamepriceasabasePCS-2000unit.ItisbasedonastandardPCS-2000whichcomesina20”x20”x8”box(goingupinsizedependingonoptions).TheSFPdoesnotcomewiththestep-downtransformerandisnotforcustomerswhorequireadditionaloptions(i.e.Starter(s),Disconnect,etc.).TheSFPisforcustomerswhoalreadyhaveaPanelforhighvoltage/highcurrentequipment,andwanttheControlstobeclosertotheoperator. NOTE:ThereisnocablelengthlimitationbetweentheSFPandthehighvoltageequipmentcontrolpanel.

PCS-4000 (1 to 500 SPM Press Speed) or PCS-4000-OPTO (Above 500 SPM Press Speed) SpecifyOperatorControlLocation(foreithermodel): LeftEnd PanelDoor RightEnd

Fused Main Power Disconnect-RefertoMainPowerDisconnectSection Mountedoncontrolpanel______AMP ChooseStyle: IEC NEMA Part#________________

Main Motor Magnetic Motor Starter-RefertoMainPowerDisconnectSection ChooseStyle: IEC NEMA Choose: Rev Non-Rev _________HP _________FullLoadAmps Part#________________ Includeson/offpushbuttonsandkeyedselectorswitchforward/reversewhenapplicable.

Ram Adjust Magnetic Motor Starter-RefertoMainPowerDisconnectSection ChooseStyle: IEC NEMA _________HP _________FullLoadAmps Part#________________ Includesup/downpushbuttonsandkeyedselectorswitchforward/reversewhenapplicable.

Accessory Magnetic Motor Starter-RefertoMainPowerDisconnectSection ChooseStyle: IEC NEMA Choose: Rev Non-Rev _________HP _________FullLoadAmps Part#________________ Includeson/offpushbuttonsandkeyedselectorswitchforward/reversewhenapplicable.

Qty.

PCS-05-OPTO

PCS-08-OPTO

PCS-10-OPTO

PCS-20-OPTO

PCS-2000-OPTO SpecifyOperatorControlLocationonControlPanel: LeftEnd PanelDoor RightEnd

Qty.1 to 500 SPM Press Speed Above 500 SPM Press Speed


PressCommander Proposal/Ordering Guide ResolverBasedControlswithStandardDisplay(AllModels/Styles)

Micro-Inching Feature

Automatic External Trip

Continuous On Demand

Light Curtain On/Off Key Switch Supervisorycontrolledformaintenanceorset-up.

Multiple Operator Stations Control Keyedselectorswitchon/offmountedoncontrol paneltoturnadditionaloperatorstationson/off.

Bar Turnover Function Permitsmanualrotationoftheflywheelwiththe clutchengagedfordiesetting.Controlledby keyswitchon/off.

Open Space Inside Control Panel Formountingadditionalcustomersupplied components. Specifydesiredspace: __________X__________

Console Mounted Controls Consultfactoryforspecifics.

Die Block Receptacle Outlet Femalereceptacleforanelectricalinterlock onadieblock.

110VAC Outlet Panelmounted110VACoutletforpowering lights,pressauxiliaryequipmentetc.

220VAC Outlet Panelmounted220VACoutletforpowering lights,pressauxiliaryequipmentetc. Shut Down Timer Automaticallyshutsoffthepunchpresswhen notinuse.Lengthoftimeiscustomeradjustable.

Hydraulic Overload Presswillstopwhenoutputopens,then allowsthepresstobemovedintheinch modewiththeinputstillopen.

Part# 30-012 [email protected](90-26VACin) 3.9”Longx3.8”Widex1.4”High(99mmx96mmx 35.6mm)forpoweringsensors,orotherauxiliary devices.

Qty.

Clutch-Brake Time Delay HUB Option Providesthecontrolwithaseparaterelayforthe CLUTCHandaseparaterelayfortheBRAKEto allowforatimedelaybetweeneach,andtobe controlreliable.Consistsofthefollowing: (1)SafetyHUB(Part#53-448runningtheClutch- Brakeprogram (1)24VDCPowerSupply(Part#30-012) (2)SafetyRelaysforHUBchannelD(Part#52-278)

Peak Tonnage Monitoring (check option below) T1-Onechannelmonitoringwithstrainsensor andcable. T2-Twochannelmonitoringwithstrainsensors andcables. T3-Threechannelmonitoringwithstrainsensors andcables. T4-Fourchannelmonitoringwithstrainsensors andcables.

Signature Tonnage Analysis Monitoring Requires Touchscreen Part #39-151 (check option below) T1-S-Onechannelmonitoringwithstrainsensor andcable. T2-S-Twochannelmonitoringwithstrainsensors andcables. T3-S-Threechannelmonitoringwithstrain sensorsandcables. T4-S-Fourchannelmonitoringwithstrainsensors andcables.

Safety Light Curtain ModelSSSolidStateOutputsSafetyLightCurtain SpecifySize-4”(101mm)to64”(1625mm) guardedzonein4”(101mm)increments. 4 8 12 16 20 24

28 32 36 40 44 48

52 56 60 64

Shut Height Monitor RequiresinterfaceboardPart#52-298 Choosealengthbelow:Amagnetandtwo mountingbracketsaresuppliedstandardwithall linearsensors. Size 4”- Part#40-009 8”- Part#40-010 12”- Part#40-011 16”- Part#40-012 24”- Part#40-013 Consultfactoryforlongerlengths.

Qty.


PressCommander Proposal/Ordering Guide ResolverBasedControls(ForStandardDisplaymodels)

Additional Die Protection Inputs and PLS (programmable limit switch outputs) for all models. Expander Board #52-279 Addsadditional6Dieinputsand6Dryrelaycontactoutputs(Attimeoforder)-IncreasesthePress Commanderdieprotectionfromsix(6)totwelve(12)stationdieprotection.Alsoincreasesthe PressCommanderprogrammablelimitswitchcapacityfromsix(6)totwelve(12)programmablelimit switcheswithmechanicalrelay(dry)outputs.

Expander power supply board #52-280 (At time of order) PowerSupplyBoardthatstacksunderthePressCommanderExpanderBoard(52-279)andis requiredtopowertheExpanderBoardfunctions. Request Both Part Numbers (52-279 and 52-280) at time of order if expansion is desired.

For Models that utilize the Standard Display

Remote Master Control Station (Freestandingoperatorcontrolstation)PressCommanderStandardDisplayExtenderSystem. Movesalltheswitchgearandthestandarddisplayunitintoaseparate12”x14”x8”boxthatcanbe placedclosertotheoperator.Thecontrolboards,optionalstarter(s),optionaldisconnectremainina separatecontrolpanelwhosesizeisdictatedbythesizeofthestarter(s)&disconnect. NOTE:Cablesareavailablein15’,25’,35’,and50’lengths.Thesecablesshouldneverbecut betweentheRemoteMasterControlStationandcontrolpanel.15’cableissuppliedstandardforthe StandardDisplayremotematercontrolstation.

Extension Cables for Remote Master Control Stations located over 15’ (4.5m) with Standard Display from control panel. Part#53-456isa25’RemoteStandardDisplayExtenderSystem (whentheStandardDisplayunitislocated25’fromthePressCommanderBoardStack)

Part#53-457isa35’RemoteStandardDisplayExtenderSystem (whentheStandardDisplayunitislocated35’fromthePressCommanderBoardStack)

Part#53-458isa50’RemoteStandardDisplayExtenderSystem (whentheStandardDisplayunitislocated50’fromthePressCommanderBoardStack)

Part #35-111 Ethernet option for the PressCommander Standard Display


PressCommander Proposal/Ordering Guide ResolverBasedControls(ForTouchscreenDisplaymodels)

Part# 39-151 10.1”colortouchscreenreplacestheStandardPressCommanderfourlinevacuumflorescentdisplay. AvailableforallPressCommandermodels.IncludesDowntimeandProductionMonitoringSystem.

Remote Master Control Station with 10.1” color touchscreen Movesalltheswitchgearandthetouchscreenuntilintoaseparate12”x14”x8”boxthatcanbe placedclosertotheoperator.Thecontrolboards,optionalstarter(s),optionaldisconnectremainin aseparatecontrolpanelwhosesizeisdictatedbythesizeofthestarter(s)anddisconnect.This requirestheEthernetoptiontobeinstalledontheTouchscreen.

Part# 43-027 (Required) EthernetcabletoconnecttheRemoteMasterControl10.1”colortouchscreentothecontrolpanel thatcontainsthecontrolboards,optionalstartersanddisconnects. Specifylengthneededinfeet.___________

Touchscreen Downtime and Production Monitoring for Overall Equipment Effectiveness (OEE).Requires Touchscreen Part# 39-151 20DowntimeCodes-Downtimecodesareuserprogrammableandcustomizedtoneed.Downtime codescanbeactivatedeitherbytouchingtheappropriatetouchscreenbuttonORAutomaticallyvia themachinecircuitsignalthatinducedthemachinetostop.Thiscapabilityprovidesanexceptional granularfaultcauseformachineoperationalanalysis. ProductionMonitoringissuppliedstandardwiththeTouchscreen.

Ifmachineinducedautomaticsignallingisdesiredtoactivateaspecificdowntimecode(suchasdieprotection, tonnagemonitoring,shortfeed,misfeedetc.)Oneofthefollowinginput/outputinterfaceboardsarerequired.

Part#52-320 Providesthecapabilityforsix(6)downtimecodestobeactivatedautomaticallybyexistingmachine control electrics.

Part#52-321 Providesthecapabilityforsixteen(16)downtimecodestobeactivatedautomaticallybyexisting machinecontrolelectrics.

*Note-Part#52-320and52-321 Includessix(6)drycontactrelaysthatcanbeusedtosignalstacklights,alarmsetc. RelayRatings: 5A@250VAC•5A@30VDC•Coil:12VDC

Additional Die Protection Inputs and PLS (programmable limit switch outputs) for all models. Expander Board #52-279 Addsadditional6Dieinputsand6Dryrelaycontactoutputs(Attimeoforder)-IncreasesthePress Commanderdieprotectionfromsix(6)totwelve(12)stationdieprotection.Alsoincreasesthe PressCommanderprogrammablelimitswitchcapacityfromsix(6)totwelve(12)programmablelimit switcheswithmechanicalrelay(dry)outputs.

Expander power supply board #52-280 (At time of order) PowerSupplyBoardthatstacksunderthePressCommanderExpanderBoard(52-279)andis requiredtopowertheExpanderBoardfunctions. Request Both Part Numbers (52-279 and 52-280) at time of order if expansion is desired.


Replacement Parts for PressCommander Resolver Based Controls

(AllModels/Styles)

REPLACEMENT PARTS LISTING

Part Number Description 11-157 PanelMount(withGasket)11-167 ShieldcoverforDisplayunit11-168 Shieldcoverformaster/slave/powerboardstack 20-022 1ASlo-BlonanoSMFfuse20-023 5AFuse(whitenano) 26-091 DisplayOverlay 30-009 TonnageController(3or4channel)30-010 TonnageSensor&35’ofcable30-013 TonnageController(1or2channel)

32-002 OutputRelay(blackG6B-1174P)32-006 OutputRelay(blackG6B-2114P)32-101 4pole12VDC(clearKACOsafetyrelay) 35-111 EthernetModulewithsoftware(factoryinstalled&replaced)35-065 EEPROMJobmemorychip(100jobs)(59jobswithoptionalexpanderboard)35-120 JobmemorychipforthePressCommanderonly(150jobs)(100jobswithoptionalexpanderboard) 37-040 SolidStateoutputrelay(factoryinstalledandreplaced)

39-151 10.1”colortouchscreen 39-084 RUN/PROGkeyswitch,key,andcable 45-020 Resolvercable(30’)withconnectors45-027 Displaydata/powercable(6’standardsize)45-029 Displaydata/powercable(15’extendedlengthforremotingDisplayunit) 52-227 Resolverunit(nocable)(formerly40-003)52-245 PCSDisplayboard(withjobmemoryandVFDdisplay)52-246 PCSMasterboard52-247 PCSSlaveboard52-248 PCSPowersupply/Relayoutputboard(withrelaysandfuses)52-251 RibbonCableAssembly52-271 Master/Slave9conductorInputCable(4.5’)52-279 ExpanderBoard(requiresDeviceNetPlugonbackofDisplayUnit)52-280 ExpanderPowersupply(stacksunderExpanderboard)


NOTES

Custom Programming & Remote Field UpgradesTheentirePressroomElectronicsproductmixhasthecapabilitytohaveourfactorypersonnelcreatespecialprogramsorfunctionsforyouruniquemachineapplication.Additionally,whenyourcustomizedprogramor function iscompleted,wesimplysendyouanencryptedelectronicfiletodownload intoyourPressroomElectronicsproductviatheonboardUSBportprovided.Thissimple,easy,costefficientprocedurewillenhanceyourmachineutilization,andmostimportantly,it’ssafe.

ConsultyourPressroomElectronicsdistributororourfactorytoturnyourcustomizedapplicationintoareality.Youmaycontactourfactorydirectthroughthecontactinformationbelow. Phone: (630)443-9320 Email: [email protected]

Machine Safeguarding Products

www.pinnaclesystems.com (412) 262-3950

E-Stop Buttons

Fencing with Interlocks

Stack LightsErgonomic Palm Buttons

Safety Mat SystemsSafety Light Curtains

• Safety Light Curtains (all types and styles)• Safety Mat Systems (all types and styles)• Universal Safety Controller HUB / Safety PLC• Ergonomic Palm Buttons UltraTouch• Safety Interlock Switches (explosion proof)• Fencing with Interlocks• Stack Lights and E-Stops• OSHA and ANSI Compliant Controls

• Customized “control reliable” controls for dual solenoid activated pneumatic & hydraulic safety valve applications• Energy Isolation and Single Point Lockout Systems • Plant Surveys and Risk Assessment• Stainless Steel Enclosures Available • Customized Control Panels

®

Safety Interlock Switches and Rope Pull Switches

Safety Interface Modules Safety PLC’s

[email protected] • www.pinnaclesystems.com

Additional products to achieve your Total Safety Solution!!!- Safety Light Curtains (All Types and Styles)- Universal Safety Controller HUB / Safety PLC- Safety Mat Systems and Controls - Area Guarding Systems - NSD Safety Mat Systems - STTS Safety Mat Systems - Direction of Travel Mats - High-Temp Welding Mats- Ergonomic Palm Buttons - UltraTouch Palm Buttons- Safety Interlock Switches (including explosion proof)- Customized “control reliable” controls for dual solenoid activated pneumatic and hydraulic valve applications- Fencing with Interlocks- E-Stop Buttons- Stack Lights

- Energy Isolation and Single Point Lockout Systems- Plant Surveys, Risk Assessment & Installation Services- Customized Control Panels; Stainless Steel enclosures available for all products Punch Press / Metal Stamping Industry - Resolver or Rotary Cam Based Clutch / Brake Controls - OSHA/ANSI Compliant - Punch Press Automation Controllers - Time-Based Brake Monitors - Programmable Limit Switches - Die Protection & Tonnage Monitoring Systems - Servo Feed InterfacesPress Brake Guarding and Controls - Press Brake Guarding for Mechanical, Air Clutch and Hydraulic Press Brakes - Press Brake Control Systems

Sales and Marketing OfficeP.O. Box 99875Pittsburgh, PA 15233 Phone: (412) 262-1115Fax: (412) 262-1197

[email protected] [email protected]

Manufacturing and Service Center3715 Swenson AvenueSaint Charles, IL 60174 Phone: (630) 443-9320Fax: (630) 443-9346

[email protected]

We have designed our equipment to the veryhighest performance and safety standardsknown to the current technological state of the art, as evidenced by our U.S.A. and foreign patents issued and pending. However, the installation, usage, and suitability,andfitnessofourequipmentforany purpose, known or unknown, is interdependent upon the performance of other equipment not manufactured, installed, secured or maintained by Pressroom Electronics.

We cannot and do not accept responsibility for any overall system performance when factors such as these, are beyond our control.

A1 Resolver Based Punch Press Controls Resolver Based ...

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