A Value Chain for Kokum, Karonda, Jamun and Jackfruit
Transcript of A Value Chain for Kokum, Karonda, Jamun and Jackfruit
FINAL REPORT
National Agricultural Innovation Project
(ICAR)
A Value Chain for Kokum, Karonda,
Jamun and Jackfruit
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli – 415 712. Dist. – Ratnagiri (M.S.)
2014
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Component-
II
2014
FINAL REPORT
National Agricultural Innovation Project
(ICAR)
A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli – 415 712. Dist. – Ratnagiri (M.S.)
2014
Printed on : 31.03.2014
Component : II
Citation :
Copyright : Indian Council of Agricultural Research (ICAR)
Disclaimer : Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli
Published by : Dr. Nayansingh J. Thakor
Consortium Principal Investigator and Professor and Head,
Department of Agricultural Process Engineering,
College of Agricultural Engineering and Technology,
Dapoli 415 712, (Maharashtra State).
Tele fax: 02358-282721
E-mail: [email protected]
Web site: www.naipbskkv.com
Edited by : National Coordinator, National Agricultural Innovation Project,
Indian Council for Agricultural Research, New Delhi.
Compiled by : Dr. Nayansingh J. Thakor
Consortium Principal Investigator and Professor and Head,
Department of Agricultural Process Engineering,
College of Agricultural Engineering and Technology,
Dr. B.S.K.K.V. Dapoli 415 712 (Maharashtra State)
Dr. Parag M. Haldankar
Co-Principal Investigator and Professor and Head,
Department of Horticulture, College of Agriculture,
Dr. B.S.K.K.V. Dapoli 415 712 (Maharashtra State).
Dr. Shrikant B. Swami
Co-Principal Investigator and Associate Professor,
Department of Agricultural Process Engineering,
College of Agricultural Engineering and Technology,
Dr. B.S.K.K.V. Dapoli 415 712 (Maharashtra State)
Hindi translation :
Other Credits :
Cover page
photographs
:
______________________________________________________________________________________________________
Printed at
CONTENTS
No. of pages
Foreword
Preface
1
Executive Summary/ Key words 5
Part-I: General Information of Sub-project 9
Part-II: Technical Details 11
Introduction 11
Overall Sub-project Objectives 11
Sub-project Technical Profile 12
Baseline Analysis 16
Research Achievements 17
Innovations 71
Process/Product/Technology Developed 75
Patents (Filed/Granted) 75
Linkages and Collaborations 76
Status on Environmental and Social Safeguard Aspects 77
Constraints, if any and Remedial Measures Taken 78
Publications 78
Media Products Developed/Disseminated 80
Meetings/Seminars/Trainings/Kisan Mela, etc. organized 80
Participation in Conference/ Meetings/Trainings/ Radio
talks, etc.
84
Foreign Trainings/Visits 87
Performance Indicators 87
Employment Generation 88
Assets Generated 88
Awards and Recognitions 90
Steps Undertaken for Post NAIP Sustainability 91
Possible Future Line of Work 91
Personnel 92
Governance, Management, Implementation and
Coordination
94
Part-III: Budget and its Utilization 96
Part-IV: Declaration 100
FORWARD
Maharashtra is richly endowed with outstanding agricultural research & educational
institutions both in the public & private sectors. It has diverse agro climatic & soil patterns.
Given a proper synergy between technology and public policy, rapid progress can be made in
improving the productivity, profitability, stability and sustainability of major farming systems of
the state as evident from Maharashtra's horticulture revolution.
Konkan is the part of Western Ghat of Maharashtra having high terrain as well as coastal
region with tropical climate. The zone is suitable for rice, horticultural crops and fish sector. For
the agricultural development of Konkan region, Maharashtra Govt. established an independent
Agriculture University on 18th
May, 1972 named “Dr. Balasaheb Sawant Konkan Krishi
Vidyapeeth” with its head quarters at Dapoli, in the Ratnagiri district.
The Konkan belt although dominated by cashew, mango and coconut, the minor fruits
viz. Kokum, Karonda, Jamun and Jackfruit are underutilized fruit crops. The value chain
pertaining to these crops have been addressed through a „Consortia Approach‟ involving the
public and private partners namely, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli,
Consortium Leader and M/s. Hardikar‟s Food Technologies Pvt. Ltd., Pune; and M/s Sagar
Engineering Works, Kudal, are the Consortia Partners.
National Agricultural Innovation Project (NAIP) on A Value Chain for Kokum, Karonda,
Jamun and Jackfruit was implemented at Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli during 2009 to 2014. This project was planned for a timeframe of four years with a
budget outlay of Rs. 250.09 Lakhs.
In this project, five traditional processing methods are standardized i.e. Kokum syrup,
Kokum Agal, Kokum Amsul, Jamun Seed Powder and Phanaspoli (Jackfruit Leather) and 8
value added products are developed i.e. Kokum Sarbat Mix and Kokum Solkadhi Mix, Kokum
Rind powder, Kokum Butter, Karonda Wine, Jamun Wine, Dehydrated Ripe Jackfruit Bulbs and
Jackfruit Bulb Powder and also developed 12 technologies for storage and packaging of above
developed products. Machineries namely Kokum Liquid Concentrate Unit, Power Operated
Jackfruit Cutter and Hand Operated Jackfruit Cutter are also developed.
The project has already created awareness among the farmers and home scale processors.
It is expected that the project will give the positive impact on income generation and ensuring
nutritional security of the consumers. It will offer avenues for rural employment in general and
women in specific as it involves small and medium scale processing enterprises.
K. E. Lawande
Consortium Leader and Hon. Vice Chancellor
PREFACE
The overall objective of the NAIP is to facilitate an accelerated and sustainable
transformation of the Indian Agriculture for poverty alleviation and income generation through
collaborative development and application of agricultural innovations by the public organization in
partnership with farmers, the private sectors and other stakeholders. The specific objective of NAIP
under Component -2 is to promote research on „Production to Consumption System‟ (PCS) in
priority areas/themes to enhance productivity, nutrition, profitability, income and employment.
Kokum (Garcinia indica Choisy), Karonda (Carissa conjesta), Jamun (Syzygium cumini) and
Jackfruit (Artocarpus heterophyllus) are some of the native under exploited fruit crops of the
Western Ghats of India which are on verge of elimination because of deforestation and under
utilization. These under exploited crops possess tremendous medicinal and nutritive values. The
harvesting of all these fruit crops coincides in Western Ghat with the monsoon and more than 70
percent of harvesting trapped in heavy rains and hence lost. These crops are processed by traditional
methods and that too at household and small-scale levels with the lots of variation from batch to
batch. Primary processing protocols will have uniform quality. It will also fetch the better prices to
the product and thereby will enhance the utilization and sustenance. The present project was planned
for a time frame of four years with a budget outlay of Rs. 250.09 Lakhs was proposed with the aim to
addressing the missing links at the appropriate levels of the value chain of the Kokum, Karonda,
Jamun and Jackfruit of Western Ghat. The value chain pertaining to these crops had been addressed
through a „Consortia Approach‟. Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli,
Consortia Leader and M/s. Hardikar‟s Food Technology Pvt. Ltd., Pune (Rs. 18.82 Lakh); and M/s
Sagar Engineering Works, Kudal (31.49 Lakh) are the Consortia Partners.
The efforts are made to develop the Standard Operating Procedure (SOP) for existing
traditional processing methods, value addition through intervention of advanced processing and
packaging techniques. The efforts are made to develop Processing Machineries and Units specially
for Jackfruit and Kokum.
Traditional processing methods are standardized for Kokum Syrup, Kokum Agal, Kokum
Amsul, Jamun Seed Powder and Phanaspoli (Jackfruit Leather). New value added products are
developed i.e. Kokum Sarbat Mix, Kokum Solkadhi Mix, Kokum Rind powder, Kokum Butter,
Karonda Wine, Jamun Wine, Dehydrated Ripe Jackfruit Bulbs and Jackfruit Bulb Powder. and also
Efforts are made to develop 12 technologies for storage and packaging of above developed products.
Machineries namely Kokum Liquid Concentrate Unit, Power Operated Jackfruit Cutter and Hand
Operated Jackfruit Cutter are also developed in this project.
The awareness has been created among the Small-Scale processors, Agriculture Officers and
SHGs through Transfer of Technology. It is expected that the project will offer avenues for
employment in general.
N. J. Thakor
Consortium Principal Investigator
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Executive Summary
Kokum (Garcinia indica Choisy), Karonda (Carissa conjesta), Jamun (Syzygium cumini)
and Jackfruit (Artocarpus heterophyllus) are some of the native under exploited fruit crops,
which are on verge of elimination because of deforestation, and under utilization. These under
exploited crops possess tremendous medicinal and nutritive potential and have potential for
preparation of value added products like juice, syrup, sarbat, powder, wine etc. All the above-
mentioned fruit crops (Kokum, Karonda, Jamun and Jackfruit) are harvested on the verge of
rainy season (May-June) and almost 40 to 70% of the crop is caught in rainy months (June-Aug)
and hence lost. The post harvest chains are not established yet for these crops. Though optimum
package of practices are not followed for these crops, the yield levels are fairly lucrative and are
found to be best source of livelihood for farming community of the region. However, since the
post harvest technology of these crops is poor the farmers do not get proper realization for the
fruits and hence many times they do not bother even to harvest. Further, since the farmers do not
get sufficient returns from these crops they are removing plants of these precious and
nutritionally rich crops and replacing by mango, cashew or coconut. It was therefore necessary to
strengthen the post harvest handling and value chain of these crops which will not only help to
overcome huge losses after harvesting but also will help to provide sufficient raw material to
fruit processing and pharmaceutical industries. As a result it will became assured and sustainable
source of income to farmers, sustainable employment to rural youths, strengthening of SHG‟s of
women and availability of healthy and nutritious fruit products for consumers.
Kokum and Jackfruit are particularly processed through traditional methods and are need
to be standardized on priority in order to improve the keeping quality, food hygiene, consistency
of the quality from batch to batch and from processor to processor. This in turn is necessary for
acceptance of the product by the masses. Furthermore, there is immense potential in these
candidate fruit crops for development of value added products and by-products using modern
food processing techniques.
In order to know the present status of Kokum, Karonda, Jamun and Jackfruit products, a
baseline survey was carried out by selecting 46 respondents spread over 25 villages of Ratnagiri
District of Maharashtra State. For the purpose of collecting desired information from
respondents, a set of questionnaire was prepared and tested. Information of small-scale
processors and farmers was collected through personal interview of each and every respondent.
In Ratnagiri district, the total population is 16, 96,777, in that 7, 94,498 are male and
9, 02,279 are female. In Ratnagiri district paddy is an important cereal crop. In case of fruit
crops, Kokum and Jackfruit are mostly cultivated. Apart from these, vegetables are also
cultivated to a significant extent. The land holding indicated that more than 50 percent
respondent had 15-acre land. Very few i.e. 6.52 respondent had 3 acre land. The average yield of
Kokum is 135 kg/tree followed by Jackfruit (450-550 kg/tree), Karonda (3-4 kg/tree) and Jamun
(125-150 kg/tree).
The farmers and small-scale processor prepared different products from Kokum,
Karonda, Jamun and Jackfruit viz. Amsul, Agal, Sarbat, syrup, jam, pickles etc. The purpose of
fruit processor business is earning money, utilization of fruits and sale/marketing. From the
survey, it was observed that maximum respondents (35.57 per cent) prepared Kokum products,
followed by Jackfruit (22.45 percent), Karonda (9.56 per cent) and Jamun (3.25 per cent). Under
such circumstances, the National Agricultural Innovation Project funded scheme on “A Value
Chain on Kokum, Karonda, Jamun and Jackfruit” has taken a lead to facilitating linkages
between the various stake holders from growers (farmers) to end users (consumers).
National Agricultural Innovation Project (NAIP) on A Value Chain for Kokum, Karonda,
Jamun and Jackfruit was implemented at Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli during 2009 to 2014. This project was planned for a timeframe of four years with a
budget outlay of Rs. 250.09 Lakhs with the aim of addressing all the missing links at the various
levels of the value chain of the Kokum, Karonda, Jamun and Jackfruit of Western Ghat. The
value chain pertaining to these crops had been addressed through a „Consortia Approach‟
involving the public and private namely, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli, Consortium Leader and M/s. Hardikar‟s Food Technologies Pvt. Ltd., Pune; and M/s
Sagar Engineering Works, Kudal, are the Consortia Partners.
The efforts were taken to develop the value added tools and techniques, which can fit
suitably as component in the Value chain of candidate fruit crops. Efforts were aimed at
standardizing the traditional methods of processing of Kokum Syrup, Kokum Agal, Kokum
Amsul, Jamun Seed Powder and Phanaspoli (Jackfruit Leather). Efforts were also aimed to
develop the value added products such as Wine, ready to serve mix, and by-products such as
Kokum Seed Oil (Butter). Storage and packaging for all the developed products and by-products
were focused to be studied so also the food and nutrition values of all the products and by-
products. Technologies were transferred to SHGs and entrepreneurs through demonstrations and
trainings.
The project consists of 31 experiments. There were 13 experiments on kokum fruit, 2
experiments on Karonda fruit, 4 experiments on Jamun fruit and 7 experiments on jackfruit and 5
experiments on transfer of technology. Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli, is the Consortium Leader of this project having responsibility to monitoring this project
and handled 22 experiments individually for that 199.78 Lakh was sanctioned. Our consortia
Partner M/s. Hardikar‟s Food Technologies Pvt. Ltd., Pune who is expert in food processing
sector, having responsibility to develop the products on kokum and jackfruit and handle seven
experiments collaboration with the lead center for that 18.82 Lakh was sanctioned. Our another
partner who is expert in Development and Fabrication of Food Processing Machineries, having
responsibility to handle 2 experiments for that 31.49 Lakh was sanctioned.
In this project, 5 traditional processing methods are standardized i.e. Kokum Syrup,
Kokum Agal, Kokum Amsul, Jamun Seed Powder and Jackfruit leather (Phanaspoli) and 8 value
added products are developed i.e. Kokum Sarbat and Solkadhi Mix, Kokum Rind Powder,
Kokum Butter, Karonda Wine, Jamun Wine, Dehydrated Ripe Jackfruit Bulbs and Ripe Jackfruit
Bulb Powder and one technology on storage of fresh Kokum fruit and also developed 12
technologies for storage and packaging of above developed products i.e. Kokum Syrup, Kokum
Agal, Kokum Amsul, Jamun Seed Powder and Jackfruit leather (Phanaspoli), Kokum Sarbat
Mix, Kokum Solkadhi Mix, Kokum Rind Powder, Kokum Butter, Karonda Wine, Jamun Wine,
Dehydrated Ripe Jackfruit Bulb and Ripe Jackfruit Bulb Powder. Machineries such as Kokum
Liquid Concentrate Unit, Power Operated Jackfruit Cutter and Hand Operated Jackfruit Cutter
are also developed.
This project has published six research papers in peer reviewed journals and 11 number
of popular articles, book chapters/Abstracts. Apart from this, 9 numbers of media products, 3
numbers of bulletins and brochures and 7 CDs has been developed and disseminated during
training programs. Around 40 trainings were organized for SHGs, Small-Scale Food Processors,
Small-Scale Entrepreneurs and Agricultural Officers. One success story already has been
observed and reported during implementation of project.
Around 50 equipments were procured under the sub project because of which the state of
art laboratory in the Food Process Engineering area was established. The fund provided in civil
work helped us in developed up of the laboratory facility and extension of laboratory facilities
through the partitioning for better keeping of these equipments.
Project scientists namely, Dr. V. B. Mehta, Consortium Leader and Hon Vice-Chancellor
has received Fellow of Indian Society of Coastal award in 2009. Dr. K. E. Lawande, Consortium
Leader, and Hon Vice-Chancellor has received the prestigious Dr. Kirtisingh Gold Medal of
ICAR in 2011. Dr. N. J. Thakor, CPI, Professor, and Head, Deptt of APE has awarded with
prestigious ISAE Fellow in 2010 and esteemed member of QRT committee and member of CAC
committee, CIPHET, Ludhiana during the tenure of implementation of project. Dr. P. M.
Haldankar, Co-PI and Head, Deptt. of Horticulture has been awarded for best Project Centre for
PPV and FRA and felicitated by gold medal for best paper presentation. Dr. C. D. Pawar,
Associated Scientist, and Associated Professor has received Abasaheb Kubal Award for best
research in the field of his specialization.
The socio-economic impact of this project on the rural household in the project area
indicated that the implementation of the project has uplifted the socio-economic life of those
rural household engaged in production, processing and marketing of value added products of
Kokum, Karonda, Jamun and Jackfruit. The products developed from Kokum, Jamun and
Jackfruit having good nutritional, medicinal values and good industrial demands. The
entrepreneurs those have been involved in Kokum, Jamun and Jackfruit processing have
generated better earnings through the entrepreneurship of variety of products like Kokum Syrup,
Kokum Agal, Kokum Amsul, Kokum Sarbat Mix, Kokum Solkadhi Mix, Kokum Rind Powder,
Kokum Oil (Butter), Jamun Seed Powder, Jackfruit leather (Phanaspoli), Dehydrated Ripe
Jackfruit Bulbs and Ripe Jackfruit Bulb Powder etc. The entrepreneurship due to implementation
of the project could be generated gross margin ranging from 10 to 40 % of product cost. The
consumer could be benefited to large scale and off-season availability of value added products
from Kokum, Jamun and Jackfruit. Apart from this, they shall avail medicinal benefits of these
products.
This project was totally safe as environment and social aspects are concern. The project
has given the positive impact on income generation (of farmers and food processors) and also
ensured nutritional security of the consumers. It has offered new avenues for rural employment
in general and women in specific as it involves small and medium scale processing enterprises.
Utilization value added products and byproducts of minor fruit crops is absolutely necessary in
up scaling social and economic benefits. The project has no adverse impact on the environment
as per the issues related to the chemical hazards, waste, pollutants from the industries are
concern. The project has taken a due care about these issues and the value added products
prepared from these industries are safe from chemical and biological hazards.
The project has taken due care for its self sustenance. The technologies developed
through public and private partnership has trained human resources of the region. The
entrepreneurs developed the linkage between production and marketing of these value added
products.
Many of the issues those are left over during implementation of project, the University on
its own will take these issues and address their solutions in upcoming time.
Part-I: General Information of Sub-project
1. Title of the sub-project: A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Sub-project code: 20043
3. Component: II
4. Date of sanction of sub-project: 24.02.2009
5. Date of completion: 31.03.2014
6. Extension if granted, From 01.07.2012 to 31.03.2013 and
From 01.04.2013 to 31.03.2014
7. Total sanctioned amount for the sub-
project:
250.09 Lakhs
8. Total expenditure of the sub-project: 212.38 Lakh
9. Consortium leader: (2009 to 2011)
Dr. V. B. Mehta,
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth,
Dapoli - 415 712.
(2011 to 2014)
Dr. K. E. Lawande,
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth,
Dapoli - 415 712.
Ph-(02358) 282064, 282411,12,13 Extn.109
Fax- 02358-282074
Email - [email protected]
10. List of consortium partners:
Name of CPI/ CCPI with
designation
Name of organization and
address, phone and fax, email
Duration
(From-To)
Budget
(Lakhs)
CPI
Dr. Nayansingh J. Thakor
Consortium Principal
Investigator
Professor and Head,
Dept. of APE, CAET,
Dr. B. S. K. K. V.,
Dapoli - 415712.
Dist- Ratnagiri.(M.S.)
Telefax: (02358) 282721
Email:[email protected]
24.02.2009
to
31.03.2014
Rs. 199.78
Co-PI Dr. Parag. M. Haldankar
Co-Principal Investigator
Professor and Head
Department of Horticulture,
College of Agriculture,
Dr. B. S. K. K. V.
Dapoli -415 712 (M.S.)
24.02.2009
to
31.03.2014
Co-PI Dr. Shrikant .B. Swami
Co-Principal Investigator
Associate Professor
Dept. of APE, CAET,
Dr. B. S. K. K. V., Dapoli -
415712. Dist- Ratnagiri.(M.S.)
24.02.2009
to
31.03.2014
CCPI1 Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology
P. Ltd.,
13, Himalaya Apt, Lane No. 3,
Dahanukar colony, Kothrud,
Pune- 411 038 (MS). Phone: (020)
25442435
Email: [email protected]
24.02.2009
to
31.03.2012
Rs. 18.99
CCPI2 Mr. Prakash Sawant
Proprietor
M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp.
Telephone Exchange, Kudal.
Dist. Sindhudurga. (M.S.).
Phone: 02362-223584;
Cell- 91-9422632838
Email: [email protected]
24.02.2009
to
31.03.2014
Rs. 31.49
CPI-Consortia Principal Investigator; Co-PI-Co-Principal Investigator; CCPI-Consortia Co-Principal Investigator
11. Statement of budget released and utilization partner-wise (in Lakhs):
CPI/ CCPI Name, designation and
address)
Total budget
sanctioned
Fund released
(up to closing
date)
Fund utilized
(up to closing
date)
CPI Dr. N. J. Thakor
Professor and Head,
Dept. of APE,CAET,
Dr. BSKKV, Dapoli – 415712.
Dist – Ratnagiri (MS)
Rs.199.78
Rs. 194.59
Rs. 176.55
CCPI1 Mr. Sanjay Orpe
Joint Managing Director. M/s Hardikar
Food Technology Pvt. Ltd.,
13, Himalaya Apt, Lane No. 3,
Dahanukar colony, Kothrud, Pune- 411
038 (MS). Phone: (020) 25442435
Email: [email protected]
Rs.18.82
Rs. 18.99
Rs. 18.99
CCPI 2 Mr. Prakash Sawant
Proprietor, M/s Sagar Engineering
Works, Plot No. 5, MIDC, Opp.
Telephone Exchange,
Kudal. Dist. Sindhudurga (M.S.).
Phone: 02362-223584;
Cell- 91-9422632838
Email: [email protected]
Rs. 31.49
Rs. 17.01
Rs. 17.01
Total Rs. 250.09 Rs. 230.59 Rs. 212.55
CPI-Consortia Principal Investigator; CCPI-Consortia Co-Principal Investigator
Part-II: Technical Details
1. Introduction
Kokum (Garcinia indica Choisy), Karonda (Carissa conjesta), Jamun (Syzygium cumini)
and Jackfruit (Artocarpus heterophyllus) are some of the native under exploited fruit crops which
are on verge of elimination because of deforestation and under utilization. These under exploited
crops possess tremendous medicinal and nutritive potential. All these fruit crops are harvested at
the time of commencement of rainy season normally from May and almost 40 to 70 per cent
fruits are trapped in heavy rains of Western Ghat and hence lost. These crops are normally
processed by traditional methods and that too at household and small scale levels. Primary
processing protocols will enhance the utilization and suitable processing and packaging
technological interventions would improve the stability and shelf life on one hand and fetch
better prices to product on the other.
The present project which is planned for a timeframe of three and half years with a
budget outlay of Rs. 250.09 lakhs is proposed with the aim of possibly addressing all the missing
links at the various levels of the value chain of the Kokum, Karonda, Jamun and Jackfruit of
Western Ghat. The value chain pertaining to these crops had been addressed through a
„Consortia Approach‟ involving the public and private partnership namely, Dr. Balasaheb
Sawant Konkan Krishi Vidyapeeth, Dapoli, Consortium Leader and M/s. Hardikar‟s Food
Technologies Pvt. Ltd., Pune; and M/s Sagar Engineering Works, Kudal, are the Consortia
Partners
The efforts are ultimately aimed to develop some of the value added tools and techniques,
which can be fitted suitably as important component in the Value chain of candidate fruit crops.
Efforts are aimed at standardizing the traditional methods of processing syrup, agal and amsul
from kokum fruit, seed powder from Jamun and leather from Jackfruit. Efforts are also aimed to
develop the value added products such as wine, ready to serve mixes and by-products such as
kokum seed oil (butter). Storage and packaging for all the developed products and by-products
were focused to be studied so also the food and nutrition values of all the products and by-
products. Technology developed and has been transferred to SHGs Small Scale Food Processors
and entrepreneurs through demonstrations and trainings.
2. Overall Sub-project Objectives
The subproject is having following objectives
1. Standardization of Procedures for traditional processing methods:
To standardize the procedure for existing traditional processing methods for Syrup
and Agal from kokum; powder from Jamun seed; and ripe jackfruit leather.
2. Value Addition
Develop the different processed products from candidate fruit crops and their by-
product.
3. Storage and Packaging
Studies on storage and packaging of products from candidate fruit crops and their by-
product.
4. Transfer of Technology
Training of standardized procedures and technologies to the SHGs small scale food
processors and Entrepreneurs.
Training of developed value added technologies to the Entrepreneurs.
3. Sub-project Technical Profile
No. Objective wise
work plan
Monitoring
indictors
Expected Output Expected Outcome
Objective - 1 Standardization of procedures for traditional processing methods
1 Kokum Syrup TSS;
Acidity;
pH; sugars and colour
Crystal clear bright
Kokum syrup with
Uniform colour.
Product uniformity
from batch to batch
Standard Operating
Procedure (SOP) for
Kokum syrup will be
Available.
Hygienic process.
2 Kokum Agal (salted
liquid)
TSS; Acidity; pH.
and colour
Kokum Agal with
uniform colour
Standard Operating
Procedure for Kokum
Agal will be Available.
Hygienic process.
3 Kokum Amsul
(salted rind)
TSS;
Acidity; and
pH.
Good quality
Kokum Amsul.
Standard Operating
Procedure for Kokum
Amsul will be available.
Hygienic process.
4 Jamun seed powder Acidity,
pH,
Total Sugar, colour
and Partcle size
Good quality fine
Jamun seed
powder.
Standard Operating
Procedure for Jamun seed
powder making will be
available.
Hygienic process.
5 Jackfruit Phanas Poli
(Leather)
TSS (°B),
Acidity (%), pH and
colour
Good quality Phans
poli.
Standard Operating
Procedure for Jackfruit
Phansapoli making will
be available.
Hygienic process.
Objective – 2 Value Addition (Process and Device Developed)
6. Kokum Liquid
Concentrate Unit
Design and
Fabrication of device,
Testing of device,
Analysis of product
(Brix, Colour)
Kokum Liquid
Concentrate Unit
Device
Kokum liquid
concentrate product
New Innovative Device
and Technology for
Kokum Liquid
Concentrate
New avenue for income
generation
7. Kokum Sarbat
Mixes
TSS (°B),
Acidity (%), pH,
Total Sugar (%)
Good quality Kokum
sarbat mixes
New innovative product
Kokum Sarbat Mixes will
be available.
New avenue for income
generation
No. Objective wise
work plan
Monitoring
indictors
Expected Output Expected Outcome
8. Kokum Solkadhi
Mix.
TSS (°B),
Acidity (%),
pH,
Total Sugar (%)
Good quality
Kokum solkadhi
mixes
New innovative product
Kokum Solkadhi Mixes
will be available.
New avenue for income
generation.
9. Kokum Rind
Powder
TSS (°B),
Acidity (%),
pH
Good quality
Kokum rind powder
New innovative product
Kokum Rind Powder will
be available.
New avenue for income
generation.
10 Kokum Seed Oil
(Butter)
Oil Yield,
Oil in cake,
Specific gravity of oil
Good quality
Kokum Seed Butter
with uniform colour
New innovative product
Kokum Seed Butter will
be available.
New avenue for income
generation.
11 Karonda Wine TSS (°B),
Acidity (%),
pH,
Total Sugar (%),
Tannis, Proteins
Good quality
Karonda wine,
Uniform dark
colour,
Uniformity in
colour from batch
to batch
New innovative product.
Karonda wine will be
available.
New avenue for income
generation.
12 Jamun Wine TSS (°B),
Acidity (%),
pH, Total Sugar (%),
Tannis and Proteins
Good quality
Jamun wine,
Uniform dark
colour,
Uniformity in
colour from batch
to batch
New innovative product
Jamun wine will be
available.
New avenue for income
generation.
13 Jackfruit cutter
1. Power Operated
2. Hand Operated
Design and
Fabrication of device,
Testing of device,
1. Power operated
Capacity, Fruit
cutting speed.
2.Hand operated
Capacity, cutting
speed.
Power operated
Jackfruit cutter.
Hand operated
Jackfruit cutter
New innovative devices.
Reduction in drudgery of
Jackfruit cutting. Power
operated Jackfruit cutter
and hand operated
Jackfruit cutter will be
available.
New avenue for income
generation
14 Dehydrated Jackfruit
Bulbs
Acidity (%), pH,
Total Sugar (%),
Good quality
dehydrated
Jackfruit Bulbs
Uniformity in
quality from batch
to batch
New innovative Product.
Process technology of
Dehydrated ripe jackfruit
bulbs will be available.
New avenue for income
generation.
No. Objective wise
work plan
Monitoring
indictors
Expected Output Expected Outcome
15 Jackfruit Bulb
Powder
Acidity (%),
pH,
Total Sugar (%),
colour
Good quality
dehydrated
Jackfruit Bulb
Powder
Uniformity in
quality from batch
to batch
New innovative Product.
Process technology of
Dehydrated ripe jackfruit
bulb Powder will be
available.
New avenue for income
generation.
Objective -3 Storage and Packaging
16 Storage of Fresh
Kokum fruits
Storage method
Quality Parameters-
TSS (°B), Acidity
(%), pH, Total Sugar
(%)
Good storage
condition and
duration for fresh
Kokum fruit
Storage method will be
known.
Optimum Storage
condition and duration
for fresh Kokum fruit will
be available.
17 Packaging of
Kokum Seed (oil)
Butter
Packaging material;
Storage duration;
Free fatty acid, Acid
value, Safonification
value, Iodine Value
Good Packaging
Storage duration for
kokum butter
Best packaging material
for kokum butter will be
known.
Storage duration will be
available.
18 Storage and
packaging studies of
Kokum Syrup
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH
Good packaging,
storage condition
and duration for
kokum syrup
Best packaging material
for packaging of kokum
syrup will be known.
Storage duration for
kokum syrup will be
available.
19 Storage and
packaging of Kokum
Agal (salted liquid)
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH,
Anthocyanins,
Microbial count,
colour
Good Packaging
storage condition
and duration for
Kokum Agal (salted
liquid).
Best packaging material
for packaging of Kokum
Agal will be known.
Storage duration for
Kokum Agal will be
available
20 Storage and
packaging studied of
Kokum Amsul
(Dehydrated salted
rind)
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH
Good Packaging
and storage
condition and
duration for Kokum
Amsul.
Best packaging material
for packaging of Kokum
amsul will be known.
Storage duration for
kokum Amsul will be
available.
21 Storage and
packaging studies of
Kokum Sarbat Mix
Packaging material
Storage duration
TSS (°B), pH,
Acidity (%), Total
Sugar (%)
Good Packaging
and storage
condition and
duration for Kokum
Sarbat Mixes
Best packaging material
for packaging of Kokum
Sarbat mix will be
known.
Storage duration for
Kokum Sarbat mix will
be available
No. Objective wise
work plan
Monitoring
indictors
Expected Output Expected Outcome
22 Storage and
packaging studies of
Kokum Solkadhi
Mix.
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH and Total
Sugar (%)
Good Packaging
and storage
condition and
duration for for
Kokum Solkadhi
Mixes
Best packaging material
for packaging of Kokum
Sarbat mix will be
known.
Storage duration for
Kokum Sarbat mix will
be available
23 Storage and
packaging of
Karonda Wine.
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH, Total
Sugar (%) Tannis,
Proteins
Good packaging
and storage
condition and
duration for
Karonda Wine
Best packaging material
for packaging of Karonda
Wine will be known.
Storage duration for
Karonda wine will be
available.
24 Storage and
Packaging study of
Jamun Seed Powder.
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH, Total Sugar
(%).
Good Packaging
and storage
condition and
duration for Jamun
Seed Powder
Best packaging material
for packaging of Jamun
seed powder will be
known.
Storage duration for
Jamun seed powder will
be available
25 Storage and
packaging studies of
Jamun wine.
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH and Total
Sugar (%), Proteins
Good Packaging
and storage
condition and
duration for Jamun
Wine
Best packaging material
for packaging of Karonda
Wine will be known.
Storage duration for
Karonda wine will be
available.
26 Storage and
packaging studies of
Jackfruit Phanaspoli
(leather).
Packaging material
Storage duration
TSS (°B), Acidity
(%), pH
Good Packaging
and storage
condition and
duration for
Phanaspoli
Best packaging material
for packaging of
Phanaspoli will be
known.
Storage duration for
phansapoli will be
available
27 Storage and
packaging studies of
dehydrated Jackfruit
bulbs.
Packaging material
Storage duration
TSS (°B),
Acidity (%), pH
Good Packaging
and storage
condition and
duration for
dehydrated
Jackfruit bulbs.
Best packaging material
for packaging of
dehydrated jackfruit
bulbs will be known.
Storage duration for
dehydrated jackfruit
bulbs will be available
28 Storage and
packaging studies of
Jackfruit bulb
powder.
Packaging material
Storage duration
Acidity (%),
pH, Total Sugar (%)
Good Packaging
and storage
condition and
duration for
dehydrated
Jackfruit bulb
powder.
Best packaging material
for packaging of
dehydrated jackfruit bulb
powder will be known.
Storage duration for
dehydrated jackfruit bulb
powder will be available.
4. Baseline Analysis
A value-chain on Kokum, Karonda, Jamun and Jackfruit crops is expected to impact
positively not only on income generation (of farmers and food processors) but also ensuring
nutritional security of the consumers. It offers avenues for rural employment in general and
women in specific as it involves small and medium scale processing enterprises. The developed
technologies can be extended to other similar minor fruit crops. Utilization through value
addition to by products of minor fruit crops is absolutely necessary in up scaling social and
economic benefits. Table 4.1 shows possible impacts of the value chain for kokum, Karonda,
Jamun and jackfruit.
Table 4.1 Possible impact of the a value chain for Kokum, Karonda, Jamun and Jackfruit
S No. Variables Base line values Impact
1.
Minor fruit
crops
Yield
(tonne)
Value
(Rs.) lakhs
Post
harvest
losses
(%)
Value (Rs.)
lakhs
Value
Added
Products
tonnes
Value (Rs.)
lakhs
Kokum 4500 225 70 157 27 16
Karonda 1400 42 90 38 2 1.20
Jamun 2000 100 70 70 3 2.10
Jackfruit 12000 240 70 168 18 14.40
2 Processing
methods Traditional processing methods
Standardised processing
methods
3 Value
Addition Lack of value addition technologies
Value added Products
New developed products
4 Storage and
Packaging
Lack of research on storage and packaging of
processed products
Optimum storage
conditions
Suitable packaging
material
5 Technology
transfer
Lack of awareness among the SHGs, small
scale food processors, etc.
Transfer of technology
(Trainings and
workshops)
It was observed from the base line survey that the fruit crops like Kokum, Karonda,
Jamun and Jackfruit are cultivated as minor fruit crops. However, various small-scale food
processors, self-help groups are processing these fruits in small scale and these products are very
popular in the local market. About 60 per cent of these minor fruits are processed for earning
money, while 23 per cent are utilized domestically and about 17 per cent are marketed. Most of
the respondents used knives/ cutters, pulper and pasteurizer for processing. The packaging
material used for the processed products are plastic drums, PET bottles, Jerry cans, Glass Bottles,
and Polythene bags, etc. the self help groups of the region leads in the processing of these fruits
which are having 25 to 100 numbers of women working with them. The various training
workshops related to the food processing are arranged for these small-scale processors and self
help groups by the Dr. BSKKV. Dapoli, State Agricultural Department, etc. from the Survey it
was observed that about 60 per cent of respondents are having the knowledge of FPO, 22 per
cent and 18 per cent are having the knowledge of HACCP and Food Safety Standards,
respectively. Most of the respondents are facing the problems like lack of good transportation
facilities, pre-mansoon rains, minimum manpower, lack of proper processing knowledge and
fruit losses due to wild animals. Whereas unavailability of proper machineries for processing,
lack of man power, lack of raw material and local market, place problems for shops, problems of
FPO licence, load shading in the region, are the main problems faced by the farmers and small
scale processors. Hence, this project was a timely intervention to link various levels of
stakeholders to augment in the supply chain systems.
5. Research Achievements with Summary
Detailed technical progress partner wise highlighting the achievements in terms of targets
fixed for each activity.
Expt.
No.
Consortium
Leader/Consort
ium Partner
Output Targets fixed Achievements
Objective – 1 Standardization of procedures for traditional processing methods
5.1 DBSKKV,
Dapoli
Kokum
Syrup
Standardized the
procedure for
kokum syrup
making.
TSS-70.90 °B, Acidity-0.34 %
Rind to sugar proportion should be
1:2.
Uniform quality of Kokum Syrup.
5.2 DBSKKV,
Dapoli
Kokum
Agal
Standardized the
procedure for
kokum Agal.
TSS-25 °B, Acidity-0.34 %,
pH-3.6
16% of salt solution is the best salt
concentration for dipping of kokum
rind
Uniform Quality of Kokum Agal
5.3. DBSKKV,
Dapoli
Kokum
Amsul
Standardized the
procedure for
making of kokum
Amsul.
TSS-16.06 °B, Acidity-1.98 %, pH-
1.01
The kokum fruit cut into 4 halves.
12% of salt solution is the best salt
concentration for making Kokum
Amsul
5.4 HFTPL, Pune
and DBSKKV,
Dapoli
Jamun seed
powder
Standardized the
procedure for
making of Jamun
Seed Powder.
Acidity-0.66 %, pH-5.52 and Total
Sugar- 15.30 %
Uniform Bright colour of Jamun
Seed Powder
Uniform quality of Jamun Seed
Powder, Particle size- 0.196 mm
5.5 DBSKKV,
Dapoli
Phanas poli
(Jackfruit
leather)
Standardized the
procedure for
Phanas poli
Acidity-0.64 %, TSS-88.00 °B
Standardized procedure
Uniform quality product obtained.
Objective – 2 Value Addition (Process and Device Developed)
5.6. SEW, Kudal and
DBSKKV,
Kokum
Liquid
Design and
fabrication of Kokum Innovative new Kokum Liquid
Concentrate Unit is developed.
Expt.
No.
Consortium
Leader/Consort
ium Partner
Output Targets fixed Achievements
Dapoli Concentrate
Unit
Liquid Concentrate
Unit.
Performance testing
of Kokum Liquid
Concentrate Unit.
TSS-31.32 °B,
Anthocyanin-1129 mg/100g and
pH-1.29 of Kokum Liquid
concentrate
It has capacity to handle 200 kg of
dried kokum fruit rind per day.
Kokum juice concentrate is prepared
hygienically in food grade stainless
steel vessels.
5.7.
a)
HFTPL, Pune
and DBSKKV,
Dapoli
Kokum
Sarbat Mix
Preparation of
Kokum Sarbat Mix.
New innovative product
Uniform quality from batch to batch
Acidity-1.66 %, pH-2.43, TSS-33.19
°B, Total Sugar-31.48 % particle
size-0.260 mm
The kokum sarbat mix prepared with
85% sugar, 6.5 % kokum powder,
6.5% salt and 2% Jire powder is
found to be best.
5.7 b) HFTPL, Pune
and DBSKKV,
Dapoli
Kokum
Solkadhi
Mix
Preparation of
Kokum Solkadhi
Mix.
New innovative product
Uniform quality from batch to batch
Acidity-2.94, pH-2.65, TSS-24.50°B,
Total Sugar-20.65 % and particle
size-0.260 mm
The kokum solkadhi mix prepared by
8% kokum powder, 19 % Sugar, 23
% Coconut Milk Powder, 39.2 %
Milk Powder, 6 % Salt and 4.8 %
spices is found to be best ready to
prepare mixture
5.8 HFTPL, Pune
and DBSKKV,
Dapoli
Kokum rind
powder
Development of
kokum rind powder. New innovative product
Uniform quality from batch to batch
Acidity-1.94, pH-1.65, TSS-21.10
°B, particle size-1.91 mm
Kokum powder available in off
season throught the year.
5.9 DBSKKV,
Dapoli
Kokum
Butter
Preparation of
Kokum Butter
Crystal clear oil
Uniform bright colour of butter
Higher oil recovery (34%) and
minimum oil (21%) in deoiled cake
Acid value- 6.55
Iodine value-29.85
Safonification value- 187.40
5.10 DBSKKV,
Dapoli
Karonda
wine
Development of
Karonda wine New innovative product
Uniform colour
TSS-300B, pH- 3.5, Acidity-0.81 %,
Tannis-0.112%, Proteins -0.12%
Uniform quality from batch to batch
Expt.
No.
Consortium
Leader/Consort
ium Partner
Output Targets fixed Achievements
5.11 DBSKKV,
Dapoli
Jamun wine Development of
Jamun wine New innovative product
Uniform colour
TSS-300B, pH- 3.5, Acidity-1.01 %,
Tannis-0.13%, Proteins -0.19%
Uniform quality from batch to batch
5.12 SEW, Kudal and
DBSKKV,
Dapoli
Jackfruit
cutter
Design and
fabrication of
Jackfruit cutter
1. Power Operated
2. Hand Operated
1. Power Operated Jackfruit Cutter
It cuts the jackfruit within 2 min.
Cuts 60-65 fruits/h
Reduction in losses of bulbs
Easy and safe handling
2. Hand Operated Jackfruit Cutter
Cuts 10 fruits/h
Reduction in losses of bulbs
Easy and safe handling
5.13 HFTPL, Pune
and DBSKKV,
Dapoli
Dehydrated
ripe
jackfruit
bulbs
Development of
dehydrated ripe
jackfruit bulbs
New innovative product
TSS-20.770B, pH- 4.80, Acidity-0.94
%, Total Sugar -26.07%,
Uniform quality from batch to batch
5.14 HFTPL, Pune
and DBSKKV,
Dapoli
Jackfruit
bulb powder
Develop ripe
jackfruit bulbs
powder
New innovative product
TSS-32.100B, pH- 0.83, Acidity-5.06
%, Total Sugar -40.39% and Particle
size-0.198 mm
Uniform quality from batch to batch
Objective -3 Storage and Packaging
5.15 DBSKKV,
Dapoli
Storage and
Packaging
for kokum
butter
Packaging material,
Storage duration and
Quality parameter
Free Fatty acid
Acid Value
Saponification
value, Iodine Value
Packaging Material- Rigid plastic
container
Storage conditions- Refrigerated
storage conditions (about 7°C)
Storage Durability -6 months.
Free Fatty acid-3.42
Acid Value-6.81
Saponification value-189.00
Iodine Value-29.95
5.16 DBSKKV,
Dapoli
Storage of
Fresh
kokum fruit
Packaging method,
Storage duration,
Quality parameter
pH, Acidity, Total
Sugar
Fresh Kokum fruit stored in cold
storage at 130C and 85% RH.
Storage duration- 13 day
Shelf life of kokum fruit extended for
16 days.
pH- 2.50, Acidity-3.45 % Total
Sugar-5.28 %
5.17 DBSKKV,
Dapoli
Packaging
for Kokum
Syrup
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS
Packaging- Transparent bottles
packaging of kokum syrup.
Storage Duration- 12 months
Quality maintained
pH-2.20, Acidity-0.25,
TSS-68.26 0B
Expt.
No.
Consortium
Leader/Consort
ium Partner
Output Targets fixed Achievements
5.18 DBSKKV,
Dapoli
Packaging
for Kokum
Agal
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Bacterial count
Packaging - Glass bottles for storage
of Kokum Agal
Storage Duration- 12 months.
TSS-24.6 0B, pH-1.16, Acidity-3.42
%
Low Microbial count-Bacterial
(0.33) and Fungi (1.00)
5.19 DBSKKV,
Dapoli
Packaging
for Kokum
Amsul
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Redness value
Packaging- Polythene bag for storage
of Kokum Amsul.
Storage Duration-12 months
Acidity-1.39 %, pH-1.43, TSS-12.11 0B, Redness value-1.76
5.20
a)
DBSKKV,
Dapoli and
HFTPL, Pune
Packaging
for Kokum
Sarbat Mix
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging-Met-pet polypack for
packaging of kokum Sarbat Mix.
Storage Duration-9 months
Acidity-1.94 %, pH-2.23, TSS-23.98 0B, Total Sugar-22.48%
5.20
b)
DBSKKV,
Dapoli and
HFTPL, Pune
Packaging
Kokum
Solkadhi
mix
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging-Met-pet polypack for
packaging of kokum Sarbat Mix.
Storage Duration-9 months
Acidity-3.83 %, pH-2.03, TSS-21.97 0B, Total Sugar-14.79%
5.21 DBSKKV,
Dapoli
Packaging
for karonda
wine.
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging-Glass bottle for
packaging of karonda wine
Storage duration- 12 months.
Acidity-0.80 %, pH-3.27, TSS-15.06 0B, Total Sugar-4.04%
5.22 DBSKKV,
Dapoli and
HFTPL, Pune
Packaging
for Jamun
Seed
Powder
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging- Met pet polypack for the
packaging of Jamun seed powder.
Storage Duration- 12 months.
Acidity-0.74 %, pH-3.9, Total Sugar-
14.11%
5.23 DBSKKV,
Dapoli
Packaging
for Jamun
wine.
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging-Glass bottle for
packaging of Jamun wine
Storage duration- 12 months.
Acidity-1.01 %, pH-3.46,
TSS-17.00 0B,
Total Sugar-5.68%
5.24 DBSKKV,
Dapoli
Packaging
for
Phanaspoli
(Jackfruit
leather)
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS
Packaging- Polythene bag for the
packaging of phanaspoli.
Storage Duration- 12 months.
Acidity-0.65 %, pH-3.46, TSS-
86.80 0B
5.25 DBSKKV,
Dapoli
Packaging
of
dehydrated
Packaging material,
Storage duration,
Quality parameter
Packaging-Met pet polypack for the
packaging of dehydrated ripe
jackfruit bulbs
Expt.
No.
Consortium
Leader/Consort
ium Partner
Output Targets fixed Achievements
ripe
jackfruit
bulbs.
pH, Acidity, TSS,
Total Sugar Storage Duration- 09 months.
Acidity-0.53 %, pH-4.67, TSS-11.20 0B, Total Sugar-22.03 %
5.26 DBSKKV,
Dapoli
Packaging
of ripe
jackfruit
bulb powder
Packaging material,
Storage duration,
Quality parameter
pH, Acidity, TSS,
Total Sugar
Packaging-Met pet polypack for the
packaging of dehydrated ripe
jackfruit bulb powder
Storage Duration- 12 months.
Acidity-5.01 %, pH-0.96, TSS-29.60 0B, Total Sugar-33.01 %
DBSKKV- Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli
HFTPL- M/s. Hardikar Food Technology Pvt. Ltd., Pune, SEW- M/s. Sagar Engineering Works, Kudal
Objective -4 Transfer of Technology
5.27 Training of Standardized Procedures and Technologies to the SHGs, Small-scale Food
Processors and Entrepreneurs
Sr.
No
Consortium
Leader/Consorti
um Partner
Output Targets fixed Achievements
1 DBSKKV, Dapoli Transfer of
Technology
Fruit processing on
Kokum, Karonda,
Jamun and Jackfruit
Training delivered at Ladghar, Tal-
Dapoli, Ratnagiri on 08.03.2011.
35 people trained by Dr. N. J. Thakor
2 DBSKKV, Dapoli Transfer of
Technology
Kokum Syrup
Making Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
25.09.2011.
45 people trained by Er. A. A.
Sawant
3 DBSKKV, Dapoli Transfer of
Technology
Kokum Agal
Making Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
78 people trained by Dr. C. D. Pawar
4 DBSKKV, Dapoli Transfer of
Technology
Kokum oil
extraction Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
92 people trained by Dr. S. P.
Sonawane
5 DBSKKV, Dapoli Transfer of
Technology
Processing of ripe
Jackfruit leather Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
78 people trained by Dr. C. D. Pawar
6 DBSKKV, Dapoli Transfer of
Technology
Processing of Jamun
and Jackfruit
product
Training delivered at Ladghar, Tal-
Dapoli, Ratnagiri on 16.03.2012.
50 people trained by Dr. N. J.
Thakor
7 DBSKKV, Dapoli Transfer of
Technology
Kokum Processing Training delivered at Dr. BSKKV,
Tal- Dapoli Ratnagiri on 29.05.2012.
25 people trained by Er. A. A. Sawant
Sr.
No
Consortium
Leader/Consorti
um Partner
Output Targets fixed Achievements
8 DBSKKV, Dapoli Transfer of
Technology
Processing on
Kokum, Karonda ,
Jamun and Jackfruit
Training delivered at Shirur Tali,
Tal-Guhagar, Ratnagiri on
06.11.2012.
12 people trained by Er. A. A.
Sawant
9 DBSKKV, Dapoli Transfer of
Technology
Processing of
Kokum Syrup Training delivered at Dhumalwadi,
Tal-Rajapur, Ratnagiri on
07.11.2012.
62 people trained by Er. A. A.
Sawant
10 DBSKKV, Dapoli Transfer of
Technology
Processing on
Kokum, Karonda,
Jamun and Jackfruit
Training delivered at Karak, Tal-
Rajapur, Ratnagiri on 07.11.2012.
30 people trained by Er. A. A.
Sawant
11 DBSKKV, Dapoli Transfer of
Technology
A processing on
Kokum, Karonda ,
Jamun , Jackfruit
Training delivered at Swaminathan
Hall, Dr. BSKKV, Tal-Dapoli,
Ratnagiri on 20.12.2012.
73 people trained by Dr. S. B. Swami
12 DBSKKV, Dapoli Transfer of
Technology
Processing on
Kokum, Karonda,
Jamun and Jackfruit
Training delivered at Ladghar, Tal-
Dapoli, Ratnagiri on 29.01.2013.
51 people trained by Dr. S. B. Swami
13 DBSKKV, Dapoli Transfer of
Technology
Processing of
Kokum, Karonda,
Jamun and Jackfruit
Training delivered at Kelashi, Tal-
Dapoli, Ratnagiri on 16.04.2013.
60 people trained by Er. A. A.
Sawant
14 DBSKKV, Dapoli Transfer of
Technology
Processing of Jamun
and Jackfruit
product
Training delivered at Kelashi, Tal-
Dapoli, Ratnagiri on 08.05.2013.
49 people trained by Er. A. A.
Sawant
15 DBSKKV, Dapoli Transfer of
Technology
Processing of
Kokum, Karonda,
Jamun and Jackfruit
Training delivered at Kelashi, Tal-
Dapoli, Ratnagiri on 15.05.2013.
89 people trained by Er. A. A.
Sawant
16 DBSKKV, Dapoli Transfer of
Technology
Processing of
Kokum for Powder Training delivered at Velneshwar,
Tal-Guhagar, Ratnagiri on
29.08.2013.
48 people trained by Dr. S. B. Swami
17 DBSKKV, Dapoli Transfer of
Technology
Processing of
Kokum for Powder Training delivered at Sukhar, Tal-
Khed, Ratnagiri on 05.09.2013.
18 people trained by Er. A. A.
Sawant
5.28 Training of developed Value Added Technologies to the Entrepreneurs
Sr.
No
Consortium
Leader/Consortiu
m Partner
Output Target Fixed Achievements
1 DBSKKV, Dapoli Transfer of
Technology Kokum Sarbat Mix
and Solkadhi Mix,
making, storage and
Packaging
Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
48 people trained by Dr. S. B. Swami
2 DBSKKV, Dapoli Transfer of
Technology Karonda wine Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
70 people trained by Dr. C. D. Pawar
3. DBSKKV, Dapoli Transfer of
Technology Kokum Sarbat Mix
and Solkadhi Mix
making
Training delivered at Ladghar, Tal-
Dapoli, Ratnagiri on 29.01.2013.
18 people trained by Dr. S. B. Swami
5.29 Training on Storage of processed products and by-products of Kokum and Jackfruit to SHGs
Sr.
No
Consortium
Leader/Consorti
um Partner
Output Target Fixed Achievements
1 DBSKKV, Dapoli Transfer of
Technology Kokum Syrup
Storage Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
30 people trained by Er. A. A.
Sawant
2 DBSKKV, Dapoli Transfer of
Technology Kokum Agal
Storage Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
38 people trained by Dr. C. D. Pawar
3 DBSKKV, Dapoli Transfer of
Technology Kokum Sarbat Mix
and Solkadhi Mix,
storage
Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
25 people trained by Dr. S. B. Swami
4 DBSKKV, Dapoli Transfer of
Technology Kokum oil storage Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
20 people trained by Dr. S. P.
Sonawane
5 DBSKKV, Dapoli Transfer of
Technology Ripe Jackfruit
leather – storage Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
20 people trained by Dr. C. D. Pawar
6 DBSKKV, Dapoli Transfer of
Technology Dehydrated Jackfruit
Bulb – storage Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
12 people trained by Dr. S. B. Swami
7 DBSKKV, Dapoli Transfer of
Technology Jackfruit Bulb
powder - storage Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
22 people trained by Dr. S. B. Swami
5.30 Training on Packaging of processed products and by-products of Kokum, Jamun and
Jackfruit to Small-Scale Food processors and Entrepreneurs
Sr.
No
Consortium
Leader/Consortiu
m Partner
Output Target Fixed Achievements
1 DBSKKV, Dapoli Transfer of
Technology Kokum Syrup
packaging Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
18 people trained by Er. A. A.
Sawant
2 DBSKKV, Dapoli Transfer of
Technology Kokum Agal
packaging Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
13 people trained by Dr. C. D. Pawar
3 DBSKKV, Dapoli Transfer of
Technology Kokum Sarbat Mix
and Solkadhi Mix,
Packaging
Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
10 people trained by Dr. S. B. Swami
4 DBSKKV, Dapoli Transfer of
Technology Kokum oil
Packaging Training delivered at Chiplun, Tal-
Chiplun, Ratnagiri on 17.09.2011.
15 people trained by Dr. S. P.
Sonawane
5 DBSKKV, Dapoli Transfer of
Technology Ripe Jackfruit
leather packaging Training delivered at Shivane, Tal-
Sangameshwar, Ratnagiri on
22-23.09.2011.
19 people trained by Dr. C D Pawar
6 DBSKKV, Dapoli Transfer of
Technology Dehydrated Jackfruit
Bulb packaging Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
10 people trained by Dr. S. B. Swami
7 DBSKKV, Dapoli Transfer of
Technology Jackfruit Bulb
powder Packaging Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
15 people trained by Dr. S. B. Swami
5.31 Training on New Processing Techniques and products to different Government Officers
dealing with SHGs and Entrepreneurs
Sr.
No
Consortium
Leader/Consortiu
m Partner
Output Target Fixed Achievements
1 DBSKKV, Dapoli Transfer of
Technology Kokum Sarbat Mix
and Solkadhi Mix,
making, storage and
Packaging
Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
20 people trained by Dr. S. B. Swami
2 DBSKKV, Dapoli Transfer of
Technology Jackfruit – Bulb
powder making,
storage and
Packaging
Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
20 people trained by Dr. S. B. Swami
Sr.
No
Consortium
Leader/Consortiu
m Partner
Output Target Fixed Achievements
3 DBSKKV, Dapoli Transfer of
Technology Kokum oil
extraction, storage
and Packaging
Training delivered at Pacheri Sada,
Tal-Guhagar, Ratnagiri on
15.09.2011.
20 people trained by Dr. S. P.
Sonawane
5.1 Standardization of traditional processing methods of Kokum Syrup
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities were removed from the fruits. The fruits were
sorted out and immature, green fruits, over ripe and damaged fruits were separated and removed.
The Kokum fruits were cut into two halves. The seeds and pulp were removed from the rind. The
rind halves and sugar were kept in alternate layers in the good quality plastic drum for osmotic
extraction. The rind to sugar solution proportion was 1:2 (rind to sugar). The rind and sugar
solution was kept for 4 weeks. The Kokum Syrup was collected after 4 weeks. The extracted rind
was removed from drum. The Kokum Syrup is shown in Fig. 5.1. Kokum syrup was
standardized by selecting the five treatments and on the basis of chemical, sensory and colour
analysis the best treatment was selected. The details of chemical analysis given in Table 5.1.
Table 5.1 Chemical Analysis of Kokum Syrup prepared by different treatments
S.
No.
Treatments Acidity (%) TSS (O
Brix) pH
1 T1- Cutting with two halves 1.79 68.90 1.86
2 T2- Cutting with four halves 1.53 64.52 1.92
3 T3- Shredding 1.28 63.45 1.94
4 T4- Basket press squeezing – cold 1.40 62.84 1.96
5 T5 - Basket press squeezing-hot 1.02 66.30 1.97
The treatment T1 shows highest Acidity (1.79 %) and TSS (68.90) as compared to other
treatments. It means kokum fruit cut in two halves gives more juice extraction during osmosis. It
has maximum TSS and also it gives required acidic taste to syrup because of high acidity value.
Table 5.2 shows the sensory evaluation of kokum syrup prepared by different treatments
Table 5.2 Sensory Evaluation of Kokum Syrup prepared by different treatments
S.
No. Treatments Colour Taste Flavour
Overall
Acceptability
1 T1- Cutting with two halves 8.14 7.54 7.82 7.62
2 T2- Cutting with four halves 7.94 7.05 7.16 7.36
3 T3- Shredding 7.97 7.21 7.06 7.29
4 T4- Basket press squeezing – cold 8.04 7.14 7.31 7.40
5 T5 - Basket press squeezing-hot 7.91 7.10 7.20 7.08
It was observed that kokum syrup with treatment T1 recorded highest score for Colour
(8.14), Taste (7.54), flavour (7.82) and overall acceptability (7.62) for sensory quality.
Colour analysis:
The colour of kokum syrup was measured by Hunter‟s Lab colour analyzer in terms of
L*, a* and b*. The L* value gives a measure of the lightness to Darkness, a* means Redness to
Greenness. The details of Colour Analysis of kokum syrup of different treatment are given in
Table 5.3.
Table 5.3 Colour Analysis of Kokum Syrup prepared by different treatments
S.
No. Treatments
L* a*
1 T1- Cutting with two halves 6.58±0.05 6.65±0.08
2 T2- Cutting with four halves 7.85±0.04 6.58±0.04
3 T3- Shredding 8.95±0.01 6.25±0.20
4 T4- Basket press squeezing – cold 8.56±0.01 5.81±0.54
5 T5 - Basket press squeezing-hot 9.30±0.05 5.21±0.02 L*- Lightness coefficient (0 (black) to 100 (white)), a* -purple-red (+ a* value), blue-green (- a* value), and b*-
Yellow (+ b* value) or blue (- b* value) colour
The lightness (L*) of the Kokum syrup was minimum at T1 treatment (6.58±0.05) (More
dark) and the redness (a*) was also maximum (6.65 ± 0.08) at treatment T1.
The treatment of Cutting of Kokum Fruit with two halves (T1) shows highest Acidity
(1.79 %) and TSS (68.90) as compared to other treatments. It means kokum fruit cut in two
halves gives more juice extraction during osmosis. It has maximum TSS and also it gives
required acidic taste to syrup because of high acidity value.
It was observed from the sensory evaluation that kokum syrup made of treatment of
Cutting of Kokum Fruit with two halves (T1) recorded highest score for Colour (8.14), Taste
(7.54), flavour (7.82) and overall acceptability (7.62) for sensory quality. The lightness (L*) of
the Kokum syrup was minimum (6.58±0.05) (More dark) and the redness (a*) was also
maximum (6.65 ± 0.08) for treatment of Cutting of Kokum Fruit with two halves (T1).
Conclusion:
Kokum syrup prepared with cutting the kokum fruits in two halves with addition of
sugar in 1:2 proportions was most suitable for the preparation of kokum syrup.
5.2 Standardization of Kokum Agal (Salted Kokum Extract) making from ripe Kokum
fruits
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The Kokum fruits were cut with the help of Kokum Cutter. The seeds and pulp were
removed from the rind. The salt of different treatment (14, 16, 18, 20 %) was added to cut fruits.
The mixture was kept into good quality plastic drum for extraction for a period of one week. The
mixture was stirred twice in a day. The Kokum Agal (salted kokum extract) was collected and
the residue was separated. The chemical and sensory evaluation was carried out. The Kokum
Agal is shown in Fig. 5.2.
Kokum agal was standardized by selecting the four treatments i.e salt addition of 14% to
20% (Table 5.4) and on the basis of chemical, sensory and colour analysis the best treatment was
selected. The detail of chemical analysis for the Kokum Agal for different treatments is given in
Table 5.4.
Table 5.4 Chemical Composition of Agal (Salted Kokum Extract)
Sr.
No.
Treatments T.S.S. (0B) Titratable acidity
(%)
pH
1 14 % salt 24.2 1.31 3.65
2 16 % salt 25.8 1.39 3.68
3 18 % salt 26.6 1.29 3.81
4 20 % salt 28.2 1.25 3.55
Table 5.5 Sensory evaluation of Solkadhi prepared from Agal
Sr.
No.
Treatments Sensory Scores
Colour Flavour Average
1 14 % salt 6.83 6.94 6.88
2 16 % salt 6.94 7.50 7.22
3 18 % salt 7.50 7.11 7.30
4 20 % salt 7.05 7.05 7.05
The sensory evaluation of flavour of the solkadhi prepared from Agal was considered as
an important parameter for sensory analysis accordingly, the flavour (7.50) of the treatment 16
% salt was secure maximum score for sensory.
Conclusion:
The treatment 16 % salt concentration was most suitable for preparation of Kokum Agal.
5.3 Standardization of Kokum Amsul (Dehydrated Salted Rind) making
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The Kokum fruits were cut with the help of Kokum Cutter. The seeds and pulp were
removed from the rind and rind was separated. The seed and pulp were mixed with 12 % salt
kept it for 2 h. The separated rind was dipped in the salt solution leached out from mixture of
seed, pulp and salt for 2 h. The rind was then placed in tray dryer at 60 °C for drying for 7 h. The
dried rind was then dipped in the 12 percent salt solution (Seed and Pulp + 12 % salt of wt. of
seed and pulp) on next day. The rind was again placed in tray dryer at 60° C for the drying. The
process of dipping and drying was repeated for four times to get the Amsul at 42- 44% moisture
content. The best treatment was selected on the basis of chemical, sensory and colour analysis.
The Kokum Amsul is shown in Fig. 5.3.
Kokum amsul was standardized by selecting four treatments i.e size 2 halves. 4 halves,
salt concentration 10, 12 and 14 %, soaking time (0.5, 2 and 4 h) and soaking temperature (25,
35 0C) and on the basis of chemical, sensory and colour analysis the best treatment was selected.
Acidity of kokum amsul was considered as an important parameter. The treatment of
kokum rind cut into 4 halves, soaking duration for 2 hrs in 12% salt concentration at soaking
temperature 250C and dried at 60
0C in tray dryer shows more acidic (1.98).
Kokum Amsul prepared with this treatment analysed for its colour by using Hunter lab
Colorimeter, shows the maximum redness (a*) i.e. 5.58±0.97 and was minimum lightness (L*)
9.66±0.65 for colour analysis of Kokum Amsul.
The sensory evaluation of the treatment of kokum rind cut into 4 halves, soaking duration
for 2 hrs in 12% salt concentration at soaking temperature 250C and dried at 60
0C in tray dryer
recorded highest score for colour 8.0, Taste 8.0, Texture 8.0, flavour 7.0 and Overall
Acceptability 8.0.
Conclusions:
1. Kokum rind cut into 4 halves exposed to 25 °C, alternate 3 soakings at 25 °C for 2 hrs in
12% salt concentration at soaking temperature 250C and dried at 60
0C in tray dryer shows
more acidity i.e. 1.98 and recorded highest sensory score for colour 8.0, Taste 8.0,
Texture 8.0, flavour 7.0 and Overall Acceptability 8.0.
2. Colour analysis Kokum rind cut into 4 halves, soaking at 25 °C for 2 hrs in 12% salt
concentration and dried at 600C in tray dryer have received maximum redness (a*)
5.58±0.97 and minimum lightness (L*) 9.66±0.65.
Fig. 5.1 Kokum Syrup Fig. 5.2 Kokum Agal
(Salted Kokum Extract)
Fig. 5.3 Kokum Amsul (Dehydrated salted rind)
5.4 Standardization of the procedure for making of Jamun Seed Powder
Fresh sound firm ripe Jamun fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The seeds were separated from the pulp and juice using pulper. The seeds were dried
these Jamun seeds in tray dryer at 60, 70 and 80oC. The dried seeds were grounded in the
pulverizer to reduce its size to make fine powder. The Jamun Seed Powder is shown in Fig. 5.4.
The best treatment was selected based on chemical, sensory and colour analysis.
Chemical Analysis:
Table 5.6 shows the chemical analysis of Jamun seed powder.
Table 5.6 Chemical Analysis of Jamun Seed Powder
Sr.
No.
Temperature (0C) Acidity (%) pH Reducing
Sugar (%)
Total
Sugar (%)
1 60 0.66 5.52 8.05 15.30
2 70 0.70 4.41 8.16 15.46
3 80 0.82 3.28 8.18 15.50
The acidity of Jamun seed powder decreases as the drying temperature increases from 60,
70, 80 oC and pH of Jamun seed powder increases as acidity of jamun seed powder decreases.
Sensory evaluation:
Table 5.7 shows the sensory analysis of Jamun seed powder.
Table 5.7 Sensory evaluation of Jamun seed powder
Sr.
No. Treatments Colour
Particle size feel during
swallowing with water
1 60oC 7.5 6.8
2 70oC 6.7 6.1
3 80oC 6.2 5.9
The colour and particle size of jamun seeds dried at 60 oC got maximum sensory score.
Colour Analysis:
Table 5.8 shows the colour analysis of Jamun seed powder.
Table 5.8 Colour analysis of Jamun Seed Powder
Sr.
No. Treatments L* a* b*
1 60 0C 58.17 + 1.25 4.67 + 0.15 16.88 + 0.01
2 70 0C 57.28 + 0.96 5.14 + 0.14 16.77 + 0.20
3 80 0C 57.01 + 0.79 5.17 + 0.14 16.74 + 0.05
The acidity of Jamun seed powder decreases as the drying temperature increases from 60,
70, 80 oC and pH of Jamun seed powder increases as acidity of jamun seed powder decreases.
The acidity of jamun seed powder was 0.66%, pH-5.52 and Total Sugar 15.30 % and the particle
size was 6.8 µm
The lightness (L*) of the jamun seed powder was maximum at 60 0C (58.17 + 1.25). The
redness (a*) of the jamun seed powder was minimum (4.67 + 0.15) at 60 0C and yellowness of
the jamun seed powder was maximum at temperature 60 0C. It can be seen that the colour of the
jamun seed powder in respect of Lightness, Redness and Yellowness is better at 60 0C as
compared to other two temperatures (70 and 80 oC).
Conclusion:
A Jamun seed dried at 60 oC temperatures was more acceptable from chemical, colour
and sensory analysis than other treatments.
5.5 Standardization of the procedure for ripe Phanaspoli (Jackfruit leather)
Fresh sound firm ripe Jackfruits of Barka (Soft flesh) were selected for the preparation of
Phanaspoli. Fruits were washed with clean tap water. The stalks, leaves or any other impurities if
any were removed from the fruits. The fruits were cut by Power Operated Jackfruit Cutter (Time
required for cutting 2 fruits in a minute). The bulbs were scooped out manually from the slices
and other Mesocarp was removed. The seeds were removed from the bulbs. The pulp was
prepared from the Jackfruit bulbs. The water was added in the pulp in 1:0.5 proportions and
mixed it properly. The TSS at 30, 40, 50 and 60oB and acidity 0.4 % was adjusted. The KMS
(1g/kg) was added in the pulp. The pulp was spread on aluminium trays and kept the trays in tray
dryer for drying. Tha phanspoli is shown in Fig. 5.5. The best treatment was selected on the basis
of chemical, sensory and colour analysis.
Table 5.9 shows chemical analysis of original and diluted Jackfruit pulp
Table 5.9 Chemical analysis of original and diluted Jackfruit pulp
Sr.
No.
Chemical parameters Original pulp Diluted pulp (1:0:5)
1 TSS (0B) 25.0 17.5
2 Acidity ( %) 0.24 0.16
3 pH 5.28 5.26
Table 5.10 shows chemical composition of adjusted of jackfruit pulp for leather preparation
Table 5.10 Chemical composition of adjusted Jackfruit pulp for leather preparation
Sr.
No.
Treatments TSS (0B) Acidity (%)
1 T1 (300B) 30.0 0.38
2 T2 (400B) 40.0 0.38
3 T3 (500B) 50.0 0.38
Sr.
No.
Treatments TSS (0B) Acidity (%)
4 T4 (600B) 60.0 0.38
5 T5 (control) 17.5 0.52
T.S.S of the pulp was adjusted as per treatment details and titratable acidity was adjusted
to 0.38 per cent. Table 5.11 shows of physical parameters of Jackfruit Leather.
Table 5.11 Study of physical parameters of Phanas poli (Jackfruit Leather)
Sr.
No
Treatments Initial weight of
pulp (g)
Final wt. of pulp
(leather) (g)
Per cent recovery
of Leather
Duration of
drying (hrs)
1 T1 (300B) 400 146 36.5 21
2 T2 (400B 400 188 47 39
3 T3 (500B) 400 228 57 45
4 T4 (600B) 400 274 68.5 63
5 T5 (control) 400 284 21.0 21
Table 5.12 shows chemical composition of Jackfruit leather
Table 5.12 Chemical composition of Phanas Poli (Jackfruit leather)
Sr
No
Treatments TSS (0Brix) Titratable acidity (%)
1 T1 (300B) 82.20 0.68
2 T2 (400B) 88.0 0.64
3 T3 (500B) 90.60 0.58
4 T4 (600B) 90.40 0.51
5 T5 (control) 81.40 1.41
Table 5.13 shows sensory evaluation of Phanaspoli
Table 5.13 Sensory evaluation of Phanas Poli
Sr.
No
Treatments Colour Flavour Texture Average
1 T1 (300B) 6.75 6.50 6.17 6.47
2 T2 (400B) 7.08 7.08 7.83 7.33
3 T3 (500B) 6.50 6.50 6.83 6.61
4 T4 (600B) 6.25 6.00 6.58 6.28
5 T5 (control) 6.33 6.17 5.50 6.00
Conclusion:
Phanaspoli prepared with 400B TSS was best having titratable acidity 0.64 and overall
sensory attribute (colour, flavor and texture) 7.33.
5.6 Development of Kokum Liquid Concentrate Unit
Kokum Liquid Concentrate Unit has 8 tanks. These tanks are fitted in a frame 760 X
7590 mm. Each tank is made up from SS 316, 2 mm thick food grade material. The diameter and
height of first tank is 553 mm and 815 mm respectively. Rest of seven tanks has diameter of 553
mm and height 600 mm. The stainless steel sieve (Size- 5 mm round shape) is provided at
bottom in each tank for the filtration of liquid during extraction. The sieve is removable during
cleaning operation.
The Kokum Liquid Concentrate (KLC) was prepared by adding 25 kg dried Kokum rind
of moisture content 8 % db in 50 liters of water in 1st, 2
nd and 3
rd tanks. In each tank, the Kokum
rind to water ratio of 1:2 with 2 % KMS was added as a preservative. The mixture was allowed
for extraction at normal temperature and pressure for 6 hours. After 6 hours, the liquid extracted
out of 1st, 2
nd and 3
rd tanks having TSS of the extract was 12.32, 12.49 and 12.81 °B respectively.
The quantity of extract received in 1st, 2
nd and 3
rd tank was 35, 35.5 and 35.5 liters respectively.
The extract from 1st, 2
nd and 3
rd tanks were transferred to the 4
th, 5
th and 6
th tanks respectively
which contains the dried kokum rind (25 kg). The mixture was allowed for extraction in 4th
, 5th
and 6th
tanks with dried kokum rind for 6 hour. The TSS values of extract from 4th
, 5th
and 6th
tanks were 21.91, 22.15 and 22.24 °B respectively. The quantity of extract received in 4th
, 5th
and
6th
tank was 20.3, 20.4 and 20.6 liters respectively. The extract from 4th
, 5th
and 6th
tanks was
added in the dried Kokum rind (25 kg) of 7th
tank for concentration. The TSS of extract after 6
hours of extraction from 7th
tank was 30.11 °B. The quantity of extract received from 7th
tank
was 43.7 liters. The extract from 7th
tank was transferred to the dried kokum rind (25 kg) placed
in 8th
tank. After 6 hours of extraction with extract and dried kokum rind in the 8th
tank, the TSS
of the liquid was 40.90 °B. The quantity of extract received from 8th
tank was 28.7 liters. The
time taken for total extraction from 1st tank to 8
th tank to get total extract was 24 hours. The
changes in TSS and volume of extract are as shown in Fig. 5.7 and Fig. 5.8.
The second stage of extraction was carried out by adding 37.5 liters tap water in the ratio
of 1:1.5 (Dried Kokum rind: water) in 1st, 2
nd and 3
rd tanks. The mixture was allowed for
extraction for 6 hours. After 6 hours the liquid extracted out from 1st, 2
nd and 3
rd tanks having
TSS 7.62, 7.70 and 7.65 °B respectively. The quantity of extract received in 1st, 2
nd and 3
rd tank
was 33.4, 33.5 and 33.5 liters respectively. The extract from 1st, 2
nd and 3
rd tank were transferred
to the 4th
, 5th
and 6th
tanks having kokum rind added during first extraction (25 kg). The mixture
was allowed for extraction in 4th
, 5th
and 6th
tank for 6 hour. The extract from 4th
, 5th
and 6th
tanks
having TSS of the extract 15.54, 15.23 and 15.98 °B respectively. The quantity of extract
received in 4th
, 5th
and 6th
tank was 25.25, 25.6 and 25.5 liters respectively. The extract was
added in the Kokum rind added during first extraction in 7th
tank for concentration. The TSS of
extract after 6 hours of extraction was 24.10 °B. The quantity of extract received from 7th
tank
was 61.1 liters. The extract from 7th
tank was transferred 8th
tank with dried kokum rind added
during first extraction. After 6 hours of extraction in the 8th
tank, the TSS of the liquid was 35.58
°B. The total extract received from 8th
tank was 47.1 liter. The total time required to get second
extract was 30 hours of the start of the process from 1st tank to 8
th tank. The changes in TSS and
volume of extract are as shown in Fig. 5.9 and Fig. 5.10.
The third stage of extraction was carried out by adding 25 liters tap water in 1st, 2
nd and
3rd
tanks in the ratio of 1:1 (dried kokum rind initially taken : water). The mixture was allowed
for extraction for 6 hours. After 6 hours the liquid extracted out of 1st, 2
nd and 3
rd having TSS
6.19, 6.20 and 6.10 °B. The quantity of extract received in 1st, 2
nd and 3
rd tank was 23.75, 23.7
and 23.5 liters respectively. The extracts were transferred to the 4th
, 5th
and 6th
tanks having rind
added during first extraction (25 kg). The mixture was allowed for extraction in 4th
, 5th
and 6th
tank for 6 hour. The TSS values of extracts from 4th
, 5th
and 6th
tanks was 9.73, 9.66 and 10.54
°B respectively. The quantity of extract received after 6 hours of extraction in 4th
, 5th
and 6th
tank
was 20.3, 20.5 and 20.5 liters respectively. The extracts were added in the Kokum rind added
during first extraction in 7th
tank for concentration. The TSS of extract after 6 hours of extraction
was 21.34 °B. The quantity of extract after 6 hours of extraction from 7th
tank was 59.2 liters.
The extract was transferred to the kokum rind added during 1st extract in 8
th tank. After 6 hours
of extraction in the 8th
tank, the TSS of the liquid was 29.98 °B. The total quantity of extract
received after 30 hours of the start of the process from 1st tank to 8
th tank was 56.1 liters. The
changes in TSS and volume of extract are as shown in Fig. 5.11 and Fig. 5.12.
During the whole extraction process (first, second and third), the dried kokum rind were
extracted in water in 1:2; 1:1.5 and 1:1 ratio respectively. The process flow chart of Kokum
Liquid Concentrate is as shown in Fig. 5.6. The Kokum Liquid Concentrate Unit is as shown in
Fig. 5.14.
Fig.5.6 Extraction process of Kokum Liquid Concentrate at 1:2 (Kokum:water) Ist stage of extraction;
1:1.5 (Kokum:water) IInd
Stage of extraction and 1:1 for the third stage of extraction
1st
Extract
12.32 12.49 12.81
21.92 22.15 22.24
30.11
40.9
0
5
10
15
20
25
30
35
40
45
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
TS
S,
0B
Fig. 5.7 TSS 0B of the 1st extract of kokum rind in water in
different tanks
8-Tank
6-Tank
5-Tank
4-Tank
2-Tank
3-Tank
1-Tank
7-Tank
2nd
Extract
35 35.5 35.5
20.3 20.4 20.6
43.7
28
0
5
10
15
20
25
30
35
40
45
50
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
Vo
lum
e o
f ex
tra
ct (
Lit
ers)
Fig. 5.8 Volume (Liters) of the 1st extracts of kokum rind in
water in different tanks
7.62 7.7 7.65
15.54 15.23 15.99
24.1
34.58
0
5
10
15
20
25
30
35
40
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
TS
S 0
B
Fig. 5.9 TSS 0B of the 2nd extracts of kokum rind in water in
differetn tanks
33.4 33.5 33.5
25.25 25.6 25.5
61.1
47.1
0
10
20
30
40
50
60
70
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
Vo
lum
e o
f ex
tra
ct (
Lit
ers)
Fig. 5.10 Volumes (Litres) of the 2nd extracts of kokum rind in
water in different tanks
3rd
Extract
6.19 6.2 6.1
9.73 9.66 10.54
21.34
29.98
0
5
10
15
20
25
30
35
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
TS
S,
0B
Fig. 5.11 TSS 0B of the 3rd extracts of kokum rind in water in
different tanks
23.75 23.7 23.520.3 20.5 20.5
59.256.1
0
10
20
30
40
50
60
70
Tank-1 Tank-2 Tank-3 Tank-4 Tank-5 Tank-6 Tank-7 Tank-8
Vo
lum
e o
f ex
tra
ct (
Lit
res)
Fig. 5.12 Volume (liters) of the 3rd extracts of kokum rind
in water in different tanks
0
20
40
60
80
100
120
140
40.90 B (I) 34.58 B (II) 29.98 B (III) Total Extract
Yie
ld o
f th
e ex
tra
ct, L
itre
s
Fig. 5.13 Distribution of extract at various stages 1st, 2nd
and 3rd extraction
Conclusions:
1) The Kokum liquid extract prepared by soaking of the rind in water at 1:2; 1:1.5 and 1:1
ratio for 1st, 2
nd and 3
rd extraction stages gives the TSS 40.90, 34.58 and 29.98
oB
respectively.
2) The total TSS of the liquid extracted by soaking of the rind in water at 1:2; 1:1.5 and 1:1
ratio was >30oB.
3) The 1st extract of Kokum Liquid Concentrate could be achieved after 30 h and next
extracts can be received after each 6 h.
5.7 a) Kokum Sarbat Mix
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The Kokum fruits were cut in to two halves with the help of Kokum Cutter. The seeds
and pulp were removed from the rind and rind was separated. The rind was then dried at 60oC for
18 h in the tray dryer. The dried rind was grounded in the pulverizer at 0.26 mm particle size.
The kokum rind powder 13.5%, ground sugar 85%, salt 0.60% and jeera powder 0.20% was
mixed to get the kokum sarbat mixes. The Kokum Sarbat Mix is as shown in Fig.5.15 (a,b). The
best treatment was selected on the basis of chemical, sensory and colour analysis.
Kokum sarbat mix was prepared by selecting the various treatments of addition of sugars
at 3 levels (83, 85, and 87%) and Sweetner and on the basis of chemical, sensory and colour
analysis the best treatment was selected. The chemical analysis for Kokum sarbat mix is given in
Table 5.14
Table 5.14 Chemical Analysis of Kokum sarbat mix
Sr.
No. Treatments
Acidity
(%) pH TSS (
0B)
Reducing
Sugar (%)
Non Reducing
Sugar (%)
Total Sugar
(%)
1 T1-83 % 1.92 2.37 30.47 6.22 15.52 21.44
2 T2-85 % 1.66 2.43 33.19 6.74 24.74 31.48
3 T3-87 % 1.94 2.38 31.56 5.90 21.21 27.11
4 Sweetener 1.75 2.42 31.73 6.45 23.28 29.73
The total sugar (31.48) in treatment T2 and TSS (33.19) was more than other treatment
and having acceptable acidity (1.66).
Sensory Analysis:
Table 5.15 shows the sensory evaluation of Kokum Sarbat Mixture.
Table 5.15 Sensory Evaluation of Kokum sarbat mix
Sr.
No. Treatments Colour Taste Texture Flavour
Overall
Acceptability
1 T1-83 % 7.91 7.61 7.10 7.20 7.08
2 T2-85 % 8.14 8.46 7.54 7.82 7.36
Sr.
No. Treatments Colour Taste Texture Flavour
Overall
Acceptability
3 T3-87 % 7.97 7.42 7.21 7.06 7.29
4 Sweetener 8.04 7.69 7.14 7.31 7.40
Kokum Sarbat Mix prepared with 85 per cent sugar (T2) recorded highest score for colour
(8.14), Taste (8.46) for sensory quality.
Colour analysis:
Table 5.16 shows the colour analysis of Kokum sarbat mix.
Table 5.16 Colour Analysis of Kokum sarbat mix
Sr.
No. Treatments L* a* b*
1 T1-83 % 50.24 ± 0.06 9.65 ± 0.05 4.28 ± 0.06
2 T2-85 % 46.98 ± 0.08 10.11 ± 0.25 3.19 ± 0.04
3 T-387 % 36.10 ± 0.25 9.29 ± 0.09 4.93 ± 0.05
4 Sweetener 27.39 ± 0.05 5.75 ± 0.29 7.44 ± 0.08
The Lightness of sarabat mix decreases as sugar concentration increases. Lightness (L*)
was minimum (27.39 ± 0.05) at sweetner level and redness (a*) of sarbat mix was found more
(10.11 ± 0.25) at treatment 85% which is more important than other colour parameter. The
treatment of sugar added i.e. 85% was more acceptable colour with respect of Lightness, redness
and yellowness than other treatments.
b) Kokum Solkadhi mix:
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The Kokum fruits were cut in to two halves with the help of Kokum Cutter. The seeds
and pulp were removed from the rind and rind was separated. The rind was then dried at 60oC for
18 h in the tray dryer. The dried rind was grounded in the pulverizer at 0.26 mm particle size.
The kokum rind powder 8 %, ground sugar 19%, Coconut milk powder 22.5%, milk powder
38.5% salt 6.0% and spices 4% were mixed to get the Kokum Solkadhi Mixes. Kokum solkadhi
mix was prepared by selecting the various treatments i.e. levels of kokum powder (6%, 8% and
10%). The Kokum Solkadhi Mix is as shown in Fig.5.15 (c,d). The best treatment was selected
on the basis of chemical, sensory and colour analysis.
Table 5.17 shows the chemical analysis of Kokum Solkadhi mix at various treatments
Table 5.17 Chemical Analysis of Kokum Solkadhi mix
Sr.
No. Treatments
Acidity
(%) pH TSS (%)
Reducing
Sugar (%)
Non
Reducing
Sugar (%)
Total Sugar
(%)
1 T1 (6%) 7.81 3.89 25.69 6.72 16.76 21.69
2 T2 (8%) 6.19 3.98 23.76 6.20 15.49 23.49
3 T3 (10%) 6.74 3.78 23.94 5.92 13.62 19.55
The Acidity (6.19) of Solkadhi at treatment (8%) was minimum than other treatment. In
treatment T2 Total sugar (23.49) was more than any other treatment.
Table 5.18 Sensory Evaluation of Kokum Solkadhi mix (Storage Month 0)
Sr.
No. Treatments Colour Taste Texture Flavour
Overall
Acceptability
1 T1 (6%) 7.90 7.61 7.10 7.20 7.08
2 T2 (8%) 8.14 8.46 7.05 7.16 7.62
3 T3 (10%) 7.97 7.82 7.21 7.06 7.29
Colour analysis:
Table 5.19 Colour Analysis of Kokum solkadhi mix (Storage Month 0th
)
Sr.
No. Treatments L* a* b*
1 T1 (6%) 48.32 ± 0.05 6.83 ± 0.07 10.84 ± 0.08
2 T2 (8%) 47.69 ± 0.07 7.02 ± 0.06 11.17 ± 0.09
3 T3 (10%) 46.66 ± 0.06 6.85 ± 0.04 11.46 ± 0.05
The Lightness of Solkadhi mix decreases as kokum powder concentration increases.
Lightness (L*) was minimum (48.32 ± 0.05) at 6 per cent and redness (a*) of solkadhi mix was
found more (7.02 ± 0.06) at treatment 8 per cent which is more important parameter than other
colour parameter. The yellowness (b*) was found more (11.46 ± 0.05) than other treatments. It
was concluded that the treatment of kokum powder added at 8% was more acceptable colour
with respect of Lightness, redness and yellowness than other treatments.
Conclusions:
1. Kokum Sarbat mix prepared with 85 per cent sugar recorded highest score for colour
(8.14), Taste (8.46) for sensory quality.
2. Kokum Solkadhi mix prepared with 8 per cent kokum powder recorded highest score
for colour (8.14), Taste (8.46) and for Oveall acceptability (7.62) for sensory quality.
Fig: 5.14 Kokum Liquid Concentrate unit
Fig. 5.15(a) Met pet polypack for Kokum
Sarbat Mix
Fig. 5.15(b) Kokum Sarbat mix
Fig. 5.15(c) Met pet polypack for Kokum
Solkadhi Mix
Fig. 5.15(d) Kokum solkadhi mix
5.8 Dehydration of Kokum Powder from Kokum Rind
Fresh sound firm ripe Kokum fruits were selected. Fruits were washed with clean tap
water. The stalks, leaves or any other impurities if any were removed from the fruits. The fruits
were sorted out and immature, green fruits, over ripe and damaged fruits were separated and
removed. The Kokum fruits were cut into two halves with the help of Kokum Cutter. The seeds
and pulp were removed from the rind and rind was separated. The rind was then dried at 600C,
700C and 80
0C in the tray dryer. The dried rind was grounded in the pulverizer to make fine
powder of size less than 300 microns. The dried Kokum Rind Powder was packed in Pet bottles
and stored packed tray of Kokum Rind Powder in dark place at room temperature. The Kokum
Rind Powder is as shown in Fig. 5.16. The best treatment was selected on the basis of chemical,
sensory and colour analysis.
Chemical Analysis:
Table 5.20 Chemical Analysis of Kokum rind powder dried at different temperature for 0 month
Sr.
No. Treatments Acidity (%) pH TSS (°B)
1 T1P1 1.92 1.68 19.0
2 T1P2 1.96 1.70 19.2
3 T1 P3 1.75 1.65 19.0
4 T2 P1 1.79 1.68 21.0
5 T2 P2 1.83 1.65 22.0
6 T2 P3 1.92 1.64 22.0
7 T3 P1 2.13 1.63 21.5
8 T3 P2 2.09 1.62 22.5
9 T3 P3 2.05 1.60 23.0
Table 5.21 Chemical Analysis of Kokum rind powder dried at different temperature for 12
month.
Sr.
No. Treatments Acidity (%) pH TSS (°B)
1 T1P1 1.58 1.70 19.8
2 T1P2 1.71 1.72 22.1
3 T1 P3 1.75 1.73 16.4
4 T2 P1 1.75 1.71 21.1
5 T2 P2 1.83 1.69 22.3
6 T2 P3 1.90 1.66 23.5
7 T3 P1 1.96 1.67 21.8
8 T3 P2 1.88 1.67 23.5
9 T3 P3 1.58 1.64 23.4
The chemical analysis of kokum rind powder for every month was taken. The analysis for
0 and 12 month is shown in Table 5.20 and 5.21. The treatment of drying kokum rind at 70 0C
(T2) and packaging of dried kokum rind powder in Met pet polypack (P3) observes minimum
deviation in acidity and pH of the kokum rind powder.
Colour Analysis:
Table 5.22 Colour Analysis of Kokum Rind Powder (Storage Month 0th
)
Sr.
No. Treatments L* a* b*
1 60 0C 22.84 + 0.29 12.93 + 0.29 5.49 +0.18
2 70 0C 22.66+ 0.25 14.35 + 0.21 6.13 + 0.20
3 80 0C 23.52 + 0.31 13.57 + 0.23 6.54 + 0.22
The redness was considered as most important factor for kokum rind powder than other
colour parameter. The redness was maximum (14.35 + 0.21) at 70 0C.
Conclusion:
Kokum rind dried at 70 0C and grounded at 1.91 mm particle size stored in met pet poly
pack up to 12 months having lightness value 22.66, redness 14.35 and yellowness 6.13 is found
to best for making kokum rind powder.
5.9 Extraction of oil (Butter) from Kokum seed
Kokum seeds procured from kokum fruit processing units and were dried using
mechanical dryer at 60 °C (In the processing unit or industries, the kokum fruits were cut into
pieces using kokum cutter and then separating its seeds from rind and pulp). The dried kokum
seeds were cleaned using air screen cleaner and dirt, dust, ash, stones, other crop seeds and other
impurities were separated using air screen cleaner. Then these cleaned and dried kokum seeds
were shelled by using kokum seed dehuller to obtained kokum kernels. The husk were separated
from kernels. For better oil extraction, the moisture content of kernels was brought to about 10%.
Then the steaming were provided to the kernels prior to oil extraction for 20 min duration
(temperature of steamed kernel were 70 °C). The crude oil obtained were boiled in the large SS
vessel to separate impurities. The scum collected at top of oil and heavy but fine particles of cake
settled at bottom of vessel is separated from oil. The clean oil is kept for solidification for
overnight (12 hrs). Next day, these oil/butter were churned in the spiral mixer to uniform mixing
of butter. Then cubes or blocks of convenient size were made from this butter. The procedural
details for kokum butter extraction were as shown in flow chart given below. The Kokum oil
(butter) prepared was then packed in rigid plastic container. Kokum Butter is as shown in Fig.
5.17.
Extraction of oil (butter) from kokum seed was carried out at moisture content 9.89,
13.64 and17.66% (db), Fig 5.18. As moisture content increases percent, oil extracted goes on
decreasing at all the steaming duration (10, 15 and 20 min). Fig. 5.19 shows the effect of
moisture content of kokum seed and steaming time on oil retained in cake at steaming time of 20
min and moisture content of 9.89 % (dry basis) of kokum seed in screw press retains minimum
oil (21%) in De oiled cake (DOC). It was observed (Fig. 5.20) that specific gravity increases as
moisture content of seed increases and it decreases with increase in steaming duration (10, 15, 20
min). It is found that specific gravity of oil from kokum seed of 10 % moisture content was 0.89
which increases to 0.91 when moisture content of seed is 18%.
Fig. 5.17 Flow chart for Kokum Butter extraction
Cutting of fruits
Kokum fruits
Separation of seeds from rind and pulp
Sun drying of seeds
Shelling of kokum seeds by kokum seed dehuller
Steaming of kernels (MC -10% & 20 min)
Extraction of oil in screw press
Crude oil
Boiling oil/ butter mixture in iron pan/pot
Winnowing to separate kernels and shell
Scum raises on butter/oil surface
Oil becomes solid (butter) on cooling
Separation of scum from oil
Next day, churning of butter in mixture
Storage / marketing of cubes of Butter
Storage of seeds for processing
De oiled cake (DOC)
Formation of cubes/ blocks of butter
Fig. 5.16 Kokum Rind Powder
Fig. 5.17 (a) Kokum Butter packed in
Plasatic tray
Fig. 5.17 (b)Kokum Butter cubes
20
22
24
26
28
30
32
34
36
9.89 13.64 17.66
Oil
yie
ld, %
Moisture Content % (db)
10 min
15 min
20 min
0.89
0.895
0.9
0.905
0.91
9.89 13.64 17.66
Sp
ecif
ic g
ravit
y
Moisture Content % (db)
10 min15 min20 min
20
22
24
26
28
30
9.89 13.64 17.66
Oil
in
Cak
e ,
%
Moisture Content, % (db)
10 min
15 min
20 min
Fig 5.18 Effect of Moisture content of kokum seed and steaming time on its oil yield
Fig 5.19 Effect of moisture content of kokum seed and steaming time on oil retained in cake
Fig 5.20 Effect of Moisture content of kokum seed and steaming time on Specific gravity
of oil extracted
Conclusion:
Kokum seed steamed at 20 min and moisture content 9.89 db screws pressed which
resulted into higher yields of oil recovery (34%) and retains minimum oil (21 %) in the cake.
5.10 Development of wine from ripe Karonda fruits
Fresh sound firm ripe Karonda fruits were selected. Fruits were washed with clean tap
water. The stalk or leaves if any was removed. The fruits were sorted out and immature, green
fruits, over ripe and damaged fruits were separated and removed. The seeds and extracted the
juice was separated. The juice was strained in a cloth filter. The must was prepared by adjusting
TSS and pH of the Juice. The must was inoculated with yeast. The juice was then shifted in the
fermentation tank for fermentation. The fermented stock was filtered. The wine was packed in
coloured glass bottle and stored it at refrigerated condition. Karonda Wine is as shown in Fig.
5.21. The best treatment was selected based on chemical, sensory and colour analysis.
Wine was prepared from the ripe karonda fruit at varied pH levels of must i.e. 3, 3.5 and
4.0; The TSS levels of the must was taken as 20, 25, 30, 35 and 40oB. Table 5.23 shows the
chemical composition of Karonda Juice.
Table 5.23 Chemical composition of Karonda juice
Sr.
No.
Chemical parameters Value
1 T.S.S. (0B) 16.0
2 Reducing sugars (%) 6.10
3 Total sugars (%) 8.42
4 Titratable acidity (%) 0.67
5 pH 3.10
6 Ascorbic acid (mg/100ml) 10.32
7 Tannins (%) 0.15
8 Proteins (%) 0.43
Table 5.24 shows the TSS and pH levels of chemical composition of Karonda must.
Table 5.24 Effect of TSS and pH levels on chemical composition of Karonda must
Sr.
No.
Treatments TSS
(0B)
Total
sugars (%)
Reducing
sugars (%)
Titratable
acidity (%)
pH As. acid
mg/100g
Tannins
(%)
Proteins
(%)
1 T1P1 20 11.23 6.10 0.91 3.0 4.50 0.134 0.29
2 T1P2 20 12.00 6.21 0.58 3.5 7.78 0.120 0.33
3 T1P3 20 10.82 6.08 0.51 4.0 6.82 0.123 0.35
4 T2P1 25 11.92 5.83 0.85 3.0 6.92 0.142 0.30
5 T2P2 25 12.83 6.40 0.63 3.5 7.15 0.123 0.27
6 T2P3 25 13.60 6.71 0.48 4.0 6.72 0.137 0.25
7 T3P1 30 15.10 6.10 0.87 3.0 5.11 0.146 0.28
8 T3P2 30 16.82 6.88 0.65 3.5 6.79 0.142 0.18
9 T3P3 30 16.23 6.43 0.52 4.0 5.32 0.140 0.22
10 T4P1 35 18.52 7.37 0.95 3.0 6.21 0.130 0.41
11 T4P2 35 16.86 6.91 0.60 3.5 5.17 0.128 0.35
12 T4P3 35 20.13 7.93 0.43 4.0 7.24 0.148 0.33
Sr.
No.
Treatments TSS
(0B)
Total
sugars (%)
Reducing
sugars (%)
Titratable
acidity (%)
pH As. acid
mg/100g
Tannins
(%)
Proteins
(%)
13 T5P1 40 21.21 7.30 0.83 3.0 4.23 0.119 0.26
14 T5P2 40 19.63 7.28 0.56 3.5 5.92 0.133 0.20
15 T5P3 40 23.80 8.51 0.39 4.0 6.71 0.127 0.25
Table 5.25 shows Effect of TSS and pH levels on chemical composition of Karonda wine
Table 5.25 Effect of TSS and pH levels on chemical composition of Karonda wine
Sr.
No.
Treat
ments
TSS
(0B)
pH Total
sugars
(%)
Reducing
sugars
(%)
Titratable
acidity
(%)
Ascorbic
acid
mg/100g
Tannins
(%)
Proteins
(%)
Alcohol
(%)
1 T1P1 7.2 3.34 1.37 0.68 0.97 3.93 0.061 0.20 9.61
2 T1P2 6.5 3.69 0.92 0.51 0.69 5.21 0.082 0.18 9.70
3 T1P3 8.0 3.82 1.43 0.65 0.59 3.15 0.073 0.12 9.41
4 T2P1 9.8 3.36 2.93 0.78 0.93 2.31 0.103 0.18 11.88
5 T2P2 9.9 3.65 2.45 0.71 0.75 4.23 0.068 0.14 12.00
6 T2P3 10.1 3.86 3.33 1.23 0.53 3.10 0.075 0.19 11.46
7 T3P1 14.0 3.28 5.13 2.42 1.02 3.26 0.089 0.15 12.43
8 T3P2 12.7 3.60 3.10 1.83 0.81 4.33 0.112 0.12 13.12
9 T3P3 13.2 3.79 3.30 1.99 0.63 2.74 0.079 0.11 12.79
10 T4P1 19.3 3.20 15.21 8.90 1.17 2.24 0.041 0.33 12.56
11 T4P2 18.8 3.66 13.28 7.23 0.72 2.06 0.053 0.21 12.83
12 T4P3 20.2 3.70 15.08 8.05 0.67 5.10 0.071 0.28 11.58
13 T5P1 26.8 3.36 19.23 14.23 0.96 1.99 0.068 0.10 10.91
14 T5P2 26.5 3.62 18.08 13.45 0.80 3.46 0.072 0.13 10.72
15 T5P3 27.8 3.78 18.83 12.71 0.60 3.92 0.071 0.16 9.93
Table 5.26 Sensory evaluation of Karonda wine
Sr.
No.
Treat Colour and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall quality
(Avg)
7
month
Initial
1 T1P1 10 11 11 10 10 09 10 11
2 T1P2 11 12 11 11 11 10 11 12
3 T1P3 11 11 11 9 10 09 10 11
4 T2P1 14 14 13 12 13 12 13 12
5 T2P2 15 15 14 14 15 14 15 14
6 T2P3 14 12 11 10 11 11 12 12
7 T3P1 15 14 13 15 14 14 14 13
8 T3P2 15 15 15 16 16 16 16 15
9 T3P3 13 14 13 11 14 12 13 12
10 T4P1 11 12 11 11 12 10 11 11
Sr.
No.
Treat Colour and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall quality
(Avg)
7
month
Initial
11 T4P2 13 14 13 13 13 12 13 12
12 T4P3 11 11 10 10 10 09 10 11
13 T5P1 11 11 11 10 11 09 11 09
14 T5P2 12 12 11 10 11 10 11 10
15 T5P3 12 10 09 08 09 08 09 09
16 Ref. 17 16 15 16 16 16 16 15
Conclusion:
The treatment 30 0B TSS and 3.5 pH recorded highest score (16.0) for sensory quality of
Karonda wine.
5.11 Development of Wine from ripe Jamun fruits
Fresh sound firm ripe Jamun fruits were selected. Fruits were washed with clean water.
The stalk or leaves if any was removed. The immature and green fruits were sorted out. The
damaged fruits were also removed. The seeds and extracted the juice was separated. The juice
was strained in a cloth filter. The must was prepared by adjusting TSS and pH of the Juice. The
must was inoculated with yeast. The juice was then shifted in the fermentation tank for
fermentation. The fermented stock was filtered. The wine was packed in coloured glass bottle
and stored it at refrigerated condition. The Jamun Wine is as shown in Fig. 5.22. The best
treatment was selected based on chemical, sensory and colour analysis.
Wine was prepared from the ripe Jamun fruit at varied pH levels of must (3.0, 3.5 and
4.0). The TSS levels of the must was taken as 20, 25, 30, 35 and 40oB. Table 5.27 shows the
chemical composition of Jamun Juice.
Table 5.27 Effect of TSS and pH levels on chemical composition of Jamun must
Sr.
No.
Treatments pH TSS
(0B)
Total
sugars
(%)
Reducing
sugars
(%)
Titratable
acidity
(g/100ml)
Ascorbic
acid
mg/100g
Tannins
(%)
Proteins
(%)
1 T1P1 3.0 20 10.21 9.17 1.90 30.10 0.13 0.38
2 T1P2 3.5 20 1012 9.23 1.15 26.77 0.14 0.33
3 T1P3 4.0 20 9.95 8.99 0.70 29.11 0.11 0.30
4 T2P1 3.0 25 14.51 10.2 1.88 29.26 0.14 0.43
5 T2P2 3.5 25 13.88 9.27 1.12 28.66 0.12 0.32
6 T2P3 4.0 25 13.95 9.32 0.68 23.48 0.13 0.38
7 T3P1 3.0 30 16.98 12.09 1.83 25.31 0.13 0.42
8 T3P2 3.5 30 17.18 12.39 1.10 30.10 0.15 0.38
9 T3P3 4.0 30 17.45 13.05 0.64 26.32 0.14 0.46
10 T4P1 3.0 35 20.32 14.23 1.80 27.16 0.15 0.33
11 T4P2 3.5 35 21.10 15.11 1.06 22.83 0.16 0.44
Sr.
No.
Treatments pH TSS
(0B)
Total
sugars
(%)
Reducing
sugars
(%)
Titratable
acidity
(g/100ml)
Ascorbic
acid
mg/100g
Tannins
(%)
Proteins
(%)
12 T4P3 4.0 35 20.56 15.00 0.63 26.05 0.15 0.37
13 T5P1 3.0 40 23.07 15.98 1.79 23.60 0.16 0.40
14 T5P2 3.5 40 23.18 17.20 1.00 25.10 0.16 0.31
15 T5P3 4.0 40 23.88 16.80 0.59 24.22 0.17 0.28
Table 5.28 Effect of TSS and pH levels on chemical composition of Jamun wine
Sr.
No.
Treat
ments
TSS
(0B)
Total
sugars
(%)
Reducing
sugars
(%)
Titratable
acidity
(g/100ml)
pH As. acid
mg/100g
Tannins
(%)
Proteins
(%)
Alcohol
(%)
1 T1P1 7.3 0.58 0.41 1.31 3.18 18.35 0.12 0.26 8.30
2 T1P2 6.2 0.43 0.37 0.97 3.59 14.15 0.12 0.21 9.10
3 T1P3 7.8 0.61 0.45 0.51 4.10 16.92 0.10 0.18 7.92
4 T2P1 11.1 0.99 0.86 1.54 3.08 16.65 0.12 0.32 9.70
5 T2P2 10.2 0.80 0.61 0.91 3.63 15.79 0.10 0.20 11.99
6 T2P3 11.3 1.30 1.11 0.60 4.02 15.63 0.10 0.22 9.60
7 T3P1 16.2 4.02 3.91 1.47 3.10 13.71 0.12 0.24 10.05
8 T3P2 13.8 3.12 3.00 1.01 3.53 19.30 0.13 0.19 12.51
9 T3P3 15.6 3.60 3.52 0.51 4.13 14.19 0.13 0.23 10.45
10 T4P1 24.3 9.30 8.97 1.49 3.17 14.07 0.12 0.12 7.09
11 T4P2 23.0 9.10 8.83 0.99 3.59 12.98 0.12 0.29 8.20
12 T4P3 22.9 8.90 8.74 0.57 4.08 11.91 0.10 0.21 8.05
13 T5P1 29.3 13.16 12.88 1.67 3.01 13.29 0.15 0.21 7.12
14 T5P2 29.1 12.10 12.00 0.95 3.52 12.46 0.14 0.26 7.88
15 T5P3 29.4 13.55 13.43 0.56 4.08 14.23 0.15 0.20 7.28
Table 5.29 shows Sensory evaluation of Jamun wine after seven months storage
Table 5.29 Sensory evaluation of Jamun wine after seven months storage
Sr.
No.
Treatm
ents
Colour
and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall quality
(Av.score)
7
months
Initial
1 T1P1 12 11 12 09 10 09 11 12
2 T1P2 15 13 13 12 12 12 13 13
3 T1P3 12 10 11 08 9 09 10 11
4 T2P1 14 13 13 11 12 12 13 13
5 T2P2 15 16 15 14 13 14 15 14
6 T2P3 15 14 14 12 13 13 14 13
7 T3P1 15 14 14 13 13 14 14 14
8 T3P2 17 16 16 15 15 17 16 15
9 T3P3 13 12 12 11 11 12 12 13
Sr.
No.
Treatm
ents
Colour
and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall quality
(Av.score)
7
months
Initial
10 T4P1 12 12 12 10 11 10 11 12
11 T4P2 15 15 14 13 14 13 14 13
12 T4P3 13 12 12 11 12 10 12 12
13 T5P1 12 11 11 11 12 10 11 11
14 T5P2 13 11 12 12 14 11 12 12
15 T5P3 11 09 09 09 11 08 10 10
16 Ref. 17 17 17 16 15 18 17 17
Conclusion:
Treatment T3P2 (30 0B TSS and 3.5 pH) is the best treatment for the preparation of Jamun
wine.
5.12 Development of Jackfruit Cutter
Cutting of the Jackfruit is very difficult task there is risk of injury. To handle bulk
quantities of Jackfruits, the cutting mechanism needs to be mechanized. The unequal size bulbs
obtained by cutting the jackfruit with the help of big knife and there is chances of losses of bulbs.
By using Jackfruit cutter we can cut large number of Jackfruit in short period of time.
There were two types of Jackfruit cutter developed in this project. The first is the Power
Operated Jackfruit Cutter and second is the Hand Operated Jackfruit Cutter. In case of Hand
Operated Jackfruit Cutter the cutter knife (510 mm X 255 mm) which was fixed to handle of
length 670 mm for holding the jackfruit the curved jackfruit holding lever of length 556 mm
fixed on base frame of size 911 x 410 x 295 mm. In power operated jackfruit cutter consist of
cutter diameter 18 inch, 2 teeth/inch, pulley dia 5 inch, RPM of motor 1440, and motor capacity
– 2 hp. The developed unit is shown in Figure 5.23 and 5.24.
Table 5.30 Performance testing of the Power Operated Jackfruit cutter
Fruit No Weight
kg
Time of
cutting
Speed Wt of bulbs, kg Seeds, kg % Bulbs % seeds
sec Kg/s Whole Broken Whole Broken whole broken whole broken
1 5.976 50 0.120 0.68 0.45 0.26 0.04 60 40 87 13
2 6.376 57 0.112 0.59 0.88 0.61 0.12 40 60 83 17
3 9.267 70 0.132 0.96 1.17 0.95 0.12 45 55 89 11
4 7.823 64 0.122 0.54 1.26 0.78 0.12 30 70 87 13
5 5.213 48 0.109 0.79 0.41 0.53 0.07 66 34 89 11
6 4.231 40 0.106 0.58 0.39 0.43 0.06 60 40 88 12
7 5.123 50 0.102 0.71 0.47 0.51 0.08 60 40 87 13
8 4.121 40 0.103 0.43 0.52 0.42 0.06 45 55 88 12
9 8.765 63 0.139 1.13 0.89 0.90 0.11 56 44 89 11
10 3.21 40 0.080 0.40 0.34 0.32 0.05 54 46 87 13
Average 0.113 51.60 48.40 87.40 12.60
SD 0.017 11.22 11.22 1.78 1.78
5.31 Performance testing of the Hand Operated Jackfruit Cutter
Fruit
No.
Weight
kg
Time
of
cutting
Wt of bulbs, kg Seeds, kg % Bulbs % seeds
sec Whole Broken Whole Broken whole broken whole broken
1 5.23 320 0.82 0.39 0.61 0.05 63 37 88 12
2 4.321 300 0.59 0.41 0.95 0.12 47 53 87 13
3 5.676 330 0.70 0.88 0.26 0.11 45 55 86 14
4 8.765 360 1.15 0.47 0.43 0.17 56 44 85 15
5 3.21 270 0.40 0.52 0.53 0.07 54 46 88 12
6 4.121 290 0.58 0.59 0.42 0.17 56 44 84 16
7 9.67 370 1.00 0.89 0.57 0.13 60 40 86 14
8 5.23 315 0.81 0.78 0.47 0.14 66 34 87 13
9 7.823 340 0.60 0.75 0.88 0.19 68 32 85 15
10 6.376 325 0.63 0.64 0.46 0.20 64 34 89 11
Average 322 57.9 41.9 86.5 13.5
SD 29 7.335 7.552 1.5 1.5
Capacity of cutting of Jackfruits
Power Operated Jackfruit Cutter 60-65 fruits/h
Hand Operated Jackfruit Cutter 10 fruits/h
Table No. 5.32 Cutting of jackfruit in Power Operated Jackfruit Cutter
Sr.
No
Length of jackfruit (cm) Time required for cutting (Seconds)
1 20 - 30 18 - 19
2 31- 40 17 – 18
3 41 - 50 16 - 15
Cost of Jackfruit cutter
Power Operated Jackfruit Cutter Rs. 50,000/-
Hand Operated Jackfruit Cutter Rs. 20,000/-
Conclusions:
1. The Power Operated Jackfruit cutter can be used for the cutting 60-65 Jackfruits/h.
2. The hand operated Jackfruit cutter can be used for cutting 10 Jackfruit/h.
Fig.5.21 Karonda Wine Fig.5.22 Jamun Wine
Fig. 5.23 Power Operated Jackfruit Cutter Fig. 5.24 Hand Operated Jackfruit Cutter
5.13 Dehydration of ripe jackfruit bulbs
Fresh sound firm ripe Jackfruits of Kappa (Firm flesh) were selected for the preparation
of dehydrated jackfruit bulbs. Fruits were washed with clean tap water. The stalks, leaves or any
other impurities if any were removed from the fruits. The fruits were sorted out and immature,
green fruits, over ripe and damaged fruits were separated and removed. The fruits were cut by
Power Operated Jackfruit Cutter (Time required for cutting 2 fruits in a minute). The bulbs were
scooped out manually from the slices and remove other mesocarp. The seeds were removed from
the bulbs. The bulbs were dipped in sugar solution of 40 o
B and 60oB for 3 h. These bulbs were
then dried in tray dryer at 60oC for 27h to a final moisture content of about 5.9% (db). The dried
bulbs were packed in Met pet poly packs of thickness 0.14 mm. The Jackfruit Bulbs is shown in
Fig. 5.25. The best treatment was selected on the basis of chemical, sensory and colour analysis.
The solid gain 11.16 % and 14.41 % and weight loss 19.86 and 38.83 % respectively. In 3
h of osmotic dehydration for 400B and 60
0B the moisture content was reduced from 75.29 -
55.25 and 73.82 – 33.66 % respectively.
Osmotic Drying Characteristics of Ripe Jackfruit bulbs:
Fig. 5.26 and Fig. 5.27 show the solid gain and weigh loss of osmotically dried ripe
jackfruit bulbs. The osmotically dehydrated jackfruit bulbs at 40 0B and 60
0B require 270, 240
min and fresh jackfruit bulbs dehydrated at 60 0C require 330 min to dry the jackfruit bulbs from
82.13 – 24.42, 82.13 – 27. 32 and 82.13 – 20.75 wb % (Fig. 5.20)
Colour Analysis:
Table 5.35 shows the colour analysis of dried ripe jackfruit bulbs at various treatments.
The lightness (L*) of the jackfruit bulb at treatment T2 (40 0B) was maximum (23.84 + 4.75),
redness (a*) of the dried jackfruit bulb is maximum (8.7 + 2.76) at T1 (60 0C Tray Drying) and
yellowness of the dried jackfruit bulb was maximum at T2 (40 0B). It can be seen that the colour
of the dried jackfruit bulbs in respect of Lightness, Redness and Yellowness is better at T2
(400B).
Chemical Analysis:
The Titrable Acidity of dried jackfruit bulb at treatment T2 (40 0B) was minimum than
other treatments. pH of jackfruit bulb was maximum at T2 (40 0B ) also Total Sugar was more at
treatment T2.
Sensory Analysis:
The Treatment T2 secure maximum sensory score for Colour (8.3), Texture (8.1), Flavour
(8.3) and Overall Acceptability (8.2).
Conclusions:
Ripe jackfruit bulbs osmo-tray dried (40 0B for 3 h and tray drying at 60
0C at 27h) is
recommended.
Fig 5.25 Dehydrated Jackfruit Bulb
Fig. 5.26 Drying Time Vs Solid Gain Fig. 5.27 Drying Time Vs Weight Loss
Fig. 5.28 Moisture content vs Drying Time
5.14 Development of ripe jackfruit bulb powder
Fresh sound firm ripe Jackfruits of Kappa (Firm flesh) were selected for the preparation
of dehydrated jackfruit bulbs. Fruits were washed with clean tap water. The stalks, leaves or any
other impurities if any were removed from the fruits. The fruits were sorted out and immature,
green fruits, over ripe and damaged fruits were separated and removed. The fruits were cut by
Power Operated Jackfruit Cutter (Time required for cutting 2 fruits in a minute). The bulbs were
scooped out manually from the slices and the Mesocarp was removed. The seeds were removed
from the bulbs. The bulbs were dipped in sugar solution of 600B, 70
0B and 80
0B for 3 h. These
bulbs were then dried in tray dryer at 60oC for 27h to a final moisture content of about 5.9%
(db). The dried bulbs were ground in the pulverizer to make fine powder. Fig.5.29 (a,b) shows
Jackfruit bulb powder. The best treatment was selected on the basis of chemical, sensory and
colour analysis.
Drying Characteristics
The maximum drying rate was found at Jackfruit powder with addition of 60% sugar
(Fig. 5.30). There was lower drying rate observed at Jackfruit bulb with addition of 80% sugar.
The drying time for addition of 60%, 70% and 80% sugar required 540, 540 and 480 min for the
drying respectively.
Table 5.33 Chemical Analysis of ripe Jackfruit bulb powder
Sr.
No.
Addition of
Sugar, %
Acidity,
%
pH Reducing
Sugar, %
Non reducing
Sugar, %
Total
Sugar, %
FFA/Acid
Value
1 60 0.66 5.06 5.86 22.55 28.41 1.41
2 70 0.51 5.10 6.09 23.44 29.53 1.40
3 80 0.36 5.12 8.74 24.74 33.48 1.43
The Titrable Acidity of ripe Jackfruit bulb powder decreases as the percentage of addition
sugar increases from 60, 70, 80 % and pH of ripe Jackfruit bulb powder increases as Acidity of
jackfruit bulb powder decreases. Acid Value of a fresh Jackfruit varies from 1.40 to 1.43.
Table 5.34 Sensory evaluation of ripe Jackfruit bulb powder
Sr.
No. Treatment Colour Texture Flavour Acceptability
1 Added sugar 60 % 6.7 6.3 6.4 6.6
2 Added sugar 70 % 7.1 6.8 6.6 7.0
3 Added sugar 80 % 6.8 6.5 6.3 6.5
Conclusion:
Ripe jackfruit bulb with added sugar 70 0B and dried at 60
0C grounded to particle size
1.98 mm having acidity 0.51, pH 5.10, reducing sugar 6.09 is recommended for jackfruit bulb
powder making.
100
150
200
250
300
0 100 200 300 400 500 600
Mo
istu
re C
on
ten
t (d
b)
%
Drying Time (min)
60% 70% 80%
Fig 5.29 a) Jackfruit bulb powder packed in
Met Pet Polypack
Fig 5.29 b) Jackfruit bulb powder
Fig 5.30 Moisture Content vs Drying Time
5.15 Packaging of Kokum seed (oil) Butter
Effect of different packaging materials (polythene pouch, plastic container and
aluminium foil pouch) and storage conditions (20, 25 and 35oC) temperatures on quality
(Moisture content, free fatty acids, iodine value etc).
Figure 5.24 shows a typical curve, effect of storage period and packaging material on
moisture content of kokum butter at 20 0C. The trend shows that as the storage period increases
from 0 to 6 months the moisture content of the butter increases gradually. Similar trends were
observed at 25 0C and 30
0C (trends not shown).
Free Fatty Acids (FFA)
Figure 5.31 shows a typical curve, effect of storage period, packaging material on free
fatty acids of kokum butter at temperature 35 0C. Similar trends were observed at 25 and 20
0C
(trends not shown). It was observed that sample packaged in polyethylene bags showed
comparatively higher increases in FFA as compared to those of the plastic container and
Aluminium foil. The higher increases in FFA observed in the samples packaged in the
polyethylene bags and stored under open air conditions (35 0C) which affected the quality of the
stored product. Storage caused relatively higher increases in free fatty acid levels of the kokum
butter kept under room temperature(25 0C) and open air conditions (35
0C) as compared to those
of the samples kept under refrigerated conditions (20 0C).
Iodine Value
Figure 5.32 shows the typical curve, effect of storage duration, packaging material on
iodine value of kokum butter stored at 35 oC. Rate of increase in the iodine value were slightly
higher in the samples kept under 25oC and 35
oC than those kept under temperature at 20
oC. Low
temperature storage therefore reduces the rate of increase in the iodine value. This means that the
rate of increase in the iodine value of kokum butter is influenced by the temperature and time of
storage. These increases in the iodine value of kokum butter is attributed to the ability of the
glycerides in the unsaturated fatty acids in kokum butter to unite with a small amount of halogen
thereby increasing its degree of unsaturation with consequential increase in iodine value. The
type of packaging material used also influenced the iodine value of the samples during storage.
However, the variations observed with the different packaging materials were not wide enough
to affect the quality of the product.
1.20
1.25
1.30
1.35
1.40
1.45
1.50
0 3 6
Mo
istu
re C
on
ten
t, %
Storage time in month
Polythene pouch Plastic Container
Fig 5.31 Effect of storage period (month), packaging material on moisture content of
kokum butter during storage at 20 0C
Fig 5.32 Effect of storage period (month), packaging material on free fatty acids of kokum
butter during storage at 35 0C
Fig 5.33 Effect of storage period (month), packaging material on iodine value kokum
butter during storage at 35 0C
0.00
1.00
2.00
3.00
4.00
5.00
6.00
0 3 6
Fre
e F
att
y A
cid
, %
Storage time in month
Polythene pouch
Plastic container
Alumijnnum foil
58.00
59.00
60.00
61.00
62.00
63.00
0 3 6
Iod
ine V
alu
e
Storage time in month
Polythene pouchPlastic Container Aluminum pouch
Conclusion:
Kokum butter can be packed in plastic container and kept under ambient (25°C) or
refrigerated conditions (20°C) gives better storability up to six month period. The quality of
kokum butter was analysed by chemical analysis. For the best sample Free Fatty acid was 3.41
%, Acid Value - 6.81 %, Iodine Value - 29.95 and Saponification value-189.00.
5.16 Storage of fresh kokum fruits
Fresh kokum fruits can be stored upto 13 days in cold storage at 130C and 85%RH as
compared to 7 days in atmospheric temperature i.e. 26.230 – 33.38
0C and 67 to 91.75 % RH.
The TSS increased during storage irrespective of treatments. In control fruits the TSS
recorded at end of shelf-life was 10.630 Brix whereas in cold storage it was 12.53
0 Brix at the
end of shelf-life on 13th
day.
Fig. 5.34 Storage of kokum fruit in cold storage
5.17 Storage and Packaging for kokum syrup
The kokum syrup prepared was packed in PET bottles (Transparent). The Kokum Syrup
was stored upto 12 months. The chemical and sensory analysis was carried out to analyse the
quality of Kokum Syrup. The chemical analysis of Kokum Syrup stored upto 12 moths is shown
in table 5.35.
Table 5.35 Chemical analysis of kokum syrup
Sr.
No.
Parameters Zero Months Twelve months
1 Acidity (%) 1.79 1.66
2 TSS (º B) 68.90 65.81
3 pH 1.86 2.06
The lightness and redness values are more important parameter for the kokum syrup. The
maximum redness (6.45) was found in transparent pet bottle after 12 month colour analysis.
Conclusion:
Transparent pet bottle is more suitable for the storage of kokum syrup.
5.18 Storage and Packaging for Kokum Agal (kokum Salted Liquid)
The kokum agal prepared in experiment no 2 packed in different packaging materials (P1
– Glass bottle; P2 – Plastic can; P3 – Pet bottle). The best packaging was selected on the basis of
chemical, sensory and colour analysis of kokum agal for 12 months.
Table 5.36 shows chemical composition of agal during storage
Table 5.36 Chemical composition of agal during storage
Storage duration 0 month 12 month
Sr.
No.
Packaging material T.S.S
(0B)
Acidity
(%)
pH T.S.S.
(0B)
Acidity
(%)
pH
1 Glass bottle ( P1 ) 24.85 3.27 1.47 24. 70 3.34 0.074
2 Plastic can ( P2 ) 24.85 3.27 1.47 24.65 3.42 0.074
3 Pet bottle ( P3 ) 24.85 3.27 1.47 24. 60 3.42 0.074
There is minimum fluctuation of Acidity and TSS of kokum agal packed in treatment P1
from 0 to 12 month. Table 5.37 shows microbial study of kokum agal during storage.
Table 5.37 Microbial study of kokum agal during storage
Sr.
No.
Packaging
material
Yeast count at 105 Bacterial count at 10
5 Fungi count at 10
5
0 month
( S1 )
12 month
( S2 )
0 month
(S1 )
12 month
( S2 )
0 month
( S1 )
12 month
( S2 )
1 Glass bottle ( P1 ) 0.33 0.66 Nil 0.33 Nil 1.00
2 Plastic can ( P2 ) Nil 0.33 Nil 0.66 0.33 1.00
3 Pet bottle ( P3 ) Nil 1.00 Nil 0.33 0.33 1.67
Table 5.38 shows organoleptic evaluation of kokum agal
Table 5.38 Organoleptic evaluation of kokum agal
Sr.
No.
Treatment
details
Colour Flavour Average
0 month
(S1)
12 month
(S2)
0 month
(S1)
12 month
(S2)
0 month
( S1 )
12 month
( S2 )
1 Glass bottle (P1)
8.25
8.0
7.50
7.50
7.88
7.75
2 Plastic can (P2) 8.25 7.50 7.88
3 Pet bottle ( P3 ) 8.0 7.75 7.88
Conclusion:
The glass bottle is more suitable for the packaging of kokum agal for 12 month duration.
5.19 Storage and packaging studied of Kokum Amsul (Dehydrated salted rind)
Kokum amsul was packed in different packaging. Table 5.39 shows chemical analysis of
kokum amsul
Table 5.39 Chemical analysis of Kokum Amsul
Sr.
No Packaging material
0 month 12 month
Acidity
% pH
TSS
(%) Acidity % pH TSS (%)
1 Polythene bag (P1) 1.98 1.01 16.06 1.81 1.28 14.32
2 Plastic Tray (P2) 1.98 1.01 16.06 1.77 1.10 13.11
3 Aluminum Tray (P3) 1.98 1.01 16.06 1.42 1.01 09.04
4 Thermocol Tray (P4) 1.98 1.01 16.06 1.52 1.13 12.16
There is minimum fluctuation in Acidity, pH and TSS of kokum amsul during 0 to 12
months of storage in polythene bag.
Table 5.40 shows sensory evaluation of Kokum Amsul (Dehydrated salted rind) dried at 60ºC.
Table 5.40 Sensory Evaluation of Kokum Amsul dried at 60ºC (Storage month 0)
Sr.
No Packaging material
Colour Taste Texture Flavour Acceptability
1 Polythene bag (P1) 8.00 8.00 7.00 8.00 8.00
2 Plastic Tray (P2) 6.31 7.32 6.45 5.90 6.48
3 Aluminium Tray (P3) 5.45 5.79 6.46 5.54 6.94
4 Thermocol Tray (P4) 6.21 6.59 6.64 6.97 5.64
Table 5.41 shows sensory evaluation of Kokum Amsul (Dehydrated salted rind) dried at 60ºC
(Storage month 12 month)
Table 5.41 Sensory Evaluation of Kokum Amsul dried at 60ºC (Storage month 12 month)
Sr.
No Packaging material
Colour Taste Texture Flavour Acceptability
1 Polythene bag (P1) 8.42 8.02 7.21 7.98 8.06
2 Plastic Tray (P2) 6.94 7.03 6.34 5.32 6.32
3 Aluminium Tray (P3) 4.64 3.03 4.03 4.48 4.97
4 Thermocol Tray (P4) 7.36 6.03 6.48 5.64 6.48
There is maximum sensory score for kokum amsul stored in polythene bag.
Colour Analysis:
Table 5.42 shows colour analysis of Kokum Amsul dried at 60ºC (Storage 0 months):
Table 5.42 Colour Analysis of Kokum Amsul dried at 60ºC (Storage 0 months)
Sr.
No Packaging material
L* a* b*
1 Polythene bag (P1) 9.66±0.65 5.58±0.97 3.26±0.04
2 Plastic Tray (P2) 9.66±0.65 5.58±0.97 3.26±0.04
3 Aluminium Tray (P3) 9.66±0.65 5.58±0.97 3.26±0.04
4 Thermocol Tray (P4) 9.66±0.65 5.58±0.97 3.26±0.04
Table 5.43 shows colour analysis of Kokum Amsul dried at 60ºC (Storage month 3rd
)
Table 5.43 Colour Analysis of Kokum Amsul dried at 60ºC (Storage month 3rd
)
Sr.
No Packaging material
L* a* b*
1 Polythene bag (P1) 10.23±0.31 2.46±0.21 2.45±0.25
2 Plastic Tray (P2) 11.04±0.54 1.8±0.21 1.65±0.02
3 Aluminium Tray (P3) 12.21±0.97 2.04±0.12 2.34±0.15
4 Thermocol Tray (P4) 11.27±0.31 2.2±0.03 2.02±0.21
Conclusion:
The Polythene bag is suitable for the storage of kokum amsul for 12 months.
5.20 Storage and Packaging for kokum Sarbat and Kokum Solkadhi mix
Kokum Sarbat Mix and Kokum Solkadhi Mix were packed in different packaging
materials like PET Jar, Polythelene pouch and Met Pet Poly pack. Best packaging was selected
on the basis of chemical, sensory and colour analysis.
Chemical Analysis
A. Kokum Sarbat Mix
The Chemical analysis of kokum Sarbat mix carried out at different sugar levels. Table
5.44 shows chemical Analysis of Kokum Sarbat Mix
Table 5.44 Chemical Analysis of Kokum Sarbat Mix
Sr.
No Parameters
0 Month 12 Month
T2 T2P1 T2P2 T2P3 T4P1 T4P2 T4P3
1 Acidity 1.66 1.66 1.84 1.40 1.66 1.79 1.58
2 TSS (ºB) 23.76 33.21 28.26 27.99 26.81 27.23 27.34
3 pH 3.98 2.41 2.41 2.36 2.47 2.20 2.19
4 Reducing Sugar (%) 6.20 0.00 0.00 0.00 3.99 3.76 3.89
5 Total Sugars (%) 23.49 22.76 25.00 27.51 3.99 3.76 3.89
Sensory Analysis:
Table 5.45 Sensory evaluation of Kokum Sarbat Mix at different sugar levels
Sr.
No Parameters
0 Month 12 Month
T2 T2P1 T2P2 T2P3 T4P1 T4P2 T4P3
1 Colour 8.14 6.30 6.30 5.90 5.70 5.70 5.90
2 Texture 8.46 5.60 5.00 5.20 4.40 5.30 5.10
3 Flavour 7.54 6.70 6.20 6.10 5.80 6.20 6.00
4 Taste 7.36 7.20 7.16 7.25 7.23 7.24 7.24
5 Overall Acceptability 7.82 6.30 5.80 6.30 5.80 5.90 5.70
Colour Analysis:
Table 5.46 Colour Analysis of Kokum Sarbat mix
Sr.
No
Parameters 0 Month 12 Month
T2 P1 P2 P3
1 L 47.69 ± 0.07 54.51±0.09 54.91±0.08 54.41±0.04
2 a* 7.02 ± 0.06 5.73±0.33 5.97±0.45 7.46±0.78
3 b* 11.17 ± 0.09 5.24±0.04 5.49±0.02 5.27±0.05
B. Kokum Solkadhi Mix
Table 5.47 Chemical Analysis of Kokum solkadhi mix
Sr.
No
Parameters 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 Acidity 6.19 7.60 7.64 7.47
2 TSS (ºB) 23.76 18.12 15.55 20.82
3 pH 3.98 4.07 3.77 3.90
4 Reducing Sugar (%) 6.20 7.61 8.41 6.15
5 Total Sugars (%) 23.49 18.20 18.00 20.18
The values for acidity, pH, TSS and Total sugar was less fluctuated for treatment T2P3.
Sensory Analysis:
Table 5.48 Sensory Analysis of Kokum Solkadhi mix
Sr.
No Parameters
0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 Colour 7.0 6.6 6.1 6.8
2 Texture 7.5 5.4 5.3 5.7
3 Flavour 8.1 6.0 5.7 6.0
4 Overall Acceptability 8.0 6.0 5.6 5.9
Treatment T2P3 was more acceptable in sensory analysis for solkadhi mixes.
Colour Analysis:
Table 5.49 shows colour analysis of kokum solkadhi mix
Table 5.49 Colour Analysis of Kokum solkadhi mix
Sr.
No Parameters
0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 L* 47.69 ± 0.07 51.11±0.06 50.89±0.08 50.26±0.09
2 a* 7.02 ± 0.06 6.08±0.04 6.08±0.05 6.36±0.03
3 b* 11.17 ± 0.09 11.46±0.02 11.39±0.05 12.00±0.06
There was minimum fluctuation in redness, which is more important parameter in
solkadhi powder in treatment T2P3.
Conclusion:
1. The kokum sarbat mixes can be packed in Met pet poly packs up to 12 months which gives
titratable acidity, 1.99, pH 2.10, TSS 25.78, reducing sugars 5.45 and Total sugars 23.97%
respectively when it is stored at normal temperature.
2. The kokum solkadhi mixes can be packed in Met pet poly packs up to 12 months which
gives titratable acidity, 3.60, pH 2.02, TSS 26.64, reducing sugars 2.02 and Total sugars
14.85% respectively when it is stored at normal temperature.
5.21 Storage and Packaging of Karonda wine
The karonda wine was stored in diffrent packaging materials i.e. Coloured glass bottles,
Laminated Aluminium foil and Pet bottle. Table 5.50 shows changes in chemical composition of
Karonda wine during storage
Table 5.50 Changes in chemical composition of Karonda wine during storage
Sr.
No.
Chemical parameters 0 month
storage
12 month Storage
( P1 ) ( P2 ) ( P3 )
1 T.S.S. (0B) 15.6 15.6 15.2 15.6
2 Reducing sugars (%) 4.09 3.91 4.08 3.94
3 Total sugars (%) 4.19 3.96 4.16 3.98
4 Titratable acidity (%) 0.83 0.82 0.84 0.82
5 pH 3.43 3.08 3.04 3.10
6 Ascorbic acid (mg/100ml) 22.85 22.60 22.79 21.80
7 Tannins (%) 0.121 0.105 0.106 0.107
8 Proteins (%) 0.112 0.068 0.068 0.081
9 Alcohol (%) 13.08 13.00 10.82 12.20
Table 5.51 shows sensory evaluation of Karonda wine during storage
Table 5.51 Sensory evaluation of Karonda wine during storage Sr.
No.
Storage
duration
Packaging
material
Colour and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall
quality
(Av.score)
1 0 month ( P1 )
( P2 )
( P3 )
15
14
13
14
15
14
14.16
2 12
month
( P1 ) 15 14 15 16 16 15 15.16
( P2 ) 15 14 14 16 16 14 14.83
( P3 ) 15 14 14 15 15 14 14.50
3 Ref 17 16 15 15 16 16 15.83
Conclusion :
The coloured glass bottle was most suitable for the packaging of karonda wine and can be
stored for 12 months.
5.22 Storage and Packaging study of Jamun Seed Powder
The jamun seed powder was packed in diffrent packaging material PET Jar
(Transperent), Polythelene pouch and Met Pet Poly pack.
Chemical Analysis:
Table 5.52 Chemical Analysis of Jamun seed powder (Storage Month 0)
Sr.
No.
Treatments Acidity
(%)
pH Reducing Sugar
(%)
Total Sugar
(%)
1 PET jar (Transparent) (P1) 0.66 5.52 8.18 15.50
2 Polythene Pouch and (P2) 0.70 4.41 8.16 15.46
3 Met Pet Polypack (P3) 0.82 3.28 8.05 15.30
Table 5.53 Chemical Analysis of Jamun seed powder (Storage Month 12th
)
Sr.
No.
Treatments Acidity
(%)
pH Reducing Sugar
(%)
Total Sugar
(%)
1 PET jar (Transparent) (P1) 0.58 4.54 7.15 13.12
2 Polythene Pouch and (P2) 0.58 4.32 7.10 11.25
3 Met Pet Polypack (P3) 0.78 4.32 7.59 14.11
There was minimum fluctuation in Acidity and Total sugar at jamun seed powder packed in
met pet polypack.
Table 5.54 Sensory Analysis of Jamun seed powder (Storage Month 0 and 12 month)
Sr.
No
Treatment Colour Particle size
0 Month 12 Month 0 Month 12 Month
1 PET jar (Transparent) (P1) 7.5 7.4 7.5 7.0
Sr.
No
Treatment Colour Particle size
0 Month 12 Month 0 Month 12 Month
2 Polythene Pouch and (P2) 8.2 7.5 7.9 7.1
3 Met Pet Polypack (P3) 8.3 8.1 8.5 7.3
There was highest sensory score for the packaging in Met pet poly pack
Colour Analysis:
Table 5.55 shows colour analysis of jamun seed powder (0 month)
Table 5.55 Colour Analysis of Jamun Seed Powder (0 month)
Sr.
No
Treatment L* a* b*
1 PET jar (Transparent) (P1) 58.10 + 1.25 4.67 + 0.15 16.66 + 0.01
2 Polythene Pouch and (P2) 57.28 + 0.96 5.14 + 0.14 16.77 + 0.20
3 Met Pet Polypack (P3) 57.01 + 0.79 5.17 + 0.14 16.78+ 0.05
Table 5.56 shows colour analysis of jamun seed powder (12th
month)
Table 5.56 Colour Analysis of Jamun Seed Powder (12th
month)
Sr.
No
Treatment L* a* b*
1 PET jar (Transparent) (P1) 57.78±0.12 4.88±0.02 16.64±0.15
2 Polythene Pouch and (P2) 57.84±0.35 4.85±0.03 16.53±0.21
3 Met Pet Polypack (P3) 57.05±0.34 4.73±0.05 16.75±0.21
The redness was minimum and yellowness was maximum in stored in Met Pet polypack.
Conclusion:
The Jamun seed powder dried at 600C packed in met pet polypack is recomanded for
storage upto 12 months.
5.23 Storage and Packaging of Jamun Wine
The Jamun wine was stored in diffrent packaging materials i.e. Coloured glass bottles,
Laminated Aluminium foil and Pet bottle. Table 5.57 shows changes in chemical composition of
Karonda wine during storage
.
Table 5.57 Chemical composition of Jamun juice and must
Sr.
No.
Chemical parameter Juice Must
1 T.S.S. (0B) 15.8 30.0
2 Reducing sugars (%) 7.53 7.72
3 Total sugars (%) 7.83 17.07
Sr.
No.
Chemical parameter Juice Must
4 Titratable acidity (%) 1.31 1.23
5 pH 3.45 3.57
6 Ascorbic acid (mg/100ml) 29.20 25.3
7 Tannins (%) 0.20 0.17
8 Proteins (%) 0.510 0.393
Table 5.58 shows changes in TSS.and pH during fermentation of jamun must
Table 5.58 Changes in TSS and pH during fermentation of Jamun must
Sr.
No.
Treatment Initial Middle End
TSS (0B) pH TSS (
0B) pH TSS (
0B) pH
1 Jamun must 30.0 3.57 19.0 3.68 17.6 3.60
Table 5.59 Changes in chemical composition of Jamun wine during storage
Sr.
No.
Chemical parameters 0 month storage
12 months storage
( P1 ) ( P2 ) ( P3 )
1 T.S.S. (0B) 17.6 17.6 17.4 17.6
2 Reducing sugars (%) 5.80 5.32 5.39 5.32
3 Total sugars (%) 5.93 5.45 5.54 5.50
4 Titratable acidity (%) 1.08 1.02 1.03 1.02
5 pH 3.60 3.75 3.71 3.75
6 Ascorbic acid (mg/100ml) 24.32 15.36 21.12 15.36
7 Tannins (%) 0.162 0.130 0.131 0.139
8 Proteins (%) 0.282 0.210 0.209 0.212
9 Alcohol (%) 12.06 12.16 11.17 11.98
Table 5.60 shows sensory evaluation of jamun wine during storage
Table 5.60 Sensory evaluation of Jamun wine during storage
Sr.
No.
Storage
duration
Packaging
material
Colour and
appearance
Body Aroma Taste Astringency Overall
acceptability
Overall
quality
(Avg)
1 0 month ( P1 )
( P2 )
( P3 )
17
14 14 14 15 14 14.66
2 3 month ( P1 ) 17 14 16 16 17 16 16.00
( P2 ) 16 13 15 15 16 16 15.17
( P3 ) 17 14 15 16 17 16 15.83
3 Ref 17 16 16 16 16 16 16.16
Conclusion:
The jamun wine prepared at 300B TSS and 3.5 pH of juice packed in glass bottle is
recomanded for storage up to 12 months.
5.24 Storage and Packaging studies of ‘phanaspoli’ (Jackfruit leather)
The Phanaspoli was packed in different packaging material and store at cool and dry
place for further studies. Table 5.61 shows chemical composition of jackfruit leather during
storage.
Table 5.61 Chemical composition of Jackfruit leather during storage
Sr.
No.
Packaging material Storage duration
0 month 12 months
TSS
(0B)
Titratable
acidity (%)
TSS
(0B)
Titratable
acidity (%)
1 P1 – Polythene bag 90.0 0.69 89.0 0.61
2 P2 – Aluminum foil 90.0 0.69 90.0 0.60
3 P3 – Laminated Aluminum foil 90.0 0.69 90.0 0.65
Table 5.62 shows sensory evaluation of jackfruit leather during storage
Table 5.62 Sensory evaluation of jackfruit leather during storage
Sr.
No.
Packaging
material
Storage duration
0 month 9 months
Colour Flavour Texture Avg Colour Flavour Tex. Ave.
1 P1-Polythene bag 8.0 7.8 7.77 7.85 7.25 7.30 9.00 7.85
2 P2 -Aluminum foil 8.5 8.0 7.5 8.0 7.45 7.00 8.00 7.48
3 P3 – laminated
aluminum foil
8.5 7.9 7.88 8.09 8.15 8.00 7.00 7.71
Conclusion:
Considering the crispiness (texture) polythene bag is most suitable for the packaging of
jackfruit leather up to 9 months storage. Laminated aluminum foil recorded good score for
colour and flavor but failed in crispy texture.
5.25 Storage and Packaging studies of dehydrated Jackfruit bulbs
Jackfruit bulbs dipped in 40 0B and dried at 60
0C temperature were used for storage and
packaging study.
Table 5.63 shows chemical analysis of dehydrated ripe jack fruit bulbs
Table 5.63 Chemical Analysis of Dehydrated Ripe Jackfruit Bulbs
Sr.
No.
Parameter 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 Acidity 1.15 1.17 1.22 1.09
3 pH 4.68 4.66 5.01 4.79
4 Reducing Sugar (%) 6.35 5.65 6.48 5.40
5 Total Sugars (%) 15.70 14.95 15.53 15.68
6 FFA/ acid Value 1.40 1.66 1.75 1.52
Sensory Evaluation of Ripe Jackfruit Bulb:
Table 5.64 shows Sensory Analysis of Dehydrated Ripe Jack fruit Bulbs
Table 5.64 Sensory Analysis of Dehydrated Ripe Jackfruit Bulbs
Sr.
No
Parameter 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 Colour 6.0 6.0 6.4 6.1
3 Texture 6.7 5.8 5.7 6.4
4 Flavour 6.5 5.8 5.8 5.8
5 Overall Acceptability 6.4 5.9 6.1 6.0
Colour Analysis of Ripe Jackfruit Bulb:
Table 5.65 shows L, a, b values of ripe jackfruit bulbs stored for 12 month
Table 5.65 L, a, b Values of Ripe Jackfruit bulbs stored for 12 month
Sr.
No
Parameter 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 L 33.81 +0.12 21.29 +0.07 15.99 +0.07 18.39 +0.09
3 a* 27.67 +0.08 5.78 +0.08 3.95 +0.17 4.34 +0.16
4 b* 16.08 +0.05 5.56 +0.20 2.39 +0.18 3.08 +0.20
Conclusion:
The jackfruit bulbs deied at 40 0B and 60
0C packed in met pet poly pack is
recommended for storage upto 12 months.
5.26 Storage and Packaging studies of Jackfruit bulb powder
The jackfruit bulbs dried at 70 0B and 60
0C and grounded upto 1.98 mm particle size is
used for storage and packaging study in different packaging materials (pet jar transparent,
polythlene pouch and met pet poly pack).
Table 5.66 Chemical Analysis of Dehydrated Ripe Jackfruit Bulb powder
Sr.
No
Parameter 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 Acidity 1.15 0.66 0.60 0.70
3 pH 4.68 4.89 4.95 4.92
4 Reducing Sugar (%) 6.35 5.13 5.86 6.10
5 Total Sugars (%) 25.70 15.10 18.41 21.67
Sensory Evaluation of Ripe Jackfruit Bulb Powder:
Table 5.67 Sensory Analysis of Dehydrated Ripe Jack fruit Bulb powder
Sr.
No
Parameter 0 Month 6 Month
T2 T2P1 T2P2 T2P3
1 Colour 8.2 6.2 6.3 8.0
3 Texture 7.3 6.5 5.8 7.9
4 Flavour 7.5 6.2 6.0 7.8
5 Overall Acceptability 7.8 6.4 6.3 7.9
There was minimum fluctuation of chemical and sensory qualities of jackfruit bulb
powder in T2P3 treatment.
Colour Analysis of Ripe Jackfruit Bulb Powder:
Table shows 5.68 L, a, b values of ripe jackfruit bulb powder
Table: 5.68 L, a, b Values of Ripe Jackfruit bulb powder
Sr.
No
Parameter 0 Month 12 Month
T2 T2P1 T2P2 T2P3
1 L* 63.66 +0.10 66.36 +0.10 65.93 +0.11 67.68 +0.12
2 a* 5.40 +0.06 5.20 +0.12 6.54 +0.06 5.05 +0.07
3 b* 18.29 +0.13 18.27 +0.06 19.04 +0.12 20.07 +0.09
The yellowness which is important parameter for the jackfruit bulb powder was found
maximum in T2P3 treatment.
Conclusion:
The Met Pet poly pack is best for the packaging and storage of jackfruit bulb powder upto
12 months.
6. Innovations:
6.1 Kokum Liquid Concentrating Unit
Kokum Liquid Concentrate Unit has 8 tanks. These tanks are fitted in a frame 760 X
7590 mm. Each tank is made up from SS 316, 2 mm thick food grade material. The stainless
steel sieve (Size- 5 mm round shape) is provided at bottom in each tank for the filtration of liquid
during extraction. The sieve is removable during cleaning operation.
The Kokum Liquid Concentrate (KLC) was prepared by adding 25 kg dried kokum rind
of moisture content 8 % db in 50 liters of water in 1st, 2
nd and 3
rd tanks. In each tank, the kokum
rind to water ratio of 1:2 with 2 % KMS was added as a preservative. The mixture was allowed
for extraction at normal temperature and pressure for 6 hours. After 6 hours, the liquid extracted
out of 1st, 2
nd and 3
rd tanks having TSS of the extract was 12.32, 12.49 and 12.81 °B respectively.
The quantity of extract received in 1st, 2
nd and 3
rd tank was 35, 35.5 and 35.5 liters respectively.
The extract from 1st, 2
nd and 3
rd tanks were transferred to the 4
th, 5
th and 6
th tanks respectively
which contains the dried kokum rind (25 kg). The mixture was allowed for extraction in 4th
, 5th
and 6th
tanks with dried kokum rind for 6 hour. The TSS values of extract from 4th
, 5th
and 6th
tanks were 21.91, 22.15 and 22.24 °B respectively. The quantity of extract received in 4th
, 5th
and
6th
tank was 20.3, 20.4 and 20.6 liters respectively. The extract from 4th
, 5th
and 6th
tanks was
added in the dried Kokum rind (25 kg) of 7th
tank for concentration. The TSS of extract after 6
hours of extraction from 7th
tank was 30.11 °B. The quantity of extract received from 7th
tank
was 43.7 liters. The extract from 7th
tank was transferred to the dried kokum rind (25 kg) placed
in 8th
tank. After 6 hours of extraction with extract and dried kokum rind in the 8th
tank, the TSS
of the liquid was 40.90 °B. The quantity of extract received from 8th
tank was 28.7 liters. The
time taken for total extraction from 1st tank to 8
th tank to get total extract was 24 hours. The
changes in TSS and volume of extract are as shown in Fig. 5.7 and Fig. 5.8.
The second stage of extraction was carried out by adding 37.5 liters tap water in the ratio
of 1:1.5 (Dried Kokum rind: water) in 1st, 2
nd and 3
rd tanks. The mixture was allowed for
extraction for 6 hours. After 6 hours the liquid extracted out from 1st, 2
nd and 3
rd tanks having
TSS 7.62, 7.70 and 7.65 °B respectively. The quantity of extract received in 1st, 2
nd and 3
rd tank
was 33.4, 33.5 and 33.5 liters respectively. The extract from 1st, 2
nd and 3
rd tank were transferred
to the 4th
, 5th
and 6th
tanks having kokum rind added during first extraction (25 kg). The mixture
was allowed for extraction in 4th
, 5th
and 6th
tank for 6 hour. The extract from 4th
, 5th
and 6th
tanks
having TSS of the extract 15.54, 15.23 and 15.98 °B respectively. The quantity of extract
received in 4th
, 5th
and 6th
tank was 25.25, 25.6 and 25.5 liters respectively. The extract was
added in the Kokum rind added during first extraction in 7th
tank for concentration. The TSS of
extract after 6 hours of extraction was 24.10 °B. The quantity of extract received from 7th
tank
was 61.1 liters. The extract from 7th
tank was transferred 8th
tank with dried kokum rind added
during first extraction. After 6 hours of extraction in the 8th
tank, the TSS of the liquid was 35.58
°B. The total extract received from 8th
tank was 47.1 liter. The total time required to get second
extract was 30 hours of the start of the process from 1st tank to 8
th tank. The changes in TSS and
volume of extract are as shown in Fig. 5.9 and Fig. 5.10.
The third stage of extraction was carried out by adding 25 liters tap water in 1st, 2
nd and
3rd
tanks in the ratio of 1:1 (dried kokum rind initially taken : water). The mixture was allowed
for extraction for 6 hours. After 6 hours the liquid extracted out of 1st, 2
nd and 3
rd having TSS
6.19, 6.20 and 6.10 °B. The quantity of extract received in 1st, 2
nd and 3
rd tank was 23.750,
23.700 and 23.500 liters respectively. The extracts were transferred to the 4th
, 5th
and 6th
tanks
having rind added during first extraction (25 kg). The mixture was allowed for extraction in 4th
,
5th
and 6th
tank for 6 hour. The TSS values of extracts from 4th
, 5th
and 6th
tanks was 9.73, 9.66
and 10.54 °B respectively. The quantity of extract received after 6 hours of extraction in 4th
, 5th
and 6th
tank was 20.300, 20.500 and 20.500 liters respectively. The extracts were added in the
Kokum rind added during first extraction in 7th
tank for concentration. The TSS of extract after 6
hours of extraction was 21.34 °B. The quantity of extract after 6 hours of extraction from 7th
tank
was 59.200 liters. The extract was transferred to the kokum rind added during 1st extract in 8
th
tank. After 6 hours of extraction in the 8th
tank, the TSS of the liquid was 29.98 °B. The total
quantity of extract received after 30 hours of the start of the process from 1st tank to 8
th tank was
56.100 liters. The changes in TSS and volume of extract are as shown in Fig. 5.11 and Fig. 5.12.
During the whole extraction process (first, second and third), the dried kokum rind were
extracted in water in 1:2; 1:1.5 and 1:1 ratio respectively. The Kokum Liquid Concentrate Unit is
as shown in Fig. 5.14.
6.2 Kokum Sarbat Mix and Kokum Solkadhi Mix
The fresh and sound kokum fruits are selected. Fruits are graded and sorted as per size
and colour. Matured red colour kokum fruits are selected. Fruits are washed with clean water
and are cut into two halves. Seed and pulp from the fruit is removed. Rind is then dried in Tray
dryer at 60 0C to final safe storage moisture content. It is then grinded into powder to size of
less than 300 microns. Kokum rind powder is used for making of mixes. Powder of sugar, salt
and cumin seed is added in appropriate proportion to rind powder and kokum sarbat mix is
prepared. In case of kokum solkadhi mix, powder of sugar, milk powder, coconut milk powder,
salt and spices are added in suitable proportion. Mixture is dried in Tray drying @ 600C to
bring the moisture content at the level of safe storage. The mixes is shown in Fig.5.15 (a,b,c,d).
6.3 Dehydrated Kokum rind powder
Fresh and sound kokum fruits were selected for making of the kokum rind powder.
Fruits were graded and sorted as per size like large, medium and small. Matured red colour
kokum fruits were selected and reject the un-matured and damaged kokum fruits. Fruits were
washed with clean water and cut into halves. Seed and pulp from the fruit was removed. Rind is
then dried in Tray dryer at 70oC temperatures and reduces the particle size upto 1.91 mm is
found best for making kokum rind powder. Package was developed for the kokum powder and
its storage. Dehydration technique increased the shelf life of the product. The developed rind
powder can be used in variety of food preparations i.e. in curries, agal, sarbat, solkadhi and
pharmaceutical applications. The Technology developed has a great potential for its
commercial use. Intervention of processing technique of dehydration and size reduction has
helped to develop a good product and value addition. The kokum rind powder is shown in Fig.
5.16.
6.4 Extraction of oil (butter) from kokum seed
The impurities from kokum seed were separated (cleaning and then sorted into different
grades according to size by using air screen cleaner. The seed was dehulled by using dehuller or
decorticator specially designed for kokum seed. Then, the kernels were pressed in an oil mill,
like other oil seeds, and the oil was extracted. The pulp with some water was kept in a large
vessel and allowed to settle for the night. During the night the oil rises to the surface and forms a
white layer, which was removed in the morning. The mixture was then churned in spiral mixer,
and the oil, which, like butter, rises to the surface in a solid form, was removed by hand. This
process gives the best product and process is performed most favorably in the cold season.
Kokum Butter is shown Fig. 5.17.
6.5 Development of Karonda Wine
The fresh and sound Karonda fruits were selected. Fruits were cut into two pieces by big
stainless steel knife. The seeds were removed manually and cleaned pulp was used for the
preparation of wine. The treatment of 300B TSS and 3.5 pH was used for the making of wine.
The developed wine is hygienic and it is free from dist, dirt and any type of contamination.
Karonda wine is shown Fig. 5.21
6.6 Development of Jamun Wine
The fresh and sound Jamun fruits were selected. Fruits were washed with clean water
then seed from the Jamun fruit was removed manually and separated cleaned pulp was used for
the preparation of wine. The treatment of 300B TSS and 3.5 pH was used for the making of wine.
The developed wine is hygienic and it is free from dist, dirt and any type of contamination.
Jamun wine is shown Fig. 5.22.
6.7 Jackfruit Cutter:
Cutting of the jackfruit is very difficult task there is risk of injury and damage occur during
the cutting. The unequal size bulbs obtained by cutting the jackfruit with the help of big knife
(Koyati) and there are chances of losses of bulbs. To reduce these losses during cutting of the
Jackfruit and for safety cutting the Jackfruit cutter is developed. By using Jackfruit cutter, we can
cut large number of Jackfruit in short period of time. There are two types of Jackfruit cutter are
developed in this project. The first is the Power Operated Jackfruit Cutter and second is the Hand
Operated Jackfruit Cutter. In case of Hand Operated Jackfruit Cutter, the cutter knife (510 mm X
255 mm) which was fixed to handle of length 670 mm. for holding the jackfruit the curved
jackfruit holding lever of length 556 mm fixed on base frame of size 911 X 410 X 295 mm. In
Power Operated Jackfruit Cutter consist of cutter diameter 18 inch, 2 teeth/inch, pulley dia 5
inch, RPM of motor 1440, and motor capacity – 2 hp. The jackfruit cutter is shown in (Fig.5.23
and Fig. 5.24).
6.8 Dehydrated Jackfruit Bulb
The fresh and sound kapa Jackfruits were selected for the experiment. Then it was
cleaned with water. Fruits were cut vertically in small pieces by big stainless steel knife. The
bulbs were removed from the fruits manually then seeds are removed from bulbs manually.
The bulbs were dipped into 400Brix in sugar solution for certain duration and then it was dried
in Tray dryer at 600C till reached to constant moisture level. The product prepared is hygienic.
It is free from dist, dirt and any type of contamination. The Dehydrated Jackfruit Bulb is shown
Fig. 5.28.
6.9 Dehydrated Jackfruit Bulb Powder
The fresh and sound Jackfruits are selected. Fruits are cut vertically in small pieces by
big stainless steel knife. The bulbs and seeds are removed the manually. The bulbs are dipped
into 700Brix in sugar solution for certain duration and then it is dried in Tray dryer at 60
0C till
reached to moisture level of 13% db. The dried Jackfruit bulbs are grinded in pulverizer at
uniform particle size. The product prepared is hygienic. It is free from dist, dirt and any type of
contamination. The Jackfruit powder is used in sweet preparation and also used as flavor in
cake. The Dehydrated Jackfruit Bulb powder is shown Fig. 5.29.
6.10 Development of Jamun Seed Powder
The fresh and sound Jamun fruits were selected. The pulp and seeds were removed the
manually. The clean Jamun seeds were then dried in Tray dryer at 600C till reached to constant
moisture level. The dried Jamun seeds were then pass to the pulveriser for the making of powder.
The powder was then passing to sieve for getting the fine powder. The powder prepared is
hygienic. It is free from dist, dirt and any type of contamination. Jamun seed powder is shown in
Fig. 5.4.
7. Process/ Product/Technology Developed
Sr.
No.
(Process/Product/Technology
Developed
Adoption/ Validation/
Commercialization, etc.
Responsible Partner
A. Standardization of procedures for traditional processing methods
01 Standardized Kokum Syrup Validated Dr. BSKKV, Dapoli
02 Standardized Kokum Agal Validated Dr. BSKKV, Dapoli
03 Standardized Kokum Amsul Validated Dr. BSKKV, Dapoli
04 Standardized Jamun seed Powder Validated HFTPL, Pune
05 Standardized phanspoli (Jackfruit
leather)
Validated Dr. BSKKV, Dapoli
B. Value Addition
06 Kokum rind powder Validated HFTPL, Pune and
Dr. BSKKV, Dapoli
07 Kokum sarbat Mix Validated HFTPL, Pune and
Dr. BSKKV, Dapoli
08 Kokum solkadhi Mix Validated HFTPL, Pune and
Dr. BSKKV, Dapoli
09 Kokum butter Validated Dr. BSKKV, Dapoli
10 Karonda Wine Validated Dr. BSKKV, Dapoli
11 Jamun wine Validated Dr. BSKKV, Dapoli
12 Dehydrated jackfruit Bulbs Validated HFTPL, Pune and
Dr. BSKKV, Dapoli
13 Dehydrated Jackfruit Bulb Powder Validated HFTPL, Pune and
Dr. BSKKV, Dapoli
C. Device Development
14 Kokum Liquid Concentrate Unit Validated SEW, Kudal and
Dr. BSKKV, Dapoli
15 Hand Operated Jackfruit Cutter Validated SEW, Kudal and
Dr. BSKKV, Dapoli
16 Power Operated Jackfruit Cutter Validated SEW, Kudal and
Dr. BSKKV, Dapoli
17 Storage and Packaging Technology
of kokum syrup making, kokum
Agal, kokum Amsul, kokum Sarbat
and Solkadhi mix, kokum rind
powder, kokum butter, fresh kokum
fruit, karonda wine and Jamun wine,
phanas poli(Jackfruit leather)
Validated Dr. BSKKV, Dapoli
8 Patents (Filed/Granted)
We are in the process of filing two patents.
9 Linkages and Collaborations
S.
No.
Linkages developed
(Name and Address of Organization)
Date/Period
(From-To)
Responsible Partner
1 Dr. B. K. Kumbhar,
Dean, G. B. Pant University of Agriculture and
Technology, Pantnagar, Uttarakhand
06.07.2011 Dr. BSKKV, Dapoli
2 Er. Namdev Bote,
Monsento Seed Processing, Hyderabad.
07.03.2012 Dr. BSKKV, Dapoli
3 Mr. Bimal Shah,
Fine Organics Limited, Mumbai.
17.09.2011 Dr. BSKKV, Dapoli
4 Dr. P. K. Singh,
CAET, AAU,
Godhra- 389001 (Gujrat).
19.10.2011 Dr. BSKKV, Dapoli
5 Prof. S. G. Rajput,
Senior Scientist, Nirmal Seeds Pvt. Ltd.,
Pachora.
23.12.2011 Dr. BSKKV, Dapoli
6 UDCT,
Nathalal Parekh Marg, Matunga
East,Mumbai,Maharashtra 400019
09.08.2011 Dr. BSKKV, Dapoli
7 University of Agricultural Sciences,
Krishinagar, Dharwad, Karnataka 580005
05.06.2011 Dr. BSKKV, Dapoli
8 Mr. Balasaheb Wagh,
President, K. K. Wagh Education Society,
Nashik.
03.02.2011 Dr. BSKKV, Dapoli
9 Dr. G. P. Sharma,
Associate Professor, College of Agricultural
Engineering and Technology,
MPUAT, Udaipur 313003 (Rajasthan)
27.01.2012 Dr. BSKKV, Dapoli
10 Dr. T. V. Reddy
Senior Project Executive, “ A Value Chain on
enhanced productivity and profitability of
Pomogranate”, Benglore 560 002 ( Karnataka)
17.12.2011 Dr. BSKKV, Dapoli
11 Dr. R. A. Kaushik
Professor, “A Value Chain on Underutilized
Fruits of Rajasthan” MPUAT, Udaipur 313001
(Rajasthan).
12.02.2011 Dr. BSKKV, Dapoli
12 Dr. P. S. Patel,
“A Value Chain on castor and its industrial
products”. Dantiwada 385 506 (Gujrat)
02.07.2011 Dr. BSKKV, Dapoli
13 Dr. Suresh Walia
Principle Scientist, NAIP-Food Grade
Neutraceuticals, IARI, New Delhi
12.01.2012 Dr. BSKKV, Dapoli
S.
No.
Linkages developed
(Name and Address of Organization)
Date/Period
(From-To)
Responsible Partner
14 Dr. Rama Naik
Head and Professor, NAIP, Dharwad
03.05.2011 Dr. BSKKV, Dapoli
15 Dr. R. T. Patil
Sr. Scientist, CIAE, Bhopal
22.07.2011 Dr. BSKKV, Dapoli
16 Mr. B. K. Kakde
Vice President, NAIP-BAIF, Pune
23.02.2011 Dr. BSKKV, Dapoli
17 Dr. Ajit Shirodkar
President Kokum Foundation, Western Ghat,
GOA
20.04.2012 Dr. BSKKV, Dapoli
18 Mr. Narayan Rai
Dinesh Kokum Products, Balikana Estate,
Badgannur, Puttur, Karanataka, 574334
25.08.2013 Dr. BSKKV, Dapoli
19 Mr. Ashish Amrute
M/s. Ashish Fruit Products,
At- Gave. Post - Jalgaon.
Tal. - Dapoli. Dist - Ratnagiri
20.04.2012 Dr. BSKKV, Dapoli
20 Mr. Suresh A. Nerurkar
M/s. Ganesh Cashew Factory
Address: A/p-Majade,Viran,
Tal- Malvan, Dist- Sindhudurg
20.04.2010 Dr. BSKKV, Dapoli
21 Mr. Nitin Dhamle
GPM Systech Engineering Pvt. Ltd.
303, III Floor, Plot No. 12, Govind Pushs,
CHS (Pokhran Road No 1) Samta Nagar,
Thane (West) – 400606
12.11.2013 Dr. BSKKV, Dapoli
22 Mr. Prashant Naikwadi
Fruitcon Nutrifoods Private Limited, Plot
No. B135, Opp. Garware Wall Ropes Ltd.
Wai – 412803 Maharashtra, India
22.11.2013 Dr. BSKKV, Dapoli
23 Krishi Vigyan Kendra, Yashwantrao
Chavan Maharashtra Open University,
Nasik - 422 222
10.12.2013 Dr. BSKKV, Dapoli
10 Status on Environmental and Social Safeguard Framework
Awareness was created in stakeholders regarding the standardized procedures and
innovative technologies and also regarding the risk related factors.
Farmers, SHG‟s and Agricultural Officers were trained about innovative techniques for
value added products.
Awareness regarding the packaging interventions and their proper disposal was also
created among the processors and end users.
11 Constraints, if any and Remedial Measures Taken
12 Publications
A. Research papers in peer reviewed journals
Sr.
No Title of publication and Name of Authors Name of Journal
Responsible
Partner
1 Jamun (Syzygium cumini (L.)): A Review of its
Food and Medicinal Uses.
S. B. Swami, Nayan Singh J. Thakor, Meghatai
M. Patil, Parag M. Haldankar
Food and Nutrition
Sciences, 2012, 3: 1100-
1117
Dr. BSKKV,
Dapoli
2 Jackfruit and its many functional Components as
Related to Human Health: A Review
S.B. Swami, N. J. Thakor, P.M Haldankar and S.
B. Kalse
Comprehensive Reviews in
Food and Food Safety,
2012, Volume 11, Issue 6.
Dr. BSKKV,
Dapoli
3 Effect of temperature on viscosity of kokum,
karonda, mango pulp and cashew apple
syrup.S.B.Swami, N. J. Thakor, and S. S. Wagh.
Agric Eng Int: CIGR
Journal,2013
15(4): 281-287.
Dr. BSKKV,
Dapoli
4 Need of Standardization and Advances in Value
Addition of Kokum Processing N.J.Thakor,
P.M.Haldankar, S.B.Swami
Beverage and Food World,
39(12), 27-29.
Dr. BSKKV,
Dapoli
5 Processing and value addition in Jamun. S. B.
Swami, N. J Thakor, P.M. Haldankar and M. M.
Patil
International Journal of
Processing and Post harvest
Technology, 2012, 3(1): pp.
147-149.
Dr. BSKKV,
Dapoli
6 Processing and Value Addition of Jackfruit,
Swami S. B., Thakor N. J., Haldankar P. M. and
Kalse S.B.
International Journal of
Processing and Post
Harvest Technology, Hind
Agricultural Research and
Training Institute,
Muzaffarnagar (INDIA).
2012, 3(1): pp. 142-146.
Dr. BSKKV,
Dapoli
B. Books/ Book chapters/ Abstracts/ Popular articles, Brochures, etc.
S.
No.
Title of the papers and authors Name of journal, Vol., etc. Responsible
Partner
1 “Preparation of kokum- pineapple
Blended Jam”.
A.A.Sawant., V.P.Kad, N.J.Thakor
Beverage and Food World
2009, Vol. 36(12): 28-30
Dr. BSKKV,
Dapoli
2 “Influence of drying temperature on
preparation of kokum rind powder”.
A.A.Sawant., N.J.Thakor,
S.P.Sonowane
Beverages and Food World
2009, Vol. 16(12): 46-47
Dr. BSKKV,
Dapoli
3 “Status of Post Harvest handling
and processing of kokum (Garcinia
indica Choicy) Fruit”.
Sonowane S.P., N.J. Thakor and
G.P. Sharma
Proceedings of 44th Annual
Convention and Symposium of Indian
Society of Agricultural Engineers to
be held at the IARI, Pusa, New
Delhi, January, 28-30, 2010
Dr. BSKKV,
Dapoli
S.
No.
Title of the papers and authors Name of journal, Vol., etc. Responsible
Partner
4 “Status of Kokum Processing in
Maharashtra”.
Sonawane S.P., G.P.Sharma and
N.J.Thakor
Agriculture Today, The National
Agriculture Magazine, March 2010,
PP: 48-50
Dr. BSKKV,
Dapoli
5 “A review of Kokum (Garcinia
indica Choicy): Post Harvest
Handling and processing of its
Fruits and Oilseeds of Unfulfilled
Promise”.
Sonawane S.P., N.J.Thakor,
G.P.Sharma and A.A.Sawant
Proceedings of 23rd
National
Convention of Agril Engg., Institute
of Engineers (India) MPKV, Rahuri,
February, 6-7, 2010
Dr. BSKKV,
Dapoli
6 “Processing and value addition of
kokum (Garcinia indica Choicy)
Fruit”.
N.J. Thakor, Sonawane S.P, G.P.
Sharma and A.A.Sawant
Proceeding of 45th Annual
Convention and Symposium of Indian
Society of Agricultural Engineers
and International Symposium on
water for Agriculture, College of
Agriculture, Nagpur ,Dr.PDKV
Akola, January 17-19, 2011, PP-265
Dr. BSKKV,
Dapoli
7 “Processing of kokum for rind
powder”
N.J. Thakor, A.A.Sawant and S.P
Sonawane
Proceeding of 45th Annual
Convention and Symposium of Indian
Society of Agricultural Engineers
and International Symposium on
water for Agriculture, College of
Agriculture, Nagpur Dr.PDKV
Akola, January 17-19, 2011, -266
Dr. BSKKV,
Dapoli
8 “Moisture-Dependant Physical
Properties of Kokum Seed (Garcinia
indica choicy)”
S. P. Sonavane, G. P. Sharma, N. J,
Thakor, R. C. Varma, V. D. Mudgal
Proceeding of 46th Annual Convention
and Symposium of Indian Society of
Agricultural Engineers and
International Symposium on Grain
Storage, Govind Ballabh Pant
University of Agriculture and
technology, Pantnagar, February 27-
29, 2012, PP-69
Dr. BSKKV,
Dapoli
9 “Effect of Soy-Jambul seed powder
on Biscuit making”.
Megha Patil, S.K. Jain, S.B.Kalse
Proceeding of 46th Annual Convention
and Symposium of Indian Society of
Agricultural Engineers and
International Symposium on Grain
Storage, Govind Ballabh Pant
University of Agriculture and
technology, Pantnagar, February 27-
29, 2012, PP-128
Dr. BSKKV,
Dapoli
10 “Effect of Storage life on calorific
Values of Different fruit powders”.
S. S. Desai, S.B. Swami and N. J.
Thakor
Proceeding of 46th Annual Convention
and Symposium of Indian Society of
Agricultural Engineers and
International Symposium on Grain
Storage, Govind Ballabh Pant
University of Agriculture and
technology, Pantnagar, February 27-
29, 2012, PP-131
Dr. BSKKV,
Dapoli
S.
No.
Title of the papers and authors Name of journal, Vol., etc. Responsible
Partner
11 “Kokum Processing-A New
Approach of Value Chain.”
N.J.Thakor, S.B.Swami ,
P.M.Haldankar , S.C.Patil
International workshop on “Strategies
in Value addition and Safety aspects
pertaining to Dairy and Food Industry”
at Department of Dairy Science,
Madras Veterinary College, Chennai -
600 007 on dated 15-16 March 2012.
Dr. BSKKV,
Dapoli
13 Media Products Developed/Disseminated
S.
No.
CD, Bulletins, Brochures, etc. (Year
wise)
No. of
Copies
Distribution Responsible Partner
01 A Brochure-1 on “A Value Chain For
Kokum, Karonda, Jamun and Jackfruit”.
2000 2000 Dr. BSKKV, Dapoli
02 A Brochure on “Kokum Processing” 100 100 Dr. BSKKV, Dapoli
03 A Directory of NAIP-KKJJ, 50 50 Dr. BSKKV, Dapoli
04 A video on Dehydration of Jackfruit bulbs 12 12 Dr. BSKKV, Dapoli
05 A video on Cutting of Jackfruit with the
help of Jackfruit cutter
10 10 Dr. BSKKV, Dapoli
06 A video on Packaging of samples by using
Vacuum Packaging machine
13 13 Dr. BSKKV, Dapoli
07 A video on Measuring TSS of samples
using Digital Refractometer
13 13 Dr. BSKKV, Dapoli
08 A Brochure-2 on “A Value Chain For
Kokum, Karonda, Jamun and Jackfruit”.
1000 1000 Dr. BSKKV, Dapoli
09 A Brochure-3 on “A Value Chain For
Kokum, Karonda, Jamun and Jackfruit”.
1000 500 Dr. BSKKV, Dapoli
14 Meetings/Seminars/Trainings/Kisan Mela, etc. organized
Sr.
No.
Details of Meetings/Seminars/
Trainings, etc.
Duration
(From-To)
No. of
Personnel
Trained
Budget
(INR)
Organizer
(Name and Address)
01 Attend the NAIP annual
Workshop held at Hyderabad
on workshop NAIP KKJJ
launch workshop.
26.05.2009 - 22,884/- Dr. N.J. Thakor PI,
NAIP KKJJ and Dr. S.
D. Sawant Chairman
CAC
02 Attended the Financial
Management Training
organized by NAIP at Central
Fisheries Research Institute
Varsova Mumbai.
23.09.2009 - 2847/- Dr. S. B. Swami, Shri.
S.P. Divekar and Shri.
P.M Govalkar, NAIP-
KKJJ, DBSKKV,
Dapoli.
03 Visited to M/s. Hardikar‟s Food
Technologies Pvt Ltd., Pune for
taking the progress of the
research work.
10.11.2009 - 6,679/- Dr. N.J Thakor, CPI
and Shri. A.A. Sawant
Associated, NAIP-
KKJJ, DBSKKV,
Dapoli.
Sr.
No.
Details of Meetings/Seminars/
Trainings, etc.
Duration
(From-To)
No. of
Personnel
Trained
Budget
(INR)
Organizer
(Name and Address)
04 1st CAC meeting was held at
Dr.BSKKV, Dapoli.
7.12.2009 - 19,104/- DBSKKV, Dapoli.
05 NAIP- KKJJ Annual Workshop
launch at Dr. B. S. Konkan
Krishi Vidyapeeth, Dapoli.
6.12.2009 - 29,981/- DBSKKV, Dapoli.
06 2nd
CAC meeting was held at
Dr. BSKKV, Dapoli.
16.10.2010 - 22,000/- DBSKKV, Dapoli.
07 3rd
CAC meeting was held at
Dr. BSKKV, Dapoli
02.02.2011 - 14,500/- DBSKKV, Dapoli.
08 4th CAC meeting was held at
Dr.BSKKV, Dapoli. 21.05.2011
- 13,500/- DBSKKV, Dapoli.
09 Training for “Processing and
value added product from
Kokum, Karonda, Jamun and
Jackfruit” at Ladghar,
Tal. Dapoli, Dist. Ratnagiri
08-03-2011 38 - Dr. N. J. Thakor,
CPI, NAIP-KKJJ,
10 Training on “fruit processing”
organized at Shivane,
Tal - Sangmeshwar,
Dist – Ratnagiri.
22-05-2011
to
23-05-2011
29 4,200/- Dr. C. D. Pawar
Associated Scientist,
NAIP-KKJJ,
DBSKKV, Dapoli
11 Training on “Value addition by
processing of fruits” organized
at Pacheri Sada, Tal- Guhagar,
Dist- Ratnagiri.
15-09-2011 74 - Dr. S. B. Swami, Co-PI
Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ,
DBSKKV, Dapoli
12 Training on “Processing of
Kokum, Karonda, Jamun and
Jackfruit” organized at Chiplun,
Dist- Ratnagiri.
17-09-2011 59 2,200/- Dr. S. B. Swami, Co-PI
Dr. S. P. Sonavane,
Associated Scientist,
Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ,
DBSKKV, Dapoli.
13 Training on Value chain for
Kokum, Karonda, Jamun and
Jackfruit organized at
DBSKKV, Dapoli,
Dist - Ratnagiri.
24-11-2011 50 - Dr. S. B. Swami, Co-PI,
Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ,
DBSKKV, Dapoli.
14 5th CAC meeting was held at
Dr.BSKKV, Dapoli.
09.12.2011 - 9,500/- DBSKKV, Dapoli.
15 Training on “Processing and
value addition of Kokum,
Jamun and Jackfruit” at
Ladghar, Tal. Dapoli, Dist.
Ratnagiri.
16.03.2012 32 - Dr. N. J. Thakor, CPI,
Er. A. A. Sawant,
Associated Scientist,
NAIP-KKJJ,
DBSKKV, Dapoli.
16 Training on “Processing and
Value addition of Kokum,
Karonda, Jamun and Jackfruit.”
29.05.2012 12 - Dr. C. D. Pawar,
Associated Scientist
Er. A. A. Sawant,
Sr.
No.
Details of Meetings/Seminars/
Trainings, etc.
Duration
(From-To)
No. of
Personnel
Trained
Budget
(INR)
Organizer
(Name and Address)
Associated Scientist
Er. S. B. Kalse, SRF
Er. M. M. Patil , SRF
17 Processing of Kokum, Karonda,
Jamun and Jackfruit at
Dr.BSKKV, Dapoli,
Dist-Ratnagiri
06.11.2012 62
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
18 Processing of Kokum, Karonda,
Jamun and Jackfruit at
Shrungar Tali, Guhagar,
Dist-Ratnagiri
06.11.2012 51
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
19 Processing of Kokum, Karonda,
Jamun and Jackfruit at Karak,
Rajapur, Dist-Ratnagiri
07.11.2012 60
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
20 Processing of Kokum, Karonda,
Jamun and Jackfruit at
DBSKKV, Dapoli,
Dist-Ratnagiri
20.12.2012 89
- Dr. S. B. Swami, Co-PI,
NAIP-KKJJ, Dapoli.
21 Kokum Sarbat Mix & Solkadhi
Mix and Agal Making at
Ladghar, Dapoli, Dist-Ratnagiri
29.01.2013 48
- Dr. S. B. Swami, Co-PI,
NAIP-KKJJ, Dapoli.
22 6th CAC meeting was held at
Dr.BSKKV, Dapoli.
18.03.2013 - - DBSKKV, Dapoli.
23 Processing of Kokum, Karonda,
Jamun and Jackfruit at Anthrad,
Dapoli, Dist-Ratnagiri
16.04.2013 18
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
24 Processing of Jamun and
Jackfruit product at Kelashi,
Dapoli, Dist-Ratnagiri
08.05.2013 18
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
25 Processing of Kokum, Karonda,
Jamun and Jackfruit at Kelshi,
Dapoli, Dist-Ratnagiri
15.05.2013 21
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
26 Processing of Kokum for
Powder at Velaneshwar,
Tal- Guhagar, Dist- Ratnagiri
28.08.2013 35
- Dr. S. B. Swami, Co-PI,
NAIP-KKJJ, Dapoli.
27 Processing of Kokum for
Powder at Sukhdar,
Tal- Khed, Dist-Ratnagiri
05.09.2013 46
- Er. A. A. Sawant,
Associated Scientist
NAIP-KKJJ, Dapoli
28 7th CAC meeting was held at
Dr.BSKKV, Dapoli. 27.12.2013 -
28,000/- DBSKKV, Dapoli.
15 Participation in Conference/ Meetings/Trainings/ Radio talks, etc.
Sr.
No.
Details of
Meetings/Seminars/
Trainings/Radio talk,
etc.(Name andAddress)
Duration
(From-To)
Budget
(INR)
Participant
(Name and Address)
01 Attend annual workshop of
NAIP held at TNAU
Coimbatore.
16 04.2010
to
17.04.2010
5,600/- Dr. S.B. Swami CO-PI
NAIP KKJJ , Dr.
BSKKV, Dapoli
02 Visited to NAIP New Delhi
for the Financial work at
NAIP office.
25.04.2010 6,500/- Dr. N. J. Thakor PI,
NAIP-KKJJ,
03 Visited to University of
Agricultural Sciences
Dharwad for explore the
Chemical Analysis of the
samples.
22.05.2010
to
23.05.2010.
3,400/- Dr. S.B. Swami CO-PI,
04 Visited to Pune and
discuused the progress of
NAIP with Dr. S.D.sawant,
Chairman CAC NAIP.
10.08.2010 7,400/- Dr. N.J.Thakor PI NAIP,
Dr. P.M.Haldankar Co-
PI, Dr. S. B.Swami Co-
PI and Shri. A. A.
Sawant Associated
Scientists
05 Visited to M/s. Sagar
Engineering Works Kudal
for review of progress of
Research work to carried at
Sagar Engineering, Kudal.
21.09.2010 850/- Dr. S.B. Swami CO-PI ,
Shri. S. P. Sonawane
and Shri. K. G. Dhande
Associated Scientist,
NAIP-KKJJ, Dr.
BSKKV, Dapoli
06 45th
Annual Convention and
Symposium of Indian
Society of Agricultural
Engineers and International
Symposium on water for
Agriculture, College of
Agriculture, Nagpur Dr.
PDKV, Akola.
17.01.2011
to
19.01.2011
19,195/- Dr. N.J. Thakor PI,
NAIP-KKJJ, and
Dr. S.P. Sonowane
Associated Scientists
NAIP-KKJJ, Dr.
BSKKV, Dapoli
07 Visited to CIAE, Bhopal for
attending the one Day
workshop on Financial
Management and
procurement related Issues.
18.02.2011 12,600/- Dr. S.B Swami Co-PI,
NAIP-KKJJ, Shri. P.M.
Govalkar
D.D.O, CAET, Shri.
S.M. Ambekar P.A.O.
Dr. BSKKV, Dapoli and
Shri. A.S. Salgaonkar
Sr. Cleark,CAET, Dr.
BSKKV, Dapoli,
Sr.
No.
Details of
Meetings/Seminars/
Trainings/Radio talk,
etc.(Name andAddress)
Duration
(From-To)
Budget
(INR)
Participant
(Name and Address)
08 Visited to UAS, Dharwad
for presentation in Annual
Workshop for Component 2
of NAIP.
15-03-2011
to
16-03-2011
500/- Dr. S.B Swami Co-PI,
NAIP-KKJJ
Dr.BSKKV, Dapoli
09 Visited to M/s. Hardikar‟s
Food Technologies Pvt Ltd.,
Pune for discussing the new
treatment of experiments
and taking the progress of
research work.
05.05.2011 360/- Er. A.A. Sawant,
Associated Scientist and
Er.S. P. Divekar,
Associated Scientist,
NAIP-KKJJ, DBSKKV,
Dapoli.
10 3rd
National Seminar on
“Post harvest technologies
and value added product
marketing” at Goa
University, Goa.
06.05.2011
to
07.05.2011
841/- Dr. P. M. Haldankar,
Co-PI,
Dr. S.B. Swami , Co-PI,
Dr. C. D. Pawar,
Associated Scientist and
Er. Sanjay Orpe, CCPI,
NAIP-KKJJ, DBSKKV,
Dapoli.
11 Visited to M/s. Sagar
Engineering Works Kudal
for review of progress of
Research work to carried at
Sagar Engineering Kudal.
22.05.2011
to
23.05.2011
870/- Dr. S. D. Sawant, CAC
Chairman,
Dr. N. J. Thakor, CPI,
Dr. S.B. Swami Co-PI ,
Er. A. A. Sawant,
Associated Scientist,
NAIP-KKJJ, DBSKKV.,
Dapoli
12 Visited to Hardikar‟s Food
Technology Pvt. Ltd., Pune,
to collect the samples of
Kokum Rind Powder and
Jamun Seed Powder and
taking the intial observation
of dryings.
26. 05. 2011
to
27. 05. 2011
650/- Er. S.C. Patil,
SRF,NAIP-KKJJ,
DBSKKV, Dapoli.
13 3rd
National R and D
Workshop in Food
processing sector organised
by FICCI and Ministry of
Food Processing Industries,
New Delhi at Hotel ITC
Maratha, Mumbai.
16.11.2011
to
17.11.2011
7,700/- Dr. N. J. Thakor, CPI,
Dr. S.B. Swami Co-PI ,
Er. S. B. Kalse, SRF,
NAIP-KKJJ, DBSKKV,
Dapoli.
14 Visited to M/s. Sagar
Engineering Works Kudal
for review of Financial
12.01.2012
to
14.01.2012
8,450/- Dr. S.B. Swami Co-PI,
P. M. Govalkar, DDO,
Atul Salgaonkar Sr.
Sr.
No.
Details of
Meetings/Seminars/
Trainings/Radio talk,
etc.(Name andAddress)
Duration
(From-To)
Budget
(INR)
Participant
(Name and Address)
progress and Audit of SEW,
Kudal
Clark.
NAIP-KKJJ, DBSKKV.,
Dapoli
15 Visited to NAIP Office at
New Delhi to discuss the
issues of NAIP Project.
16.01.2012
to
20.01.2012
1,100/- Dr. S.B. Swami , CO-PI,
NAIP-KKJJ, DBSKKV.,
Dapoli
16 46th
Annual Convention of
Indian Society of
Agricultural Engineers and
International Symposium on
Grain Storage, G.B. Pant
University of Agriculture
and Technology Pantnagar,
Uttarakhand, India.
27.02.2012
to
29.02.2012
20,000/- Dr. N. J. Thakor, CPI,
Er. A. A. Sawant,
Associated Scientist,
NAIP-KKJJ, DBSKKV,
Dapoli
17 International workshop on
“Strategies in Value addition
and Safety aspects
pertaining to Dairy and Food
Industry” at Department of
Dairy Science, Madras
Veterinary College, Chennai
- 600 007.
15.03.2012
to
16.03.2012
19,000/- Dr. S. B. Swami, CO-PI,
NAIP-KKJJ, DBSKKV.,
Dapoli
18 A Seminar on “ Business
Opportunity in Food
Processing ” at Jagtic
Maratha Chamber of
Commerce and industries,
Pune.
18.03.2012 8,050/- Dr. N. J. Thakor, CPI,
Dr. S. B. Swami, Co-PI,
Er. A. A. Sawant,
Associated scientist, Er.
S. B. Kalse, SRF, Er. S.
C. Patil, SRF, Er. M. M.
Patil, SRF, NAIP-KKJJ,
DBSKKV., Dapoli
19 Annual Workshop of
Component 2 at NDRI,
karnal.
26.03.2012
to
27.03.2012
39,400/- Dr. N. J. Thakor, CPI,
Er. A. A. Sawant,
Associated scientist,
NAIP-KKJJ, DBSKKV.,
Dapoli
20 Central Institute for
Research on Cotton
Technology, Adenwala
Road, Matunga, Mumbai-
400 019
05.06.2012
to
06.06.2012
3,500/- Dr. N. J. Thakor, CPI,
Dr. S. B. Swami, Co-PI
and Er. S. B. Kalse SRF,
NAIP-KKJJ, DBSKKV.,
Dapoli
21 5th
National R and D
Workshop in Food
processing sector organized
23.09.2013
to
24.09.2013
6,500 Dr. N. J. Thakor, CPI,
Dr. S. B. Swami, Co-PI
and Er. S. B. Kalse SRF,
Sr.
No.
Details of
Meetings/Seminars/
Trainings/Radio talk,
etc.(Name andAddress)
Duration
(From-To)
Budget
(INR)
Participant
(Name and Address)
by FICCI and Ministry of
Food Processing Industries,
New Delhi at Hotel Lalit,
Mumbai
NAIP-KKJJ, DBSKKV.,
Dapoli
16 Foreign Trainings/Visits:
Nil
17 Performance Indicators
Sr.
No. Indicator Total No.
1. No. of production technologies released and/or adopted Not Applicable
2. No. of processing technologies released and/or adopted 13
3. Number of technologies/products commercialized based on NAIP
research 2
4. No. of new rural industries/entreprises established/ upgraded 5
5. No. of product groups for which quality grades developed and agreed Not Applicable
6. Total no. of private sector organizations (including NGOs)
participating in consortium
4 private sector
organizations
was
participated in
consortium
7. No. of farmers involved in consortia activities 680
8. Total number of farmers‟ group developed for marketing and processing 14
9. Number of patent/intellectual property protection applications filed
based on NAIP research
Under process
of filing
10. Number of patents/intellectual property protections granted/published
based on NAIP research Nil
11. Number of scientists trained overseas in the frontier areas of science ---
12. Number of scientists trained overseas in consortium-based subject areas ----
13. No. of scientists participated in conference/seminar etc. abroad ----
14. Success stories 01
15. Incremental employment generated (person days/year/HH) Baseline Final
---- -----
16. Increase in income of participating households (` per annum) Baseline Final
----- -----
17. Number of novel tools/protocols/methodologies developed 26
18. Publications
Articles in NAAS rated journals 6
Articles in other journals 3
Sr.
No. Indicator Total No.
Book(s) 0
Book chapter(s) 0
Thesis 4
Popular article(s) (English) 0
Newspaper article(s) 0
Seminar/Symposium/Conference/Workshop Proceedings 13
Technical bulletin(s) 0
Manual(s) 0
CDs/Videos 07
Popular article(s) in other language 01
Folder/Leaflet/Handout 03
Report(s) 0
18 Employment Generation (man-days/year)
Nil
19 Assets Generated
(i) Equipment
Sr.
No.
Name of the Equipment Year of
Purchase
Quantity
(Nos.)
Total cost
(Rs)
Responsible
Partner
1 Tray dryer 2009-10 01 71,600 Dr. BSKKV, Dapoli
2 Digital Bomb Calorimeter 2009-10 01 12,02,250 Dr. BSKKV, Dapoli
3 Digital Refractometer 2009-10 01 4,65,000 Dr. BSKKV, Dapoli
4 Vacuum Dryer 2009-10 01 6,78,000 Dr. BSKKV, Dapoli
5 Precision Balance 2009-10 01 47,475 Dr. BSKKV, Dapoli
6 Pulveriser 2009-10 01 56,250 Dr. BSKKV, Dapoli
7 Sealing machine 2009-10 02 83,000 Dr. BSKKV, Dapoli
8 Form– fill- seal packaging
Machine
2009-10 01 2,65,547 Dr. BSKKV, Dapoli
9 Washer (Spray and brush
type)
2009-10 01 3,81,875 Dr. BSKKV, Dapoli
10 Vacuum Packaging Machine 2009-10 01 1,25,477 Dr. BSKKV, Dapoli
11 CA Storage 2009-10 01 16,52,993 Dr. BSKKV, Dapoli
12 Head Space Analyzer 2009-10 01 5,90,225 Dr. BSKKV, Dapoli
13 Chiller 2009-10 01 1,99,121 Dr. BSKKV, Dapoli
14 Drum Dryer 2009-10 01 1,49,625 Dr. BSKKV, Dapoli
15 Data Logger 2009-10 01 1,09,125 Dr. BSKKV, Dapoli
Sr.
No.
Name of the Equipment Year of
Purchase
Quantity
(Nos.)
Total cost
(Rs)
Responsible
Partner
16 Washing Tanks 2009-10 01 54,000 Dr. BSKKV, Dapoli
17 Bottle washing unit 2009-10 01 49,629 Dr. BSKKV, Dapoli
18 Microwave Drying System 2009-10 01 8,43,750 Dr. BSKKV, Dapoli
19 Image Processing System 2009-10 01 7,04,200 Dr. BSKKV, Dapoli
20 Computers, Printers and UPS
Laptop, Digital Camera
2009-10 01 2,09,789 Dr. BSKKV, Dapoli
21 Generator set 2009-10 01 4,19,600 Dr. BSKKV, Dapoli
22 Cooking Gas and accessories 2009-10 01 39,186 Dr. BSKKV, Dapoli
23 Fermenter 2009-10 01 2,73,938 Dr. BSKKV, Dapoli
24 Boiler 2009-10 02 3,51,214 Dr. BSKKV, Dapoli
25 Filter Unit 2009-10 01 2,61,675 Dr. BSKKV, Dapoli
26 Platform weighing Scale 2009-10 01 58,500 Dr. BSKKV, Dapoli
27 Labeling and printing m/c 2009-10 01 37,293 Dr. BSKKV, Dapoli
28 Centrifugal separator 2009-10 01 32,963 Dr. BSKKV, Dapoli
29 Air Oven 2009-10 01 40,500 Dr. BSKKV, Dapoli
30 Water distillation 2010-11 01 44,000/- Dr. BSKKV, Dapoli
31 pH meter 2010-11 01 15000/- Dr. BSKKV, Dapoli
32 Digital Water Bath 2010-11 01 16,650/- Dr. BSKKV, Dapoli
33 Electronic weighing balance 2011-12 02 17,628/- Dr. BSKKV, Dapoli
34 Spectrophotometer 2011-12 01 49,781/- Dr. BSKKV, Dapoli
35 Fruit firmness tester 2012-13 01 16,850/- Dr. BSKKV, Dapoli
(ii) Works
Sr.
No
Particulars of the
Work
Name and
Address of
Agency
Awarded the
Work
Year of
Work
Done
Quant
ity
(Nos.)
Total Cost
(Rs)
Responsible
Partner
01 Island Working Table
with Reagent Rack M/s. Aishwarya
Enterprises, E-
3/301, Rutak
Park, Near
Brindaban Bus
Depot, Thane
(W),
Maharashtra.
2009-10 06 5,67,810/- Dr. BSKKV,
Dapoli
02 Lab Analysis Table
Size ( L*W*H): 1130
x 685 x 750 mm
2009-10 04 46,572/- Dr. BSKKV,
Dapoli
03 Lab Analysis Table
Size (L*W*H): 1525
x 750 x 750 mm
2009-10 01 17,557/- Dr. BSKKV,
Dapoli
04 Lab Analysis Table 2009-10 02 35,114/- Dr. BSKKV,
Sr.
No
Particulars of the
Work
Name and
Address of
Agency
Awarded the
Work
Year of
Work
Done
Quant
ity
(Nos.)
Total Cost
(Rs)
Responsible
Partner
Size (L*W*H) : 1500
x 750 x 750 mm
Dapoli
05 Lab Analysis Table
Size(L*W*H): 2035
x 750 x 750 mm
2009-10 02 52,970/- Dr. BSKKV,
Dapoli
06 Glassware‟s and
Chemical storage
cupboard
2009-10 06 1,02,066/- Dr. BSKKV,
Dapoli
07 Al Glass Partition
powder coated Al
Sheet with 4 mm
plane glass and 4 mm
hardener.
M/s. Oswal
Hardware,
At./post. Dapoli
– Bajar Peth,
Tal. Dapoli,
Dist. Ratnagiri.
2010-11 1570
sq.ft.
2,82,600/- Dr. BSKKV,
Dapoli
08 Air Conditioners M/s Sadguru
Electricals,
At.Post.Gimhav
ane, Tal.Dapoli
2010-11 07 2,91,114/- Dr. BSKKV,
Dapoli
(iii) Livestock
Livestock are not coming under the perview of the project. It must be considered Nil.
(iv) Revenue Generated
The project is on A Value chain for Kokum, Karonda, Jamun and Jackfruit. There is no
revenue generated in the project.
20 Awards and Recognitions
S. No. Name, Designation,
Address of the Person
Award/ Recognition
(with Date)
Institution/ Society
Facilitating (Name
and Address)
Responsible
Partner
01 Dr. V. B. Mehta
Consortia Leader and
Hon. Vice-Chancellor,
Dr. BSKKV, Dapoli
Fellow of Indian Society
of Coastal
(2009)
Agricultural Research,
Cnning Town, West
Bengal
Dr. BSKKV,
Dapoli
02 Dr. K.E. Lawande
Consortia Leader and
Hon. Vice-Chancellor,
Dr. BSKKV, Dapoli
Dr. Kirtisingh Gold
medal for outstanding
contribution in vegetable
crops - 2011
Horticulture society of
India
Dr. BSKKV,
Dapoli
03 Dr. N. J. Thakor
Principal Investigator
and,
ISAE Fellow
(Jan. 17-19, 2010)
Indian Society of
Agriculture
Engineering
Dr. BSKKV,
Dapoli
Professor and Head,
Agril. Process
Engineering, Dr.
BSKKV, Dapoli.
Member, Consortium
Advisory Committee,
NAIP on cryogenic
grinding of spices,
CIPHET, Ludhiana.
Dr. BSKKV,
Dapoli
Member, QRT
Committee,
CIPHET, P.O., PAU,
Ludhiana – 141 004.
Dr. BSKKV,
Dapoli
04 Dr. P. M. Haldankar
Co-Principle
Investigator and ,
Professor and Head,
Department of
Horticulture, Dr.
BSKKV, Dapoli
Best Project Centre
Award for PPV and FRA
Dapoli (ASPI)-2011. Dr. BSKKV,
Dapoli
Gold medal for the paper
“ High density planting of
mango”
Akola-2012 Dr. BSKKV,
Dapoli
05 Dr. C. D. Pawar
Associate Prof.
Horticulture
DBSKKV, Dapoli
Abasaheb Kubal Award
for Best Research in
Horticulture
18 May 2011,
DsBSKKV, Dapoli
Dr. BSKKV,
Dapoli
21 Steps Undertaken for Post NAIP Sustainability
1. Project has provided great opportunity and facilities to develop scientific skills and
understanding among scientists.
2. Facilitated to work in consortia.
3. It has made possible to achieve the results in smallest possible time through public
private partnership.
4. Rules, Regulations and financial guidelines of the project expedited the procurements and
made possible the completion of the project within the given time frame.
5. Duration of the current project was very short considering the perishable nature and short
seasonal availability of the candidate crops.
22 Possible Future Line of Work:
1) Storage study of Agal Prepared from newly developed Kokum Liquid Concentrate
Unit
The Kokum Liquid Concentrate Unit is developed. There is necessity of storage study of
Agal prepared from developed Kokum Liquid Concentrate Unit. We are planning to work on
the said topic in future.
2) Determination of Hydroxy Citric acid
The kokum fruit contains hydroxyl citric acid which has medicnal value as well as it is
beneficial for preventing various major dieses e.g. Asthma, diabetes etc. so it is necessary to
determine Hydroxy Cytric acid from kokum. We are planning to work on the said topic in
future.
3) Extraction of kokum colour
Kokum fruit having natural red colour and it will be useful in various recipies and ice
cream making so colour extraction of kokum is necessary. We are planning to work on the
said topic in future.
23 Personnel
Sr.
No.
Research Management (CL) From – To
(DD/MM/YYYY
1 Dr. Vijay Mehata
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
24.02.2009 to 03.07.2011
2 Dr. T. N. More
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
04.07.2011 to 31.10.2011
3 Dr. K. E. Lawande
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
02.11.2011 to 31.03.2014
Scientific
1 Dr. N. J. Thakor, CPI
Professor and Head, Agril. Process Engineering, DBSKKV,
Dapoli
24.02.2009 to 31.03.2014
2 Mr. Sanjay Orpe, CCPI
Joint Managing Director, CCPI,
M/s Hardikar Food Technology Pvt. Ltd., Pune - 411 052
24.02.2009 to 31.03.2012
3 Mr. Prakash Sawant, CCPI
Proprietor,
M/s Sagar Engineering Works, Plot No. 5, MIDC, Opp.
Telephone Exchange, Kudal - Dist. Sindhudurga. (M.S.)
24.02.2009 to 31.03.2014
4 Dr. P.M. Haldankar, CoPI
Professor and Head, Horticulture, DBSKKV, Dapoli 24.02.2009 to 31.03.2014
5 Dr. S.B. Swami. CoPI
Associate Professor Agril. Process Engineering, DBSKKV,
Dapoli
24.02.2009 to 31.03.2014
Technical
1 Er. K. G. Dhande
Associated Scientist and Associate Professor, Deptt. of
FMP, DBSKKV, Dapoli
24.02.2009 to 31.03.2014
2 Dr. S.P. Sonawne
Associated Scientist and Associate Professor, Agril. Process
Engineering, DBSKKV, Dapoli
24.02.2009 to 31.03.2014
3 Dr. C. D. Pawar
Associated Scientist and Asstt. Prof. Deptt. of Horticulture,
DBSKKV, Dapoli
24.02.2009 to 31.03.2014
4 Er. A. A. Sawant
Associated Scientist and Asstt. Professor, Agril. Process
Engineering, DBSKKV, Dapoli
24.02.2009 to 30.03.2013
5 Er.S.P.Divekar
Associated Scientist and Asstt. Professor, Agril. Process
Engineering, DBSKKV, Dapoli
24.02.2009 to 30.06.2012
Sr.
No.
Research Management (CL) From – To
(DD/MM/YYYY
6 Er. S. P. Kurhekar,
Associated Scientist and Asstt. Professor, Farm Structure,
DBSKKV, Dapoli
-
7 Dr. S. R. Torane, DDR, DOR Office,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli -
8 Dr. S. B. Dodake, DDR, DOR Office,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli -
9 Mr. S. P. Dusane, P.S. Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli -
10 Shri. S. K. Ambekar, PAO
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli 24.02.2009 to 30.06.2012
11 Mr. Kokni, PAO
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
-
12 Mrs. Pitre, PAO
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
1.07.2012 to 31.03.2014
13 Shri. P. M. Govalkar, DDO,
Assit. Registrar, CAET,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
24.02.2009 to 30.06.2012
14 Mrs. M. B. Salvi, DDO,
Assit. Registrar, CAET
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
1.07.2012 to 31.03.2014
15 Mr. K. P. Chaugule, Assist. Supertendent
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
-
16 Mr. M. B. Nikam, Assist. Supertendent
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
-
17 Mr. A. M. Salgaonkar, Senior Clark,
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
-
18 Mr. A. D. Sawake, Senior Clark,
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
01.01.2014 to 31.03.2014
19 Mr. S. R. Palkar, Junior Clark,
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
24.02.2009 to 31.03.2014
20 Mrs. H. S. Ghole, Junior Clark,
CAET, Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli
-
21 Er.Vinod Atkari Lab Assistant, Deptt. of APE, CAET,
Dapoli
15.04.2010 to 30.06.2012
Contractual
Senior Research Fellows
1 Ms. A.B. Awasarmal 07.09.2009 to 17.12.2009
2 Ms. Y.B.Bankar 09.10.2009 to 08.04.2010
3 Mr. Mithilish Prakash Sansas 01.02.2010 to 31.03.2010
4 Ms. Devyani Vijay Jadhav 22.11.2010 to 31.12.2010
5 Mr. Aditya Rajendra Kadam 21.01.2011 to 20.07.2011
6 Mr. Sujit Chandrakant Patil 11.02.2011 to 10.08.2011;
Sr.
No.
Research Management (CL) From – To
(DD/MM/YYYY
23.08.11 to 22.02.2.12;
28.02.2012 to 31.03.2012
7 Mr. Sandeep Baban Kalse 19.04.2011 to 18.10.2011;
24.10.2011 to 23.04.2012;
27.04.2012 to 30.06.2012
8 Ms. Megha Madhukar Patil 19.04.2011 to 18.10.2011;
24.10.2011 to 23.04.2012;
27.04.2012 to 30.06.2012
9 Ms. Nalini R. Thakor 28.09.2011 to 31.12.2011
10 Mr. Yogesh P. Tapre 12.10.2012 to 30.3.13
11 Ms. Supriya D Kambale 12.10.2012 to 30.3.13
12 Ms. Anuja D. Divate 13.08.2013 to 15.01.2014
13 Mr. Santosh N. Gagare 14.08.2013 to 31.03.2014
Office Assistance
1 Mrs. Vidya Mhaskar 22.11.2010 to 21.05.2011
2 Mrs. Kalpana Devalekar 21.07.2011 to 20.01.2012;
24.01.2012 to 11.06.2012
3 Mrs. V. L. Kangane 12.10.2012 to 30.3.13
4 Mr. Swarup S. Bhatkar 13.08.2013 to 31.03.2014
24 Governance, Management, Implementation and Coordination
A. Composition of the various committees (CIC, CAC, CMU, etc.)
Sr.
No.
Committee Name Chairman
(From-To)
Members
(From-To)
1. CIC
Dr.K.E.Lawande
(25.02.2012 to 31.03.2014)
Dr.K.E.Lawande
Hon. Vice – Chancellor,
Dr.B.S.K.K.V. Dapoli.
(25.02.2012 to 31.03.2014)
Dr. N. J. Thakor
(25.02.2012 to 31.03.2014)
Mr. S.A. Orpe
(25.02.2012 to 30.06.2012)
Mr. P.G. Sawant
(25.02.2012 to 31.03.2014)
Dr. B. B. Jadhav
(25.02.2012 to 30.06.2012)
Mr. S. A. Shete
(25.02.2012 to 30.06.2012)
Dr. P. M. Haldankar
(25.02.2012 to 31.03.2014)
2. CAC
Dr. S. D. Sawant
(24.02.2009 to 31.03.2014)
Dr. Vijay Mehata
Consortium Leader and Hon.Vice-
Chancellor, Dr.B.S.K.K.V.Dapoli
(24.02.2009 to 03.07.2011)
Sr.
No.
Committee Name Chairman
(From-To)
Members
(From-To)
Dr. K. E. Lawande
(02.11.2011 to 30.06.2011)
Dr. R. K. Goyal
(24.02.2009 to 30.06.2012)
Dr. Mrs. Pushpa Bharti
(24.02.2009 to 31.03.2014)
Mrs. Gomati Amrute
(24.02.2009 to 31.03.2014)
Mr. Suresh A. Nerurkar
(24.02.2009 to 31.03.2014)
Dr.N.J.Thakor
(24.02.2009 to 31.03.2014)
3. CMU
Dr.K.E.Lawande
(25.02.2012 to 31.3.2014)
Dr.K.E.Lawande
Hon. Vice – Chancellor,
Dr.B.S.K.K.V. Dapoli.
(25.02.2012 to 31.03.2014)
Dr. B. B. Jadhav
(25.02.2012 to 30.06.2012)
Dr. N. J. Thakor
(25.02.2012 to 31.03.2014)
Mr. S. A. Orpe
(25.02.2012 to 30.06.2012)
Mr. P. G. Sawant
(25.02.2012 to 31.03.2014)
Dr. H. K. Patil
(25.02.2012 to 30.06.2012)
Dr. S. B. Swami
(25.02.2012 to 31.03.2014)
A. List of Meetings organized (CIC, CAC, CMU, etc.)
S.
No.
Details of the meeting Date Place and Address
1. CIC Nil Nil
2. CAC
07.12.2009 Dr. BSKKV, Dapoli
06.10.2010 Dr. BSKKV, Dapoli
02.02.2011 Dr. BSKKV, Dapoli
21.05.2011 Dr. BSKKV, Dapoli
09.12.2011 Dr. BSKKV, Dapoli
18.03.2013 Dr. BSKKV, Dapoli
27.12.2013 Dr. BSKKV, Dapoli
3. CMU Nil Nil
Part-III: Budget and its Utilization
STATEMENT OF EXPENDITURE (Final)
(Period from 24.02.2009 to 31.12.2013)
Sanction Letter No : F.No.1(5)/2007-NAIP Dt: 24.02.2009
Total Sub-project Cost ` : Rs. 256.0154 Lakh
Sanctioned/Revised Sub-project
cost (if applicable) ` : Rs. 258.9788 Lakh
(Revised F.No.1(5)/2007-NAIP Dt: 08-07-2010)
Date of Commencement of Sub-
project : 24.07.2009
Duration: From : 24.02.2009 to 31.03.2014
Funds Received in each year DBSKKV HFTPL
Pune
SEW
Kudal
Total
I Year ( 2009-10) : 15547940 636300 213150 16397390
II Year ( 2010-11) : 2302962 629250 425250 3357462
III Year ( 2011-12) : 1310754 634320 425250 2370324
IV Year ( 2012-13)
297467 0 191209 488676
V Year ( 2013-14)
0 0 446000 446000
Bank Interest received on fund (if
any) : 852077 0 0 852077
Recied Wrong Trans.of other NAIP
632046 0 0 632046
CAET Dapoli given for Bank
Account Opening
5000 0 0 5000
Security Deposit of AC system.
7032 0 0 7032
Refund Tata Docomo card
500
500
TDS Refund
2006
2006
FD Refunded
266225
266225
Total amount received : 21224009 1899870 1700859 24824738
Total expenditure : 19757061 1899870 1943578 23600509
Net Balance as on 31.12.13
1466948 0 0 1466948
Expenditure Head-wise
(Dr. B. S. Sawant Konkan Krishi Vidyapeeth, Dapoli)
Sanctioned Heads
Funds Released Expenditure Incurred Grand Total
Expenditurew.e.f
2009 to 31.12.13
Balance
as on
31.12.13 1
st Year
2nd Year 3rd year 4
th Year 5th year Grand Total 1
st Year 2
nd Year 3
rd Year 4
th Year 5
th Year
(2009-10) (2010-11) (2011-12) (2012-13) (2013-14) (2009-10) (2010-11) (2011-12) (2012-13) (2013-14)
(1) TA 64000 91449 91515 15625 262589 55449 86515 94949 22164 28336 287413 -24824
(2) Workshops 35000 69617 4891 8750 118258 34617 14891 1500 0 0 51008 67250
(3) Contractual Services/RA/SRF 356400 572493 232520 71050 1232463 136893 74120 683083 364619 203951 1462666 -230203
(4)Operational Cost 720000 1197389 973340 175000 3065729 717389 1413340 754739 1141006 295487 4321961 -1256232
Sub-Total of A (1-4) 1175400 1930948 1302266 270425 4679039 944348 1588866 1534271 1527789 527774 6123048 -1444009
B. HRD Component 0 0 0 0
(5) Training 175000 175000 -50000 0 300000 0 0 0 0 0 0 300000
(6) Consultancy 0 0 0 0 0 0 0 0 0 0 0 0
Sub-Total of B (5-6) 175000 175000 -50000 0 300000 0 0 0 0 0 0 300000
C. Non-Recurring 0 0 0 0
(7) Equipment 12330000 0 0 0 12330000 9453800 0 0 0 0 9453800 2876200
(8) Furniture 200000 0 0 0 200000 193341 5991 0 0 0 199332 668
(9) Works (new renovation) 1500000 0 0 0 1500000 924850 573714 0 0 0 1498564 1436
(10) Others (Books,J.and
Softwares) 50000 50000 0 0 100000 39228 50245 0 0 0 89473 10527
Sub-Total of C (7-10) 14080000 50000 0 0 14130000 10611219 629950 0 0 0 11241169 2888831
D. Institutional Charges* 117540 147014 58488 27042 350084 48354 87148 71626 13190 63353 283671 66413
Grand Total (A+B+C+D) 15547940 2302962 1310754 297467 19459123 11603921 2305964 1605897 1548011 591127 17654920 1804203
Amt recived by Wrogn Trs. NAIP 632046 0 632046 632046 632046 0
Total Interst Credited 217581 202621 170587 170031 91257 852077 0 852077
Security deposit of AC sys. 7032 0 7032 0 7032
CAET Bank Open 5000 0 5000 0 5000
Refund Tata Doco card 500 500 0 500
TDS refund 2006 2006 0 2006
FD refund 266225 266225 0 266225
NAIP Delhi Refunded 0 1470095 1470095 -1470095
Total 15770521 2512615 2113387 470004 357482 21224009 11603921 2305964 2237943 3018106 591127 19757061 1466948
21224009 19757061 1466948
* Institutional charges will be 10% of the recurring contingencies for the Lead Consortium and 5% for Consortia Partners.
Name and Signature of CPI :
Dr. Nayansingh J. Thakor
Professor and Head,Dept. of APE,CAET,
Dr. BSKKV, Dapoli – Dist - Ratnagiri.415712.
Name and Signature of Competent Financial authority:
Mrs. M. B. Salvi
Drawing and Disbursing Officer,
CAET, Dr.B.S.K.K.V.Dapoli
Signature, name and designation of Consortia Leader
Dr. K. E. Lawande,
Hon. Vice-Chancellor,
Dr. B. S. Konkan Krishi Vidyapeeth, Dapoli - 415 712 (MS)
Date:__________
Expenditure Head-wise: (Hardikar’s Food Technologies Pvt. Ltd. Pune)
Sanctioned Head Funds
Allocated (*)
Fund Released Expenditure Incurred
Total
Expenditure
Balance as
on date
Requirement
of additional
funds
Remark 1st Year
(2009-10)
2nd Year
(2010-11)
* 3rd Year
(2011-12)
Total
fund
recieved 1st Year 2nd Year 3rd Year
A. Recurring
Contingencies
(1) TA 16,000 0 0 5000 0 0 0 5,000 5,000 0
(2) Workshops 0 0 0 0 0 0 0 0 0
(3)Contractual
services/RA/SRF 0 0 0
0 0 0 0 0 0
(4) Operational Expenses 18,00,000 6,06,000 5,99,000 5,99,070 18,04,070 6,06,000 5,99,000 5,99,070 18,04,070 0
Sub-Total A (1-4) 18,16,000 6,06,000 5,99,000 6,04,070 18,04,070 6,06,000 5,99,000 6,04,070 18,04,070 0
B. HRD Component
(5) Training 0 0 0 0 0 0 0 0
(6) Consultancy 0 0 0 0 0 0 0 0
Subtotal of B
(5-6) 0 0 0
0 0 0 0 0
C. Non-Recurring
(7) Equipment 0 0 0 0 0 0 0 0
(8) Furniture 0 0 0 0 0 00 0 0
(9) Works
(new renovation) 0 0 0
0 0 0 0 0
(10) Others (Animals,
Books, etc) 0 0 0
0 0 0 0 0
Sub-Title of C(7-10) 0 0 - 0 0 0 0 0
D. Institutional Charges
* 90,800 30,300 30,250 30250
90800 30,300 30,250 30,250 90,800 0
Grand Total
(A + B + C + D) 19,06,800 6,36,300 6,29,250 6,34,320 18,99,870 6,36,300 6,29,250 6,34,320 18,99,870 0
Expenditure Head-wise (M/s. Sagar Engineering Works, Kudal)
Sanctioned Head
Funds
Allocate
d (*)
Fund Released Expenditure Incurred
Total
Expenditure
Balance
as on
date
Requirement
of additional
funds
Remar
k 1st Year
(2009-10)
2nd
Year
(2010-11)
3rd Year
(2011-12)
4th
Year
(2012-13)
5th
Year
2013-
14
Total
1st Year
2009-10
2nd Year
2010-11
3rd Year
2011-12
4th Year
(2012-13)
5th Year
2013-14
A. Recurring
Contingencies
(1) TA 1,42,000 3000 5000 5,000 0 0 13,000 6193 5000 5,000 0 0 16,193
0
(2) Workshops 0 0 0 0 0 0 0 0 0 0 0 0 0
(3)Contractual
services/RA/SRF 3,63,000 0 0 0
0 0 0 0 0 0
0 0 0 0
(4) Operational
Expenses 19,24,000 2,00,000 4,00,000 4,00,000 1,91,209 4,46,000 1637209 3,38047 4,00,000 3,40,000 3,62,118 4,46,000 1886165 0
Sub-Total A (1-4) 24,30,000 2,03,000 4,05,000 0
B. HRD
Component
0
(5) Training 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(6) Consultancy 53,000 0 0 0 0 0 0 0 0 0 0 0 0 0
Subtotal of B
(5-6) 53,000 0 0 0
0 0 0 0 0 0
0 0 0 0
C. Non-
Recurring
0
(7) Equipment 5,20,000 0 0 0 0 0 0 0 0 0 0 0 0 0
(8) Furniture 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(9) Works
(new renovation) 0 0 0 0
0 0 0 0 0 0
0 0 0 0
(10) Others
(Animals, Books,
etc)
6000 0 0 0
0 0 0
0 0 0
0 0 0 0
Sub-Title of C(7-
10) 5,26,000 0 0 0
0 0 0 0 0 0
0 0 0 0
D. Institutional
Charges * 1,42,000 10,150 20,250 20,250
0 0 50650 0 20,250 20,250
0 0 40,500 0
Grand Total
(A + B + C + D) 31,49,000 2,13,150 4,25,250 4,25,250
191209 446000 1700859 3,44,960 4,25,250 365250
3,62,118 4,46,000 1943578 0 0
PART-IV: DECLARATION
This is to certify that the final report of the Sub-project has been submitted in full
consultation with the consortium partners in accordance with the approved objectives and
technical programme and the relevant records, note books; materials are available for the same.
Place:_________
Date:_________ Signature of Consortium Principal Investigator
Signature and Date
Consortium Co-Principal Investigator
Signature and Date
Consortium Co-Principal Investigator
Signature and Date
Consortium Co-Principal Investigator
Signature and Date
Consortium Co-Principal Investigator
Comments and Signature of Consortium Leader
Date:
Proforma-2
1: Kokum Syrup (I –K-1)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI : Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Standardization of traditional processing methods of Kokum Syrup making
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
In the existing practice of making syrup from kokum uses the fruits available. It is not
graded or sorted and are used directly for making of syrup. Kokum fruits are selected randomly
and washed with clean water. The fruits are crushed and seed and pulp from the fruit is removed
manually. Sugar is added in the hollow space of the rind and the mixture of kokum rind and
sugar is kept in available plastic drum or container and is covered with cloth. Juice from the
container is collected and filled in plastic cans of 1 litre size. The colour and quality of syrup
varies from location to location. Attention for hygiene is neglected in the current process of
syrup making. Since quality colour of the syrup varies even in the same location it is important to
standardize the process using modern processing tools and techniques.
5. Key Intervention(s) introduced:
Grading and sorting of fruits.
Selection of red colour well matured kokum fruits.
Cutting of fruits using stainless steel knife into two halves.
Cleaning of rind after then removal of seed and pulp.
Standardized proportion of rind to sugar (1:2).
Use of good quality plastic (Food safe) drum.
Hygienic condition is maintained in handling and storage.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Process of kokum syrup making is standardized. Rind to sugar proportion shall be
1:2.
Sorting of fruits helps in providing uniform colour and good quality syrup.
Process is becoming gradually popular and small scale food processors are willing
to adopt it.
The chemical analysis of kokum syrup revealed good quality.
Technology will be disseminated after providing training to SHGs and small scale
food processors of the region.
7. Brief description of technology for release:
The fresh and sound kokum fruits are selected. Fruits are graded and sorted as per size
and colour. Matured red colour kokum fruits are selected. Fruits are washed with clean water and
are cut into two halves using stainless steel knife. Seed and pulp from the fruit is removed
manually and internal portion of the rind is also cleaned. Rind and sugar are put into layer by
layer alternately into the plastic food safe drum. The proportion of rind to sugar is standardized
as 1:2. Headspace of about 3-5 cm is kept at the top and drum is closed using its lid. Mixture is
kept for the duration of 3 to 4 weeks and the juice form the kokum rind oozes out on account of
the process of reverse osmosis. The juice collected is called as kokum syrup. The rind can be
used in making of the candies.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
Uniform quality of kokum syrup is expected due to adoption of standardized process.
Improved quality of syrup in terms of colour and taste (acidity) will help to increase the sell
and thereby increase in number of adoption of food processors. This in turn will increase the
quantum of more processing and utilization of kokum fruits from the present level of merely 30
% to at least 50% of the total kokum fruit production.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
The storage study of kokum syrup is under progress. Findings of the experiment will be
published after the results of the storage and packaging studies are obtained.
10. Any other information: Nil
Proforma-2
2: Kokum Agal (I –K-2)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Standardization of traditional processing methods of Kokum Agal making
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
In the existing practice of making agal from kokum uses the fruits available in the local
market. It is not graded or sorted and are used directly for making of agal. Kokum fruits are
selected randomly and washed with clean water. The fruits are crushed and seed and pulp from
the fruit is removed manually. Salt is added in the hollow space of the rind and the mixture of
kokum rind and salt is kept in available plastic drum or container and is covered with cloth. Juice
form the container is collected and filled in glass bottles of 750 ml to 1000 ml size. The colour
and quality of agal varies from location to location as proportion of slat used ranges from 10 to
20 per cent and it depends on the quality of fruits used and also on the person making it.
Attention for hygiene is absent. Colour of the agal obtained is dark brown to blackish in colour
and also varies even in the same location. It is important to standardize the process using modern
processing tools and techniques.
5. Key Intervention(s) introduced:
Grading and sorting of fruits.
Selection of red colour well matured kokum fruits.
Cutting of fruits using stainless steel knife in to two halves.
Cleaning of rind after then removal of seed and pulp.
Standardized proportion of rind to salt (16% of salt solution)
Use of good quality plastic (Food safe) drum.
Hygienic condition is maintained in handling and storage.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Process of kokum agal making is standardized. Salt concentration of 16% salt
solution is best for making of good colour and quality agal.
Sorting of fruits helps in providing uniform dark brown colour to kokum agal.
Process is becoming gradually popular and small scale food processors are willing
to adopt it.
The chemical analysis of kokum syrup revealed good quality.
Technology will be disseminated after providing training to SHGs and small scale
food processors of the region.
7. Brief description of technology for release:
The fresh and sound kokum fruits are selected. Fruits are graded and sorted as per size
and colour. Matured red colour kokum fruits are selected. Fruits are washed with clean water and
are cut into two halves using stainless steel knife. Seed and pulp from the fruit is removed
manually and internal portion of the rind is also cleaned. Salt concentration of 16% added to rind
and mixture is stored in the food safe plastic drum. Headspace of about 3-5 cm is kept at the top
and drum is closed using its lid. Mixture is kept for the duration of 3 to 4 weeks and the salted
juice from the kokum rind oozes out on account of the process of reverse osmosis. The juice
collected is called as kokum agal and it is salty and acidic in taste.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
Uniform quality of kokum agal is expected due to adoption of standardized process.
Improved and uniform colour kokum agal will help to increase the sell and thereby increase in
number of adoption of food processors. This in turn will increase the quantum of more
processing and utilization of kokum fruits from the present level. Kokum agal is used in
making of solkadhi which is very popular in the coastal region of Konkan and Goa.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
The storage study of kokum agal is under progress. Findings of the experiment will be
published after the results of the storage and packaging studies are obtained.
10. Any other information: Nil
Proforma -2
3: Kokum Liquid Concentrate Unit
Validation of Developed/Released/Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/ technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and Jackfruit
2. Name of CPI : Dr Nayansingh J. Thakor
Professor and Head
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli-415712, Dist- Ratnagiri (M.S.).
Name of CCPI : Mr. Sanjay Orpe,
Joint Managing Director,
M/s Hardikar‟s Food Technologies Pvt. Ltd.,
Pune- 411 052
Name of CCPI : Mr. Prakash Sawant
Proprietor, M/s Sagar Engineering Work‟s,
Plot No. 5, MIDC, Opp. telephone Exchange
Kudal – 416 550 Dist- Sindhudurga. (M.S).
Name of the Co-PI-I : Dr. P. M. Haldankar
Professor and Head, Dept. of Horticulture,
College of Horticulture, Dr. B. S. K. K. V,
Dapoli – 415712, Dist- Ratnagiri (M.S.).
Name of the Co-PI-II : Dr. S. B. Swami
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V, Dapoli - 415712, Dist- Ratnagiri (M.S.).
3. Title of the technology:
Development of Kokum Liquid Concentrate Unit
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
This is a new product. The product is free from salt and sugar. At present no such
technology is existing. The traditional products which are available are Kokum agal
(Salted kokum Juice), and kokum syrup.
5. Key Intervention(s) introduced:
Use of dehydrated Kokum rind
Large scale production, having large capacity
Hygienic conditions are maintained during handling and processing.
Food grade metals (SS) is used for the kokum liquid concentrating unit
Uniform and good quality product is desired.
6. Results
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
The Kokum Liquid Concentrate Unit is developed and fabrication work of unit is
completed.
The performance testing of the unit is under progress.
Kokum Liquid Concentrate Unit is suitable to produce quality liquid concentrate at
large capacity (130ltr/day).
The best quality kokum liquid concentrate (Acidity-1.26 %, TSS-300B, pH-2.10
and Anthocyanin-1171 mg/100g) is observed.
7. Brief description of technology for release:
Kokum Liquid Concentrate Unit has 8 tanks. These tanks are fitted in a frame 760 X
7590 mm. Each tank is made up from SS 316, 2 mm thick food grade material. The stainless
steel sieve (Size- 5 mm round shape) is provided at bottom in each tank for the filtration of liquid
during extraction. The sieve is removable during cleaning operation.
The Kokum Liquid Concentrate (KLC) was prepared by adding 25 kg dried kokum rind
of moisture content 8 % db in 50 liters of water in 1st, 2
nd and 3
rd tanks. In each tank, the kokum
rind to water ratio of 1:2 with 2 % KMS was added as a preservative. The mixture was allowed
for extraction at normal temperature and pressure for 6 hours. After 6 hours, the liquid extracted
out of 1st, 2
nd and 3
rd tanks having TSS of the extract was 12.32, 12.49 and 12.81 °B respectively.
The quantity of extract received in 1st, 2
nd and 3
rd tank was 35, 35.5 and 35.5 liters respectively.
The extract from 1st, 2
nd and 3
rd tanks were transferred to the 4
th, 5
th and 6
th tanks respectively
which contains the dried kokum rind (25 kg). The mixture was allowed for extraction in 4th
, 5th
and 6th
tanks with dried kokum rind for 6 hour. The TSS values of extract from 4th
, 5th
and 6th
tanks were 21.91, 22.15 and 22.24 °B respectively. The quantity of extract received in 4th
, 5th
and
6th
tank was 20.3, 20.4 and 20.6 liters respectively. The extract from 4th
, 5th
and 6th
tanks was
added in the dried Kokum rind (25 kg) of 7th
tank for concentration. The TSS of extract after 6
hours of extraction from 7th
tank was 30.11 °B. The quantity of extract received from 7th
tank
was 43.7 liters. The extract from 7th
tank was transferred to the dried kokum rind (25 kg) placed
in 8th
tank. After 6 hours of extraction with extract and dried kokum rind in the 8th
tank, the TSS
of the liquid was 40.90 °B. The quantity of extract received from 8th
tank was 28.7 liters. The
time taken for total extraction from 1st tank to 8
th tank to get first total extract was 24 hours. The
changes in TSS and volume of extract are as shown in Fig. 5.7 and Fig. 5.8.
The second stage of extraction was carried out by adding 37.5 liters tap water in the ratio
of 1:1.5 (Dried Kokum rind: water) in 1st, 2
nd and 3
rd tanks. The mixture was allowed for
extraction for 6 hours. After 6 hours the liquid extracted out from 1st, 2
nd and 3
rd tanks having
TSS 7.62, 7.70 and 7.65 °B respectively. The quantity of extract received in 1st, 2
nd and 3
rd tank
was 33.4, 33.5 and 33.5 liters respectively. The extract from 1st, 2
nd and 3
rd tank were transferred
to the 4th
, 5th
and 6th
tanks having kokum rind added during first extraction (25 kg). The mixture
was allowed for extraction in 4th
, 5th
and 6th
tank for 6 hour. The extract from 4th
, 5th
and 6th
tanks
having TSS of the extract 15.54, 15.23 and 15.98 °B respectively. The quantity of extract
received in 4th
, 5th
and 6th
tank was 25.25, 25.6 and 25.5 liters respectively. The extract was
added in the Kokum rind added during first extraction in 7th
tank for concentration. The TSS of
extract after 6 hours of extraction was 24.10 °B. The quantity of extract received from 7th
tank
was 61.1 liters. The extract from 7th
tank was transferred 8th
tank with dried kokum rind added
during first extraction. After 6 hours of extraction in the 8th
tank, the TSS of the liquid was 35.58
°B. The total extract received from 8th
tank was 47.1 liter. The total time required to get second
extract was 30 hours of the start of the process from 1st tank to 8
th tank. The changes in TSS and
volume of extract are as shown in Fig. 5.9 and Fig. 5.10.
The third stage of extraction was carried out by adding 25 liters tap water in 1st, 2
nd and
3rd
tanks in the ratio of 1:1 (dried kokum rind initially taken : water). The mixture was allowed
for extraction for 6 hours. After 6 hours the liquid extracted out of 1st, 2
nd and 3
rd having TSS
6.19, 6.20 and 6.10 °B. The quantity of extract received in 1st, 2
nd and 3
rd tank was 23.75, 23.7
and 23.5 liters respectively. The extracts were transferred to the 4th
, 5th
and 6th
tanks having rind
added during first extraction (25 kg). The mixture was allowed for extraction in 4th
, 5th
and 6th
tank for 6 hour. The TSS values of extracts from 4th
, 5th
and 6th
tanks was 9.73, 9.66 and 10.54
°B respectively. The quantity of extract received after 6 hours of extraction in 4th
, 5th
and 6th
tank
was 20.3, 20.5 and 20.5 liters respectively. The extracts were added in the Kokum rind added
during first extraction in 7th
tank for concentration. The TSS of extract after 6 hours of extraction
was 21.34 °B. The quantity of extract after 6 hours of extraction from 7th
tank was 59.2 liters.
The extract was transferred to the kokum rind added during 1st extract in 8
th tank. After 6 hours
of extraction in the 8th
tank, the TSS of the liquid was 29.98 °B. The total quantity of extract
received after 30 hours of the start of the process from 1st tank to 8
th tank was 56.1 liters. The
changes in TSS and volume of extract are as shown in Fig. 5.11 and Fig. 5.12.
During the whole extraction process (first, second and third), the dried kokum rind were
extracted in water in 1:2; 1:1.5 and 1:1 ratio respectively. The Kokum Liquid Concentrate Unit is
as shown in Fig. 5.14.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income
The Kokum Liquid Concentrate Unit is newly developed device for preparing
the kokum liquid concentrate. It has good commercial potential. As kokum liquid
concentrate is prepared from dehydrated Kokum rinds hence can process annually. Also
improved and uniform colour kokum juice concentrate will help to increase the market
value. This in turn will increase the quantum of more processing and utilization of
kokum fruits from present level.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the publication.
We are planning to file a patent on Kokum Liquid Concentrate Unit and will be
published after filing the patent.
10. Any other information: Nil
Proforma-2
4: Kokum Amsul (I –K-4)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Standardization of traditional processing methods of kokum Amsul (Dehydrated salted
rind) making
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
In the existing practice of making Amsul from kokum fruit available in the local market.
It is not graded or sorted and are used directly for making of Amsul. Kokum fruits are selected
randomly and washed with clean water. The fruits are cut into two halves and seed and pulp from
the fruit is removed manually. The seed and pulp is then mixed with approximately 10% salt
solution. The salt solution leached out from this mixture is used for the dipping of the separated
rind. The rind then placed for sun drying during the daytime. The next day the dried sample is
again dipped in the salt solution, which was leached on the second day from the salt seed
mixture. Then the rind is again placed for the drying. The process of dipping and drying is
repeated for 4 to 5 times to get the Amsul.
The colour and quality of Amsul varies from location to location. Attention for hygiene is
absent. Colour of the Amsul obtained is dark brown to blackish in colour and also varies even in
the same location. It is important to standardize the process using modern processing tools and
techniques.
5. Key Intervention(s) introduced:
Grading and sorting of fruits.
Selection of red colour well matured kokum fruits.
Cutting of fruits using stainless steel knife in to four halves.
Cleaning of rind after then removal of seed and pulp.
Standardized proportion of rind to salt (12% of salt solution)
Use of good quality plastic (Food safe) drum for making Amsul.
Hygienic condition is maintained in handling and storage.
Amsul can be used in variety of food Preparation.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Process of kokum Amsul making is standardized. The kokum fruit cut into 4
halves and Salt concentration of 12% dipped for 2 hrs and soaking temperature of
250C is observed best for making of good colour and quality Amsul.
Sorting of fruits helps in providing uniform dark brown colour to kokum Amsul.
Process is becoming gradually popular and small scale food processors are willing
to adopt it.
The chemical analysis of kokum Amsul revealed good quality.
Technology will be disseminated after providing training to SHGs and small scale
food processors of the region.
7. Brief description of technology for release:
The fresh and sound kokum fruits were selected. Fruits are graded and sorted as per size
and colour. Matured red colour kokum fruits were selected. Fruits were washed with clean water
and cut into four halves using stainless steel knife. Seed and pulp from the fruit was removed
manually and internal portion of the rind was also cleaned. The seed and pulp is then mixed with
12% salt concentration. The salt solution leached out from this mixture was used for the dipping
of the separated rind. The rind then placed in Tray dryer at 600C upto complete removal of
moisture content from the rind. The next day the dried sample was again dipped in the 12% salt
solution, which was leached on the second day from the salt seed mixture. Then the rind is again
placed in tray dryer at 60° C for the drying. The process of dipping and drying was repeated for
four times to get the good quality Amsul.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
Uniform quality of kokum Amsul is expected due to adoption of standardized process.
Improved and uniform colour kokum Amsul will help to increase the sell and thereby increase
in number of adoption of food processors. This in turn will increase the quantum of more
processing and utilization of kokum fruits from the present level.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
The storage study of kokum Amsul is under progress. We are in the process of
publishing the results.
10. Any other information: Nil
Proforma- 2
5: Kokum Sarbat Mix and Kokum Solkadhi Mix (IIB –K-5)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Making of Kokum Sarbat Mix and Kokum Solkadhi Mix (RTD)
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
At present there is no practice of making kokum sarbat mix and solkadhi mix. This is
newly developed products and not available in the market. Normally kokum sarbat is prepared
using kokum syrup and water. Also solkadhi is prepared using kokum Agal and the coconut
milk.
5. Key Intervention(s) introduced:
Use of dehydrated kokum rind powder.
Application of kokum rind powder as one of the major ingredient in making of
RTD mix with other ingredients.
Product is made available in sachets and hence can be used anywhere and at
anytime.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Process of making of sarbat mix and solkadhi powder is developed.
Developed mix can be packed in nice package and can be stored for more than 6
months duration.
Kokum rind powder has direct application in kokum making of kokum sarbat mix
and kokum solkadhi mix i.e. Ready to Drink (RTD) products.
Product is becoming popular gradually.
The Technology developed can be used commercially after its final testing.
Technology will be disseminated after providing training to SHGs and small scale
food processors of the region.
7. Brief description of technology for release:
Kokum rind powder as explained in Proforma 3 above was used for making of mixes.
Process for making sarbat mix was standardized. Powder of sugar, salt and cumin seed was
added in appropriate proportion to rind powder and mix of kokum sarbat was prepared. In case
of kokum solkadhi mix, powder of sugar, milk powder, coconut milk powder, salt and spices
were added in suitable proportion. Mixture was dried in Tray drying @ 600C to bring the
moisture content at the level of safe storage.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
Kokum sarbat mix and kokum solkadhi mix both are newly developed products.
Considering the demand for kokum sarbat and solkadhi in the Konkan and Goa region and
very Ready to Drink nature of the developed product it has great potential for
commercialization. Small scale food processors and SHGs will certainly adopt it on its training
to them.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
We are in the process of filing the patent.
10. Any other information: Nil
Proforma-2
6: Kokum rind powder (IIB –K-6)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Dehydrated kokum powder from kokum rind
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
At present there is no practice of making powder form kokum rind. Also kokum fruits are
not dehydrated. Fruits are very perishable in nature and needs to be processed within 2 to 3 days
from its harvest.
5. Key Intervention(s) introduced:
Dehydration technique increases the shelf life of the product.
It makes addition of value to the produce on account of its availability in lean
period.
Selection of red colour well matured kokum fruits.
Cutting of fruits and removal of pulp and seed from rind.
Drying of rind using mechanical (Tray) dryer as kokum fruits are available in
rainy season only (May-June).
Powder can be used in variety of food preparations.
6. Results:
Status of dissemination/commercialization and extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Process of dehydration of kokum rind and there after its powder making is
developed.
Kokum rind powder has direct application in kokum making of kokum sarbat mix
and kokum solkadhi mix i.e. Ready to Drink (RTD) products.
Product is becoming popular gradually.
The Technology developed can be used commercially after its final testing.
Technology will be disseminated after providing training to SHGs and small scale
food processors of the region.
7. Brief description of technology for release:
The fresh and sound kokum fruits were selected. Fruits were graded and sorted as per size
and colour. Matured red colour kokum fruits were selected. Fruits were washed with clean water
and are cut into two halves. Seed and pulp from the fruit was removed. Rind is then dried in Tray
dryer at 60 0C to final safe storage moisture content. It was then grinded into powder to size of
less than 300 microns. Package was also developed for the powder and its storage studies are in
progress.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
Kokum rind powder is newly developed product and it has good commercial potential
considering the perishable nature of the fruit and the harvesting period of the fruit. Much of the
fruit as intervenes with the monsoon and goes waste with heavy rainfall of Konkan region.
Intervention of processing technique of dehydration and grinding has made the product
successful. Small scale food processors and SHGs will certainly adopt it on its training to them.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
We are in the process of publishing results.
10. Any other information: Nil
Proforma- 2
7: Extraction of Butter from kokum (IIB –K-7)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Extraction oil (Butter) from kokum seed.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
Kokum Butter has been obtained from the seeds of the “Kokum” (Garcinia Indica
choicy). The seeds of the fruit yield valuable edible fat known in commerce as kokum butter.
Kokum butter is rich in stearic and oleic acids. It contains about 75% of mono-oleodisaturated
glycerides and possesses a fairly low melting point and considerable brittleness.
The seed contains about 32–35% fat and it is extracted by traditional methods of boiling.
In this method, the seed is cracked and the shell is removed. The white kernel is then pounded in
a large specially-made stone mortar and pestle. The pulp is put into an iron pan with some water
and boiled. After some time it is poured into another vessel and allowed to cool. The oil which
rises to the surface on cooling becomes gradually solid, and is strongly moulded by hand into
egg-shaped balls. Also, extraction on a cottage industry basis is mostly done by crushing the
kernels, boiling the pulp in water and skimming off the fat from the top; or by churning the
crushed pulp with water.
5. Key Intervention(s) introduced:
Cleaning and grading of kokum seed
Dehulling of kokum seed
Extraction of butter/oil
Processing of butter/oil
Packaging and storage of kokum butter
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
The yield of oil extraction (percent) from kokum seed goes on decreasing as moisture
content of kokum seed increases. It was observed that yield of oil from kokum seed of
10 % moisture content was 30 % which reduces to 23 % when moisture content of seed
is 18%.
The steaming of kokum seed prior to oil extraction helps in increasing the oil yield. It
was observed that yield of oil from kokum seed steamed for 10 min was 30.40 % which
increased to 34.00 % with steaming of kokum seed for 20 min.
Specific gravity of oil extracted from kokum seed goes on increasing as moisture
content of kokum seed increases. It was obnserved that specific gravity of oil from
kokum seed of 10 % moisture content was 0.89 which increases to 0.91 when moisture
content of seed is 18%.
Steaming of 20 min and moisture content of 10 % (dry basis) of kokum seed in screw
press gives higher oil recovery (34%) and retains minimum oil in de oiled cake (DOC).
7. Brief description of technology for release:
Kokum seeds procured from kokum fruit processing units and were dried using
mechanical dryer at 60 °C (In the processing unit or industries, the kokum fruits were cut into
pieces using kokum cutter and then separating its seeds from rind and pulp). The dried kokum
seeds were cleaned using air screen cleaner and dirt, dust, ash, stones, other crop seeds and other
impurities were separated using air screen cleaner. Then these cleaned and dried kokum seeds
were shelled by using kokum seed dehuller to obtained kokum kernels. The husk were separated
from kernels. For better oil extraction, the moisture content of kernels was brought to about 10%.
Then the steaming were provided to the kernels prior to oil extraction for 20 min duration
(temperature of steamed kernel were 70°C). The crude oil obtained was boiled in the large SS
vessel to separate impurities. The scum collected at top of oil and heavy but fine particles of cake
settled at bottom of vessel was separated from oil. The clean oil was kept for solidification for
overnight (12 hrs). Next day, these oil/butter were churned in the spiral mixer to uniform mixing
of butter. Then cubes or blocks of convenient size were made from this butter.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
At present, in most of the kokum producing area seed is wasted or sold at lower price.
Processor of the region are demanding the technology developed under this project such as
improved cleaning and dehulling of kokum seed, extraction and packaging of kokum butter. If
improved technology of butter extraction and packaging is given to producer/ processor of the
region then they will get very good remuneration. There will be value addition in these
underutilized fruit crop and ultimately are under these crop will be increased.
(8.2) Others:
Market potential Kokum is exported mainly in the forms of fruit, oil (kokum butter) and
syrup. Indian kokum is popular in several countries like UK, Canada, Australia, Hong Kong
and the Middle East. Zanzibar is the main importer of kokum from India. It is also reported that
Italy and some other foreign countries are importing kokum fat from India for use in
confectionery preparations.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
Published
Popular articles – one
Review paper - one
10. Any other information: Nil
Proforma- 2
8: Storage of kokum fruits (IIA –K-9)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Storage of fresh kokum fruits
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
At present there is no practice of storing kokum fruit. The farmers store the fresh kokum
fruit normally at room temperature and the shelf life is less than 3 to 5 days. There is no standard
practice to store the fresh kokum fruits. Basically kokum fruits are harvested in the months of
May to June. This period coincides with the rainy season in the Konkan and Western Ghats.
Hence most of the harvest goes waste with the heavy rainfall of the region (more than 3000 mm).
Harvesting season which is very humid and warm makes the fruit unsafe for storage.
5. Key Intervention(s) introduced:
Use of processing techniques.
Use of chemical techniques.
Adoption of Low temperatures for storage
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data:
Requirements of suitable temperature and relative humidities were found for the
storage of fresh fruits.
Use of Methyl Chloro Phenol (MCP) and 130C temperature with 85% RH extends
the shelf life of fresh kokum to two weeks which is four times more than the
normal when stored in cold storage.
7. Brief description of technology for release:
The fresh and sound kokum fruits are selected then it is graded and sorted as per size and
colour. Fruits are washed with cleaned water to remove dirt, dust and any other contamination.
They are then stored in cold storage. It is observed that storage environment of 130C and 85 %
RH. If maintained around the fresh kokum fruits then quality of fruits is satisfactory and shelf
life can be extended from 4 to more than16 days.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
With the help of this Technology developed for storage of fresh kokum fruits increases
the shelf life of fruit by 4 times and hence fruit will available for longer duration to processing
industries and therefore there will be increase in processing, and also increase in income of
processors and farmers.
(8.2) Others
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
The efforts are initiated for its publication.
10. Any other information: Nil
Proforma- 2
9: Karonda Wine (IIB –KR-14)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Development of wine from ripe Karonda fruits.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
At present wine is not prepared from Karonda fruits. Huge losses are observed in this
fruit before harvest. In order to reduce losses, value addition in this fruit required. Hence, efforts
are being made to do value addition by developing methodology for preparation of Karonda
wine.
5. Key Intervention(s) introduced:
Use of new innovative processing technology.
Selection of sound well matured Karonda fruits.
Cutting of fruits and removal of pulp and seed from Karonda fruit.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Developed Karonda wine is hygienic.
The chemical analysis of Karonda wine revealed good results.
The wine prepared from 300B TSS and 3.5 pH showed good results of sensory.
7. Brief description of technology for release:
The fresh and sound Karonda fruits were selected. Fruits were cut into two pieces by big
stainless steel knife. The seeds were removed manually and cleaned pulp was used for the
preparation of wine. The treatment of 300B TSS and 3.5 pH was used for the making of wine.
The developed wine is hygienic and it is free from dist, dirt and any type of contamination.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process developed for making of Karonda wine has a great potential for its
commercialization. It is new product. The losses in Karonda fruit can be reduced due to value
addition made in Karonda. The value addition will certainly help in the process of income
generation for farmers and processors. Adoptability of the newly developed process will
increase after the SHGs and small food processors are trained for it.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
We are in the process of publishing the results.
10. Any other information: Nil
Proforma- 2
10: Jamun Seed Powder (I –JM-16)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Standardization of Traditional Processing Method of Jamun seed powder.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
In the existing practice of making Jamun seed powder, the available Jamun fruits are
taken then the fruits are washed with clean water. The pulp and seed of the Jamun fruit is
removed manually. The Jamun seed is then placed for the sun drying. After sun drying is
completed the powder is prepared by using the pulveriser or mixer.
5. Key Intervention(s) introduced:
Grading and sorting of fruits.
Selection of well matured Jamun fruits.
Removal of pulp and cleaning of Jamun seed.
Use of mechanical drying (Tray Drying) method for the drying of Jamun seed.
Hygienic condition is maintained in handling and storage.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Jamun seed powder is hygienic and has a good quality.
The Jamun seed powder is used for making biscuits for the diabetic patients
and also used for pharmaceutical purposes.
7. Brief description of technology for release:
The fresh and sound Jamun fruits were selected. The pulp and seeds were removed the
manually. The clean Jamun seeds were then dried in Tray dryer at 600C till reached to constant
moisture level. The dried Jamun seeds were then pass to the pulveriser for the making of powder.
The powder was then passing to sieve for getting the fine powder. The powder prepared is
hygienic. It is free from dist, dirt and any type of contamination.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process is developed for making of Jamun seed powder has a great potential for its
commercialization. The Jamun seed powder can be used in making of biscuits, cookies etc. for
the diabetic patients. The Jamun seed powder has also importance in the pharmaceutical
industries. This is great value addition and hence will certainly help in the process of income
generation for farmers and processors.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
Storage and packaging studies are in progress.
10. Any other information: Nil
Proforma- 2
11: Jamun Wine (IIB –JM-17)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Development of wine from ripe Jamun fruits.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
At present wine is not prepared from Jamun fruits. Huge losses are observed in this fruit
before harvest. In order to reduce losses, value addition in this fruit required. Hence, efforts are
being made to do value addition by developing methodology for preparation of Jamun wine.
5. Key Intervention(s) introduced:
Use of new innovative processing technology.
Selection of sound well matured Jamun fruits.
Use of clean Jamun pulp for the making of Jamun wine.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Developed Jamun wine is hygienic.
The chemical analysis of Jamun wine revealed good results.
7. Brief description of technology for release:
The fresh and sound Jamun fruits were selected. Fruits were washed with clean water
then seed from the Jamun fruit was removed manually and separated cleaned pulp was used for
the preparation of wine. The treatment of 300B TSS and 3.5 pH was used for the making of
wine. The developed wine is hygienic and it is free from dist, dirt and any type of contamination.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process developed for making of Jamun wine has a great potential for its
commercialization. It is new product. The losses observed in Jamun fruit can be reduced due to
value addition made in Jamun. The value addition will certainly help in the process of income
generation for farmers and processors. Adoptability of the newly developed process will
increase after the SHGs and small food processors are trained for it.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
Nil
10. Any other information: Nil
Proforma- 2
12: Jackfruit Phanaspoli (leather) (IIB –JF-20)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI : Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Standardization of Traditional processing method of ripe Jackfruit leather (Phanas poli).
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
Jackfruit Leather (Phanaspoli) is prepared from the Barkha Jackfruit which is available
in the local market. Then jackfruit was cut into two half and bulb was removed manually. The
seed was removed from the bulb and sugar was added in to the bulb. Then bulb was blended.
Dissolve preservative in water and add to the product. Concentrate mixture in a steam jacketed
pan. Spread concentrate on stainless steel trays lined with grease proof paper. Sun drying was
used for drying the mixture. The hygienic condition was not maintained in the traditional
method. Also taste of the Jackfruit leather is varied from one location to another.
5. Key Intervention(s) introduced:
Grading and sorting of fruits.
Selection of sound well matured Jackfruits.
Cutting of fruits carried out using stainless steel knife.
Removal of seed from the Jackfruit bulb and cleaning of the bulb.
Addition of different sugar level (TSS level).
Hygienic condition is maintained in handling and storage.
Use of mechanical drying system.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Jackfruit leather prepared is hygienic and revealed good chemical results.
Jackfruit leather can be used as ingredients in the manufacture of cookies, cakes
and ice cream.
7. Brief description of technology for release:
The fresh and sound Jackfruits were selected. Fruits were cut vertically in small pieces by
big stainless steel knife. The bulbs were removed the manually. Then seed present in the bulb
was removed manually. The bulbs were dipped into 400Brix in sugar solution for certain
duration. Then bulb was blended. Dissolve preservative in water and add to the product.
Concentrate mixture in a steam jacketed pan. Spread concentrate on stainless steel trays lined
with grease proof paper. Keep the concentrate in tray dryer at required time interval till
appropriate moisture level is not reached. The product prepared is hygienic. It is free from dist,
dirt and any type of contamination.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process developed for making of Jackfruit leather has a great potential for its
commercialization. Jackfruit leather can be used as ingredients in the variety of sweet food
preparations, cake preparation and can also be used as flavor additions. It can also be used for
ice-cream, chocolates etc. This is great value addition and hence will certainly help in the
process of income generation for farmers and processors. Adoptability of the newly developed
process will increase after the SHGs and small food processors are trained for it.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
Nil
10. Any other information: Nil
Proforma- 2
13: Jackfruit Cutter
Validation of Developed/Released/Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/ technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI : Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Development of Jackfruit Cutter
4. Information on existing farming systems, practices, productivity levels and income in
the target area:
In present, area under Jackfruit at konkan region of Maharashtra is 100 ha. There are
100-500 seeds in a single fruit. Jackfruit is heavy and bulky and actual recovery of bulbs or
edible portion varies from 20% to 25%. The cutting of Jackfruit is a tedious task. Presently, the
fruits are manually cut by a knife. The operation is generally done manually. After cutting the
fruit in several pieces, the bulbs are removed manually. As the fruit contains highly sticky latex,
small quantity of vegetable oil is applied on hands and then seeds are removed from bulbs.
In traditional method of cutting the Jackfruit is done by manually and bulbs and seeds are
removed by the hand. In this method, there is risk of damage of bulbs during the cutting. Large
amount of force is required to cut the Jackfruit. For bigger size fruit, the time required to cut a
single fruit is more and difficult to cut the fruits. The bulbs obtained in traditional methods are
not of equal size there is losses of bulbs. Because of the larger size, the weight of the jackfruit is
more and it causes the problems during cutting of the fruit.
To reduce these losses during cutting of the Jackfruit and for safety cutting, it is
important to develop the Jackfruit Cutter.
5. Key Intervention(s) introduced:
Cutting the large quantity of jackfruits in less time.
Minimize the cutting losses.
Safely cutting of jackfruit.
Cutting of jackfruits in Equal size.
Easy to cut the jackfruit.
Minimum risk of damage during cutting.
Less skill to the operator during cutting.
Safety to the operator.
6. Results
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
The Jackfruit Cutter (Power Operated Jackfruit Cutter and Hand Operated Jackfruit
Cutter) are developed and fabrication work of these devices is completed.
The risk of damage to the jackfruit during cutting is minimized.
The power operated Jackfruit cutter can be used for the cutting 60-65 Jackfruits/h.
The hand operated Jackfruit cutter can be used for cutting 10 Jackfruit/h.
Power operated Jackfruit cutter requires 0.46 kW power for cutting a jackfruit of 6
kg capacity and cuts the Jackfruit in 50 s.
7. Brief description of technology for release:
Power operated Jackfruit cutter and hand operated Jackfruit cutter is newly developed
device for cutting the fresh jackfruits and to reduce the losses during cutting of the Jackfruit.
There are two types of Jackfruit cutters are developed. The first is the Power Operated Jackfruit
Cutter and second is the hand operated Jackfruit cutter. By using Jackfruit cutter, we can cut
large number of Jackfruit in short period of time. Power operated Jackfruit cutter can be used for
the cutting 60-65 Jackfruits/h. The hand operated Jackfruit cutter can be used for cutting 10
Jackfruit/h. Power operated Jackfruit cutter requires 0.46 kW power for cutting a jackfruit of 6
kg capacity and cuts the Jackfruit in 50 s.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income
The Jackfruit Cutters are developed for cutting of the jackfruits. It has good commercial
potential. As the large quantity of jackfruits are cut in short period of time, the cost of cutting,
losses and damage to the bulbs is minimized. Easy and safely cutting is achieved with jackfruit
cutter. The jackfruit cutter can cut jackfruit into equal size. The developed cutter will help to
increase the processing of jackfruit as ease in cutting and can increase in number of adoption of
food processors. This in turn will increase the quantum of more processing and utilization of
jackfruits from present level.
(8.2) Others: Nil
9. Whether findings have been published? If so, give the citation and enclose copy of the
publication.
We are in the process of publishing the results.
10. Any other information: Nil
Proforma- 2
14: Jackfruit bulb (IIB –JF-22)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI : Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Dehydration studies of ripe Jackfruit bulbs.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
Dehydrated ripe Jackfruit bulb is a new innovative processed product from Jackfruit.
Presently, there is no any processing technique is available for the making of ripe jackfruit bulb.
Traditionally people make the jackfruit chips by using the unripe jackfruit. Also there is huge
losses were observed of ripe Jackfruit. The ripe Jackfruit bulbs need to be processed in
commercial scale to preserve it from deterioration and also to increase its value addition.
5. Key Intervention(s) introduced:
Selection of cleaned, sound ripe Jackfruits.
Cutting of Jackfruits using big stainless steel knife.
Use of cleaned ripe jackfruit bulb.
Use of new processing techniques for the making of ripe jackfruit bulb without
seed.
Dehydration and osmotic techniques are adopted for preservation of jackfruit
bulbs
Study the effect of osmotic treatment on packaging and quality aspect of jackfruit
bulb.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Dehydrated bulb prepared is hygienic and has a good acidity and pH value.
The drying characteristics were studied for the Jackfruit bulbs.
The jackfruit bulb prepared using 400B solution revealed good chemical and
colour results.
The dehydrated bulbs are used for the preparation of Jackfruit bulb powder and
Powder can be used in different food preparations such as Ice-cream making,
sweets, candies, flavours etc.
7. Brief description of technology for release:
The fresh and sound kapa Jackfruits were selected for the experiment. Then it was
cleaned with water. Fruits were cut vertically in small pieces by big stainless steel knife. The
bulbs were removed from the fruits manually then seeds are removed from bulbs manually. The
bulbs were dipped into 400Brix in sugar solution for certain duration and then it was dried in
Tray dryer at 600C till reached to constant moisture level. The product prepared is hygienic. It is
free from dist, dirt and any type of contamination.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process developed for making of Jackfruit bulb has a great potential for its
commercialization. It is new product and can be available in the lean period. Jackfruit bulb is
used for the preparation of Jackfruit powder and thus powder can be used in the sweet food
preparations, cake preparation and can also be used as flavor additions. It can also be used for
ice-cream, chocolates, Shrikhand etc. This is great value addition and hence will certainly help
in the process of income generation for farmers and processors. Adoptability of the newly
developed process will increase after the SHGs and small food processors are trained for it.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
We are in the process of publishing the results.
10. Any other information: Nil
Proforma- 2
15: Jackfruit bulb powder (IIB –JF-23)
Validation of Developed/ Released/ Adopted Processing Technologies/ Innovations
(Page limit: 3 pages/technology)
1. Title of the sub-project : A Value Chain for Kokum, Karonda, Jamun and
Jackfruit
2. Name of CPI : Dr. Nayansingh J. Thakor
Professor and Head,
Dept. of APE, CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli - 415712. Dist- Ratnagiri. (M. S.).
Name of the CCPI : Mr. Sanjay Orpe,
Joint Managing Director.
M/s Hardikar Food Technology Pvt. Ltd.,
Pune - 411 052 (M.S.)
Name of the CCPI Mr. Prakash Sawant,
Proprietor, M/s Sagar Engineering Works,
Plot No. 5, MIDC, Opp. Telephone Exchange,
Kudal. Dist. Sindhudurga. (M.S.).
Name of the Co- PI-I : Dr. P. M. Haldankar,
Professor and Head, Department of Horticulture,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
Name of the Co- PI-II : Dr. S. B. Swami,
Associate Professor, Dept. of APE, CAET,
Dr. B.S.K.K.V., Dapoli-415712. Dist- Ratnagiri (M.S.)
3. Title of the technology:
Development of ripe Jackfruit bulb powder.
4. Information on existing farming systems, practices, productivity levels and income
in the target area:
Dehydrated ripe Jackfruit bulb powder is a new innovative processed product from
Jackfruit. Presently, there is no any processing technique is available for the making of ripe
jackfruit bulb powder. Also there is huge losses were observed of ripe Jackfruit. The ripe
Jackfruit needs to be processed in commercial scale to preserve it from deterioration and also to
increase its value addition.
5. Key Intervention(s) introduced:
Selection of cleaned, sound ripe Jackfruits.
Cutting of Jackfruits using big stainless steel knife.
Ripe jackfruit bulb prepared was used for the making of Powder.
Use of new processing techniques for the making of ripe jackfruit bulb powder.
Osmotic techniques are adopted for preservation of jackfruit bulb powder.
Study the effect of osmotic treatment on packaging and quality aspect of jackfruit
bulb powder.
6. Results:
Status of dissemination/commercialization; and, extent of adoption and success, if
applicable; with supporting data (with tables and photographs as annexure):
Dehydrated Jackfruit bulb powder prepared is hygienic and has a good acidity and
pH value.
The jackfruit bulb prepared using 700B solution revealed good chemical and
colour results.
The Jackfruit bulb powder can be used in different food preparations such as Ice-
cream making, sweets, candies, flavours etc.
The prepared Jackfruit powder is less than 100 micron size.
7. Brief description of technology for release:
The fresh and sound Jackfruits are selected. Fruits are cut vertically in small pieces by big
stainless steel knife. The bulbs and seeds are removed the manually. The bulbs are dipped into
700Brix in sugar solution for certain duration and then it is dried in Tray dryer at 60
0C till
reached to moisture level of 13% db. The dried Jackfruit bulbs are grinded in pulverizer at
uniform particle size. The product prepared is hygienic. It is free from dist, dirt and any type of
contamination. The Jackfruit powder is used in sweet preparation and also used as flavor in cake.
8. Expected Outcome/Impact of the technology:
(8.1) Expected increase in area, production and net income:
The process developed for making of Jackfruit bulb powder has a great potential for its
commercialization. It is new product and can be available in the lean period. Jackfruit bulb
powder can be used in the sweet food preparations, cake preparation and can also be used as
flavor additions. It can also be used for ice-cream, chocolates, Shrikhand etc. This is great
value addition and hence will certainly help in the process of income generation for farmers
and processors. Adoptability of the newly developed process will increase after the SHGs and
small food processors are trained for it.
(8.2) Others: Nil.
9. Whether findings have been published? If so, give the citation and enclose copy of
the Publication:
Publications of the results are in process.
10. Any other information: Nil
Proforma -4
Guidelines for Citation of Publications from NAIP sub-projects
1. Book: Nil
2. Book Chapter: Nil
3. Thesis:
Wagh S.S. 2010. Effect of temperature on viscosity of food products (Kokum, Cashew Apple,
Mango pulp and Karonda Syrup). Unpublished B. Tech. Thesis Submitted to CAET,
Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli, Maharashtra.
Guide: - Dr. S. B. Swami
Rupnawar H. D. 2011. Preservation studies of Jackfruit bulbs by different processing techniques.
Unpublished M. Tech. Thesis Submitted to CAET, Dr. Balasaheb Sawant Konkan Krishi
Vidyapeeth, Dapoli, Maharashtra.
Guide: - Dr. N. J. Thakor
Desai S. S. 2011. „Calorific Studies of different fruit powders (Kokum sarbat powder, Kokum
Solkadhi powder, Kokum rind powder, Jamun seed powder, Jackfruit bulb powder).‟
Unpublished B. Tech. Thesis Submitted to Dr. Balasaheb Sawant Konkan Krishi
Vidyapeeth, Dapoli, Maharashtra. Guide: - Dr. S. B. Swami
Sonawane S. P. 2012. Development and Performance Evaluation of Kokum Seed dehuller.
Unpublished Ph. D. Thesis Submitted to CTAE, MPUAT, Udaipur, Rajsthan
Guide: - Dr. N. J. Thakor
Navale S. A. 2012. „Studies on the properties of Kokum oil (Butter)‟. Unpublished B. Tech. Thesis
Submitted to CAET, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli,
Maharashtra.
Guide: - Dr. N. J. Thakor
Hande A. R. 2013. Preservation of Kokum rind by different drying techniques. Unpublished M.
Tech. Thesis Submitted to CAET, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli, Maharashtra.
Guide: - Dr. S. B. Swami
Solanki J. N. 2013. Study of Kokum Rind Powder extract. Unpublished B. Tech. Thesis
Submitted to CAET, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth, Dapoli,
Maharashtra.
Guide: - Dr. S. B. Swami
Kadam S. S. 2013. Development of Dehydrated ripe Jackfruit bulbs based cup cake. Unpublished
B. Tech. Thesis Submitted to CAET, Dr. Balasaheb Sawant Konkan Krishi Vidyapeeth,
Dapoli, Maharashtra.
Guide: - Dr. S. B. Swami
4. Popular Article: Nil
5. Newspaper Article: Nil
6. Seminar/ Symposium/Conference/Workshop Proceedings:
Sonawane S.P., N.J.Thakor and G.P.Sharma. 2010. Status of post harvesting handling and
processing of kokum (Garcinia indica choicy) fruit. Proceeding of 44th
Annual
Convention and Symposium of Indian Society of Agricultural Engineers to be held at
IARI, Pusa, New Delhi, January 28-30.
Thakor N.J., G.P. Sharma and A.A.Sawant. 2010. A review of kokum (Garcinia indica Choicy):
Post harvest handling and processing of its fruit and oilseeds of unfulfilled promise.
Proceeding of 23rd
National Convention of Agril. Engg., Institute of Engineers (India)
MPKV, Rahuri, February,6-7.
Thakor, N.J., Sonawane S.P, G.P. Sharma and A.A.Sawant. 2011. Processing and value addition of
kokum (Garcinia indica Choicy) Fruit. Proceeding of 45th
Annual Convention and
Symposium of Indian Society of Agricultural Engineers and International Symposium on
water for Agriculture, College of Agriculture, Nagpur Dr.PDKV Akola, January 17-19,
2011, PP-265.
Thakor, N.J., A. A.Sawant and S.P Sonawane. 2011. Processing of kokum for rind powder.
Proceeding of 45th
Annual Convention and Symposium of Indian Society of Agricultural
Engineers and International Symposium on water for Agriculture, College of Agriculture,
Nagpur Dr.PDKV Akola, January 17-19, 2011, PP-266.
Sonawane S.P., G.P.Sharma and N.J.Thakor. 2011. Physical properties of kokum (Garcinia indica
Choicy) seeds. Proceeding of 45th
Annual Convention and Symposium of Indian Society of
Agricultural Engineers and International Symposium on water for Agriculture, College of
Agriculture, Nagpur Dr.PDKV Akola, January 17-19, 2011, PP-266.
Haldankar P.M. 2011. Present Scenario of Kokum cultivation in Maharashtra. (in) 3rd
National
seminar on Kokum Post Harvest Technologies and value added products marketing
held at Goa University, Goa from 6 to 7th
May 2011.
Thakor, N.J., Swami S.B. and Haldankar, P.M. 2011. Need of standardization and recent
advances in Kokum processing. (in) Proceedings of 3rd
National seminar on Kokum
Post Harvest Technologies and value added products marketing held at Goa University,
Goa from 6 to 7th
May 2011.
7. Research Journal:
Sawant A.A., V. P. Kad and N. J. Thakor. 2009. Preparation of kokum pineapple blended jam.
Beverage and food world, Vol.36 (12):28-30.
Sawant A.A., N. J. Thakor and S.P.Sonawane. 2009. Influence of drying temperature on preparation
of kokum rind powder. Beverage and food world, Vol.16 (12):46-47.
Sonawane S.P., G.P.Sharma and N.J.Thakor. 2010. Status of Kokum Processing in Maharashtra.
Agriculture Today, The National Agriculture Magazine, March 2010, PP: 48-50.
8. Technical Bulletin: Nil
9. Manual: Nil
10. Seminar/ Symposium/Conference/Workshop Presentation
Haldankar P.M. 2011. Present Scenario of Kokum cultivation in Maharashtra. (in) 3rd
National
seminar on Kokum Post Harvest Technologies and value added products marketing
held at Goa University, Goa from 6 to 7th
May 2011.
Swami S.B. 2011. Need of standardization and recent advances in Kokum processing. (in) 3rd
National seminar on Kokum Post Harvest Technologies and value added products
marketing held at Goa University, Goa from 6 to 7th
May 2011.
Pawar C.D. 2011. Traditional Processing of Kokum. (in) 3rd
National seminar on Kokum Post
Harvest Technologies and value added products marketing held at Goa University, Goa
from 6 to 7th
May 2011.
Orpe Sanjay. 2011. Post Harvest Technologies and value added product marketing. (in) 3rd
National seminar on Kokum Post Harvest Technologies and value added products
marketing held at Goa University, Goa from 6 to 7th
May 2011.
11. CDs/Videos:
Three videos are taken in the NAIP laboratory
1. Dehydration of Jackfruit bulbs
2. Packaging of samples by using Vacuum Packaging machine
3. Measuring TSS of samples using Digital Refractometer
4. Cutting of jackfruit by Power Operated Jackfruit Cutter
5. Cutting of jackfruit by Hand Operated Jackfruit Cutter
6. Convective tray drying of jackfruit bulbs
7. Microwave drying of jackfruit bulbs
12. Popular article in other Language
Sonawane S.P. 2009. Kokum biyapasun tel kadhane (Marathi). Agrowon, November 2009.
13. Folder/Leaflet/Handout:
Three leaflets on „A Value chain for Kokum, Karonda, Jamun and Jackfruit‟