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Transcript of a Riveter Prg540

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5405

40

Front End, Short / DeflectorFrontal corto / Con deflector

PRG 540 16500

Front End, Short / Mandrel Collection SystemFrontal corto / Con colector

MCS 540 16450

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IntroducciónLa remachadora 540 es una herramienta neumáticaextremadamente robusta y de fácil funcionamiento. Ha sidoespecialmente diseñada para el sector industrial, en cadenasde montaje que requieran elevados niveles de producción.La remachadora está fabricada en materiales de alta calidad.Todos los componentes pueden suministrarse como repuestosy son completamente intercambiables.La 540 está disponible con deflector estándar de vástagos(PRG 540) o con un sistema de recogida automática devástagos (MCS 540).

Datos Técnicos

Capacidad de RemachadoLa remachadora 540 coloca todos los remaches de hasta6,4 mm de diámetro, tanto abiertos como estancos.

General InformationThe heavy-duty, pneumatic-hydraulic PRG 540 is extremelystrong, robust and reliable. As such it is unbeatable for efficientriveting on mass-production lines.The main castings are made of high tensile aluminum.

It is available with deflector (PRG 540) or with MandrelCollection System (MCS 540).

Specifications

Setting RivetsSetting all 'POP®' blind rivets up to and including 1/4” diameter.

Data PRG 540 MCS 540Length: 9.05” 13.5”Height: 11.3”Weight: 4.85 lbsStroke: .69”Working air pressure: 5.6 bar or kgf/cm2 (85 psi)Air consumption: 1.54 litre free air/set rivet (0.022 cf/rivet) MCS air consumption: 53.8 litre free air/minute

Datos PRG 540 MCS 540Longitud (mm) 230 343Altura (mm) 287Peso (kg) 2,2Recorrido (mm) 17,4Presión (bares) 5,8Consumo aire 1,54l/remache (0.022 cf/remache)Consumo aire MCS 53.8 l/m

Nosepiece & Jaws 540Boquillas y mordazas para 540

(*) Rivet - Mandrel Cuerpo - VástagoAci Stainless-Stainless Ac inox-Ac inoxAc Steel-Steel Acero-AceroAl Alum-Alum Alum-Alum

(*) Rivet - Mandrel Cuerpo - VástagoA Aluminum-Steel Aluminio-AceroM Monel-Steel Monel-Acero

RIVET (*) REMACHE (*) Nosepiece / Boquilla Jaws / Mordazas

ø (in) ø (mm) Material Type TipoPart Code Part No. Part Code Part No.Ref. Fab. Código Ref. Fab. Código

3/32 2,4 Ac-Al-A open end abierto PRN 314 175957/64 2,8 Ac-Al-A open end abierto PRN 414 16216

All - Todos open end abierto PRN 414 162161/8 3,0-3,2 Ac-A-M-Aci closed end estanco PRN 424 16213

PRG402-8A 16210Al closed end estanco PRN 434 16548

All - Todos open end abierto PRN 514 162145/32 4,0 Ac-A-M-Aci closed end estanco PRN 524 16215

Al closed end estanco PRN 534 17597All - Todos open end abierto PRN 614 17623

3/16 4,8-5,0 Ac-A-M-Aci closed end estanco PRN 624 17598 PRG540-46 18407Al closed end estanco PRN 634 16549

1/4 6,4All - Todos open end abierto PRN 811 16546

PRG540-44 11446All - Todos closed end estanco PRN 822 16547

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PRG 540

* See page 56 for other nosepiece sizes.

** Must be removed for use with 1/4” diameter rivets.

�� Not furnished with tool. Must be ordered separately.

* Ver gama de boquillas en tabla página 56

** Para colocar remaches de ø 4,8 mm o de menor diámetro.

�� No se suministra con la herramienta, pero puede adquirirse comorecambio.

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MCS 540

* See page 56 for other nosepiece sizes.

** Must be removed for use with 1/4” diameter rivets.* Ver gama de boquillas en tabla página 56

** Para colocar remaches de ø 4,8 mm o de menor diámetro.

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Parts list Lista de componentes

Item Article no.Description Descripción

Part Code Quantity / Cantidad

Ref. Código Ref. Fabricac.PRG MCS540 540

1 16501 Handle Assembly Carcasa PRG540-31 1 12 16502 Exhaust Tube Pin Pasador tubo de escape PRG540-106 2 23 16503 Intensifier Chamber Cámara del intensificador PRG540-29 1 14 16504 Lock Washer Arandela de seguridad PRG540-120 8 85 16505 Intensifier Chamber Screw Tornillo-cámara del intensificador PRG540-123 8 86 16506 Air Line Fitting Adaptador tubería neumática PRG540-38 1 17 16507 Air Line Tubería neumática PRG540-39 1 18 16508 Hose Female Fitting Adaptador hembra de manguera PRG540-40 1 19 17336 Air Line O-Clamp Abrazadera O PRG540-45 4 4

10 16510 Air Line Strap, Split División, trabilla PRG540-37 1 111 16511 Deflector Protector PRG540-30 1 -12 17566 Fill Washer Arandela de llenado PRG540-102 1 113 17565 Fill Screw Tornillo de llenado PRG540-122 1 114 16512 Sleeve Retainer Plate Placa retenedora PRG540-7A 1 115 16513 Retainer Plate Screw Tornillo de placa retenedora PRG520-100 3 316 16504 Lock Washer Arandela de seguridad PRG540-120 3 317 16515 Intensifier Chamber Seal Junta de estanqueidad PRG540-118 3 318 16516 Mandrel Catcher Colector de vástagos PRG540-47 1 -19 16517 Air Piston Pistón neumático PRG540-27 1 120 16518 Air Piston Block Soporte del pistón PRG540-28 1 121 16519 Air Piston Retainer Retenedor del pistón PRG540-119 1 122 16520 Ram Émbolo PRG540-24 1 123 16521 Ram Screw Tornillo del émbolo PRG540-100 1 124 16523 Ram Seal Retaining Washer Arandela de junta estanqueidad PRG540-113 1 125 16524 Ram Seal Backup Ring Anillo de protección PRG540-25 1 126 16525 Ram Seal Junta de estanqueidad-émbolo PRG540-26A 1 127 16526 Ram Sleeve Manguito del émbolo PRG540-5 1 128 16527 Restrictor Reductor PRG540-2 1 129 16528 Restrictor Seat Asiento del reductor PRG540-112 1 130 16529 Restrictor Housing Alojamiento del reductor PRG540-3 1 131 16668 Restrictor Housing Seal Junta de estanqueidad PRG540-4 1 132 16531 Valve Válvula PRG540-36 1 133 16532 Valve Plug Tapón de la válvula PRG540-35 1 134 16533 Valve Plug Seal Junta de estanqueidad-válvula PRG540-115 1 135 16534 Trigger Gatillo PRG540-101 1 136 16535 Trigger Return Spring Muelle de retroceso del gatillo PRG545-3 1 137 16536 Trigger Pin Pasador del gatillo PRG540-107 1 138 16537 Toggle Palanca acodada PRG540-34 1 139 16410 Toggle Pin Pasador de la palanca acodada PRG520A-4 1 140 16539 Exhaust Tube Tubo de escape PRG540-33 1 141 16541 Nose Housing Alojamiento de la boquilla PRG540-22 1 142 18407 Jaw Max 3/16" Mordazas (rem. 2,4 a 4,8 mm) PRG540-46 1 143 16542 Jaw Pusher Percutor/mordazas (rem. 2,4 a 4,8 mm) PRG-14 1 144 16543 Mandrel Guide Guía de vástagos PRG540-43 1 145 16544 Jaw Pusher Spring Muelle del percutor PRG540-105 1 146 16545 Jaw Guide Guía de mordazas PRG740-11A 1 147 17595 Nosepiece 3/32” Open End Boquilla para remaches 2,4 mm PRN 314 1 148 16216 Nosepiece 7/64” and1/8” Open End Boquilla para remaches 2,8-3,2 mm PRN 414 1 149 16214 Nosepiece 5/32” Open End Boquilla para remaches 4,0 mm PRN 514 1 150 17623 Nosepiece 3/16” Open End Boquilla para remaches 4,8 mm PRN 614 1 151 16550 Pulling Head Adaptor Adaptador del cabezal de tracción PRG540-21 1 152 16551 Return Spring Muelle de retroceso PRG540-104 1 153 16552 Return Spring Washer (Front) Arandela del muelle de retroceso PRG540-110 1 154 16553 Return Spring Snap Ring Anillo elástico del muelle PRG540-124 1 155 16554 Piston Rod Wiper Anillo de goma del vástago del pistón PRG540-116 1 1

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Parts list Lista de componentes

Item Article no.Description Descripción

Part Code Quantity / Cantidad

Ref. Código Ref. Fabricac.PRG MCS540 540

56 16555 Retainer Washer Arandela de retención PRG540-109 1 157 16556 Hydraulic Piston Rod Vástago del pistón hidráulico PRG540-14 1 -58 16557 Hydraulic Piston Pistón hidráulico PRG540-12 1 159 16558 Piston Rod Snap Ring Anillo elástico del vástago del pistón PRG540-125 1 160 16559 Seal Retaining Washer Arandela de retención PRG540-108 1 161 16560 Piston Seal Junta de estanqueidad-pistón PRG540-15 1 162 16561 Wiper Anillo de fieltro PRG540-126 1 163 16562 Rod Seal (Rear) Junta de estanqueidad (posterior) PRG540-117 1 164 16566 Rod Seal Retainer (Rear) Retén de la junta de estanqueidad PRG540-13 1 -65 16563 Piston O-Ring Junta tórica del pistón PRG540-114 1 166 16564 Seal Sleeve Manguito de estanqueidad PRG540-10 1 167 16565 Snap Ring Anillo elástico PRG540-11 1 168 16567 Rod Seal (Front) Junta de estanqueidad (frontal) PRG520-63 1 169 16568 Seal Retaining Washer Arandela de retención PRG540-111 1 170 16569 Seal Retaining Ring Anillo de retención PRG540-121 1 171 16570 Oil Replacement Screw 3/8” - 24 Tornillo 3/8”-24 PRG540-127 1 172 11446 Jaw 1/4" rivets Mordazas para remaches 6,4 mm PRG540-44 1 173 16571 1/4" Jaw Pusher Percutor de mordazas rem. 6,4 mm PRG740-7A 1 174 16546 Nosepiece 1/4" rivets Boquilla para remaches 6,4 mm PRN811 1 175 16547 Nosepiece 1/4" rivets Boquilla para remaches 6,4 mm PRN822 1 176 16452 Hose Connect Conexión manguera MCS500-31 - 177 16485 Vacuum Valve Válvula de vacío MCS500-33 - 178 16478 Air Line Tubería neumática MCS540-39 - 179 16476 Piston Seal Junta estanqueidad - pistón MCS540-15 - 180 16474 Hydraulic Piston Pistón hidráulico MCS540-12 - 181 16475 Hydraulic Piston Rod Vástago del pistón hidráulico MCS540-14 - 182 16472 Mandrel collection system Colector de vástagos MCS540-8 - 183 16457 Vacuum Cap Assembly Tapa de vacío MCS500-101 - 184 16458 Air Line Tubería neumática MCS100-35 - 185 16412 Air Line O-Clamp Abrazadera “0” PRG520-A8 - 2

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