A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices,...

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Page 1 Prof. Brad Parkinson co-PI Aeronautics and Astronautics Stanford University Gravity Probe B: A Marriage of Physics & Engineering (1961 to 2007) Devices, Controllers, and Spinoffs

Transcript of A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices,...

Page 1: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Prof. Brad Parkinsonco-PI

Aeronautics and AstronauticsStanford University

Gravity Probe B: A Marriage of Physics &

Engineering (1961 to 2007)

Devices, Controllers,and Spinoffs

Page 2: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Acknowledgements : the Engineers(John Turneaure has acknowledged the Physicists)

Stanford and Lockheed EngineersDan DeBra (co-PI), Bill Benzce, Dick Van Patten, Gaylord Green, Bill Reeve, Richard Vassar, Hugh Daugherty, Jon Kirschenbaum, Don Davidson, Lou Herman, Dick Parmley, Jeremy Kasdin, Rob Brumley, Gregg Gutt, Clark Cohen, John Bull, Awele Ndili, Ben Lange and many others

NASA Marshall Space Flight CenterRex Geveden, Tony Lyons, Buddy Randolph, Todd May, Mark West, Bill Till, Wilhelm Angele, Dick Potter and others

Support from many other individuals at various institutionsGP-B funded and supported by NASA

Page 3: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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The Relativity Mission ConceptThe Relativity Mission Concept

"If at first the idea is not absurd, then there is no hope for it."

-- A. Einstein

Page 4: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Short History

Cannon Fairbank

Conceived by Professor Leonard Schiff 1959

Three Naked Professors (Len Schiff, Bob Cannon, Bill Fairbank) 1960

A Marriage of Engineering and Physics for 46 years

The Near Zero philosophy of GP-B

+ “Natural Averaging” (of errors and disturbances)

Schiff

Page 5: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Introducing Three Unique GP-B Devices

GP-B Micro Thruster

GP-B Gyro Suspension System

GP-B Mass-Trim Mechanism

Page 6: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Topics for This TalkKey Engineering Devices and Controllers

Control Capabilities enabled by GP-B micro thrusters

First 6 DOF Active Control

Gyro Suspension System (working range of 108)

Essential for measuring gyro position and centering gyros

Spin-Offs enabled by GP-B“Einstein’s Landing System” et. al.

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Design of Gravity Probe B Payload and Spacecraft

Why go to space?

1 marcsec/yr

10-10 deg/hr. =1 degree in 11,400

centuries

Page 8: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Requirement Ω < Ω0~ 0.1 marc-s/yr

(1.54 x 10-17 rad/s)

Drag-free eliminates mass-unbalance torque and key to

understanding of other support torques

Near-Zero: Mass Balance + Cross Axis Force

rδ CG

r sω

f

External forces acting through center of force,

different than CM On Earth (ƒ = 1 g)

Standard satellite (ƒ ~ 10-8 g)

GP-B drag-free (ƒ ~ 10-11 gcross- track average)

Demonstrated GP-B rotor:

(ridiculous – 10-4 of a proton!)

(unlikely – 0.1 of H atom diameter)

(straightforward – 100 nm)

< 5.8 x 10-18

< 5.8 x 10-10

< 5.8 X 10-6δrr

δrr

δrr

δrr < 3 x 10-7

025

srrr f

ωδ< ΩMass Balance Requirements:

Gyro

spin

axis

Drift-rate: Torque:

Moment of Inertia: 22 5)(

sI

mr

mf rI

τ ωτ δΩ===

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Selected Control Goals for GP-B

Controlling to achieve Natural AveragingControl the Initial Orbital Plane to contain direction to guide star and earth’s spin axis

Averages Gravity GradientSeparates Geodetic and Frame Dragging

Control Spacecraft Roll to be Phase-Locked about guide star direction (±20 arc sec)

Torque AveragingReduces Squid 1/f noiseTemperature Averaging

Control each gyro Spin Axis to initially point to Guide StarControl DC Suspension to reverse sign (chop) for less

disturbance

Selected Near ZerosControl to a "Drag-free“ 10-11g on the cross axis

Control Gyros to the Center of the Housing (avoid collisions/minimize torques)

Page 10: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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The Overall Space Vehicle16 Helium gas thrusters, 0-10 mN ea, for fine 6 DOF control.Roll star sensors for roll phase controlMass trim to tune moments of inertia.Stanford-modified GPS receiver for precise orbit information. Magnetometers for coarse attitude determination.Tertiary sun sensors for very coarse attitude determination.Magnetic torque rods for coarse orientation control.Dual transponders for TDRSS and ground station communications.Redundant spacecraft processors, transponders. 70 A-Hr batteries, solar arrays operating perfectly.

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Six DOF Spacecraft ControlFirst Actively Controlled “6 DOF” Spacecraft

Controller DOF Reqmnt. Sensor Actuator Control Computation

Pointing at Guide Star - 2

3

1

Science Telescope

Micro Thrusters

Spacecraft Computer

“Drag Free” Gyro

20 marcsec

10-11 g RMS

0.3 nano-m at roll

Spacecraft Roll Phase-locked

20 arcsecrms

Redundant Star Trackers

Micro Thrusters

Spacecraft Computer

Initial Orbit < 500 m from Pole

Micro Thrusters

Ground + Spacecraft Computer

Axis of Maximum

InertiaThruster

CapabilityMicro Thrust

DemandMass Trim

Mechanisms On Ground

Spacecraft CM on Drag Free

Gyro Spin Axis0.3 mm

Gyro Suspension

System Mass Trim

Mechanisms

Gyro Suspension

SystemMicro

ThrustersSpacecraft Computer

Other Gyros “Centered”

Gyro Suspension

System

Gyro Suspension

System

Gyro Suspension

System

On Ground

Page 12: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Micro-Thrusters Capture the He Boil Off and chase

the drag-free Gyroscope

Controls orbital cross axis component to < 0.0003 in.

Drag free pioneered at Stanford by Dan DeBra

First demo in 1972 (Transit)

Unusual “proportional” control (not on/off)

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Six Degree of Freedom Control Helium Boil-off = Propellant

A very different control system16 proportional cold gas thrusters.Propellant: Helium boil-off @ 12 torrIsp = 130 sec; 6.5 mg/sec flow

Prototype thruster cutaway viewSpecific impulse vs. mass flow rate

ATC Performance:• Inertial Pointing to <20 marc-s • Translation to < 10-11 g average• 6 DOF control

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7 Mass Trim Mechanisms(Lockheed Martin and Litton Poly-Scientific)

Mass Trim to adjust CM andAxis of Inertia

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GP-B Launch - 20 April 2004Fairing Installation

Launch!

Release from booster.

Page 16: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Delta II Accuracy - 50%x

Boeing & Luck -- A Near Perfect Orbit

Orbit achieved ~100 mfrom the pole

Required Final Orbit Area

Delta II Nominal Accuracy

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“Do Nothing”:Minimize TorquesSlow responseLow voltagesSQUID compatible – low EMI.“Zero force” drag-free control.

“DO NOT let the rotor crash”:Protect the Rotor

Ground test and spinup control.Fast response/bandwidth.High suspension voltages.High position bridge SNR Robust control algorithm.

Spaceflight compatibleSlow computing resources.Endure environment vibration, shock, radiation, thermal, vacuum Operate semi-autonomously with low drift and tight power budget.

Gyro Suspension SystemSchizophrenic requirements = a challenging design!

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Suspension System Hardware

Spinup Backup

Science High Backup

Science Low Backup

DA

200

6

3 Position Bridges (3)

Low Postion

Threshold

High Postion

Threshold

Arbiter State Machine

6

5

ScienceBandpass

BackupDC-coupled

ScienceAOD

SpinupDigital

AD

DSP Health Monitor

Flight computer/DSP

Analog Electroncs Control Signals

DSP + Power Supply

Analog drive, Backup control

To gyro

2KV Amp

50V quiet drive

Backup PD controllers

Prime Science Controller

34 kHz, 20mV, 0.15 nm/√Hz

Autonomous control system Arbiter

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Electrostatic Suspension System Functional Design

Science Mission (SM)(Adaptive Authority Torque

Minimizing)

Spin-up &Alignment

(Digital DC, SQUIDCompatible)

SM LowBackup

SM HighBackup

Spin-upBackup

Ground Test(Digital DC, SQUID

Compatible)

10-7m/s2

0.2V 2V 50V 300V 1000V

PrimaryDigital

Control

RobustAnalogBackup

10-5m/s2 10-2m/s2 1 m/s2 10 m/s2Specific force

Rotor charge

ES torques

Meteoriotes

Spin-up gas

1g field

Soft computerfailures

Req'd voltage

Cont

rolle

rPr

imar

y Dist

urba

nces

Grav. gradient

High voltage driveLow voltage drive

Flight Modes Ground Test

Functional Design

Page 20: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Initial Gyro Levitation and De-levitation using analog backup system

GP-B Gyro On-Orbit Initial Liftoff

0 2 4 6 8 10 12-40

-30

-20

-10

0

10

20

30

Time (s ec)

Pos

( μm

)

Gyro2 P os ition S naps hot, VT=135835310.3

Initial suspension Suspension

release

Gyro “bouncing”

Rot

or P

ositi

on (μ

m)

Time (sec)

½ a

hai

r

Page 21: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Drag-Free:

Demonstrated accelerometer (drag free) performance better than 10-11 g DC to 1 Hz

Drag-free on

Drag-free off

Acc

eler

atio

n (n

g)

Page 22: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Suspension Performance On-Orbit

0 500 1000 1500 2000 2500 3000-6

-4

-2

0

2

4

G3

X p

os (n

m)

s econds

Rep. pos ition profile in s cience mode (not drag free), GP -B Gyro3 (VT=142,391,500)

0 0.05 0.1 0.15 0.2 0.2510-12

10-11

10-10

10-9

10-8

Mag

(nm

)

Freq (Hz)

S ingle s ided FFT, GP -B Gyro3 (VT=142,391,500)

Measurement noise –4.5 Angstroms rms

- About1 Silicon Atom

Gyro position –non drag-free gravity gradient effects in Science Mission Mode

Noise floor

Page 23: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Drag Free Control

10-4

10-3

10-2

10-1

100

10-12

10-11

10-10

10-9

10-8

10-7

Drag-free control effort and res idual gyros cope acceleration (2004/239-333)C

ontr

ol E

ffort

(g)

Frequency (Hz)

Gyro CE inertialSV CE inertial

Thruster Force

Residual gyro acceleration

Acc

eler

atio

n (g

)

Gravity Gradient thrust

Polhode frequency

Roll rate Demonstrated performance

better than 10-11 g residual acceleration on drag free

gyroscope

Page 24: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Rolling reduces low frequency squid noise (and helps in many other respects)

“SQUID” 1 marcsec in 10 hours

SpacecraftRoll Rate

Page 25: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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GP-B Roll Phase

Satellite roll - period of 77.5 sec about axis to the guide star –phase locked

Body fixed disturbance torques are averaged out.

Gyroscope readout noise (1/f) is reduced.

The roll phase used to separate Einstein’s predicted gyroscope spin-axis drifts.

The roll phase is determined by star trackers.

Star Tracker Roll Phase Instrument

Page 26: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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sec

Tracker A: Black, Tracker B: Red ( May 3, 2005 )

guide star valid

B - A

roll phase error

Page 27: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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One Orbit of Science Data

60.06 60.07 60.08 60.09 60.1 60.11-600

-400

-200

0

200

400

600Space vehic le po inting and SQUID3 output

60.06 60.07 60.08 60.09 60.1 60.11-300

-250

-200

-150

-100

Day o f year, 2005

Indi

cate

d po

intin

g (m

illi-a

rc s

ec)

Space Vehicle Pointing

SQUID3 Output

Repeat every 97 minutes for a year......

Data processing:

• Remove known (calibrate-able) signals from SQUID signal to get at gyro precession.

Remove effects of:

• Motional aberration of starlight.

• Parallax.

• Pointing errors; roll phase errors.

• Telescope/SQUID scale factors.

• Pointing dither.

• SQUID calibration signal.

• Scale factor variation with gyro polhode (trapped flux).

• Other systemic effects.

Guide star in view

Page 28: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Gravity Probe B’s GPS system(a Commercial system modified by Stanford)

• GPS data sole data source for orbit determination

•Two fully redundant sets: receiver + four antennas

• Data (position, velocity, time) every 10 seconds

• More than 5000 points per day

Position Accuracy

Velocity Accuracy

Requirement 25 m RMS

7.5 cm/sec RMS

Actual 2.5 m RMS

2.2 mm/sec RMS

Page 29: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Cannon’s Law of Consequence

-why does everything happen?

“One Thing Leads to Another”

Page 30: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Spinoffs from GP-BFive Major Categories and a few examples

Precision Machining, Assembly, and BondingGyros, housings, Coatings, catalyzed optical contacting

CryogenicsPorous plug, Space Dewar, payload probe, instruments

Ultra – low magnetic field and shielding10-6 Gauss, 1013 isolation

Drag Free and Pointing TechnologiesNew Spacecraft Technologies

Micro thrusters (changing a disturbance into a control mechanism)

Satellite Dynamical Balancing in Space (CG and Inertia Axes)

GPS Attitude measurements GPS Blind Landing System

Page 31: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Flight Tests of Attitude Determination Using GPSFlight Tests of Attitude Determination Using GPSCompared to an Inertial Navigation UnitCompared to an Inertial Navigation Unit

Clark Cohen, Stanford UniversityB. David McNally, NASA/Ames

Brad Parkinson, Stanford University

Page 32: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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IMU SpecIMU Spec

ViolentViolent

No loss of lock!No loss of lock!

Page 33: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Einstein’s Landing System:Blind Landing Tests – 110 straight successes

with one go around

Einstein’s Landing System:Blind Landing Tests – 110 straight successes

with one go around

Typical Accuracy-

Four Inches

Page 34: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Stanford Robot Tractor

Note four antennas to provide 0.1o

Attitude

Tracking Test @ 5 m/s – worst error ~ 3 inches!

Page 35: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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Observations (Simple in Concept ≠ Simple in Execution)

Marriage of Physics and Engineering Essential

Critical Components and Controllers met the Goals of GP-B

These Devices also enable the next generation of

experiments

Spinoffs are not surprising- but the spin direction is sometimes unexpected…

Page 36: A Marriage of Physics & Engineering (1961 to 2007) · 2007. 12. 13. · (1961 to 2007) Devices, Controllers, and Spinoffs. Page 2 Acknowledgements : the Engineers (John Turneaure

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