A leading partner in theautomotive process industry - … · ABB MC DAIMLER CHRYSLER (POWERTRAIN)...

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Legris, A leading partner in the automotive process industry

Transcript of A leading partner in theautomotive process industry - … · ABB MC DAIMLER CHRYSLER (POWERTRAIN)...

Legris,A leading partner in the automotive processindustry

High quality standards,Innovative solutions,

Worldwide availability.

Extensive ranges of technicalcomponents and evolutionary services which set a benchmarkwithin this demanding market.

Car manufacturers, OEM, 1st tier suppliers and robotic integrators

ABB MCDAIMLER CHRYSLER (POWERTRAIN)

DÜRR

FAURECIA

HONDA

MICHELIN

PSA PEUGEOT CITROËN

RENAULT

Designed and manufactured in order to protect the environment and to safeguard public health, Legris products comply with the ELV 2000/53/CEdirective for the reduction of hazardous substances in cars.

For over 40 years, Legris has worked as a partner withinautomotive process industries, including vehicleconstructors, OEM production 1st tier suppliers, tiersuppliers and robotic integrators.

Successive teams have developed industry specificexperience and technical expertise, resulting today in anextensive range of technical components, special productsand services. The Legris offer combines high quality,innovation and worldwide availability, backed up byLegris’ local presence throughout the world.

This brochure features many of the solutions provided byLegris – whether standard or special, whatever theapplication, in order to contribute to its customers'performance.

Vehicle builders across Europe, America and Asia who choose Legris

Legris is involved in many stages of themanufacture of motor vehicles. From thedistribution of fluids in workshops, withTransair pipe networks, to production lines andassembly machines, and Connectic productranges - for pneumatic, industrial fluids andhydraulic applications - the Legris offer meets allmain requirements.

ASSEMBLY SHOPTo contribute

to work station safety

PAINT SHOPTo ensure top

quality paint finish

CONTROLTo adapt to any fluidcircuit configurations

POWERTRAINTo ensure

long lasting sealing

PRESS SHOPSecure connections

that withstand vibration

BODY SHOPExcellent resistance

to aggressive weld spatter

The Legris offer meets all main requirements

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PANEL HANDLING EQUIPMENT Installed on robots, grippers enable panel transfers in pressing and forming workstations. Much of this activity relies on vacuum.

Components suited to the requirements of

gripper manufacturers.

Components suited to the requirements of press shop machinery.

Press shopSecure connections that withstand vibration

During the first stage of vehicle manufacture, steel plate is pressed into shaped parts that will form the carbody. Stamping presses incorporate automatic parts handling equipment and heavy duty pneumaticautomation.

STAMPING PRESSESEquipment productivity and clean installations require completely reliableconnections for use in environments that are submitted to intense vibration.

- Excellent resistance to vibrations,thanks to an increased area ofconnection with the tube upontightening.

- Long lasting sealing, ensured by 3 bitesand 2 seals.

- Easy installation thanks to a lowtightening torque.

THE LEGRIS ANSWER DiNova sealing ring for DIN2353 / ISO 8434-1 couplings.

- High vacuum capability.

- Resistance to repetitive movements, with close tolerance flexiblepolyurethane tubing.

- Installation and maintenance timesaving, thanks to instantconnection/disconnection.

THE LEGRIS ANSWERinstant fittings in HR polymer,chemical nickel-plated brassand close tolerancepolyurethane tubing.

SECURE CONTROL OF FLUIDS

Active visual control enablesthe opening and closing ofcircuits in order to preventall potentially dangerousconsequences that can becaused by unintendedoperation, thus ensuring thesafety of workers andequipment.

Body shopExcellent resistance to aggressive weld spatter

Spot welding – strip steel plate fabrication incorporates resistance welding processes to form the car body.Such equipment is submitted to particularly severe conditions (heat, weld spatter, cryogenic washing down).

THE LEGRIS ANSWERMulti-directional and lockable ball valves.

- Lockable in different positions.

- Compatibility with numerous fluids.

- Various configurations.

Components suited to the requirements of welding integrators.

Components suited to the requirements of welding integrators.

- Perfectly suited for most equipment.

- Assembly under pressure allowsmaintenance operations withoutproduction line shutdown.

- Cost saving, thanks to easy, instantassembly and high flow performance.

- TÜV certified.

THE LEGRIS ANSWERTransair pipe networks forcompressed air, vacuum, inertgases and cooling water.

SUPPLY TO WELDING U-CELLSU-cells require fluid supply pipe drops (particularly for compressed air, coolingliquids and vacuum) to be positioned very close to work stations.

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THE LEGRIS ANSWERcompression fittings, flowcontrol regulators and barbedconnectors in brass with selffastening hose.

- Reliable connection technology.

- Resistance to welding environments.

- Compatibility with numerous fluids.

THE LEGRIS ANSWERswivel instant fittings.

- Full safe connection between thewelding tool and the robot arm.

- Follow robotic movements.

- Instant connection/disconnection,without tools.

- Chemical nickel-plated brass providesfull protection against aggressiveenvironments.

- Optimum combination with Legrisanti-spark tubing, designed to preventagainst fire and combustion (conformingto UL94 V0 standard).

- Instant manual connection anddisconnection, resulting in time-savinginstallation and maintenance.

THE LEGRIS ANSWERpush-in fittings in chemical nickel-plated brassand anti-spark tubing.

WELDING PLIERS, GRIPPERS AND PALLET-CONTAINERSSuch equipment, as used in the preparation and manipulation of parts, requiresspatter resistant connections for compressed air circuits.

Components suited to the requirements of specialist equipment.

Specifically designed and developed for this type

of dynamic application.

ROBOTS AND PRE-EQUIPMENT OF ROBOTSFor optimum performance of robotic equipment, fluid supplies (compressed airand cooling water) require reliable connection technology that is resistant tospatter.

Components suited to the requirements of

robotic equipment integrators.

Multi-connector, designed anddeveloped jointly with paintequipement manufacturers.

Components designed anddeveloped in close collaboration

with paint equipmentmanufacturers.

- Specifically designed and producedfor "painting" applications.

- Special non spoil grease preservingthe adhesion of paint.

- Instant manual connection anddisconnection, resulting in time-saving.

- Many configurations suitable for allcircuits.

- Optimum performance with FEP tubing,resistant to aggressive and corrosiveconditions.

THE LEGRIS ANSWERspecial push-in fittings in HRpolymer.

You will find on legris.com other ranges that are perfectly suited for use on painting equipment.

• push-in fittings in stainless steel

• function fittings in stainless steel:

flow regulators, non-return valves and quick exhaust valves.

Paint shopTo ensure top quality paint finish

After preparation, each car body is transferred to the paint shop. It is essential that connectors and pneumaticcomponents preserve the quality of the paint finish.

PAINT DISTRIBUTIONAutomatic, or manual, distribution of paint during vehicle assembly requires arange of components that can ensure the prevention of damage to paintedsurfaces.

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Components suitable for therequirements of

assembly line manufacturers.

Priming tool designed anddeveloped in close collaboration

with our customers.

Components suitable for therequirements of automated

assembly line manufacturers.- Numerous compatible fluids.

- Extremely compact with a fastopen/close time compared to actuatedball valves.

- Very high flow.

THE LEGRIS ANSWERpiloted axial valvesenabling automatic opening and closing.

- Operator safety is guaranteed by anintegral foolproof controlled air releasesystem. Coupling and probe cannot be forced apart which, with a shortvent-time, prevents whip-lash.

- Comply with ISO 4414 and EN 983safety standards.

- Energy efficient, due to extremely lowpressure drop.

- Very high flow.

- Optimum combination with varioustubing (nylon and recoil polyurethane,PVC and rubber).

THE LEGRIS ANSWERquick acting safety couplers inpolymer and metal.

Assembly shopTo contribute to work station safety

At the final assembly stage, the painted car body is successively equipped with all remaining parts of thevehicle: trims, upholstery, electric circuits, windows and power systems. The filling of various fluid circuitson each vehicle (oils, fuels, Freon…) completes the main activity. As well as securing individual components,the connectors that are used on tools must contribute to workshop safety.

MANUAL LINESOn such installations, pneumatic tools require frequent connection anddisconnection (e.g. screwdrivers). Repetitive, fast and safety foolproof operationsrequire the use of quick acting couplers designed to ensure reliable performanceand guaranteed user safety.

AUTOMATED LIQUID FILLING LINESLiquid filling line work stations require safe circuitry and need to be compatiblewith numerous fluids.

You will find on legris.com other ranges perfectly suited to the requirements of manual and automatedassembly line manufacturers.

• push-in fittings in HR polymer

• close tolerance flexible polyurethane tubing.

Components suited to the requirements

of machine tools and mechanical production line

manufacturers.

PowertrainTo ensure long lasting sealing

Powertrain comprises two stages: machining and assembly of mechanical power devices for the vehicle.Equipment used for the machining of mechanical parts is submitted to an aggressive environment and theuse of corrosive fluids.

TRANSFER LINES AND MACHININGFor each application, fittings need to be reliable and compatible with a variety offluids.

- Long lasting performance, ensured by 3bites and 2 seals.

- Withstand aggressive fluids and hightemperatures, thanks to the seal material(PTFE).

- Safe connection, even in extremeconditions of use.

THE LEGRIS ANSWERDIN 2353 / ISO 8434-1couplings fitted with a DiNova ring.

Components suitable to the requirements of machine tools

and mechanical linemanufacturers.

VEHICLE CLEANSING/WASHING MACHINERYSuch equipment operates with aggressive fluids and thus requires robust andhigh performance fittings.

- Compatibility with numerous fluids.

- Excellent resistance to abrasion.

- Reliable self fastening technology.

THE LEGRIS ANSWERbrass compression fittings,quick barbed fittings and self fastening hose.

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- Designed for installations which requirefrequent instant connection anddisconnection.

- Energy efficient, with extremely lowpressure drop.

- Comply with ISO 4414 and EN 983safety standards.

- Very high flow.

- Full flow durable performance, withoutpressure drop.

- Easy assembly, thanks to instantconnection/disconnection.

- Excellent resistance to abrasion andcorrosion.

THE LEGRIS ANSWERpush-in fittings in chemicalnickel-plated brass.

THE LEGRIS ANSWERquick acting safety couplers in HR polymer and metal.

To meet requirements for durable perfomanceAt the assembly stage, the mechanical power devices of the vehicle (motors, transmission, universal joints)are assembled with automatic or manual pneumatic tools, requiring high performance and safe connection.

MANUAL AND AUTOMATIC ASSEMBLY LINESPneumatic tools used for the assembly of mechanical devices are subject tofrequent connection and disconnection.

Components adaptedto the requirements

of safety and assembly line manufacture.

Components adapted to the requirements

of safety and assembly line manufacture.

- High flow, high pressure performance,full passage of fluid without pressuredrop.

- Easy assembly, thanks to instantconnection/disconnection.

THE LEGRIS ANSWERpush-in fittings and flowregulators in HR polymer,silencers.

CONVEYORSDuring the whole assembly operation, parts are conveyed from one work stationto another by conveyor systems equipped with pneumatic components.

Components adapted to the requirements of

handling systemsand production line

manufacturers.

Powertrain

To adapt to any fluid circuit configurationsFor the automotive industry, precise testing is an integral part of striving for maximum vehicle reliability.Thus, for full and rigorous control of vehicle equipment, many types of test benches are used, with numerousfunctions and the ability to handle various fluids.

Components adapted to the requirements of

test bench usage.

- Perfectly suited to test bench environments.

- Assembly of connections under pressureallows maintenance without production lineshut down.

- Cost saving, thanks to easy, instantassembly and high flow performance.

- TÜV certified.

THE LEGRIS ANSWER Transair networks for compressedair, vacuum, inert gases andcooling water.

- Long lasting performance, ensured by 3bites and 2 seals.

- Withstand aggressive fluids and hightemperatures, thanks to the seal material(PTFE).

- Safe connection even under vibration.

THE LEGRIS ANSWERDIN 2353 / ISO 8434-1couplings fitted with DiNovarings, for hydraulic circuits.

Components suited to the requirements of

test bench users and manufacturers.

- Extensive range, in terms of possibleconfigurations, compatibility with fluidsand functionality.

- Easy and quick operation.

- Optimum performance with nylon,polyurethane and FEP tubing.

THE LEGRIS ANSWERpush-in fittings in HR polymer,chemical nickel-plated brass and stainless steel, complete with a range of pneumatic function fittings.

Components suitablefor the requirements of test bench operators and manufacturers.

TEST BENCHESFluid supply networks, in particular compressed air and vacuum, must easilyadapt to individual test bench configurations, thus providing optimum efficiency.

ENGINE TEST BENCHESIn order to test working engines, these benches require circuits for oil and coolingwater.

At the end of the mechanical assembly line, vehicle engines are systematicallytested. Compressed air circuits are widely used, which must withstand largevariations in operating conditions and be capable of enabling continuous use.

Control

1213A dedicated range of services

To support our customers and reinforce their productivityLegris offers a comprehensive range of services to support its customers within the automotive industry -especially helping them to reinforce safety and to improve both productivity and energy efficiency.

SAVING ON DESIGN TIMELegris offers the facility –via legris.com or on a CD ROM- todownload CAD drawings for a large number of products. Eachdrawing can be directly integrated into an assembly, with theassociated nomenclature. In addition, for Transair networks,dedicated software is available to quickly size a pipeworksystem or network, complete with nomenclature. Theseservices enable time saving in equipment sizing and design,ensuring that the selected parts are suitable for use with othercomponents within an assembly.

OPTIONS FOR ORDER PLACEMENTDepending on their structure or organisation, Legris customerscan choose their preferred means of placing an order: EDItransmission, via legris.com, the Legris e-commerce website,or by optical reading of bar codes and automatic transfer overthe telephone network (online order placement system). Eachcustomer can choose the most economical, the quickest or theeasiest method to use.

OPTIMIZED SUPPLIESLegris electronic catalogues are specifically designed forcustomers who purchase via the Internet (e-procurement)."Tailor-made" data bases, these e-catalogues show all productdetails: product codes and descriptions, dimensions, highresolution pictures, CAD drawings…etc. The result: lowerpurchasing and administrative costs, rationalisation of internalprocesses and reliable supplier information.

Legris Belgium SA454 Chaussée d'Alsemberg1653 Dworp Tel. +32 2 333 09 99Fax +32 2 332 11 [email protected]

Legris do Brasil LtdaAv. Imperador Pedro II, n. 1.20109770-420 - S.B.C. SAO PAULOTel. +55 11 4332 9200 Fax +55 11 4332 [email protected]

Microtec SAParinacota 270QuilicuraTel. +56 02 443 6241Fax +56 02 443 [email protected]

Legris Fluid Control System Co. LtdNO 50 Chunhui Zhong Road,XiShan Economic Development zoneWUXI 214101, JiangsuProv.Tel. +86 510 826 5656Fax +86 510 826 [email protected]

CHINACHILE (Connectic)BRAZIL

LUXEMBOURG

BELGIUM

Legris SROBrnenska 668664 42 MODRICETel. +420 5 4721 6304Fax +420 5 4721 [email protected]

Legris Danmark A/SKohavevej 3B2950 VedbaekTel. +45 98 204 111Fax +45 98 204 [email protected]

Egyptian Kuwaiti Engineer Office3, Elemam Hassan Maamoun6th zoneNASR CITYTel. +20 202-2740550Fax +20 [email protected]

Legris Division FranceBP 70411 - 74 rue de Paris35704 RENNES cedex 7Tel. +33 2 99 25 55 00Fax +33 2 99 25 55 [email protected]

FRANCEEGYPTDENMARKCZECH REPUBLIC

Legris GmbHKurhessenstr. 1564546 MORFELDEN-WALLDORFTel. +49 6105 91 09-0Fax +49 6105 91 09 [email protected]

MAG SASpirou Patsi 121Votanicos - 11855 ATHENESTel. +30 210 341 2094Fax +30 210 341 [email protected]

Legris BVPostbus 74 - 1380 AB WEESPPampuslaan 112 - 1382 JR WEESPTel. +31 294 480 209Fax +31 294 480 [email protected]

Legris HungaryGyorffy István u. 1/b1089 BUDAPESTTel. +36 13030568Fax +36 [email protected]

LandvelarSmidjuvegur 66PO Box 20 - 202 KOPAVOGURTel. +354 557 6600Fax +354 557 [email protected]

ICELANDHUNGARYHOLLANDGREECEGERMANY

Legris India Pvt. Ltd99 Pace City-1, Sector 37GURGAON 122 001Tel. +91 124 503 4227Fax +91 124 503 [email protected]

Ilan & Gavish Automation Ltd26 Shenkar St. Qiryat-arie 49513PO Box 10118 Petach Tikva 49001 Tel. +972 3 922 1824Fax +972 3 924 [email protected]

Legris SpAVia Idiomi N.3/620090 ASSAGO (MI)Tel. +39 02 4886 13.11Fax +39 02 4886 [email protected]

Poly Service Technique15 BP 450450 ABIDJANTel. +225 24 75 17Fax +225 24 79 [email protected]

Legris K.K.Konno Building7-10-6 Akasaka – Minato-Ku107 TOKYOTel. +81 3 3585 03 17Fax +81 3 3582 09 [email protected]

JAPANIVORY COASTITALYISRAELINDIA

An offer available worldwide

To support our customers all over the world

The international development of the automotive industry results in an industrial presence in

numerous countries throughout the world. With 25 sales subsidiaries, 10 industrial and logistic

locations and a network of agents and distributors, Legris ensures its availability and provides the

technical back-up to support customer development.

Legris SABP 70411 - 74 rue de Paris35704 RENNES cedex 7Tel. +33 2 99 25 55 00Fax +33 2 99 25 55 [email protected]

Automacion Micromecanica SAICMariano Moreno 65481875 Wilde – BUENOS AIRESTel. 54 11 4206 6285Fax 54 11 4206 [email protected]

Legris Australasia Pty LtdUnit 10 - 8 Mc Lachlan AvenueARTARMON NSW 2064Tel. +61 2 9436 4300Fax +61 2 9439 [email protected]

Legris GesmbHAredstrasse 292544 LeobersdorfTel. +43 (0) 2256/65331Fax +43 (0) 2256/[email protected]

AUSTRIAAUSTRALIAARGENTINA (Connectic)HEAD QUARTERS

14151415

Korea Pneumatic System153-030 RM 206Saehan Venture World B/D 113-15 Shiheung-dong Keumchun-guSEOULTel. +82 2 2617 5008Fax +82 2 2617 5009 [email protected]

A F I T5 rue Emir Abdelkader20300 CASABLANCATel. +212 22 618 375Fax +212 22 618 [email protected]

Legris Polskaul. Lubinowa 4ªBudynek M203-878 WarszawaTel. +22 744 22 20Fax +22 678 91 [email protected]

Legris, Lda.Rua Dr. Carlos da Silva Mouta238 Loja B4475-620 SANTA MARIA AVIOSOTel. +351 22 982 1922Fax +351 22 982 [email protected]

Legris Industries OOO20/2 Bersenevskaya nab,Bur. 304 et 305119072 MoscouTel. +7 495 959 3019Fax +7 495 959 [email protected]

RUSSIAPORTUGALPOLANDMOROCCOKOREA

Legris Scandinavia ABBox 33S-230 53 ALNARPTel. +46 40 415700Fax +46 40 [email protected]

Legris SE Asia Pte Ltd8, Jalan Kilang Timor 01-04Kawalram HouseSINGAPOUR 159305Tel. +65 6271 6088Fax +65 6274 [email protected]

Legris South Africa (Pty Ltd)PO Box 38621BOOYSENS 2016Johannesburgh (ZA)Tel. +27 11 683 8335Fax +27 11 683 [email protected]

Legris CenrasaPol. Ind. La Ferreriac/de l'Alimentació, 2-408110 MONTCADA I REIXAC(Barcelona)Tel. +34 93 575 06 06Fax +34 93 575 38 [email protected]

Legris AG9 rue J. Renfer2504 BIEL/BIENNE Tel. +41 32 344 1080Fax +41 32 344 [email protected]

SWITZERLANDSPAINSOUTH AFRICASINGAPORESCANDINAVIA

Legris Taiwan Co Ltd1 & 2F, No 240 Gao Gung RoadTaichung, Taiwan (R.O.C)Tel. +886 4 2263 9539Fax +886 4 2263 [email protected]

Automatisme et Régulation IndustrielleRue El Khawarezmi Z.I. Saint-Gobain2014 Megrine RiadhTel. +216 71 427 067Fax +216 71 428 [email protected]

MERTTersane Caddesi 43Karakoy - ISTANBULTel. +90 212 252 84 35Fax +90 212 245 63 [email protected]

Legris LimitedGloucester Business ParkHucclecoteGL3 4AB GLOUCESTERTel. +44 1452 623 500Fax +44 1452 623 [email protected]

Legris Incorporated7205 E. Hampton AvenueMESA - AZ 85209Tel. +1 480 830 0216Fax +1 800 839 [email protected]

UNITED STATESUNITED KINGDOMTURKEYTUNISIATAIWAN

www.legris.comwww.transair.legris.com

Present in 76 countries, Legris specialistteams listen to your requirements and

respond with the best advice and solutions.

Do not hesitate to contact us and discoverhow, by working closely together, we can

improve your productivity.

AUTOMOTIVE PROCESS

FOOD

PACKAGING

Legris designs, producesand sells technical

components designed fornumerous industrial fields.

The Legris offer,innovative and high quality,

is specifically adapted tovarious activities,

including:

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