A Kirloskar Group Company - :: GBC :: · PDF file15-Jan-14 This is a proprietary document of...

15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 1

KIRLOSKAR BROTHERS LIMITEDA Kirloskar Group Company

‘Smart Pumping Solutions’


Smart Pumping Solutions



15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 411/30/2015 4

Water IntakeWater Intake


Water Intake Pumping System

Typical 200 MLD systemWorking pumps = 275 kW x 4 nos.

Water Intake

275 kW x 4 Pump x 10 years

INR 80.5 Cr is only energy cost+

41,300 tons of CO2 emission

15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 6030-Nov-15 6

LIFE CYCLE COST OF PUMP

Contribution of various elements

(operating cost incurred for keeping the pump running for its complete designed life)

**Source In a publication by “Hydraulic Institute and Euro pump “ Pump Life cycle costs: A guide to LCC analysis for Pumping systems” a systematic approach for computing LCC

lowering LCC and optimizing pumping system is given.

Water Intake


70%

80%

90%

60%

Standard PumpStandard Pump

85% New Pump Eff.

74% Eff. after 10 years

Chemical Chemical degradation due degradation due

to Corrosionto Corrosion

Mechanical degradation Mechanical degradation due to Mechanical Wear & due to Mechanical Wear &

TearTear

Degradation in PumpsWater Intake

Drop in efficiency of new pump by 1.5% every year


Sustainable efficiency (Lowest Lifecycle Cost)Water Intake

• Glass flake coating

To Counter Chemical Degradation

• Stiff shaft construction• Hard metallic serrated wear rings• Diffuser type bowl design• Heavy duty thrust bearings• Large heavily engineered

headpiece• Hard SS shaft sleeves

To Counter Mechanical Degradation

Tortuous path for corrosive ion

Layers of glassflake coating

Substarte

12 design changes made


70%

80%

90%

60%

LLC PumpLLC Pump

85% New Pump Eff.

74% Eff. after 10 years

89% New Pump Eff.

85.2% Eff. after 10 years

Increase in efficiency of new LLC pump by 4%

After 10 yrs. efficiency of LLC

pump better than a new standard pump

Standard Pump V/S LLC Pump

Standard PumpStandard Pump

Water Intake


Water Intake

Salient Features of LLC Range of VT Pumps


Pay Back period

upto 18 Months

Raw Water Intake Pumping System

System Details:

200 MLD systemOne pump of 2200 m³/hr, 35m head Working pumps = 275 kW 4 nos.

275 kW x 4 Pump x 10 years

INR 80.5 Cr. is only energy costMaintenance, Service and Spares extra

+

41,300 tons of CO2 emission

Use of LLC Pumps in Raw Water Intake

System results in

saving of INR 10 Cr. and

3,250 tons reduction in CO2 emission

Water Intake


Pump as a Money GeneratorWater Intake




New Tirupur Water Supply – Tamil Nadu

3 Nos. Horizontal Splitcase

1800 KW/11KV/6P Motors

Water DistributionWater

Distribution


VFD OPERATED INTEGRATED WATER DISTRIBUTION SYSTEMS

Water Distribution



Water Distribution



Water Distribution



Water Distribution


VFD OPERATED WATER DISTRIBUTION SYSTEM -MAGARPATTA CITY, PUNE

� 150 Acre township - Residential

buildings, IT parks, schools &

commercial complexes

� Old Setup – 6 Nos. Submersible Pumps

� Replaced by 3 Nos. 160 KW LLC

Pumps

� Complete VFD operated panel

� Rs. 24 Lacs pa - Saving in power

� 16 months – Payback period

Water Distribution




Smart Solar ControllerUtility

Applications


Vs

Battery Bank

Inverters

Control Panels

Jalverter J3

Simplified SolutionUtility

Applications


Solar Pumping

KBL can design and offer solar operated pumps up to 75 hp with suitable controller. More than 3,000 pumps are running with solar power .

Utility Applications


Space Saving Solutions

Space saving ≈ Profit

High Rise and Super High Rise High Rise and Super High Rise BuildingsBuildings

Up to 150 Storeys 150 Storeys buildings

Saves space up to 2 car Saves space up to 2 car parksparks

Utility Applications




Strom Water Control Bangkok Case Study

Concrete Volute Pumps - For Strom Water Control an d protect cities

Disaster Management


Storm Water Pumping Scheme At Bangkok Metropolitan Authority

• End Client : Bangkok Metropolitan Authority, Departmen t of Drainage and Sewerage

• Location : Bangkok, Thailand.

• Project : Construction of drainage under Khlong Bangs ue from Khlong Ladprao to Chao Phraya River.

• Purpose : Flood control of Bangkok city due to storm.

• Storm water : Mixture of rain + drainage water

• Project Scheme :

� Collection of storm cum drainage water from 3 diffe rent locations by gravity, at pump house sump.

� Total pumping of 60 m 3/sec storm water by 6 nos. KBL make concrete volute pumps to Khlong Bang Sue canal.

� Further by gravity to Chao Praya River.

Disaster Management


Storm Water Pumping Scheme At Bangkok Metropolitan Authority


Autoprime Systems

Dewatering pump-sets•Ground water control

•Flood relief•Civil constructions

•Emergency service

Disaster Management


Mobile Dewatering Van - AMC

Mobile Dewatering unit - Auto prime pumps for Dewa tering / Sewage pumping

Features1)Auto prime pump set – No priming / Foot valve needed 2)Powered by Engine.3)Multiple suction header and Discharge header. 4)Flexible hose for immediate coupling at suction and discharge within no time.5)Mobile unit – Flexibility of operation.

Application1)Ideal for emergency Strom water pumping, Can be made uses within no time2)Sewage Dewatering / Pit water dewatering. 3)Can be made use up to 15 -20 feet depth.

4 Nos. Mobile Autoprime Systems operational at AMC

Disaster Management


Mobile Dewatering Van at AMC sites Disaster

Management

15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 3211/30/2015 32


UK - The Shard, London

More than 1,000 MSMO

pumps installed

world wide


ITC Grand Bharat, New Delhi


Magarpatta City, Pune


T2 Terminal International Airport, Mumbai


GIFT City, Gujarat


Burj Al Arab, Dubai, UAE


Delhi International Airport

8 Nos. 8 Nos. Autoprime Autoprime SystemsSystems


Kolkata International Airport

10 Nos. Autoprime 10 Nos. Autoprime SystemsSystems


For more information please contact

1) Mr. Benjamin Samuel - B & C (Divisional Manager) email :- [email protected] M +91 9920893577

2) Mr. Rajesh Nair - WRM (Manager) email :- [email protected] M +91 96876 41312

KIRLOSKAR BROTHERS LIMITEDA Kirloskar Group Company

A Kirloskar Group Company - :: GBC :: · PDF file15-Jan-14 This is a proprietary document of...

Documents

Transcript of A Kirloskar Group Company - :: GBC :: · PDF file15-Jan-14 This is a proprietary document of...