A General Review of the Causes and Acceptance of Shape Imperfections

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A general review of the causes and acceptance of shape imperfections - Part 2 Job Knowledge Click here for Part 1. his second article on shape imperfections refers mostl! to fillet welds but there are two additional butt weld imperfections that re"uire some comment. #$cessive penetration %#$cess penetration bead& 'ig.1. #$cess penetration #$cess weld metal protruding through the root of a fusion %butt& weld made from one side onl!. (ith pipe welding this t!pe of imperfection ma! cause effects in the fluid flow that can cause erosion and)or corrosion problems. Common causes Penetration becomes e$cessive when the *oint gap is too large+ the root faces are too small+ the heat input to the *oint is too high or a combination of these causes. Acceptance he criteria which sets the level of acceptable penetration depends primaril! on the application code or specification. , 2/1 %Class 2 arc welding& re"uires that the 0penetration bead shall not e$ceed mm for pipes up to and including 13mm bore or 4mm for pipes over 13mm bore0. , 24 %Class 1 arc welding& gives specific limits for smaller diameters pipes+ eg for p ipe si5e 2-3mm the ma$imum allowed bore penetration is 2.mm. A6# ,1. bases acceptabilit! on the nominal thickness of the weld+ for instance+ allowing for a thickness range of 1-2mm up to 7mm of protrusion. 8owever+ A 6# notes that 0more stringent criteria ma! be specified in the engineering design0.

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A General Review of the Causes and Acceptance of Shape Imperfections

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