A General Loading on a Box Girder 1

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    A general loading on a box girder, such as shown in fig 1 for single cell box, has

    components which bend, twist, and deform the cross section. Thin walled closed section

    girders are so stiff and strong in torsion that the designer might assume, after

    computations based on the elemental torsional theory, that the torsional component of

    loading in fig 1(c). has negligible influence on box girder response. If the torsional

    component of the loading is applied as shears on the plate elements that are in

    proportion to St. Venant torsion shear flows, fig 1 (e), the section is twisted without

    deformation of the cross section. The resulting longitudinal warping stresses are small,

    and no transverse flexural distortion stresses are induced. However, if the torsional

    loading is applied as shown in fig 1 (c), there are also forces acting on the plate

    elements fig 1 (f), which tend to deform the cross section. As indicated in fig 2 the

    movements of the plate elements of the cross section cause distortion stresses in the

    transverse direction and warping stresses in the longitudinal direction.

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    .

    FLEXURE :

    Fig: 2

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    A vehicle load, placed on the upper flange of box girder can occupy any position,

    transverse as well as longitudinal. This load is transferred transversely by flexure of

    deck to the webs of box girder.

    For understanding the various stresses generated, initially consider that the webs ofbox girder are not allowed to deflect. The structure resembles a portal frame. The

    flexure of deck would induce transverse bending stresses in the webs, and consequently

    in the bottom flanges of the girder. Any vehicle load can thus be replaced by the forces

    at the intersections of deck and web as shown in fig 3.

    Now the supports under the web are allowed to yield. This results in deflection of web

    and consequently redistribution of forces among web and flanges.

    Distortion of cross section occurs as a result of the fact that m1 and m2 are not equal

    resulting in sway of frame, due to eccentrically placed load. The section of box tries to

    resist this distortion, resulting in the transverse stresses. These stresses are called

    distortional transverse stresses. The distortion of cross section is not uniform along the

    span, either due to non uniform loading or due to presence of diaphragms or due to

    both. However the compatibility of displacements must be satisfied along the

    longitudinal edges of plate forming the box, which implies that these plates must bend

    individually in their own plane, thus inducing longitudinal warping displacements. Any

    restraint to these displacements causes stresses. These stresses are called longitudinalwarping stresses and are in addition to longitudinal bending stresses.

    .

    TORSION :

    The main reason for box section being more efficient is that for eccentrically placed live

    loads on the deck slabs, the distribution of longitudinal flexural stresses across the

    section remains more or less identical to that produced by symmetrical transverse

    loading. In other words, the high torsional strength of the box section makes it very

    suitable for long span bridges.

    Investigations have shown that the box girders subjected to torsion undergo

    deformation or distortion of the section, giving rise to transverse as well as longitudinal

    stresses. These stresses cannot be predicted by the conventional theories of bending

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    and torsion. One line of approach to the analysis of box girders subjected to torsion is

    based on the study of THIN WALLED BEAM THEORY. The major assumptions are:

    a) Plate action by bending in the longitudinal direction for all plates forming the cross

    section, namely webs, slabs is negligible.

    b) Longitudinal stresses vary linearly between the longitudinal joints, or the meeting

    points of the plates forming the cross section.

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    Fig: 3

    The kerb, footpath, parapet, and wearing coat generally form the superimposed dead

    loads acting on the effective section which is responsible for carrying all loads safely

    and transmitting them to the substructure. Because of symmetry, the self weight of the

    effective section and the superimposed dead loads do not create any torsional effects.

    However the non-symmetrical live loads which consist of concentrated wheel loads from

    vehicles on any part of carriage way and the equivalent uniformly distributed load on

    one of the footpaths can subject the box girder to torsion.

    Fig:4

    If the deck slab is considered to be resting on non deflecting supports at A and B in fig

    3(b) , the vertical reactions and the moments created by the live loads at these points

    can be computed. The effects of moments at this stage are treated as separately since

    they cause only local transverse flexure fig 5 and can be evaluated by considering a

    slice of unit length from the box girder. The effect of superimposed and dead loads

    should also be taken into account in such evaluations.

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    Fig: 7

    In rigid body rotation or pure torsion effects, the section merely twists or rotates

    causing St.Venant shear stresses and associated warping stresses which can be

    evaluated by the elemental theory of torsion as applied to closed sections of thin walled

    members. It may be emphasized that due to very high stiffness in pure torsion, the

    box girder will twist very little, and that the webs will remain almost vertical in theiroriginal unloaded position. Also the associated longitudinal stresses due to warping

    restraint when present are negligible as compared to those induced by the longitudinal

    flexure due to forces Q, Q.

    The theoretical behavior of a thin-walled box section subject to pure torsion is well

    known. For a single cell box, the torque is resisted by a shear flow which acts around

    the walls of the box. This shear flow (force/unit length) is constant around the box and

    is given by q = T /2 A , where T is the torque and A is the area enclosed by the box. The

    shear flow produces shear stresses and strains in the walls and gives rise to a twist per

    unit length, theta, which is given by the general expression:

    Or,

    Where J is the torsion constant.

    However, pure torsion of a thin walled section will also produce a warping of the cross-

    section, Of course, for a simple uniform box section subject to pure torsion, warping is

    unrestrained and does not give rise to any secondary stresses. But if, for example, abox is supported and torsionally restrained at both ends and then subjected to applied

    torque in the middle, warping is fully restrained in the middle by virtue of symmetry

    and torsional warping stresses are generated. Similar restraint occurs in continuous box

    sections which are torsionally restrained at intermediate supports.

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    Fig 9: Distortional effects

    When torsion is applied directly around the perimeter of a box section, by forces exactly

    equal to the shear flow in each of the sides of the box, there is no tendency for thecross section to change its shape. Torsion can be applied in this manner if, at the

    position where the force couple is applied, a diaphragm or stiff frame is provided to

    ensure that the section remains square and that torque is in fact fed into the box walls

    as a shear flow around the perimeter. Provision of such diaphragms or frames is

    practical, and indeed necessary, at supports and at positions where heavy point loads

    are introduced. But such restraint can only be provided at discrete positions. When the

    load is distributed along the beam, or when point loads can occur anywhere along the

    beam such as concentrated axle loads from vehicles, the distortional effects must be

    carried by other means.

    The distortional forces shown are tending to increase the length of one diagonal and

    shorten the other. This tendency is resisted in two ways, by in-plane bending of each of

    the wall of the box and by out-of-plane bending, is illustrated in Figure.

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    Fig 10 Distortional displacements in box girder.

    In general the distortional behavior depends on interaction between the two sorts of

    bending. The behavior has been demonstrated to be analogous to that of a beam on anelastic foundation (BEF), and this analogy is frequently used to evaluate the distortional

    effects.

    If the only resistance to transverse distortional bending is provided by out-of-plane

    bending of the flange plates there were no intermediate restraints to distortion, the

    distortional deflections in most situations would be significant and would affect the

    global behavior. For this reason it is usual to provide intermediate cross-frames or

    diaphragms; consideration of distortional displacements and stresses can then be

    limited to the lengths between cross-frames.

    The distortion of section is not same throughout the span. It may be completely nil or

    non-existent at points where diaphragms are provided, simply because distortion at

    such points is physically not possible. The warping stresses produced by distortion are

    different from those induced by the restraint to warping in pure torsion which is

    encountered in elementary theory of torsion. The compatibility of displacements must

    be satisfied along the longitudinal edges of the plate forming the box, which implies

    that these plates must bend individually in their own plane, thus inducing longitudinalwarping displacements. Any restraint to this displacement causes stresses. These

    stresses are called longitudinal warping stresses and are in addition to longitudinal

    bending stresses. A general loading on a box girder such as for a single cell box, has

    components, which bend twice and deform the cross section. Using the principles of

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    super position, the effects of each section could be analyzed independently and results

    superimposed.

    Distortional stresses also occur under flexural component, due to poisson effect and the

    beam reductance of the flange in multi cellular box, the symmetrical component alsogives rise to distortion stresses and it is significant percentage of total stresses. With

    increase in number of cells, the proportion of transverse distortional stresses also

    increase. How ever for a single cell box the procedure of considering only the

    distortional component of loading for evaluation of distortional stresses in adequate for

    practical purposes.

    The concrete boxes in general have sufficient distortional stiffness to limit the warping

    stresses to small fraction of the bending stresses, without internal diaphragms. But for

    steel boxes either internal diaphragms or stiffer transverse frames are necessary to

    prevent buckling of flanges as well as of webs and in most cases these will be sufficient

    to limit the deformation of the cross section.

    Sloping of the webs of box girder increase distortional stiffness and hence transverse

    load distribution is improved. If section is fully triangulated, the transverse distortional

    bending stresses are eliminated. This form could be particularly advantageous for

    multicell steel boxes. Therefore distortion of box girder depends on arrangement of load

    transversely, shape of the box girder, number of cells and their arrangement, type of

    bridge such as concrete or steel, distortional stiffness provided by internal diaphragms

    and transverse bracings provided to check buckling of webs and flanges.

    .

    WARPING OF CROSS SECTION :

    Warping is an out of plane on the points of cross section, arising due to torsional

    loading. Initially considering a box beam whose cross section cannot distort because of

    the existence of rigid transverse diaphragms all along the span. These diaphragms are

    assumed to restrict longitudinal displacements of cross sections except at midspan

    where, by symmetry the cross section remains plane. The longitudinal displacements

    are called torsional warping displacements and are associated with shear deformations

    in the planes of flanges and webs.

    In further stage assume that transverse diaphragms other than those at supports are

    removed so that the cross section can distort. (Fig). It results in additional twisting of

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    cross section under torsional loading. The additional vertical deflection of each web also

    increases the out of plane displacements of the cross sections. These additional warping

    displacements are called distortional warping displacements/

    Thus concrete box beams with no intermediate diaphragms when subjected to torsionalloading, undergo warping displacements composing of two components viz, torsional

    and distortional warping displacements. Both these give rise to longitudinal normal

    stresses i.e. warping stresses whenever warping is constrained. Distortion of cross

    section is the main source of warping stresses in concrete box girders, when distortion

    is mainly resisted by transverse bending strength of the walls and not by diaphragms.

    .

    SHEAR LAG :

    In a box girder a large shear flow is normally transmitted from vertical webs to

    horizontal flanges, causes in plane shear deformation of flange plates, the consequence

    of which is that the longitudinal displacements in central portion of flange plate lag

    behind those behind those near the web, where as the bending theory predicts equal

    displacements which thus produces out of plane warping of an initially planar cross

    section resulting in the SHEAR LAG". Another form of warping which arises when a box

    beam is subjected to bending without torsion, as with symmetrical loading is known as

    SHEAR LAG IN BENDING.

    Shear lag can also arise in torsion when one end of box beam is restrained against

    warping and a torsional load is applied from the other end fig 11. The restraint against

    warping induces longitudinal stresses in the region of built-in-end and shear stresses in

    this area are redistributed as a result which is an effect of shear deformation sometimes

    called as shear lag. Shear distribution is not uniform across the flange being more at

    edges and less at the centre fig 13.

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    Fig:11

    In a box beam with wide, thin flanges shear strains may be sufficient to cause the

    central longitudinal displacements to lag behind at the edges of the flange causing a

    redistribution of bending stresses shown in fig 12. This phenomenon is termed as STRESS DIFFUSION.

    The shear lag that causes increase of bending stresses near the web in a wide flange of

    girder is known as positive shear lag. Whereas the shear lag, that results in reduction of

    bending stresses near the web and increases away from flange is called negative shear

    lag fig 12. When a cantilever box girder is subjected to uniform load, positive as well as

    negative shear lag is produced. However it should be pointed out that positive shear lag

    is differed from negative shear lag in shear deformations at various points across the

    girder.

    At a distance away from the fixed end in a cantilever box girder say half of the span;

    the fixity of slab is gradually diminished, as is the intensity of shear. From the

    compatibility of deformation, the negative shear lag yields. Although positive shear lag

    may occur under both point as well as uniform loading, negative shear lag occur only

    under uniform load.

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    Fig:12

    It may be concluded that the appearance of the negative shear lag in cantilever boxgirder is due to the boundary conditions and the type of loading applied. These are

    respectively external and internal causes producing negative shear lag effect.

    Negative shear lag is also dependent upon ratio of span to width of slab. The smaller

    the ratio, the more severe are the effects of positive and negative shear lag.

    Fig:13

    The more important consideration regarding shear lag is that it increases the

    deflections of box girder. The shear lag effect increases with the width of the box and

    so it is particularly important for modern bridge designs which often feature wide single

    cell box cross sections. The shear lag effect becomes more pronounced with an increase

    in the ratio of box width to the span length, which typically occurs in the side spans of

    bridge girders. The no uniformity of the longitudinal stress distribution is particularly

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    pronounced in the vicinity of large concentrated loads. Aside from its adverse effects on

    transverse stress distribution it also alters the longitudinal bending moment and shear

    force distributions in redundant structural systems. Finally, the effect of shear lag on

    shear stress distribution in the flange of the box, as compared to the prediction of

    bending theory is also appreciable. A typical situation in which large stress

    redistributions are caused by creep is the development of a negative bending moment

    over the support when two adjacent spans are initially erected as separate simply

    supported beams and are subsequently made continuous over the support. In the

    absence of creep, the bending moment over the support due to own weight remains

    zero, and thus the negative bending moment which develops is entirely caused by

    creep.

    Fig 14 Effect of shear lag on distribution of stresses at the support of a box girder

    .

    DIAPHRAGMS :

    Advantage of closed section is realized only when distortion of cross section is

    restricted. Distortion could be checked by two ways: First by improving the bending

    stiffness of web and flanges by appropriate reinforcement, so as additional stresses

    generated due to restraint to distortion are within safe limits. The Second alternative to

    check distortion may be to provide diaphragms as shear walls at the section where it is

    to be checked. These diaphragms distribute the differential shears of web to flanges

    also by bending in plate ad by shear forces in diaphragm.

    The introduction of diaphragms into box girders will have two effects on transverse

    moments in slabs:

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    1) If the diaphragm spacing is approximately equal to transverse spacing of webs,

    transverse bending moments may be reduced as a result of two way slab action of

    diaphragm support.

    2) The moments caused by differential deflection will be eliminated over the regioninfluenced by diaphragms.

    By the provision of diaphragms, transverse bending stresses caused by the moments,

    resulting from differential deflection of top and bottom slabs are eliminated. Proper

    spacing of diaphragms can be determined by the use of beam on elastic foundation

    concept to effectively control differential deflection. The use of diaphragms at supports

    which are definite locations of concentrated loading significantly diminishes the

    differential deflections near the supports and should always be provided.

    As far as possible interior diaphragms are avoided as they not only result in additional

    load but also disrupt and delay the casting cycle resulting in overall delay

    in construction . In general interior diaphragms would be needed for the box section,

    which has light webs and supported by relatively stiff slabs. Such a form of cross

    section is not appropriate for concrete box girders, although prestressing is done

    externally this type of cross section is not justified.

    Diaphragms which are stiff out of their planes, when provided at the supports, restrain

    warping in continuous spans, resulting in stresses. These stresses add to longitudinalbending stresses. As conditions of maximum torque do not generally coincide with

    conditions of maximum bending, and the warping stresses, if they occur, may not

    therefore increase bending stresses to unacceptable values

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