A Dipole ( without) Grain Oriented Steel

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1 1 March 2012 Holger Witte Brookhaven National Laboratory Advanced Accelerator Group A Dipole (without) Grain Oriented Steel

description

A Dipole ( without) Grain Oriented Steel. Overview. Suggestion for a new dipole design Materials Simulation results achievable fields field quality Power loss. Grain Oriented Steel. Chosen to minimize magnetization losses low coercivity high saturation field - PowerPoint PPT Presentation

Transcript of A Dipole ( without) Grain Oriented Steel

Page 1: A Dipole  ( without)  Grain Oriented Steel

11 March 2012

Holger WitteBrookhaven National Laboratory

Advanced Accelerator Group

A Dipole (without)

Grain Oriented Steel

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21 March 2012

• Suggestion for a new dipole design

• Materials

• Simulation results– achievable fields– field quality

• Power loss

Overview

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• Chosen to minimize magnetization losses– low coercivity – high saturation field – (in direction of grains)

• Challenges– measuring material properties– 1D material – not very forgiving in terms of geometrical

errors / material inhomogeneities – change of material properties over time / radiation exposure– Simulations – convergence problems

• Proposal: use different materials– FeCo (Hiperco 50A)– 6.5% silicon steel (JFE SuperCore)

Grain Oriented Steel

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BH Curves

• Isotropic• FeCo: saturates

at higher B• 6.5SiFe:

developed for f>50Hz

• Limits: 1.1/2.1T• (GO Steel:

1.75T)

FeCo

6.5SiFe

GO Fe

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New Dipole Design

• Combine both to benefit from respective advantages– Design yoke so that field

around 1.1-1.2T– Center yoke: FeCo

• Geometry: Don Summers EI yoke (‘first magnet’)

• Opera 3D• Looked at tapered and

non-tapered designs

6.5Si Steel FeCo

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Geometry

22 mm

110 mm

100 mm

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Magnetization

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From D. Summers: Fast Ramping 750 GeV Muon Synchrotron Dipoles

Peak Field

d

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Field Quality

• Evaluate vertical magnetic field on centre plane (y=0)– from -18 to 18 mm

• Fit polynom to field:

• Plot polynomial coefficients as function of peak magnetic field in centre

45 mm

...33

2210 xaxaxaaBy

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Forbidden Multipoles

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Sextupole

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Sextupole

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Decapole

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JFE Super Core (0.1 mm sheet)

about 10W/kg

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Hiperco 50A

About 20W/lb (44W/kg)

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• FeCo (1 m long magnet)– average field 1.7T– mass: 45 kg – power loss: 2kW/m

• 6.5SiFe– average field: 1T– mass: 235 kg– power loss: 2.35 kW/m

• Assumes 400 Hz

Test Magnet

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• Epstein frame test– JFE will provide samples for free (cut to size)– Hiperco 50A: identified supplier and company for

cutting/annealing, waiting for quotation• If successful: test magnet, geometry close to

Don’s 2nd magnet (later on: more life size model?)

• Magnet design for RCS ring?

Things to do

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• FeCo + 6.5SiFe seems to be good combination– higher field than GO steel– better field quality?

• Conceptual design of test magnet• Material tests

Summary