techedu.rajasthan.gov.in › BTER › Printing_PR_III_Year.pdf · Diploma III Year (PRIT IG TECHO...

GOVER�ME�T OF RAJASTHA�,

BOARD OF TECH�ICAL EDUCATIO�, RAJASTHA�,JODHPUR

TEACHING AND EXAMINATION SCHEME FOR

Diploma III Year (PRI�TI�G TECH�OLOGY) SCHEME SESSIO�: 2012-2013 & O�WARDS

Code

No.

Subjects

Distribution of Time Distribution of Max. Marks/ Duration

Total

Marks Hours per week

L T P Tot

Board's Exam.

TH Hrs. PR Hrs.

Sessionals

CT TU PR(S)

PR301 Printing Materials 2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 302 Printing Science 2 -- 2 4 70 3 -- -- 30 -- 50 150

PR 303 Advance Printing Techniques 2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 304 Accounting, Costing & Estimating 2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 305 Reproduction Photography &

Techniques-II

2 -- 2 4 70 3 -- -- 30 -- 50 150

PR 306 Book Binding, Warehousing &

Finishing

2 -- 3 5 70 3 -- -- 30 -- 50 150

PR 307 Photo Litho Plate Making 2 -- 2 4 70 3 50 3 30 -- 50 200

PR 308 Offset Litho Machining 2 -- 2 4 70 3 50 3 30 -- 50 200

PR 309 Ink Technology 2 1 -- 3 70 3 -- -- 30 50 -- 150 *PR 310 Management

&Entrepreneurship

2 1 -- 3 70 3 -- -- 30 50 -- 150

Project -- -- -- -- -- -- 100 -- -- -- -- 100 Total 2

0

05 11 3

6

700 200 300 250 250 1700

Grand Total : 1700

1. L : Lecture 5. PR : Marks for Board’s Examination for Practicals

2. T : Tutorial 6. CT : Marks for Class Tests

3. P : Practical 7. TU : Marks for Tutorials

4. TH : Marks for Board Examination for Theory 8. PR(S) : Marks for Practical and Viva

*PR310 Common to all branches except CC/CE/CS/EE/ IT/MA/MR

Printing Technology 2

PRI�TI�G MATERIALS

CODE PR 301 L T P

2 1 --

Rationale

It is essential for the diploma students in printing technology to know about various materials being used in

printing. Keeping this aspect in mind most of the important materials like metals paper, inks, plastics,

rubber, adhesives, photographic materials have been included in the contents of the subject.

Contents

1. Metal :

1.1 Types of metal

1.2 Characteristics of metal

1.3 Type alloys- various composition of lino & stereos & their purposes

1.3.1 Effect of working temperature

1.3.2 Speed cooling

1.3.3 Impurities

1.3.4 Maintenance of composition

13.5 Testing for porosity

1.3.6 Hardness.

1.4 Metals for electro typing & their characteristics.

1.5 Physical and chemical properties of Magnesium, Aluminium, Zinc, Copper, Nickel,

Chromium.

1.6 Metal used for printing surface like Relief, Planography & Intaglio processes. Their

characteristics and application.

2. Paper & Board :

2.1 Fibers

2.2 Pulping, Bleaching

2.3 Stock preparation

2.4 Paper manufacturing

2.5 Finishing converting and coating

2.5.1 Fibrous and Non-fibrous raw materials used in paper & board manufacture

2.5.2 Classification, Selection of paper and boards

2.5.3 Different varieties & their characteristics

2.5.4 Surface treatment related to ultimate use loading, sizing, colouring, coating

materials.

2.5.5 Choice of paper for different printing processes

2.5.6 Surface treatments.

3. Printing Inks :

3.1 General characteristics

3.2 Requirement of printing inks

3.3 Types of Pigments

3.4 Vehicles

3.5 Varnishes

3.6 Solvents

3.7 Agents

4. Plastics and Rubber :

4.1 Types used in

4.1.1 Laminating

4.1.2 Printing


4.1.3 Blankets

4.1.4 Rollers

4.1.5 Stereos

4.1.6 Stamps

4.1.7 Film.

5. Adhesives :

5.1 Classification

5.2 Characteristics & range of applications of adhesives

5.3 Uses in binding & warehouse work,

5.4 Their range of application & selection for specific purposes

6. Photographic Materials and Light Sensitive Materials :

6.1 Main kind of films

6.2 Photographic papers

6.3 Film positives

6.4 Main Base

6.5 Stripping

6.6 Thickness

6.7 Right & wrong reading negatives

6.8 Paper positive materials

6.9 Photographic materials based on Silver & Non-silver

6.10 Classification according speed, contrast, special sensitivity.

6.11 Range of sensitized materials

6.12 Relationship with different processes

6.13 Photo-sensitive polymers & their application.

7. Print-Finishing Materials :

7.1 Securing materials like Thread, Tapes, Stitching wire.

7.2 Adhesives their classes, characteristics, applications, selection of purposes.

7.3 Cover materials like Non-woven materials, Leather, Leatherette and Plastic.

7.4 Finishing materials like Gold leaf, Metal foils, Colouring materials for edge decoration.

7.5 Material used for varnishing and lamination.

8. Materials Handling :

8.1 A brief survey of materials handling and storage of Paper, Films, Chemicals, Other

printing materials.

Reference Books :

1. Adhunik Sanyojan Shashtra Anupam Prakashan

2. Art & Print Production N.N.Sarkar

3. Book Binding & Finishing B.D. Mendiratta

4. Hand book of Printing Technology EIIR Board

5. Hand book of pulp & paper, paper board and EIIR Board

paper based Technology

6. Hand book on Printing Technology NIIR Board

7. Introduction to Printing Herbert Simonn

8. Letter Press Printing Anupam Prakashan

9. Modern Printing Technology NIIR Board

10. Offset Printing Anupam Prakashan

11. Practical Printing and Binding Odhams J

* * * * *


PRI�TI�G SCIE�CE

CODE PR 302 L T P

2 -- 2

Rationale

The Student will learn the scientific approach to the different printing materials. He will also learn

about the testing of materials for quality control. The subject will make the student to learn about the

chemical reaction involved in the various stages of Reproduction photography, Surface preparation and

Presswork etc.

Contents

1. Metallurgy :

1.1 Principle properties and uses of Copper, Zinc, Aluminium & Chromium

1.2 Type alloy- requirements, metals used in type alloys, properties, composition of various

type alloys, melting range and melting point

1.3 Effect of Impurities and remedies, dross & segregation

2. Printing Inks :

2.1 General feature

2.2 Testing of

2.2.1 Viscosity

2.2.2 Yield value

2.2.3 Thixotropy

2.2.4 Tack

2.2.5 Drying time

2.2.6 Covering power

2.2.7 Resistance to chemical fading

2.2.8 Light fastness

2.2.9 Standard three and four colour process inks

3. Paper :

3.1 Raw materials used in manufacturing & outline of paper manufacturing.

3.2 Physical and chemical testing of paper- Checking of dimensions, weight, folding

endurance, busting strength, tensile strength, chemical testing, microscope examination of

fiber.

3.3 Paper testing from Printers point of view- Oil absorbency, Damping expansion, surface

gloss, opacity, smoothness, pick resistance, printability of paper. Effect of humidity on

paper and printing quality. Control of humidity in pressroom.

4. Chemistry of lithography:

4.1 Principles of lithography

4.2 Chemistry of plate making operations (surface & deep etch)

4.3 Desensitisation and its chemistry

4.4 Chemistry of bi & tri metal plates

5. Physics and Chemistry of Photography :

5.1 Chemistry of wet plate process

5.2 Chemistry of development, fixation, reduction, intensification

5.3 Ortho & Pen chromatism

5.4 Characteristics & Time-gamma Curve

5.5 Flare and its determination


6. Electronics :

6.1 Photo electricity

6.2 Photoelectric cells

6.3 Application in printing

6.4 Electronic devices

6.5 Densitometer and its application in the analysis process inks

6.6 Integrating light meters

7. Water :

7.1 Importance of water in offset printing process

7.2 Roll of ph, conductivity & water hardness in dampening solution

7.3 Roll of fountain solution & requirement for improved dampening performance.

Practical

1 Conductivity of water determination by electronic methods.

2 Determination of bursting strength of paper.

3 Determination of deficiency of process ink e.g. hue error and greyness.

4 Determination of efficiency of process ink.

5 Determination of fastness of colour of ink.

6 Determination of folding strength.

7 Determination of GSM of any paper.

8 Determination of ream weight and substance of paper.

9 Determination of resistance of ink towards ordinary chemicals such as soap water, weak alkaline

and acids.

10 Determination of tensile strength of paper.

11 Determination of viscosity of any ink.

12 Microscopic examination of fibers.

13 ph determination by electronic methods.

14 ph determination by manual

15 Printability test of paper.

Reference Books :

1. Hand book on printing technology NIIR Board

2. Lithographers Manuals G.A.T.F.

3. Paper & Inks C.S. Mishra

4. Practical Guide Book in Offset Printing & K.Goswami

Troubleshooting

5. Printing Basic Science Chales C. Ammonds

6. Printing Science F. Pateman & L.C. Young

* * * * *


ADVA�CE PRI�TI�G TECH�IQUES

CODE PR 303 L T P

2 1 --

Rationale

It is essential for student from printing technology to learn about advance printing techniques.

Because today printing technique incorporate all the engineering disciplines like modern printing

techniques and developments in printing. So students are required to know the modern developments in

field. The subject fulfils these needs.

Contents

1. Flexography :

1.1 Development of the process

1.2 Basics of flexography

1.3 Advantages of flexography

1.4 The flexography printing units

1.5 Flexography plate making

1.6 Printing subtracts

2. Gravure Printing :

2.1 Introduction & principle of the process

2.2 Evaluation of the process

2.3 Outline of the gravure cylinder surface preparation & modern trends in surface

preparation of cylinder

2.4 Application of gravure process in periodical printing, packaging, fine art, stamp work &

security printing.

3. Digital printing Process :

3.1 Silver halide processes

3.2 Thermal printing processes

3.3 Mechanics of digital thermal printing

3.4 Direct thermal printing

3.5 Thermal transfer process

3.6 Laser thermal transfer process

3.7 Continuous ink jet printing

3.8 Electrographic printing

4. Digital Colour Press :

5. P.O.S. System :

5.1 Need and merits

5.2 Barcode

5.3 Standardisation

5.4 JAN symbols (EAN-13)

5.5 Characteristics

5.6 Barcode scanner

6. Miscellaneous Processes : Application & Out line the process

6.1 Xerography

6.2 Thermography

6.3 Collotype


6.4 Die Stamping

6.5 Transfer printing

�ote : Visit to modern industries related to

1. Dry offset printing

2. Flexo printing

3. Gravure printing

4. Security printing

Reference Books :

1. Art & Print Production N.N.Sarkar

2. Flexo & Gravure Printing Review, New Delhi

3. Flexographic Principles & Practices F.C.Durramt

4. Pocket Guide to Digital Printing Frank Cost

5. Printing Technology (5e) J.Adams

* * * * *


ACCOU�TI�G, COSTI�G & ESTIMATI�G

CODE PR 304 L T P

2 1 --

Rationale

All productive activities in an industry are motivated by profit. An accountant analyses the financial aspect

of a business to give a correct pictures to whether it is running on profit or at a loss, as well as how that

profit has been made or that loss sustained. People in printing management should be able to do this

evaluation with a view to enhancing the profit or eliminating the loss of an organization.

Contents

1. Accounting :

1.1 Principle of accountancy,

1.2 Procedure,

1.3 Preparation of trading profit & loss account,

1.4 Balance sheet.

2. Costing :

2.1 Elements of cost,

2.2 Objects of costing,

2.3 Principle of a scientific costing system,

2.4 Preparation and analysis of statement of expenses.

3. Departmentalisation :

3.1 Classes of departments

3.2 Allocation

3.3 Appointment of expenses

3.4 Bases of appointment

4. Department Labour Cost :

4.1 Direct and indirect hours

4.2 Hourly rates

4.3 Recovery of elements of cost

4.4 Distribution of Expenses, Premises, Capital, Power, Personnel, Wages, Maintenance,

Administrative expenses

5. Distribution of Departmental Cost to Works :

5.1 Hourly Cost rates

5.2 Direct service expenses rates

6. Routine Office and Works :

6.1 Estimating department

6.2 Estimate form

6.3 Order department

6.4 Work instruction ticket

6.5 Cost sheet

6.6 Work daily docket

6.7 Daily return of materials issued

6.8 Daily delivery sheet

6.9 Costing department


6.10 Compilation of cost sheet

6.11 Recorded labour cost

6.12 Budgeted and recorded cost

6.13 Sales daybook and analysis of costs

6.14 Relative profitability

7. Estimating :

7.1 Estimator’s qualifications and work

7.2 Production norms and hourly rates

7.3 Salient features of federation Costing System.

8. Preparation :

8.1 Copy Fitting & Casting off.

8.2 Calculation of Quantity of Paper, Ink, Board, Covering material, Stitching wire

8.3 Numerical problems.

Reference Books:

1. Accountancy for Printer F. Shakelton

2. Cost Accounting methods & Problems B.K. Bharti

3. Costing Accounting Mahaveer Publication, Delhi

4. Costing Accounting Sahitya Bhawan, Agara

5. Costing for Printer Hery Chff

6. Estimating for Printer Hery Chff

7. Estimating Methods & Cost Analysis for Printers Vekataraman & Balaraman

8. Principles & Practice of Cost Accounting N.K. Prasad

9. Printer’s Costing & Estimating B.D.Mendiratta

* * * * *


REPRODUCTIO� PHOTOGRAPHY & TECH�IQUES -II

CODE PR 305 L T P

2 -- 2

Rationale

Photomechanical transfer of images and image generation are the areas of much importance for a

student to learn, in making printing surface. The subject mainly deals with operation and handling of

different equipments, machinery etc. used for reproduction photography.

Contents

1. Densitometry :

1.1 Optical density and its measurement

1.2 Transmission and reflection Densitometer & their applications.

2. Colour and its Reproduction :

2.1 Preparation of colour

2.2 Additive and subtractive colours.

2.3 Colour reproduction by subtractive process.

2.4 Filters, Filter factor, Filter ratio & their determination.

2.5 Circular screen and angles

2.6 Direct colour separation.

2.7 Use of Gray Scale, Register marks, Colour separation guides

2.8 Black Printer negative.

2.9 Indirect colour separation from a reflection copy & small transparency

2.10 Evaluation of separation negatives.

3. Colour Correction :

3.1 Deficiency of process inks

3.2 Correction by positive masking

3.3 Negative masking

3.4 Multi layer dye mask

3.5 High light mask

3.6 Chromo-chrome colour scanning and correction

3.7 Single overlay

3.8 Double overlay

3.9 Tri-mask

3.10 Multi mask and Biverti mask

3.11 Under colour removal

3.12 Camera back masking

4. Miscellaneous Camera Works :

4.1 Duo tone negative masking

4.2 Re-screening of halftone proofs

4.3 Preparation of screen tints

4.4 Dropout negatives

4.5 Contact screen and halftone techniques

4.6 Line and halftone combination

4.7 Auto screen films

4.8 Register control devices

4.9 Photographic colour proofing


5. Electronic Colour Scanners :

5.1 Working principles and parts

5.2 Functions of an electronic colour scanner

5.3 Advantages over conventional colour correction

5.4 Copy analysis with exposure control & adjustment

5.5 Electronic circuitry computer facilities

5.6 Sharp and un sharp masks

5.7 Under-colour removal

5.8 Scanning (Reflection copy & Transmission copy)

6. Electronic Colour Separation :

6.1 Principles of electronic colour separation

6.2 Colour correction

6.3 Various kinds of copy scanning with size reproduction

6.4 Scanner output

6.5 Programming

6.6 Operation of scanner & precautions

6.7 Evaluation of separation negatives and positive

6.8 Dot generation

7. Retouching :

7.1 Dot etching

7.2 Staging

7.3 Brush etching

7.4 Chemical reduction

7.5 Farmers reducer

7.6 Retouching screen negative and positive

7.8 Colour charts

7.9 Under colour removal for 4 & 6 colour work

7.10 Sequence of colour printing

7.11 Dot size and dot percentage

8. Quality Control Aids :

8.1 Tone and colour controls

8.2 Grey scales

8.3 Colour control patches

8.4 The ink paper interaction

8.5 Measurement and control by Densitometer

8.6 Use of punch register systems for perfect registration

8.7 Proofing methods

Practical

1 Halftone negative making using glass screens.

2 Halftone negative making using contact screens.

3 Re-screening of halftone prints.

4 Making negatives for duo tones.

5 Colour separations negative making for three and four colour process by direct method.

6 Colour separation by indirect method.

7 Colour correction by masking.

8 Exercises in chemical reduction of halftone negative / positive.

9 Preparation of tint negative.

10 Composition line and halftone negatives.


Reference Books :

1. Colour Control in Lithography Kelvin Tritton

2. Graphic Arts Photography G.A.T.F

3. Graphic Reproduction photography Focal Press, Landon

4. Graphic Reproduction photography J.M. Buden

5. Halftone Photography G.A.T.F

6. Line Photography G.A.T.F

7. Lithographers Manual G.A.T.F

8. Photo Machines G.A.T.F


* * * * * *


BOOK BI�DI�G, WAREHOUSI�G & FI�ISHI�G

CODE PR 306 L T P

2 -- 3

Rationale

This is a core subject, after printing is complete; the printed sheets are required to be put in a

proper shape such as books, magazines, registers etc. for this knowledge of various methods and technique

of Laminating, Varnishing, Carton and Box making, Binding and Finishing is very essential. A diploma

holder is required to supervise the binding and finishing section in a press.

Contents

1. Book Binding :

1.1 Brief history

1.2 Modern trends

1.3 B.I.S and International paper sizes and sub-divisions

1.4 Handling temperature

1.5 Humidity control

1.6 Storage and safety of printed and unprinted stock

1.7 Common cause of spoilage of paper

1.8 Grams per square meter (GSM)

2. Warehouse Operation and Machines :

2.1 Jogging

2.2 Folding

2.3 Gathering

2.4 Collating

2.5 Stitching

2.6 Sewing

2.7 Cutting and trimming operations

2.8 Treatment of plates

2.9 Maps-tripping and guarding

3. Sewing :

3.1 Different kinds

3.1.1 Thread cord sewing

3.1.2 Flexible sewing

3.1.3 Over casing

3.1.4 Tape sewing

3.1.5 French sewing

3.1.6 Side and saddle stitching

3.2 End papers and their types in common use

4. Forwarding Operations :

4.1 In board & Out board forwarding

4.2 Gluing the back

4.3 Rounding and backing

4.4 Object-care and precautions

4.5 Reducing swelling in the back

4.6 Flat backs

4.7 Back lining

4.8 Adhesive binding


4.9 Thermoplastic un sewing

4.10 Thread less and perfect binding

5. Attaching Board :

5.1 Dimensional variation of boards

5.2 Lining

5.3 Cutting to size

5.4 Warping of boards prevention

5.5 Attaching boards

5.6 Lacing in

5.7 Spilt board work

6. Covering Operations :

6.1 Different kinds of covering materials

6.2 Measuring and cutting to size

6.3 Shape applying

6.4 Adhesive turning it

6.5 Pressing

6.6 Setting the groove or joins

6.7 Setting the head

6.8 Setting the band

6.9 Polishing

6.10 Pressing and pasting down

7. Finishing :

7.1 Decorative with finishing tools

7.2 Blind blocking

7.3 Gold blocking

7.4 Sliding hand tools

7.5 Fillets

7.6 Pallets

7.7 Rules and meter

7.8 Lettering

7.9 Type holder

7.10 Brass type

7.11 Making for tooling and lettering

7.12 Heating, testing and pressing

7.13 Cleaning, Inlaying lacing

7.14 Bands open up and pressing

7.15 Edge-decoration

7.16 Colouring

7.17 Spraying

7.18 Marbling

7.19 Gilding

7.20 Gauffering or tooling the edges

7.21 Head bands

7.22 Hand made and machine made head bands

8. Adhesives :

8.1 Various types

8.1.1 Characteristics

8.1.2 Uses


9. Miscellaneous Operations :

9.1 Punching

9.2 Perforating

9.3 Eye cutting

9.4 Indexing

9.5 Round cornering

9.6 Label punching

9.7 Cutting & Creasing

9.8 Numbering

9.9 Bronzing

9.10 Metal decoration

9.11 Varnishing

Practical

1. Handling & care of binding materials and equipments.

2. Logging, Counting, Folding Gathering and Collating by hand.

3. Book sewing by hand, different kinds of sewing, sawn in sewing, tape sewing, flexible sewing, over

casting sewing.

4. Working on guillotine.

5. Preparation of adhesives.

6. Binding in cloth.

7. Preparation of pads.

8. Preparation of end papers.

9. Preparation of books, containing all the forwarding operations.

10. Edge decoration.

11. Exercises in covering-preparing cloth, Rexene and leather covers and finishing, gold blocking.

12. Ledger binding including edge decoration, index cutting etc.

13. Rebinding of old damaged books

14. Library binding

15. Loose leaf binding

16. Exercises on folding, sewing and stitching machine

17. Simple exercises in packaging- preparation of box, envelopes bags etc.

18. Exercises in ruling on pen \ disc ruling machines. Run through work and stop work. Two colour work.

Reference Books :

1. Basic Book Binding Lewis, A.W.

2. Book Binding & Finishing B.D. Mendiratta

3. Book binding & the care of Books Douglas Cockerell

4. Book binding by hand Laurance Town

5. Finishing Process in printing Focal Mortin, A.G.

6. Fundamental of packaging Pain, F.A., 1981.

7. Fundamentals of Packaging Pain, F.A.

8. Hand Book of packaging Engg. Hanlon, J.F.

9. Manual of Book Binding Johnson, A.W.

10. Modern Book binding Alex J. Vaughan

11. Gum, Adhesives & Sealants Technology & NIIR Board

their Applications

* * * * * *


PHOTO LITHO PLATE MAKI�G

CODE PR 307 L T P

2 -- 2

Rationale

It is a technology subject. The areas of photo litho plate making are much important for student to

learn in making printing surfaces. The subject mainly deals with operation and learns of different

equipments, machinery etc. used for photo litho plate making.

Contents

1. Litho Plate Metals :

1.1 Characteristics

1.2 Ink & water receptivity of Zinc, Aluminium, Copper, Chromium, Steel

1.3 Variables in Graining like Types of grain & Anodizing

2. General Operations in Plate Making :

2.1 Counter Etching

2.2 Pre-treatment of the surface

2.3 Pre-etching

2.4 Coating solutions

2.5 Illuminations for printing down

2.6 Factors governing exposures

2.7 Light sensitivity of bi-chromate colloids

2.8 Dark and continuing reactions

3. Surface Plates:

3.1 Development

3.2 Use of ammonia

3.3 Hardening of albumin image after development

3.4 Post treatment for removal of residual film

3.5 Desensitisation & After treatments

4. Deep Etch Plates :

4.1 Development

4.2 Deep etching

4.3 Alcohol wash

4.4 Lacquering

4.5 Inking

4.6 Removal of stencil

5. Multiple Imaging :

5.1 Multiple images by step and repeat machine

5.2 Addition and removal of work on zinc and aluminium plates

5.3 Troubles in plate making

5.4 Prevention and remedies

6. Specialized Plates :

6.1 Pre-sensitised plates negative & positive both

6.2 Wipe on processes


6.3 Bi-& tri-metal plates

6.4 Direct image plates

7. Control Devices :

7.1 Light integrating meter

7.2 Light sensitivity guide

7.3 Star target

8. Film Assembly:

8.1 Planning

8.2 Equipment and material

8.3 Preparing the layout

8.4 Imposition schemes up to 32 pages (sheet work)

8.5 Imposition schemes up to 32 pages (half sheet work)

9. Modern Plate Making Methods:

9.1 Automatic plate processor

9.2 Electrostatic chemical transfer

9.3 Photo-direct

9.4 Direct-image

9.5 Projection plate making

9.6 Laser-exposed plate

Practical

1. Care and handling of plate making equipments.

2. Graining

3. Study of anodising.

4. Film assembly up to 16 pages.

5. Surface plate making involving line work, halftone work, and combination.

6. Deep-etch plate making involving line work, halftone work, and combination.

7. PS plate making involving line work, halftone work, and combination.

8. Line colour work from key negative and colour scheme.

9. Addition and deletion of work.

10. Study of Automatic plate processor.

Reference Books :

1. Enlarging Jaccobson & Mathews, Focal

2. Introduction to Lithography Gerald Wood

3. Lithographer’s Manual GATF

4. Photo litho Offset Eric Chambers

5. Photo Mechanics & Printing Gordon

6. Practical Photo Engraving for students F.H. Hurdler Pitman

7. Techniques of Photography R.O. Fosett.

* * * * *


OFFSET LITHO MACHI�I�G

CODE PR 308 L T P

2 -- 2

Rationale

It is a technology subject. Technician working in printing industry are required to deal with

different printing processes. The diploma holders are required to have a good knowledge of these printing

processes. The subject deals with the different processes of litho offset etc.

Contents

1. Offset Machine: Principle & Design :

1.1 Handling of single colour offset machines.

1.1.1 Mechanical & operational features

1.1.2 Pressure settings

1.1.3 Plate cylinder

1.1.4 Blanket cylinder

1.1.5 Impression cylinder

1.1.6 Cylinder gears

1.1.7 Fiiting of offset blankets

1.1.8 Sheet detectors

1.1.9 Anti-setoff devices

1.1.10 Paper controls, Delivery

1.2 Inking System

1.2.1 Structure

1.2.2 Setting

1.2.3 Control

1.3 Dampening System

1.3.1 Structure

1.3.2 Setting

1.3.3 Control

1.4 Feeding System

1.4.1 Types of feeders and their working

1.4.2 Various types of Grippers and its design

1.4.3 Setting of Feeding unit

1.5 Delivery System

1.5.1 Structure

1.5.2 Types

1.5.3 Setting

1.5.4 Control

2. Multi Colour Offset Machines & Perfectors:

2.1 Principle & design

2.2 Construction

2.3 Operation

2.4 Transfer systems

2.5 Machine setting

2.6 Fitting plates on multicolour machine to secure register

2.7 Wet on wet printing


3. Web Offset Machines:

3.1 Design features

3.2 Reel Stand

3.3 Web tension & tension control

3.4 Path rollers

3.5 Folders

3.6 Printing unit cylinder construction (Mono, 3C, 4I)

3.7 Inking system

3.8 Damping system

3.9 Drier unit

3.10 Automatic control register

3.11 Make-ready on web offset press

3.12 Speed Measurement by Stroboscope in high speed machine

3.13 Automatic reel change mechanism

3.14 Temperature control

3.15 Colour printing

3.16 Colour of ink

3.17 Colour sequence

4. Offset Printers Work:

4.1 Pre-make ready

4.2 Make ready

4.3 Running & completing job

4.4 Preparation of the pile

4.5 Setting the sheet path

4.6 Printed image size

4.7 Preparing the plate storage

4.8 Roller wash-up dampening unit, Cleaning

4.9 Registration of colour work

4.10 Colour mixing and matching

4.11 Ink & water management

4.12 Merit & demerits

4.13 Care, Maintenance and storage of rollers

4.14 Determination of roller hardness

4.15 Importance of control of ph

4.16 Relative humidity (rh)

4.17 Temperature in press room

5. Paper for offset printing:

5.1 General properties effecting Printability

5.2 General properties effecting Print Quality

5.3 General properties effecting Paper Conditioning

6. Press Operating Problems:

6.1 Slur

6.2 Image blinding

6.3 Set off

6.4 Picking

6.5 Plucking

6.6 Fluffing

6.7 Scumming

6.8 Tinting


6.9 Bleeding

6.10 Mottling

6.11 Ghost marks

6.12 Hickies and spots etc

7. Blanket & Rollers:

7.1 Structure and properties of blankets

7.2 Selection of off-set blankets

7.3 Characteristics, Care & maintenance of blankets

7.4 Different types of rollers and their functions

7.5 Rollers Hardness

8. Mechanism of printing machines:

8.1 Application of bearing & their classification

8.2 Gears & its classification

8.3 Cams

8.4 Clutch & its function & classification

8.5 Purpose & function of pulleys, belt drives, breaks

8.6 Basic Principle of compression & Vacuum pumps & application

8.7 Tools & application used for cylinders like skeleton cylinder, rollers, drums, spindles,

brushes and tracks

8.8 Eccentric motion & Parallel motions

9. Electric Motors:

9.1 Varieties, uses & specification

9.2 Suitability to various printing equipments

9.3 Motor enclosures

9.4 Care & maintenance

9.5 Troubleshooting

9.6 Safety precautions

10. Printing Machine Maintenance:

10.1 Rapier and maintenance of printing machine and graphic arts equipment

10.2 Testing the machine under normal printing conditions

10.3 Foundation & Erection of machine

10.4 Purpose of lubrication (oiling & greasing both) & its method

10.5 Maintenance of moving parts

10.6 Care of rollers

10.7 Operator’s duties

10.8 Pressroom conditions

11. Modern Developments:

11.1 Multi-colour web offset

11.2 Perfecting offset

11.3 Dry offset

11.4 Application of computer in quality control

Practical

1. Handling, make-ready and operation on sheet fed offset machine.

2. Proofing of line and text matter

3. Printing for halftones


4. Proofing of line and halftone combination

5. Proofing of duo tones

6. Proofing three and four colour jobs

7. Printing of posters, calendars 8. Printing of 16 pages bookwork

9. Printing of small jobs in four or more ups

10 Printing of folders

Reference Books :

1. Hand Book of Offset Technology EIRI Board

2. Hand book on printing technology NIIR Board

3. Introduction Lithography Gerald Wood Pitman

4. Lithographer’s Manuals GATF

5. Lithographic Offset Press Operating C.W.Latham

6. Lithographic press operation A.S.Porter

7. Offset Press Troubles R.F. Ried

8. Offset Printing C.S.Mishra

9. Photo Litho Offset Eric Chanbers

10. Practical Guide Book in Offset Printing & Troubleshooting K.Goswami


12. Sheet Fed Offset Technology Anjan Kumar Baral

13. Web Offset Press Troubles G.A.T.F.

* * * * * *


I�K TECH�OLOGY

CODE PR 309 L T P

2 1 --

Rationale

Paper & Ink Technology is an allied field of printing technology, which can make many

opportunities of employment available to the students. There fore some special knowledge of ink and paper

is required.

Contents

1. Raw Materials used in Inks:

1.1 Pigments

1.2 Dye stuffs

1.3 Oils

1.4 Resins

1.5 Solvents

1.6 Plasticiser

1.7 Waxes

1.8 Drives

1.9 Other additives

2. Different methods of Drying of Inks:

2.1 Absorption

2.2 Evaporation

2.3 Precipitation

2.4 Oxidation

3. Manufacturing Processes of Ink.

4. Letterpress Ink : 4.1 General Consideration

4.2 Troubles with letterpress inks during printing

5. Lithographic Inks:

5.1 Qualities of good offset inks

5.2 Merits of offset inks like- Draying capacity, Moisture resistance, Tackiness, Flow, Viscosity,

Thixotropy, Optical merits like- Opacity, Colour effect, Colour strength, Faded colour, Ink lifting,

Heat resistance, Affected from light.

5.3 Various types of offset inks like- Sheet fed inks, Heat set inks, Quick set inks, High Gloss Inks,

Web fed inks, Metallic inks, Metal decorative inks, Magnetic inks, Moisture set inks, Process inks

6. Gravure Inks :

6.1 General consideration

6.2 Inks for packaging, paper & board, cellulose films, plastic films, Aluminium foil

6.3 Publication gravure inks

7. Flexographic Inks:

7.1 General consideration

7.2 Substrates

7.3 Raw material and additives

7.4 Formulation


7.5 Inks for: paper, flexible films, PVC films, polyester films, aluminium foils.

7.6 Ultravoilet-Curing inks (UV Inks)

7.7 Press behaviour of Flexo inks

8. Screen Inks:

8.1 Characteristics of screen inks

8.2 Raw materials

8.3 Inks for: Paper & Board, impervious surfaces, metal containers, sheet plastic, glass,

plastic containers, printed circuits resists, transfer inks, overprinting varnishes,

fluorescent inks, process inks.

9. Inks for Special Purpose:

9.1 Inks for use on food wrappers and packages

9.2 Phosphorescence ink, Textile transfer inks, Carbonising inks, Magnetic inks, Drop Out

Inks, Gold & Silver varnishing inks.

10. Quality Control of Inks:

10.1 Care & Storage of inks

10.2 Quality Control Test like- Viscosity, Colour strength, Ink Drying on paper/machine,

Pigment test, Specific density, Printability, Rub resistance, Emulsification.

�ote :

1. Visit to ink manufacturing industries.

2. Visit to paper manufacturing industries.

3. Visit to security ink industries.

4. Visit to security paper industries.

Reference Books:

1. Flexo & Gravure Printing Review, New Delhi

2. Modern Technology of Printing Inks EIRI Board

3. Modern Technology of Printing Writing Inks NIIR Board

4. Paper & Ink C.S. Mishra

* * * * *


MA�AGEME�T A�D E�TREPRE�EURSHIP CODE PR 310 L T P

Common to all branches except CC/CE/CS/EE/ IT/MA/MR 2 1 --

RATIO�ALE

To achieve the target and goals in an organisation it is essential to co-

ordinate the entire system. For this purpose the knowledge of principles of management,

human resources development, material management and financial management is

required.

Entrepreneurship will introduce the students about how to set up a small-scale

industry. The subject includes the procedure for how to select, proceed and start the SSI,

which also involves a concrete market survey report and project formulation.

CO�TE�TS

1. Principles of Management :

1.1 Management, administration and organisation, difference between them.

1.2 Scientific management : Meaning, characteristics, object and advantage : Taylor's

scientific management – Fayol’s principles of management, functions of management

1.3 Types of ownership, sole trading, partnership, joint stock, co-operative and public

enterprise

1.4 Types of organisation, different types and their charts.

1.5 Importance of human relation professional ethics

1.6 Need for leadership, leadership qualities

1.7 Motivation

2. Human Resources Development :

2.1 Introduction, object and functions of human resource development department

2.2 Recruitment, sources and methods of selection, need for effective training, method of

training, duties of supervisor / Formen, Role of HRD in industries.

3. Wages and Incentives :

3.1 Definition and requirements of a good wage system methods of wage payment

3.2 Wage incentives - type of incentive, difference in wage incentive and bonus. incentive to

supervisor.

4. Material Management :

4.1 Purchasing Functions and duties of purchase department organisation of purchase

department, methods of purchasing, purchase order contracts, legality of contracts types

of contracts i.e. piece work contract, lumpsum contract, item rate contract, percentage

contract, merits and limitation of each contract system, departmental execution of works,

rate contract - D.G.S & D and C.S.P.O. tender, necessity, types of tenders, tendering

procedure, earnest money and security money

4.2 Store and store keeping : Functions and duties of store department, location and layout of

store, bin cards, store ledger, receipt and issue procedure of materials, physical

verification of stores, disposal method of unserviceable articles and protection of stores.

4.3 Sales : function and duties of sales department sales promotion advertisement service

after sales.


5. Financial Management :

5.1 Function and duties of finance department

5.2 Brief idea of journal, ledger, trial balance, trading account, profit and loss account,

balance sheet.

5.3 Cheques (crossed and bearer ), draft, promissory note, letter of credit, brief idea of cost

accounting.

5.4 Numerical problems.

6. Marketing Management :

6.1 Concept of Marketing

6.2 Problems of Marketing

6.3 Pricing policy

6.4 Distribution channels and methods of marketing

7. Entrepreneurship :

7.1 Entrepreneurship and Entrepreneur

7.2 Need of Employment and Opportunities.

7.3 Essential Characteristics of a good Entrepreneur

7.4 Industrial Policy.

7.5 Classification of industries- Tiny, small scale , Medium scale, Large scale,

Handicraft, Ancillary

7.6 Type of industries- Production, Job based & Service

8. Entrepreneurial Development :

8.1 Product identification/ selection

8.2 Site selection

8.3 Plant layout

8.4 Institutional support needed

8.5 Pre-market survey

9. Entrepreneurship Support System:

9.1 Role of District Industries Centre in setting up industry

9.2 Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMML.

9.3 Role of state finance corporation, state electricity corporations, pollution control board,

BIS, I.S.O. etc.

10. Setting up SSI :

10.1 Registration of SSI

10.2 Allotment of land by RIICO

10.3 Preparation of project report

10.4 Structure of organisation

10.5 Building construction

10.6 Establishment of machines

11. Tax System and Insurance :

11.1 Idea of income tax, sales tax, excise duty and custom duty

11.2 Industrial and fire insurance, procedure for industrial insurance.


12. Financial Sources for SSI :

12.1 Various institutions providing loans for industries

12.2 Various types of loans

12.3 Subsidies

13. Labour Legislation and Pollution Control Acts :

13.1 Industrial acts : factory act 1948

13.2 Workmen's compensation act 1923

13.3 Apprentices act 1961

13.4 Water pollution contract act 1974 and 1981

13.5 Air pollution contract act 1981

13.6 Environmental protection act 1986

13.7 Forest (animal conservation act 1972)

13.8 Pollution control provisions in motor vehicle act.

14. Project Report :

14.1 Procedure of preparing a project report

14.2 Format of project report

14.3 Preparation of project report for some SSI items

15. ISO : 9000 Series of Quality System :

15.1 Definition of few important terms related to ISO quality system

15.2 Various models for quality assurance in ISO : 9000 series

15.3 Various elements of ISO : 9001 model (20 points)

15.4 Benefits by becoming an ISO : 9000 company

15.5 Introduction to total quality management (TQM)

REFERE�CE BOOKS :

1. Industrial Management V.K. Sharma & O.P. Harkut

2. Industrial Engg. & Management O.P. Khanana

3. Industrial Engg. & Management T.R. Banga

4. Hand Book of Small Scale Industry P.M. Bhandari

5. Hand Book on Entrepreneurship Development O.P. Harkut

6. Entrepreneurial Development S.S. Khanka

7. Statistical Quality Control Mahohar Mahajan

8. ISO : 9000 Quality System S. Dalela

*****

techedu.rajasthan.gov.in › BTER › Printing_PR_III_Year.pdf · Diploma III Year (PRIT IG TECHO...

Documents

Transcript of techedu.rajasthan.gov.in › BTER › Printing_PR_III_Year.pdf · Diploma III Year (PRIT IG TECHO...