A-6/A-10/ AM1000 - Agma A6_10_AM1000.pdf · X/Y/Z Traverse 610/420/460mm ... AGMA once again...
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Transcript of A-6/A-10/ AM1000 - Agma A6_10_AM1000.pdf · X/Y/Z Traverse 610/420/460mm ... AGMA once again...
A-6X/Y/Z Traverse 610/420/460mmATC type/Arm type 24 tools magazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM
1
A-6Ultra-High-Speed Vertical Machining Center
AGMA once again presents high speed A-series machining centers to a foresighted customer like you with industry- leading scraping technology of hardened box way and the technological capacity of manufacturing process.This series of machines are based on high-rigidity Meehanite cast iron and adopt 8,000~10,000RPM belt driven spindle or 10,000 ~15,000RPM direct driven spindle. Three axes adopt high precision linear guideways and ball screws. Also other optional accessories which fully comply with a variety of cutting demand now and in the future are available.
• Integrated ATC support interface Block
Unique Column Design• Wide-span column• X-shaped cross rib package column
structure
2
Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 35mm precise roller- rail linear guide way (option)• Adopt high-end direct motors and high rigidity couplings in three axes• High quality full-length enclosed splash guard, elegant appearance, well-executed, and in good taste
Extra-large Z-axis motor4.0KW (no counter balance design)
High reliable and high accuracy ballscrew designØ40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.
Extra wide door designThe width of door reaches 850mm for conveniently loading and unloading the fixture and workpiece.
Stable air supply equipment The gas storage barrel assists to acquire steady air source to increase equipment utility rate.
A-10X/Y/Z Traverse 1,020/560/510mmATC type/Arm type 24 Tools MagazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM
Adopt Meehanite cast iron (General Industrial Standard: FC20~25) and heat balance design. Since Meehanite cast iron provides larger damping and smaller deformation, our machines are more durable and with extraordinary performance to cope with long term manufacturing.
3
A-10High-Rigidity Structure Design
Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 45mm precise roller-
rail linear guide way (option)• Adopt high-end direct motors and high rigidity
couplings in three axes• High quality full-length enclosed splash guard,
elegant appearance, well-executed, and in good taste
Extra-large Z-axis motor7.0KW (no counter balance design)
High reliable and high accuracy ballscrew designø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.
Extra wide door designThe width of door reaches 1160mm for conveniently loading and unloading the fixture and workpiece.
Stable air supply equipmentThe gas storage barrel assists to acquire steady air source to increase equipment utility rate.
4
AM-1000X/Y/Z : 1,000/600/600mmArm type 24 tools ATCBT40 Direct Driven 12,000rpm(15,000rpm option)
• Adopt synchronization with European and Japanese design – strong structure of large span column.
• Adopt Japan made SHOWA brand off- pressure lubricant oil discharge and durable aluminum tubing to ensure the accuracy and stability.
• The ultra wide door design -opening width of 1360mm - to facilitate the operator to up and down the fixture and workpiece.
• Large ball screw design - φ45 mm double nut precision fine ball screws• High texture upright fully enclosed splash guard, good looks and neat appearance.• Switzerland Schneeberger oversized 45mm Roller-Rail Linear Guideway.• Extra large Z-axis motor 7.0KW (no counterweight design)• Large processing range-Y travel 600mm• Precision double nut ball screw - rigidity, large torque, and good accuracy.• Precision high-speed spindle - high-speed direct drive spindle supplied by MIRL.
AM-1000Precision Mould Machining Center
5
High-speed direct-drive spindle• Spindle large span design with precision
angular contact ball bearing, high-speed, high-precision design.
• Direct drive spindle 10,000 / 12,000 / 15,000 rpm, low noise, minimum vibration, the optimization of the cutting surface.
6
Three axes using the large widening strong roller-rail linear guideways• The three axes were adopted Switzerland Schneeberger strength, precision roller-rail linear guideways.• X-Y-Z-axis is equipped with a large 45-45-45mm roller-rail linear guideways.• Ensure that high level mold heavy cutting rigidity and precision profile
curve
Calibration with Laser Interferometer was Performed and Certified by PMCAgma authorizes PMC to conduct 100% inspection to full travel length of three axes. Standard VDI 3441 3δis employed to ensure the machine accuracy and righteous of the inspection. For each axis, inspection along full axial travel length backwards and forwards for 6 times is conducted.
Dynamic characteristics of the high-speed spindle verify Figure
Ballbar Test FigureEach machine goes through telescoping ball-bar tests to check contouring accuracy and uncover any geometric errors. This testing ensures the machine structure is both square and parallel.
Renishaw Ballbar SystemCarry out a three dimension circular test and optimal adjustment.
7
A-6/A-10/AM1000Strict Quality Control
Workpiece Material:A6061 T6Spindle Speed:12,000rpmCutting Feedrate:10,000mm/min.Cutter:ø12 × 3Flutes End Mill for AluminumDepth of cut:12 mmWidth of cut:1.8 mm
Workpiece Material:P20Spindle Speed:7,000rpmCutting Feedrate:6,500mm/min.Cutter:ø12 × 4Flutes End millDepth of cut:18 mmWidth of cut:0.8 mm
Cutting Capability
α8i Belt-Driven Spindle αDirect-Driven Spindle
FANUC Spindle Torque Drawing
SPINDLE SPEED (rpm)
SPINDLE SPEED (rpm)
LOW-SPINDLE SPEED (rpm)1500 8000 120000
3.5/35.0
(Kgf-m/N-m)4.8/47.8
TORQUE
Spindle:12000rpm BT40-DIRECT
( α6/12000i)
5.5/7.3
2.2/2.9
3.7/4.9
7.5/10.0
(KW/HP)POWER
0.9/9.00.6/6.60.2/2.90.1/1.8
30 Min
Cont.
30Min
Cont.
Spindle:12000rpm BT40-DIRECT
(KW/HP)POWER
1.8/17.9
1.3/13.1
(Kgf-m/N-m)TORQUE
4000
HIGH-SPINDLE SPEED (rpm)
0 12000
30 Min
Cont.
( α6/12000i)
7.5/10.0
5.5/7.3
0.6/6.0
0.4/4.3
30Min
Cont.
1.5/15.0
0.5/5.30.4/3.6
1.1/10.2
0 1500
4.9/47.8
30 Min
Cont.4.5/6.0
6.6/8.8
Spindle:12000rpm BT40-DIRECT
7.1/70.0
( αT8/12000i)(選配)
7000 12000
30 Min
Cont.
LOW-SPINDLE SPEED (rpm)
7.5/10.1
11.0/14.8
POWERTORQUE
(Kgf-m/N-m)TORQUE
(KW/HP)POWER
HIGH-SPINDLE SPEED (rpm)
Spindle:12000rpm BT40-DIRECT( αT8/12000i)(選配)
0 4000 12000
11.0/14.8
7.5/10.11.8/17.9
2.7/26.3
0.9/8.8
0.6/6.0
30 Min
Cont.
30 Min
Cont.
POWERTORQUE
(Kgf-m/N-m)TORQUE
(KW/HP)POWER
8
Fluorescent Light & Quartz Work LightThe fluorescent light is installed with the fully enclosed splash guard and it is located on the left hand corner, and the quartz work light is installed on the right hand upper corner to provide a well-lit table area.
Oil Circulating Coolant System for Spindle
X/Y/Z-Axis Optical Linear Scale (Special Accessories)
Spindle ring sprinkler
One-touch panel
Hinge Type Chip Conveyor
9
A-6/A-10/AM1000Standard and special accessories
Extra-large Z axis motor 7.0KW ( for A-10 & AM-1000 only)
Tool Setup Probe (Tool Setter)Chassis Chip flushing Tool Setep Probe (Tool Setter)
Oil Skimmer (Special Accessories)Precision Ball-Rail or Roller Rail (option) Linear Guideways and C3 Class Ball Screws for Three AxesLinear Guide ways are used on all three axes. Because of their high rigidity, low noise, and low friction, this helped to achieve high-speed rapid movement and excellent circular accuracy.Double nut C3 class precision ballscrews are used on all three axes. Along with pretension double nut and supports to minimize the backlash and to compensate for error caused by temperature differences in order to maintain positioning accuracy.
Y-Axis Screw Type Chip Augers (2 pcs) (for A-10 & AM-1000 only)
10
677 22482890
1900
1160
.5
2155
2778
2255
6(0.24")31(1.22")
Ø15
(Ø0.
59")
Ø23
(Ø0.
91")
60(2.36")
35(1.37") Ø44
.45(
Ø1.
75")
Ø63
(Ø3.
94")
Ø53
(Ø2.
09")
65.4(2.57")2(0.08")
27(1.06")
M16(P=2)
Ø17
(Ø0.
67")
3(0.12") 28(1.10") 7/24 TAPER
M16(P=2)
Ø17
(Ø0.
67")
5(0.20")5(0.20")
30°45°
Ø10
(0.3
9")
60°
16.6(0.65")
5(0.20")10(0.39")
6(0.23")
1419.1
5.1
Ø12
.45
Ø18
.8
Ø7
44.1
45°
Ø17 M16*2P
6(0.24")31(1.22")
Ø44
.45(
Ø1.
75")
Ø63
(Ø3.
94")
Ø53
(Ø2.
09")
65.4(2.57")2(0.08")
27(1.06")
7/24 TAPER
M16(P=2)
Ø17
(Ø0.
67")
60°
16.6(0.65")
5(0.20")10(0.39")
1419.1
5.1
Ø12
.45
Ø18
.8
Ø7
44.1
45°
Ø17 M16*2P
68.4
Ø44
.45
Ø17
32
8.2
M16*2P
42.5 3.2
15.9
Ø56
.25
Ø63
.55
60°11.1
16.1
7/24 TAPER
180∞
0∞
270∞
90∞
90.7
5"(2
305)
29.92"(760)118.50"(3010) 102.87(2612)
82.87"(2105)
104.
88"(2
664)
77.5
6"(1
970)
88.58"(2250)
101.
92"(2
589)
20.0
7(51
0)
32
710
18 18
31.5
430
9512
012
095
13(0.5) 18
40.15"(1020)
3.15
"(8
0)3.
15"(8
0)
1.22"(31.0)
0.71
"(1
8)
1.26
"(32)
0.02"(0.5)0.51"(13)
0.71
"(1
8)
3.94
"(100
*5)
22.0
5"(5
60)
43.3"(1100)
Machine Layout
Table Dimension
A-6
BT-40 Toolholder Figure MAZAK BT-40 Toolholder Figure (coolant through spindle)
CAT-40 Toolholder Figure (coolant through spindle)
A-6
A-10 AM1000
A-10
(209
6)
116.54"(2960)(226)
8.9"
580
119.
8"
23.6
2"
82.5
2"
19.29"490
5.12
"(1
30)
87.2"(2215)
11.81"(300) (6
00)
(304
3)
23.62"(600)
11.81"(300)
(209
6)
116.54"(2960)(226)
8.9"
580
119.
8"
23.6
2"
82.5
2"
19.29"490
5.12
"(1
30)
87.2"(2215)
11.81"(300) (6
00)
(304
3)
23.62"(600)
11.81"(300)
0.04"(1)
1.81
"(30
)
0.71
"(18
)
1.3"(33)
0.47"(12)
23.6
2"(6
00)
2.36
"(6
0)
0.71
"(18
)
47.24"(1200)
39.37"(1000)
4.72
"X5N
(120
x5N
)
AM1000
11
A-6/A-10/AM1000
Vertical Machining Center
0.04"(1)
1.81
"(30
)
0.71
"(18
)
1.3"(33)
0.47"(12)
23.6
2"(6
00)
2.36
"(6
0)
0.71
"(18
)
47.24"(1200)
39.37"(1000)
4.72
"X5N
(120
x5N
)
Model A-6 A-10 AM1000SpindleSpindle Taper NO.40
Transmission Belt Driven Direct Drive
Spindle Speed 8,000 r.p.m. 12,000
TableTable Size 700 x 420 mm 1,100 x 560 mm 1,200 x 600 mm
T-Slot 18 x 3 x 120mm
18 x 5 x 100 mm
18 x 5 x 120 mm
Working Area 610 x 420 mm 1,020 x 560 mm 1,000 x 600 mm
Max. Table Load 500 kgs 700 kgs 800 kgs
Travel & FeedrateX Axis 610 mm 1,020 mm 1,000 mm
Y Axis 420 mm 560 mm 600 mm
Z Axis 460 mm 510 mm 600 mm
Distance from Spindle Nose to Table 150~610 mm 150~660 mm 130~730 mmDistance from Spindle Center to Surface of Column Way 434 mm 624 mm 680 mm
Rapid Traverse (X/Y/Z) X,Y,Z:36/36/36 M/min
X,Y,Z:32/32/28 M/min
X,Y,Z:24,000 M/min
Cutting Feedrate X,Y,Z:1~12,000 mm/min
X,Y,Z: 1~10,000 mm/min
ATCTool Shank BT-40
Pull Stud MAS P40T-1(45º)
Magazine Capacity 24 pcs
Max. Tool Diameter (Full Storage) φ80 mm φ90 mmMax. Tool Diameter (With Adjacent Pocket Empty) φ130 mm
Max. Tool Length 300 mm
Max. Tool Weight 7 kgs
ATC Type Arm Type
Tool Choose Method Shortest Path Tool Selection
Motor
For Spindle (Cont./30 min./10min.) 7.5/11 kw(10/15 HP)
5.5/7.5 kw(7.5/10 HP)
For X/Y/Z Axis (Fanuc) 2/3/4 kw(2.7/4/5.4 HP)
3/3/7 kw(4/4/10 HP)
3/3/7 kw(4/4/9.4 HP)
Lubrication Pump 0.025 kw
Coolant Pump 0.86 kw
Misc.Machine Height 2,390 mm 2,650 mm 3,043 mm
Machine Space 2,250 x 2,890 mm
2,250 x 2,610 mm
3,000 x 2,515 mm
Machine Weight 5,500 kgs 6,800 kgs 7,000 kgs
Controller FANUC 0iMD 8.4"
•Specification is subject to change without further notice.
Standard Accessories : 1.FANUC 0iMD Controller 2.Heat Exchanger for Electric Cabinet 3. Program Execution/End/Abnormal Three
Color Indicate Light 4.Quartz Work Lamp 5.Fluorescent Lamp 6.RS-232C Interface 7. Oil Circulating Coolant System for Spindle 8.Spindle Air Blast 9.Automatic Lubrication Equipment10.Protection device for three axes slide ways11.Full Splash Guard12.Rigid Tapping13.Auto Power Off14. Y+Y Axis Screw Type Chip Augers (3 pcs)
(A-10 & AM-1000 only)15.Tool Box w/ Leveling Bolt16. Machine and Electric Operation Manual17. (380/220V) Transformer (Exclude India, USA
and Canada)18. CE/CSA Electrical Specification (For
European/Canada Only)19. Taiwan made Ball-rail linear guide way (A6 &
A10 only)20. Switzerland Schneeberger Roller-Rail Linear
Guideway. (AM-1000)
Optional Accessories : 1.FANUC 31iMB Controller 2.Mitsubishi 70/720/730M controller 3. Belt Driven Spindle 10,000RPM (A6 & A10
only) 4. Direct Driven Spindle
10,000/12,000/15,000RPM (A6 & A10 only) 5. Spindle Motor (7.5/11kw)/ (10/15HP) (AM-
1000 only) 6. Direct Driven Spindle 15,000rpm (AM-1000
only) 7. Hinge Type Chip Conveyor 8. Taiwan made PMI roller-rail linear guideway
(A6 & A10 only) 9. Japan made THK/NSK ball-rail/roller-rail
linear guideways (A6, A-10 & AM-1000 only)10.Coolant-thru tool holder11.Three Axes Optical Linear Scale12.Oil Mist13. Oil Mist Collector14. Coolant Through Spindle A Type (20/70
Bars- closed hole)15. Renishaw TS-27R Tool Setup Probe (Tool
Setter)16.Disc Type Oil Skimmer17. CNC Rotary Table18. Air Conditioning Equipment for Electric
Cabinet19. 4Th Axis Interface
12
13
04
26
02
T
EL
: 04
-24
73
33
26
Distributor :AGMACHINE TECHNO CO., LTD.No.7, Ln. 34, Jhuangcian Rd., Shengang Dist . ,
Taichung City 42951, Taiwan(R.O.C.)
TEL:+886-4-25612868
FAX:+886-4-25610409 & 25613010
E-mail : [email protected]
http://www.agma.com.tw