A-6/A-10/ AM1000 - Agma A6_10_AM1000.pdf · X/Y/Z Traverse 610/420/460mm ... AGMA once again...

14
Vertical Machining Center Value models create profits and quality A-6/A-10/ AM1000

Transcript of A-6/A-10/ AM1000 - Agma A6_10_AM1000.pdf · X/Y/Z Traverse 610/420/460mm ... AGMA once again...

Vertical Machining Center

Value models create profits and quality

A-6/A-10/AM1000

A-6X/Y/Z Traverse 610/420/460mmATC type/Arm type 24 tools magazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM

1

A-6Ultra-High-Speed Vertical Machining Center

AGMA once again presents high speed A-series machining centers to a foresighted customer like you with industry- leading scraping technology of hardened box way and the technological capacity of manufacturing process.This series of machines are based on high-rigidity Meehanite cast iron and adopt 8,000~10,000RPM belt driven spindle or 10,000 ~15,000RPM direct driven spindle. Three axes adopt high precision linear guideways and ball screws. Also other optional accessories which fully comply with a variety of cutting demand now and in the future are available.

• Integrated ATC support interface Block

Unique Column Design• Wide-span column• X-shaped cross rib package column

structure

2

Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 35mm precise roller- rail linear guide way (option)• Adopt high-end direct motors and high rigidity couplings in three axes• High quality full-length enclosed splash guard, elegant appearance, well-executed, and in good taste

Extra-large Z-axis motor4.0KW (no counter balance design)

High reliable and high accuracy ballscrew designØ40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.

Extra wide door designThe width of door reaches 850mm for conveniently loading and unloading the fixture and workpiece.

Stable air supply equipment The gas storage barrel assists to acquire steady air source to increase equipment utility rate.

A-10X/Y/Z Traverse 1,020/560/510mmATC type/Arm type 24 Tools MagazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM

Adopt Meehanite cast iron (General Industrial Standard: FC20~25) and heat balance design. Since Meehanite cast iron provides larger damping and smaller deformation, our machines are more durable and with extraordinary performance to cope with long term manufacturing.

3

A-10High-Rigidity Structure Design

Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 45mm precise roller-

rail linear guide way (option)• Adopt high-end direct motors and high rigidity

couplings in three axes• High quality full-length enclosed splash guard,

elegant appearance, well-executed, and in good taste

Extra-large Z-axis motor7.0KW (no counter balance design)

High reliable and high accuracy ballscrew designø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.

Extra wide door designThe width of door reaches 1160mm for conveniently loading and unloading the fixture and workpiece.

Stable air supply equipmentThe gas storage barrel assists to acquire steady air source to increase equipment utility rate.

4

AM-1000X/Y/Z : 1,000/600/600mmArm type 24 tools ATCBT40 Direct Driven 12,000rpm(15,000rpm option)

• Adopt synchronization with European and Japanese design – strong structure of large span column.

• Adopt Japan made SHOWA brand off- pressure lubricant oil discharge and durable aluminum tubing to ensure the accuracy and stability.

• The ultra wide door design -opening width of 1360mm - to facilitate the operator to up and down the fixture and workpiece.

• Large ball screw design - φ45 mm double nut precision fine ball screws• High texture upright fully enclosed splash guard, good looks and neat appearance.• Switzerland Schneeberger oversized 45mm Roller-Rail Linear Guideway.• Extra large Z-axis motor 7.0KW (no counterweight design)• Large processing range-Y travel 600mm• Precision double nut ball screw - rigidity, large torque, and good accuracy.• Precision high-speed spindle - high-speed direct drive spindle supplied by MIRL.

AM-1000Precision Mould Machining Center

5

High-speed direct-drive spindle• Spindle large span design with precision

angular contact ball bearing, high-speed, high-precision design.

• Direct drive spindle 10,000 / 12,000 / 15,000 rpm, low noise, minimum vibration, the optimization of the cutting surface.

6

Three axes using the large widening strong roller-rail linear guideways• The three axes were adopted Switzerland Schneeberger strength, precision roller-rail linear guideways.• X-Y-Z-axis is equipped with a large 45-45-45mm roller-rail linear guideways.• Ensure that high level mold heavy cutting rigidity and precision profile

curve

Calibration with Laser Interferometer was Performed and Certified by PMCAgma authorizes PMC to conduct 100% inspection to full travel length of three axes. Standard VDI 3441 3δis employed to ensure the machine accuracy and righteous of the inspection. For each axis, inspection along full axial travel length backwards and forwards for 6 times is conducted.

Dynamic characteristics of the high-speed spindle verify Figure

Ballbar Test FigureEach machine goes through telescoping ball-bar tests to check contouring accuracy and uncover any geometric errors. This testing ensures the machine structure is both square and parallel.

Renishaw Ballbar SystemCarry out a three dimension circular test and optimal adjustment.

7

A-6/A-10/AM1000Strict Quality Control

Workpiece Material:A6061 T6Spindle Speed:12,000rpmCutting Feedrate:10,000mm/min.Cutter:ø12 × 3Flutes End Mill for AluminumDepth of cut:12 mmWidth of cut:1.8 mm

Workpiece Material:P20Spindle Speed:7,000rpmCutting Feedrate:6,500mm/min.Cutter:ø12 × 4Flutes End millDepth of cut:18 mmWidth of cut:0.8 mm

Cutting Capability

α8i Belt-Driven Spindle αDirect-Driven Spindle

FANUC Spindle Torque Drawing

SPINDLE SPEED (rpm)

SPINDLE SPEED (rpm)

LOW-SPINDLE SPEED (rpm)1500 8000 120000

3.5/35.0

(Kgf-m/N-m)4.8/47.8

TORQUE

Spindle:12000rpm BT40-DIRECT

( α6/12000i)

5.5/7.3

2.2/2.9

3.7/4.9

7.5/10.0

(KW/HP)POWER

0.9/9.00.6/6.60.2/2.90.1/1.8

30 Min

Cont.

30Min

Cont.

Spindle:12000rpm BT40-DIRECT

(KW/HP)POWER

1.8/17.9

1.3/13.1

(Kgf-m/N-m)TORQUE

4000

HIGH-SPINDLE SPEED (rpm)

0 12000

30 Min

Cont.

( α6/12000i)

7.5/10.0

5.5/7.3

0.6/6.0

0.4/4.3

30Min

Cont.

1.5/15.0

0.5/5.30.4/3.6

1.1/10.2

0 1500

4.9/47.8

30 Min

Cont.4.5/6.0

6.6/8.8

Spindle:12000rpm BT40-DIRECT

7.1/70.0

( αT8/12000i)(選配)

7000 12000

30 Min

Cont.

LOW-SPINDLE SPEED (rpm)

7.5/10.1

11.0/14.8

POWERTORQUE

(Kgf-m/N-m)TORQUE

(KW/HP)POWER

HIGH-SPINDLE SPEED (rpm)

Spindle:12000rpm BT40-DIRECT( αT8/12000i)(選配)

0 4000 12000

11.0/14.8

7.5/10.11.8/17.9

2.7/26.3

0.9/8.8

0.6/6.0

30 Min

Cont.

30 Min

Cont.

POWERTORQUE

(Kgf-m/N-m)TORQUE

(KW/HP)POWER

8

Fluorescent Light & Quartz Work LightThe fluorescent light is installed with the fully enclosed splash guard and it is located on the left hand corner, and the quartz work light is installed on the right hand upper corner to provide a well-lit table area.

Oil Circulating Coolant System for Spindle

X/Y/Z-Axis Optical Linear Scale (Special Accessories)

Spindle ring sprinkler

One-touch panel

Hinge Type Chip Conveyor

9

A-6/A-10/AM1000Standard and special accessories

Extra-large Z axis motor 7.0KW ( for A-10 & AM-1000 only)

Tool Setup Probe (Tool Setter)Chassis Chip flushing Tool Setep Probe (Tool Setter)

Oil Skimmer (Special Accessories)Precision Ball-Rail or Roller Rail (option) Linear Guideways and C3 Class Ball Screws for Three AxesLinear Guide ways are used on all three axes. Because of their high rigidity, low noise, and low friction, this helped to achieve high-speed rapid movement and excellent circular accuracy.Double nut C3 class precision ballscrews are used on all three axes. Along with pretension double nut and supports to minimize the backlash and to compensate for error caused by temperature differences in order to maintain positioning accuracy.

Y-Axis Screw Type Chip Augers (2 pcs) (for A-10 & AM-1000 only)

10

677 22482890

1900

1160

.5

2155

2778

2255

6(0.24")31(1.22")

Ø15

(Ø0.

59")

Ø23

(Ø0.

91")

60(2.36")

35(1.37") Ø44

.45(

Ø1.

75")

Ø63

(Ø3.

94")

Ø53

(Ø2.

09")

65.4(2.57")2(0.08")

27(1.06")

M16(P=2)

Ø17

(Ø0.

67")

3(0.12") 28(1.10") 7/24 TAPER

M16(P=2)

Ø17

(Ø0.

67")

5(0.20")5(0.20")

30°45°

Ø10

(0.3

9")

60°

16.6(0.65")

5(0.20")10(0.39")

6(0.23")

1419.1

5.1

Ø12

.45

Ø18

.8

Ø7

44.1

45°

Ø17 M16*2P

6(0.24")31(1.22")

Ø44

.45(

Ø1.

75")

Ø63

(Ø3.

94")

Ø53

(Ø2.

09")

65.4(2.57")2(0.08")

27(1.06")

7/24 TAPER

M16(P=2)

Ø17

(Ø0.

67")

60°

16.6(0.65")

5(0.20")10(0.39")

1419.1

5.1

Ø12

.45

Ø18

.8

Ø7

44.1

45°

Ø17 M16*2P

68.4

Ø44

.45

Ø17

32

8.2

M16*2P

42.5 3.2

15.9

Ø56

.25

Ø63

.55

60°11.1

16.1

7/24 TAPER

180∞

0∞

270∞

90∞

90.7

5"(2

305)

29.92"(760)118.50"(3010) 102.87(2612)

82.87"(2105)

104.

88"(2

664)

77.5

6"(1

970)

88.58"(2250)

101.

92"(2

589)

20.0

7(51

0)

32

710

18 18

31.5

430

9512

012

095

13(0.5) 18

40.15"(1020)

3.15

"(8

0)3.

15"(8

0)

1.22"(31.0)

0.71

"(1

8)

1.26

"(32)

0.02"(0.5)0.51"(13)

0.71

"(1

8)

3.94

"(100

*5)

22.0

5"(5

60)

43.3"(1100)

Machine Layout

Table Dimension

A-6

BT-40 Toolholder Figure MAZAK BT-40 Toolholder Figure (coolant through spindle)

CAT-40 Toolholder Figure (coolant through spindle)

A-6

A-10 AM1000

A-10

(209

6)

116.54"(2960)(226)

8.9"

580

119.

8"

23.6

2"

82.5

2"

19.29"490

5.12

"(1

30)

87.2"(2215)

11.81"(300) (6

00)

(304

3)

23.62"(600)

11.81"(300)

(209

6)

116.54"(2960)(226)

8.9"

580

119.

8"

23.6

2"

82.5

2"

19.29"490

5.12

"(1

30)

87.2"(2215)

11.81"(300) (6

00)

(304

3)

23.62"(600)

11.81"(300)

0.04"(1)

1.81

"(30

)

0.71

"(18

)

1.3"(33)

0.47"(12)

23.6

2"(6

00)

2.36

"(6

0)

0.71

"(18

)

47.24"(1200)

39.37"(1000)

4.72

"X5N

(120

x5N

)

AM1000

11

A-6/A-10/AM1000

Vertical Machining Center

0.04"(1)

1.81

"(30

)

0.71

"(18

)

1.3"(33)

0.47"(12)

23.6

2"(6

00)

2.36

"(6

0)

0.71

"(18

)

47.24"(1200)

39.37"(1000)

4.72

"X5N

(120

x5N

)

Model A-6 A-10 AM1000SpindleSpindle Taper NO.40

Transmission Belt Driven Direct Drive

Spindle Speed 8,000 r.p.m. 12,000

TableTable Size 700 x 420 mm 1,100 x 560 mm 1,200 x 600 mm

T-Slot 18 x 3 x 120mm

18 x 5 x 100 mm

18 x 5 x 120 mm

Working Area 610 x 420 mm 1,020 x 560 mm 1,000 x 600 mm

Max. Table Load 500 kgs 700 kgs 800 kgs

Travel & FeedrateX Axis 610 mm 1,020 mm 1,000 mm

Y Axis 420 mm 560 mm 600 mm

Z Axis 460 mm 510 mm 600 mm

Distance from Spindle Nose to Table 150~610 mm 150~660 mm 130~730 mmDistance from Spindle Center to Surface of Column Way 434 mm 624 mm 680 mm

Rapid Traverse (X/Y/Z) X,Y,Z:36/36/36 M/min

X,Y,Z:32/32/28 M/min

X,Y,Z:24,000 M/min

Cutting Feedrate X,Y,Z:1~12,000 mm/min

X,Y,Z: 1~10,000 mm/min

ATCTool Shank BT-40

Pull Stud MAS P40T-1(45º)

Magazine Capacity 24 pcs

Max. Tool Diameter (Full Storage) φ80 mm φ90 mmMax. Tool Diameter (With Adjacent Pocket Empty) φ130 mm

Max. Tool Length 300 mm

Max. Tool Weight 7 kgs

ATC Type Arm Type

Tool Choose Method Shortest Path Tool Selection

Motor

For Spindle (Cont./30 min./10min.) 7.5/11 kw(10/15 HP)

5.5/7.5 kw(7.5/10 HP)

For X/Y/Z Axis (Fanuc) 2/3/4 kw(2.7/4/5.4 HP)

3/3/7 kw(4/4/10 HP)

3/3/7 kw(4/4/9.4 HP)

Lubrication Pump 0.025 kw

Coolant Pump 0.86 kw

Misc.Machine Height 2,390 mm 2,650 mm 3,043 mm

Machine Space 2,250 x 2,890 mm

2,250 x 2,610 mm

3,000 x 2,515 mm

Machine Weight 5,500 kgs 6,800 kgs 7,000 kgs

Controller FANUC 0iMD 8.4"

•Specification is subject to change without further notice.

Standard Accessories : 1.FANUC 0iMD Controller 2.Heat Exchanger for Electric Cabinet 3. Program Execution/End/Abnormal Three

Color Indicate Light 4.Quartz Work Lamp 5.Fluorescent Lamp 6.RS-232C Interface 7. Oil Circulating Coolant System for Spindle 8.Spindle Air Blast 9.Automatic Lubrication Equipment10.Protection device for three axes slide ways11.Full Splash Guard12.Rigid Tapping13.Auto Power Off14. Y+Y Axis Screw Type Chip Augers (3 pcs)

(A-10 & AM-1000 only)15.Tool Box w/ Leveling Bolt16. Machine and Electric Operation Manual17. (380/220V) Transformer (Exclude India, USA

and Canada)18. CE/CSA Electrical Specification (For

European/Canada Only)19. Taiwan made Ball-rail linear guide way (A6 &

A10 only)20. Switzerland Schneeberger Roller-Rail Linear

Guideway. (AM-1000)

Optional Accessories : 1.FANUC 31iMB Controller 2.Mitsubishi 70/720/730M controller 3. Belt Driven Spindle 10,000RPM (A6 & A10

only) 4. Direct Driven Spindle

10,000/12,000/15,000RPM (A6 & A10 only) 5. Spindle Motor (7.5/11kw)/ (10/15HP) (AM-

1000 only) 6. Direct Driven Spindle 15,000rpm (AM-1000

only) 7. Hinge Type Chip Conveyor 8. Taiwan made PMI roller-rail linear guideway

(A6 & A10 only) 9. Japan made THK/NSK ball-rail/roller-rail

linear guideways (A6, A-10 & AM-1000 only)10.Coolant-thru tool holder11.Three Axes Optical Linear Scale12.Oil Mist13. Oil Mist Collector14. Coolant Through Spindle A Type (20/70

Bars- closed hole)15. Renishaw TS-27R Tool Setup Probe (Tool

Setter)16.Disc Type Oil Skimmer17. CNC Rotary Table18. Air Conditioning Equipment for Electric

Cabinet19. 4Th Axis Interface

12

13

04

26

02

T

EL

: 04

-24

73

33

26

Distributor :AGMACHINE TECHNO CO., LTD.No.7, Ln. 34, Jhuangcian Rd., Shengang Dist . ,

Taichung City 42951, Taiwan(R.O.C.)

TEL:+886-4-25612868

FAX:+886-4-25610409 & 25613010

E-mail : [email protected]

http://www.agma.com.tw