A 360° View on Your Packaging Line SPC Software and...
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A 360° View on Your Packaging Line SPC Software and Product Inspection Solutions A 3 6 0 ° v i e w o n y o u r p a c k a g i n g li n e Productivity Product Quality Food Safety
Transcript of A 360° View on Your Packaging Line SPC Software and...
A 360° View on Your Packaging LineSPC Software and Product Inspection Solutions
A 360° view on your packaging lineProductivity
Product Quality
FoodSafety
The Sartorius Group is a leading international laboratory and process technology provider,
covering the segments of Bioprocess Solutions, Lab Products & Services and Industrial Technologies.
Sartorius Intec offers a comprehensive portfolio of products across the manufacturing process of
its customers, from goods-in to goods-out, from platform scales to process vessel and silo scales
to checkweighers and foreign body detection equipment. Our strong R&D capabilities, including
software development, have resulted in a technological market leading position in several
product segments. Our global sales, service and manufacturing footprint, allows us to provide
our international customers with the best possible service and support.
Based on our extensive application expertise, we offer distinct benefits with our products and
solutions. In the packaged food industry we provide our customers with a 360 degrees view
on their packaging line, helping them to secure product quality, food safety and productivity.
Contents
SPC@Enterprise – A 360° View on Your Packaging Line 4
QC | QA Equipment for Modified Atmosphere Packaging 6
In-Line Checkweighers 7
Combination Systems 7
Metal Detectors 8
X-Ray Detectors 9
Platform Scales 10
End-of-Line Checkweighers 10
Service 11
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SPC@Enterprise – A 360° View on Your Packaging Line
In Food production, the challenge is to produce products in time, with the right quality, in line with applicable norms and regulations and at the lowest cost. In other words: Operational Excellence. In order to be able to do this, a clear 360° View on the processing and packaging line is required. Sartorius ProControl@Enterprise or short SPC@Enterprise, statistical process control software, provides you with this view and allows you to secure Product Quality, Food Safety and Productivity.
SPC@Enterprise, offers configurable interfaces allowing you to record data from a wide variety of machines, equipment and sensors in your packaging line, regardless of manu-facturer and model. SPC@Enterprise transforms this data into information via powerful and comprehensive reporting functionalities, allowing you to react instantly if and when required. Flexible data exchanges with ERP or MES systems are possible via secure web-based interfaces.
SPC@Enterprise features secure storage and backup of all data logged utilizing an MS SQL database. The Lightweight Directory Access Protocol (LDAP) enables easy and secure user management.
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Data transfer to MES | ERPSPC@Enterprise
FillingPacking | Sealing
QC | QA Equipment for Modified Atmosphere Packaging (page 6)
Labelling
Statistical Process Control Software
Visual Inspection
Foreign Body Detection
X-Ray Detectors (page 9)
PROD
UCT QUALITY
Prod
ucti
vity
& F
ood
Safe
ty &
Pro
duct
Qua
lity
Foreign Body Detection
Metal Detectors (page 8)
ProductivitySPC@Enterprise supports you in secur-ing and improving Overall Equipment Effectiveness (OEE). Based on the infor-mation SPC@Enterprise provides, you will be able to minimize loading times, down times and scrap and will be able to detect where you have the biggest potential for improving your output. SPC@Enterprise features the following OEE functionality: > Provides an overview on machine per-
formance, giving you the possibility to utilize hidden capacities and achieve higher productivity.
> Displays where you have unnecessary bottle necks and hidden losses.
> Provides an overview on non-produc-tive times: machine set-up, mainte-nance, stand still, break-down etc.
> Automatic collection of machine data. Important information on break down causes, can be manually entered by the operator.
Product QualitySPC@Enterprise supports you in se curing Product Quality through the provision of the following functionalities:
> Average weight control according to prepackage legislation.
> Avoidance of expensive overfill.> Monitoring of defined CCPs according
to your HACCP plan and in compli-ance with IFS, BRC, ISO 22000 and other food safety standards.
> Recording of product attributes, (product weight, minimum shelf life, sealing, etc.), with the possibility of media integration (photo’s, video’s)
> Recording of ambient attributes (CIP performed, adjustment of optimal pa-rameters before a production run etc.).
> Logging of any critical process parameters (pH, O2 and CO2 content in gas-flushed packages, product moisture content, etc.).
Food SafetySPC@Enterprise supports you in securing Food Safety through the recording, and analysis of product attributes, including information on metal-or other contaminants, best-before-date and many others.
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CartonizingCheckweighing
End-of-Line Check-weighers (page 10)
Leak Testing
Checkweighing
In-Line Checkweighers(page 7)
At-Line QC | QA
QC | QA Equipment for Modified Atmo-sphere Packaging (page 6)
Platform Scales (page 10)
A 360° view on your packaging lineProductivity
Product Quality
FoodSafety
QC | QA Equipment for Modified Atmosphere Packaging
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PROD
UCT QUALITY
Prod
uct
Qua
lity The company Dansensor is a world leader in Modified Atmosphere Packaging (MAP).
They provide quality control and assurance solutions for food companies that package their products in protective gas atmospheres. These solutions help to optimize and quality-assure packaging processes and reduce costs.
The packaging of food products in modified atmospheres is a Critical Control Point (CCP) in the production line. All relating and relevant production parameters therefore need to be captured and documented. This is a vital part of the 360° View on Your Packaging Line. Within SPC@Enterprise, we offer the possibility of automatic data capture from the instruments as mentioned below and transform this data via powerful and comprehensive reporting functionalities into easy to understand reports.
MAP Mix Provectus> Innovative gas mixer for 2 or 3 gases.> Provides information on gas flow,
gas consumption and gas mix.> Reduces gas costs when combined with
MAP Check 3.
MAP Check 3> Online gas analyzer for quality assurance on
MAP-enabled flow packaging machines.> Enables major gas savings with the utilization
of the optional GasSave function or when paired with MAP Mix Provectus gas mixer.
> Reduces work area CO2 levels.> Provides full traceability.
CheckMate 3 > At-Line gas analyzer for quality control
of modified atmosphere packaging.> At a glance, determine if gas composition
is within pre-determined limits.> Adjust and test procedures with ease.
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Food
Saf
ety
& P
rodu
ct Q
uali
ty
PROD
UCT QUALITYIn-Line Checkweighers
Sartorius has over 40 years of experience in designing, producing and installing in-line checkweighers for packaged food products. Ever since we introduced the first model into the market in 1969, we have built checkweighers with a focus on: reliability, quality, performance and accuracy. This is reflected in:
> High accuracy and extremely short stabilisation times by using EMC weigh cell technology.
> Easy operation, whilst also giving you the possibility for detailed analyses.> Powerful trend controlling functionality for steering filling machines. > Easy integration into SPC@Enterprise, giving you a 360° View on Your
Packaging Line.
EWK 3000> Maximum throughput of 600 pcs. per minute,
maximum available weighing capacity: 7 kg. > Optionally available as all-stainless-steel-version.> Partially or fully encased, for a broad range of
hygienic and cleaning requirements.> Customer individual solutions possible.
Combination Systems
Combination systems fuse together our SYNUS® or EWK 3000 checkweighing systems with our Vistus® metal detector. The Sartorius Combination System offers you the following benefits:
> Less line space is required for a combination unit, than for separate checkweigher and metal detector units.
> The operation of the Vistus® is fully integrated into the user interface of the checkweigher. This results in a lower cost than purchasing two separate units.
SYNUS®
> Modular design, offering you numerous application-specific configurations.> Possibility for integrating a Vistus® metal detector, even after initial installation. > Easy to remove belts and weighing tables for cleaning and best possible hygiene.> Adjustable conveyor height, allowing you to adapt the checkweigher to
changing conditions. > Maximum throughput of 300 pcs. per minute, maximum available weighing
capacity: 7 kg.
Metal Detectors
Sartorius has over 60 years of experience in designing, producing and installing metal detectors. Since 1948, when we first introduced our metal detectors onto the market, we have built our equipment with a focus on: reliability, quality, performance and detection sensitivity. Today we offer a complete product portfolio of metal detectors, including conveyors and reject systems, securing food safety, avoiding expensive product recall and damage to your brand image.
Using Sartorius metal detectors, combined with SPC@Enterprise, is an important element of your 360° View on Your Packaging Line. Based on this, we help you to comply to many quality and safety standards, for example, IFS and BRC.
Observer> Detects stainless steel and ferrous
metals in aluminized packaging.> Compact design.> Simple operation.
MDE – Metal Detector Economy> Single frequency technology.> Attractive price | performance ratio.
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Food
Saf
ety
Vistus® > The benchmark for user friendliness and detection
sensitivity.> Easy to clean – IP65, optional IP69k.> Fast and easy switching between products during
production, via an extensive product memory.
X-Ray Detectors
Dymond Series – For low energy applications> The Dymond series Lynceus software ensures
the highest level of contamination detection.> Easy operation via operator interface using
F.A.S.T. technology.> Hygienic design, IP65 housing (IP 69k optionally).> Transportation belts can be removed
without using tools, making cleaning very easy.
The application of X-ray detectors in the food industry, brings Food Safety to a completely new level. Next to metals, X-Ray detectors are also capable of detecting other contaminants, e.g.: glass, stones, high density plastics, etc. Next to this, X-Ray detectors also offer the possibility of checking product quality aspects, e.g. completeness, detection of cavities and rips in products and perform weight calculations.
Sartorius offers a complete product portfolio of X-Ray detectors, including conveyors and rejection systems, securing Food Safety, avoiding expensive product recall and damage to your brand image. Using Sartorius X-Ray detectors, combined with SPC@Enterprise, is an important element of your 360° View on Your Packaging Line. Based on this, we will help you to comply to many quality and safety standards, for example, IFS and BRC.
Dyxim FB Series – For flatbed, low energy applications> For inspecting products in cartons, plastic bags,
and metallized film, as well as loose goods. > Detector resolution of 0.4–0.8 mm ensures rapid,
high-precision detection of contaminants.> Complete product range, covering a wide range
of product sizes and belt speeds.
Dyxim S and D Series – For horizontal, high energy applications> For inspecting food products in tins, cans and
glass bottles. > Dyxim D is equipped with a double beam system,
specifically suitable for glass-in-glass applications.
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PROD
UCT QUALITY
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Platform Scales
With it’s range of platform scales Sartorius provides solutions for At-Line QC | QA applications.
WM high load checkweighers> Weighing capacity upto 120 kg.> Wide variety of interface possibilities either
serial or via field buses and Ethernet.> Also available in stainless steel version.
Combics 3> Network scale for average weight control.> Also available as the standalone solution
Combics® SPC.
EWK high load series> Can be W&M approved.> EMC weigh cell technology featuring high
accuracy and extremely short stabilization times.
End-of-Line Checkweighers
Sartorius offers a range of high load checkweighers for end-of line completeness checks of cartons and boxes.
PROD
UCT QUALITY
Prod
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Qua
lity
Our Services include:> Factory Acceptance Tests. > Installation and Commissioning, making sure that the equipment
is set-up in an optimum way and is ready to be used. > Equipment Qualification. > Maintenance and Maintenance Contracts, ensuring that your equipment is correctly
calibrated, adjusted and cleaned. This guarantees optimum equipment performance, a long service life and prevents unnecessary down time.
> Emergency support contracts, ensuring you 24/7 support, 365 days per year. > Repairs and corrective maintenance.
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Service
Sartorius offers services, ranging from factory acceptance tests, all the way through to service contracts, 24/7 emergency support, training and seminars. This will help you to develop and maintain a clear 360° View on Your Packaging Line.
We have expert service teams located around the globe, ensuring that support is available on all continents. Wherever your production facility may be, we guarantee to offer you the highest level of service.
Brain Factory – Training and SeminarsWith our extensive Training and Seminar Program we provide sustainable support to help you in your daily work and to make sure you get the most out of our equipment. We provide dedicated training courses for line personnel, production managers, quality control staff and technicians. The topics that we cover include:> Foreign body detection> Dynamic weighing technology> Static weighing techology> Software systems> Regulations | Standards
A 360° view on your packaging lineProductivity
Product Quality
FoodSafety
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EuropeGermanySartorius Industrial Scales GmbH & Co. KGLeinetal 237120 Bovenden
Phone +49.551.308.0Fax +49.551.309.83.190
Sartorius Mechatronics C&D GmbH & Co. KGAm Gut Wolf 1152070 Aachen
Phone +49.241.1827.0Fax +49.241.1827.213
Sartorius Mechatronics T&H GmbHMeiendorfer Strasse 20522145 Hamburg
Phone +49.40.67960.303Fax +49.40.67960.383
AustriaSartorius Intec Austria GmbHFranzosengraben 121030 Vienna
Phone +43.1.7965760.0Fax +43.1.7965760.24
BelgiumSartorius Intec Belgium BVBALeuvensesteenweg, 248/B1800 Vilvoorde
Phone +32.2.756.06.71Fax +32.2.253.45.95
France & Suisse RomandeSartorius Intec France S.A.S Parc d’affaires Technopolis – L.P.: 853 Bâtiment SIGMA – RDC 3 Avenue du Canada91940 Les Ulis, France
Phone +33.1.6919.2100Fax +33.1.6920.0922
IrelandSartorius Ireland Ltd.Unit 41, The Business CentreStadium Business ParkBallycoolin RoadDublin 11
Phone +353.1.8089050Fax +353.1.8089388
ItalySartorius Intec Italy S.r.L.Viale A. Casati, 420853 Muggiò (MB)
Phone +39.039.46591Fax +39.039.465988
NetherlandsSartorius Intec Netherlands B.V.Department Industrial Weighing
Phone +31.30.602.5030Fax +31.30.602.5035
PolandSartorius Intec Poland sp. z o. oul. Wrzesinska 7062-025 Kostrzyn
Phone +48.61.6473830Fax +48.61.6473839
Russia“SARTOGOSM” CJSCul. Rasstannaya, 2, kor.2, lit. A192007 St. Petersburg, Russia
Phone +7.812.380.25.69Phone +7.812.380.25.62Fax +7.812.380.25.62
SpainSartorius Intec Spain S.L.Offices in Madrid:C/ Isabel Colbrand, 10–12, of. 7028050 Madrid
Phone +34.90.212.33.67Fax +34.91.358.84.85
SwitzerlandSartorius Mechatronics Switzerland AGRingstrasse 24a8317 Tagelswangen (ZH)
Phone +41.44.746.50.00Fax +41.44.746.50.50
U.K.Sartorius Intec UK Ltd.Longmead Business CentreBlenheim Road, EpsomSurrey KT19 9QQ
Phone +44.1372.737102Fax +44.1372.729927
AmericaUSASartorius Intec USA Inc.5 Orville Drive, Suite 200Bohemia, NY 11716
Phone +1.631.254.4249Toll-free +1.800.635.2906Fax +1.631.254.4253
ArgentinaSartorius Argentina S.A.Int. A. Ávalos 4251B1605ECS MunroBuenos Aires
Phone +54.11.4721.0505Fax +54.11.4762.2333
BrazilSartorius do Brasil LtdaAvenida Senador Vergueiro 2962São Bernardo do Campo CEP 09600-000 - SP- Brasil
Phone +55.11.4362.8900Fax + 55.11.4362.8901
MexicoSartorius de México S.A. de C.V.Circuito Circunvalación Poniente No. 149 Ciudad Satélite 53100 Estado de México, Mexico
Phone +52.55.5562.1102Fax +52.55.5562.2942
Asia|PacificChinaSartorius Scientific Instruments (Beijing) Co. Ltd.33 Yu An Road, Airport Industrial ParkZone B,Shunyi District, Beijing 101300,P.R.China
Phone +86.10.8042.6555Fax +86.10.8042.6486
IndiaSartorius Mechatronics India Pvt. Ltd.#69/2-69/3, Jakkasandra,Kunigal Road, Nelamangala TqBangalore – 562 123
Phone +91.80.4350.5250
JapanSartorius Intec K.K.4F Daiwa Shinagawa North Bldg.8-11, Kita-Shinagawa 1-chomeShinagawa-kuTokyo 140-0001
Phone +81.3.3740.5174Fax +81.3.3740.5406
PhilippinesSartorius Mechatronics Philippines Inc.Unit 20-A The World Centre Building330 Senator Gil Puyat, Makati CityPhilippines
Phone +632.864.0929Fax +632.864.0932
Sales and Service Contacts for Sartorius IntecFor contacts in other countries that are not mentioned below, please visit www.sartorius-intec.com or contact us.
www.sartorius-intec.com
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