9970 International Blvd Cincinnati, OH 45246-4898 Phone: (513 ...
Transcript of 9970 International Blvd Cincinnati, OH 45246-4898 Phone: (513 ...
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PROPRIETARYAviation Repair and Overhaul
ISO 9001-2000 & AS 9100:2004 Rev B Registered
Aviation Repair & Overhaul
FAA Certificate CL1R064KEASA Certificate 145.4358CAAC Certificate F00100499Thai Certificate 330/2547
9970 International Blvd Cincinnati, OH 45246-4898
Phone: (513) 870-6780 Fax: (513) 870-6784Email: [email protected]
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PROPRIETARYAviation Repair and Overhaul
Goal
To Be The Preferred Repair & Overhaul Facility for Engine Components
OUR VALUED
CUSTOMER
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PROPRIETARYAviation Repair and Overhaul
Why CTL?
Cost Competitive
On-Wing Support
OUR VALUED
CUSTOMER
Tooling Development
Repair Development
Aggressive Turn Times
OEM Synergies for R&O
Solutions
Highest Quality
Tailored Customer Service
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PROPRIETARYAviation Repair and Overhaul
About CTL
•Established 1946
•Modern State-of-the-Art Facilities
•24/7 Operation
•260 Experienced Associates
•FAA Licensed A&P Mechanics
•Strategic Location
•Advanced Technologies
•Privately Held / Non-Union
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PROPRIETARYAviation Repair and Overhaul
Contact List
• John Irwin
– Vice President, Sales & Marketing
– General Manager, Repair Operations
• Mike Brennan
– Manager, Sales & Engineering
• George Curiel
– Manager, Quality Control
– Chief Inspector
• Cynthia Alford
– Manager, Customer Service
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PROPRIETARYAviation Repair and Overhaul
CTL Aerospace Campus
• Located in Northern Cincinnati
• OEM Facility 100,000 SqFt
• Tooling / Equipment Storage 15,000 SqFt
• MRO Facility60,000 SqFt
• Planned Expansion 36,000 SqFt
Headquarters /OEM Facility
MRO Facility
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PROPRIETARYAviation Repair and Overhaul
CTL Advanced Capabilities
•Continuous Improvement
•Reverse Engineering
Capabilities
•Integrated Autoclave and Ovens
•Overhead Crane Capacity
•Paint Booths
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PROPRIETARYAviation Repair and Overhaul
CTL Advanced Capabilities Continued
•Non-Destructive Testing
•5-Axis Machining and Routing
•Waterjet and Plastic Media
Stripping
•Certified Weld Repairs
•Clean Rooms
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PROPRIETARYAviation Repair and Overhaul
Limited Powerplant RatingsIncludes Inspection, Repair, Modification and Testing of Components for the Following Engines:
Limited Powerplant Ratings
•CF34
•CF6
•CFM56
•GE90
•PW4000
•LM Series
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PROPRIETARYAviation Repair and Overhaul
CF34 Approved Engine Repairs
CF34 Component Repairs•FWD Fan Case
•AFT Fan Case
•Insulation Blankets
•STG 2 Vane Shroud
•FWD and AFT Spinners
•HPTR Coupling Nut
CF34-3CF34-8CF34-10
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PROPRIETARYAviation Repair and Overhaul
CF6 Approved Engine Repairs
CF6-6CF6-50CF6-80A
CF6-80C2CF6-80E1
CF6 Component Repairs•Air/Oil Seal•Liner Segment•Bearing Nut•Platform•Coupling Nuts•Fan Case•Spanner Nuts•Spinner Cone•Vane•Inner Shroud •Fan Frame•Fan Shroud•Stiffener Ring•Vane Shroud•Bearing Retainer•Accessory Gearbox Mounts•Exhaust Nozzle
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PROPRIETARYAviation Repair and Overhaul
CFM56 Approved Engine Repairs
CFM56-2CFM56-3CFM56-5A/B/C
CFM56-7B
CFM56 Component Repairs•Bearing Aft Seal
•Air/Oil Seal
•Acoustic Panel
•Fan Case
•Vane
•Spinner Cone
•Bearing Stationary Oil Seal
•Bearing Retainer
•Seal
•Exhaust Nozzle
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PROPRIETARYAviation Repair and Overhaul
GE90 Approved Engine Repairs
GE90-94B
GE90-115B
GE90 Component Repairs•FWD Acoustic Panel
•AFT Acoustic Panel
•Rotating Seal
•Stationary Air Oil Seal
•Blade Platform
•FWD Panel
•Bleed Air Panel
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PROPRIETARYAviation Repair and Overhaul
PW4000 Approved Engine Repairs
PW4000-94PW4000-100PW4000-112
PW4000 Component Repairs•Fan Exit Case (Inner and Outer)
•Kevlar Fairings
•Acoustic Liners
•Spinner Cones
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PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM2500 Engine Repairs
LM2500
LM2500 Component Repairs•Stg 1 and 2 Vane Shroud
•Bearing and Spanner Nuts
•Separator Cover
•#3 Seal
•Inlet Seal
•Inlet Duct
•#3 Bearing Oil Seal
•Air/Oil Seal
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PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM5000 Engine Repairs
LM5000
LM5000 Component Repairs•Air/Oil Seal
•#1 and #3 Stationary A/O Seal
•#3 Bearing Stationary Air Seal
•Air Seal
•Air Collector
•Spinner
•Bearing and Spanner Nuts
•Inner and Outer Shroud
•Stator Cases
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PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM6000 Engine Repairs
LM6000
LM6000 Component Repairs•#3 Stationary Seal
•Air Seal
•Bearing and Spanner Nuts
•IGV Shroud
•Stg 1 & 2 Vane Shroud
•Shrouds
•Stator Cases
•Air Collector
•FWD Carry Seal
•VIVG Mid Case
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PROPRIETARYAviation Repair and Overhaul
CFM56-2 /-3 /-5 /-7
Spinner Cone Refurbishment
CF6-50 /-80A /-80C
• Complete Inspection• Advanced Chemical Processing Techniques
•Stripping
•Anodize
•Thermal Coating Repair
•Custom Paint
• Shot Peen Surface Conditioning• Metal & Composite Spinners• Conical, Elliptical & Conelliptical Spinners
PW4000
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PROPRIETARYAviation Repair and Overhaul
• Repairs preformed on Metallic, Composite and Hybrid Platforms
• Complete Inspection• Replace Seals and Wear Strips• Recondition• Paint
Fan Blade Platforms(Annulus Fillers)
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PROPRIETARYAviation Repair and Overhaul
CFM56 Acoustic Panels
•Approved Repairs on Fwd, Mid & Aft Panels
•Complete Inspection•Facesheet Repair•Stiffener Crack Repair•Replace Missing or DamagedSpacers and Cups
•Repaint
Fwd Panel
AFT Panel
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PROPRIETARYAviation Repair and Overhaul
CF6, CFM56, GE90, PW4000
Acoustic Liner Segment Repair
• Complete Inspection• Face Sheet Replacement• Back Pan Replacement• Honeycomb Repair
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 OGV Segment Repair
• Complete Inspection• Injection Repairs• Vane slot boot replacement• Bushing replacement
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 OGV Repair
• Complete Inspection• Airfoil Surface Repairs• Platform Seal Replacement• Platform Crack Repairs• Leading Edge Replacement
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PROPRIETARYAviation Repair and Overhaul
CFM56 Air/Oil Seal Refurbishment
• Metallic and Composite Seals • Complete Inspection• Oil Scoop and Cover Replacement• Teflon Replacement• Abradable Replacement • Pressure Testing
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Air/Oil Seal
•Metallic and Composite Seals •Complete Inspection•Oil Scoop and Cover Replacement•Teflon Replacement•Abradable Replacement •Pressure Testing
Before After
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PROPRIETARYAviation Repair and Overhaul
Spanner, Bearing & Coupling Nut Overhaul
• Complete Inspection
• Silver Plating
• Torque Test Certification
• Teflon, Vespel, &
Abrabable Replacement
Before
AfterAfter
Before
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Blocker Door Repair
• Facesheet Replacement- Composite Perforated- Wire Mesh
• Backpan Repair
• Honeycomb Repair
• Replace Hardware / Hinges / Wear Plates
• S/B 78-1142 Modification
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PROPRIETARYAviation Repair and Overhaul
• Equipment capable of handling large hardware
• Complete Abradable Refurbishment•Pre-Cured Abradables and
Manually Installed Abradables
• Kevlar Containment Shroud Repairs
• Weld Repair of Cases
Fan Case Repair and Refurbishment
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PROPRIETARYAviation Repair and Overhaul
CF34 Abradable Replacement
• Complete Inspection• Complete removal and replacement
of Abradable, Rub Strips, and Compounds
• Worldwide On Wing/Engine Shop, repair support.
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Booster Case Overhaul
• Complete Inspection• Thermal Coating Replacement• Surface Treatment• Insert/Dowel Pin Replacement• Corrosion Removal
After
Before
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Booster Assembly
Stage 1 Vane Booster
Stator Vane Segments Stages 1-5
• Disassembly• Inspection• Teflon Replacement • Assembly
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PROPRIETARYAviation Repair and Overhaul
Fan Module Overhaul
Typical Repairs :• Full replacement of the Abradable Rub Strip.
• Replacement of the inner and outer Thrust
Reverser Support Rings.
• Thermal coating repair to the Support Rings.
• Thrust Reverser Support Ring seal repair and
replacement.
• Removal, inspection and replacement of all
defective hardware.
• Acoustical liner repair and overhaul.
• OGV Vane inspection, repair and refinishing.
• Complete refinishing of the Anodize coating
and protective treatments on the cases.
Before
After
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PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Exhaust Nozzle Repair/Overhaul
• Disassembly• Complete Inspection• Full Section Replacement (Outer Sleeve)• Weld & Cutout Repairs• Hardware, Wear Pad & Seal Replacement• Assembly
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PROPRIETARYAviation Repair and Overhaul
LM5000 & LM6000 Air Collectors
LM6000
• Complete Inspection• Sprint Kit retrofit• Weld Repair• Refurb and Paint
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PROPRIETARYAviation Repair and Overhaul
On-Wing/On-Site Repair•24/7 Service•World Wide Support•Reduce Maintenance Ground Time•Quick Turn Around Times
•Engines Currently SupportedCF34, CFM56, CF6, GE90
CF6-80C2
Fan Case
CFM56 Abradable Replacement
GE90 Abradable Replacement
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PROPRIETARYAviation Repair and Overhaul
FAA Certificate
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PROPRIETARYAviation Repair and Overhaul
EASA Certificate
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PROPRIETARYAviation Repair and Overhaul
CAAC Certificate
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PROPRIETARYAviation Repair and Overhaul
Thai Certificate
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PROPRIETARYAviation Repair and Overhaul
ISO 9001:2000 & AS9100:2000 B Registered
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PROPRIETARYAviation Repair and Overhaul
HIGHEST QUALITY
ON-WING SUPPORT
AGGRESSIVE TURN TIMES
BROAD RANGE OF CAPABILITIES
Advantage
The
PROFESSIONAL, COURTEOUS, RESPONSIVE CUSTOMER
SERVICE
COST COMPETITIVE
REPAIR DEVELOPMENT