Locker Safety Rail

Tubular Ball Handrail System

Locker Group’s tubular ball handrail system is a safe, strong simple barrier solution. The complete system lends itself to be quickly and economically erected in either a workshop or on site.

Manufactured in accordance with AS1657 and used extensively throughout the mining, petro-chemical, mineral processing and heavy industries, the system is equally suited in commercial, local government and general applications.

Locker Group handrail is available in component form. eg. stanchions, bends, pipe and kickplate or can be supplied in fully fabricated panels for even quicker site installation.

Benefits • Soldincomponentsforinstallationonsite• Suppliedfabricatedintopanels• Economical• Quicktoinstall• Lightweight

Styles • Standard –Tworail(handrailandkneerail)• Multi-Rail –Threetosixrails.Manufacturedtoorder.• Balustrade –Topandbottomrailcompletewith12mm diameterrodat100mmcentres. Madetoorder.(referpage5)

Materials • Mild Steel –Mostcommon,availablein3.2mm(mediumduty) or4.0mm(heavyduty)wall.• Aluminium–forareaswerecorrosionisafactor,suchas watertreatmentplantsandcoastalenvironments

Finishes • Mill finish/Black–nocoating.• Galvanised–Hotdippedgalvanisedto AustralianStandardAS/NZS4680• Painted–WetorDry(powder)coatedtoyour specificationandcolour

1 2

1 2

Standard Stanchions

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

One Rail Stanchions

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

Specifications Stanchions

Medium Duty(Standard)• 48.3OD–40mmNB• 3.2mmGauge• 76mmODBallAluminium• 50mmOD• 42mmID• 76mmODBallHeavy Duty • 48.3OD–40mmNB• 4.0mmGauge• 76mmODBallStanchionsaredrilledtosuitrail(below).Customdrillingavailableonrequest.

Rails

Standard Handrail • 32mmNB• 42.4mmOD• 3.2mmGaugeStandard Kneerail • 25mmNB• 33.7mmOD• 3.2mmGaugeHeavy Duty Handrail• 32mmNB• 42.4mmOD• 4.0mmGaugeHeavy Duty Kneerail • 25mmNB• 33.7mmOD• 4.0mmGaugeAluminium Handrail • 46mmOD• 39mmIDAluminium Kneerail • 38.1mmOD• 34.1mmIDKick Plate Mounting Brackets:40mmx85mmx5mmBase Plates:Standard:75mmx146mmx10mmAngleMounted:65mmx172mmx10mmCorner:150mmx150mmx10mm(88mmholecentres)

Product Weights Type Product Description MedDuty HeavyDuty Alum UOM Code MSGalv MSGalv

Stanchions P StanchionTypeP 4.8kg 5.25kg 2.05kg ea

PA StanchionTypePA 4.8kg 5.25kg 2.05kg ea

C StanchionTypeC 4.9kg 5.35kg 2.08kg ea

CA StanchionTypeCA 4.9kg 5.35kg 2.08kg ea

W StanchionTypeW 3.9kg 4.45kg 1.67kg ea

WA StanchionTypeWA 3.9kg 4.45kg 1.67kg ea

AMW StanchionTypeAMW 3.9kg 4.45kg 1.68kg ea

S StanchionTypeS 5.05kg 5.65kg 2.2kg ea

SC StanchionTypeSC 4.9kg 5.45kg 2.1kg ea

SO StanchionTypeSO 5.4kg 5.9kg 2.5kg ea

SAL StanchionTypeSAL 4.9kg 5.45kg 2.1kg ea

SAR StanchionTypeSAR 4.9kg 5.45kg 2.1kg ea

SOAL StanchionTypeSOAL 5.35kg 5.65kg 2.3kg ea

SOAR StanchionTypeSOAR 5.35kg 5.65kg 2.3kg ea

AM StanchionTypeAM 4.5kg 5.05kg 1.68kg ea

ORP StanchionTypeORP 1.7kg 1.95kg 0.7kg ea

ORS StanchionTypeORS 2kg 2.35kg 0.88kg ea

ORH StanchionTypeORH 1.5kg 1.65kg 0.59kg ea

Bends RB32 RailBend32NB 1.73kg 2.28kg ea

RB25 RailBend25NB 1.34kg 1.76kg ea

RB46 RailBend46OD 0.8kg ea

RB38 RailBend38OD 0.6kg ea

CBA ClosureBendsAngled 2.79kg 3.42kg 1.2kg ea

CBH ClosureBendsHorizontal 2.82kg 3.76kg 1.2kg ea

Pipe P32 Pipe32NB 3.1kg 3.8kg mt

P25 Pipe25NB 2.41kg 2.94kg mt

P46 Pipe46OD 1.3kg mt

P38 Pipe38OD 0.97kg mt

Kickplate K1006 Kickplate100x6 5.32kg 1.6kg mt

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Horizontal Closure Bends:

Horizontal closure bends havea wall thickness of 3.2 mm. Astandard 90º closure bend has a140mmradius.Bendshave300/260mmlegsat457mmcentres.

Standard & Non Standard 90º Bends

Astandard90ºbendhasa140mmradiuswith 300mm legs. A non-standard 90º bend has a 140mmradiuswith nominated leg lengthstoenableeaseoferection.

Angle Closure Bends

Angleclosurebendshave140mmradiusbends,with300/200mmlegs at 457mm centres. Angleclosure bends are made to orderto the nominated angle, between1ºand45º.

Standard & Non- Standard Bends

Special angles are made to suitcustomer’s requirements. Alwaysspecify angles as shown, either Aor B. *Please note: Locker Groupproductcodesdenotethe‘A’angle.

75

65

146102

150

88

150 88

172

126

STANDARD

ANGLE MOUNTING ONLY CORNER

ALL BASE PLATES 10mm MATERIALNB: ALL BASE PLATES HAVE PRE-DRILLED DRAIN HOLES.

HOLE SIZE ø17.5 TYPICAL

•Standardlengthandanglebendsinstock•Nonstandardlengthandspecificanglebendsmadetoorder

Bends

Base PlatesCHANNELS UNIVERSALBEAMSSIZE OFFSET SIZE OFFSET

150x75 110mm 200UB 110mm180x75 110mm 250UB 110mm200x75 110mm 310UB 110mm230x75 110mm 360UB 115mm250x90 115mm 410UB 125mm300x125 115mm 460UB 125mm380x100 125mm 530UB 135mm

Offsets

Kick Plate

3 4

slot

14 x

30m

m

45

85

40

76

D

29

CORNER MOUNTING PLATE

150

88

150

88

32NB

25NB

75

75

Max 1500mm

All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical

STANDARD MOUNTING PLATE

146

75

102

NW swing

ANGLE MOUNTING ONLY

172

65

126

NE swingSW swing

D

45

40

D

40

grating

D

offset

40

SE swing

76

R90

slot

14 x

30m

m

45

85

40

76

D

29

CORNER MOUNTING PLATE

150

88

150

88

32NB

25NB

75

75

Max 1500mm

All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical

STANDARD MOUNTING PLATE

146

75

102

NW swing

ANGLE MOUNTING ONLY

172

65

126

NE swingSW swing

D

45

40

D

40

grating

D

offset

40

SE swing

76

R90

D

30

D

55

D

20

29

grating

offset

40 10

40x5

x50

Long

ang

le

45

47

12

14

22.5

slot

14 x

26m

m

KickplateMountingBracket–Option1

Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65

P,W,C D=40 D=65 D=80 D=100

S&SO D=115 D=140 D=160 D=175

KickplateMountingBracket–Option2

Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65P,W,C D=60 D=85 D=100 D=120

S&SO D=135 D=160 D=180 D=195

R140

300

R140

R140

300

R140

R14

0

300 or nom.

B

300 or nom. A

120

9

00

100mm Centers of 12mm bars

300 or nom.

300

or n

om.

R140

R140

300

R140

R140

300

R140

R140

300

R140

R14

0

300 or nom.

B

300 or nom.

A

120

9

00

100mm Centers of 12mm bars

300 or nom.

300

or n

om.

R140

R140

300

R140

300 or nom

300 or nom

140

140

B

300 or nom.

300 or nom. 300 or nom

300 or nom

140

140

B

300 or nom.

300 or nom.

Multi Rail Applications

Balustrade• CompliantwiththebuildingcodesofAustralia (BCA2010)&NewZealand.• The12mmverticalbarsat100mmcentresare designedtopreventchildrenfrom climbingorfallingthroughthepanel.• Fabricatedtoexactprojectspecifications.

Self Closing Gates Gate types • HGATE–singlegatenokickplate• HGATEKP–singlegatewithkickplate• HGATED–doublegate(upto3000mm stanchioncentre)

Self Closing Gates When ordering a self closing gate the following information is required. • Gatetype• Swingdirection• Stanchiontype• Stanchioncentres• Planviewofgatein-situshowing raildirection Eg.HGATESEswingTypeP at1200mm(stanchioncentres)

• Multiballstanchions areavailable.• Madetoorderforany application/specification.• Pleasenoteminimumball centresof295mm.

2000mm approx

900mm

120mm100mm CRS of ø12mm bars

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Base plate to suit applications as per standard stanchions

Nominal minimum centers 300mmAbsolute minimum centers achievable 295mm (POA)

Base plate to suit applications as per standard stanchions

Nominal minimum centers 300mmAbsolute minimum centers achievable 295mm (POA)

32NB

25NB

75 75

Max 1500mm

32NB

25NB

75 75

Max 1500mm

PanelisationLockerGrouphandrailcanbesuppliedinpanels,manufacturedtosuityourexactrequirements.

Benefits • Fastandefficientonsiteinstallation• Reducedsitelabourcosts• Professionalfinish

Weld Options • Fullyweldedandgalvanisedafterfabrication• Tackweldedandgalvanisedafterfabrication• Galvanisedcomponents,tackweldedandcold galvedafterfabricationFinish options• Galvanised• Galvanisedandpainted**(wetordry)• Untreated(black)• Untreatedandpainted**(wetordry) **Paintedtoyourspecification

Installation tips

Stanchion Centres • Steel-2000mmrecommendmaximumcentresforstandard32mmmediumdutystanchions• Aluminium-1800mmrecommendmaximumcentres(Sideoffsetstanchionsshouldbe spacedatnogreaterthan1200mmcentres)

Welding • Steel–one20mmtackweldtoeachsideoftheundersideofball• Aluminium–fullcircumferentialweldtoeachsideofballSlip Joints • Steel–suppliedgalvanisedcompletewithtaperedpins,(holesizefortaperpinsshouldbe5mm)• Aluminium–suppliedstainlesssteellockingscreworpoprivets

General Tips • Joinrailswheneverpossibleinsideballstohidejoints• Boltthefirststanchionrigidlyinplacefirst• Do notbolttheotherstanchionsrigidlyinpositionandattempttofeedpipethroughstanchions.• Startstairandslopingrunsatthebottomandworkup.• Closurebendsaredesignedsothatthetoprailistojoininsidethetopballandthelower legofthebendstopsontheoutsideofthekneerailballwiththekneerailslidinginsidethebend.

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