1.Laser LightWareFLS/KLS/SLSseries of lasersSwiss quality pulsed Nd:YAG Lasers of up to 1000 WIntegration Instructions with NLS Release 0101 Sept 08

2. Integration Instructions Laser Sources with NLSIntegration Instructions Laser Sources with NLSThe Installation Instructions presented here serve the authorized personnel as a instruction- and workingtool for the electrical integration of the laser sources into a processing installation with NLS and for thesetting up of such an installation to suit the laser.The Integration Instructions are part of the three volume user documentation. DANGER!For your own safety Before you carry out any work on or - with the LASAG laser sources, you must absolutely read the chapter of the Safety Information in the Operater Instructions as well as the chapters corresponding to the respective activities.Product IdentificationThese Integration Instructions are applicable to the following laser sources:KLS 246all typesSLS 200all typesFLSall typesSLAB NNA N all typesThese integration instructions are updated for the laser control NLS V80.SwitzerlandLASAG AG C.F.L. Lohnerstrasse 24 CH-3602 Thun SwitzerlandPhone +41-33-227 4545 Fax +41-33-227 4573 lasers@lasag.ch www.lasag.comUSALASAG Industrial-Lasers A Division of the SWATCH Group (US) Inc.1615 Barclay Boulevard Buffalo Grove, IL 60089 U.S.A.Phone +1-847-483 6300 Fax +1-847-483 6333 lasers@lasag.comGermanyLASAG Industrial-Lasers A Division of the SWATCH Group (Deutschland) GmbHHohenzollernstrasse 16 D-75177 Pforzheim GermanyPhone +49-7231-3872 670 Fax +49-7231-3872 679 lasag-d@swatchgroup.comItalyLASAG Industrial-Lasers A Division of LASCOR S.p.A.Via Piave 98 IT-21018 Sesto Calende ItalyPhone +39-0331-924 881 Fax +39-0331-919 384 lascor@swatchgroup.comJapanLASAG Industrial-Lasers A Division of the SWATCH Group (Japan) KKNippon Express BILT-1, 5F Baraki, 2526-23, Ichikawa-shi, Chiba, 272-0004 JapanPhone +81-47-329 7099 Fax +81-47-328 3590 lasag@jp.swatchgroup.comINDUSTRIAL - LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 00 - 01A COMPANY OF THE 3. Integration Instructions Laser Sources with NLSTable of contentsChapter 1 Introduction and additional Safety Notices 86.0651-01Chapter 2 Laser Materials Processing 86.0651-02Chapter 3 Start-up and further Life cycles 86.0651-03Chapter 4 Setting-up a Processing Installation 86.0651-04Chapter 5 System Interfaces86.0651-05Chapter 6 USER Interfaces X51 and X5286.0651-06Chapter 7 Setting-up and Settings of the Laser Control System86.0651-07Chapter 8 Terminals and Modem Operation86.0651-08Chapter 9 Schematic Diagrams Mains Connection and User Interfaces86.0651-09Chapter 10 Schematic Diagrams Accessories and Terminals86.0651-10INDUSTRIAL - LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 00 - 02A COMPANY OF THE 4. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1 Introduction and additional safety noticesTable of contents1.1 Foreword 2 1.1.1 Documentation overview2 1.1.2 Exemption from liability2 1.1.3 Copyright 21.2 Authorised persons 3 1.2.1 Personnel qualification for setting up a processing unit3 1.2.2 Personnel qualification for the integration procedure 3 1.2.3 Personnel qualification for making the connection to the mains3 1.2.4 Personnel qualification for individual chapters 3 1.2.5 Training31.3 Additional safety notices31.4 Danger signs and labels for processing systems and processing dangers 41.5 Statutory regulations governing integration work41.6 Brief instruction on the integration of LASAG lasers 5 1.6.1 Overview5 1.6.2 Space requirement 6 1.6.3 Heat dissipation 7 1.6.4 Mains power connection9 1.6.5 Process gases and extraction 10 1.6.6 Personal safety10 1.6.7 Drive12 1.6.8 Operation15 1.6.9 Customer services16INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 0A COMPANY OF THE 5. Integration instructionsLaser sources with NLS 1 Introduction and additionalsafety notices1.1 Foreword1.1.1 Documentation overviewThe user documentation consists of the following three volumes:Operator instructionsThe operator instructions are to be used by the user staff as a training and working aid for the safe andappropriate operation and maintenance of LASAG laser sources.Integration instructionsThe integration instructions are to be used by the integration staff as a training and working aid for- creating the customer-based installations for commissioning the laser source- the electrical integration of the laser sources with NLS into a processing unit- the laser-based installation of a processing unit- the safe handling of the laser source in the other life-cycle phasesService instructionsThe service instructions describe to the service personnel the safe implementation of the commissioningprocedure and maintenance plan, the safe repair if faults should occur, and gives details of spare parts.Customer-specific documents and updates relating to all instructions are contained in chapter 9 of theOperator instructions.1.1.2 Exemption from liabilityLASAG AG is not liable for any faults in this documentation. Liability for direct and indirect damage arisingfrom the delivery or use of this documentation is excluded provided this is legally permissible.1.1.3 CopyrightReprinting this document, including extracts of it, is prohibited. No part of this document may be re-produced in any form, or processed, duplicated or distributed by any means - electronic, mechanical,photocopying, recording or otherwise - without the written permission of LASAG AG. All rights reserved,especially the right of duplication and translation, and the patent or registration rights.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 0A COMPANY OF THE 6. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1.2 Authorised persons1.2.1 Personnel qualification for setting up a processing unitIn terms of instructions and assessment, the setting up of a laser unit requires a person with experiencein this work who must have successfully completed a course for laser safety advisers recognised by theauthorities.1.2.2 Personnel qualification for the integration procedureThese activities may be carried out only by professional technical staff of this discipline or by staff pos-sessing the equivalent mechanical and electrical knowledge. The acceptance testing of the work relatingto safety functions and to compliance with the relevant standards must be done by a member of thetechnical staff trained for this.1.2.3 Personnel qualification for making the connection to the mainsPersonnel who make the mains connection require an authorization in accordance with stateregulations.1.2.4 Personnel qualification for individual chaptersAdditional personnel qualifications are also required for individual chapters.1.2.5 TrainingThe manufacturers customer service shall be pleased to provide information on training courses.1.3 Additional safety noticesDANGERElectric shockDuring all work on parts of electrical systems, the mains supply is to be disconnectedfrom all terminals on the customer side and to be locked with a padlock. Parts of electricalsystems are to short-circuited with the grounding connector before they are touched.DANGERReduced safety if cables are damagedLay cables for safety circuits and warning lamps in such a way as to protect them againstall types of damage. Warning lamps must be redundant (several of them) or fail-safe.CAUTIONRisk of tripping with badly laid cables.Lay cables away from walking and rest areas.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 0A COMPANY OF THE 7. Integration instructionsLaser sources with NLS 1 Introduction and additionalsafety notices1.4 Danger signs and labels for processing systems and processing dangersDanger signs and labels for the processing systems will be installed by the integrator.Danger signs and labels for the processing systems will be installed by the operator.1.5 Statutory regulations governing integration workLaser standard EN 60825-1:1994 applies in general, and it also contains important sections for the ope-rators of laser equipment.Installers and operators of laser processing systems are covered by ISO standards of class 11553: 1996and EN 12626: 1997.In addition, the state regulations must be complied with. For instance, in the USA the directive U.S. 21CFR 1040.10 and 1040.11 (FDA) applies to laser equipment. ANSI Z 136.1: 1993 For the safe use of la-sers applies in addition to operators.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 0A COMPANY OF THE 8. Integration instructionsLaser sources with NLS 1 Introduction and additionalsafety notices1.6 Brief instruction on the integration of LASAG lasers1.6.1 Overview IntroductionSales discussion Integration / Installation of LASAG lasers Operator training (1 day) Service and maintenance (2 days)Order Integration / Installation (1 day) Application training (1-2 days) Integration instructionsOrder confirmation Commissioning checklist returned to LASAG completedInstallation On receipt of the completed checklistber 1000 mmCommissioning checklistbis 2000 mm 0,5 mmAbweichungen fr Masse ohne ToleranzangabenSee chapter 3.1.8 The IBN checklist ensures that the conditions for commissioning the laser have been met by the desired time (power, water connections, etc.)ber 315 mmbis 1000 mm 1 completed copy per commissioning location is returned to LASAG 0,3 mm The distribution is adapted to the circumstances on a case by case basis 1ber 120 mm Checklistbis 315 mm 0,2 mm EndkundeLASAGFinal Customerber 30 mmbis 120 mm 0,15 mm 2 ChecklistExample: the distribution if LASAG sells directly to the end customerbis 30 mm 0,1 mmung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personenerrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngeranvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheder zugnglich gemacht werden.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 0A COMPANY OF THEAG, Thun 9. Integration instructions Laser sources with NLS1 Introduction and additional 1 Aufbau und Dimensionen 1 Setup and Dimensionssafety notices Overall documentationLaserquelle FLS N/C/CL Laser source FLS N/C/CL Operator instructions Safety notices, 2410 layout and function, menus, operation, error messages, maintenance, 150 100 780 customer-specific documents4601950 Integration instructions Safety notices, laser material processing, commissioning, setup, interfaces, laser control, terminals, schematic diagrams 2015*1 Service instructions 1410* Safety notices, technical data, WRD, error messages, accessories, adjustments, repair, 1206* 2 maintenance, schematic diagrams 1 Aufbau und und Dimensionen 1 Aufbau Dimensionen100* 31 Setup and and Dimensions1 Setup Dimensions 1.6.2 Space requirement *) mobile Option +25mmLaserquelle FLS N/C/CL Laserquelle FLS N/C/CL FLS LaserFLS 542N, 552N, 642N, 652N, 1042N/C/CL Laser source FLS N/C/CL Laser source FLS N/C/CL 1760 15010078024102410150 150 100 100 780780Anschlsse460 1300 460460 19501950 Netz Steckerplatte KhlwasserConnections2015*2015*2015* 11 Mains 112 Connector plate1410*1410* 1410*1206*1206* 1206*3 Cooling water 222 100*100* 3 33 100**) mobile Option +25mm*) mobile*) mobile Option +25mmOption +25mmFLS 342N, 352N542CLFLSFLS 542N, 552N, 642N, 652N, 1042N/C/CL FLS 542N, 552N,FLS 1042CL1042N/C/CL 642N, 652N, Min. wall clearance: FLS 342N1760 1760FLS 642N 150100 150100780 780 100 mmAnschlsse Anschlsse FLS 352N 4604601300FLS 652N 1300Netz Netz FLS 542N FLS 1042N SteckerplatteSteckerplatte FLS 552N Khlwasser KhlwasserINDUSTRIAL - LASERS DS: 47-20-05, 90-10-20Lasag AG, Thun, 18.09.06 CM 86 . 0392 - 01 - 01Connections Connections 2015* 2015* 1 11 Mains Mains1A COMPANY OF THE2 Connector plate plate2 Connector 1410* 1410* 1206* 1206*3 Cooling water water3 Cooling 2 2 3 3100*100* *) mobile*) mobile Option +25mm Option +25mm FLS 342N, 352N352N FLS 342N, INDUSTRIAL- LASERSI N D U S T N DA L - R AA L - S A S E R S I RI UST L I SERL Lasag AG, Thun, 10.01.08 Thun, 18.09.06 86 . 0651 0392 .-039201 - 01 DS: 47-20-05, 90-10-20DS: 47-20-05, 90-10-20Lasag AG, Thun, 18.09.06 CM86 . - 86 010 01 Lasag AG, CMCM01 - - - A COMPANY OF THE OF THE A COMPANYA COMPANY OF THE 10. 1 1Setup and DimensionsSetup and DimensionsLaserquelle KLS 246 Laserquelle KLS 246 Laser source KLS 246Laser source KLS 246Integration instructionsLaser sources with NLS 1 Introduction and additional 1 Setup and Dimensionssafety notices 1 Setup and DimensionsLaserquelle SLS 200 CL/CL8 Laserquelle SLS 200 CL/CL8Laser source SLS 200 CL/CL8KLS and SLS lasers Laser source SLS 200 CL/CL8 KLS 246SLS 200 KLS 246CLSLS 200 CLI N D U S TS T A LA-L L-AL A S E R SINDU RIRISERS DS: 47-20-07, 90-10-20 DS: 47-20-07, 90-10-20 Lasag AG, Thun, 13.03.98 FPFPLasag AG, Thun, 13.03.9886860392 - 01010303 . . 0392 - - -A COMPANY OFOF THEA COMPANY THEProvide access to service hatches:keep 0.8 m clear on both sides orunit can be movedSLS 200 CL16: Free circulation of air must be provided both from the side (inlet) and from below - 02 - 1086 . 0444 INDUSTRIAL- LASERS DS: 47-20-11, 90-10-20 Lasag AG, Thun, 29.09.06 CM (outlet). 86 . 0444 - 02 - 10INDUSTRIAL- LASERS A COMPANY OF THEDS: 47-20-11, 90-10-20 Lasag AG, Thun, 29.09.06 CMA COMPANY OF THE1.6.3 Heat dissipationSee also chapter 3.1.5All laser power supplies are water-cooled, except those for the SLS 200 CL16 and the DLS. They are air-cooled.An industrial or drinking water supply is required for the water cooling.The air-cooled devices give off their heat into the surroundings.The water-cooled devices also give off a little of their heat into the room.At temperatures below 3C the lasers cannot be switched because of the risk of frozen cooling water.The following applies to all devices:Ambient temperature (operation) 10...35C (average over 24 h) max. 40CAmbient temperature (storage)5...40CMax. rel. humidity80%Max. noise level65 dBA, at a distance of 1 m (SLS 200 CL16: 70 dBA) INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 0 A COMPANY OF THE 11. Integration instructionsLaser sources with NLS1 Introduction and additional safety noticesHeat dissipation into the room Laser typeMax. heat dissipation Max. air intake temperatureSLS 200 CL16 2.5 kW40C Other lasers 0.4 kW + laser power40CWater connectionThe following applies to all water-cooled laser types: Min. water pressure 4 barMax. water pressure8 bar Max. water temperature (inlet)20C Min. water temperature (inlet)10C Drinking or industrial waterWater quality Non-corrosive for non-ferrous metals Recommended hose size Nominal diameter (ND) 16 mmRecommendation: Connect the supplied electrically operated water valve directly to the wall-mounted water connec-tion in order to make a non-pressurised hose connection to the laser. If the drain line is also pressurised, then it too must be made into a non-pressurised connection by means of a water valve.The water consumption and heat discharge into the water can be found in the technical data in chapter2of the service instructions.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 0A COMPANY OF THE 12. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1.6.4 Mains power connectionSee also chapter 3.1.6 The fuse protection on the customers premises must be in accordance with the table below. In order to comply, a safety cut-out switch with characteristic D curve (10..14xIn for max. 0.5..1.5sec., in accordance with EN 60898) is recommended. In the event of failure of the safety cut-out all 3 phases must be disconnected from the mains simul-taneously (all-phase switch-off) For optimum personal safety, the installation of a residual current circuitbreaker with a sensitivityof 300 mA is recommended on the customers premises. The laser power supplies for the FLS series and the SLS 200 CL16 are suitable for connection to 50Hz and 60 Hz mains power supplies. The laser power supplies of the KLS 246, SLS 200 and SLS 200CL series (except CL16) can be sup-plied either for 50 Hz or 60 Hz mains power supplies.Rated power, power consumption and fuse protection can be found in the technical data in Chapter 2 ofthe service instructions.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 0A COMPANY OF THE 13. Integration instructions Laser sources with NLS1 Introduction and additional safety notices 1.6.5 Process gases and extraction See also chapter 2 Process gases Process gases are frequently used to achieve optimum processing.ProcessGasesPressure ConsumptionDrilling O2, N2, Air6-15 bar 50-100 l/minCuttingO2, N2, Air2-20 bar 20-150 l/minWeldingAr, H2, He 1-4 bar10-30 l/min Extraction Some toxic by-products are produced by the working process (vapours, smoke, ash, gases). It is recommended that a suitable extraction unit with appropriate filters (fine dust, active carbon) isinstalled. In all cases the local regulations (maximum allowable concentrations, MAC list) must be compliedwith. 1.6.6 Personal safetyber 1000 mmbis 2000 mm See also chapters 4 and 5 0,5 mmAbweichungen fr Masse ohne Toleranzangaben Basic diagram showing the Emergency-off link between laser and processing machine.ber 315 mmbis 1000 mm 0,3 mmMaschineLaserMachineber 120 mmbis 315 mm 0,2 mmNot-Aus/E-StopNot-Aus/E-Stopber 30 mmbis 120 mm 0,15 mm Safety- Safety-Relay Relay bis 30 mm 0,1 mmX50 sie nicht kopiert, vervielfltigt, auch niemals dritten Personendiesen Zeichnungen und allen Beilagen, die dem Empfnger sind, verbleibt jederzeit unserer Firma. Ohne schriftliche INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 10glich gemacht werden. A COMPANY OF THE 14. Integration instructions Laser sources with NLS1 Introduction and additional safety notices Class 1 laser (default normal case): Processing room enclosed Operating hatch secured with interlock switch Operators not exposed to any laser radiationber 1000 mmbis 2000 mm 0,5 mm Abweichungen fr Masse ohne ToleranzangabenBedienungsffnung mit InterlaockschalterOperation door with Interlock-switchber 315 mmbis 1000 mm 0,3 mmber 120 mm ber 1000 mmbis 315 mm bis 2000 mm 0,2 mm 0,5 mmAbweichungen fr Masse ohne ToleranzangabenBedienungsffnung mit InterlaockschalterOperation door with Interlock-switch ber 315 mm bis 1000 mmber 30 mmbis 120 mm 0,15 mm 0,3 mmYX ber 120 mm bis 30 mm bis 315 mm 0,1 mm 0,2 mmBearbeitungsraum laserdicht Working room laserproof ber 30 mm bis 120 mm 0,15 mm Y Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personen Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger X Class 4 laser (allowed only as an exception): persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheZugangstr mit Interlockschalterbis 30 mm 0,1 mmEntrance door with Interlock-switch work room secured against unauthorized access with interlock switchBearbeitungsraum laserdicht Operators can be exposed to direct laser radiation or unwanted radiation and must wear protectiveWorking room laserproof clothing.Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger mitgeteilt oder zugnglich gemacht werden.persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Zugangstr mit InterlockschalterEntrance door with Interlock-switch LASAG AG, ThunYXmitgeteilt oder zugnglich gemacht werden.Raum laserdicht, Bedienpersonal mit Schutzkleidung wird verwendet frRoom laserproof, operating personnel with protection clothes to the recipient personally, remain vested in our company at all times. The same may not be The Copyright for all of the drawings and related appendages, wich have been handed over LASAG AG, Thun 86.0650 01 11.indd Y Furthermore, they may not be made available or otherwise disclosed to any third party. copied or replicated in any way in whole or in part without our prior consent in writing.X Datei Typ: ai WerkstoffTherm. BehandlungOberflcheBearbeitungRaum laserdicht, Bedienpersonal mit Schutzkleidung wird verwendet frRoom laserproof, operating personnel with protection clothesto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed over nderungenErsetzt durch Kanten ohne Angaben 86.0650a01 11.indd00.00.07 CMb cd0,2-0,3 mm brechenFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing.Ersatz fr e f ghGewinde 6H/6gMasstabGezeichnet 01.10.07 CM Datei Typ: ai Integrationsanleitung Kapitel 1 PicturesGeprftTherm. Behandlung 1:1 WerkstoffOberflcheBearbeitungFreigegeben LASAG LTD, Thun DS 00-00-00 nderungenErsetzt durchKanten ohne Angaben Dok Artikelnummer Blattbc86.0650 01 03 a 00.00.07 CMd 0,2-0,3 mm brechen INDUSTRIAL- LASERSErsatz fr efgh Gewinde 6H/6gMasstabGezeichnet 01.10.07 CM Integrationsanleitung Kapitel 1 PicturesGeprft1:1 Freigegeben LASAG LTD, Thun DS 00-00-00Artikelnummer DokBlatt INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 11 INDUSTRIAL- LASERS 86.0650 01 03A COMPANY OF THE 15. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1.6.7 DriveSee chapter 6Parallel interfaces USER1...8 The laser can be remote-controlled via the USER interfaces using standard 24V interfaces. Ideal for controlling SPS control systems. The USER1 interface on plug X51 is fitted as standard to every laser. Other interfaces are optional. Some options require a 2-board NLS.USER1, standard, 1-board NLS adequate Signal description Designation 1Action group request and acknowledge signal.RC, RCAThe action groups must not be occupied by a terminalif the USER interfaces are to be used to control the system. 2Laser clock signals RF, TPswitch over to external laser clock and input for external trigger pulse.Stop signal to block laser pulses.HLStop signal to block laser pulses.FP, WP 3Driving the beam shutter,SOC, SOopens and closes the beam shutter with acknowledge signal. 4Triggering a series of pulses PBcorresponds to the number of pulses contained in the WPS. 5RampingPRtriggers a continuous transition to the ramping pulse widthor goes back to the normal pulse width. 6Gas valveGVALVopens and closes the gas valve in the processing head. 7Choosing recipes 1 3 LP0, LP1choice of other recipes with USER 3B. 8Selection of fiber optic cable statuses 0 - 3 LL0, LL1, FINP1provided a corresponding time sharing configuration was selected for thefiber-optic cables. Choice of other fiber-optic cable statuses with USER 3B.Acknowledge signal that the status has been achieved. 9Output to indicate laser status. OKThe signal can be configured with an integrator parameter in accordance withrequirements.USER 2A, optional, 2-board NLS required USER2 is the parallel interface for CNC or SPS for transmitting laser parameters to the laser control system and also for the WPS and all recipes. The ST and TSS protocols are supported.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 12A COMPANY OF THE 16. Integration instructionsLaser sources with NLS1 Introduction and additional safety noticesUSER 3B, optional, 2-board NLS requiredSignal description Designation1Choice of recipes 4 - 15, in addition to recipes 1 - 3LP2, LP3 that can even be selected with signals on USER1.2Selection of the fiber-optic cable statuses 5 - 8 in addition toLL2 fiber-optic cable statuses 1 4, that can even be selected with signals on USER1.3Input for switching off the laser. LOFF In the event of external error conditions, e.g. in the CNC, the laser can be switched off.4Output to indicate laser status. LSTAT0 This output is in addition to the OK output and can also be configured to be the same.USER 4A, optional, no 2-board NLS required, combination with USER 3B required.The two interfaces USER 3B and USER 4A give improved integration of the laser into a higher-ordermachine.They allow the laser to be powered up or down via the SPS, without having to execute manual func-tions or checks on the laser.The interlock key switch has a third position to allow it to switch over to local function if maintenancework is required.In addition, there is also a message contact at the mushroom-shaped emergency-off button.USER 5A, optional, 2-board NLS requiredThis option provides a second opener contact at the mushroom-shaped emergency-off button. (For those users who do not need the other functions of USER 4A).USER 6A, multiple workstations, optional, 2-board NLS not requiredThis interface provides the interlock and fiber-shutter signals that are needed when work is to bedone independently of one another with several fibers at several workstations.In this case, a workstation manager is required to ensure synchronisation of the individual worksta-tions with the laser.This workstation manager is not part of the accessories supplied by LASAG lasers and must be cre-ated by the integrator himselfUSER 7A/8A, fast shutter, optional, 2-board NLS not requiredTo drive the fast shutter, the two options of USER 7A (fast shutter only in the area of the interface plug)and USER 8A (fast shutter and signals of USER 4A in the area A of the interface plug) are available.Attention: the drive of the fast shutter is not controlled by the laser control system, which is whythe integrator himself has to take care of the synchronisation between laser beam and fast shuttermovement.Key words: do not shoot onto the moving shutter, do not exceed the maximum closing time.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 13A COMPANY OF THE 17. Integration instructionsLaser sources with NLS1 Introduction and additional safety noticesPin assignment of options X52 and X53, max. number of plugs The USER1 interface on plug X51 is fitted as standard to every laser. The other optional interfaces are routed to the reserve plugs X52 and X53. Every plug has space for a signal group A and a signal group B. The signal groups can be combined as required. The number of plugs is limited. KLS 246 and SLS 200 have only one spare space, whereas the FLS N have two spare spaces. It should be noted that the option of an external operating panel (X54 OEM) requires a plug of this type. The maximal possible number of plugs has to be checked all the time.X 50 SYSTEM, standard interface for safety requirements Signal descriptionDesignation 1Connection for the processing rooms interlock switch. Opener and closer 2Connection of emergency-off contacts, Opener andin order to be able, for example, to switch off the laser with the handling Emer- closergency-off push-button. 3Connection to two free contacts of the laser Emergency-off button Opener andin order to be able, for example, to switch off the laser with the handling Emer- closergency-off push-button. 4Potential-free contact for switching the cooling system.It can be used to switch the external cooling water and an external cooler. 5Outputs for additional displays.Laser warning lamp, beam blocking lamp, laser-on lamp.X54 OEM, optional external operating panel With this option, the operating panel on the laser is dropped and is installed externally via this inter- face, e.g. on the machine operating panel. The main switch remains on the laser, the mushroom-shaped Emergency-off button must be installed at a suitable spot by the customer. It is recommended that the USER 4 interface (optional) is used to remotely switch on the laser.COM1/2/3/4 serial interfaces The laser is operated and remotely controlled via the serial interfaces. Extensive access facilities to the internal system variables (for diagnostic purposes) are possible. For this reason, the serial interfaces are suitable primarily for connection of the LASAG operating terminals and also for the remote diagnostics via modems. Two interfaces, COM1 and COM2, are available as standard, with COM2 normally being occupied by an operating terminal. Two more interfaces, COM3 and COM4, are available as an option. A 24V power supply for the terminals is available on plug X61. The interfaces are PC compatible.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 14A COMPANY OF THE 18. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1.6.8 OperationOperating devicesThe following devices are available for operatingLASAG lasers: Hand-held operating device HT2Enables access to all parameters and infor- mation.It is not possible to change the shape of a laser pulse.But its length and intensity can be changed. Built-in terminal ET1Suitable only for VCPS power supplies (no RTPS power supplies).Enables access to all parameters and infor- mation of a VCPS power supply. Built-in terminal ET2 (under development)Enables access to all parameters and infor- mation of all laser types. It is also possible to change without restriction the pulse shape in RTPS power supplies.Operating program PCT1Runs on a PC using Windows 95 and higher.(at least 1 serial I/F). Same range of functions and operating interface as ET1.Operating program PCT2Runs on a PC using Windows 95 and higher.(at least Pentium 200 MHz, 1 serial I/F). Same range of functions and operating interface as ET2. In addition, a link to the LASAG applica- tion database is possible.User groups / Passwords It is possible with every operating device to define proprietary passwords for different user groups (e.g. operator, expert, service engineer, etc.) and to specifically direct their competencies in this way. This means that an operator without sufficient knowledge can be prevented from making illegal changes to the manufacturing process.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 01 - 15A COMPANY OF THE 19. Integration instructionsLaser sources with NLS1 Introduction and additional safety notices1.6.9 Customer servicesParts subject to wear and service parts Flash lampsParts subject to wear (wear parts) Protective goggles Deionised water Spare Parts and AccessoriesSpare parts chapter 7 of the service instructionsTool set The special tools required for maintenance(supplied with every laser)Recommendation: keep a suitable quantity of spare parts in stock.Stipulated maintenance work1 shift per dayseveral shifts per dayMaintenance plan for operatorsDailyAt shift changeBy customer personnelMonthly, Weekly(in accordance with chapter 7 of the opera-Every 6 months Monthly,tor instructions)Maintenance plan for service personnelBy Lasag personnel or trained customerpersonnelAnnuallyEvery 6 months(in accordance with chapter 8 of the serviceinstructions)Additional services on the part of the customer service departmentMaintenance contractsRecommendation: 1 service/maintenance per shift and year Can be adapted to customer wishesExtended warrantyExample: Europa Integral 24 months, excluding wear parts and optical com- ponents (laser rod, mirrors, lenses, beam expanders)INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 01 - 16A COMPANY OF THE 20. Integration instructionsLaser sources with NLS2 Laser material processing2 Laser material processingThis chapter contains a short introduction to laser fine processing with LASAG lasers and typical settingsfor some examples.Table of contents2.1 Safety notices 22.2 Lasers in material processing22.3 Rules for laser beam parameters and beam quality 22.4 Fiber technology and robotics32.5 Laser material processing: typical parameters42.6 Laser drilling: typical parameters 4 2.6.1 Drilling parameters and suitable material 5 2.6.2 Drilling: function of LASAG lasers (including percussion) 52.7 Laser material processing: cutting with Nd:YAG pulses6 2.7.1 Laser cutting: typical parameters 7 2.7.2 Laser material processing: cutting - laser parameter relationship 7 2.7.3 Cutting: influence of gas and gas quality 8 2.7.4 Cutting steel with KLS / FLS models 92.8 Laser material processing: Welding10 2.8.1 Laser welding: typical parameters11 2.8.2 Laser welding: influence of the gas11 2.8.3 Welding: joint geometries12 2.8.4 Welding: wire geometries 13 2.8.4 Welding: weldability of similar materials14 2.8.6 Welding: weldability of dissimilar materials 15INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 0A COMPANY OF THE 21. Integration instructionsLaser sources with NLS2 Laser material processing2.1 Safety notices DANGER Take note of the composition of the material! Certain reaction products are hazardous to health. Comply with the maximum allow- able concentrations (MAC) and take precautionary measures, e.g. extraction, breathing masks, etc. Certain materials explode or burn in the presence of oxygen.2.2 Lasers in material processingLaser source Typical applications Cutting, welding, abrading, marking, scribingCO2 of: metals. glass, ceramics, plastics Micro-abrading, cutting, drillingExcimer of: ceramics, semi-conductors, organic materialsDiode laserHardening, soldering, welding of metals, plastics (Micro-) cutting, drilling, welding, marking, abradingPulsed Nd:YAG of: metals, ceramics, semi-conductors, crystalscw-Nd:YAGCutting, welding of metalsber 1000 mmbis 2000 mm 0,5 mmAbweichungen fr Masse ohne ToleranzangabenIn combination with beam guide/forming, CNC, robotsber 315 mmbis 1000 mm 0,3 mm2.3 Rules for laser beam parameters and beam qualityf fber 120 mmbis 315 mm 0,2 mmQf2W(Zo) 2Wo 2Wfber 30 mmbis 120 mm 0,15 mmZoZi ZRFbis 30 mm 0,1 mmnicht kopiert, vervielfltigt, auch niemals dritten Personenen Zeichnungen und allen Beilagen, die dem Empfnger, verbleibt jederzeit unserer Firma. Ohne schriftlicheINDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 0 gemacht werden.A COMPANY OF THE 22. Integration instructionsLaser sources with NLS 2 Laser material processingWhat to do when one of the following is required?Fewer harder positioning tolerances big working distance and small spot (Longer lens, smaller beam expansion)(Longer lens, bigger beam expansionbetter resonator) = focal length of lens (mm) Achievable spot diameter: also working distance wf = (4/) M2 Fwf = focal spot diameter (mm)Focal depthF = speedzR = (4/)M2 F2(f / diameter on lens) Process parameters depend on = beam divergence (mrad) Spot diameter wf :w0 = M2 4/ = beam productThreshold (pulse power/w f ) Tolerances (focal depth) ProductivityRule: spot diameter can be reduced by reducing the focal length or by increasing the beam expansion.M2 can be improved by smaller apertures, curved mirrors and longer resonators. ber 1000 mm bis 2000 mm 0,5 mmAbweichungen fr Masse ohne Toleranzangaben2.4 Fiber technology and robotics ber 315 mm bis 1000 mm 0,3 mm Benefits: ber 120 mm bis 315 mm 0,2 mm Safety:YAG Laserprotected beam/environment ber 30 mm bis 120 mm 0,15 mmF Beam guidance: flexible beam guidance to workpiecebis 30 mm 0,1 mm time/energy sharingTypical parameters:Typical parameters: System reliability:Energy: 0..100 J Step or GRIN fiberlaser and workpiece are decoupledGenehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem EmpfngerAverage power: 0 - 10 kW Core: quartzpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheMaximum power: 0 - 10 kW Core: 50 - 1000 mApplication: Example: 0.11 - 0.22beam more homogeneousCoupling conditions into fiber: F2 N.A.multiple irradiation:or: Beam product (mm mrad) 1/2 N.A fiber core- different positionmitgeteilt oder zugnglich gemacht werden.Safety factor necessary since laser spot contains only 86% laser energy - same position LASAG AG, Thun wird verwendet frto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed over 86.0650 02 03.inddFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing. Datei Typ: aiWerkstoff Therm. Behandlung Oberflche Bearbeitungnderungen Ersetzt durch Kanten ohne Angabena 00.00.07 CM bc d 0,2-0,3 mm brechen Ersatz fre f g hGewinde 6H/6gINDUSTRIAL- LASERS MasstabGezeichnet Lasag AG, Thun, 10.01.08 CM01.10.07 CM 86 . 0651 - 02 - 0Integrationsanleitung Kapitel 2 PicturesGeprft1:1Freigegeben A COMPANY OF THE LASAG LTD, ThunDS 00-00-00 Artikelnummer Dok Blatt INDUSTRIAL- LASERS 86.0650 02 02 23. rd verwendet fr6.0650 02 04.indd The Copyright for all of the drawings and related appendages, wich have been handed overDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger Abweichungen fr Masse ohne Toleranzangaben to the recipient personally, remain vested in our company at all times. The same may not be persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheber 30 mm ber 120 mm ber 315 mm ber 1000 mm copied or replicated in any way in whole or in part without our prior consent in writing. Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personen bis 30 mm bis 120 mm bis 315 mmbis 1000 mm bis 2000 mm Furthermore, they may not be made available or otherwise disclosed to any third party.mitgeteilt oder zugnglich gemacht werden. LASAG LTD, Thun LASAG AG, Thun 0,1 mm 0,15 mm 0,2 mm 0,3 mm 0,5 mmeGas Drilling Cutting WerkstoffAlloying nderungen WeldingProcess DS 00-00-00 Abweichungen fr Masse ohne Toleranzangaben Plasma a 00.00.07 CM The Copyright for all of the drawings and related appendages, wich have been handed over Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger MaterialAbweichungen fr Masse ohne ToleranzangabenHardening persnlich anvertraut sind, verbleibt jederzeit unsererTempering The Copyright for all ofrecipient personally, remain vested inwich company at all times. The same may not be to the the drawings and related appendages, our have been handed overDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger Firma. Ohne schriftliche ber 30 mm ber 120 mmber 315 mm ber 1000 mmfbDatei Typ: ai copiedourber 30 mm ber 120 Masse mm bis ber mm mm bis 315 mm 120 315Abweichungen frbis 30 mm ohne Toleranzangaben mmber 1000 bis 1000 mm bis 2000 mm to the The Copyright for or of the drawings in our company ator in part The same may not be Das Urheberrecht sind, verbleibt jederzeitund allenFirma. Ohne schriftliche diesen Zeichnungen unserer Beilagen, die dem Empfnger recipient personally, replicated in any way in whole all times. withoutbeen prior consent in writing. persnlich anvertraut an Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personen all remain vested and related appendages, wich havehanded over copied or replicated in any way in whole or in be made availableallconsent in writing. nicht kopiert, vervielfltigt, gemacht werden. persnlich drfen siesind, verbleibt jederzeit unserer Firma. Ohne schriftlicheto the recipient personally, remain vestedpart without our prior times. The same may not be third party.Genehmigunganvertraut mitgeteilt oder zugnglichauch niemals dritten Personen Furthermore, they may not in our company at or otherwise disclosed to anybis 30 mm bis 120 mmbis 315 mmbis 1000 mmber 30 mmber 120 mm ber 315 mmber2000 mmbis 1000 mmmitgeteilt oder zugnglich gemacht werden. 0,2 mm 0,3 mm 0,5 mm INDUSTRIAL- LASERS Furthermore,or replicated inbe made availableor in part without our prior consent inparty.copied they LASAG LTD, way in whole or otherwise disclosed to any third writing. may not any ThunGenehmigung drfen LASAG AG, Thun sie nicht kopiert, vervielfltigt, auch niemals dritten Personenbis 30 mmbis 120 mm 0,1 mm mmbis 315 0,15 mm mm bis 1000bis 2000 mm wird verwendet fr LASAG LTD, Thun may not be made available or otherwise disclosed to any third party.Furthermore, they LASAG AG, Thun mitgeteilt oder zugnglich gemacht werden. 0,1 mm 0,15 mm 0,2 mm 0,3 mm 0,5 mm 86.0650 02 04.indd A COMPANY OF THEe LASAG LTD, Thun LASAG AG, Thun 0,1 mm 0,15 mm 0,2 mm 0,3 mm 0,5 mme The Copyright for all of the drawings and related appendages, wich have been handed overDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfnger Abweichungen fr Masse ohne Toleranzangaben e to the recipient personally, remain vested in our company at all times. The same may not be persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheber 30 mm ber 120 mm ber 315 mm ber 1000 mmc copied or replicated in any way in whole or in part without our prior consent in writing. Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personeng bis 30 mm bis 120 mm bis 315 mmbis 1000 mm bis 2000 mm mitgeteilt oder zugnglich gemacht werden.Werkstoff Furthermore, they may not be made available or otherwise disclosed to any third party.WerkstoffnderungenINDUSTRIAL- LASERS LASAG LTD, Thun LASAG AG, Thun 0,1 mm 0,15 mm 0,2 mm 0,3 mm 0,5 mmnderungen DS 00-00-00 WerkstoffDS 00-00-00 DS 00-00-00 a 00.00.07 CMffa 00.00.07 CMe bb86.0650 aif Integration instructionsb Laser sources with NLSTherm.Datei Typ: ai LaserWerkstoff verwendetd h INDUSTRIAL- LASERSINDUSTRIAL- LASERS nderungen86.0650 Datei verwendet frINDUSTRIAL- LASERSa 00.00.07 CM DS 00-00-00 86.0650 02 04.indd86.0650 02 04.indd wirdBeam frDatei Typ:wird Typ: 02 04.indd f a 00.00.07 CM bai c g Datei Typ: ai Behandlung cg c g INDUSTRIAL- LASERS wird verwendet frwird verwendet fr 02 04.indd dh Ersatz fr dh Ersetzt durchdh Integrationsanleitung Kapitel 2 Pictures GasTherm. BehandlungTherm. BehandlungBehandlungOpticsd Oberflche h c Energy (J) Spot (mm)Therm. (W) ResonatorType/purity PowerBehandlung Ersetzt Laser beamNozzle shape Defocus (mm) Ersatz frErsetzt durch Ersatz fr Focal depht (in) nderungen Integrationsanleitung Kapitel durch Beam expander2.6 Laser drilling: typical parameters Wave length (m)Integrationsanleitung Kapitel 2 Pictures 1:1Integrationsanleitung Kapitel 2 Pictures Focal length (mm) 2Ersatz Therm.Irradiance (W/cm ) (Hz)Oberflche Ersetzt durch frErsetzt durchNozzle diameter (mm)OberflchePressure (1bar= 105Pa)Flow (l/min) / coaxialityArtikelnummer 0,2-0,3GeprftIntegrationsanleitung Kapitel 2Ersatz fr Masstab mrad)OberflchePictures Gezeichnet Freigegeben g Interaction time/pulseBearbeitungDok Beam product (mm Gewinde 6H/6g1:1 MasstabMasstab86.0650 02 03 1:1BlattDistance nozzle - workpiece (mm)01.10.07 CMArtikelnummerArtikelnummerMasstab GeprftGeprft2.5 Laser material processing: typical parameters Gewinde Artikelnummer Gezeichnet Freigegeben FreigegebenDokGewinde 6H/6g 0,2-0,3 Dok Artikelnummer Polarisation 2 Pictures mm brechen 1:1 Gezeichnet Bearbeitung mm brechenGeprft Lasag AG, Thun, 10.01.08 CMMasstab Kanten ohne Angaben86.0650 02 03no Angaben01.10.07 0,2-0,3Geprft5 1-8Blatt Dok Gewinde 6H/6gBearbeitung Gezeichnet86.0650 02 03Blatthigh Kanten ohneFreigegeben6-15 Bearbeitung0.5-31.064 Freigegeben CM 1 Dok duration (ms) Kanten mm brechen Gewinde 6H/6g01.10.07 CM 86.0650 02 03 100/5050-100 ohne Angaben 106 Blatt0.01-0.5 0.05-0.486.0650 02 03depends Kanten ohne Angaben 0.05-0.16O2, N2, airBlatt0,2-0,3 mm brechen 01.10.07 CM 01.10.07 CM10 /1 102 /1 10 /10102 / 10 -310 -1 /10 103 /10 -1cylindrical / conical depends on geometry 0,2-0,3 mm brechen on geometry 1:1 Gezeichnet6H/6g 08/07 long, 08/26 long Pulse rep. rate Oberflche Kanten ohne Angaben Bearbeitung depends on application Irradiance/time (kW/mm2) / (ms)86 . 0651 - 02 - 0 2 Laser material processing 24. Integration instructionsLaser sources with NLS2 Laser material processing2.6.1 Drilling parameters and suitable materialProcess boundariesLaser type (mm)Depth (mm)MetalCeramicsPlasticCO2 0.1-open10good goodgoodNd.YAGSingle pulse (s-pulses)0.02-15 good goodpoorTrepanning0.08-open 5 good goodpoorPercussion0.05-1.435good goodpoorAbrading (ns) 0.02-open 0.5 good goodgoodNd:YAG (335 nm) 0.01-open 0.5 good goodgood2.6.2 Drilling: function of LASAG lasers (including percussion)KLS SLAB KLSFLSFLS FLS 246 FC246-102352-307552-307 652-502Max. depth (mm)14.5281020Min. (m)2015 2050 150 250Max. aspect 1/301/70 1/251/40 1/201/40Min. (m)50 100200 600800 1300INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 02 - 0A COMPANY OF THE 25. ber 1000 mm bis 2000 mmIntegration instructionsLaser sources with NLS2 Laser material processing2.7 Laser material processing: cutting with Nd:YAG pulses 0,5 mmAbweichungen fr Masse ohne Toleranzangaben ber 315 mm bis 1000 mm 0,3 mm4VelocityPlasma m/min ber 120 mm bis 315 mm 0,2 mmLaser400W3 ber 30 mm bis 120 mm 0,15 mmSTEELnon-alloyedbis 30 mm 0,1 mm2 nibblingGenehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngerpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche1sawingautogenmitgeteilt oder zugnglich gemacht werden.012.56.316 40 Thickness (mm) LASAG AG, ThunCutting methods (DIN 2310)Cutting by burningCutting by melting Cutting by sublimatingLaser deliversLaser delivers Laser deliversignition energy melting energy vaporisation energy wird verwendet frTypical parameters:106 W/cm2,1 ms106 W/cm2,0.5 ms 108 W/cm2,0.1 msto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed over86.0650 02 06.inddTypical material: steel (1200 C) CrNi steel, Al, brass, Ti, ceramicsFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing.ceramics etc.Process gas:O2 (exothermic reaction)N2, Ar, AirN2Datei Typ: aiTypical gas pressure: below 6 bar 10-20 bar0-10 barBenefits:Werkstoff highest Therm. Behandlung speedoxide-freeOberflche limited heat damage Bearbeitunggreatest thicknesslittle re-workingnderungenErsetzt durchKanten ohne AngabenDisadvantages: ba 00.00.07 CM bigcdheat damageejected material 0,2-0,3 mm brechenheat damage Ersatz fr fastless low speede f gh Gewinde 6H/6goxidation striationlimited thicknessMasstab Gezeichnetextended striation01.10.07 CMIntegrationsanleitung Kapitel 2 PicturesGeprft 1:1Freigegeben LASAG LTD, ThunDS 00-00-00 Artikelnummer Dok BlattINDUSTRIAL- LASERS 86.0650 02 06 INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 02 - 0A COMPANY OF THE 26. Integration instructionsLaser sources with NLS2 Laser material processing2.7.1 Laser cutting: typical parameters LaserLaser beam Beam Wave length (m) 1.064Power (W)highIrradiance (W/cm2) 106Energy (J) depends on kerf sizeInteraction time/pulse duration (ms) 0.01-0.5Pulse rep. rate (Hz)100Polarisation noBeam product (mm mrad)10Resonator08/07 long, 08/26 longOptics ber 1000 mm bis 2000 mm 0,5 mmAbweichungen fr Masse ohne ToleranzangabenFocal length (mm)100/50Spot (mm)0.05-0.4Focal depht (in) 0.05-0.16 ber 315 mm bis 1000 mm 0,3 mmDefocus (mm) into materialBeam expander1-8 ber 120 mm bis 315 mm 0,2 mmGasZs RvType/purityO2, N2, air Gas FPressure (1 bar= 105Pa)2-20 ber 30 mm bis 120 mm 0,15 mm Material Flow (l/min) / coaxialityz 20-150Distance nozzle - workpiece (mm) 0.5-2bis 30 mmNozzle shape cylindrical / conical 0,1 mm PlasmaNozzle diameter (mm) 0.5-1.52.7.2 Laser material processing: cutting - laser parameter relationshipGenehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngerpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheSchnittfuge (w)Kerf Kantenrauhigkeit Edge roughness rd verwendet fr6.0650 02 04.inddSchnittrauhigkeit Kerf roughnessmitgeteilt oder zugnglich gemacht werden.ZsR v Fatei Typ: aiMaterialstrke (z)Material thickness LASAG AG, Thunerkstoff z Therm. Behandlung Oberflche BearbeitungSchnittiefenqualitterungenErsetzt durchQuality of kerfKanten ohne Angaben.00.07 CM b cd0,2-0,3 mm brechenWrmebeeinusste Zone (WEZ) Ersatz fr Heat affected zone (HAZ)f ghGewinde 6H/6gMasstab Gezeichnet 01.10.07 CM Process parameterntegrationsanleitung Kapitel 2 Pictures Laser parameterswird verwendet frto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed overGeprft(s = overlap) 1:1(F = laser spot, f = pulse rep. rate)86.0650 02 07.inddFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing.Freigegeben00-00-00Cutting speed (v)Schnittfuge (w) Kerf ~(1-s) F f ~ Pav/ F f Datei Typ: aiProcess depth (z) Artikelnummer Dok Blatt~ A(P) (A=aspect ratio:e.g 20 metal)DUSTRIAL- LASERSKantenrauhigkeitEntrance width of kerf (w)Edge roughness86.0650 02 04 Werkstoff F ~F Therm. Behandlung Oberflche BearbeitungKerf roughness (Rz) nderungen /2) - (s F /2 - s~FSchnittrauhigkeit 2 /4)1/2Ersetzt durchKanten ohne AngabenKerf roughnessa 00.00.07 CM bcdKerf conicity ~z/zR ~ z/F 2 and 0,2-0,3 mm brechenErsatz fre fghGewinde 6H/6gHeat affected zone (HAZ)~s f e (tpulse, heat conductivity/C)1/2MasstabGezeichnet 01.10.07Influence of gas and position of spot not taken Materialstrke (z) Integrationsanleitung Kapitel 2 PicturesGeprft Material thickness1:1into accountFreigegeben LASAG LTD, ThunDS 00-00-00SchnittiefenqualittQuality of kerfArtikelnummer Dok BlattWrmebeeinusste Zone (WEZ) INDUSTRIAL- LASERS 86.0650 02 07Heat affected zone (HAZ)wird verwendet fr86.0650 02 07.inddINDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 02 - 0Datei Typ: aiA COMPANY OF THEWerkstoff Therm. BehandlungOberflche Bearbeitungnderungen Ersetzt durch Kanten ohne Angaben00.00.07 CM b cd0,2-0,3 mm brechenErsatz fr 27. Integration instructions Laser sources with NLS 2 Laser material processing 2.7.3 Cutting: influence of gas and gas quality Requirements of gas supply system 40 Sources of contamination must be avoided: 40 Contamination of Ar(length 1 m, 6 mm) flow 5 l/min (Guedel, 35 Techpress 1(98)Mylar 35 Mylar0.2 ppm 30 Nylon-60.05 30Perbunan 5.3Angle of emersion at exit Teflon 11Austrittswinkel a [] 25 PVC27 Angle of emersion at exit Austrittswinkel a [] 25 Steel0 20 Cu0 20 15 15 10Serie 1 99.500% Serie 2 99.600% 10 Serie 3 99.650% Serie 4 99.675%Serie 5 99.700% Serie 6 99.725%5 Serie 7 1 99.500% Serie 99.750%Serie 8 2 99.600% Serie 99.800%Serie 9 3 99.650% Serie 99.850%Serie 10 4 99.675% Serie 99.900% Serie 5 99.700% Serie 6 99.725%Linear (Mittelwert)5 Serie 11 99.950% Serie 7 99.750% Serie 8 99.800%Linear (Toleranz minus 2)Linear (Toleranz plus 2) Serie 9 99.850% Serie 10 99.900%0Linear (Mittelwert) Serie 11 99.950%180019002000 220025002700280029003000 2100230024002600 Linear (Toleranz plus 2) Linear (Toleranz minus 2)0 Vorschub v 2 [mm/min] 1800 1900 20002200 2500 2700 2800 2900 30002100 2300 2400 2600speedVorschub v 2 [mm/min]speedInfluence on striation and recast330031003300Vorschub v 2 / mm-min -1290031002700Vorschub v 2 / mm-min -129002500 speed2700230025002100 speed230019002100170019001500 100.000170099.600 99.700 99.40099.500 99.800 99.900 1500 100.00099.600 99.700 99.40099.500 99.800 99.900Gasreinheit / % O 2Purity of gas4 mm steel: speed with O2 puritywendet fr Gasreinheit / % O 2 Purity of gas 02 08.indd wendet fr0 02 08.inddp: aiyp: ai Therm. Behandlung OberflcheBearbeitungTherm. Behandlung Oberflche BearbeitungErsetzt durchKanten ohne AngabenMb c d 0,2-0,3 mm brechenErsatz frdurch Ersetzt Kanten ohne AngabenCM f b gchdGewinde mm brechen 0,2-0,3 6H/6gErsatz frMasstabGezeichnet f gh 01.10.07Gewinde 6H/6g CM ationsanleitung Kapitel 2 PicturesMasstabGezeichnet Geprftgrationsanleitung Kapitel 2 Pictures 1:1 Geprft 01.10.07 CM Freigegeben INDUSTRIAL- LASERS1:1 Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 0 Freigegeben00Artikelnummer Dok Blatt L- LASERS A COMPANY OF THE 86.0650 02Dok Blatt Artikelnummer 08 AL- LASERS86.0650 02 08 28. dages, wich have been handed over Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem EmpfngerAbweichungen fr Masse ohne Toleranzangabenny at all times. The same may not be persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche ber 30 mmber 120 mmber 315 mmber 1000 mmout our prior consent in writing.Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personenbis 30 mm bis 120 mmbis 315 mm bis 1000 mmbis 2000 mmwise disclosed to any third party. mitgeteilt oder zugnglich gemacht werden. LASAG AG, Thun 0,1 mm 0,15 mm 0,2 mm 0,3 mm 0,5 mmWerkstoff Model Average power (W) Spot (mm)A COMPANY OF Frequency (Hz)Datei Typ: ai THEwird verwendet fr86.0650 02 09.indd4000INDUSTRIAL- LASERSPulse power (kW) 7KLS246F 120 1000Integration instructionsLaser sources with NLS C 040 Speed 0.05-0.15 KL KLS 246-102 S2 Thickness 46 Dicke (mm) -1025 300Therm. Behandlung 1000FL 0.1-0.25S352-3 Geschwindigkeit (mm/min)02 FL FLS 342-302 S5 52 -32.7.4 Cutting steel with KLS / FLS models 0220 3005 1000 0.1-0.3Oberflche FLS 352-30220 400 1000 0.1-0.3 Lasag AG, Thun, 10.01.08 CM FLS 552-30210 100.6 5000 Bearbeitung 0.02-0.05 KLS 246 FC 04086 . 0651 - 02 - 02 Laser material processing 29. bis 3 0, ber Abweichungen fr Mas Schweissbad ber 30 mm bis 120 mm Weld pool 0,15 mm Werkstck Schweissnaht Workpiece Weld seamIntegration instructionsLaser sources with NLS 2 Laser material processingbis 30 mm 0,1 mm2.8 Laser material processing: WeldingGenehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngerpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlicheLaserstrahlLaserstrahlLaser beam Laser beam SchweissdseSchweissdse Weld nozzle Weld nozzlemitgeteilt oder zugnglich gemacht werden. ArbeitsgasArbeitsgas Working gas Working gas Plasmawolke Plasma cloud LASAG AG, Thun Schweissbad Schweissbad Weld poolDampfkanal Weld pool Steam channel Werkstck Schweissnaht Schweissnaht Workpiece Weld seamWeld seamwird verwendet frto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed over86.0650 02 10.inddFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing.Datei Typ: aiWerkstoff Therm. BehandlungOberflcheBearbeitung Laserstrahl Conductivity welding nderungen Deep weldingErsetzt durchKanten ohne Angaben a 00.00.07 CM b c dLaser beam 0,2-0,3 mm brechen HAZ extended eSchweissdsefghsmaller Ersatz fr Gewinde 6H/6g Deformation extended nozzleWeldsmallerMasstabGezeichnet 01.10.07 CM Irradiance (MW/cm2) IntegrationsanleitungArbeitsgas1 Working gas Kapitel 2 Pictures 1 Geprft1:1 ( 1 for highly reflective materialFreigegeben LASAG LTD, ThunDS 00-00-00Aspect Plasmawolke 1-1.51-5Artikelnummer Dok Blatt Plasma cloud Material loss no Schweissbad R I A L - L A S E R SINDUSTlow86.0650 02 10Dampfkanal Efficiency Weld pool reasonable better Steam channel Schweissnaht Depth up to 0.5 mm seamWeldup to 3 mm Rule of thumb depth = 0.1 mm x pulse length (ms) (steel); non-ferrous metals: use shorter erwendet frpulses 50 02 10.indd Typ: ai ffTherm. BehandlungOberflcheBearbeitung enErsetzt durchKanten ohne Angaben 7 CM bcd 0,2-0,3 mm brechen Ersatz frfg hGewinde 6H/6gMasstab Gezeichnet01.10.07 CMegrationsanleitung Kapitel 2 Pictures Geprft 1:1Freigegeben00-00 Artikelnummer Dok Blatt RIAL- LASERS86.0650 02 10INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 10 A COMPANY OF THE 30. Integration instructionsLaser sources with NLS 2 Laser material processing2.8.1 Laser welding: typical parametersLaser Laser beamBeamWave length (m)1.064Power (W) (conductivity/deep welding) medium/highIrradiance (W/cm2) 104Energy (J)depends on geometryInteraction time/pulse duration (ms)1.20Pulse rep. rate (Hz)depends on applicationPolarisationnoBeam product (mm mrad) 10Resonator 08/07 short/longOpticsFocal length (mm) 100/50Spot (mm) 0.1-0.7Focal depht (in)0.05-0.16Defocus (mm)above workpieceBeam expander 1-3GasType/purity Ar, N2, He/highGasPressure (1bar= 105Pa)1-4MaterialFlow (l/min) / coaxiality 10-30Distance nozzle - workpiece (mm) 4PlasmaNozzle shapecylindrical / conicalNozzle diameter (mm) 42.8.2 Laser welding: influence of the gasInfluence of gas on weld quality- protection of weld rd verwendet fr - reduction/change of plasma density6.0650 02 04.indd- change of surface tension, dynamics and reaction of weld (surface)atei Typ: aiAdvantages of He:good protection against oxidation (CrNi-steel, Ti (alloys), Al, good control oferkstoff Therm. Behandlung plasma (high ionisation energy, homogeneous weld even at high energy).OberflcheBearbeitungerungenDisadvantages of He:Ersetzt durchcostsKanten ohne Angaben bc.00.07 CMAdvantages of Ar: frdErsatzgood protection against oxidation (CrNi-steel, Ni alloys, Ti alloys), reasonable0,2-0,3 mm brechen fghcosts.Gewinde 6H/6gGezeichnetMasstab 01.10.07 CMntegrationsanleitung Kapitel 2 Pictures good adjustmentGeprftDisadvantages of Ar:required due to narrow nozzles/high flow, otherwise weldis unquiet 1:1 has cracks, deep welding more difficult due to plasma absorp- and Freigegeben00-00-00tion.ArtikelnummerDokBlattAdvantages of N2good weld depth at high speed, cost effectiveDUSTRIAL- LASERS 86.0650 02 04Disadvantages of N2 unquiet surface (worse than with Ar)Advantages of CO2 quiet surface, good results with non-critical materials with less C, S contentDisadvantages of CO2not suitable for CrNi-steel and Ti (alloys)Notefor deep welding of Al (alloys) a mixture of He/N2 is recommended since weld-ing can be done to a greater depth and to a higher quality.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 02 - 11A COMPANY OF THE 31. Integration instructions Laser sources with NLS 2 Laser material processing 2.8.3 Welding: joint geometries Abweichungenber 30Masse ber 120 mm ber 315 mm ber 1000 mmohne Toleranzangaben 2000 mm 0,15 mm 315 mm mmbis 1000 mm mm 2000 mm mm Abweichungen fr Masse ohne Toleranzangaben 0,5ber 1000 mm 0,5 mmbis Lap weld Seam preparation: mm 0,3 bisGeometrybis 10001 234 ber 315 mm sharp edges 0,3 mm1 23 4 D perpendicular to surfaceD1D D1bis 315 mm 12D2 34parallel to seam 0,2D1 DDber 120 mmD1 0,2 mm D2D1D roughnessmax. joint kerf width DD1 D2bis fr mm bis 120 mm ber 30 mmbis 30 mm 0,1 mm bis 120 mm Butt weld 0,15 mm 5 678910Kerf width bis 30 mm5 6 c78 9 H10D567 8910 Tolerances without add. material 0,1 mmc HD Dc b D HD D2thickness (D) Kerf width offsetabDD10.02 in 0.05xD 0.15xD D D2a3 mm0.03xD 0.1xDDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die niemals dritten Personen Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem EmpfngerD1bDD D2 persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlichea D1Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten Personen Genehmigung drfen sie nicht kopiert, vervielfltigt, auch dem Empfnger11 12persnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Fillet weld11 12 cSurface preparation1112cfree of oil, grease, dirtno surface layercba (coating, colour varnish, elox, etc.) mitgeteilt oder zugnglich gemacht werden. bb amitgeteilt oder zugnglich gemacht werden. a LASAG AG, Thun LASAG AG, Thunwird verwendet fr to the recipient personally, remain vested in our company at all times. The same may not be The Copyright for all of the drawings and related appendages, wich have been handed over86.0650 02 12.inddFurthermore, they may not be made available or at all times. The same may not party.wird verwendet fr The Copyright for all of the drawings and related appendages, wich have been handedwriting. to the recipient personally, remain vested in our company otherwise disclosed to any third becopied or replicated in any way in whole or in part without our prior consent in over86.0650 02 12.indd rd verwendet fr Furthermore, they may not be made available or otherwise disclosed to any third party. copied or replicated in any way in whole or in part without our prior consent in writing.6.0650 02 12.inddDatei Typ: aiDateiWerkstoffTyp: aiTherm. BehandlungOberflcheBearbeitungatei Typ: aiWerkstoffnderungenTherm. BehandlungErsetzt durch Oberflche Bearbeitung Kanten ohne Angabena 00.00.07 CM b cd 0,2-0,3 mm brechenerkstoff Therm. BehandlungOberflche BearbeitungnderungenErsatz fr durch Ersetzt Kanten ohne Angabene fa 00.00.07 CM b g ch dGewinde 6H/6g 0,2-0,3 mm brechen erungenErsetzt durch Ersatz frMasstab Kanten ohne AngabenGezeichnet0.00.07 CM b cd0,2-0,3 mm brechen 01.10.07 CM Gewinde 6H/6g h Integrationsanleitung Kapitel 2 Picturese f gErsatz frGeprftgh f 1:1 Masstab Gewinde 6H/6gGezeichnet01.10.07 CM Integrationsanleitung Kapitel 2 PicturesMasstabGezeichnet Freigegeben01.10.07 Geprft 1:1 CM LASAG LTD, Thun DS 00-00-00ntegrationsanleitung Kapitel 2 PicturesGeprft 1:1Artikelnummer Freigegeben BlattDok LASAG LTD, Thun DS 00-00-00 00-00-00INDUSTRIAL- LASERS 86.0650 02 11 Blatt FreigegebenArtikelnummer Dok INDUSTRIAL- LASERSArtikelnummer Dok86.0650 02 11BlattDUSTRIAL- LASERS 86.0650 02 11 INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 02 - 12 A COMPANY OF THE 32. Integration instructionsLaser sources with NLS 2 Laser material processing2.8.4 Welding: wire geometries Rule: wire should be surrounded by molten connecting material Sandwich technique: folded connecting element or cover Wire in slit or hole Wire in flap or squeezed tubeDrahtLine contacts should be avoidedDrahtDraht ndet fr2 12.inddDraht ndet fr2 ai12.indd ndet frTherm. BehandlungOberflche Bearbeitung2 12.inddai Ersetzt durch ndet frb c Kanten ohne Angabend0,2-0,3 mm brechen2 12.indd Therm. Behandlung Ersatz fr Oberflche Bearbeitungaif gh Gewinde 6H/6g MasstabGezeichnet Ersetzt durchKanten ohne01.10.07AngabenCMationsanleitung Kapitel 2 Pictures b aicTherm. Behandlung d Oberflche Bearbeitung0,2-0,3 mm brechenGeprft fghErsatz fr Ersetzt durch 1:1Gewinde 6H/6gFreigegeben AngabenKanten ohne bcTherm. Behandlung d OberflcheMasstabGezeichnet brechen0,2-0,3 mmBearbeitung 01.10.07 CMationsanleitung Kapitel 2 Pictures Ersatz frGewinde Dok ArtikelnummerBlattfg h Geprft 6H/6g bc dErsetzt durch 1:1 Masstab Kanten ohne Angaben 86.0650 02 12 Gezeichnet brechen 0,2-0,3 mm Freigegeben 01.10.07 CM LASERSationsanleitung Kapitel 2 Pictures g h Ersatz frGeprft 6H/6gGewinde 1:1f Gezeichnet Dok Artikelnummer MasstabBlatt Freigegeben 01.10.07 CMationsanleitung Kapitel 2 Pictures LASERS86.0650 02 12 GeprftINDUSTRIAL- LASERS 1:1 Lasag AG, Thun, 10.01.08 CM Artikelnummer Dok Blatt 86 . 0651 - 02 - 13 86.0650 02 12 Freigegeben LASERSA COMPANY OF THE ArtikelnummerDokBlatt LASERS 86.0650 02 12 33. Integration instructionsLaser sources with NLS2 Laser material processing2.8.4 Welding: weldability of similar materialsMg Mo Mn CdCoCuPbBeAgSnAu PaZn Va FeCr TaPtNi ZrW Al TiAluminium Argon gas, cracks and pores with Al-alloys (improvement with pulse forming and and cw laser)Berylliumhazardous vapoursCadmiumChromiumCobaltCoppernarrow application window (high energy, risk of sputtering, clean surface)Gold narrow application window risk of sputteringIronLeadMagnesiumManganeseArgon gas protectionMolybdenummicro-cracks (improvement by pulse) (forming and cw laser)Nickelgood penetrationPalladiumPlatinumSilverTantalumtile weld, gas protectionTinTitaniumductile weld, argon gas protectionTungstenporous weld (high melting temperature and good conductivity)VanadiumZincZirconductile weld, gas protectiongoodacceptablebad no informationINDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 14A COMPANY OF THE 34. Integration instructionsLaser sources with NLS2 Laser material processing2.8.6 Welding: weldability of dissimilar materialsMgMo MnCd CoCu PbBeAgSn AuPaZn VaFe Cr Ta Pt Ni ZrW Al TiAluminium BB B AAAABA BAB B ABBAB ABerylliumB AAAA B BAA B BBBBB BCadmiumB BBABBAAA A GBBBBChromium GBAVG BB VG GG G BBBGVG GBACobaltABVG BB AVG VG VG BBBAAAAACopper VG ABA BVG VG VG ABBAB GGoldABA BVG VG VG VG BAA AAIron BB GGG G BABAA AALeadB BBB B BBBBBBBMagnesium BBB B ABBBB BManganeseGA ABB AMolybdenum A AG G BVG BVG VG GBGNickelVG VG BGBAAGAAPalladium A VG VGGAAAGAAPlatinumAAAAGABASilverBBAABBGBTantalum VG VG BBGTin BA BBB BTitaniumAAATungstenGVGG AVanadiumZincZirconG good Aacceptable Bbad VG very goodINDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 02 - 15A COMPANY OF THE 35. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3 Commissioning and other life cyclesThis chapter describes to the operator the preparations for commissioning and the continuing life cyclesof LASAG laser sources.Table of contents3.1 Preparations by the operator for commissioning 2 3.1.1 Safety notices2 3.1.2 Checking transport packaging and accessories2 3.1.3 Unpacking and installing the laser source 2 3.1.4 Fitting the KLS and FLS optical system3 3.1.5 Connecting the cooling system 4 3.1.6 Connecting to the mains power supply4 3.1.7 Process gases and extraction6 3.1.8 Commissioning checklist 73.2 Shutting down, taking out of operation, storage8 3.2.1 Personnel qualification 8 3.2.2 Safety notices8 3.2.3 Shutting down 8 3.2.4 Taking out of operation 93.3 Packaging, transportation 12 3.3.1 Personnel qualification12 3.3.2 Safety notices 12 3.3.3 In-house transportation12 3.3.4 Packaging, out-of-house transportation 123.4 Disposal13 3.4.1 Personnel qualification13 3.4.2 Safety notices 13 3.4.3 Disposal of operating equipment13 3.4.3 Disposal of subassemblies14 3.4.5 Advice notes 14INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 03 - 0A COMPANY OF THE 36. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.1 Preparations by the operator for commissioning3.1.1 Safety notices DANGER Commissioning only by service personnel! The preparations for commissioning are described here. Only service personnel as de- scribed in chapter 8 of the service instructions can undertake the actual commissioning.3.1.2 Checking transport packaging and accessoriesOn delivery, the packaging and the attached shock and tilt watches are to be checked. If the packing isdamaged and/or one of the control labels has turned red, this must be immediately noted on the hauliersreceipt note and LASAG is to be informed.The accessories are to be checked against the delivery note. If there are discrepancies, LASAG is to benotified in writing.3.1.3 Unpacking and installing the laser source3.1.3.1 Unpacking and installing a KLSbis 2000 mm 0,5 mm 1. Check the condition of the transport crate at the place of operation and record thebis 1000 mm 0,3 mm findings. 2. Open the closing bands. 3. Carefully remove the protective cardboardbis 315 mm 0,2 mm cover, have the optical system held by an- other person as soon as accessible so that itbis 120 mm 0,15 mm does not fall down. 4. Remove the optical system and lay it on the machine plinth. Lay out the laser cables. 0,1 mm 5. Lift the power supply unit from the pallet with a forklift truck and push it to the correct position. 6. Check all material against the packing list. File the packing list in chapter 10 of the oper- ating instructions.mitgeteilt oder zugnglich gemacht werden. LASAG AG, Thun wird verwendet fr 86.0650 03 02.inddthey may not be made available or otherwise disclosed to any third party. Datei Typ: aiWerkstoffTherm. Behandlung Oberflche BearbeitungINDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 03 - 0nderungenErsetzt durch Kanten ohne Angabena 00.00.07 CM bcd 0,2-0,3 mm brechenErsatz fre f A COMPANY OF THEghGewinde 6H/6gMasstab Gezeichnet01.10.07 CMIntegrationsanleitung Kapitel 3 PicturesGeprft1:1Freigegeben , ThunDS 00-00-00 37. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.1.3.2 Unpacking and installing a SLSbis 2000 mm 0,5 mm 1. Check the condition of the transport crate at the place of operation and record thebis 1000 mm 0,3 mm findings. 2. Open the closing bands.bis 315 mm 3. Carefully remove the protective cardboard 0,2 mm cover, have the optical system 4. Lift the power supply unit from the palletbis 120 mm 0,15 mm with a forklift truck and push it to the correct position. 5. Check all material against the packing list. 0,1 mm File the packing list in chapter 10 of the of the operating instructions.mitgeteilt oder zugnglich gemacht werden. LASAG AG, Thun3.1.3.3 Unpacking and installing a FLS wird verwendet fr 86.0650 03 03.inddFurthermore, they may not be made available or otherwise disclosed to any third party. 1. Open the crates at the place of operation, carefully remove the material and dispose of the crates.Datei Typ: aiDo not open the packages in the crates. Transportation safety devices: the cabinet is bolted to thewooden floor. 2. The packing list is Oberflche very top of crate No. 1. Check the material against this list as far as possibleat the Werkstoff Therm. Behandlung Bearbeitung nderungen a 00.00.07 CM bc and then file the list in chapter 10 of 0,2-0,3 mm brechen d Ersetzt durchthe operating instructions. Kanten ohne Angaben e f 3.g Option of a mobile laser source: remove 6H/6g and fit rollers. Keep the feet. h Ersatz fr Gewinde feet 4. Place the cabinet, local transportation in accordance with chapter 3.3 Packaging, Transportation. Masstab Gezeichnet 01.10.07 CM Integrationsanleitung Kapitel 3 PicturesGeprft 1:1 3.1.3.4 Space requiredFreigegeben LASAG LTD, Thun DS 00-00-00Artikelnummer Dok Blatt86.0650 03 02 INDUSTRIAL- LASERSChapter 2 of the service instructions contains the details on the space requirement and on the installationconditions. Free access to doors and covers must be assured.3.1.4 Fitting the KLS and FLS optical system1. Stress-free and horizontal 3-point fitting in accordance with the drawing in chapter 2 of the serviceinstructions.2. Laying the laser cable. Comment: the laser source is supplied with a laser cables attached to each side.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 03 - 0A COMPANY OF THE 38. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.1.5 Connecting the cooling systemThe requirements of the cooling system are given in chapter 2 of the service instructions.Details of the electrical connection of the cooling system are given in chapter 5.2 of the same instructions.1. Make the connection using a hose (internal diameter 16 mm).2. Provide a valve that can be opened and closed by the laser as part of the installation work (customerside). If an external cooling device is used, then the following must be complied with:- when the laser is switched on, the external cooling must also be ready for switching on, e.g. by means of a common, higher-order main switch.- The external cooling system must be switched on and off by the laser cooling system or the sup- ply line must be controlled by a switched valve.3. If the connection is made to the drinking water supply, a certified isolating element must be installed.There is an exception in the case of the FLS N without an internal cooling device. In this case deionisedwater must be used. The pump pressure and water flow also have to be adjusted to the requirements.3.1.6 Connecting to the mains power supply3.1.6.1 GeneralNOTEThe mains connection must be protected with a line safety switch as part of the installationwork at the customers premises so that all 3 phases are switched off together in the eventof overcurrent and / or overvoltage.The stipulated fuse protection rating must not be exceeded.It is recommended that the laser is connected by a fault current safety switch as part of the installationwork on the customers premises.The ground current amounts to a maximum of 440 mA at 400 V for all lasers.As regards the OEM design (external operating panel), the main switch is kept on the device.In the case of an external cooling device it must be ensured that it is ready to be switched on at the sametime as the laser source. On this point see chapters 3.1.5 and 5.2.3.All lasers are CE-compatible (safety, mains effects / interference, EMC).3.1.6.2 Connection diagramsRefer to drawings Nos. 13.0277-16-01 and 13.0277-16-02 in chapter 9.3.1.6.3 Mains connection and setting the mains voltage for KLS and SLSDANGERElectric shock1. Have the mains connection made by technical personnel who are authorised to do soin accordance with national regulations.2. During all work in the mains connection box the mains power supply must be discon-nected at all poles on the customers premises and locked with a padlock. Beforetouching any parts of the electrical system, they are to be short-circuited briefly withthe grounding connector.3. Make sure there is no tension on the connection cable in the terminal box and protecttheearthed conductor with a fuse.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 03 - 0A COMPANY OF THE 39. Integration instructions Laser sources with NLS3 Commissioning and otherlife cycles Starting situation: disconnect all supply lines that may already have been connected. See also the drawing for help. The numbers in the drawing refer to the following steps. 1.Remove the connection panel cover. To do this, undo the two screws. 2.Release the two side covers and remove them. 3.Undo the two screws of the operating panel and flip forward as far as it will go. Before this can be done, a safety switch must first be removed (see 3a). 4.Remove the connection panel cover. To do this, undo the two screws. 5.Attach cable lugs to the connection cable, pull the connection cable in through the screw fitting and tighten the screw fitting. Check the tension relief. 6.Connect the earthing cable securely to the earthing point. 7.Connect the three phases to the mains filter. 8.Check the connection to the transformer in accordance with the mains voltage and set as required Tochange the mains voltage, the 3 wires (the three phases) need to be changed over. If in doubt, consultthe diagram in chapter 9. If changes have been made: correct the mains voltage on the name plate. 9. Check the fuse protection at the customers premises in accordance with the requirements in chap-ter2 of the Service Instructions. 10. Close all openings in the reverse sequence.ber 1000 mmbis 2000 mm 0,5 mmAbweichungen fr Masse ohne Toleranzangabenber 315 mmbis 1000 mm 0,3 mmber 120 mmbis 315 mm 0,2 mmber 30 mmbis 120 mm 0,15 mm 1 bis 30 mm 0,1 mm4 3Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngerpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche367 3a5mitgeteilt oder zugnglich gemacht werden.8 3 LASAG AG, Thun wird verwendet frsted in our company at all times. The same may not beand related appendages, wich have been handed over 86.0650 03 06.indd vailable or otherwise disclosed to any third party.ole or in part without our prior consent in writing. I N D U S T R I A L -Typ: S E R SDatei L A ai Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 03 - 0Werkstoff Therm. BehandlungOberflcheBearbeitungA COMPANY OF THEnderungenErsetzt durchKanten ohne Angabena 00.00.07 CM b cd 0,2-0,3 mm brechenErsatz fre f g hGewinde 6H/6g 40. Integration instructionsLaser sources with NLS3 Commissioning and otherlife cycles3.1.6.4 Mains connection and setting the mains voltage for FLS DANGER Electric shock 1. Have the mains connection made by technical personnel who are authorised to do so in accordance with national regulations. 2. During all work in the mains connection box the mains power supply must be discon- nected at all poles on the customers premises and locked with a padlock. 3. Before touching any parts of the electrical system, they are to be short-circuited briefly with the grounding connector. 3. Make sure there is no tension on the connection cable in the terminal box and protect the earthed conductor with a fuse.Starting situation: disconnect all supply lines that may already have been connected.1. Open the cover of the mains connection box.2. Attach cable lugs to the connection cable, pull the connection cable in through the screw fitting andtighten the screw fitting. Check the tension relief.3. Connect the earthing cable securely to the earthing point.4. Connect the three phases to the mains filter.5. Open door A (left).6. The transformer connections are routed to a terminal strip that can be accessed from the front.Check and set correctly the connections on this terminal strip in accordance with the mains voltage.To change the mains voltage, the 3 wires (the three phases) need to be changed over. If in doubt,consult the diagrams in chapter 9. If changes have been made: correct the mains voltage on thename plate.7. Check the fuse protection at the customers premises in accordance with the requirements in chap-ter2 of the Service Instructions.8. Close all openings in the reverse sequence.3.1.7 Process gases and extractionSome applications require the use of process gases. The effect of the different gases is described inchapter 2.An extraction system is usually required to comply with air quality in the laser operating room. The localregulations must be complied with. The extraction system should be installed for commissioning.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 03 - 0A COMPANY OF THE 41. Integration instructionsLaser sources with NLS3 Commissioning and otherlife cycles3.1.8 Commissioning checklistThe following checklist can be used by the operator to check the preparations for commissioning.The technical details required for this are given in the order confirmation.Item To be prepared by customer / system builder: Notes: OK1Check packaging and accessories: Integration instructions On delivery, please check the packaging for damage. Check attached shock Chapters 1.6.2 and and tilt watches. If the packing is damaged and/or one of the control labels 3.1.2 has turned red, this must be immediately noted on the hauliers receipt note and LASAG is to be informed. The accessories are to be checked against the delivery note. If there are discrepancies, LASAG AG is to be notified in writing..2 Installing the laser power supply / space requirement:Integration instructions there must be free access to doors and covers.Chapters 3.1.3 and3.1.43 Connection to the external water cooling system / chiller:Integration instructions the external water cooling system, if necessary, must be connected to the Chapters 1.6.3 andlaser and must be operational.3.1.54 Power connection and fusing:Integration instructions the power connection and the appropriate fuses must be installed andChapters 1.6.4 andchecked by an electrician.3.1.65 Process gas / extraction: Integration instructions you can find which process gases can be used for which applications inChapters 1.6.5 andchapter 2. Frequently, an extraction system is required for the gases and 3.1.7vapours generated during processing. You can obtain information about theregulations that apply in your country.6 Laser unit safety equipment:Integration instructions the delivery condition of the laser from LASAG AG corresponds to laserChapter 1.6.6class4. Attaching safety equipment to the unit is the responsibility of theChapters 4 and 5customer and/or system builder.7 Interfaces / communication: Integration instructions the required interfaces must be wired up and connected by the customer or Chapter 1.6.6system builder. Chapter 68 Providing deionised water:Deionised waterPlease make sure that at least 30 litres of deionised water 10 ltr. can(conductivity0.5 S) are available for the lasers internal cooling circuit. LASAG partNo. 63.22719 Coordinating dates:during commissioning, a person representing the customer and/or systembuilder must be present who is familiar with the operation of the processingsystem (handling). In addition, a person with signing powers must also bepresent in order to confirm the correct commissioning when it is complete.For this reason, we ask you to coordinate and reserve these dates in goodtime.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 03 - 0A COMPANY OF THE 42. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.2 Shutting down, taking out of operation, storageThe manufacturer differentiates between:- shutting down: longer shut-down period (20 days or more) without the power supplybeing disconnected and operability being affected.- Taking out of commission: disconnection of the energy supply, preparation for storage at a location other than the place of operation or preparation for packaging.The chapter describes to those authorised to do the safe way of shutting down, taking out of operationand storage, as well as the necessary safety checks and maintenance work and re-commissioning.3.2.1 Personnel qualificationSimple mechanical and electrical knowledge are sufficient for shutting down and taking systems out ofoperation. The personnel must be trained for this work in accordance with the operator instructions andmust be made aware of the existing residual dangers.Personnel who disconnect the electric power supply require an authorization in accordance with nationalregulations.3.2.2 Safety notices NOTE Shutdown damage can be expected: 1 if equipment is stored outside ambient conditions, especially in freezing temperatures. 2 if maintenance work is not done in time or not done correctly.3.2.3 Shutting down3.2.3.1 Type and duration of the shutting down operationShutting down means an interruption to operation that lasts for 20 days at least without the power supplybeing disconnected and operability being affected.The length of time of the shutdown is not subject to any time limit.3.2.3.2 Ambient conditions during a shutdownThe same temperature and humidity conditions that apply to operations also apply in this case. If lowertemperatures are expected, especially temperatures below freezing, then measures must be taken todrain the cooling system in accordance with chapter 3.2.4 Taking out of operation.3.2.3.3 Shutting down procedureThe water is to be drained from the laser head in accordance with the description of changing the flash-lamp in the Maintenance chapter.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651 - 03 - 0A COMPANY OF THE 43. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.2.3.4 Maintenance during shutdownThe laser source must be put into operation once per year. When doing so, the maintenance work mustbe done in accordance with the maintenance plan.3.2.3.5 Re-commissioningWait at least 10 minutes after switching on the main switch before switching on the laser to allow the cool-ing circuit to fill up correctly. Otherwise, the normal switch-on procedure applies.3.2.4 Taking out of operation3.2.3.1 Type and duration of the process to take systems out of operationWhen taken out of operation, the laser source is disconnected from the energy supply and prepared forpackaging or storage at a site other than the place of operation.The length of time systems are out of operation is not subject to any time limit.3.2.4.2 Ambient conditions of storage after taking out of operationTemperature range: 5 - 40 C short-term freezing temperatures are allowed.Humidity range for normal packaging: up to 60%Humidity range for special packaging: up to 80%3.2.4.3 Procedure3.2.4.3.1 Disconnecting from the mains power supplyDANGERElectric shock!1. Have skilled electricians who are trained to carry out this work in accordancewith national regulations disconnect the mains power supply and other electricalconnections.2. Do not carry out any other work until all electrical connections have been broken.3.2.4.3.2 Work on the optical system1. If fiber optics are present, remove them and cover the openings.2. Cover the rod aperture on the cavity with adhesive tape, and attach an information sticker to thecover of the optical system: Rod is covered.3. Removing the optics: coupling lens for fiber-optic cables in LLEK of KOS and HOS (only when beingdispatched).INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM86 . 0651 - 03 - 0A COMPANY OF THE 44. Integration instructions Laser sources with NLS 3 Commissioning and other life cycles 3.2.4.3.3Disconnecting the external cooling water supply and draining the circuit (does not apply to SLS 200 CL16) 1. Close the external water supply. 2. Disconnect the hoses from the laser source, including any solenoid valve. Collect water in a basin. 3. Temperature control valves: write down the set value of both valves and fully open both valves (direc- tion -C = clockwise as far as position 1). 4. Blow out residual water with air (max. 0.5 bar if using compressed air). 5. Connect hose bridge to both connections. 6. Reset both temperature control valves to the previous value. 3.2.4.3.4 Draining the internal cooling water circuit in the KLS, SLS 200 and SLS 200 CL32/CL60 1.Push the short section of hose over the drain cock on the pump and open the drain cock. 2.Actuate the bleed valve on the cavity and drain the hoses and tank. 1 cm of water left in the tank is admissible. 3.Drain the deionising cartridge by loosening the supply hose above the pump. Re-fit the hose. 3.2.4.3.5 Draining the internal cooling water circuit of the SLS 200 CL16 ber 1000 mm bis 2000 mm 0,5 mmAbweichungen fr Masse ohne Toleranzangaben 1. Bleed cavity, item 1. ber 315 mm 12 bis 1000 mm Kavitt 0,3 mm Cavity 2. Open the Legris connection item 2 for IN cavity) ber 120 mm bis 315 mm 0,2 mm 3. Ausgesteckter Wasserschlauch item 3 in en- ergy fluctuations. ber 30 mm bis 120 mm 0,15 mm 4. Connect the Legris connector of the double- stroke pump (Part No. 31.1340) item 4 to thebis 30 mm 0,1 mm water connection at item 2 (water connec- tionfor IN cavity). 5. Drain the water circuit with constant pressure several pump movements).Genehmigung drfen sie nicht kopiert, vervielfltigt, auch niemals dritten PersonenDas Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfngerpersnlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftlichemitgeteilt oder zugnglich gemacht werden. 43 3.2.4.3.6 Draining the internal cooling water circuit of the FLS N LASAG AG, Thun 1. Insert a hose with an external diameter of 10 mm into the cooling units drain valve. 2. Actuate the bleed valve on the cavity and drain the hoses and tank. 1 cm of water left in the tank wird verwendet fradmissible. isto the recipient personally, remain vested in our company at all times. The same may not beThe Copyright for all of the drawings and related appendages, wich have been handed over 3. Loosen both hoses on the optical systems cooling unit and actuate the bleed valve on the cavity 86.0650 03 10.inddFurthermore, they may not be made available or otherwise disclosed to any third party.copied or replicated in any way in whole or in part without our prior consent in writing. until all the water has drained from the hoses. Datei Typ: ai 4. Drain the deionising cartridge by loosening the supply hose above the pump. Re-fit the hose.Werkstoff Therm. BehandlungOberflche Bearbeitung 3.2.4.3.7 If the laser source is to be packed:nderungenErsetzt durch Kanten ohne Angabena 00.00.07 CM bc d0,2-0,3 mm brechenErsatz fre fg hGewinde 6H/6g1. Pack the accessories separately, including theCM01.10.07 removed optics.MasstabGezeichnetIntegrationsanleitung Kapitel 3 Pictures which may be required for re-commissioning.2. Also pack deionised waterGeprft 1:1 Freigegeben LASAG LTD, ThunDS 00-00-00Artikelnummer Dok Blatt INDUSTRIAL- LASERS86.0650 03 04 INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651- 03 - 10A COMPANY OF THE 45. Integration instructionsLaser sources with NLS 3 Commissioning and other life cycles3.2.4.4 Special packing in the presence of high humidityPack the accessories and the whole unit to be airtight and add enough desiccants to cover the volume,especially in the proximity of the optical system.3.2.4.5 MarkingInformation on the optical system cover: Rod is covered. indicate locations where the desiccant wasplaced.3.2.3.4 Maintenance when unit has been taken out of operationReplace the desiccant annually or in accordance with the recommendations of the desiccant manufac-turer and check the packaging to make sure it is airtight.3.2.4.7 Re-commissioningRe-commissioning in accordance with chapter 3.1.INDUSTRIAL- LASERS Lasag AG, Thun, 10.01.08 CM 86 . 0651- 03 - 11A COMPANY OF THE 46. Integration instructionsLaser sources with NLS3 Commissioning and otherlife cycles3.3 Packaging, transportationDescribes to those persons authorised to carry out packaging and transportation how to package andtransport safely. In this process the manufacturer differentiates between in-house and out-of-housetransportation.3.3.1 Personnel qualificationThe laser sources must only be packed and transported by personnel who are sufficiently proficient inthese activities and who have read and understood the instructions in this chapter.3.3.2 Safety noticesNOTEMajor damage can be expected- if the non-packed or inadequately protected laser sources are moved with a crane- if they are transported in the rain or are stored for an extended period in a humid environment- at freezing temperatures if not all the cooling water has been drained.3.3.3 In-house transportationA stipulation for the in-house transportation is that the equipment is taken out of operation in accordancewith chapter 3.2.The following means of transport are recommended:- roller-lift carrier- forklift truck- on rollersWARNINGRisk of being trapped by the rolling laser sourceMove laser sources on rollers only on level surfaces.If there is a separate optical system, it does not have to be disconnected from the cabinet if joint transportis possible. Should disconnection be necessary, th