8211 Conan7P Drawings Partlists

011–0903 63

Drawings & Part Lists

1 Index

1.1 Manipulator SystemsConan 7P System, 199-0304 ............................................... page 261Conan 7P System, 199-0305 ............................................... page 263Conan 7P Sys, PA Jaw, 24V, 199-0306 .................................. page 265Conan 7P Sys, PA Jaw, 24V, No Comp, 199-0306-1 ................ page 265

Hydraulic SchematicHydraulic, Schematic, 025-0049 .......................................... page 169

Cables199-0304, 199-0305• Cable, Deck Test, 6 Pin, 20 Shell, 101-5889 ........................ page 250199-0306, 199-0306-1• Cable, Deck Test, 8 Pin, 20 Shell, 101-6150 ........................ page 251

Master ControllerPCB Assembly, In Arm Telemetry Schematic, 005-4645........... page 168Master Arm Wiring, 035-0027.............................................. page 170Master Controller Wiring Diagram, 035-0731 ......................... page 172Master Controller w/Jaw Switch, 101-5781 ............................ page 244Face Plate, Master Controller, 101-5782 ................................ page 248

Junction BoxJunction Box, 101-4898...................................................... page 224

Base ModuleBase Module/SCU PC Board, 005-3600 ................................. page 165Actuator Controller Schematic, 035-0522.............................. page 171199-0304, 199-0305:• Slave Arm Wiring Schematic, 035-0804.............................. page 173199-0306, 199-0306-1:• Slave Arm Wiring Schematic, 035-0806.............................. page 174Control Module, Actuator, 101-3657 ..................................... page 186Lock Valve Assembly, 101-3258 ........................................... page 176Wiring Harness, Penetrator, 101-6829 .................................. page 252199-0304, 199-0305:• Wiring Harness, Base Module, 101-6830............................. page 252• Base Module, +24VDC, 101-6831...................................... page 253199-0306, 199-0306-1:

• 1 Index 011–0903

• Drawings & Part Lists

• Base Module, +24VDC, 101-6831-1 ................................... page 255Wiring Harness, Base Module, 101-6850 ............................... page 260

Slave ArmSlave Arm Wiring Schematic, 035-0804 .............................. page 173*Slave Arm Wiring Schematic, 035-0806 .............................. page 174*Jaw Kit, Parallel-Acting, 6-in., 101-3299................................ page 178Wrist Assembly, 101-3372 .................................................. page 181Jaw Kit, Intermeshing, 101-3569 ......................................... page 184 Relief Valve Assembly, 101-3574.......................................... page 185Actuator Assembly, 2.6 x 1.75-in. Bore, 101-3658 ................. page 188Actuator Assembly, 6.0 X 2.25-in. Bore, 101-3659 ................. page 190Slave Arm, Parallel-Acting Jaw, 101-3665-2........................... page 192Slave Arm, Parallel-Acting Jaw, 101-3665-3........................... page 193• Item 1, Lower Arm Kit, 101-3660 ...................................... page 194• Item 2, Pitch Kit, 101-3661 .............................................. page 194• Item 3, Yaw Kit, 101-3662................................................ page 195• Item 7, Lock Valve Kit, 101-3101 ...................................... page 195• Item 10, Cable Kit, 101-3262............................................ page 195• Item 11, Hose Set, 101-3241............................................ page 196Wrist Base, 101-3671......................................................... page 210Wrist w/PA Jaw 101-3683 ................................................... page 210Wrist w/Intermeshing Jaw 101-3684 .................................... page 212Wrist Motor, 101-3786........................................................ page 214Nose Block Kit, 101-3853.................................................... page 219Slave Arm, Intermeshing Jaw, 101-5066-1............................ page 227

Hydraulic CompensatorCompensator, 2 Liter, 8-10 PSI, 101-4163............................. page 220Hydraulic Compensator, 101-4470........................................ page 222

Mounting TemplateConan Slave Arm Mounting Template, 050-0693 .................... page 175

1.2 Standard Spares KitModels 199-0304, 199-0305

Spares Kit, SS7, 008-0454.................................................. page 267Model 199-0306 and 199-0306-1

Spares Kit, w/AL WR, 008-0459........................................... page 267

1.2.1 Sub-Kits under Standard Part ListsItem 1: Spares Kit, Conan, Small Actuator, 101-3342 ............. page 268Item 2: Spares Kit, Conan, Large Actuator, 101-3343 ............. page 268Item 5: Spares Kit, Conan Hardware, 101-3346..................... page 269Item 6: Tool Kit, Conan/RigMaster, 010-0689......................... page 269Item 7 (008-0454): Kit, Position Control, SS7, 24V, 101-6848 . page 270Item 7 (008-0459): Kit, Position Control, 101-6849................ page 271Item 11: Spares Kit, Wrist, Gamma, 008-0096 ...................... page 272

011–0903 • 1 Index • Page 165

Base Module/SCU PC Board, 005-3600

NOTE: Sheets 3, 4 and 5 only.

011–0903 • 1 Index • Page 166

011–0903 • 1 Index • Page 167

011–0903 • 1 Index • Page 168

PCB Assembly, In Arm Telemetry Schematic, 005-4645

NOTE: Sheet 3 only.

011–0903 • 1 Index • Page 169

Hydraulic, Schematic, 025-0049

011–0903 • 1 Index • Page 170

Master Arm Wiring, 035-0027

011–0903 • 1 Index • Page 171

Actuator Controller Schematic, 035-0522

011–0903 • 1 Index • Page 172

Master Controller Wiring Diagram, 035-0731

011–0903 • 1 Index • Page 173

Slave Arm Wiring Schematic, 035-0804

011–0903 • 1 Index • Page 174

Slave Arm Wiring Schematic, 035-0806

011–0903 • 1 Index • Page 175

Conan Slave Arm Mounting Template, 050-0693

011–0903 • 1 Index • Page 176

Lock Valve Assembly, 101-3258Rev. D

Item P/N Description Qty1 001-4373 PL,LOCKV,CRTG,150 PSI 1

2 006-1185 VALVE,CHECK,PILOT,150 PSI, 2

3 001-3866 SPR,FLOW 2

4 001-4325 PLUG,SPR,.077 2

5 002-1626 SCR,SET,7/16-20X.25,CUP POINT 2

6 004-0222 O-RING,2-010 BUNA 90 6

10 006-2631 RESTRICTOR,.014 DIA,10-32 THD 1

11 101-4040 FTG,PLUG,-2 W/URETHANE O-RING 4

12 001-13111 SPACER, FLOW, CENTER 2

40 101-3258-WI WORK INSTRUCTIONS 0

011–0903 • 1 Index • Page 177

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011–0903 • 1 Index • Page 178

Jaw Kit, Parallel-Acting, 6-in., 101-3299Rev. B

Item P/N Description Qty1 101-4111 JAW,PA,W/BRG 2

2 101-4110 LINK,IDLER,W/BRG 4

3 101-4109 LINK,ROCKER,W/BRG 2

4 007-0308 WLDMT,IDLER PL 2

5 001-4491 SPACER,DELRIN 4

6 001-4492 PIN,.749DIA. 2

7 001-4493 PIN,.499 DIA X 3.030 LG 2

8 001-4494 PIN,.499 DIA X 4.148 LG. 2

9 002-0277 HHCS,1/2-20X3/4~L,316SS 4

10 002-0071 WSHR,1/2,316SS 4

11 002-0050 NAS 6404U2 4

12 001-2071 WSHR,T2 JAW 4

13 003-0006 BRG,THR,0.75X1.50X0.078 4

14 003-0173 BRG,THR,0.0513X1.00X0.078 4

15 001-1985 WSHR,THR JAW 16

17 002-1427 PIN,SPR,.125 DIA.X1IN.,SS 2

19 001-2908 BRG,ACTR,BRZ 2

25 010-0468 BRG,PUSHER,.75DIA. 0


011–0903 • 1 Index • 9

011–0903 • 1 Index • 0

011–0903 • 1 Index • Page 181

Wrist Assembly, 101-3372

Wrist Assembly, 101-3372

NOTE: • Item 2 drawing and part list: see page 214. • The parts for Item 7 (101-3853) are shown on drawing 101-3372 as 7-x items. The 101-3853 part list is shown below.

Item 7: Nose Block Kit, 101-3853

Rev. BItem P/N Description Qty

2 101-3786 WRIST MOTOR,ALUM,2.25IN BORE 1

7 101-3853 NOSE BLOCK KIT,CONAN/RIGMASTER 1

12 010-0174 TOOL,INSTALL,M,2.25 0

13 010-0175 TOOL,SIZING,F,2.25 0


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Rev. VItem P/N Description Qty

2 001-5395 PISTON,1 PIECE,2.25 DIA,JAW 1

3 001-5399 BRG,PSTN,2.25DIA,ORKOT 1

4 004-0616 SEAL,PSTN,SHAMBAN,34G02250-A46 1

5 001-4465 BLOCK,NOSE,CONAN/RIGMASTER 1

6 004-0542 O-RING,2-034 BUNA 70 1

7 004-0541 RING,BACKUP,8-034 BUNA 90 1

8 001-5398 BRG,ROD,1.0DIA,ORKOT 2

9 004-0650 SEAL,ROD,LIN ACTR,GAMMA 2

10 003-0113 BEARING,JAW,GAMMA 4

11 003-0050 BRG,CJ12E144 DIXON 4

12 001-5396 PLATE,T-BAR,LOCKING 1

13 001-7520 BOLT,6 PT,5/8-18,STD 1

14 002-1135 NAS 6406U4 4

15 011-5011 SVCE INSTR,ITMSHG JAW NOSE BLK 0

16 002-1439 WSHR,3/8ID,5/8OD 4


18 010-0991 TOOL,CONAN JAW BOLT 0

011–0903 • 1 Index • Page 182

011–0903 • 1 Index • Page 183

011–0903 • 1 Index • Page 184

Jaw Kit, Intermeshing, 101-3569


1 101-3576 JAW ASSY,7.8IN INTERMESHING 2

5 001-4551 PIN,PVT,INTMSHG JAWS 2

7 001-2908 BRG,ACTR,BRZ 2

11 002-0277 HHCS,1/2-20X3/4~L,316SS 4

15 003-0006 BRG,THR,0.75X1.50X0.078 4

28 002-0071 WSHR,1/2,316SS 4

011–0903 • 1 Index • Page 185

Relief Valve Assembly, 101-3574Rev. A

Item P/N Description Qty1 001-4578 SEAT,RLF V 1

2 001-4579 SL,RLF V 1

3 001-4581 SEAT,SPR,RLF V 1

4 002-0089 SPHERE,1/8 +.0001,440C VM GR-1 1

5 002-1680 SPR,CPRSION,SPC-54255,CENTURY 1

6 001-4580 PLUG,RLF V 1

7 004-0225 O-RING,2-008 BUNA 90 1

8 004-0102 O-RING,2-009 BUNA 70 1


10 010-0570 RLF V TEST FXTR 0


011–0903 • 1 Index • Page 186

Control Module, Actuator, 101-3657

Rev. FItem P/N Description Qty

1 001-4362 MANF,MOOG,BRAZED 1

2 001-4363 COV,MDL 1

3 001-4364 ADPTR,MDL COV 1

4 101-3100 SERVO V ASSY,MOOG #30 1

5 002-0262 SHCS,1/4-20X1,SS 4

6 004-0222 O-RING,2-010 BUNA 90 4

7 004-0561 O-RING,.228X.040,BUNA 70 0

8 002-0933 SHCS,6-32,5/16LONG,ALLOY STL 4

9 101-3656 PCB ASSY,ACTUATOR CONTROL BD 1

10 002-0549 PIN,SPIROL,1/8X1/2,SS 1

12 004-0219 O-RING,2-042 BUNA 70 1

13 002-1507 STDF,3/16 HEX X .25LG,M-F 4-40 3

14 002-0358 SHCS,4-40X.18,SS 3

15 002-0451 WSHR,NYL #4,.032THK 5

16 002-0228 SHCS,4-40X1/2,SS 2

18 002-0096 SHCS,4-40X1/4,SS 1

19 002-0158 SHCS,8-32X1/2,SS 2

20 002-0405 WSHR,FLAT,#8,SS 2

21 004-0062 O-RING,2-013 BUNA 70 1

22 002-1472 SCR,SELF-SEALING,W/ORING,B90 1

24 002-0795 ADH,#271 RED LOCTITE 50ML 0

26 002-1485 CA,TIE,.10X4.5LG,#4 SCR EYE 1

27 002-0846 CA TIE,8IN.X.14 WIDE 1

60 101-3657-WI WORK INSTRUCITONS 0

011–0903 • 1 Index • Page 187

011–0903 • 1 Index • Page 188

NOTE: This assembly does not include transducer or lock/relief valves.

Actuator Assembly, 2.6 x 1.75-in. Bore, 101-3658Rev. C

Item P/N Description Qty1 001-4757 HSG,ACTR,1.75 in. W/RLF V 1

2 001-4283 PSTN,1.75DIA.,SINGLE BRG 1

3 004-0046 O-RING,2-127 BUNA 70 1

4 003-0150 BRG,PSTN,LUYTEX 1

6 001-3738 NUT, NOSE GLAND, ACTR,1.75 IN. 1

7 003-0151 BRG,SFT,LUYTEX 2

8 004-0508 STEPSEAL,S48270-4203-109P 2

9 004-0509 SCRAPER,S48302-0108A-56 1

10 004-0966 O-RING,2-031,DISOGRIN 70 DURO 1

11 001-3547 ROD,END,THDED 1

12 003-0065 BRG,CJ16E18-10,DIXON 1

13 004-0805 O-RING,2-113,B90 1

15 101-4040 FTG,PLUG,-2 W/URETHANE O-RING 2


17 004-0646 SEAL,JAW PSTN,GAMMA 1

19 010-0203 TOOL,SIZING,M,1.0 0

20 010-0184 TOOL,INSTL,M,1.75 0

21 010-0185 TOOL,SIZING,F,1.75 0

23 010-0563 INSTL TOOL,CON ROD END O-RING 0

24 010-0238 CLR,JAW PSTN 0


011–0903 • 1 Index • Page 189


011–0903 • 1 Index • Page 190

\


Actuator Assembly, 6.0 X 2.25-in. Bore, 101-3659Rev. E

Item P/N Description Qty1 001-4756 HSG,ACTR,6.00 in.,W/RLF V 1

2 003-0006 BRG,THR,0.75X1.50X0.078 2

3 003-0164 BRG,FLG,1.50 ID,1.625OD 2

4 001-4303 PSTN,2.25DIA. 1


6 001-2946 BRG,2.25 BORE PSTN,GAMMA 1

8 001-3546 NUT,NOSE,GLAND,2.25 IN. BORE 1


10 004-0508 STEPSEAL,S48270-4203-109P 2

11 004-0509 SCRAPER,S48302-0108A-56 1


13 001-3547 ROD,END,THDED 1

14 003-0065 BRG,CJ16E18-10,DIXON 1

15 004-0805 O-RING,2-113,B90 1

24 006-0015 FTG,HYD,-4 JIC,-4 ST,4F50X-SS 2


27 010-0174 TOOL,INSTALL,M,2.25 0

28 010-0175 TOOL,SIZING,F,2.25 0

29 010-0203 TOOL,SIZING,M,1.0 0

32 010-0563 INSTL TOOL,CON ROD END O-RING 0

33 006-1304 FIT,PLUG,2HP5ONSS,-2 HOL,HEX/S 5


011–0903 • 1 Index • Page 191

011–0903 • 1 Index • Page 192

NOTE: Items 4, 5, 6, and17 have drawings and part lists under their own part numbers. For location see the drawings and part lists index at the beginning of this chapter.

Part lists for 101- assembly items 1, 2, 3, 7, 10, and 11 begin on the page following the 101-3665-2, -3, and -4 slave arm part lists. Item numbers for these assemblies are referenced on slave arm drawing 101-3665.

Slave Arm, Parallel-Acting Jaw, 101-3665-2Rev. A

Item P/N Description Qty1 101-3660 LWR ARM KIT 1

2 101-3661 PITCH KIT 1

3 101-3662 YAW KIT 1

4 101-3683 WRIST,CON W/PA JAW 1

5 101-6831 BASE MDL,C7P,SUBSEA,+24 1

6 101-3657 CONT MDL,ACTR,CON 5

7 101-3101 LOCK V KIT,CON,POSN CONT 3

8 101-3252 XDCR,2.6IN.,CON 2

9 101-3253 XDCR,6IN.,CON 3

10 101-3262 KIT,CA 1

11 101-3241 HOSE SET,CON7P 1

12 001-5006 LABEL,SERIAL NUMBER 1

13 002-3135 ANODE,GALVANIC,1.05 X .75 5

15 002-1527 SCR,DRIVE,SS,#6X3/8LONG,.120IN 2

16 002-1440 ANODE,GALVANIC 4

17 101-3574 RLF VALVE ASSY 10

21 001-4420 HOSE GUARD,FOREARM,CONAN 1

22 002-1492 HHCS,1/4-20X1.25,SS 2

23 002-0183 NUT,1/4-20,SS,NYLINSR 2

24 002-0790 WSHR,1/4IDX.5OD,SS .032THK 4

25 002-0796 ADH,#290 GRN LOCTITE 50ML 0

28 025-0049 HYD SCHEM 0

29 035-0804 WRG SCHEM,CONAN,SS7,24VDC 0

40 101-3665-2-WI WORK INSTRUCTION 0

011–0903 • 1 Index • Page 193



Slave Arm, Parallel-Acting Jaw, 101-3665-3

Slave Arm, Parallel-Acting Jaw, 101-3665-3

Rev. AItem P/N Description Qty

1 101-3660 LWR ARM KIT 1

2 101-3661 PITCH KIT 1

3 101-3662 YAW KIT 1

4 101-3683 WRIST,CON W/PA JAW 1

5 101-6831-1 BASE MDL,C7P,+24V 1



8 101-3252 XDCR,2.6IN.,CON 2

9 101-3253 XDCR,6IN.,CON 3

10 101-3262 KIT,CA 1

11 101-3241 HOSE SET,CON7P 1


13 002-3135 ANODE,GALVANIC,1.05 X .75 5





22 002-1492 HHCS,1/4-20X1.25,SS 2

23 002-0183 NUT,1/4-20,SS,NYLINSR 2

24 002-0790 WSHR,1/4IDX.5OD,SS .032THK 4


26 002-3486 LUBE ANODE,DESITIN 4 OZ 0

28 025-0049 HYD SCHEM 0

29 035-0806 WRG SCHEM,CONAN +24VDC 0

40 101-3665-3-WI WORK INSTRUCTIONS 0

011–0903 • 1 Index • Page 194

Item 1, Lower Arm Kit, 101-3660

Item 2, Pitch Kit, 101-3661


1 101-3231-3 BASE,ANODIZED 1

2 001-4268 AZIMUTH,CONAN 1

3 101-3229-3 UPR ARM,ANODIZED 1

4 101-3669 FA,CON 1

5 101-3659 ACTR ASSY,6.0X2.25IN. BORE 3

6 001-4271 PIVOT FLANGE MOUNT,CONAN 6

7 001-4410 PIN,ACTUATOR SLOTTED,CONAN 3

8 001-3861 PIN,PVT,LWR ARM,CON 6

11 001-4299 PLATE,HARD STOP 1

14 001-4342 RETAINER, PIN 9

16 002-0790 WSHR,1/4IDX.5OD,SS .032THK 60

17 002-0065 HHCS,1/4-20X5/8,SS 18

18 002-1241 HHCS,1/2-13X1,SS 4

19 002-0811 WSHR,1/2,AN SS 4

20 002-0134 HHCS,1/4-20X1,SS 60

21 001-4414 BUMPER,SHOULDER,ACTUATOR 1

22 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2

24 002-1427 PIN,SPR,.125 DIA.X1IN.,SS 2

25 001-4637 BUMPER,UPR ARM 2

Rev. CItem P/N Description Qty

1 001-7246 PLATE,TOP,CONAN LINK 1

2 001-7245-1 PLATE,SIDE,RIGHT,CONAN LINK 1

3 001-7245-2 PLATE,SIDE,LEFT,CONAN LINK 1

4 002-0134P HHCS,1/4-20X1,SS,NYLOCK 8


6 001-4775 PIN,PIVOT,5/8 X 2.00 IN. 2

7 001-4776 SPACER,LINK,CONAN 1

8 001-7247 PIN 1.0 DIA X 5.07 LONG 1

9 003-0213 BRG,THR,IGUS LTI-1018-01 6

10 001-4286 SLIDE,LINEAR,.505 TALL 1

11 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2


14 002-0065 HHCS,1/4-20X5/8,SS 8

15 001-4774 PIN, .625 O.D. X 6.79 LONG 1

16 002-0811 WSHR,1/2,AN SS 4

17 002-1494P HHCS,1/2-20 X 2-1/4,SS,NLK 4

011–0903 • 1 Index • Page 195

Item 3, Yaw Kit, 101-3662

Item 7, Lock Valve Kit, 101-3101

Item 10, Cable Kit, 101-3262

Rev. DItem P/N Description Qty

1 101-3670 YAW,CON 1




5 002-0134P HHCS,1/4-20X1,SS,NYLOCK 8

6 003-0213 BRG,THR,IGUS LTI-1018-01 6


8 001-4775 PIN,PIVOT,5/8 X 2.00 IN. 2


10 001-7247 PIN 1.0 DIA X 5.07 LONG 1


13 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2


15 002-0065 HHCS,1/4-20X5/8,SS 8

18 001-4774 PIN, .625 O.D. X 6.79 LONG 1

19 002-0811 WSHR,1/2,AN SS 4

20 002-1494P HHCS,1/2-20 X 2-1/4,SS,NLK 4

21 002-0790 WSHR,1/4IDX.5OD,SS .032THK 8


1 006-1082 LOCKVALVE,PILOT OPR,TESTED 2

2 001-4334 PLUG,SPACER 2

3 001-3866 SPR,FLOW 2

4 004-0222 O-RING,2-010 BUNA 90 6

5 002-1274 SCR,SET,7/16-20X.50 2


6 101-3265 HOSE,COAX,AZ,LIN ACTR 1

7 101-3266 HOSE,COAX,SHLDR,LIN ACTR 1

8 101-3267 HOSE,COAX,ELB,LIN ACTR 1

9 101-3263 HOSE,COAX,PITCH,LIN ACTR 1

10 101-3264 HOSE,COAX,YAW,LIN ACTR 1

011–0903 • 1 Index • Page 196

Item 11, Hose Set, 101-3241


1 006-1228 HOSE ASSY,TELEFLEX,TEFZEL,-4JI 4



4 101-3238 HOSE ASSY,PITCH,CON 47IN 2

5 101-3239 HOSE ASSY,YAW,CON 53IN 2




10 101-3597 MANF ASSY,PRS./RTN,UPR ARM 1




17 006-1205 FIT,HYD,-4 JIC TO HOSE,RE-USAB 4

18 004-0022 O-RING,2-010 BUNA 70 4

19 004-0410 RING,BACK-UP 8-010 B90 4

21 005-3165 HOSE LABEL KIT,CON7P 1

32 002-0298 CA TIE,11~ BLK,PLT3H-D100 1

011–0903 • 1 Index • Page 197

011–0903 • 1 Index • Page 198

011–0903 • 1 Index • Page 199

011–0903 • 1 Index • Page 200

011–0903 • 1 Index • Page 201

011–0903 • 1 Index • Page 202

011–0903 • 1 Index • Page 203

011–0903 • 1 Index • Page 204

011–0903 • 1 Index • Page 205

011–0903 • 1 Index • Page 206

011–0903 • 1 Index • Page 207

011–0903 • 1 Index • Page 208

011–0903 • 1 Index • Page 209

011–0903 • 1 Index • Page 210

Wrist Base, 101-3671

Wrist w/PA Jaw 101-3683


1 001-4772 WRIST BASE 1

9 003-0211 BRG,.625 IDX.5,DIXON CJ10E12-4 2

10 003-0212 BRG,.625 IDX.375,DIXON CJ10E12 2

12 006-1304 FIT,PLUG,2HP5ONSS,-2 HOL,HEX/S 5


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1 101-3671 WRIST BASE 1

2 101-3372 WRIST,CON/RIG 1

12 002-1572 HHCS,3/8-16X1.75,316SS 4

44 101-3299 JAW,PA,6IN. 1

45 002-1574 WSHR,.625ODX.385 IDX.125THK,31 4

48 004-0222 O-RING,2-010 BUNA 90 5

49 004-0017 O-RING,2-031 BUNA 70 1



011–0903 • 1 Index • Page 211

011–0903 • 1 Index • Page 212

hf

Wrist w/Intermeshing Jaw 101-3684


1 101-3671 WRIST BASE 1

2 101-3372 WRIST,CON/RIG 1

12 002-1572 HHCS,3/8-16X1.75,316SS 4

44 101-3569 KIT,INTMSHG JAWS 1

45 002-1574 WSHR,.625ODX.385 IDX.125THK,31 4

48 004-0222 O-RING,2-010 BUNA 90 5

49 004-0017 O-RING,2-031 BUNA 70 1



011–0903 • 1 Index • Page 213

011–0903 • 1 Index • Page 214

Wrist Motor, 101-3786

Rev. HItem P/N Description Qty

1 101-3785 SFT,WR,SUB-ASSY 1

2 101-3784 HSG,AL,SR WR,GAMMA 1

3 004-0617 SEAL,FLUROCARBON #AR10400-418- 1

4 003-0031 BRG,NEEDLE,TORRINGTON B-5612 1

5 004-0803 SEAL,SHAMBAN,TGZF-S4016NA 3

7 001-4454 BRG,SLYDRING,2.875IDX3.063X.25 1

8 003-0074 WSHR,THR,TRA2840,TORRINGTON 1

9 003-0013 TORRINGTON,NTA 2840 1

10 001-4437 RING,SEAL BACKUP 1

11 001-2060 PL,WEAR,WR MOTOR 1

12 004-0575 SEAL,AR10103-214-UH,FLUROCARBO 1

13 101-3373 GEROTOR,W/O WR RING 1

14 001-1832 VALVE,PL,WR MOTOR 1


16 004-0081 O-RING,2-035 BUNA 70 1

17 004-0017 O-RING,2-031 BUNA 70 1

18 004-0413 O-RING,2-026 V75 1

19 004-0110 O-RING,2-046 BUNA 70 1

20 001-4759 MANF,WR 1

21 003-0011 TORRINGTON,B148 1

22 001-4448 BOLT,OIL SPLY,WR 2

23 001-4449 BOLT,OIL RTN,WR 1

24 004-0445 O-RING,2-006 V90 2

25 001-1984 BSHG,WR OIL SPLY TUBE 2


27 004-0576 WSHR,CRUSH,5/16 8

29 001-4577 SHCS,5/16-18X3,CADMIUM PLD,UNB 5

30 003-0092 WSHR,THR,TORRINGTON #TRC 1427 2

31 003-0091 BRG,THR,TORRINGTON #NTC 1427 1

32 001-5103 NUT,CLPING,7/8-20,1.5HEX 1

33 002-1133 SHCS 10-32 X 5/8,UNBRAKO 1

64 010-0236 TOOL,BRG PUSHER,T2/3 0

69 010-0525 TOOL,SEALINSTL 0

70 010-0556 INSTL TOOL,RIG/CON,O-RING 0

72 010-0613 PL,TEST,WR,ORION 0

73 002-1628 NAS6406U3 0


111 011-5014 SVCE INSTR,O7P,WRIST 0

112 011-5002 SVCE INSTR,O7R,WRIST 0

113 011-5030 SVCE INSTR,WR,RIG 0

011–0903 • 1 Index • Page 215

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011–0903 • 1 Index • Page 219

Nose Block Kit, 101-3853Rev. V

Item P/N Description Qty2 001-5395 PISTON,1 PIECE,2.25 DIA,JAW 1

3 001-5399 BRG,PSTN,2.25DIA,ORKOT 1


5 001-4465 BLOCK,NOSE,CONAN/RIGMASTER 1

6 004-0542 O-RING,2-034 BUNA 70 1

7 004-0541 RING,BACKUP,8-034 BUNA 90 1

8 001-5398 BRG,ROD,1.0DIA,ORKOT 2


10 003-0113 BEARING,JAW,GAMMA 4

11 003-0050 BRG,CJ12E144 DIXON 4


13 001-7520 BOLT,6 PT,5/8-18,STD 1

14 002-1135 NAS 6406U4 4

15 011-5011 SVCE INSTR,ITMSHG JAW NOSE BLK 0

16 002-1439 WSHR,3/8ID,5/8OD 4




23 002-1925 ANTI-SIEZE,1 OZ TUBE 0

011–0903 • 1 Index • Page 220

WARNING!Do not loosen or remove the compensator housing clamp unless the spring andpiston have been restrained as directed by a service instruction. Uncontrolledrelease of the spring can cause serious personal injury and damage to surround-ing equipment.

NOTE: Items 1-14 are shown on drawing 101-4163, sheet 1 only.

Compensator, 2 Liter, 8-10 PSI, 101-4163Rev. B

Item P/N Description Qty1 002-2219 SPRING,COMP,2 LITER 1

2 001-5629 HOUSING,SW SIDE,2.2 LITER COMP 1

4 001-5630 PISTON,2.2 LITER,COMPENSATOR 1

5 001-5631 GDE,DIAPHRAGM,TOP,COMP 1

6 906-0027 MOLDED,HOUSING,COMP,OIL SIDE 1

7 001-5978 GUIDE,SPRING,COMP,2.2 LITER 1

9 002-2245 CLAMP,V-STAMP,7.375,ID,SS 1

10 004-0895 DIAPHRAGM,COMP,2 LITER 1

11 002-2272 SCREW,SEALING,M6X25,316SS 1

12 004-0015 O-RING,2-121 BUNA 70 1

13 002-9005 WSHR,FLAT,M5,SMALL OD,316SS 6

14 002-8004-35 HHCS,M5X35,FULL THD,316SS 6

38 002-0183 NUT,1/4-20,SS,NYLINSR 1


011–0903 • 1 Index • Page 221

NOTE: Sheet 1 only applies.

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011–0903 • 1 Index • Page 222

WARNING!Do not loosen or remove the compensator housing clamp unless the spring andpiston have been restrained as directed by a service instruction. Uncontrolledrelease of the spring can cause serious personal injury and damage to surround-ing equipment.

Hydraulic Compensator, 101-4470

Rev. GItem P/N Description Qty

1 101-4163 COMPENSATOR,2 LITER,8-10 PSI 1

2 006-1651 VALVE,RLF,CIRCLE SEAL,559T1-2M 1

4 006-1680 FITTING,HYD,-4 JIC,1/2 NPT,SS 1

5 006-0027 FIT,HYD,-4,JIC,CAP-S(4FNTX-S) 1

6 006-1625 FIT,HYD,1/2,PIPE,PLUG,HEX,HD 1

7 006-0225 FIT,HYD,1/4,PIPE,PLUG,HOLLOW H 1

8 001-6315 BRKT,COMP SINGLE,QIK RELEASE 1

9 002-8007-20P HHCS,M10X20,FULL THD,316SS,NLK 2

10 002-9029 WSHR,FLAT,M10,REGULAR OD,316SS 2

11 002-2448 LABEL,COMPENSATOR 1

21 002-0798 TAPE,1/2~PIPE,PTFE 0

22 002-0805 LUBE,AQUA SHIELD, 8 OZ 0

23 002-3051 GREASE,EP,1 LB CAN 0


011–0903 • 1 Index • Page 223

011–0903 • 1 Index • Page 224

Junction Box, 101-4898Rev. J

Item P/N Qty1 005-0554 1

2 005-5567 1

3 003-0007 4

4 005-2513 1

5 005-1839 1

6 005-0263 1

7 005-1627 .15

8 002-0159 8

9 005-0555 4

10 005-0239 18

12 005-3134 1

13 005-0587 2

15 005-1760 4

16 005-0603 2

17 005-0264 1

18 005-0219 4

19 001-1463 1

20 002-0524 4

21 002-1787 4

22 002-0226 4

23 005-0448 .15

25 002-1507 4

28 005-8633 1

29 005-4650 1

30 005-4647 1

31 005-1871 4

33 005-5568 1

34 005-2858 1

35 005-2857 1

36 002-0426 1

100 101-4898-WI

Description CONN,RECP,DB25(SKTS)205207-11,

ENCLOSURE,14PIN,9PIN,DB-25,GND

FEET,RUB,STICK ON MA CONT HSG

RING,TERM,16-22 AWG,1/4IN. STU

CONN,CPC,17-14,RVS SEXRCPT

SW,PWR MDL WTH SW & FUSE,06A2D

TBG,SHRINK,3/16~,SURF IRRADIAT

BHCS,6-32X3/8,SS

CONN,PIN FEM,D-SUB(66682-4 AMP

CONN,SKT,CPC,66594-2,AMP

CONN,CPC 17-9,RVS SEX,SQ FLG,R

FUSE,6.3A,250V,SLO-BLO,5x20mm

WIRE,18 AWG,BLK,600V,

CONN,SCRLOCK FOR DB CONNS

CA,PWR CORDSET(86537030 PANEL

WIRE,22 AWG.,7/32 ,BLK.

LABEL,I.D. W/ OPNDATA

CABLE, TIE, 3 IN X .09 WIDE

FHMS,4-40X.25LG,82DEG,18-8,NYL

NUT,4-40,SS

TBG,SHRINK,1/4,SURF IRRADIATED

STDF,3/16 HEX X .25LG,M-F 4-40

WIRE,GND,HIGHFLEX,14AWG 6"

CONN,3 PIN,HSG,.156 SPACE,RAMP

CONN,4 PIN,HSG,.156 SPACE,RAMP

PIN,CRIMP,18-24 AWG,GOLD

PWR SPLY MDL,AC-DC,24V,60W

CONN,BNC CHASSIS,ISOLATED

CONN,CAP/CHAIN,MALE BNC

BHCS,4-40X3/8,SS

WORK INSTRUCTIONS 0

011–0903 • 1 Index • Page 225

NOTE: Drawing sheets 1 and 2 only apply.

011–0903 • 1 Index • Page 226

011–0903 • 1 Index • Page 227



NOTE: See drawing 101-5066 for reference.

Slave Arm, Intermeshing Jaw, 101-5066-1


1 101-3660 LWR ARM KIT 1

2 101-3661 PITCH KIT 1

3 101-3662 YAW KIT 1

4 101-3684 WRIST,CON W/INTMSHG JAW 1

5 101-6831 BASE MDL,C7P,SUBSEA,+24 1



8 101-3252 XDCR,2.6IN.,CON 2

9 101-3253 XDCR,6IN.,CON 3

10 101-3262 KIT,CA 1

11 101-3241 HOSE SET,CON7P 1


13 002-3135 ANODE,GALVANIC,1.05 X .75 5





22 002-1492 HHCS,1/4-20X1.25,SS 2

23 002-0183 NUT,1/4-20,SS,NYLINSR 2

24 002-0790 WSHR,1/4IDX.5OD,SS .032THK 4


26 002-3486 LUBE ANODE,DESITIN 4 OZ 0

28 025-0049 HYD SCHEM 0



011–0903 • 1 Index • Page 228

Item 1 of 101-5066-1

Lower Arm Kit, 101-3660

Item 2 of 101-5066-1

Pitch Kit, 101-3661


1 101-3231-3 BASE,ANODIZED 1

2 001-4268 AZIMUTH,CONAN 1

3 101-3229-3 UPR ARM,ANODIZED 1

4 101-3669 FA,CON 1


6 001-4271 PIVOT FLANGE MOUNT,CONAN 6

7 001-4410 PIN,ACTUATOR SLOTTED,CONAN 3

8 001-3861 PIN,PVT,LWR ARM,CON 6

11 001-4299 PLATE,HARD STOP 1


16 002-0790 WSHR,1/4IDX.5OD,SS .032THK 60

17 002-0065 HHCS,1/4-20X5/8,SS 18

18 002-1241 HHCS,1/2-13X1,SS 4

19 002-0811 WSHR,1/2,AN SS 4

20 002-0134 HHCS,1/4-20X1,SS 60

21 001-4414 BUMPER,SHOULDER,ACTUATOR 1

22 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2

24 002-1427 PIN,SPR,.125 DIA.X1IN.,SS 2

25 001-4637 BUMPER,UPR ARM 2





4 002-0134P HHCS,1/4-20X1,SS,NYLOCK 8


6 001-4775 PIN,PIVOT,5/8 X 2.00 IN. 2


8 001-7247 PIN 1.0 DIA X 5.07 LONG 1

9 003-0213 BRG,THR,IGUS LTI-1018-01 6


11 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2


14 002-0065 HHCS,1/4-20X5/8,SS 8

15 001-4774 PIN, .625 O.D. X 6.79 LONG 1

16 002-0811 WSHR,1/2,AN SS 4

17 002-1494P HHCS,1/2-20 X 2-1/4,SS,NLK 4

011–0903 • 1 Index • Page 229

Item 3 of 101-5066-1

Yaw Kit, 101-3662

Item 7 of 101-5066-1

Lock Valve Kit, 101-3101

Item 10 of 101-5066-1

Cable Kit, 101-3262


1 101-3670 YAW,CON 1




5 002-0134P HHCS,1/4-20X1,SS,NYLOCK 8

6 003-0213 BRG,THR,IGUS LTI-1018-01 6


8 001-4775 PIN,PIVOT,5/8 X 2.00 IN. 2


10 001-7247 PIN 1.0 DIA X 5.07 LONG 1


13 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 2


15 002-0065 HHCS,1/4-20X5/8,SS 8

18 001-4774 PIN, .625 O.D. X 6.79 LONG 1

19 002-0811 WSHR,1/2,AN SS 4

20 002-1494P HHCS,1/2-20 X 2-1/4,SS,NLK 4

21 002-0790 WSHR,1/4IDX.5OD,SS .032THK 8


1 006-1082 LOCKVALVE,PILOT OPR,TESTED 2

2 001-4334 PLUG,SPACER 2

3 001-3866 SPR,FLOW 2

4 004-0222 O-RING,2-010 BUNA 90 6

5 002-1274 SCR,SET,7/16-20X.50 2


6 101-3265 HOSE,COAX,AZ,LIN ACTR 1

7 101-3266 HOSE,COAX,SHLDR,LIN ACTR 1

8 101-3267 HOSE,COAX,ELB,LIN ACTR 1

9 101-3263 HOSE,COAX,PITCH,LIN ACTR 1

10 101-3264 HOSE,COAX,YAW,LIN ACTR 1

011–0903 • 1 Index • Page 230

Item 11 of 101-5066-1

Hose Set, 101-3241










10 101-3597 MANF ASSY,PRS./RTN,UPR ARM 1





18 004-0022 O-RING,2-010 BUNA 70 4

19 004-0410 RING,BACK-UP 8-010 B90 4

21 005-3165 HOSE LABEL KIT,CON7P 1

32 002-0298 CA TIE,11~ BLK,PLT3H-D100 1

011–0903 • 1 Index • Page 231

011–0903 • 1 Index • Page 232

011–0903 • 1 Index • Page 233

011–0903 • 1 Index • Page 234

011–0903 • 1 Index • Page 235

011–0903 • 1 Index • Page 236

011–0903 • 1 Index • Page 237

011–0903 • 1 Index • Page 238

011–0903 • 1 Index • Page 239

011–0903 • 1 Index • Page 240

011–0903 • 1 Index • Page 241

011–0903 • 1 Index • Page 242

011–0903 • 1 Index • Page 243

011–0903 • 1 Index • Page 244

Master Controller w/Jaw Switch, 101-5781


1 101-5782 FACEPLATE,ASSY,MA,CONT,GEN II 1

2 005-5195 PCB,MASTER PROCESSOR,MCU 1

3 101-1645 MA CONT ARM 1

5 005-4645 PCA,IN ARM TELEMETRY,T4 1

7 101-5992 CABLE ASSY,POWER/CONTROL,MCU 1

8 002-0137 SHCS,6-32X3/8,SS 4

9 002-0011 BHCS,6-32X1/4,18-8,SS 1

10 002-0161 CLP,CA,1/8 1

11 002-0082 SHCS,10-24X5/8,SS 3

16 001-8895 HOUSING,UNIV CONTROLLER 1

17 003-0007 FEET,RUB,STICK ON MA CONT HSG 4

19 001-3893 NAMEPLATE,SCHILLING ROBOTICS 1

23 002-0862 WSHR,#8 LOCKINTL TOOTH,SS 1

24 002-0403 SHCS,8-32X1/4,SS 1

25 035-0731 WRG DIG,MCU,85-264VAC IN,W/MP 0

32 002-0020 SHCS,10-24X3/4,SS 1

33 001-1463 LABEL,I.D. W/ OPNDATA 1

37 002-3648 STANDOFF,4-40 X 11/32,SS 1

38 002-3647 BHCS,6-32,3/16,SS,SELF LOCKING 2

39 002-0119 NUT,6-32,SS,NYLOCK 4

40 002-0006 BHCS,4-40X1/4,SS 2

50 002-0279 CASE,SHIPPING,MA CONT 1

51 002-2660 LABEL,ELEC SHOCK,2.3"TRIANGLE 1

53 005-3853 TERM,RING,26-22AWG,#8 STUD,UNI 2

54 005-4886 WIRE,22 AWG,GRN/YEL,TEFZEL .8

56 005-5571 SOCKET STRIP,13 PIN,MCU 1


011–0903 • 1 Index • Page 245

011–0903 • 1 Index • Page 246

011–0903 • 1 Index • Page 247

011–0903 • 1 Index • Page 248

Face Plate, Master Controller, 101-5782


1 002-3646 STANDOFF,6-32,9/16 LONG,SS 4

3 101-1819 POWER SWITCH ASSY,MA 1

4 001-8896 FACEPLATE,UNIV MASTER CONT 1

5 004-0113 O-RING,2-047 BUNA 70 1

6 001-8894 LENS,FACEPLATE,MCU 1

7 004-1054 O-RING,4.378 X .071 BUNA 70 1

8 005-0033 PCB,SW,TIT,MA 1

10 001-8911 ADAPTER,SCD,MCU,GEN II 1

12 101-5901-1 LCD DISPLAY ASSEMBLY 1

14 001-8873 BUTTON,FACEPLATE,MCU,BLACK 11

15 001-0365 PL,MCA BACKUP 12

16 005-0185 KEYPAD,SINGLE BTN,SPST,CNDCT R 12

17 002-0124 FHMS,6-32X1/4,SS,HEXDRIVE 1

19 001-8873-1 BUTTON,FACEPLATE,MCU,RED 1

22 002-0011 BHCS,6-32X1/4,18-8,SS 3

23 002-0429 FHMS,PH,6-32X3/8,100DEG,C'SINK 4

24 002-3479 STANDOFF,6-32x3/16,1/4 HEX,MCU 2

25 005-5570 INTERCONNECT STRIP,13 PIN,MCU 1

26 002-3649 SCREW,SET,6-32 X .75, SS 4

27 101-5943 ASSY,JAWSWITCH,MCU,GEN II 1


011–0903 • 1 Index • Page 249

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011–0903 • 1 Index • Page 250

Cable, Deck Test, 6 Pin, 20 Shell, 101-5889Rev. B

Item P/N Description Qty1 005-5286-15 CABLE,55,6- PIN,20-SHELL,15FT 1

2 005-3133 CONN,CPC 17-9,RVS SEXPLUG 1

3 005-1794 PIN,CONN,CPC,AMP #66587-2 6

4 005-1850 CONN,STRAIN RLF CPC 17 SHELL L 1

5 005-4096 LABEL,3/8 IN,PANDUIT 0

6 005-0219 WIRE,22 AWG.,7/32 PTFE,BLK,.10 .17


011–0903 • 1 Index • Page 251

Cable, Deck Test, 8 Pin, 20 Shell, 101-6150Rev. B

Item P/N Description Qty1 005-2059 CONN,8 PIN,BURTON SUBSEA,10 FT 1


3 005-1794 PIN,CONN,CPC,AMP #66587-2 8


5 005-4096 LABEL,3/8 IN,PANDUIT 0

011–0903 • 1 Index • Page 252

Wiring Harness, Penetrator, 101-6829

NOTE: Drawings only.

Wiring Harness, Base Module, 101-6830

011–0903 • 1 Index • Page 253

Base Module, +24VDC, 101-6831 Rev. B

Item P/N Description Qty1 001-3894 BLK,MANF,CON 1

2 001-4389 COV/MT,MANF 1


4 001-4390 COV,PWR SPLY,MANF 1

5 101-6830 WRG HARN,C7P BASE MOD,24VDC 1

6 101-6829 WRG HARN,PENETRATOR,SS7,24V 1



9 002-0407 WSHR,FLAT,#6,SS 2

10 006-0108 FIT,HYD,-4,JIC,-4 ST,ELB,MALE 7

11 006-0362 FLTR ELEM 10 MIC. NOM,25MIC AB 1

12 001-4057 BASE,FLTR,HIGH PRESS 1

13 002-1499 HHCS,1/4-20X3.25 4

14 004-0100 O-RING,2-018 BUNA 70 1

15 004-0125 RING,BACKUP,8-018 BUNA 90 1

17 006-0042 VALVE,POPPET,2-WAY,NC 1

18 006-0432 COIL ASSY,24 VDC,WATERMAN #704 1

19 006-0612 VALVE,RL,RLF,NUPRO 350-600 PSI 1

21 005-5953 CONV,DC/DC,+/-12VDC,30W,+24 IN 1

22 006-0777 FIT,HYD,-6 JIC,-6 ST,CONN,MALE 1

23 006-0029 FTG,HYD,-4ST PLUG,4HP50N-SS 1

24 006-0116 FIT,HYD,-4,JIC,-4,ST,EL,MALE,4 2

25 002-0081 WSHR,1/4,NYL 4

26 004-0359 O-RING,2-169 V75 2

27 002-0790 WSHR,1/4IDX.5OD,SS .032THK 8

28 002-0134 HHCS,1/4-20X1,SS 4

29 001-4372 PL,ADPTR 1

30 004-0670 O-RING,.070X.040,BUNA 70 APPLE 1

31 101-3258 LOCKV ASSY,KEPNER CRTG,150 PSI 1

32 004-0136 O-RING,.315x.039 BUNA 90 APPLE 4

33 002-0156 SHCS,10-24X1/2,SS 4

34 006-1255 FIT,HYD,-4 JIC,-8,ST,CONN,MALE 1

35 006-1189 FIT,HYD,-12,ST,-8,ST,RDCR,SS 1

36 005-3600 PCA,BASE MODULE/SCU 1

37 002-0358 SHCS,4-40X.18,SS 12

38 002-0451 WSHR,NYL #4,.032THK 6

39 002-1486 STANDOFF,#4X1/2LONG 6

40 002-1487 STANDOFF,#10X3/8LONG 4

41 002-0860 SHCS,10-32X5/16,SS 3



44 006-0028 FTG,HYD,CAP,-6JF,ST 1


011–0903 • 1 Index • Page 254

Base Module, +24VDC, 101-6831 (cont.)Rev. B

Item P/N Description Qty46 002-0198 SHCS,10-24X2,SS 4

47 004-0222 O-RING,2-010 BUNA 90 8

49 004-0561 O-RING,.228X.040,BUNA 70 0

51 005-2521 WIRE,22 AWG,BLK,STRD,TEFZEL 1

52 005-2788 WIRE,22 AWG,STRANDED,WHT 1

53 005-2789 WIRE,22 AWG,STRANDED,RED 1

54 005-2790 WIRE,22 AWG,STRANDED,GRN 1

55 005-2791 WIRE,22 AWG,STRANDED,BLUE 1


57 002-0524 CABLE, TIE, 3 IN X .09 WIDE 4

58 002-0846 CA TIE,8IN.X.14 WIDE 1

59 001-4523 FIT,HYD,-4 JIC,-4 ST,45 DEG.,D 5


66 002-0797 SEALANT,W/PTFE,LOCTITE #567 0

81 101-3924 VALVE,BYP 1

82 002-0228 SHCS,4-40X1/2,SS 4

83 002-8044-8 SHCS,M3 X 8,316 SS 2

84 001-10360 ADAPTER PLATE,CONAN 24VDC 1


011–0903 • 1 Index • Page 255

NOTE: Refer to drawing 101-6831.

Base Module, +24VDC, 101-6831-1 Rev. C

Item P/N Description Qty1 001-3894 BLK,MANF,CON 1

2 001-4389 COV/MT,MANF 1


4 001-4390 COV,PWR SPLY,MANF 1





9 002-0407 WSHR,FLAT,#6,SS 2

10 006-0108 FIT,HYD,-4,JIC,-4 ST,ELB,MALE 7

11 006-0362 FLTR ELEM 10 MIC. NOM,25MIC AB 1

12 001-4057 BASE,FLTR,HIGH PRESS 1

13 002-1499 HHCS,1/4-20X3.25 4

14 004-0100 O-RING,2-018 BUNA 70 1

15 004-0125 RING,BACKUP,8-018 BUNA 90 1

17 006-0042 VALVE,POPPET,2-WAY,NC 1


19 006-0612 VALVE,RL,RLF,NUPRO 350-600 PSI 1

21 005-5953 CONV,DC/DC,+/-12VDC,30W,+24 IN 1

22 006-0030 FTG,HYD,STR,-6JM,-6SM,SS 1

23 006-0029 FTG,HYD,-4ST PLUG,4HP50N-SS 1

24 006-0116 FIT,HYD,-4,JIC,-4,ST,EL,MALE,4 2

25 002-0081 WSHR,1/4,NYL 4

26 004-0359 O-RING,2-169 V75 2

27 002-0790 WSHR,1/4IDX.5OD,SS .032THK 8

28 002-0134 HHCS,1/4-20X1,SS 4

29 001-4372 PL,ADPTR 1

30 004-0670 O-RING,.070X.040,BUNA 70 APPLE 1

31 101-3258 LOCKV ASSY,KEPNER CRTG,150 PSI 1

32 004-0136 O-RING,.315x.039 BUNA 90 APPLE 4

33 002-0156 SHCS,10-24X1/2,SS 4

34 006-1255 FIT,HYD,-4 JIC,-8,ST,CONN,MALE 1

35 006-1189 FIT,HYD,-12,ST,-8,ST,RDCR,SS 1


37 002-0358 SHCS,4-40X.18,SS 12

38 002-0451 WSHR,NYL #4,.032THK 6

39 002-1486 STANDOFF,#4X1/2LONG 6

40 002-1487 STANDOFF,#10X3/8LONG 4

41 002-0860 SHCS,10-32X5/16,SS 3



44 006-0028 FTG,HYD,CAP,-6JF,ST 1


011–0903 • 1 Index • Page 256

NOTE: Refer to drawing 101-6831.

Base Module, +24VDC, 101-6831-1 (cont.)Rev. C

Item P/N Description Qty46 002-0198 SHCS,10-24X2,SS 4

47 004-0222 O-RING,2-010 BUNA 90 8

49 004-0561 O-RING,.228X.040,BUNA 70 0






56 035-0806 WRG SCHEM,CONAN +24VDC 0

57 002-0524 CABLE, TIE, 3 IN X .09 WIDE 4

58 002-0846 CA TIE,8IN.X.14 WIDE 1

59 001-4523 FIT,HYD,-4 JIC,-4 ST,45 DEG.,D 5


66 002-0797 SEALANT,W/PTFE,LOCTITE #567 0

81 101-3924 VALVE,BYP 1

82 002-0228 SHCS,4-40X1/2,SS 4

83 002-8044-8 SHCS,M3 X 8,316 SS 2

84 001-10360 ADAPTER PLATE,CONAN 24VDC 1


011–0903 • 1 Index • Page 257

011–0903 • 1 Index • Page 258

011–0903 • 1 Index • Page 259

011–0903 • 1 Index • Page 260

Wiring Harness, Base Module, 101-6850

NOTE: Drawing only.

011–0903 • 1 Index • Page 261

Conan 7P System, 199-0304


1 101-5066-1 SL ARM,C7P,INTMSHG JAW,SS7,24V 1

2 011-8211 MNL,C7P,24V,INT JAWS,W0304 2

3 002-1462 CRATE,SHPNG,SL ARM,CON 1

6 101-5781 MASTER CONT,UNIV INPUT,GEN 2 1

7 101-4898 J-BOX,DECK TEST,T4 1

8 101-5889 CA ASSY,DECK TEST,6PIN,20SHELL 1

9 101-3827 SOFTWARE GROUP,CON7P 0

11 101-4470 COMP,2 LITER,8-10 PSI,MANIP 1

12 006-0311 HOSE ASY,HYD,-4JIC,-4JIC,144~, 1

13 005-1839 CONN,CPC,17-14,RVS SEXRCPT 1

14 005-0239 CONN,SKT,CPC,66594-2,AMP 10


16 005-1794 PIN,CONN,CPC,AMP #66587-2 9


20 008-0454 SPS KIT,CON7P,SS7,24V 0

23 008-0129 KIT,MTING,CON CRATE 1

100 130-0669 CONAN 24 VDC SYSTEM 0

101 199-0305-ET CONAN 24V PRESSURE TEST 0

011–0903 • 1 Index • Page 262

011–0903 • 1 Index • Page 263

Conan 7P System, 199-0305


1 101-3665-2 SL ARM,CYN INC PA JAW,SS7,24V 1

2 011-8211 MNL,C7P,24V,INT JAWS,W0304 2




8 101-5889 CA ASSY,DECK TEST,6PIN,20SHELL 1





14 005-0239 CONN,SKT,CPC,66594-2,AMP 10


16 005-1794 PIN,CONN,CPC,AMP #66587-2 9


20 008-0454 SPS KIT,CON7P,SS7,24V 0




011–0903 • 1 Index • Page 264

011–0903 • 1 Index • Page 265

Conan 7P Sys, PA Jaw, 24V, 199-0306

Conan 7P Sys, PA Jaw, 24V, No Comp, 199-0306-1


1 101-3665-3 SL ARM,C7P INC PA JAW,+24V 1

2 011-8211 MNL,C7P,24V,INT JAWS,W0304 2




8 101-6150 CA ASSY,DECK TST,8PIN,20SHELL 1





14 005-0239 CONN,SKT,CPC,66594-2,AMP 10


16 005-1794 PIN,CONN,CPC,AMP #66587-2 9


20 008-0459 SPS KIT,CON7P W/AL WR,+24V 0




Rev. 0Item P/N Description Qty

1 101-3665-3 SL ARM,C7P INC PA JAW,+24V 1

2 011-8211 MNL,C7P,24V,INT JAWS,W0304 2



8 101-6150 CA ASSY,DECK TST,8PIN,20SHELL 1


20 008-0459 SPS KIT,CON7P W/AL WR,+24V 0

011–0903 • 1 Index • Page 266

011–0903 • 2 Spares Kits • Page 267

2 Spares Kits

2.1 Standard Spares KitModels 199-0304, 199-0305

Spares Kit, SS7, 008-0454 ..................................................page 267Model 199-0306, 199-0306-1

Spares Kit, w/AL WR, 008-0459 ...........................................page 267

2.1.1 Spares Kits under Standard Part ListsItem 1: Spares Kit, Conan, Small Actuator, 101-3342..............page 268Item 2: Spares Kit, Conan, Large Actuator, 101-3343..............page 268Item 5: Spares Kit, Conan Hardware, 101-3346 .....................page 269Item 6: Tool Kit, Conan/RigMaster, 010-0689 .........................page 269Item 7 (008-0454): Kit, Position Control, SS7, 24V, 101-6848..page 270Item 7 (008-0459): Kit, Position Control, 101-6849 ................page 271Item 11: Spares Kit, Wrist, Gamma, 008-0096.......................page 272

NOTE: Part lists for 008- and 101- spares kits shown in the “Item” column begin on the following page.

For systems 199-0304 and 199-0305

Spares Kit, SS7, 008-0454

For systems 199-0306 and 199-0306-1

Spares Kit, w/AL WR, 008-0459


1 101-3342 SPS KIT,CON SMALL ACTR 1

2 101-3343 SPS KIT,CON LARGE ACTR 1

5 101-3346 SPS KIT,CON HDW 1

6 010-0689 TOOL KIT,CON/RIG 1

7 101-6848 KIT,CON POSN CONT,SS7,24V 1

11 008-0096 SP KIT, RIG, WRIST 1

12 001-7520 BOLT,6 PT,5/8-18,STD 2




1 101-3342 SPS KIT,CON SMALL ACTR 1

2 101-3343 SPS KIT,CON LARGE ACTR 1

5 101-3346 SPS KIT,CON HDW 1

6 010-0689 TOOL KIT,CON/RIG 1

7 101-6849 KIT,CON POSN CONT,24V 1

11 008-0096 SP KIT, RIG, WRIST 1

12 001-7520 BOLT,6 PT,5/8-18,STD 2




Item 1: Spares Kit, Conan, Small Actuator, 101-3342

Item 2: Spares Kit, Conan, Large Actuator, 101-3343


1 003-0065 BRG,CJ16E18-10,DIXON 2

2 003-0150 BRG,PSTN,LUYTEX 2


4 004-0046 O-RING,2-127 BUNA 70 2

5 004-0805 O-RING,2-113,B90 4

6 004-0508 STEPSEAL,S48270-4203-109P 3

7 004-0509 SCRAPER,S48302-0108A-56 2

8 004-0646 SEAL,JAW PSTN,GAMMA 2






2 003-0006 BRG,THR,0.75X1.50X0.078 3

3 003-0065 BRG,CJ16E18-10,DIXON 2


5 003-0164 BRG,FLG,1.50 ID,1.625OD 3

6 004-0805 O-RING,2-113,B90 2

7 004-0508 STEPSEAL,S48270-4203-109P 3

8 004-0509 SCRAPER,S48302-0108A-56 2





13 002-1274 SCR,SET,7/16-20X.50 2



Item 5: Spares Kit, Conan Hardware, 101-3346

Item 6: Tool Kit, Conan/RigMaster, 010-0689


1 002-0065 HHCS,1/4-20X5/8,SS 10

2 002-0068 WSHR,FL,1/4,316SS .625 OD,.050 5

3 002-0166 NUT,3/8-16,SS 4

4 002-0257 HHCS,1/4-20X.75,SS 5

5 002-0262 SHCS,1/4-20X1,SS 10

6 002-0811 WSHR,1/2,AN SS 8

7 002-1241 HHCS,1/2-13X1,SS 4

8 002-0790 WSHR,1/4IDX.5OD,SS .032THK 30

9 002-1281 INSR,1/2-20 SS,MS51830-206 4

10 002-0134 HHCS,1/4-20X1,SS 30

11 002-1572 HHCS,3/8-16X1.75,316SS 4

12 002-1430 HHCS,3/8-24X1.5,SS 4

13 002-1438 FHMS,1/4-20X3/4,82 DEG.,SS 6

14 002-1439 WSHR,3/8ID,5/8OD 4


16 002-3135 ANODE,GALVANIC,1.05 X .75 6

17 002-1494P HHCS,1/2-20 X 2-1/4,SS,NLK 4

18 002-1574 WSHR,.625ODX.385 IDX.125THK,31 4

20 003-0050 BRG,CJ12E144 DIXON 4

21 003-0211 BRG,.625 IDX.5,DIXON CJ10E12-4 7

22 003-0212 BRG,.625 IDX.375,DIXON CJ10E12 5

23 003-0213 BRG,THR,IGUS LTI-1018-01 10


Rev. EItem P/N Description Qty

1 010-0099 SKT,MOD,7/16,6PT.,1/4 DRIVE(SN 1

2 010-0173 TOOL,CLP,JAW 1

3 010-0174 TOOL,INSTALL,M,2.25 1

4 010-0175 TOOL,SIZING,F,2.25 1

5 010-0184 TOOL,INSTL,M,1.75 1

6 010-0185 TOOL,SIZING,F,1.75 1

7 010-0203 TOOL,SIZING,M,1.0 1

8 010-0804 TOOL,PISTON ROD,JAW 1

9 010-0237 TOOL,RESIZING 1

10 010-0238 CLR,JAW PSTN 1

11 010-0759 CROWSFOOT,OPEN END,1 5/8 1

12 010-0525 TOOL,SEALINSTL 1

13 010-0480 NUT,CLPING,WR,PIN 0

14 010-0760 CROWSFOOT,OPEN END,1 1/4~ 1


16 010-1117 WRIST CLAMP TOOL 2

17 010-1202 TOOL,CONAN,RELIEF VALVE 1

18 010-0239 TOOL,BRGINSTL 1

19 010-0240 TOOL,JAW ROD SL 1


Item 7 (008-0454): Kit, Position Control, SS7, 24V, 101-6848


1 002-1484 CLP,HOSE,CRIMP,OETIKER,14MM 10

2 004-0022 O-RING,2-010 BUNA 70 5

3 004-0410 RING,BACK-UP 8-010 B90 5

4 004-0508 STEPSEAL,S48270-4203-109P 8






10 005-5953 CONV,DC/DC,+/-12VDC,30W,+24 IN 1



13 006-1206 HOSE,1/4IDX1/2OD,SUPERTHANE 10














28 005-3600 PCB ASSEMBLY,BASE MODULE/SCU 1

29 101-3252 XDCR,2.6IN.,CON 1

30 101-3253 XDCR,6IN.,CON 1



33 004-0190 O-RING,2-012 BUNA 90 5

34 004-0062 O-RING,2-013 BUNA 70 5

35 004-0064 RING,BACKUP,8-013 BUNA 90 5

36 002-0198 SHCS,10-24X2,SS 4

37 002-0197 SHCS,10-24X1-1/2,SS 4

38 004-0219 O-RING,2-042 BUNA 70 10


Item 7 (008-0459): Kit, Position Control, 101-6849Rev. A

Item P/N Description Qty1 002-1484 CLP,HOSE,CRIMP,OETIKER,14MM 10

2 004-0022 O-RING,2-010 BUNA 70 5

3 004-0410 RING,BACK-UP 8-010 B90 5

4 004-0508 STEPSEAL,S48270-4203-109P 8






10 005-5953 CONV,DC/DC,+/-12VDC,30W,+24 IN 1



13 006-1206 HOSE,1/4IDX1/2OD,SUPERTHANE 10










23 101-1774 PCB ASSY,OPTO ISO,RS422/232 1






29 101-3252 XDCR,2.6IN.,CON 1

30 101-3253 XDCR,6IN.,CON 1



33 004-0190 O-RING,2-012 BUNA 90 5

34 004-0062 O-RING,2-013 BUNA 70 5

35 004-0064 RING,BACKUP,8-013 BUNA 90 5

36 002-0198 SHCS,10-24X2,SS 4

37 002-0197 SHCS,10-24X1-1/2,SS 4

38 004-0219 O-RING,2-042 BUNA 70 10


Item 11: Spares Kit, Wrist, Gamma, 008-0096


1 004-0222 O-RING,2-010 BUNA 90 5

2 003-0174 BSHG,FL.,1/4X5/16X1/4LG.,NYL 1

3 004-0617 SEAL,FLUROCARBON #AR10400-418- 1

4 002-1544 WSHR,G10,5/16X9/16X1/16 1

5 004-0803 SEAL,SHAMBAN,TGZF-S4016NA 3

7 001-4454 BRG,SLYDRING,2.875IDX3.063X.25 1

8 003-0074 WSHR,THR,TRA2840,TORRINGTON 1

9 003-0013 TORRINGTON,NTA 2840 1



16 004-0081 O-RING,2-035 BUNA 70 1

17 004-0017 O-RING,2-031 BUNA 70 2

18 004-0413 O-RING,2-026 V75 1

19 004-0110 O-RING,2-046 BUNA 70 1

22 001-4448 BOLT,OIL SPLY,WR 2

23 001-4449 BOLT,OIL RTN,WR 1

24 004-0445 O-RING,2-006 V90 2

25 001-1984 BSHG,WR OIL SPLY TUBE 2


27 004-0576 WSHR,CRUSH,5/16 16

29 001-4577 SHCS,5/16-18X3,CADMIUM PLD,UNB 5

30 003-0092 WSHR,THR,TORRINGTON #TRC 1427 2

31 003-0091 BRG,THR,TORRINGTON #NTC 1427 1

33 002-0139 SHCS,10-32X3/4,SS 1

34 003-0078 BRG,CJ08E10-4,DIXON,.5X.625X.5 4



39 004-0542 O-RING,2-034 BUNA 70 1

40 004-0541 RING,BACKUP,8-034 BUNA 90 1

41 001-0893 BRG,ROD 2

42 004-0508 STEPSEAL,S48270-4203-109P 2

44 004-0619 O-RING,2-114,N90 1

48 003-0050 BRG,CJ12E144 DIXON 4


8211 Conan7P Drawings Partlists

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Transcript of 8211 Conan7P Drawings Partlists