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    Chapter 8 Pipe Flow

    PIPE FLOW

    Losses in Pipe

    It is often necessary to determine the head loss, hL,

    that occur in a pipe flow so that the energy equation,

    can be used in the analysis of pipe flow problems.

    The overall head loss for the pipe system consists of

    the head loss due to viscous effects in the straightpipes, termed the major loss and denoted hL-major.

    The head loss in various pipe components, termed the

    minor loss and denoted hL-minor.

    That is ;

    hL= hL-major+ hL-minor

    The head loss designations of major and minor

    do not necessarily reflect the relative importance of

    each type of loss.

    For a pipe system that contains many components

    and a relatively short length of pipe, the minor loss

    may actually be larger than the major loss.

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    Chapter 8 Pipe Flow

    Major Losses

    The head loss, hL-majoris given as ;

    g

    V

    Dfh

    majorL2

    2l

    =

    where f is friction factor.

    Above mention equation is called the

    Darcy-Weisbach equation. It is valid for any fullydeveloped, steady, incompressible pipe flow, whether

    the pipe is horizontal or on hill

    Friction factor for laminar flow is ;

    Re

    64=f

    Friction factor for turbulent flow is based on Moody

    chart.

    It is because, in turbulent flow, Reynolds number and

    relative roughness influence the friction.

    Reynolds number,

    VD

    =Re

    Relative roughness D

    =

    (relative roughness is not present in the laminar flow)

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    Chapter 8 Pipe Flow

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    Chapter 8 Pipe Flow

    The Moody chart is universally valid for all steady,

    fully developed, incompressible pipe flows.

    The following equation from Colebrook is valid forthe entire non-laminar range of theMoodychart. It is

    called Colebrook formula.

    +=

    f

    D

    f Re

    51.2

    7.3log0.2

    1

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    Chapter 8 Pipe Flow

    Minor Losses

    The additional components such as valves and bend

    add to the overall head loss of the system, which isturn alters the losses associated with the flow through

    the valves.

    Minor losses termed as ;

    g

    VKh LL 2

    2

    minor=

    where KL is the loss coefficient.

    Each geometry of pipe entrance has an associated

    loss coefficient.

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    Chapter 8 Pipe Flow

    Entrance flow conditions and loss coefficient.

    Condition: 02

    1 =A

    A or =

    2

    1

    A

    A

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    Chapter 8 Pipe Flow

    Exit flow conditions and loss coefficient.

    Condition: 02

    1 =A

    A or =

    2

    1

    A

    A

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    Chapter 8 Pipe Flow

    Losses also occur because of a change in pipe

    diameter

    For sudden contraction:

    22

    2

    2

    1

    2 1111

    =

    =

    =

    cc

    LCA

    A

    A

    AK

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    Chapter 8 Pipe Flow

    For sudden expansion

    2

    2

    11

    =

    A

    AKL

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    Chapter 8 Pipe Flow

    EXAMPLE 1

    Figure 1

    Water flows from the nozzle attached to the spraytank shown in Figure 1. Determine the flowrate if the

    loss coefficient for the nozzle (based on upstream

    conditions) is 0.75 and the friction factor for the

    rough hose is 0.11.

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    Chapter 8 Pipe Flow

    EXAMPLE 2

    Figure 2

    Water at 10 degree Celsius is pumped from a lake

    shown in Figure 2. If flowrate is 0.011m3/s, what is

    the maximum length inlet pipe, l, that can be usedwithout cavitations occurring.

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    Chapter 8 Pipe Flow

    EXAMPLE 3

    Figure 3

    Water flows steadily through the 2.5cm diameter

    galvanized iron pipe system shown in Figure 3 at rate

    6x10-4m3/s. Your boss suggests that friction losses in

    the straight pipe sections are negligible compared tolosses in the threaded elbows and fittings of the

    system. Do you agree or disagree with your boss?

    Support your answer with appropriate calculations.

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    Chapter 8 Pipe Flow

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