770 - BZZ - Product Support Information

Product Support Information 770/772 Off Highway Truck

Serial Numbers and Arrangement Numbers Machine / Component

Machine / Component 769D 771D 770 772 General Arrangement 169-3769 169-3771 268-7805 268-7810 Extended Life Rear Wheel (Brake Gp) 250-4055 250-4055 276-9965 276-9967 Engine 5XD 5XD LHX RHX Torque Converter 69T 69T T2C T2C Transmission 4EY 4EY MRR MRR

Weight and Dimensions

769D 771D 770 772 Empty Weight Standard * 76,506 lbs

(34,670 kg) 77,906 lbs (35,420 kg)

78,444 lbs (35,582 kg)

81,248 lbs (36,853 kg)

Gross Machine Weight* 157,000 lbs (71,400 kg)

166,500 lbs (75,700 kg)

158,500 lbs (71,894 kg)

181,000 lbs (82,100 kg)

Length* 26.5 ft (8.08 m)

26.5 ft (8.08 m)

29.3 ft (8.96 m)

29.3 ft (8.96 m)

Height* 12.2 ft (3.72 m)

12.2 ft (3.72 m)

13.8 ft (4.21 m)

13.8 ft (4.21 m)

Width* 14.6 ft (4.5 m)

14.6 ft (4.5 m)

13.1 ft (3.99 m)

13.1 ft (3.99 m)

Max Ground Speed Standard *

48.3 mph (77.7 km/h)

35.6 mph (57.3 km/h)

46.5 mph (74.8 km/h)

49.5 mph (79.7 km/h)

* All figures are approximate

Performance Leader •C15 and C18 Engines •ACERT Technology

Cat Distinctive Machine Styling Superior Operator Comfort

•World Class Cab •Ergonomics •Spaciousness •Standard A/C •ECPC Transmission Control

Improved Information & Monitoring Systems

•TPMS •Messenger

Unmatched Ingress/Egress

Proven Durability •Proven Frame Design•Proven Transmission /Differential

Optimal system and pass match

Ease of Operation •Heated Mirrors •All Hydraulic Brakes •ARC Standard •TCS Attachment

Physical Comparison

769D/771D 770/772

3408 (HEUI)- 8 Cylinder Engine Gross Power 487 HP (363 kW)

C15/C18 Cat Engines with ACERT Technology – 6 Cylinder Engine

770 - Net Power 476 HP (355 kW) 772 - Net Power 535 HP (399 kW)

Engine

Transmission

Individual Clutch Modulation (ICM) Transmission

Individual Clutch Modulation

(ICM) Transmission

Cooling System

Conventional Core

Next Generation Modular Radiator (NGMR) with ATAAC

Air Brakes (air-over-oil)

All Hydraulic Brakes Hydraulic

System

Current Hoist Pump Location

New Hoist/Brake Pump Location

Current Steering Tank Location

New Steering Tank Location

N/A

Steering Disable Valve

Steering System

Current Steering Pump Location

New Steering Pump Location

Hoist System

Current Hoist Control Location

New Hoist Control Location

Messenger Display N/A

Messenger

Ingress/Egress

Ladder Access to Operator Station and RH Platform

Stairway Access to Operator Station and RH Platform

Flash file Part Numbers

Engine – 770 295-4646 SFWR Gp -ELEK Engine – 772 295-4647 SFWR Gp -ELEK Messenger 254-5725 SFWR Gp-A4010

TPMS -770 254-5725 SFWR Gp-A4010 (Messenger)157-2141 SFWR Gp–A4007 (TPMS)

TPMS -772 254-5725 SFWR Gp-A4010 (Messenger)247-4956 SFWR Gp–A4007 (TPMS)

Chassis/Transmission/ Brake

297-6905 SFWR Gp-A3001

Dealer Support Contact List Dealer Solutions Network (DSN) Derrick Norfleet – Quarry & Construction 770/772 Service Engineer Jeff Zircher – NACD Product Support Terry Miller – 770/772 Product Support Supervisor Eric Ammann – Supportability Consultant

770 & 772 OFF-HIGHWAY TRUCKS VOLUME I (Engine, Power Train) BZZ1-UP and RLB1-UP

RENR8251 Contents for

Service Manual RENR8250

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available.

Section Title Form No. Rev. Dlr.

Net IC

Binder SENR2300 15.70

Binder Label RENR8253 .33

Safety SENR7733 .66

Service Manual Contents RENR8251 .33

Torque Specifications SENR3130 3.70

Engine Index Tab SENR2870 .33

Specifications C15, C18 ACERT SENR9831 7.20

Systems Operations, Testing & Adjusting C15, C18 ACERT SENR9832 10.90

Troubleshooting C15, C18 ACERT RENR5012

Disassembly & Assembly C15, C18 ACERT RENR8261 17.10

Disassembly & Assembly Supplement C15, C18 ACERT RENR8255

Power Train Index Tab SENR2871

Specifications RENR8256

Systems Operation RENR8257

Testing & Adjusting RENR8258

Systems Operation, Testing & Adjusting Traction Control System (TCS) SENR2986 10.90

Systems Operation, Testing & Adjusting RENR7871

Disassembly & Assembly RENR8259

Note:

01/11/07

770 & 772 OFF-HIGHWAY TRUCKS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) BZZ1-UP, RLB1-UP

RENR8252 Contents for

Service Manual RENR8250

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become available.

Section Title Form No. Rev. Dlr.

Net IC

Binder SENR2300 15.70

Binder Label RENR8254 .33

Safety SENR7733 .66

Service Manual Contents RENR8252 .33

Torque Specifications SENR3130 3.70

Systems Index Tab SENR2872 .33

Specifications Air System & Brakes RENR8264

Systems Operation, Testing & Adjusting Air System & Brakes RENR8265

Schematic Hydraulic System RENR8260

Specifications Hydraulic System RENR8271

Systems Operation, Testing & Adjusting Hydraulic System RENR8272

Specifications Steering System RENR8267

Systems Operation, Testing & Adjusting Steering System RENR8268

Specifications Suspension Cylinders RENR8269

Systems Operation, Testing & Adjusting Suspension Cylinders RENR8270

Specifications, Systems Operation, Testing & Adjusting

Oil Evacuation System RENR8266

Service Manual Contour Three Point Series Seat RENR8391

Service Manual Tu-Flo Air Compressor REG00914 10.90

Disassembly & Assembly Machine Systems RENR8273

Electrical System & Operator’s Station Index Tab SENR2996

Schematic Electrical System RENR8262

Service Manual Air Conditioning & Heating Systems With R-134a Refrigerant

SENR5664 17.10

Service Manual Caterpillar Monitoring System SENR6717 17.10

Maintenance Index Tab SENR2874

Operation & Maintenance SEBU7837 19.60

Parts Book

770 SEBP4095

772 SEBP4096

Note: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual. The form is not a standard part of the manual.

01/11/07

Global Service Learning & Performance Division The overall goal of service training is to provide the skills and knowledge that will enable dealer service training instructors and technicians to perform their jobs better. One of the best ways to stay up to date on the latest information on the 770 & 772 Off-Highway Trucks is to go to the Global Service Learning & Performance Division’s website at: https://psmktg.cat.com/srvtrng/index.htm or their website through NACD InfoCast at: https://nacd.cat.com/infocast/frames/training/srvtrng/ The following is a brief summary of the main menu items located on this site: Materials Downloads: This menu provides a link to all downloadable "NPI Materials", additional "Resources", material "Revisions," “Performance Analysis Reports (PAR) material and information related to the Global Service Learning & Performance Division’s "Update Conference." e-Learning Activities: This menu provides a link to the Caterpillar Learning Management System. The Global Service Learning & Performance Division offers a number of self-study, self-paced courses through CLMS. Additional web based courses for Applied Failure Analysis and on-line information for Service Technician Workbench can also be found here. Also, WebEx recordings are available on a number of topics. Material Catalogs: This menu provides a link to the Global Service Learning & Performance Division’s on-line catalog. Literature ordering and subscription plan information is located here. The available subscription plans are: LERV5196: Engine Service Training SERV7800: Machine Service Training If there are any questions related to the subscription plans please contact Audrey Cammack on 309-494-5984 or [email protected]. Training Courses: This menu provides links to the training schedule for Machines, Engines, Paving Products, Applied Failure Analysis, Undercarriage Reconditioning, and Hose and Coupling Assembly. Registration information along with course descriptions are also found under this menu option. Staff Contacts: This menu provides links to the Global Service Learning & Performance Division’s staff responsible for different products. Staff information is provided as to phone numbers and e-mail addresses. Also included is an organization chart and location maps.

https://psmktg.cat.com/srvtrng/index.htm

https://nacd.cat.com/infocast/frames/training/srvtrng/

Instructions

Within Microsoft PowerPoint Slide Show, a left

mouse click or ‘Page Down’ key advances the

presentation.

The appears when the animation on the current

slide is complete and may also be clicked to advance

the presentation.

A left mouse click on displays the previous page

Speaker notes are available for some pages

To view this presentation :

Service Technician WorkbenchThe August 2005 to current date Flash File search DVD’S contain all SIS and STW training information. Refer to the Training folder.

Basics2006A

Table of ContentsIntroductionSoftware LicensingStartupFlash File SearchService ReportSIMS DBS Upload UtilityBookmarksFeedbackSummary

What is STW?SIS, Cat ET, Data View, CBT, TA1 & TA2

Flash FilesThe Service Technician

Workbench is an integrated package of

software tools, designed to assist the Caterpillar

Service Technician during the

machine repair process.

Workbench Features

ServiceInformation

System

ServiceInformation

SystemComponent Based

TroubleshootingComponent Based

Troubleshooting

ElectronicTechnicianElectronicTechnician

DataViewDataView

Service Technician Workbench

FlashFile

Search

FlashFile

Search

ServiceReport

ServiceReport

Consolidated PackageDistribution & InstallationCommon Look & FeelSingle Sign-onSingle Support SourceIntegrated Applications

Generate Service ReportIncrease ProductivitySend Feedback to CatInvoiced Only for Applications Subscribed (SIS and/or ET)

TechnicalAnalysis

I & II

TechnicalAnalysis

I & II

DataTechnicianDataTechnician

Caterpillar SISParts & Technical Service InformationParts & Technical Service Information

All SIS access methods are available to STW AppsSIS Web SIS DVD Data Library Network SISAll SIS access methods are internet browser based.

Parts ManualsService ManualsSchematicsToolingPeriodicals

Service MagazinesEngine News

Additional Information Types and various ways of searching information

• Search and view service information• Create parts lists and integrate with DBS

Caterpillar ETPrograms and Reads Information from DatalinkPrograms and Reads Information from Datalink

Support for all Caterpillar Electronic Control Modules (ECM)

Diagnostic Codes

Electronic Warranty Reports for ADEM II, ADEM III & ADEM IV ECM’S

Event Codes

Real-time Status Parameters

Calibrations

ECM Configuration

• Monitor and program ECMs

Flash File SearchLocates Latest ECM Flash FilesLocates Latest ECM Flash Files

Locates by Serial Number or

Locates by Flash File Number

Links to WinFlash

• Remote access to ECM flash files

Caterpillar DataViewDiagnostic tool to measure and record sensor dataDiagnostic tool to measure and record sensor data

Use with a Personal ComputerSupports Individual Sensor Inputs including remoteSupports all Cat Electronic SensorsRecords and Displays Real-Time Sensor Inputs

9 Input ChannelsRead

TemperaturePressureBlowbyFrequencyPulse Width Modulated Inputs

• Use on Cat Electronic and Non-Electronic Products

Component Based TroubleshootingService Support Tool to Troubleshoot Cat EquipmentService Support Tool to Troubleshoot Cat Equipment

Troubleshoot Engine and Machine symptomsTechnician identifies the symptom.Service information relevant to the the symptom is provided.

Links to Diagnostic CodeTechnician uses information available to identify problem.Available in SIS Web and through STW.

• Troubleshoot systems and diagnostic codes

Technical Analysis I & IICaterpillar Inspection SoftwareCaterpillar Inspection Software

Designed to increase machine and engine productivityIdentify potential problems before they occur.Schedule repair when it is most effective for owner.Quick visual inspection (TA I).

Detailed in depth inspection (Ta II)Technical TipsReportsHTML type file can be sharedSearch tool for previous reportsCan be added to STW service report

• Perform Visual and in depth machine inspections

Service ReportSupport Tool to Document Equipment ServiceSupport Tool to Document Equipment Service

Open Saved Service Reports

in STW

Track SIS Parts Processed

Capture Cat ET Code Reads

Share Report Files

Upload Labor to DBS

Attach Digital Photo’s

Typing Is Minimized

Spell Checker

Upload Data To SIMS/DBS

Multiple Segments

Dealer & Customer Copies

• Automates service reporting

M300 & ChallengerService Support Tool for M300s & ChallengersService Support Tool for M300s & ChallengersSpecific software for the unique needs of this equipment

Diagnostic Codes

Event Codes

Real-time Status Parameters

Calibrations

ECM Configuration

• Developed for Caterpillar Products


SOFTWARE LICENSING

Table of Contents

STW Licensing• Licensing is not required to use

– DataView– Flash File Search– STW Service Report and Bookmarks– Technical Analysis

• Licensing is required to use– Service Information System (SIS subscription required)– Component Based Troubleshooting– Electronic Technician (ET subscription required)– Feedback

• ET license automatically transfers when STW is installed on a computer with an existing licensed copy of ET

• License on the Web at https://on-linelicensing.cat.com

License PromptIf STW has not been licensed, it will display this message during start-up.

Clicking OK will open the licensing window.

License Window

The License window displays information that will be needed in addition to the computer’s serial number.

A ‘license key’ will be given to be entered into the

License Key text box to activate all features of STW.

Use the web at anytime!


STARTUP

Table of Contents

User Admin

Once the Caterpillar Service Technician Workbench has been installed, locate the Workbench User Administration icon on

the PC’s desktop and double click on it.

Adding a UserComplete the Dealer Information section;

this information is automatically included with Service Reports and also with Feedback.

To add users, enter User ID and employee information, then click Add; a User Password prompt will need to be set.

Start STW

To start the Caterpillar Service Technician Workbench, locate the program icon on the desktop

and double click on it.

STW LoginThe Service Technician Workbench - Login

window displays. This is the window used to provide a single sign-on for all Workbench applications.

Product IDSerial number, arrangement, and work order number may be entered into the Product Identification window. The Prefix/Serial Number determines which

applications are displayed on the Launch Pad. This window populates Current Session information, Service Report header and Feedback information.

A serial number prefix, or full serial number, must be entered to use CBT, TA I & II, Challenger Technician, M300 Technician or to troubleshoot diagnostic codes

using Electronic Technician.

Product ID ModelsIf the serial number information is unavailable, click on the Models button to view a list of available models.

Models SelectionThe Model Selection window displays. This window is used to locate

model and S/N. Select a Family, then select a Model’s serial number. Click OK to populate the S/N prefix or Cancel to close.

Enter S/NEnter a 9TZ S/N Prefix and a Work Order number into the fields provided and then click OK.

Home Page (1)

The Status Bar displays the serial number, model and status of the current application.

The Launch Paddisplays only the application icons that are installed, licensed and are valid for the serial number entered.

The STW Homeicon returns to

this Home page from any STW

application.

The Current Session information block reflects the information entered in the

Product Identification window.

Home Page (2)The Tool Bar contains buttons that allow quick access to some menu functions. Icons are added to the basic STW

Tool Bar when an application or report is activated.

Home Page (3)A navigation panel is displayed on the STW Home page.

The first item – Common Tasks – is displayed expanded by default; the two sub-topics are links to bring up the Product Identification window to restart a STWsession or start a WinFlash session within ET.

Home Page (4)

Expand the Presentations topic to choose to view What’s New in STW for this

release or STW Basics (this presentation).

The Support topic has two sub-topics: Help Desk displays contact

information if assistance is needed on any STW application. License

Information displays the window for entering the License Key.


FLASH FILE SEARCH

Table of Contents

Open FFS

Click on the Flash File Search icon on the launchpad. Not available if the Web version of SIS is selected. Use

Service Software search to find flash files if the web version of SIS is used.

S/N FFSTo find the latest flash file part numbers for a given serial number,

type in the full serial number and click on Find Latest button.

Save Flash File

The first file listed under a component is the latest flash file for the indicated component. Click to highlight the desired file and then click Save to save the file. Files may not need to be saved before flashing.

P/N FFSTo check if a flash file number is the latest, type in the flash file part number and click on Find Latest button.

Click on the latest flash file number to highlight it and then access WinFlash from within Electronic

Technician by clicking Launch WinFlash.


SERVICE REPORT

Table of Contents

Open Service Report

The STW Service Reportprovides the means to record the activities performed within STW applications. To view a Workbench report select the Service Report icon on the

Launch Pad.

Edit Report Sections

The service report can be a multi segment report. Add, Rename or Delete the

segments to be included in this report.

Segment 01 is default segment.

Section TabsThe Collapse All Sections (Blue)

icon on the toolbar will make all sections a gray bar with the title of the section included. The Expand All Sections (Green) will expand

all sections. Data is typed or entered into the expanded

sections.

The Active Segment is highlighted in blue. Any

information entered into the service report will be entered

into the active segment. Click the segment number to

make the segment active.

Section Tabs

Select the gray bar to Expand a section. Select the gray bar again to Collapse the section. Data is entered into the expanded section.

Add Cat ET Information to the Service Report

Active Diagnostic Codes

The service report icon with the yellow plus sign is the Add to Service Report Icon. Select the icon to add Active Diagnostic Codes to the service report. Other information within Cat ET may be added to the service report when the icon is available. This information can not be deleted.

Add Cat ET Information to the Service ReportActive Diagnostic Codes are added to the service report successfully. This information cannot be

deleted

Application Data - Attach

The service report icon with the yellow plus sign is the Add to Service Report Icon. Select the icon to add the entire TA1 and TA2 Inspection Analysis information to the Application Data section of the service report.

Add information from other STW applications to the service report.

Application Data AttachTA1 and TA2 Inspection Analysis is added to the service report. This information can not be deleted.

Adding Digital Files

A digital image may be inserted into a service report in order to share information with a customer or supervision. Select Browse for New Image within the Digital Images section. Select the file to be inserted in the service report. Enter a title for the image and enter comments if desired. Select Save.

Save As XML From the File drop down menu,

select Save As to save the report in .PDF or .XML file format for sharing with administrative

personnel or uploading .XMLfile data to DBS.

Starting with 2005A, Saved

Service Reports (XML) Files can be opened in the

STW Service Report.

Open Saved Service Report within STW

A Saved Service Report can be opened within STW. Save the service report as an XML type file. Select File and Session from within STW and then select From Report.

Open Saved Service Reports within STW

Select the saved service report and select open. The saved report will open within the STW Service Report application. Parts and ET information may be added to the report the same as if it was opened with a bookmark or New Session. Saving the report as a bookmark or XML file is the users preference.

Service Report Utility

A Service Report Utility is installed to edit existing service reports or to create new reports in .XML file format. Technicians may edit service reports with this utility outside of STW. The service report may be installed on administrative PCs without STW. The Prefix and serial number in the service report utility is editable while retaining all other service information within the report. A duplicate or similar service report with only a different prefix and/or serial number/work order can be created and saved with a different file name very quickly without having to re-enter all service data. The service report is installed when the SIMS DBS Upload Utility is installed or the service report may be installed as stand-alone.

PrintingClick the Print Report icon in the

Tool Bar, or Print from the File drop down menu, allows printing the report.

A Print Preview icon is provided to enable a preview of the service report

before printing.

Switch ReportsClick Edit and the click Switch To

Customer Report to view the Customer Report.

Custom ReportIn this example, the Part Causing Failure section is not included in the Customer Report; a signature block is

available to be signed on a printed version. The fields to display and print are selectable for both report variations. TheSignature Block Appears when Print Preview is selected from within the STW service report or the customer service

report is printed.

PreferencesSelect Preferences under the Viewmenu to display the View Properties

window.

Service Report fields

are selectable for displaying and printing two service

report variations – a

more complete

report for the dealership

and a simpler one for

customers

Labor Codes and Charge Codes can be pre-set for selecting

from drop down boxes when editing the fields in the service report.

Job Code/Desc and Component Code and

Description – Drop Down Box

Select SIS Access

Select the SIS access method to be used with STW. Network SIS will require additional information from the IS

department.

Select International Settings

Select the Language preferences. The computer control panel settings may be

accessed from this window. The time may be changed in the control panel time/time

format box, Capital H = 24 Hr clock, Small h = 12 Hr clock.

Spell Check the Service Report

Select the Spell Checker Icon on the tool bar to spell check the editable sections of the service report.

Spell Check – Service Report

The word not in the dictionary is displayed and highlighted.


SIMS DBS UPLOAD UTILITY

Table of Contents

Upload Utility Icon

A SIMS DBS Upload Utility can be optionally installed to automate the transferring of data from .XMLformat Service Reports into DBS.

The utility is a separate install located on the STW 2005A CD

and places an icon on the computer’s desktop. Technician’s would install this utility separately

after the STW install.

Double-Click the SIMS DBS Upload Utility icon to open and then transfer

data entered in the service report to

DBS.

File Selection

Data from .XML file format Service Reports can be uploaded to DBSdatabases easily; locate and select the files to be processed and then

click the Process Report(s) button. The latest version of the SIMS DBS upload utility with 2004B is 3.5. The utility is located in the Program File >

Caterpillar Inc. > SIMS DBS Upload Utility folder.

Use the Shift-click method to select

a range of reports. Use the Ctrl-click method

to select individual reports

or click the service report file

to upload one service report.

For upload and creation of SIMS ticket:SIMS Required Fields

Work Order SegmentEmployee IDSMU Hours/Miles/Kilometers Service DatePart NumberWork Order NumberPart NameQuantitySecondary Description CodeGroup Number Containing PartProduct InoperablePart Failure Comments (20 character limit)

VerificationFiles are validated for the correct information. If an error is found, this screen presents the options of editing the report to correct the

indicated error and resubmitting, ignoring the report in error or canceling the entire update.

ResultsOnce the upload is completed, a confirmation window displays the results.

Upload SelectionRepair Background notes, SMU values, Part Causing

Failure and Labor & Travel Times are optional uploads to DBS from .XML format service reports.

Additional information

about uploading labor

to DBS is available in the getting started guide. Access

Help from menu bar at the STW Home Page and

select the guide.

Bookmarks

BOOKMARKS –

Refer to the Service Report Section and Opening the Service Report from a Saved Service Report file for more information. Saving and Opening the Service Report using Session from Report is more versatile than using Bookmarks.

Table of Contents

Toolbar IconBookmarks allow re-opening SIS and other

applications to the pages that were open when a bookmark was created. Bookmarks can be

created at any location within STW. Select File, Bookmarks from the dropdown menu or click on the Bookmarks icon in the Toolbar.

With the addition of Session From Saved Report, Bookmarks are less necessary.

BookmarkThe Bookmarks window displays. This window displays a list of folders and any existing bookmarks. If multiple technician

share a computer, folders could be created for each technician.

To create a new folder, choose File, New, New Folder from the drop-down menu.

New FolderThe New Folder window displays. Type in the folder’s name and press the OK button.

Create BookmarkTo store a bookmark in the new folder, click on the new folder

to highlight it, then click in the text box to the right of Nameand type a bookmark file name. Then click the Create button.

Locate BookmarkTo retrieve a bookmark, click on the Bookmarks icon on the toolbar to display the Bookmarks window. Click on the “+” sign next to the

desired folder to expand the folder and display its contents.

Retrieve BookmarkLocate the desired bookmark and double click to reopen it.

The Bookmarks window would close and the bookmarked location opened

within STW; then, continue working with the screens, data and service report.

Importing / Exporting BookmarksIf necessary, create the folder to receive the exported

bookmarks. The new folder can be created on a shared network drive if the bookmarks are being backed up or

stored.

Create the folder to receive the bookmarks before beginning the export bookmark process.

Toolbar Icon

Open STW and Then Open the Bookmark

Window

Export BookmarksSelect the file or folder to be exported with the left mouse button. Hold the keyboard CTRL key and left click to select multiple files and folders. Hold the keyboard SHFT key and leftclick to select a range of files and folders. When a folder is selected, all files within the folder will be selected.

Select Edit from the menu and then choose SELECT ALL to export all bookmarks. All bookmarks will go to one folder.

Will select all files in the folder.

De-select folders and select individual bookmarks or select one folder at a time to export.

Select File and Export

Select File and then select Export. Within the Export Window Select each file to be exported with the left mouse button and select browse to choose the folder to Export the files to. You can choose any folder on the PC or you can select a folder on a different drive, 3 ½ floppy drive , network drive, etc. Select Export and the required files will be created in the selected folder. All bookmarks will be stored in the folder selected.

Import Bookmarks

Select an existing folder with the left mouse button to import the bookmarks to that folder or create a new folder by selecting File and then selecting New and New Folder. Type the name of the new folder and click Create. Left mouse click (select) the folder to receive the bookmarks. Select File and select Import.

Select the folder/files to be imported.

Browse for the folder that contains the bookmarks to be imported. Select the folder and Select OK. Select the files to be imported from within the Import window and select Import. Close the import window. Double-click a bookmark to open it.

Select File and Import


WORKBENCH FEEDBACK

Table of Contents

Toolbar IconTo provide feedback to Caterpillar concerning any of the Workbench applications, click on

the Feedback button on the Tool Bar.

Feedback FormWithin the Feedback Form please provide detailed

information about the issue or recommendation. Then click on the Save button.

Storage SpaceThe Thank you for using Feedback window appears and

displays the amount of feedback storage space available and used on the computer. The feedback is stored on your

computer’s hard drive and can be sent or exported later.

Send FeedbackWhen STW starts, it may display a reminder to send saved Feedback. Feedback may be sent at anytime without waiting to be prompted.

Click the Feedback button again to access the feedback window.

Send or ExportThere are two ways to send feedback. If connected to the internet, Send the feedback directly; otherwise,

Export the feedback to a floppy disc and have the feedback sent from a connected computer.


SUMMARY

Table of Contents

Why Use STW?• Consolidated Distribution, Installation and Updates• Common Look & Feel• Integrated Software Applications• Technical Analysis Inspection I & II• Component Based Troubleshooting• Flash File Search• Service Report• Reduced Data Entry / Handwriting

– Share Service Reports in .PDF or .XML file formats– Upload Service Report Data into DBS

• The Workbench is at no additional cost• ET Registration Automatically Transfers within STW

Installation & Training• Getting Started Guide is available on the root folder of the STW

installation CD.• Latest presentations (.pdf or .ppt file format) available at

https://psmktg.cat.com/srvtrng/elearn/stw/ if this link does notwork, copy and paste this URL:

https://psmktg.cat.com/srvtrng/elearn/stw/

– Network access & Corporate Web Security password needed– Microsoft PowerPoint based presentations allow customization

• Additional Information at the STW Knowledge Networkhttps://kn.cat.com/cat.cfm?id=5079 if this link does not work, copy and paste this URL: https://kn.cat.com/cat.cfm?id=5079

• Think Big at Vo-Tech Schools instructs using STW• Contact (309) 675-1123 for virtual meetings over the internet, or for

training sessions in Peoria or at your location.

https://psmktg.cat.com/srvtrng/elearn/stw/

https://kn.cat.com/cat.cfm?id=5079

Workbench SupportSingle Source of Support

End Table of Contents

Hydraulic Bench Test Procedures

(Hydraulic Components)

Production and delivery methods have changed for hydraulic component bench test procedures. Test procedures produced prior to 1/1/2002 were announced in Preview and available in printed form.

Repair Process Engineering has implemented the same authoring and delivery methods that are used by the Parts and Service Information Division. This process will allow the dealer to access bench test procedures created or revised after 1/1/2002, to be delivered via the Service Information System (SIS). Bench test procedures will be produced as Special Instructions. The Special Instructions can be accessed through SIS web and SIS DVD. A subscription is also available to dealers who have needs for printed media. The subscription will allow dealers to receive new or revised test procedures automatically. Individual test procedures may still be ordered.

Bench Test Procedure Delivery Methods Service Information System (SIS)

New or Revised Procedures after 1/1/2002 SIS Web

o Information can be accessed with product ID by using: Product Structure, Document Structure, SMCS Code, and Basic Search.

o Information can be accessed without product ID by using: Advanced Full Text Search or Media Search.

SIS DVD o Information can be accessed with product ID by using: Product Structure, Document

Structure, SMCS Code, and Basic Search. Procedures Developed Prior to 1/1/2002

NEHT5000 series bench test procedures will remain current in this document. Caterpillar Intranet Site – http://productsupport.cat.com/dcd/cstg

Printed Media New Procedures or Revised Procedures after 1/1/2002

New Pump, Motor, and Cylinder Testing Manual (Available 1/1/2003) – SEBF8810, Reference Manual, Hydraulic Pump, Motor, and Cylinder Bench Test Procedures. This reference manual provides hydraulic pump, motor, and cylinder testing procedures. By ordering the SEBF8810, the recipient is automatically placed on a subscription list for future testing guidelines and updates. Individual media numbers can also be ordered.

Procedures Developed Prior to 1/1/2002 NEHT5000 Reference Manual – The NEHT5000 Bench Testing Hydraulic Components manual contains bench test procedures for both hydraulic and driveline components. This document should be referenced for all bench test procedures developed prior to 1/1/2002. The contents of this manual should be maintained to reference older procedures. When these bench test documents are included or updated into the new SEBF8810 authoring and delivery method, you will be notified to purge the procedure from NEHT5000.

770 – BZZ

Repair Processes - Engines Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.

C15 Engine Form # Description

Reference SEBF8029 Index of Publications on Reusability or Salvage of Used Parts SEBF8148 General Salvage and Reconditioning Techniques SEBF8187 Standardized Parts Marking Procedures SEBF8442 Contamination Control of Rebuilt Engines by Using a Particle Counting Process SEBF8451 Engine Specialization Shop Standards SEBF8804 Cleaning Components with Carbon Dioxide Engine Block REHS2133 Cylinder Block Salvage Procedure for Using Belzona Ceramic R Metal GMG00981 Using 1P-3537 Dial Bore Gauge Group To Check Cylinder Bore Size SMHS7606 Use of 1P-4000 Line Boring Tool Group SEBF8882 Using LOCK-N-STITCH® Procedures for Casting Salvage SEHS8919 Salvage Weld Procedure for Iron Cylinder Blocks SEBF8076 Specifications to Salvage Cylinder Block Contact Surfaces SEBF8131 Spacer Plate for 3400, C15, and C18 Engines SEBF8198 Procedure to Install Top Deck Insert in 3406 Remanufactured Engines or Short Blocks SEBF8069 3400 Series Engines Lifter Bores SMHS8222 Installation of 2W-3815 or 5N-0093

SEBF8330 Procedure to Repair Cylinder Block Pump Mounting Pad on 3406B, 3406C, 3406E, C15 and C18 Engines

SEBF8371 Salvage of Cylinder Block Liner Bores for 3400, C15, and C18 Engines SEBF8387 Main Bearing Bolt Hole Repair in 3400 Series Engines SEBF8291 Top Deck Threaded Hole Repair in 3400 and 3500 Series Engines Cylinder Head SEBF8162 Specifications to Measure and Salvage Cylinder Head Assemblies and Related Components SEBF8270 Specifications for Cylinder Head Assembly 3400, 3406E, C15, & C18 Engines SMHS7072 Use of the 5P-7333 Tool Group for Bridge Dowel Repair SEHS9498 Using the 9U-5383 Vacuum Tester Piston/Connecting Rods SEBF8063 Visual Inspection of Connecting Rods SEBF8049 Visual Inspection of the Piston SEBF8051 Piston Pins and Retaining Rings SEBF8064 Salvage of Non-Serrated Connecting Rods SEBF8242 Verification of Connecting Rod Eye Bushing Retention Using the 5P-8639 Connecting Rod Bushing

Press Groups SEBF8303 Procedure to Inspect Piston Pins SEBF8290 Visual Inspection of Two-Piece Pistons Fuel System SEBD0717 Diesel Fuels and Your Engine SEHS7292 Use of 5P-4150 Nozzle Testing Group SEHS7390 Test Sequence For Pencil Type Nozzles SEHS7350 Test Sequence For Capsule Type Nozzles

SEHS9083 Test Sequence For Caterpillar 7000 Series Fuel Nozzles SEBU6250 Caterpillar Machine Fluids Recommendations SEBU6251 Caterpillar Commercial Diesel Engine Fluids Recommendations SEBU6385 Caterpillar On-Highway Truck Engine Fluids Recommendations

SEBF8340 Fuel Systems Troubleshooting Guide for 3204, 3300, and 3400 Engines with New Scroll Fuel Systems (NSFS)

Lubrication/Cooling System SEBD0640 Oil and Your Engine REHS1758 Test Procedure for Brazed and Rubber End Sheet Oil Coolers SEBD0970 Coolant and Your Engine Crankshaft SEBF8041 Crankshaft Measurement SEBF8054 Procedure to Measure and Straighten Bent Crankshafts SEBF8094 Procedure to Grind Crankshafts SEBF8009 Main and Connecting Rod Bearings SEBF8043 Visual Inspection of Crankshafts SEBF8039 Inspection of Crankshafts for Cracks SEBF8042 Procedure to Polish Crankshafts Turbocharger SEBF8018 Turbochargers SEBF8019 Specifications for Reusable Turbocharger Components SEBF8071 Procedure to Salvage Turbocharger Components Valve Mechanism SEBF8097 Camshaft Measurement SEBF8146 Visual Inspection of Camshafts SEBF8067 Slipper Followers and Camshaft Roller Followers SEBF8034 Valve and Valve Spring Specifications SEBF8002 Valves, Valve Springs, Valve Rotators, and Locks SEBF8066 Visual Inspection of 6N-6872 Lifter Guide Springs in 3400 Series Engines SEBF8256 Visual Inspection of Camshafts and Rocker Arm Rollers Used in 3406E Engines Gear Train SEBF8045 Timing Gears For All Engines Miscellaneous SEBF8046 Cast Iron and Steel Pulleys SEHS9031 Storage Procedure for Caterpillar Products SEBF8301 Inspection and Reuse of Critical Fasteners Used in All Engines SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines SEBF8888 Specifications for Flywheels C15/C18 Contacts: Simon Bishop, Engine Guidelines, (309) 494-5974 Jim McClintock, Hydraulic Systems, (309) 675-8970 Jon Feucht, Power Train, (309) 675-6304 Jon Wier, Undercarriage, (309) 494-5308

772 – RLB

Repair Processes - Engines Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.

C18 Engine Form # Description

Reference SEBF8029 Index of Publications on Reusability or Salvage of Used Parts SEBF8148 General Salvage and Reconditioning Techniques SEBF8187 Standardized Parts Marking Procedures SEBF8442 Contamination Control of Rebuilt Engines by Using a Particle Counting Process SEBF8451 Engine Specialization Shop Standards SEBF8804 Cleaning Components with Carbon Dioxide Engine Block REHS2133 Cylinder Block Salvage Procedure for Using Belzona Ceramic R Metal GMG00981 Using 1P-3537 Dial Bore Gauge Group To Check Cylinder Bore Size SMHS7606 Use of 1P-4000 Line Boring Tool Group SEBF8882 Using LOCK-N-STITCH® Procedures for Casting Salvage SEHS8919 Salvage Weld Procedure for Iron Cylinder Blocks SEBF8076 Specifications to Salvage Cylinder Block Contact Surfaces SEBF8131 Spacer Plate for 3400, C15, and C18 Engines SEBF8198 Procedure to Install Top Deck Insert in 3406 Remanufactured Engines or Short Blocks SEBF8069 3400 Series Engines Lifter Bores SMHS8222 Installation of 2W-3815 or 5N-0093

SEBF8330 Procedure to Repair Cylinder Block Pump Mounting Pad on 3406B, 3406C, 3406E, C15 and C18 Engines

SEBF8371 Salvage of Cylinder Block Liner Bores for 3400, C15, and C18 Engines SEBF8387 Main Bearing Bolt Hole Repair in 3400 Series Engines SEBF8291 Top Deck Threaded Hole Repair in 3400 and 3500 Series Engines Cylinder Head SEBF8162 Specifications to Measure and Salvage Cylinder Head Assemblies and Related Components SEBF8270 Specifications for Cylinder Head Assembly 3400, 3406E, C15, & C18 Engines SMHS7072 Use of the 5P-7333 Tool Group for Bridge Dowel Repair SEHS9498 Using the 9U-5383 Vacuum Tester Piston/Connecting Rods SEBF8063 Visual Inspection of Connecting Rods SEBF8049 Visual Inspection of the Piston SEBF8051 Piston Pins and Retaining Rings SEBF8064 Salvage of Non-Serrated Connecting Rods SEBF8242 Verification of Connecting Rod Eye Bushing Retention Using the 5P-8639 Connecting Rod Bushing

Press Groups SEBF8303 Procedure to Inspect Piston Pins SEBF8290 Visual Inspection of Two-Piece Pistons Fuel System SEBD0717 Diesel Fuels and Your Engine SEHS7292 Use of 5P-4150 Nozzle Testing Group SEHS7390 Test Sequence For Pencil Type Nozzles

SEHS7350 Test Sequence For Capsule Type Nozzles SEHS9083 Test Sequence For Caterpillar 7000 Series Fuel Nozzles SEBU6250 Caterpillar Machine Fluids Recommendations SEBU6251 Caterpillar Commercial Diesel Engine Fluids Recommendations SEBU6385 Caterpillar On-Highway Truck Engine Fluids Recommendations

SEBF8340 Fuel Systems Troubleshooting Guide for 3204, 3300, and 3400 Engines with New Scroll Fuel Systems (NSFS)

Lubrication/Cooling System SEBD0640 Oil and Your Engine REHS1758 Test Procedure for Brazed and Rubber End Sheet Oil Coolers SEBD0970 Coolant and Your Engine Crankshaft SEBF8041 Crankshaft Measurement SEBF8054 Procedure to Measure and Straighten Bent Crankshafts SEBF8094 Procedure to Grind Crankshafts SEBF8009 Main and Connecting Rod Bearings SEBF8043 Visual Inspection of Crankshafts SEBF8039 Inspection of Crankshafts for Cracks SEBF8042 Procedure to Polish Crankshafts Turbocharger SEBF8018 Turbochargers SEBF8019 Specifications for Reusable Turbocharger Components SEBF8071 Procedure to Salvage Turbocharger Components Valve Mechanism SEBF8097 Camshaft Measurement SEBF8146 Visual Inspection of Camshafts SEBF8067 Slipper Followers and Camshaft Roller Followers SEBF8034 Valve and Valve Spring Specifications SEBF8002 Valves, Valve Springs, Valve Rotators, and Locks SEBF8066 Visual Inspection of 6N-6872 Lifter Guide Springs in 3400 Series Engines SEBF8256 Visual Inspection of Camshafts and Rocker Arm Rollers Used in 3406E Engines Gear Train SEBF8045 Timing Gears For All Engines Miscellaneous SEBF8046 Cast Iron and Steel Pulleys SEHS9031 Storage Procedure for Caterpillar Products SEBF8301 Inspection and Reuse of Critical Fasteners Used in All Engines SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines SEBF8888 Specifications for Flywheels C15/C18 Contacts: Simon Bishop, Engine Guidelines, (309) 494-5974 Jim McClintock, Hydraulic Systems, (309) 675-8970 Jon Feucht, Power Train, (309) 675-6304 Jon Wier, Undercarriage, (309) 494-5308

770 Off-Highway Truck

Repair Process - Contamination Control Guidelines

Contamination is anything that doesn't belong in machine fluid systems; paint flakes, rag fibers, metals, greases, weld spatter, sealing materials, and more. When systems are contaminated, efficiency drops, cycle times increase and component and fluid life is shortened. Eventually, contamination can lead to catastrophic failure, unplanned downtime, and costly repairs for customers. Customer demand for increased productivity has produced industry trends toward electro-hydraulics, higher system pressures and tighter internal clearances. As a result of these trends, today's fluid systems (hydraulics, transmissions, steering, power train, engines, and fuel) will not tolerate dirt and other contaminants like their predecessors. Fluid contamination threatens reliability throughout the life cycle of today's machines and engines. Therefore, Caterpillar's goal is to create a Cultural Change by educating Caterpillar Plants, Caterpillar Dealers and Caterpillar Customers to become Leaders in Contamination Control. Servicing an older Caterpillar machine population in the past was quite different than servicing today's machines. The time to invest in product reliability via Contamination Control is NOW! By addressing this very important aspect of machine operation and life cycle, you will: · Improve component life and machine productivity · Lower customer costs and increase customer satisfaction · Extend product and component life · Increase rental fleet value · Reduce Hazardous waste generation · Reduce service/repair redo A partial list of the available contamination control information for this vehicle is listed below. For a broad list of vehicle contamination control guidelines, visit your Caterpillar Subsidiary’s Contamination Control Web Site. For NACD, the link is: https://nacd.cat.com/infocast/frames/prodsupp/cc/

Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.

Contamination Control Information - Machine Specific Form # Description SEBF8446 Kidney Loop Procedure for Filtering Off-Highway Truck Hydraulic Oil SEBF8454 Kidney Loop Procedure for Off-Highway Truck Rear Axle Oil

Contamination Control Information - Machine Non-Specific Form # Description PEGP8029 An Introduction to Contamination Control SEHS9043 Installing S.O.S Sampling Valves PEVN4638 How to Take a Proper Oil Sample SEBF8482 Proper S.O.S Sample Collection SEBF8485 Cleaning Fluid Carrying Hose and Tube As. In Shop and Field Applications

SEBF8279 Procedure for Using Kidney Looping Filtration Carts PERV4632 Fluid Contamination Control-The Silent Thief (Video) PERV4632 Fluid Contamination Control-The Silent Thief (CD) PEVN4831 Count on Caterpillar Particle Analyzers (Video) NEXG5038 Count on Caterpillar Particle Analyzers (CD) SEBF8797 Filtering Final Drives, Rear Axles and Differentials on Caterpillar Machines SEBF8840 Basic Principles of Kidney Looping Contacts: Jim McClintock, Contamination Control, (309) 675-8970

772 Off-Highway Truck

Repair Process - Contamination Control Guidelines

Contamination is anything that doesn't belong in machine fluid systems; paint flakes, rag fibers, metals, greases, weld spatter, sealing materials, and more. When systems are contaminated, efficiency drops, cycle times increase and component and fluid life is shortened. Eventually, contamination can lead to catastrophic failure, unplanned downtime, and costly repairs for customers. Customer demand for increased productivity has produced industry trends toward electro-hydraulics, higher system pressures and tighter internal clearances. As a result of these trends, today's fluid systems (hydraulics, transmissions, steering, power train, engines, and fuel) will not tolerate dirt and other contaminants like their predecessors. Fluid contamination threatens reliability throughout the life cycle of today's machines and engines. Therefore, Caterpillar's goal is to create a Cultural Change by educating Caterpillar Plants, Caterpillar Dealers and Caterpillar Customers to become Leaders in Contamination Control. Servicing an older Caterpillar machine population in the past was quite different than servicing today's machines. The time to invest in product reliability via Contamination Control is NOW! By addressing this very important aspect of machine operation and life cycle, you will: · Improve component life and machine productivity · Lower customer costs and increase customer satisfaction · Extend product and component life · Increase rental fleet value · Reduce Hazardous waste generation · Reduce service/repair redo A partial list of the available contamination control information for this vehicle is listed below. For a broad list of vehicle contamination control guidelines, visit your Caterpillar Subsidiary’s Contamination Control Web Site. For NACD, the link is: https://nacd.cat.com/infocast/frames/prodsupp/cc/

Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.

Contamination Control Information - Machine Specific Form # Description SEBF8446 Kidney Loop Procedure for Filtering Off-Highway Truck Hydraulic Oil SEBF8454 Kidney Loop Procedure for Off-Highway Truck Rear Axle Oil

Contamination Control Information - Machine Non-Specific Form # Description PEGP8029 An Introduction to Contamination Control SEHS9043 Installing S.O.S Sampling Valves PEVN4638 How to Take a Proper Oil Sample SEBF8482 Proper S.O.S Sample Collection SEBF8485 Cleaning Fluid Carrying Hose and Tube As. In Shop and Field Applications

SEBF8279 Procedure for Using Kidney Looping Filtration Carts PERV4632 Fluid Contamination Control-The Silent Thief (Video) PERV4632 Fluid Contamination Control-The Silent Thief (CD) PEVN4831 Count on Caterpillar Particle Analyzers (Video) NEXG5038 Count on Caterpillar Particle Analyzers (CD) SEBF8797 Filtering Final Drives, Rear Axles and Differentials on Caterpillar Machines SEBF8840 Basic Principles of Kidney Looping Contacts: Jim McClintock, Contamination Control, (309) 675-8970

Off-Highway Construction Truck BZZ

Repair Processes - Hydraulic Systems

Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select Guidelines for Reusable Parts and Salvage Operations.

Hydraulic Systems

Form # Description REHS1447 Bench Test Procedure for Bosch Rexroth A10VO DRG Pumps Contacts: Mark Wagle, Engine Guidelines, (309) 636-5372 Jim McClintock, Hydraulic Systems, (309) 675-8970 Dan Englund, Power Train, (309) 494-5348 Jon Wier, Undercarriage, (309) 494-5308

Off-Highway Construction Truck RLB

Repair Processes - Hydraulic Systems

Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select Guidelines for Reusable Parts and Salvage Operations.

Hydraulic Systems

Form # Description REHS1447 Bench Test Procedure for Bosch Rexroth A10VO DRG Pumps Contacts: Mark Wagle, Engine Guidelines, (309) 636-5372 Jim McClintock, Hydraulic Systems, (309) 675-8970 Dan Englund, Power Train, (309) 494-5348 Jon Wier, Undercarriage, (309) 494-5308

Quantity Used Per

Truck Part Name Part Number

Traction Control Control Ar-TCS 277-7540Switch As-Cab 259-8902

1 Switch As-Rocker 232-0314Lines Gp-Atch 270-1756

1 Control Gp-Hyd 222-47441 Adjuster Gp 252-21481 Tube 268-29731 Tube 268-29741 Tube 268-29751 Tube 268-29761 Tube 280-4116

Chassis Chassis Ar. 268-7806Mtg Gp-Body 270-1618

2 Ejector 285-6126Suspension Gp 270-6887

2 Susp Gp-Front 251-7237Suspension Gp 270-6889

2 Susp Gp-Rear 266-0341

Hydraulics Hydraulics Ar. 269-9189Lines Gp-A/C 269-9190

1 Hose As. 272-83481 Hose As. 276-27601 Hose As. 276-2761

Lines Gp-Accumulator 269-91912 Accumulator 248-03072 Film-Hyd Accum 241-00371 Tube As 276-75691 Tube As 276-75701 Tube As 280-41091 Tube As 280-41101 Tube As 280-41111 Tube As 280-4112

Line Gp-Brake-M 269-91941 Tube 274-68371 Tube 274-6839

770

770 Suggested Parts Stocking ListThe proceeding list of parts should be stocked by a dealer to support the 770 Off-Highway Truck. These are the parts that are new to this machine. Parts that are

common to the precedning machine are not included.

1 Tube 274-68411 Tube 274-68431 Tube 274-78871 Valve Gp-Press 228-78381 Valve Gp-Press 228-78391 Tube 246-45211 Tube 246-45231 Tube 246-45241 Tube 297-61641 Tube 280-4117

Line Gp-Hoist 269-91961 Tube 274-78811 Tube 274-78821 Tube 274-78831 Tube 274-78841 Tube 275-01051 Tube 288-46581 Tube 275-7879

Lines Gp-Oil cooler 269-91981 Adapter 258-76271 Tube As 274-7879

Lines Gp-PT Oil cooler 269-91991 Valve-Gp-Luc&Sol 254-92381 Tube 276-27531 Tube 276-27541 Tube 280-41141 Guage-XMSN Oil 284-41391 Tube 284-42531 Tube 284-4254

Lines Gp-Steering 269-92011 Tube 274-64211 Tube 274-64221 Tube 274-64231 Tube 274-64241 Tube 274-64251 Tube 274-78781 Tube 276-75671 Valve Gp-Mtg 277-8869

Tank Gp-Hyd 269-92031 Filter Gp-Hyd 249-23341 Gage-Liq-Level 225-94481 Filter Gp-Hyd 249-23341 Tube As 287-58431 Tube As 257-58441 Tube As 293-4884

Lines Gp-Hyd Fan 270-1752 1 Elbow As-90 Deg 5I-1455

2 Valve-check 239-34201 Valve Gp-Sol 277-63431 Valve Gp-Relief 279-57711 Valve Gp-Relief 286-35771 Valve Gp-Diverter 286-35981 Valve Gp-Relief 286-35991 Valve Gp 286-36001 Tube As 276-75681 Tube As 293-78531 Tube As 297-48851 Tube As 297-48861 Seal Kit 285-7613

Cyl Gp-Mounting 270-17542 Bearing 237-41562 Kit Seal 294-95822 Ring-Backup 289-29402 Ring-Backup 289-29432 Seal-Wiper 289-29302 Seal-Wiper 289-2931

Cyl Gp Mounting & Ste 270-17552 Cyl Gp 276-5246

Lines Gp-Oil cooler 280-16191 Tube As 276-75601 Tube As 276-75621 Tube As 279-65351 Tube As 281-03961 Tube As 281-03971 Tube As 281-03981 Tube As 23103991 Tube As 293-55411 Tube As 296-05781 Tube As 296-05801 Tube As 296-0581

Pump Gp-Hyd 282-33721 Pump Gp 280-7490

Mirrors Mirror Ar-Heated 276-3800Mirror Gp-Elec 277-0641

2 Mirror As 279-0467

Brakes Brakes Ar-Standard 276-9964Wheel Gp-FDR 270-5385

2 Wheel-Rear 237-38102 Retainer 237-38112 Drive Gp-Final 237-38132 Brake Gp-Service 238-68412 Spindle 271-3759

Brakes Ar-Long Life 276-9965Wheel Gp-FDR 279-7454


Cooling Cooling Ar 270-4238Radiator Gp 270-7239

5 Core As-Rad 223-508910 Seal 272-5438

Aftercooler Gp 270-42401 Core As 231-9394

Fan Gp. 270-42411 Spider As-Fan 244-59291 Support As 275-58404 Guard As 276-60391 Adapter-Fan 278-3387

Motor Gp-Fan 270-42461 Moto Gp-Fan 273-38021 Kit-Seal 283-2530

Lines Gp-Hyd Fan 270-42471 Valve Gp-Sol 279-6530

Cab Cab Ar 269-8820Window Gp 281-7041

1 Windshield 158-09881 Window-Rear 162-75881 Window-Door 163-32721 Glass 201-98071 Window Gp 183-9626

Electrical Electrical Ar 270-1500Wiring Gp-Ltg 270-1504

1 Lamp Gp-Head 238-27971 Lamp Gp-Head 238-27981 Switch As-Toggle 276-23322 Lamp Gp 246-98712 Lamp Gp-Flood 219-6485

Powertrain Powertrain Ar. 270-5367Support Gp-Axle 238-1332

2 Ring 243-30711 Pin As 244-17111 Support 288-08431 Nut 288-2747

Mounting Gp-Axle 244-66271 Tube-Breather 272-6682

Rim Gp-Mount 246-75992 Extension Gp 272-5922

Axle Gp-Mtg 270-53811 Shaft-Axle 279-96591 Shaft-Axle 279-9660

Shaft Ar 270-53821 Joint Gp-Univ 230-41141 Joint Gp-Slip 282-8211

Gear Gp-Diff 270-53831 Gear Gp-Diff 267-16451 Gear Set-Bevel 271-04341 Shim Pack 237-28941 Shim Pack 275-8878

Link Gp-Axle 271-04361 Rod 271-04372 Bearing-Self 274-6941

Engine ENGINE AR-COMPL 272-3084

FASTENER GP .4P-6846 1 DRIVE GP-PUMP .6I-3638 1 GEAR ...6I-4575 1 ADAPTER ...133-9906

PUMP GP-F TFR&-C .150-4279 1 PUMP GP-F TFR ..295-9260

DISPOSAL GP-FUME .159-9362 1 HOSE AS. ..207-8128 1 HOSE -FUMES DISP ...207-8127

PUMP GP-EO 1 GR .161-4113 1 SHAFT AS-PUMP DR ..1W-7238 1 SHAFT AS-IDLER ..1W-7239 1 COVER AS-PUMP ..127-6356 1 BODY AS-OIL PUMP ..235-1587

PUMP GP-WATER .174-5986 2 SEAL-O RING ..9M-3786 2 SEAL-O-RING ..109-0077 2 SEAL-O-RING ..156-5198 1 PUMP GP-WATER -B ..161-5719 1 BEARING AS ...108-7930 2 SEAL GP-BASIC ...128-0317 2 RING-SEAL ....149-0011 2 FILTER ...136-3742 2 SEAL-LIP TYPE ...153-1256

MTG GP-ALT& .188-1754 1 SUPPORT ..188-1755

FLYWHEEL GP .219-4438 1 FLYWHEEL AS ..236-4417

LINES GP-WATER .219-4441 4 GASKET ..2S-0795 6 SEAL-O-RING ..3J-1907 2 SEAL-O-RING ..3J-7354 8 SEAL-O-RING ..3K-0360 4 SEAL-LIP TYPE ..3S-9643 6 SEAL-O RING ..6V-5063 4 SEAL-O RING ..6V-6609 1 CORE GP-O CLR ..7W-0205 4 SEAL-O-RING ...6V-5049 2 GASKET ..9Y-6089 6 SEAL-O-RING ..109-0077 2 SEAL-INTEGRAL ..125-0434 4 SEAL-INTEGRAL ..126-4935 1 CORE AS-O CLR ..133-0125 2 SEAL-O-RING ...3J-1907 2 SEAL-O-RING ...3D-2824 2 SEAL-O-RING ..167-4407 4 SEAL-O-RING ..171-4358 1 HOUSING-RGLT ..236-1687 1 BRACKET AS. ..237-2521 4 REGULATOR-TEMP ..248-5513

MANIFOLD GP-EXH .220-6372 4 STUD-TAPERLOCK ..6V-1525 12 STUD-TAPERLOCK ..106-1792 12 SPACER ..108-3612 2 MANIFOLD-EXHAUST ..133-3359 1 MANIFOLD-EXHAUST ..221-1426

GEAR GP-REAR .224-9695 1 GEAR AS-CSHFT ..206-4198 2 GEAR AS-IDLER ..207-8211 1 GEAR AS-PUMP DR ..229-1472 1 GEAR AS-PUMP DR ..230-4069 1 ADAPTER AS-PUMP ..246-1112 1 ADAPTER AS-PUMP ..281-3436

LINES GP-WATER .225-4127 1 TUBE AS ..217-1546 1 TUBE AS ..217-1547 1 BRACKET AS ..237-2789

DAMPER GP .227-3705 1 DAMPER AS ..167-8130 1 ADAPTER-DAMPER ..227-3704

LINES GP-TURBO .235-1054 2 GASKET ..4P-4460 2 SEAL-O-RING ..6V-8397

2 CONNECTOR-SEAL ..6V-8634 2 GASKET ..7N-7559 2 SEAL-O-RING ..8L-2786 2 SEAL-O-RING ..210-9246 1 HOSE AS. ..242-3375 1 TUBE AS.-DRAIN ..254-6999 1 TUBE AS-DRAIN ..254-7000

SUPPORT GP-BRACE .235-5805 1 BRACKET-SUPPORT ..6I-3968

PAN GP-OIL .239-5527 1 TUBE AS ..4P-7373 2 SEAL-O-RING ..109-0072 2 SEAL-O-RING ..109-0078 1 TUBE AS ..115-2359 1 BRACKET-SUCTION ..115-2365 1 UNDERFRAME AS. ..118-2019 1 SEAL-ISOLATION ..168-5248 1 PAN-OIL ..227-3004

GEAR GP-FRONT ..208-9490 1 GEAR AS ...6I-3625 1 GEAR AS. ...130-4701 1 GEAR AS-CLUSTER ...149-9107 1 GEAR-OIL PUMP DR ...149-9110 1 STUBSHAFT AS ...151-5966 1 GEAR GP-CAM ...204-9316

BLOCK GP-CYL ..223-9252 12 BAND-FILLER ....9L-5854 12 SEAL-LINER-MID ....110-2220 12 SEAL-O-RING ....142-6217 12 SEAL-LINER-COOL ....142-7072 12 LINER-CYLINDER ....197-9322

CRANKSHAFT GP ..223-9731 2 SEAL GP-CSHFT -A ...142-5867 14 BEARING - MAIN ...211-0592 4 PLATE-THRUST ...253-1752

PISTON GP-ROD & ..229-2863 6 BOLT-OIL JET ...151-5925 6 RING-PSTN-INTMED ...164-4187 6 ROD AS.-CONN ...224-3245 6 BEARING-ROD ...224-3246 6 RING-PISTON-OIL ...238-0294 6 BODY AS-STL PSTN ...247-6123 6 RING-PISTON-TOP ...247-6130 6 TUBE AS.-OIL JET ...276-4637

ACTUATOR GP ..233-7245 2 VALVE AS-CHECK ....230-9425 2 SEAL-O RING .....033-5879

1 VALVE AS-BRAKE ....250-9378 BASE GP ..234-5005

2 RECEPTACLE AS-CO ....262-6073 1 SEAL ...272-0390 1 BASE-VALVE COVER ...289-8215

PUMP GP-FUEL INJ ..235-1401 12 INJECTOR GP-FUEL ...253-0615

HEAD GP ..235-2974 24 SEAL-WATER ...3E-6772 12 VALVE-INLET ....153-7023 12 VALVE-EXHAUST ....153-7024 24 SEAL-VALVE STEM ....163-2478 24 ROTOCOIL AS ....186-2001 24 SPRING-VALVE ....211-3122 24 SPRING-VALVE ....211-3123 2 GASKET ...224-5122 6 SLEEVE AS.-EXH ...281-8261 4 GASKET ....283-9938

MECHANISM GP-V-D ..266-3699 24 BRIDGE-VALVE ...6I-1458 6 ARM GP-V ROCKER ...278-1938 2 SHAFT AS-RKR ARM ....6I-0901 2 SHAFT-ROCKER ARM .....6I-0898 4 ARM AS-UI RKR ....278-1363

WIRING GP .243-1561 6 HARNESS AS ..239-5929 6 RECEPTACLE AS ...3E-3364 2 RECEPTACLE AS ...3E-3370

SENSOR GP-ENGINE .243-1563 2 SENSOR GP-TEMP ..197-8391 2 THERMISTOR AS .....130-9816 2 RECEPTACLE AS .....136-6920 2 SENSOR GP-TEMP ..197-8392 2 SENSOR GP-SPD -A ..214-2484 2 SENSOR GP-PRESS ..239-2396 2 SENSOR GP-PRESS ..239-5674 2 SENSOR GP-SPD -A ..239-5928

HOUSING GP-FRONT .244-2509 1 SEAL-INTEGRAL ..155-9524 1 GASKET ..166-9144 1 HOUSING AS-FRONT ..241-0478

FILTER GP-OIL .244-6815 2 FILTER AS.-LUBE ..1R-1808 1 BASE GP-O FILTER ...200-0655 1 BASE AS.-O FLTR ....176-1363

FILTER GP-FUEL .246-1053 2 FILTER AS-FUEL ..1R-0762

2 PUMP GP-F PRM&-A ..190-8977 2 FILTER AS-SEP ....1R-0770 1 BASE AS-PUMP HSG ...190-8970 2 SENSOR GP-TEMP ..234-5013 1 BASE AS. ..237-9308 2 SENSOR GP-PRESS ..239-2396 2 HARNESS AS ..276-3106 1 BRACKET AS. ..282-4399

LINES GP-FUEL .246-1175 1 HOSE AS ..7W-2286 1 HOSE AS ..153-9086 1 HOSE AS ..160-9447 1 HOSE AS ..160-9448 2 VALVE GP-CHECK-A ..233-6742

TURBO GP .266-9823 2 GASKET-TURBO ..1S-4295 1 TURBO GP-BASIC ..255-8148

HOUSING GP-FLY. .275-4185 2 SEAL GP-CSHFT -A ..142-5868 2 GASKET-FLYWHEEL ..155-5619 1 HOUSING AS.-FLY. ..275-4162

GAGE GP-OIL .282-2409 1 TUBE AS. ..282-2406

Quantity Used Per

Truck Part Name Part Number

Traction Control Control Ar-TCS 277-7540Switch As-Cab 259-8902

1 Switch As-Rocker 232-0314Lines Gp-Atch 270-1756

1 Control Gp-Hyd 222-47441 Adjuster Gp 252-21481 Tube 268-29731 Tube 268-29741 Tube 268-29751 Tube 268-29761 Tube 280-4116

Chassis Chassis Ar. 268-7808Mtg Gp-Body 270-1618

2 Ejector 285-6126Suspension Gp 262-5891

2 Susp Gp-Front 261-6775Suspension Gp 270-6889

2 Susp Gp-Rear 266-0341

Hydraulics Hydraulics Ar. 269-9189Lines Gp-A/C 269-9190

1 Hose As. 272-83481 Hose As. 276-27601 Hose As. 276-2761

Lines Gp-Accumulator 269-91912 Accumulator 248-03072 Film-Hyd Accum 241-00371 Tube As 276-75691 Tube As 276-75701 Tube As 280-41091 Tube As 280-41101 Tube As 280-41111 Tube As 280-4112

Line Gp-Brake-M 269-91941 Tube 274-68371 Tube 274-6839

772

772 Suggested Parts Stocking ListThe proceeding list of parts should be stocked by a dealer to support the 772 Off-Highway Truck. These are the parts that are new to this machine. Parts that are

common to the precedning machine are not included.

1 Tube 274-68411 Tube 274-68431 Tube 274-78871 Valve Gp-Press 228-78381 Valve Gp-Press 228-78391 Tube 246-45211 Tube 246-45231 Tube 246-45241 Tube 297-61641 Tube 280-4117

Line Gp-Hoist 279-22361 Tube 274-78811 Tube 274-78821 Tube 274-78831 Tube 274-78841 Tube 274-78851 Tube 288-46581 Tube 274-7886

Lines Gp-Oil cooler 269-91981 Adapter 258-76271 Tube As 274-7879

Lines Gp-PT Oil cooler 269-91991 Valve-Gp-Luc&Sol 254-92381 Tube 276-27531 Tube 276-27541 Tube 280-41141 Guage-XMSN Oil 284-41391 Tube 284-42531 Tube 284-4254

Lines Gp-Steering 269-92011 Tube 274-64211 Tube 274-64221 Tube 274-64231 Tube 274-64241 Tube 274-64251 Tube 274-78781 Tube 276-75671 Valve Gp-Mtg 277-8869

Tank Gp-Hyd 269-92031 Filter Gp-Hyd 249-23341 Gage-Liq-Level 225-94481 Filter Gp-Hyd 249-23341 Tube As 287-58431 Tube As 257-58441 Tube As 293-4884

Lines Gp-Hyd Fan 279-22441 Elbow As-90 Deg 250-1455

2 Valve-check 239-34201 Valve Gp-Sol 277-63431 Valve Gp-Relief 279-57711 Valve Gp-Relief 286-35771 Valve Gp-Diverter 286-35981 Valve Gp-Relief 286-35991 Valve Gp 286-36001 Tube As 293-78521 Tube As 297-48841 Tube As 297-48851 Tube As 297-48861 Seal Kit 285-7613

Cyl Gp-Mounting 270-17542 Bearing 237-41562 Kit Seal 294-95822 Ring-Backup 289-29402 Ring-Backup 289-29432 Seal-Wiper 289-29302 Seal-Wiper 289-2931

Cyl Gp Mounting & Steerin 269-92052 Cyl Gp 276-5249

Lines Gp-Oil cooler 280-16191 Tube As 276-75601 Tube As 276-75621 Tube As 279-65351 Tube As 281-03961 Tube As 281-03971 Tube As 281-03981 Tube As 23103991 Tube As 293-55411 Tube As 296-05781 Tube As 296-05801 Tube As 296-0581

Pump Gp-Hyd 270-86721 Pump Gp 281-0106

Mirrors Mirror Ar-Heated 276-3800Mirror Gp-Elec 277-0641

2 Mirror As 279-0467

Brakes Brakes Ar-Standard 276-9966Wheel Gp-FDR 271-3763


Brakes Ar-Long Life 276-9967Wheel Gp-FDR 279-7457


Cooling Cooling Ar 276-8860Radiator Gp 270-7239

5 Core As-Rad 223-508910 Seal 272-5438

Aftercooler Gp 270-42401 Core As 231-9394

Fan Gp. 270-42411 Spider As-Fan 244-59291 Support As 275-58404 Guard As 276-60391 Adapter-Fan 278-3387

Motor Gp-Fan 276-89111 Moto Gp-Fan 273-38031 Kit-Seal 283-2530

Lines Gp-Hyd Fan 270-42471 Valve Gp-Sol 279-6530

Cab Cab Ar 269-8820Window Gp 281-7041

1 Windshield 158-09881 Window-Rear 162-75881 Window-Door 163-32721 Glass 201-98071 Window Gp 183-9626

Electrical Electrical Ar 270-1500Wiring Gp-Ltg 270-1504

1 Lamp Gp-Head 238-27971 Lamp Gp-Head 238-27981 Switch As-Toggle 276-23322 Lamp Gp 246-98712 Lamp Gp-Flood 219-6485

Powertrain Powertrain Ar. 270-5370Support Gp-Axle 238-1332

2 Ring 243-30711 Pin As 244-17111 Support 288-08431 Nut 288-2747

Mounting Gp-Axle 244-66271 Tube-Breather 272-6682

Rim Gp-Mount 266-16812 Extension Gp 272-7940

Axle Gp-Mtg 243-00231 Shaft-Axle 237-38121 Shaft-Axle 237-3816

Shaft Ar 270-53821 Joint Gp-Univ 230-41141 Joint Gp-Slip 282-8211

Gear Gp-Diff 270-53831 Gear Gp-Diff 267-16451 Gear Set-Bevel 271-04341 Shim Pack 237-28941 Shim Pack 275-8878

Link Gp-Axle 271-04361 Rod 271-04372 Bearing-Self 274-6941

Engine ENGINE AR-COMPL 272-3087

DRIVE GP-PUMP .6I-3638 1 ADAPTER GP-BSC ..133-9907

PUMP GP-F TFR&-C .150-4279 1 PUMP GP-F TFR ..295-9260

DISPOSAL GP-FUME .159-9362 1 HOSE AS. ..207-8128 1 HOSE -FUMES DISP ...207-8127

PUMP GP-EO 1 GR .161-4113 1 SHAFT AS-PUMP DR ..1W-7238 1 SHAFT AS-IDLER ..1W-7239 1 PLUNGER-RELIEF ..6N-1931 1 BODY AS-OIL PUMP ..235-1587

PUMP GP-WATER .174-5986 2 SEAL-O RING ..9M-3786 2 SEAL-O-RING ..109-0077 2 SEAL-O-RING ..156-5198 1 PUMP GP-WATER -B ..161-5719 1 BEARING AS ...108-7930 1 SEAL GP-BASIC ...128-0317 1 RING-SEAL ....149-0011 1 FILTER ...136-3742 2 SEAL-LIP TYPE ...153-1256

MTG GP-ALT& .188-1754 1 SUPPORT ..188-1755

FLYWHEEL GP .219-4438 1 FLYWHEEL AS ..236-4417

LINES GP-WATER .219-4441 4 GASKET ..2S-0795 6 SEAL-O-RING ..3J-1907 2 SEAL-O-RING ..3J-7354 8 SEAL-O-RING ..3K-0360 4 SEAL-LIP TYPE ..3S-9643 6 SEAL-O RING ..6V-5063 4 SEAL-O RING ..6V-6609 1 CORE GP-O CLR ..7W-0205 4 SEAL-O-RING ...6V-5049 2 GASKET ..9Y-6089 6 SEAL-O-RING ..109-0077 2 SEAL-INTEGRAL ..125-0434 4 SEAL-INTEGRAL ..126-4935 1 CORE AS-O CLR ..133-0125 2 SEAL-O-RING ...3J-1907 2 SEAL-O-RING ...3D-2824 2 SEAL-O-RING ..167-4407 4 SEAL-O-RING ..171-4358 1 MANIFOLD-HOUSING ..227-8851 1 HOUSING-RGLT ..236-1687 4 REGULATOR-TEMP ..248-5513

MANIFOLD GP-EXH .220-6372 4 STUD-TAPERLOCK ..6V-1525 12 STUD-TAPERLOCK ..106-1792 12 SPACER ..108-3612 2 MANIFOLD-EXHAUST ..133-3359 1 MANIFOLD-EXHAUST ..221-1426

GEAR GP-REAR .224-9695 1 GEAR AS-CSHFT ..206-4198 2 GEAR AS-IDLER ..207-8211 1 GEAR AS-PUMP DR ..229-1472 1 GEAR AS-PUMP DR ..230-4069 1 ADAPTER AS-PUMP ..246-1112 1 ADAPTER AS-PUMP ..281-3436

LINES GP-WATER .225-4127 1 TUBE AS ..217-1546 1 TUBE AS ..217-1547 1 BRACKET AS ..237-2789

DAMPER GP .227-3705 1 DAMPER AS ..167-8130

LINES GP-TURBO .235-1054 1 GASKET ..4P-4460 2 SEAL-O-RING ..6V-8397 2 CONNECTOR-SEAL ..6V-8634 2 GASKET ..7N-7559 2 SEAL-O-RING ..8L-2786

2 SEAL-O-RING ..210-9246 1 HOSE AS. ..242-3375 1 HOSE ..246-6036 1 TUBE AS.-DRAIN ..254-6999 1 TUBE AS-DRAIN ..254-7000

COVER GP-VALVE .239-4113 1 SEAL ...242-9537 1 SLEEVE ....282-7922 1 COVER GP-MECH-B ..239-4111 1 SEAL ...242-9537

MECHANISM GP-V-D ..190-0009 24 BRIDGE-VALVE ...6I-1458 6 ARM GP-V ROCKER ...278-1929 2 SHAFT AS-RKR ARM ....6I-0901 2 SHAFT-ROCKER ARM .....6I-0898 4 ARM AS. ....278-1365

GEAR GP-FRONT ..207-0449 1 GEAR AS ...6I-3625 1 GEAR AS. ...130-4701 1 GEAR-OIL PUMP DR ...149-9110 1 STUBSHAFT AS ...151-5966 1 STUBSHAFT ...158-3416 1 ADAPTER AS. ...159-8524 1 GEAR AS ...187-8979 1 GEAR -LG CLUSTER ....187-8980 1 STUBSHAFT ...197-4971 1 GEAR GP-CAM ...204-9316

CRANKSHAFT GP ..223-9732 2 SEAL GP-CSHFT -A ...142-5867 14 BEARING - MAIN ...211-0592 4 PLATE-THRUST ...253-1752

PISTON GP-ROD& ..234-6136 6 BOLT-OIL JET ...151-5925 6 RING-PISTON-TOP ...223-9159 6 ROD AS.-CONN ...224-3245 6 BEARING-ROD ...224-3246 6 RING-PSTN-INT ...238-2707 6 RING-PISTON-OIL ...246-5659 6 BODY AS. ...247-7745

PUMP GP-FUEL INJ ..235-1403 12 INJECTOR GP-FUEL ...253-0618

HEAD GP ..235-2974 24 SEAL-WATER ...3E-6772 12 VALVE-INLET ....153-7023 12 VALVE-EXHAUST ....153-7024 24 SEAL-VALVE STEM ....163-2478 24 ROTOCOIL AS ....186-2001

24 SPRING-VALVE ....211-3122 24 SPRING-VALVE ....211-3123 2 GASKET ...224-5122 6 SLEEVE AS.-EXH ...281-8261

BLOCK GP-CYL ..261-0191 12 BAND-FILLER ....9L-5854 12 SEAL-LINER ....155-0809 12 SEAL-LINER ....155-0810 12 SEAL-LINER ....155-2793 12 LINER-CYLINDER ....253-8766

BASE GP ..278-5662 1 HARNESS AS. ...278-5657

SENSOR GP-ENGINE .243-1563 1 SENSOR GP-TEMP ..197-8391 1 SENSOR GP-TEMP ...130-9811 1 SENSOR GP-TEMP ..197-8392 1 SENSOR GP-TEMP ...130-9811 1 SENSOR GP-SPD -A ..214-2484 1 SENSOR GP-PRESS ..239-2395 1 SENSOR GP-PRESS ..239-2396 1 SENSOR GP-PRESS ..239-5674 1 SENSOR GP-PRESS ...239-3478 1 SENSOR GP-SPD -A ..239-5928 1 HARNESS AS ....189-0852

HOUSING GP-FRONT .244-2509 2 GASKET ..166-9144

FILTER GP-OIL .244-6815 2 FILTER AS.-LUBE ..1R-1808 1 BASE GP-O FILTER ...200-0655

FILTER GP-FUEL .246-1053 1 FILTER AS-FUEL ..1R-0762 1 PUMP GP-F PRM&-A ..190-8977 1 FILTER GP-FUEL-D ...174-9570 1 FILTER AS-SEP ....1R-0770 1 PUMP AS-PRM ELEC ....162-2211 1 SENSOR GP-TEMP ..234-5013 1 SENSOR GP-PRESS ..239-2396 1 SWITCH AS-PRESS ..275-1253 1 HARNESS AS ..276-3106

LINES GP-FUEL .246-1175 1 HOSE AS ..7W-2286 1 HOSE AS ..153-9086 1 HOSE AS ..160-9447 1 HOSE AS ..160-9448 1 VALVE GP-CHECK-A ..233-6742

TURBO GP .262-1080 1 TURBO GP-BASIC ..266-0196

1 HOUSING AS-TURB ...267-8656 HOUSING GP-FLY. .275-4185

2 GASKET ..4N-0933 2 SEAL GP-CSHFT -A ..142-5868 2 GASKET-FLYWHEEL ..155-5619

PAN GP-OIL .277-8461 4 GASKET-OIL PAN ..4N-3661 1 TUBE AS ..4P-7373 1 TUBE AS. ..281-0570

GAGE GP-OIL .282-2409 1 TUBE AS. ..282-2406

BZZ1-UP (Machine) LHX4175-UP (Engine) MRR1-UP (Transmission) NDG1-UP (Transmission) T2C1-UP (Torque Converter)

RLB1-UP (Machine) RHX1-UP (Engine) NDG1-UP (Transmission) T2C1-UP (Torque Converter)

RLB1-Up (Machine) BZZ1-Up (Machine) Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Every 500 Service Hours

Every Year

RLB1-Up (Machine) BZZ1-Up (Machine)

- 1 - Caterpillar: Confidential Green

Last Modified: 1/4/07

Tool List

770 and 772 Off-Highway Truck / Quarry Truck

Part Number

Part Name

Tool Function Qty

Front Wheel, Bearing and Duo-Cone Seal

*1U-7484 Mobile Lifting Crane Used to R&I the front wheel assembly. 1

1U-5197 Tool Cylinder Used to separate the front spindle from the front strut. 1

*9U-6600 Hand Hydraulic Pump Used to separate the front spindle from the front strut. 1

6V-6178 Puller Plate Used to separate the front spindle from the front strut. 2

6V-6179 Bar Used to separate the front spindle from the front strut. 3

*1D-4635 Bolt Used to separate the front spindle from the front strut. 8

1U-6436 Duo-Cone Seal Installer Used to install the Duo-Cone seal into the seal retainer and the front wheel. 1

*6V-2012 Micrometer Depth Gauge Use in the bearing preload procedure to determine shim thickness, and to determine the amount of shims for the bottom of the front strut. 1

Tire and Rim (Front)

*9U-7540 Lift Stand (25 ton) Used to lift the machine. 2

*4C-5809 Hydraulic Pump Used to operate the lift stands. 1

*4C-5749 Dolly Used to support the hydraulic pump. 1

*8S-9906 Ratchet Puller Used to secure tire and rim to the lift truck. 1

Steering Tank and Filter

*138-7575 Link Bracket Used to R&I the steering tank. 2

Metering Pump (Steering)

1U-7585 Hex Wrench Used to compress the centering spring in the D&A process. 1

*1P-1855 Pliers Used to R&I the retaining ring located on the sleeve assembly. 1

Steering Cylinder Mounting

*8T-5255 Hydraulic Jack Used to apply pressure on the ball stud during the R&I of the center arm. 1

*4C-4089 Hydraulic Platform Jack (Transmission) Used to support the center arm during the R&I process. 1

5P-2145 Puller Adapter Used to R&I the sleeve bearings located in the pin bores. 1

*6V-3160 Tool Cylinder Used to R&I the sleeve bearings located in the pin bores. 1

1A-1935 Full Nut Used to R&I the sleeve bearings located in the pin bores. 1

5P-8250 Hard Washer Used to R&I the sleeve bearings located in the pin bores. 1

5P-4776 Stud Used to R&I the sleeve bearings located in the pin bores. 1

6D-7726 Hose Assembly Used to R&I the sleeve bearings located in the pin bores. 2

3S-6224 Electric Hydraulic Pump Used to R&I the sleeve bearings located in the pin bores. 1

*265-9215 Gage Group-Plug (Ballstud) Used to inspect steering joint bores. 1

*265-9213 Ballstud-Lapping Tool Used to recondition steering joint bores. 1

*231-4902 Wedge-Ballstud (Remove) Used to separate the steering joint during the removal process. 1


01/11/07

Tie Rod (Steering)

*8T-5255 Hydraulic Jack Used to apply pressure on the ball stud during the removal process. 1

*265-9215 Gage Group-Plug (Ballstud) Used to inspect steering joint bores. 1



Steering Cylinder

*8T-5255 Hydraulic Jack Used to apply pressure on the ball stud during the removal process. 1

*4C-4089 Jack Used to support the steering cylinder during the R&I process. 1



*265-9215 Gage Group-Plug (Ballstud) Used to inspect steering joint bores. 1 *127-4904 Or *152-4252 (1)

Hydraulic Cylinder Repair Stand Used to D&A the hydraulic cylinder 1

Piston Pump (Steering)

*1P-1857 Retaining Ring Pliers Used to R&I the retaining ring from the pump housing during the D&A process. 1

1P-1858 Retaining Ring Pliers Used to R&I the retaining ring from the barrel assembly during the D&A process. 1

*1P-0510 Driver Group Multiple usages during the D&A process. 1

Steering Column

6V-3010 Puller Group Used to remove the steering wheel from the steering column. 1

Hydraulic Caliper Service Brake

*138-7573 Link Bracket Used to R&I the brake caliper. 2

*1U-7484 Mobile Lifting Crane Used to R&I the brake caliper. 1

*1P-0520 Driver Group Used to R&I the pistons in the caliper during the D&A process. 1

1U-9003 Puller Used to remove the pistons from the caliper. 1

5P-3569 Brake System Piston Press Used to install the pistons into the caliper. 1

Service and Parking Brake (Rear)

164-4622 Clamp Assembly Used to compress piston springs during the D&A process. 1

1P-7405 Eyebolts Used in the D&A process. 2

*8S-1378 Remover, Stud and Resetting Used to R&I the taper lock studs during the D&A process. 1

FT-1416 Hub Retainer Used to hold brake hub in position during the install process. 2

8F-8804 Bolt Used to hold brake hub in position during the install process. 4

292-3211 Brake Alignment Tool Used to align friction disc in chassis and out of chassis 1 Slack Adjuster (Rear Brakes)

5P-3540 Locknut Wrench Used to R&I the housings from the base during the D&A process. 1

*1P-1861 Internal Retaining Ring Pliers Used to R&I the retaining ring from the piston during the D&A process. 1

Hydraulic Pump and Motor (Pre-lube, High Speed Oil Changing)

*138-7575 Link Bracket Used to R&I the plated (guard) from around the electric drive pump. 1


01/11/07

Oil Filter (Parking Brake Release) *185-3630 Strap Wrench Assembly Used to R&I the filters. 1

Front Suspension (Cylinder)

*175-5507 Nitrogen Charging Group Used to purge and charge the nitrogen in the cylinder. 1

148-0357 Handling Group Used to R&I the front strut/wheel/brake as a unit. 1

1D-4709 Bolt Used to R&I the front strut/wheel/brake as a unit. 8

*1D-4635 Bolt Used to R&I the front strut/wheel/brake as a unit. 4

1U-5750 Engine Repair Stand Used to hold the front suspension cylinder during the D&A process. 1

1U-5749 Adapter Plate Used to D&A the cylinder. 1

1P-7406 Lifting Eyebolts Used to R&I the piston during the D&A process. 2

*9U-6600 Hand Hydraulic Pump Used to lift the rod during the D&A process. 1

*1P-0820 Hydraulic Puller Group Used to lift the rod during the D&A process. 1

5F-7369 Leg Used to lift the rod during the D&A process. 2

8B-7549 Leg Used to lift the rod during the D&A process. 4

*8B-7550 Leg Used to lift the rod during the D&A process. 4

3H-0465 Plate Used to lift the rod during the D&A process. 4

6B-6682 Nut Used to lift the rod during the D&A process. 2

5P-4768 Adapter Used to lift the rod during the D&A process. 1

4C-9633 Stud Used to lift the rod during the D&A process. 2

8B-7559 Adapter Used to lift the rod during the D&A process. 2

0S-1621 Bolt Used to lift the rod during the D&A process. 2

5P-8245 Washer Used to lift the rod during the D&A process. 2

FT-1891 Plate Used to lift the rod during the D&A process. 1

3S-1546 Nut Used to lift the rod during the D&A process. 6

1P-7407 Lifting Eyebolts Used to lift the rod during the D&A process. 2

1H-3111 Adapter Used to R&I the tube and gland during the D&A process. 1

6V-3142 Puller Plate Used to R&I the tube and gland during the D&A process. 1

3K-5234 Hard Washer Used to R&I the tube and gland during the D&A process. 2

2J-3507 Full Nut Used to R&I the tube and gland during the D&A process. 2

*8B-7548 Nut Used to R&I the tube and gland during the D&A process. 2

5P-4168 Step Plate Used to R&I the tube and gland during the D&A process. 1

*9U-5617 Oil Refill Pump Used to fill the cylinder with oil. 1


01/11/07

Rear Suspension (Cylinder)

*175-5507 Nitrogen Charging Group Used to purge and charge the nitrogen in the cylinder. 1

9U-7536 Lift Stand Used to lift the machine. 2

*4C-5809 Hydraulic Pump Used to operate the lift stand. 1


*6V-3160 Puller Used to remove upper and lower cylinder pins. 1

8M-4856 Sleeve Used to remove upper and lower cylinder pins. 1

2J-3505 Nut Used to remove upper and lower cylinder pins. 2

*180-3034 Stand Used to support the cylinder while removing the lower pin. 1 *127-4904 Or *152-4252 (1)


*9U-5617 Oil Refill Pump Used to fill the cylinder with oil. 1

Control Valve (Hoist)

*138-7575 Link Bracket Used to R&I the valve. 2

1P-1853 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

1P-1862 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Hoist Cylinder

*127-4904 Or *152-4252 (1)


*1P-1861 Retaining Ring Pliers Used to R&I the retaining rings that hold the split bearings. 1

Gear Pump (Hoist, Brake Hydraulic Fan)


*1P-1861 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

*8S-1378 Stud Remover and Resetter Tool Used to R&I the studs during the D&A process. 1

Gear Motor (Hydraulic Fan)


*8S-1378 Stud Remover and Resetter Tool Used to R&I the studs during the D&A process. 1

Hydraulic Tank (Hoist and Brake)

*138-7573 Link Bracket Used to R&I the tank. 2

*1P-1861 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Transmission Control

*1P-0510 Driver Group Used to R&I the sleeve during the D&A process. 1

Electronic Control Module (Payload)

*6V-0006 Governor Pliers Used to disconnect and connect the wire harness onto the module. 1

Body and Canopy

*8S-9906 Ratchet Puller Used to secure the hoist cylinder. 2


01/11/07

Rear Wheel Bearings and Duo-Cone Seals

1U-5934 Installer Assembly Used to install the inner Duo-Cone seal into the seal retainer of the rear service and parking brake. 1

140-7642 Installer Assembly Used to install the outer Duo-Cone seal into the seal retainer of the rear service and parking brake. 1

Axle Shaft

5P-7373 Axle Installer Used to R&I the axle. 1

*4C-4892 Fitting Kit Used to manually release the parking brake. 1

*7H-1680 Lubrication Pump Used to manually release the parking brake. 1

8T-0447 Dial Caliper Used to measure shim pack for the bearing preload procedure. 1

*6V-2012 Micrometer Depth Gauge Used in the bearing preload procedure. 1

Gear Pump (Power Train)

1P-2322 Puller Used to remove the gear assembly during the D&A process. 1

Filter (Power Train)

*185-3630 Strap Wrench Assembly Used to R&I the filter. 1

Torque Converter

*138-7574 Link Bracket Use to R&I the torque converter. 2

*138-7573 Link Bracket Used to position the torque converter case for the D&A process. 3

*2P-8312 External Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

*1P-0520 Driver Group Used to remove the sleeve assembly during the D&A process. 1

5F-7366 Screw Used to remove the sleeve assembly during the D&A process. 1

1H-3112 Puller Assembly Used to remove the sleeve assembly during the D&A process. 1

*8B-7551 Puller Used to remove the inner bearing race from the impeller hub during the D&A process. 1

*8B-7550 Leg Used to remove the inner bearing race from the impeller hub during the D&A process. 2

*8B-7548 Push-Puller Used to remove the inner bearing race from the impeller hub during the D&A process. 1

*8H-0684 Ratchet Wrench Used to remove the inner bearing race from the impeller hub during the D&A process. 1

*1P-2321 Combination Puller Used to remove the ring carrier from the impeller hub during the D&A process. 1

*6V-2012 Micrometer Depth Gauge Used in the assembly process. 1

Lockup Clutch and Solenoid Valve (Torque Converter)

*1U-5429 Snap Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Speed Sensor (Transmission Output)

*6V-0006 Pliers Used to disconnect and connect the wire harness connected to the speed sensor. 1

FT-0995 Jaws Used to remove the bearing from the sensor rotor during the D&A process. 2

9S-9155 Centering Spacer Used to remove the bearing from the sensor rotor during the D&A process. 1

5F-7345 Screw Used to remove the bearing from the sensor rotor during the D&A process. 1

1P-0070 Bar Used to remove the bearing from the sensor rotor during the D&A process. 1


01/11/07

Transmission Hydraulic Control *1P-0510 Driver Group Used multiple times during the D&A process. 1

*1U-5429 Retaining Ring Pliers Used to R&I the retaining rings located in the spool assemblies. 1

*6V-0006 Pliers Used to disconnect and connect the wire harness on the sensor. 1

Transmission Planetary and Transfer Gears


*138-7575 Link Bracket Used to R&I the transmission and transfer gears. 2

Transmission Planetary

*1P-2420 Transmission Repair Stand Use to support the transmission during the D&A process. 1

*138-7575 Link Bracket Used multiple times during the D&A process. 3

1P-1863 External Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

5P-0520 Driver Group Used multiple times during the D&A process. 1

FT-0833 Clamp Used to hold piston in clutch housing during the D&A process. 2

136-1452 Internal Pliers Used to R&I the retaining ring during the D&A process. 1

*1P-1861 Internal Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

*1P-0510 Driver Group Used multiple times during the D&A process. 1

*8B-7548 Push-Puller Tool Group Used to remove the bearing from the carrier assembly during the D&A process. 1

*8B-7554 Bearing Cup Puller Used to remove the bearing from the carrier assembly during the D&A process. 1

1S-5188 Leg Used to remove the bearing from the carrier assembly during the D&A process. 2

FT-0834 Clutch Testing Nozzle Used to ensure clutch pistons move freely. 1

Transfer Gears

*1P-0510 Driver Group Used to R&I the bearing cups and cones during the D&A process. 1

*8B-7548 Push-Puller Tool Group Used to remove the bearing cones on the transfer gears. 1

*8B-7550 Leg Used to remove the bearing cones on the transfer gears. 2

5P-4170 Step Plate Used to remove the bearing cones on the transfer gears. 1

*8B-7551 Puller Used to remove the bearing cones on the transfer gears. 1

*8H-0684 Ratchet Wrench Used to remove the bearing cones on the transfer gears. 1

*8T-5096 Dial Indicator Group Used to measure bearing endplay during the assembly process. 1

*6V-6042 Point Group Used to measure bearing endplay during the assembly process. 1


01/11/07

Differential and Bevel Gear FT-1332 Support Bracket Used to support the rear axle/differential/Y support assembly. 1

*180-3034 Stand Used to support the rear axle housing. 2

180-3033 Stand Used to support the rear axle housing. 1

*138-7575 Link Bracket Used to R&I the differential. 3

*1P-2420 Transmission Repair Stand Used to support the differential during the D&A process. 1

FT-1449 Turning Tool Use to loosen and tighten differential adjustment rings during the D&A process. 1

8B-7561 Step Plate Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

1H-3110 Puller Assembly Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

1H-3107 Bearing Puller Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

1B-4209 Nut Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 2

3H-0468 Plate Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 2

1H-3108 Leg Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 2

*1P-0820 Hydraulic Puller Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

*1P-0520 Driver Set Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

9U-6600 Hydraulic Pump Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. 1

5P-1730 Holding Fixture Used to support the spider gears during the D&A process. 1

5S-6080 Socket Used to R&I the nuts on the spider assembly during the D&A process. 1

*138-7573 Link Bracket Used to R&I the pinion and bearing cage. 3

FT-0957 Adapter Group Used in addition to the transmission repair stand to support the differential carrier during the D&A process. 1

FT-0996 Positioning Group Used in addition to the transmission repair stand to support the differential carrier during the D&A process. 1

*8B-7554 Puller Assembly Used to rotate the differential. 1

9S-7354 Torque Wrench Used to rotate the differential. 1

7X-0359 Bolt Used to rotate the differential. 1

*8T-5096 Dial Indicator Used to measure bevel gear backlash during the assembly process. 1

*6V-6042 Point Group Used to measure bevel gear backlash during the assembly process. 1

Spindle

*138-7574 Link Bracket Used to R&I spindle. 2

6V-3145 Load Leveler Used to R&I spindle. 1


01/11/07

Rear Differential Housing and Differential *9U-7540 Lift Stand (25 ton) Used to lift the machine. 2



1U-9745 Hydraulic Jack Used to R&I the rear axle and differential. 1

*4C-4892 Fitting Kit Used to manually release the parking brake. 1

*7H-1680 Lubrication Pump Used to manually release the parking brake. 1

2J-3506 Nuts Used in the ball socket and bolster cap adjustment process. 4


294-2619 Pin Assembly Used to align the A-frame during the install process. 1

Final Drive

128-4775 Lifting Bracket Assembly Used to attach the final drive/ adapter lifting bracket assembly and the ring gear bracket extension as a lifting device unit. 1

143-4987 Adapter Lifting Bracket Assembly Used to R&I the final drive. 1

*2P-8312 External Retaining Ring Pliers Used to R&I the retaining ring located on the axle in order to remove the sun gear. Also for the retaining rings located on the carrier pins. 1

170-5903 Gear-Stand Used to hold the carrier gears and sun gears during inspection. 1

128-4776 Bracket Extension Assembly Used to R&I the ring gears. 1

*8S-1378 Stud Remover and Resetter Tool Used to R&I the taper lock studs in the D&A process. 1

Tire and Rim (Rear)

*9U-7540 Lift Stand (25 ton) Used to lift the machine. 2



Hood (Front)

*138-7575 Link Bracket Used to R&I the hood. 2

Guard (Engine Oil Pan)

1U-7505 Mobile Low Lift Transmission Jack Used to R&I the crankcase guards. 1

Fuel Filter (Primary) and Fuel Filter Base

*185-3630 Strap Wrench Used to R&I the fuel filter. 1

Oil Filter and Base (Engine)

*185-3630 Strap Wrench Used to R&I the oil filter. 1 Oil Cooler (Brake and Hoist)

FT-1114 Vacuum Cap Assembly Used to apply a vacuum on the hydraulic tank. 1

Exhaust Manifold

165-4638 Manifold Guide Used to position manifold in the installation process. 2

Water Temperature Regulator

*1P-0510 Driver Group Used to install lip seal. 1

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01/11/07

Cowling (Radiator) *138-7573 Link Bracket Used to R&I the cowling. 2

Radiator

*9U-7540 Lift Stand (25 ton) Used to apply tension on the frame in order to R&I the tube assembly and shims. 1



*138-7573 Link Bracket Used to R&I the radiator. 2

Radiator Core

178-3704 Bracket Assembly-Lifting Used to R&I the radiator cores. 1

Fan Drive

*1P-2321 Combination Puller Used to remove the fan pulley hub from the fan drive pulley. 1

9S-9153 Puller Assembly Used to remove the fan pulley hub from the fan drive pulley. 3


Oil Pan

*187-1458 Oil Evacuation Kit Used to R&I the engine oil from the block. 1

*4C-4089 Transmission Jack Used to R&I the oil pan. 1

Engine Front Support

FT-1321 Support Beam Used to support the engine with the oil pan removed during the R&I of the front engine support. 1

1D-4706 Bolt (3/8 inch – 16 NC X 6 inch long)

Used to support the engine with the oil pan removed during the R&I of the front engine support. 1

9U-7554 Air/Hydraulic Jack Used to support the engine with the oil pan removed during the R&I of the front engine support. 1

Accessory Drive

8T-7008 Bolt Used to remove the drive gear. 2

4B-4278 Washer Used to remove the drive gear. 2

4B-5271 Washer Used to remove the drive gear. 2

126-7176 Forcing Screw Used to remove the drive gear. 1

126-7183 Cross block Used to remove the drive gear. 1 Refrigerant Condenser

*9U-7540 Lift Stand (25 ton) Used to apply tension on the frame in order to R&I the tube assembly and shims. 1



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Last Modified: 01/11/07

Engine and Torque Converter *187-1458 Oil Evacuation Kit Used to R&I the engine oil from the block. 1

8S-7640 Stand Used to support the body during the R&I of the engine. 2

8S-7611 Tube Used to support the body during the R&I of the engine. 2

8S-7615 Pin Used to support the body during the R&I of the engine. 2

6V-6146 Load Leveler Used to R&I the engine and torque converter. 1

*138-7574 Link Bracket Used to R&I the engine and torque converter. 1

*8S-9906 Ratchet Puller Used to R&I the engine and torque converter. 1

*138-7575 Link Bracket Used to separate and connect the torque converter from the engine. 2

162-8299 Plate Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. 1

FT-2625 Rod Assembly Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. 2

*8T-5096 Dial Indicator Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. 1

Reman Offerings for 770 with E/Model RM693 (Updated 12/08/06)Name Part# Reman# Notes

ARM AS-ROCKER 2038824 10R1365 ARM AS-ROCKER 2781363 10R3483 ARM AS-ROCKER 2781365 10R4704 Under Review ARM AS-ROCKER 2764132 10R4708 Under Review BRAKE GP-SERVICE 2386841 Unassigned Under Review BRAKE GP-SERVICE 2797455 Unassigned Under Review CAMSHAFT AS. 2347900 N/A No Reman Offering CARRIER 1764114 Unassigned Under Review CARRIER 3T7002 Unassigned Under Review CARRIER 7G0713 Unassigned Under Review CARRIER-PLANET 7T7771 Unassigned Under Review CORE AS-OIL CLR 2839746 Unassigned Under Review CRANKSHAFT AS 2219360 Unassigned Under Review CYLINDER AS-HYD (GENERAL) 2734990 Unassigned Under Review CYLINDER AS-HYD (GENERAL) 2734992 Unassigned Under Review CYLINDER AS-HYD (GENERAL) 2765244 Unassigned Under Review CYLINDER PACK 2476123 Unassigned Under Review DAMPER AS 1678130 N/A No Reman Offering DRIVE GP-FINAL 2373813 Unassigned Under Review FLYWHEEL AS 2364417 Unassigned Under Review INJECTOR AS-FUEL (Reman) 2530615 10R3264 MOTOR GP-ELEC 2371962 10R1852 PLATE-CLUTCH 8P2051 N/A No Reman Offering PLATE-CLUTCH 6T1996 Unassigned Under Review PLATE-CLUTCH 7G0824 Unassigned Under Review PLATE-CLUTCH 7G0825 Unassigned Under Review PUMP AS-WATER 1615719 10R0484

PUMP GP-ENG OIL 1614113 0R9449 PUMP GP-F TRF 2959260 Unassigned Under Review PUMP GP-HYD 2461106 Unassigned Under Review PUMP GP-HYD (GENERAL) 2191964 Unassigned Under Review RADIATOR 2235089 Unassigned Under Review ROD AS-CONN 2243245 10R2117 ROD AS-HYD (GENERAL) 2765247 Unassigned Under Review ROD AS-HYD (GENERAL) 2903379 Unassigned Under Review SPINDLE 3032356 Unassigned Under Review TORQUE CONV GP 2271039 Unassigned Under Review TRANSMISSION AR 2281608 Unassigned Under Review TURBO GP-BASIC 2954114 Unassigned Under Review VVA AS. (REMAN) (ACERT) 2399624 10R3743 WHEEL GP-FDR& 2611071 Unassigned Under Review WHEEL GP-FDR& 2833452 Unassigned Under Review

Machine Information

E/Model: RM693Version: -SNP: BZZEngine: 15.2L

Reman Offerings for 772 with E/Model RM694 (Updated 12/08/06)Name Part# Reman# Notes

ARM AS-ROCKER 2038824 10R1365 ARM AS-ROCKER 2781363 10R3483 ARM AS-ROCKER 2781365 10R4704 Under Review ARM AS-ROCKER 2764132 10R4708 Under Review BRAKE GP-SERVICE 2391266 Unassigned Under Review CAMSHAFT 2396139 Unassigned Under Review CARRIER 1764114 Unassigned Under Review CARRIER 3T7002 Unassigned Under Review CARRIER 7G0713 Unassigned Under Review CARRIER-PLANET 7T7771 Unassigned Under Review CONTROL GP 2622879 10R5648 Under Review CORE AS-OIL CLR 2839746 Unassigned Under Review COUPLING AS 6Y9850 N/A No Reman Offering CYLINDER AS-HYD (GENERAL) 2734990 Unassigned Under Review CYLINDER AS-HYD (GENERAL) 2734992 Unassigned Under Review CYLINDER AS-HYD (GENERAL) 2765244 Unassigned Under Review CYLINDER PACK 2477745 10R3583 Under Review DAMPER AS 1678130 N/A No Reman Offering DRIVE GP-FINAL 2389912 Unassigned Under Review FLYWHEEL AS 2364417 Unassigned Under Review HEAD AS-CYL (UTN) 2239250 10R2108 INJECTOR GP-FUEL 2915911 Unassigned Under Review MOTOR GP-ELEC 2371962 10R1852 PLATE-CLUTCH 8P2051 N/A No Reman Offering PLATE-CLUTCH 6T1996 Unassigned Under Review PLATE-CLUTCH 7G0824 Unassigned Under Review PLATE-CLUTCH 7G0825 Unassigned Under Review

PUMP AS-WATER 1615719 10R0484 PUMP GP-ENG OIL 1614113 0R9449 PUMP GP-F TRF 2959260 Unassigned Under Review PUMP GP-HYD 2461106 Unassigned Under Review PUMP GP-HYD (GENERAL) 2191964 Unassigned Under Review RADIATOR 2235089 Unassigned Under Review ROD AS-CONN 2243245 10R2117 ROD AS-HYD (GENERAL) 1100537 10R3867 ROD AS-HYD (GENERAL) 2765250 Unassigned Under Review ROD AS-HYD (GENERAL) 2903379 Unassigned Under Review SPINDLE 3032357 Unassigned Under Review TORQUE CONV GP 2271039 Unassigned Under Review TURBO GP-BASIC 2967642 Unassigned Under Review VVA AS. (REMAN) (ACERT) 2399624 10R3743 WHEEL GP-FDR& 2611072 Unassigned Under Review WHEEL GP-FDR& 2833548 Unassigned Under Review

Machine Information

E/Model: RM694Version: -SNP: RLBEngine: 18.1L

Caterpillar. The difference counts.™

Cat Dealers define world-class product

support. We offer you the right parts

and service solutions, when and where

you need them.

The Cat Dealer network of highly

trained experts keeps your entire fleet

up and running to maximize your

equipment investment.

Improves machine use. Lowers operating cost.When machines are operating at several different job sites, it becomes moredifficult to keep current and accurate records. That can lead to missedmaintenance, poor use of assets and wasted time.

Product Link provides two-way information flow between machine on-boardsystems and your desktop computer through Dealer StoreFront andEquipmentManager’s subscription options. Cat Product Link enables the useof EquipmentManager to keep you in touch with your machines. PL121SRand PL321SR are the new generation of Product Link products using satellitetechnology. These complement the PL102C cellular product that is availablein North America only.

Benefits:• Provides machine location • Provides machine health information• Eliminates trips for service • Monitors fuel level and consumption

meter hour readings • Identifies unauthorized machine use• Facilitates efficient • Is easily retrofitted

maintenance scheduling

Cat® Product Link

PL121SR—Provides Location and Operating Hours

Caterpillar Product Link offers multiple options: PL121SR (radio), PL321SR(radio and ECM), and PL102C (cellular). PL121SR provides machine operatinghours and location through the on-board Global Positioning System and a satellitetransmitter/receiver.Additionally, it willautomatically sendwarnings whenmachines operatebeyond owner-identified time or location limits.

PL321SR—Provides Machine Health Information

Beyond location and service meter hours, PL321SR has the ability to:

• Provide machine maintenance and health information to help identify repair problems before they become costly failures

• Indicate fuel level and total fuel consumption, if applicable

• Provide fault code reports and/or alerts

• Provide S.O.SSM

oil sample evaluation and/or alerts

PL102C—Provides Location and Operating Hours via a Nationwide Cellular Network

Currently this cellular product is available in North America only.

Cat Product Link

PEHP9548-03 www.cat.com/pl Printed in USA © 2004 Caterpillar All Rights Reserved

Product Link adds value to your fleet• Helps coordinate maintenance

• Helps maintain repair and

maintenance documentation to

increase machine resale value

• Makes it easier to balance working

hours and downtime within your fleet

• Quickly identifies under-used

machines or unauthorized use of

machines

• Eliminates trips and phone calls

to determine machine location

and hours

Upgrading from previous modelsIf you need to replace previous model

PL151, PL121SR radio provides the

same functionality. PL151 is still a

functional model, but has been

discontinued.

To obtain the same functionality as the

previous model PL201, you may

purchase PL321SR. This includes the

PL121SR radio, PL300 ECM, all

mounting hardware, and the wiring

harness for the ECM. PL201 is still a

functional model, but has been

discontinued.

PL121SR radio can be upgraded by

adding the PL300 ECM. By doing this,

you will obtain the functionality

previously offered by the PL201.

For more information on EquipmentManager,please refer to Datasheet PEHJ0027.

For more information, see us today or visit our web site at www.cat.com/pl

PSeL PSeL is the Caterpillar software program that assists dealers and customers with Cat parts stocking decisions. The program helps dealers establish dealer branch store and customer inventory levels and can be used as a sales tool to demonstrate parts support. PSeL replaces Parts Consumption Lists.

PSeL Features:

• PSeL provides a parts list based on consumption rates from Repair Option Builder that reduces the effort to determine parts to inventory for NPI or machine relocations.

• PSeL displays demand minimum and maximum inventory settings for each store for easy comparison to product quantity requirements.

• PSeL provides software support for regional PC operating systems to integrate with local business system settings.

• Setup instructions are provided to assist in integrating PSeL with non-Cat dealer business systems to reduce IT configuration cost.

• Customized Microsoft Excel reporting enables configuration of the report format. • A new updated installation guide is available in English, French and Spanish versions. • PSeL reports NOW Parts for a single serial number prefix or for an entire fleet of Caterpillar products. NOW Parts

are parts that a customer expects a dealer to have in stock and immediately available. NOW Parts include maintenance parts, wear and safety items, critical parts and highly competitive parts.

PSeL will replace Parts Consumption Lists (PCLs) effective April 1, 2006. Beginning on this date, PCLs will no longer be available.

PSeL represents an improvement over PCLs in several ways:

• PSeL uses improved technology to retrieve and update product structure information in a more timely manner, improving serial number accuracy of parts lists.

• PSeL utilizes Repair Option Builder to predict the anticipated life of a part in specific applications more accurately than attrition formulas.

• PSel is available on demand. PCLs require intervention by Caterpillar staff and can take up to four days to produce.

• PSeL matches desired dealer files and provides output in Excel format. Files can be conveniently merged for customized analysis. PCLs are paper and require manual input of data into worksheets or other analytical software.

Availability: There is no charge to download or use PSeL software. To download PseL, please click on one of the links below or paste the URL into the location bar of your browser: Cat Americas Net https://lacd.cat.com/cda/layout?m=101940&x=7 Marketing & Product Support Division https://productsupportlive.cat.com/cda/layout?m=102002&x=7 NACD InfoCast https://nacd.cat.com/infocast/frames/prodsupp/psel/ CatMiner.com https://catminer.cat.com/cda/layout?m=102048&x=7 FlashNet https://eame.cat.com/cda/layout?m=102861&x=7

https://lacd.cat.com/cda/layout?m=101940&x=7

https://productsupportlive.cat.com/cda/layout?m=102002&x=7

https://nacd.cat.com/infocast/frames/prodsupp/psel/

https://catminer.cat.com/cda/layout?m=102048&x=7

https://eame.cat.com/cda/layout?m=102861&x=7

Installation: Administrative rights are required to install PSeL. The PSeL software must be interfaced with the dealer business system to obtain store specific parts attribute information. IBM Client Access Express is necessary to interface PSeL with the dealer business system. The PSeL User Manual provides installation, setup, and “how to” information in English, Spanish, and French and installs with the PSeL software. The default admin ID (PSeLAdmin) and password (psel) is established for those logging in for the first time after installation. The password can be customized after initial log-in. Hardware & Software Requirements:

• 25MB available hard drive space • 700 MHz Pentium compatible processor • 512 MB RAM • 20 GB hard disk drive with at least 350 MB hard drive space available • Microsoft Windows (2000 or XP) • IBM AS/400 Client Access Express for Windows Family, Version 4 Release 4 through Version 5 Release 3

(for communication with the dealer business system) • SIS Web Account • Microsoft Office Professional 2000 (includes Word, Excel, PowerPoint and Access)

Training:

See the Training Information section of the websites listed above (under Availability) for pre-recorded WebEx recordings on program setup and report examples.

PSeL Knowledge Network: Join the PSeL Knowledge Network community at https://kn.cat.com/cat.cfm?id=5451 to share in discussions about PSeL. A CWS ID is required. Support: The Cat PC Support Desk is available to answer questions about PSeL from 6 AM to 7 PM US Central Standard Time.

• Phone, North America only: 800-843-7237 • Phone, outside of North America: 309-266-2751 • Fax: 309-263-0127 • Email: [email protected]

https://kn.cat.com/cat.cfm?id=5451

mailto:[email protected]

770 - BZZ - Product Support Information

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Transcript of 770 - BZZ - Product Support Information