710D Backhoe - Technical Manual (TM1537)

710D Backhoe Loader Operation and Test

TECHNICAL MANUAL 710D Backhoe Loader Operation and TestTM1537 26FEB02 (ENGLISH)

For complete service information also see: 710D Backhoe Loader Operation and Test (Complete) . . . . . . . . . . . . . . . . . . . 710D Backhoe Loader Repair (Complete) . . Radial Piston Pump. . . . . . . . . . . . . . . . . . . . 6059 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Accessories. . . . . . . . . . . . . . . . . . . . OEM Engine Accessories . . . . . . . . . . . . . . . Alternators and Starting Motors . . . . . . . . . . 6068 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Series Axle . . . . . . . . . . . . . . . . . . . . . . TM1537 TM1538 CTM7 CTM8 CTM11 CTM67 CTM77 CTM104 CTM43

Worldwide Construction And Forestry DivisionLITHO IN U.S.A.

!TM1537__26FEB02!

!DCG!

IntroductionForewordThis manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. See DB1990 Service Publications Catalog to order a complete Technical Manual (TM) or a Technical Manual Section (TMS). A complete Operation and Test manual includes the following sections: 1. 9000 Section 9000 General Information 2. 9005 Section 9005 Operational Checkout Procedure 3. 9010 Section 9010 Engine 4. 9015 Section 9015 Electrical System 5. 9020 Section 9020 Power Train 6. 9025 Section 9025 Hydraulic System 7. 9031 Section 9031 Heating and Air Conditioning

TX,710D00 1925FEB021/1

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Introduction John Deere Dealers IMPORTANT: Please remove this page and route through your service department. Listed below is a brief explanation of WHAT was change and WHY it was changed. 1. Section 9000: To include any specifications, oil capacity and safety concerns for new rear axle, transmission, charge pump, park brake, and service brake valve. 2. Section 9005: To add operational checks for new transmission, park brake, differential lock, and service brake valve. 3. Section 9010: To include miscellaneous updates and update serial numbers. 4. Section 9015: To include information for new engine, front console, and side console harnesses. To add new tachometer and low brake pressure warning system. 5. Section 9020: To add information for new transmission and rear axle. For machines (S.N. 872257 ), information on the park brake and differential lock will now be provided in this section. 6. Section 9025: To make required changes because of new charge pump located on the rear of the transmission. To change plumbing and schematics required by the removal of the park brake/differential lock valve. To add information on the new service brake valve. 7. Section 9031: To improve format and add information on new side console harness. 8. ..

CED,TX03399,4247 1912JUN981/1

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Introduction

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Introduction

Help!! Help!! Help!! Help!!We need your help to continually improve our technical publications. Please FAX or mail your comments, ideas and improvements on this comment sheet.SEND TO: John Deere Dubuque Works P.O. Box 538 Dubuque, Iowa 52004-0538 Dept. 304 Attn: Publications Supervisor

FAX NUMBER: 319-589-5800TM1537 710D Backhoe Loader Operation and Test Manual Ideas, Comments, (Please state Page Number): OVERALL, how would you rate the quality of "ALL" Installation Instructions provided to you? (Check one) Poor 1 Company Name Address Phone FAX No. Dealer Acct. No. 2 3 Fair 4 5 Good 6 7 Very Good 8 9 Excellent 10

THANK YOU!

TX,HELP,153715 1916SEP961/1

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Introduction

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Contents9000

SECTION 9000General Information Group 01Safety Information Group 02General Specifications Group 03Torque Values Group 04Fuels and Lubricants SECTION 9005Operational Checkout Procedure Group 10Operational Checkout Procedure SECTION 9010Engine Group 05Theory of Operation Group 15System Diagnostic Information Group 20Adjustments Group 25Tests SECTION 9015Electrical System Group 05System Information Group 10ASystem Diagrams (S.N. 872256) Group 10BSystem Diagrams (S.N. 872257 ) Group 15ASub-System Diagnostics (S.N. 872256) Group 15BSub-System Diagnostics (S.N. 872257 ) Group 20References SECTION 9020Power Train Group 05ATheory of Operation (S.N. 872256) Group 05BTheory of Operation (S.N. 872257 ) Group 15ASystem Diagnostic Information (S.N. 872256) Group 15BSystem Diagnostic Information (S.N. 872257 ) Group 20Adjustments Group 25ATests (S.N. 872256) Group 25BTests (S.N. 872257 ) SECTION 9025Hydraulic System Group 05Theory of Operation Group 15Diagnostic Information Group 20Adjustments Group 25Tests SECTION 9031Heating and Air Conditioning Group 05Theory of Operation Group 15Diagnostic Information

Group 20Adjustments Group 25Test

9005

9010

9015

9020

9025

9031

INDX

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.COPYRIGHT 2002 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1993, 1997, 1998

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Contents9000

9005

9010

9015

9020

9025

9031

INDX

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9000

Section 9000

General InformationContentsPage Page

Group 01Safety Information Handle Fluids SafelyAvoid Fires . . . . . . . .9000-01-1 Prevent Battery Explosions . . . . . . . . . . . . . .9000-01-1 Prepare for Emergencies. . . . . . . . . . . . . . . .9000-01-1 Prevent Acid Burns . . . . . . . . . . . . . . . . . . . .9000-01-2 Handle Chemical Products Safely . . . . . . . . .9000-01-3 Avoid High-Pressure Fluids . . . . . . . . . . . . . .9000-01-3 Park Machine Safely . . . . . . . . . . . . . . . . . . .9000-01-4 Support Machine Properly . . . . . . . . . . . . . . .9000-01-4 Wear Protective Clothing. . . . . . . . . . . . . . . .9000-01-4 Work in Clean Area. . . . . . . . . . . . . . . . . . . .9000-01-5 Service Machines Safely . . . . . . . . . . . . . . . .9000-01-5 Work In Ventilated Area . . . . . . . . . . . . . . . .9000-01-5 Illuminate Work Area Safely . . . . . . . . . . . . .9000-01-5 Replace Safety Signs . . . . . . . . . . . . . . . . . .9000-01-6 Use Proper Lifting Equipment . . . . . . . . . . . .9000-01-6 Remove Paint Before Welding or Heating . . .9000-01-6 Avoid Heating Near Pressurized Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-01-7 Keep ROPS Installed Properly . . . . . . . . . . .9000-01-7 Service Tires Safely . . . . . . . . . . . . . . . . . . .9000-01-8 Avoid Harmful Asbestos Dust . . . . . . . . . . . .9000-01-8 Practice Safe Maintenance . . . . . . . . . . . . . .9000-01-9 Use Proper Tools . . . . . . . . . . . . . . . . . . . . .9000-01-9 Dispose of Waste Properly . . . . . . . . . . . . .9000-01-10 Live With Safety . . . . . . . . . . . . . . . . . . . . .9000-01-10 Group 02General Specifications 710D Backhoe Loader Specifications . . . . . .9000-02-2 710D Backhoe Loader Dimensions . . . . . . . .9000-02-3 710D Backhoe Loader Engine Specifications (S.N. 830204). . . . . . . . . . . . . . . . . . . . .9000-02-4 710D Backhoe Loader Engine Specifications (S.N. 830205 ) . . . . . . . . .9000-02-5 710D Backhoe Loader Specifications (S.N. 872328) . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-02-6 710D Backhoe Loader Specifications (S.N. 872329 ). . . . . . . . . . . . . . . . . . . . . . . . .9000-02-8 710D Backhoe LoaderOther Information. . . . . . . . . . . . . . . . . . . . . . . .9000-02-11 710D Backhoe Buckets . . . . . . . . . . . . . . . .9000-02-13 710D Drain and Refill Capacities. . . . . . . . .9000-02-13 710D Backhoe Loader Lifting Capacities . . .9000-02-14 Group 03Torque Values Hardware Torque Specifications . . . . . . . . . .9000-03-1 TM1537 (26FEB02)

710D Tire Pressure . . . . . . . . . . . . . . . . . . . .9000-03-1 ROPS Torque Specifications . . . . . . . . . . . . .9000-03-2 Checking Wheel Fastener Torque . . . . . . . . .9000-03-3 Unified Inch Bolt and Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-03-4 Metric Bolt and Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-03-5 Additional Metric Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-03-6 Check Oil Lines And Fittings . . . . . . . . . . . . .9000-03-8 Service Recommendations for 37 Flare and 30 Cone Seat Connectors . . . . . . . . .9000-03-9 Service Recommendations for O-Ring Boss Fittings . . . . . . . . . . . . . . . . . . . . . .9000-03-10 Service Recommendations for Flat Face O-Ring Seal Fittings. . . . . . . . . . . . . . . . .9000-03-12 Service Recommendations For Inch Series Four Bolt Flange Fittings. . . . . . . .9000-03-13 Service Recommendations for Metric Series Four Bolt Flange Fitting . . . . . . . .9000-03-14 Group 04Fuels and Lubricants Fuel Specifications . . . . . . . . . . . . . . . . . . . .9000-04-1 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .9000-04-1 Do Not Use Galvanized Containers. . . . . . . .9000-04-2 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-04-2 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . .9000-04-3 Transmission Oil, Hydraulic System Oil and Differential Oil . . . . . . . . . . . . . . . . . . . . . .9000-04-4 Mechanical Front Wheel Drive Oil . . . . . . . . .9000-04-5 Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9000-04-6 Grease for Extendible Dipperstick . . . . . . . . .9000-04-6 Alternative and Synthetic Lubricants . . . . . . .9000-04-7 Mixing of Lubricants . . . . . . . . . . . . . . . . . . .9000-04-7 Cold Weather Operation . . . . . . . . . . . . . . . .9000-04-7 Diesel Engine Coolant. . . . . . . . . . . . . . . . . .9000-04-8

9000-1


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Contents9000

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Group 01

Safety InformationHandle Fluids SafelyAvoid FiresWhen you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously.9000 01 1

DX,FLAME 1929SEP981/1

Prevent Battery ExplosionsKeep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16C (60F).

DX,SPARKS 1903MAR931/1

Prepare for EmergenciesBe prepared if a fire starts. Keep a first aid kit and fire extinguisher handy.UN23AUG88

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

DX,FIRE2 1903MAR931/1

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TS291

TS204

UN23AUG88

TS227

UN23AUG88

Safety Information9000 01 2

Prevent Acid BurnsSulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. 2. 3. 4. 5. Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure.

If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 1530 minutes. Get medical attention immediately. If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately.UN23AUG88

DX,POISON 1921APR931/1

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TS203

Safety Information

Handle Chemical Products SafelyDirect exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDSs on chemical products used with John Deere equipment.)UN26NOV90

9000 01 3

DX,MSDS,NA 1903MAR931/1

Avoid High-Pressure FluidsEscaping fluid under pressure can penetrate the skin causing serious injury.UN23AUG88

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

DX,FLUID 1903MAR931/1

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X9811

TS1132


Park Machine SafelyBefore working on the machine: Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station.

DX,PARK 1904JUN901/1

Support Machine ProperlyAlways lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. If left in a raised position, hydraulically supported devices can settle or leak down. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. When implements or attachments are used with a tractor, always follow safety precautions listed in the implement operators manual.

DX,LOWER 1917FEB991/1

Wear Protective ClothingWear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

DX,WEAR2 1903MAR931/1

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TS206

UN23AUG88

TS229

UN23AUG88

TS230

UN24MAY89

Safety Information

Work in Clean AreaBefore starting a job: Clean work area and machine. Make sure you have all necessary tools to do your job. Have the right parts on hand. Read all instructions thoroughly; do not attempt shortcuts.

9000 01 5

DX,CLEAN 1904JUN901/1

Service Machines SafelyTie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.UN23AUG88

DX,LOOSE 1904JUN901/1

Work In Ventilated AreaEngine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the areaUN23AUG88

DX,AIR 1917FEB991/1

Illuminate Work Area SafelyIlluminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

DX,LIGHT 1904JUN901/1

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TS223

UN23AUG88

TS220

TS228

T6642EJ

UN18OCT88


Replace Safety SignsReplace missing or damaged safety signs. See the machine operators manual for correct safety sign placement.UN23AUG88

DX,SIGNS1 1904JUN901/1

Use Proper Lifting EquipmentLifting heavy components incorrectly can cause severe injury or machine damage. Follow recommended procedure for removal and installation of components in the manual.

DX,LIFT 1904JUN901/1

Remove Paint Before Welding or HeatingAvoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.UN23AUG88

DX,PAINT 1903MAR931/1

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TS220

TS226

UN23AUG88

TS201

Safety Information

Avoid Heating Near Pressurized Fluid LinesFlammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

9000 01 7

DX,TORCH 1903MAR931/1

Keep ROPS Installed ProperlyMake certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque. The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.UN23AUG88

DX,ROPS3 1903MAR931/1

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TS212

TS953

UN15MAY90


Service Tires SafelyExplosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

DX,RIM 1924AUG901/1

Avoid Harmful Asbestos DustAvoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated. Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area.UN23AUG88

DX,DUST 1915MAR911/1

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TS220

TS211

UN23AUG88

Safety Information

Practice Safe MaintenanceUnderstand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.

9000 01 9

DX,SERV 1917FEB991/1

Use Proper ToolsUse tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications.

DX,REPAIR 1917FEB991/1

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TS779

UN08NOV89

TS218

UN23AUG88


Dispose of Waste ProperlyImproperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earths atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.UN26NOV90

DX,DRAIN 1903MAR931/1

Live With SafetyBefore returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.1907OCT88

DX,LIVE 1925SEP921/1

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TS231

TS1133

Group 02

General Specifications9000 02 1

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710D Backhoe Loader Specifications

NOTE: Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with ICED and SAE Standards. Except where otherwise noted, these specifications are based on a standard machine with 21L-24, 16PR, R4 rear

tires; 14.5/7516.1, 10PR, F3 front tires with 75 percent CaCl2 fill; 1.15 m3(1.5 cu yd) loader bucket; 610 mm (24 in.) backhoe bucket; ROPS/FOPS; full fuel tank and 79 kg (175 lb) operator.

TX,115,RR2655 1919AUG991/1

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PN=22

T6245AF1

UN19OCT88

General Specifications

710D Backhoe Loader DimensionsExtendible Dipperstick Backhoe ALoading height, truck loading position BReach from center of swing mast CReach from center of rear axle DDigging depth (SAE): (1) 610 mm (2 ft) flat bottom (2) 2440 mm (8 ft) flat bottom EMaximum digging depth FGround clearance, minimum GBucket rotation HTransport height JOverall length, transport KStabilizer widthtransport LStabilizer spreadoperating MOverall width (less loader bucket) Digging force, bucket cylinder (power dig position) Digging force, crowd cylinder 5.53 m (18 ft 2 in.) 5.26 m (17 ft 3 in.) 5.55 m (18 ft 2 in.) 356 mm (14 in.) 152/162 4.21 m (13 ft 10 in.) 8.13 m (26 ft 8 in.) 2.44 m (8 ft 0 in.) 3.48 m (11 ft 5 in.) 2235 mm (88 in.) 57.5 kN (12,940 lb force) 42.7 kN (9600 lb force) 5.51 m (18 ft 1 in.) 5.24 m (17 ft 2 in.) 5.52 m (18 ft 1 in.) 356 mm (14 in.) 152/162 4.31 m (13 ft 11 in.) 8.13 m (26 ft 8 in.) 2.44 m (8 ft 0 in.) 3.48 m (11 ft 5 in.) 2235 mm (88 in.) 57.5 kN (12,940 lb force) 42.7 kN (9600 lb force) 7.03 m (23 ft 1 in.) 6.82 m (22 ft 4 in.) 7.04 m (23 ft 1 in.) 356 mm (14 in.) 152/162 4.31 m (13 ft 11 in.) 8.13 m (26 ft 8 in.) 2.44 m (8 ft 0 in.) 3.48 m (11 ft 5 in.) 2235 mm (88 in.) 57.5 kN (12,940 lb force) 29.8 kN (6700 lb force) Standard 4.03 m (13 ft 3 in.) 6.90 m (22 ft 8 in.) 8.15 m (26 ft 9 in.) Retracted 3.98 m (13 ft 1 in.) 6.90 m (22 ft 8 in.) 8.15 m (26 ft 9 in.) Extended 4.65 m (15 ft 3 in.) 8.31 m (27 ft 3 in.) 9.56 m (31 ft 4 in.)

9000 02 3

Loader with 1.24 m3 (1.62 yd3 ) Bucket NWheelbase ODig below groundbucket level PRollback at ground level QDump clearance, bucket at 40 RMaximum height to bucket hinge pin SMaximum bucket dump angle TReach at full height, bucket at 40 2.29 m (90.5 in.) 147 mm (5.8 in.) 40 2.80 m (9 ft 6 in.) 3.57 m (11 ft 8 in.) 40 851 mm (33.5 in.)

Loader with 1.0 m3 (1.375 yd3 ) Bucket and MFWD 2.29 m (90.5 in.) 152 mm (6.0 in.) 40 2.80 m (9 ft 6 in.) 3.61 m (11 ft 10 in.) 40 836 mm (32.9 in.)

TX,115,RR2626 1919AUG991/1

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710D Backhoe Loader Engine Specifications (S.N. 830204)Item Measurement Specification

Engine: John Deere 6059T turbocharged diesel, 4-stroke cycle Net Power @ 2200 Gross Power @ 2200 Cylinders Bore and Stroke Displacement Fuel Consumption, Typical Compression Ratio Maximum Torque @ 25% at 1400 rpm Main Bearings Electrical System Alternator Lubrication Power Power Quantity Distance Volume Consumption Compression Torque Rise SAE 86 kW (115 hp) SAE 90 kW (120 hp) 6 106.5 x 110 mm (4.19 x 4.33 in.) 5.884 L (359 cu in.) 7.6 to 12.5 L/h (2.03.3 gal/hr) 17.8 to 1 465 Nm (343 lb-ft)

Quantity Voltage Amperage

7 12 volts 65 amps Pressure system w/full-flow filter and cooler Suction Dry

Fan Air Cleaner

CED,OUO1032,1216 1919AUG991/1

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710D Backhoe Loader Engine Specifications (S.N. 830205 )Item Measurement Specification

9000 02 5

Engine: John Deere 6068T and PowerTech 6068T turbocharged diesel, 4-stroke cycle, Model # 6068TT050 Net Power @ 2200 Gross Power @ 2200 Cylinders Bore and Stroke Displacement Fuel Consumption, Typical Compression Ratio Maximum Torque @ 27% at 1400 rpm Main Bearings Electrical System Alternator Power Power Quantity Distance Volume Consumption Compression Torque Rise SAE 87 kW (116 hp) SAE 93 kW (125 hp) 6 106.5 x 127 mm (4.19 x 5.00 in.) 6.8 L (414 cu in.) 9.5 to 14.3 L/h (2.53.8 gal/hr) 17.0 to 1 515.5 Nm (380 lb-ft)

Quantity Voltage Amperage

7 12 volts 95 amps w/AC 65 amps w/o AC

PowerTech is a registered trademark of Deere & Company

CED,OUO1032,1217 1919AUG991/1

TM1537 (26FEB02)

9000-02-5


PN=25


710D Backhoe Loader Specifications (S.N. 872328)Item Measurement Specification

Travel Speeds: Forward Travel with standard 21L x 24 rear and 14.5/75 x 16.1 front tires Forward 1 Forward 2 Forward 3 Forward 4 Speed Speed Speed Speed 5.1 km/h (3.1 mph) 8.7 km/h (5.4 mph) 17.9 km/h (11.1 mph) 30.6 km/h (19.0 mph)

Travel Speeds: Reverse Travel with standard 21L x 24 rear and 14.5/75 x 16.1 front tires Reverse 1 Reverse 2 Speed Speed 5.4 km/h (3.4 mph) 9.6 km/h (6.0 mph)

Travel Speeds: Forward Travel with MFWD and 21L x 28 (required) rear and 15 x 19.5 front tires Forward 1 Forward 2 Forward 3 Forward 4 Speed Speed Speed Speed 5.5 km/h (3.4 mph) 9.6 km/h (6.0 mph) 19.8 km/h (12.3 mph) 33.9 km/h (21.0 mph)

Travel Speeds: Reverse Travel with MFWD and 21L x 28 (required) rear and 15 x 19.5 front tires Reverse 1 Reverse 2 Speed Speed 6.0 km/h (3.7 mph) 10.6 km/h (6.6 mph)

Continued on next page

TX,9000,BG785 1919AUG991/2

TM1537 (26FEB02)

9000-02-6


PN=26


Item

Measurement

Specification

Steering Non-Powered Axle Turning radius with brakes Turning radius without brakes Clearance circle with brakes Clearance circle without brakes Axle oscillation stop-to-stop Turning radius with brakes Turning radius without brakes Clearance circle with brakes Clearance circle without brakes Axle oscillation stop-to-stop Steering wheel turns stop-to-stop, both axles 4.37 m (14 ft 4 in.) 4.63 m (15 ft 2 in.) 11.02 m (36 ft 2 in.) 11.54 m (37 ft 10 in.) 20 4.39 m (14 ft 5 in.) 4.76 m (15 ft 7 in.) 11.06 m (36 ft 3 in.) 11.80 m (38 ft 9 in.) 18 3.0 to 3.8

Mechanical Front-Wheel-Drive

Hydraulic System: Closed center (variable flow, constant pressure) Main Relief Main Pump Radial Pistons Flow @ 15 170 kPa (151 bar) (2200 psi) Charge Pump Flow @ Fast Idle (Minimum) Filter, Return Oil Pressure Quantity Flow Rate 17 500 kPa (175 bar) (2550 psi) 16 radial pistons, variable flow 201 L/min (53 gpm)

Flow Rate

64 L/min (17 gpm)

10 micron steel enclosed, replaceable paper element 20/cm (50/in.) mesh

Screen, Pressure Oil

TX,9000,BG785 1919AUG992/2

TM1537 (26FEB02)

9000-02-7


PN=27


710D Backhoe Loader Specifications (S.N. 872329 )Item Measurement Specification

Travel Speeds: Forward Travel with standard 21L x 24 rear and 14.5/75 x 16.1 front tires Forward 1 Forward 2 Forward 3 Forward 4 Speed Speed Speed Speed 5.3 km/h (3.3 mph) 8.8 km/h (5.5 mph) 21.9 km/h (13.6 mph) 35.4 km/h (22.0 mph)

Travel Speeds: Reverse Travel with standard 21L x 24 rear and 14.5/75 x 16.1 front tires Reverse 1 Reverse 2 Reverse 3 Speed Speed Speed 6.1 km/h (3.8 mph) 9.8 km/h (6.1 mph) 24.5 km/h (15.2 mph)

Travel Speeds: Forward Travel with MFWD and 21L x 28 rear and 15 x 19.5 front tires Forward 1 Forward 2 Forward 3 Forward 4 Speed Speed Speed Speed 5.6 km/h (3.5 mph) 9.5 km/h (5.9 mph) 23.5 km/h (14.6 mph) 38.1 km/h (23.7 mph)

Travel Speeds: Reverse Travel with MFWD and 21L x 28 rear and 15 x 19.5 front tires Reverse 1 Reverse 2 Speed Speed 6.4 km/h (4.0 mph) 10.6 km/h (6.6 mph)


CED,TX03679,3599 1919AUG991/3

TM1537 (26FEB02)

9000-02-8


PN=28


Item

Measurement

Specification

Reverse 3

Speed

26.2 km/h (16.3 mph)

Travel Speeds: Forward Travel with MFWD and 20.5L x 25 rear and 15 x 19.5 front tires Forward 1 Forward 2 Forward 3 Forward 4 Speed Speed Speed Speed 5.8 km/h (3.6 mph) 9.7 km/h (6.0 mph) 24.0 km/h (14.9 mph) 38.7 km/h (24.1 (mph)

Travel Speeds: Reverse Travel with MFWD and 21.5L x 25 rear and 15 x 19.5 front tires Reverse 1 Reverse 2 Reverse 3 Speed Speed Speed 6.4 km/h (4.0 mph) 10.8 km/h (6.7 mph) 26.7 km/h (16.6 mph)

Steering Non-Powered Axle Turning radius with brakes Turning radius without brakes Clearance circle with brakes Clearance circle without brakes Axle oscillation stop-to-stop Turning radius with brakes Turning radius without brakes Clearance circle with brakes Clearance circle without brakes Axle oscillation stop-to-stop Steering wheel turns stop-to-stop, both axles 4.37 m (14 ft 4 in.) 4.63 m (15 ft 2 in.) 11.02 m (36 ft 2 in.) 11.54 m (37 ft 10 in.) 20 4.39 m (14 ft 5 in.) 4.76 m (15 ft 7 in.) 11.06 m (36 ft 3 in.) 11.80 m (38 ft 9 in.) 18 3.0 to 3.8

Mechanical Front-Wheel-Drive


CED,TX03679,3599 1919AUG992/3

TM1537 (26FEB02)

9000-02-9


PN=29


Item

Measurement

Specification

Hydraulic System: Closed center (variable flow, constant pressure) Main Relief Main Pump Radial Pistons, Variable Flow Flow @ 15 170 kPa (151 bar) (2200 psi) Charge Pump Flow @ Fast Idle (Minimum) Pressure Quantity 17 500 kPa (175 bar) (2550 psi) 16

Flow Rate

201 L/min (53 gpm)

Flow Rate

90 L/min (24 gpm)

CED,TX03679,3599 1919AUG993/3

TM1537 (26FEB02)

9000-02-10


PN=30


710D Backhoe LoaderOther InformationTransmission (S.N. 872328): John Deere designed and built planetary power shift with torque converter, four speeds forward and two speeds reverse. The 310 mm (12.2 in.) single stage, dual phase torque converter has 1.99:1 stall torque ratio. Transmission (S.N. 872329 ): A single stage torque converter drives a hydraulically engaged, four speeds forward and three speeds reverse, countershaft type power shift transmission. MFWD AxleIf Equipped: For machines (S.N. 872328), limited slip differential with 19.64:1 ratio. For machines (S.N. 872329 ), limited slip differential and opposite input rotation with 14.00:1 ratio. Final Drives: Heavy-duty, inboard mounted planetary type. Evenly distributes axle shock loads over three gears that run in a cooling oil bath. Brakes: Hydraulic wet disk service brakes are mounted inboard and are pressure cooled and lubricated. They are self-adjusting, self-equalizing, and require no periodic service. Individual pedals allow them to be applied together or separately. The parking brake is an independent system that is spring-applied, hydraulically released and controlled by an electric switch on the control console. All brakes conform to SAEJ1473. Tires: Regular Front: 14.5/75 x 16.1, 10PR, F3 Rear: 21L x 24, 16PR, R4 Axle

9000 02 11


CED,TX03679,3601 1919AUG991/2

TM1537 (26FEB02)

9000-02-11


PN=31


Front: 14.5/75 x 16.1, 10PR, F3 Rear: 21L x 28, 14PR, R4 Front: 16.5L x 16.1, 10PR, I-1 Rear: 21L x 28, 14PR, R4

MFWD Front: 15 x 19.5, 8PR, lug thread Rear: 21L x 28, 14PR, R4 Operating Weights:Item Measurement Specification

710D Basic Machine Add Optional Weights: Cab MFWD Extendible Dipperstick with Required Counterweights Optional Front Counterweight Reversible Stabilizer Pads

Weight

10 450 kg (23 000 lb)

Weight Weight Weight

227 kg (500 lb) 590 kg (1300 lb) 618 kg (1362 lb)

Weight Weight

318 kg (700 lb) 41 kg (90 lb)

Loader buckets: 1.24 m3 (1.62 cu yd) 1.34 m3 (1.87 cu yd) Weight Weight 435 kg (960 lb) 680 kg (1500 lb)

CED,TX03679,3601 1919AUG992/2

TM1537 (26FEB02)

9000-02-12


PN=32


710D Backhoe BucketsWidth mm (in.) Loader 2337 (92) 2438 (96) Backhoe 457 (18) 610 (24) 762 (30) 914 (36) Heaped Capacity m3 (cu yd) 1.24 (1.62) 1.34 (1.75) 0.22 (0.29) 0.31 (0.41) 0.42 (0.55) 0.53 (0.69)

9000 02 13

TX,115,RR2628 1919AUG991/1

710D Drain and Refill CapacitiesItem Measurement Specification

Engine Coolant Engine Oil (Including Filter) Transmission with MFWD (S.N. 872328) Transmission without MFWD (S.N. 872328) Transmission (S.N. 872329 ) Hydraulic Reservoir Fuel Tank Front Axle (MFWD) Front Wheel Planetary (MFWD) Rear Axle Differential (S.N. 872328) Rear Axle (S.N. 872329 )

Capacity Capacity Capacity

26 L (28 qt) 19 L (20 qt) 13.2 L (3.5 gal)

Capacity

9.5 L (2.5 gal)

Capacity Capacity Capacity Capacity Capacity Capacity

15 L (4 gal) 40 L (10.5 gal) 166 L (44 gal) 12.3 L (3.25 gal) 1 L (1.1 qt) 18 L (4.75 gal)

Capacity

16 L (4.25 gal)

TX,9000,BG788 1919AUG991/1

TM1537 (26FEB02)

9000-02-13


PN=33


710D Backhoe Loader Lifting Capacities

Lift Capacity, Backhoe with Standard Dipperstick. Based on SAE J31. Rated lift capacities are in kg (lb). Lift capacities are hydraulically limited. ADipper Lift at 65 BSwing Pivot CBoom Lift

Lifting capacity ratings are made with bucket hinge pin, loader bucket and stabilizers on firm, level ground. Lift capacities are hydraulically limited. Lifting capacities are 87% of the maximum lift over any point on the swing arc and do not exceed 75% of the tipping load.

Angle between boom and ground is 65. Machine is equipped with 610 mm (24 in.) standard bucket, standard or extendible dipperstick and standard equipment.


TX,115,RR2660 1919AUG991/3

TM1537 (26FEB02)

9000-02-14

T7840AS

UN06OCT92


PN=34


Lift Capacity, Backhoe with 1.52 m (5 ft) Extendible Dipperstick, Retracted. Based on SAE J31. Rated lift capacities are in kg (lb). Lift capacities are hydraulically limited. ADipper Lift at 65 BSwing Pivot CBoom Lift

NOTE: Loader bucket on ground significantly improves side stability, therefore improving lift capacity

to the side. Lift capacity over the rear is not affected.Continued on next page TX,115,RR2660 1919AUG992/3

TM1537 (26FEB02)

9000-02-15

T7840AU

UN26OCT92


PN=35


Lift Capacity, Backhoe with 1.52 m (5 ft) Extendible Dipperstick, Extended. Based on SAE J31. Rated lift capacities are in kg (lb). Lift capacities are hydraulically limited. ADipper Lift at 65 BSwing Pivot CBoom Lift

TX,115,RR2660 1919AUG993/3

TM1537 (26FEB02)

9000-02-16

T7840AT

UN06OCT92


PN=36

Group 03

Torque ValuesHardware Torque SpecificationsCheck cap screws and nuts to be sure they are tight. If hardware is loose, tighten to torque shown on the following charts unless a special torque is specified.9000 03 1

TX,90,FF1225 1915MAR931/1

710D Tire PressureNOTE: Tire shipping pressure may not be the same as tire operating pressure. You may change tire pressures to suit working conditions according to tire manufacturers recommendations.Item Measurement Specification

Tire Size (Front) 14.5/75 x 16.1, 10PR, F3 15 x 19.5, 8PR (w/MFWD only) 16.5 L x 16.1, 10PR, I-1 Pressure Pressure Pressure 276 kPa (2.8 bar) (40 psi) 276 kPa (2.8 bar) (40 psi) 276 kPa (2.8 bar) (40 psi)

Tire Size (Rear) 20.5 x 25, 12PR, R4 21 L x 24, 16PR, R4 21 L x 28, 14PR, R4 Pressure Pressure Pressure 241 kPa (2.4 bar) (35 psi) 276 kPa (2.7 bar) (40 psi) 248 kPa (2.5 bar) (36 psi)

TX,55,RR2589 1902OCT981/1

TM1537 (26FEB02)

9000-03-1


PN=37

Torque Values9000 03 2

ROPS Torque SpecificationsCAUTION: Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque. The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered. A damaged ROPS should be replaced, not reused. When installation of equipment on a machine necessitates loosening or removing ROPS, mounting bolts must be tightened to 420 84 Nm (310 62 ft-lb).Item Measurement Specification

ROPS Mounting Bolts

Torque

420 84 Nm 310 62 lb-ft)

CED,OUTX782,583 1918AUG991/1

TM1537 (26FEB02)

9000-03-2


PN=38

TS176

UN23AUG88

Torque Values

Checking Wheel Fastener TorqueTighten wheel cap screws.Specification Front Standard AxleTorque ................ 230 + 35 -46 Nm (170 + 26 -34 ft-lb) Front MFWD AxleTorque .................... 407 + 60 -80 Nm (300 + 45 -60 ft-lb) Rear AxleTorque ................................. 575 + 170 -115 Nm (425 + 125 -85 ft-lb)

9000 03 3

TX,90,RR2625 1919AUG991/1

TM1537 (26FEB02)

9000-03-3


PN=39

T8196AY

UN14MAR94

T6000AU

UN18OCT88


Unified Inch Bolt and Cap Screw Torque Values

DX,TORQ1 1920JUL941/1

TM1537 (26FEB02)

9000-03-4


PN=40

TS1656

1902APR97

Torque Values

Metric Bolt and Cap Screw Torque Values

9000 03 5

DX,TORQ2 1920JUL941/1

TM1537 (26FEB02)

9000-03-5


PN=41

TS1657

1902APR97


Additional Metric Cap Screw Torque ValuesCAUTION: Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury. Check tightness of cap screws periodically. Torque values listed are for general use only. Do not use these values if a different torque value or tightening procedure is listed for a specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original. Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening. Tighten cap screws having lock nuts to approximately 50 percent of amount shown in chart.UN18OCT88


04T,90,M170 1901AUG941/2

TM1537 (26FEB02)

9000-03-6


PN=42

T6873AC

UN18OCT88

T6873AB

UN18OCT88

T6873AA

Torque ValuesMETRIC CAP SCREW TORQUE VALUESa Nominal Dia Nm 8 10 12 14 16 18 20 22 24 27 30 33 36a

9000 03 7 M-Bolt

T-Bolt lb-ft 29 63 108 176 265 392 539 735 931 1372 1911 2548 3136 46 80 130 195 289 398 542 687 1012 1410 1890 2314 Nm 21

H-Bolt lb-ft 20 45 88 137 206 294 392 539 686 1029 1421 1911 2401 Nm 15 33 65 101 152 217 289 398 506 759 1049 1410 1772

lb-ft 10 20 34 54 78 118 167 216 274 392 539 735 931 7 15 25 40 58 87 125 159 202 289 398 542 687

Torque tolerance is 10%.

04T,90,M170 1901AUG942/2

TM1537 (26FEB02)

9000-03-7


PN=43


Check Oil Lines And FittingsCAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury may call the Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source. Check all oil lines, hoses, and fittings regularly for leaks or damage. Make sure all clamps are in position and tight. Make sure hoses are not twisted or touching moving machine parts. If abrasion or wear occurs, replace immediately. Tubing with dents may cause the oil to overheat. If you find tubing with dents, install new tubing immediately. IMPORTANT: Tighten fittings as specified in torque chart. When you tighten connections, use two wrenches to prevent bending or breaking tubing and fittings.

TX,90,DH1559 1901AUG941/1

TM1537 (26FEB02)

9000-03-8


PN=44

X9811

UN23AUG88

Torque Values

Service Recommendations for 37 Flare and 30 Cone Seat Connectors1. Inspect flare and flare seat. They must be free of dirt or obvious defects. 2. Defects in tube flare cannot be repaired. Overtightening a defective flared fitting will not stop leaks. 3. Align tube with fitting before attempting to start nut. 4. Lubricate male threads with hydraulic fluid or petroleum jelly. 5. Index angle fittings and tighten by hand. 6. Tighten fitting or nut to torque value shown on torque chart. Do not allow hoses to twist when tightening fittings.STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size 3/8 - 24 UNF 7/16 - 20 UNF 1/2 - 20 UNF 9/16 - 18 UNF 3/4 - 16 UNF 7/8 - 14 UNF 1-1/16 - 12 UN 1-3/16 - 12 UN 1-5/16 - 12 UN 1-5/8 - 12 1-7/8 - 12 UN Nm 8 12 16 24 46 62 102 122 142 190 217 lb-ft 6 9 12 18 34 46 75 90 105 140 160UN18OCT88

9000 03 9

NOTE: Torque tolerance is 10%.

T82,BHMA,EL 1919MAR961/1

TM1537 (26FEB02)

9000-03-9


PN=45

T6234AC


Service Recommendations for O-Ring Boss FittingsStraight FittingUN18OCT88

1. Inspect O-ring boss seat for dirt or defects. 2. Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. 3. Tighten fitting to torque value shown on chart.


04T,90,K66 1919MAR961/2

TM1537 (26FEB02)

9000-03-10


PN=46

T6243AE

Torque Values Angle Fitting 1. Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting.UN18OCT88

9000 03 11

2. Turn fitting into threaded boss until back-up washer contacts face of boss. 3. Turn fitting head-end counterclockwise to proper index (maximum of one turn). NOTE: Do not allow hoses to twist when tightening fittings. 4. Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value.STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN Nm 8 12 16 24 46 62 102 122 142 190 217 lb-ft 6 9 12 18 34 46 75 90 105 140 160

NOTE: Torque tolerance is 10%.

04T,90,K66 1919MAR962/2

TM1537 (26FEB02)

9000-03-11


PN=47

T6520AB


Service Recommendations for Flat Face O-Ring Seal Fittings1. Inspect the fitting sealing surfaces. They must be free of dirt or defects. 2. Inspect the O-ring. It must be free of damage or defects. 3. Lubricate O-rings and install into groove using petroleum jelly to hold in place. 4. Push O-ring into the groove with plenty of petroleum jelly so O-ring is not displaced during assembly. 5. Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. 6. Tighten fitting or nut to torque value shown on the chart per dash size stamped on the fitting. Do not allow hoses to twist when tightening fittings.FLAT FACE O-RING SEAL FITTING TORQUE Nominal Tube O.D. mm 6.35 9.52 12.70 15.88 19.05 22.22 25.40 31.75 38.10 0.250 0.375 0.500 0.625 0.750 0.875 1.000 1.250 1.500 in. -4 -6 -8 -10 -12 -14 -16 -20 -24 Dash Size Nm Thread Size in. lb-ft 9/16-18 11/16-16 13/16-16 1-14 1 3/16-12 1 3/16-12 1 7/16-12 1 11/16-12 2-12 16 24 50 69 102 102 142 190 217 Nm 12 18 37 51 75 75 105 140 160 Swivel Nut lb-ft 5.0 9.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 3.5 6.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 Bulkhead NutUN18OCT88

NOTE: Torque tolerance is +15 -20%.

04T,90,K67 1901AUG941/1

TM1537 (26FEB02)

9000-03-12


PN=48

T6243AD

Torque Values

Service Recommendations For Inch Series Four Bolt Flange Fittings

9000 03 13

ASealing Surface

BSplit Flange

CPinched O-Ring

DSingle Piece Flange TORQUE CHART Nm lb-ft

1. Clean sealing surfaces (A). Inspect. Scratches cause leaks. Roughness causes seal wear. Out-of-flat causes seal extrusion. If defects cannot be polished out, replace component. 2. Install O-ring (and backup washer if required) into groove using petroleum jelly to hold it in place. 3. Split flange: Loosely assemble split flange (B) halves. Make sure split is centrally located and perpendicular to port. Hand tighten cap screws to hold parts in place. Do not pinch O-ring (C). 4. Single piece flange (D): Place hydraulic line in center of flange and install cap screws. Flange must be centrally located on port. Hand tighten cap screws to hold flange in place. Do not pinch O-ring. 5. Tighten one cap screw, then tighten the diagonally opposite cap screw. Tighten two remaining cap screws. Tighten all cap screws as specified in the chart below. DO NOT use air wrenches. DO NOT tighten one cap screw fully before tightening the others. DO NOT over tighten.

Nominal Flange Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5

Cap Screw Size Min 5/16-18 UNC 3/8-16 UNC 3/8-16 UNC 7/16-14 UNC 1/2-13 UNC 1/2-13 UNC 1/2-13 UNC 5/8-11 UNC 5/8-11 UNC 5/8-11 UNC 5/8-11 UNC 20 28 37 47 62 73 107 158 158 158 158 Max 31 54 54 85 131 131 131 264 264 264 264 Min 15 21 27 35 46 54 79 117 117 117 117 Max 23 40 40 63 97 97 97 195 195 195 195

TX,9000,BG380 1914JAN971/1

TM1537 (26FEB02)

9000-03-13


PN=49

T6890BB

UN01MAR90


Service Recommendations for Metric Series Four Bolt Flange Fitting

ASealing Surface

BSplit Flange

CPinched O-Ring

DSingle Piece Flange

1. Clean sealing surfaces (A). Inspect. Scratches cause leaks. Roughness causes seal wear. Out-of-flat causes seal extrusion. If defects cannot be polished out, replace component. 2. Install the correct O-ring (and backup washer if required) into groove using petroleum jelly to hold it in place. 3. Split flange: Loosely assemble split flange (B) halves. Make sure split is centrally located and perpendicular to the port. Hand tighten cap screws to hold parts in place. Do not pinch O-ring (C). 4. Single piece flange (D): Place hydraulic line in center of flange and install four cap screws. Flange must be centrally located on port. Hand tighten cap screws to hold flange in place. Do not pinch O-ring. 5. After components are properly positioned and cap screws are hand tightened, tighten one cap screw,a

then tighten the diagonally opposite cap screw. Tighten two remaining cap screws. Tighten all cap screws as specified in the chart below. DO NOT use air wrenches. DO NOT tighten one cap screw fully before tightening the others. DO NOT over tighten.TORQUE CHARTa Threadb M6 M8 M10 M12 M14 M16 M18 M20 Nm 12 30 57 95 157 217 334 421 lb-ft 9 22 42 70 116 160 246 318

Tolerance 10%. The torques given are enough for the given size connection with the recommended working pressure. Increasing cap screw torque beyond these amounts will result in flange and cap screw bending and connection failures.b

Metric standard thread.

04T,90,K175 1905JAN961/1

TM1537 (26FEB02)

9000-03-14


PN=50

T6890BB

UN01MAR90

Group 04

Fuels and LubricantsFuel SpecificationsUse ONLY clean, high-quality fuel. Use Grade No. 2-D fuel above 40F (4C). Use Grade No. 1-D fuel below 40F (4C). Use Grade No. 1-D fuel for all air temperatures at altitudes above 1 500 m (5000 ft). IMPORTANT: If fuel sulfur content exceeds 0.5 percent, the engine oil drain interval must be reduced by 50 percent (to 125 hours). Use fuel with less than 1.0 percent sulfur. If possible, use fuel with less than 0.5 percent sulfur. The cetane number should be 40 minimum. If you operate your machine where air temperatures are normally low or where altitudes are high, you may need fuel with a higher cetane number. Cloud PointFor cold weather operation, cloud point should be -12C (10F) below lowest normal air temperature. For maximum filter life, sediment and water should not be more than 0.10 percent.9000 04 1

TX,9000,BG789 1904MAR971/1

Diesel FuelConsult your local fuel distributor for properties of the diesel fuel available in your area. In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed. Diesel fuels specified to EN 590 or ASTM D975 are recommended. In all cases, the fuel shall meet the following properties: Cetane number of 40 minimum. Cetane number greater than 50 is preferred, especially for temperatures below -20C (-4F) or elevations above 1500 m (5,000 ft). Cold Filter Plugging Point (CFPP) below the expected low temperature OR Cloud Point at least 5C (9F) below the expected low temperature. Fuel lubricity should pass a minimum of 3100 gram load level as measured by the BOCLE scuffing test. Sulfur content: Sulfur content should not exceed 0.5%. Sulfur content less than 0.05% is preferred. If diesel fuel with sulfur content greater than 0.5% sulfur content is used, reduce the service interval for engine oil and filter by 50%. DO NOT use diesel fuel with sulfur content greater than 1.0%. Bio-diesel fuels may be used ONLY if the fuel properties meet DIN 51606 or equivalent specification. DO NOT mix used engine oil or any other type of lubricant with diesel fuel.

DX,FUEL1 1917FEB991/1

TM1537 (26FEB02)

9000-04-1


PN=51

Fuels and Lubricants9000 04 2

Do Not Use Galvanized ContainersIMPORTANT: Diesel fuel stored in galvanized containers reacts with zinc coating on the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps. DO NOT USE a galvanized container to store diesel fuel. Store fuel in: plastic containers. aluminum containers. specially coated steel containers made for diesel fuel. DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.

MX,FLBT,C 1904JUN901/1

Fuel TankCAUTION: Handle fuel carefully. If the engine is hot or running, DO NOT fill the fuel tank. DO NOT smoke while you fill fuel tank or work on fuel system. To avoid condensation, fill the fuel tank at the end of each days operation. Shut off engine before filling.

TX,45,DH1588 1905FEB991/1

TM1537 (26FEB02)

9000-04-2


PN=52

Fuels and Lubricants

Diesel Engine Oil

9000 04 3

Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oil is preferred: John Deere PLUS-50 If John Deere PLUS-50 engine oil and a John Deere oil filter are used, the service interval for oil and filter changes may be extended by 50 hours. The following oil is also recommended:

John Deere TORQ-GARD SUPREME Other oils may be used if they meet one or more of the following: API Service Classification CG-4 Multi-viscosity diesel engine oils are preferred. If diesel fuel with sulfur content greater than 0.5% is used, reduce the service interval by 50%.

PLUS-50 is a registered trademark of Deere & Company. TORQ-GARD SUPREME is a registered trademark of Deere & Company.

TX,45,JC2234 1919AUG991/1

TM1537 (26FEB02)

9000-04-3


PN=53

T101239

1922MAY96


Transmission Oil, Hydraulic System Oil and Differential Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: JOHN DEERE HY-GARD John Deere Low Viscosity HY-GARD Other oils may be used if they meet one of the following:

John Deere Standard JDM J20C John Deere Standard JDM J20D Use the following oil when a biodegradable fluid is required: John Deere BIO-HY-GARD1, 2

HY-GARD is a registered trademark of Deere & Company. BIO-HY-GARD is a trademark of Deere & Company.1

BIO-HY-GARD meets or exceeds the minimum biodegradability of 80% within 21 days according to CEC-L-33T-82 test method. BIO-HY-GARD should not be mixed with mineral oils because this reduces the biodegradability and makes proper oil recycling impossible.TX,45,JC1864 1919AUG991/1

2

TM1537 (26FEB02)

9000-04-4


PN=54

T100663

1910MAY96


Mechanical Front Wheel Drive Oil

9000 04 5

Depending on the expected air temperature range between oil changes, use oil viscosity shown on the chart above. The following oils are recommended:

John Deere API GL-5 Gear Oil Oils meeting API Service GL-5 (MIL-L-2105B or MIL-2105C) Oil meeting MIl-L-10324A may be used as arctic oil.

T82,45,C11 1915MAR931/1

TM1537 (26FEB02)

9000-04-5


PN=55

T6247AB

1905JAN89


Grease

Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: John Deere MOLY HIGH TEMPERATURE EP GREASE

John Deere HIGH TEMPERATURE EP GREASE John Deere GREASE-GARD Other greases may be used if they meet one of the following: NLGI Performance Classification GC-LB

GREASE-GARD is a registered trademark of Deere & Company.

TX,45,JC1134 1919AUG991/1

Grease for Extendible DipperstickSAE Multipurpose Grease with Extreme Pressure (EP) performance and containing 3 to 5 percent molybdenum disulfide (preferred).

TX,45,DH1576 1921JAN921/1

TM1537 (26FEB02)

9000-04-6


PN=56

T8358AI

1927MAR95


Alternative and Synthetic LubricantsConditions in certain geographical areas may require lubricant recommendations different from those printed in this manual. Some John Deere brand coolants and lubricants may not be available in your location. Consult your John Deere dealer to obtain information and recommendations. Synthetic lubricants may be used if they meet the performance requirements as shown in this manual. The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils. Re-refined base stock products may be used if the finished lubricant meets the performance requirements.

9000 04 7

DX,ALTER 1918MAR961/1

Mixing of LubricantsIn general, avoid mixing different brands or types of oil. Oil manufacturers blend additives in their oils to meet certain specifications and performance requirements. Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance. Consult your John Deere dealer to obtain specific information and recommendations.

DX,LUBMIX 1918MAR961/1

Cold Weather OperationAdditional information on cold weather operation is available from your John Deere dealer.T82,BHFL,E 1931MAY901/1

TM1537 (26FEB02)

9000-04-7


PN=57


Diesel Engine CoolantThe engine cooling system is filled to provide year-round protection against corrosion and cylinder liner pitting, and winter freeze protection to -37C (-34F). The following engine coolant is preferred for service: John Deere COOL-GARD Prediluted Coolant The following engine coolant is also recommended: John Deere COOL-GARD Coolant Concentrate in a 40 to 60% mixture of concentrate with quality water. Other low silicate ethylene glycol base coolants for heavy-duty engines may be used if they meet one of the following specifications: ASTM D5345 (prediluted coolant) ASTM D4985 (coolant concentrate) in a 40 to 60% mixture of concentrate with quality water Coolants meeting these specifications require use of supplemental coolant additives, formulated for heavy-duty diesel engines, for protection against corrosion and cylinder liner erosion and pitting. A 50% mixture of ethylene glycol engine coolant in water provides freeze protection to -37C (-34F). If IMPORTANT: Do not use cooling system sealing additives or antifreeze that contains sealing additives. Coolant Drain Intervals Drain the factory fill engine coolant, flush the cooling system, and refill with new coolant after the first 3 years or 3000 hours of operation. Subsequent drain intervals are determined by the coolant used for service. At each interval, drain the coolant, flush the cooling system, and refill with new coolant. When John Deere COOL-GARD is used, the drain interval may be extended to 5 years or 5000 hours of operation, provided that the coolant is tested annually AND additives are replenished, as needed, by adding a supplemental coolant additive. If COOL-GARD is not used, the drain interval is reduced to 2 years or 2000 hours of operation. protection at lower temperatures is required, consult your John Deere dealer for recommendations. Water quality is important to the performance of the cooling system. Distilled, deionized, or demineralized water is recommended for mixing with ethylene glycol base engine coolant concentrate.

DX,COOL3 1905FEB991/1

TM1537 (26FEB02)

9000-04-8


PN=58

Section 9005

Operational Checkout ProcedureContentsPage 9005

Group 10Operational Checkout Procedure Operational Checkout Procedure. . . . . . . . . .9005-10-1 John Deere Radial Piston PumpUse CTM7 . . . . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-1 John Deere 6059 Engine (S.N. 830204) Use CTM8 . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-1 John Deere Engine Accessories (S.N. 830204)Use CTM11 . . . . . . . . . . . . . .9005-10-2 John Deere Inboard Planetary AxlesUse CTM43. . . . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-2 John Deere OEM Engine Accessories (S.N. 830205 )Use CTM67 . . . . . . . . .9005-10-2 John Deere Alternators And Starting MotorsUse CTM77 . . . . . . . . . . . . . . . . .9005-10-2 John Deere 6068 Engine (S.N. 830205 ) Use CTM104 . . . . . . . . . . . . . . . . . . . . . . .9005-10-3 Gauges and Indicators Check With Engine Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-3 Gauge and Indicators Check With Engine On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-6 Brake System Check. . . . . . . . . . . . . . . . . .9005-10-10 Steering System Check. . . . . . . . . . . . . . . .9005-10-14 Transmission Neutral Disconnect Circuit Check . . . . . . . . . . . . . . . . . . . . . . . . . . .9005-10-15 Driving Check (MFWD Disengaged If Equipped) . . . . . . . . . . . . . . . . . . . . . . . .9005-10-16 Driving Check for Mechanical Front Wheel Drive (MFWD) . . . . . . . . . . . . . . . . . . . . .9005-10-25 Hydraulic System Check . . . . . . . . . . . . . . .9005-10-27 Heater and Air Conditioning Checks . . . . . .9005-10-33 Cooling System Checks . . . . . . . . . . . . . . .9005-10-37 Air System Checks . . . . . . . . . . . . . . . . . . .9005-10-39 Lubrication System Checks . . . . . . . . . . . . .9005-10-41 Fuel System Checks . . . . . . . . . . . . . . . . . .9005-10-41 Engine Speed and Performance Checks . . .9005-10-42 Accessories Check (Engine Stopped) . . . . .9005-10-44 Cab Component Checks . . . . . . . . . . . . . . .9005-10-46 Miscellaneous Check . . . . . . . . . . . . . . . . .9005-10-51

TM1537 (26FEB02)

9005-1


PN=1

Contents

9005

TM1537 (26FEB02)

9005-2


PN=2

Group 10

Operational Checkout ProcedureOperational Checkout ProcedureUse this procedure to check all systems and functions on the machine. This checkout procedure is designed so technician can make a quick check of the operation of machine while sitting in operators seat. A location will be required which is level, has adequate space to complete the driving checks and to work machine. The engine, power train and hydraulic oil must be at operating temperature. Complete the necessary visual checks (oil levels, oil condition, external leaks, loose hardware, loose linkage) prior to doing the checkout procedure. No special tools or gauges are needed. Always start in the left column and read completely; follow this sequence from left to right. Read each check completely before performing. Make a copy of the Operational Checkout Record Sheet and record the results of each check on this sheet. At the end of each check, if no problem is found (OK:), you will instructed to GO TO NEXT CHECK. If problem (NOT OK:) is indicated, you will be given repair required or CTM number. If verification is needed, you will be given next best source of information after GO TO: Group 10 (System Operational Checks) Group 15 (System Diagnostic Information) Group 20 (Adjustments) Group 25 (Tests) CTM (Component Technical Manual)9005 10 1

TX,D300,DS1984 1906APR951/1

John Deere Radial Piston PumpUse CTM7For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

CED,TX03679,5015 1905FEB991/1

John Deere 6059 Engine (S.N. 830204) Use CTM8For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

CED,TX03679,5016 1905FEB991/1

TM1537 (26FEB02)

9005-10-1


PN=61

M44215

M44215

Operational Checkout Procedure

John Deere Engine Accessories (S.N. 830204)Use CTM11For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

9005 10 2

CED,TX03679,5017 1905FEB991/1

John Deere Inboard Planetary AxlesUse CTM43For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

CED,TX03679,5019 1905FEB991/1

John Deere OEM Engine Accessories (S.N. 830205 )Use CTM67For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

CED,TX03679,5016 1905FEB991/1

John Deere Alternators And Starting MotorsUse CTM77For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

CED,TX03679,5018 1905FEB991/1

TM1537 (26FEB02)

9005-10-2


PN=62

M44215

M44215

M44215

M44215

Operational Checkout Procedure

John Deere 6068 Engine (S.N. 830205 ) Use CTM104For additional information, the component CTM is also required. Use the CTM in conjunction with this machine manual.UN07SEP88

9005 10 3

CED,TX03679,5014 1905FEB991/1

Gauges and Indicators Check With Engine Off

1/1

Gauges, Indicators and FNR/Range Lever Check

OK: Go to next check. NOT OK: No movement of fuel gauge, check logic module fuse. Go to Section 9015 Gauges and Monitor ChecksFuel Gauge Check.T7447AH UN04JAN91 T7860AE UN06OCT92

NOT OK: Clean air cleaner element. NOT OK: Check MFWD fuse. NOT OK: Inspect and repair bulb. Go to Repair Manual.

Move FNR/range lever to neutral position. Turn key switch to ON position. LOOK: Fuel gauge must move to indicate correct fuel level reading. LISTEN: Accessory relay click must be heard when key is turned on. LOOK: Front wheel drive indicator light (if equipped) must be ON. LOOK: Hour meter must not be turning.

1/1

TM1537 (26FEB02)

9005-10-3


PN=63

M44215

Operational Checkout ProcedureStart Circuit Check OK: Go to next check. NOT OK: If starting motor turns slowly, turn steering wheel left and right while cranking engine. If starting speed increases, check hydraulic pump destroke solenoid wiring. Go to Section 9015 Starting Circuit Checks, Hydraulic Pump Destroke Solenoid. NOT OK: If engine turns but does not start, check fuel shutoff fuse. NOT OK: Check fuel supply. NOT OK: If starting motor does not operate, check FNR fuse and start relay fuse. NOT OK: Go to Section 9015Starting Circuit.

9005 10 4T7394BH UN10DEC90 T103007 UN30OCT98

(S.N. 872256) Apply park brake.

(S.N. 872257)

Move FNR/range lever to neutral position and turn key to START position. LOOK: During engine cranking, all eight indicator lights must be on. On Machines S.N. 872256 SERVICE REQUIRED INDICATOR light must light and STOP must flash . On Machines S.N. 872257 SERVICE REQUIRED INDICATOR light and STOP must be on. LISTEN: Starting motor must operate and engine must start. NOTE: It is normal for stop indicator and park brake light to come ON as engine slows, but must go OFF when engine has stopped. Turn key switch to OFF position.

T7447AH UN04JAN91

1/1

Monitor Indicator Light and Alarm Check

OK: Go to next check. NOT OK: Check monitor fuse. NOT OK: Check logic module fuse. Go to Section 9015 Gauges and Monitor ChecksDisplay Monitor Check. NOT OK: If motor starts and bulb check position is OK, key switch failed or there is a short in the wiring. Go to Section 9015 Key Switch Test.

T7394BH UN10DEC90

T103007 UN30OCT98

(S.N. 872256) Turn key switch to BULB CHECK position.

(S.N. 872257)

LOOK: On machines S.N. 872256 all monitor indicators and SERVICE REQUIRED INDICATOR light must be on, STOP must flash and alarm must "BEEP". On machines S.N. 872257 all monitor indicators , SERVICE REQUIRED INDICATOR light and STOP must be on, and alarm must "BEEP". LISTEN: Starting motor must NOT operate.

1/1

TM1537 (26FEB02)

9005-10-4


PN=64

Operational Checkout ProcedureMonitor Indicator Light Check OK: Go to next check. NOT OK: Park Brake and Engine Oil Indicator lights stay on for 3 to 5 seconds after key switch 9005 is OFF. 10 5 NOT OK: Check for "open" in Charging Circuit. Go to Section 9015Charging Circuit Check. NOT OK: If Park Brake Engine Oil and Alternator Indicators stay on, check for open in monitor/charging section. NOT OK: Go to Section 9015Starting Circuit Checks. 1/1

T7394BH UN10DEC90

T103007 UN30OCT98

(S.N. 872256) Turn key switch to OFF position. LOOK: All lights must go out.

(S.N. 872257)

Engine Low Oil Pressure and Alternator Low Voltage Indicator Light Check

NOT OK: No engine low pressure indicator light. Check sender to wiring connection. Go to Section 9015 Gauge and Monitor ChecksMonitor Red Light and Alarm Priority Check.T7394BH UN10DEC90 T103007 UN30OCT98

(S.N. 872256)

(S.N. 872257)

Turn key switch to BULB CHECK position then back to ON position. LOOK: Only engine low oil pressure and alternator low voltage indicators must be on. On machines S.N. 872256 STOP light must flash, seat belt light must be on and alarm must "BEEP". On machines S.N. 872257 STOP and seat belt lights must be on and alarm must "BEEP"

NOT OK: No alternator low voltage indicator light. Check wiring to bulb by unplugging tachometer connector at alternator. Alternator light will come ON.

1/1

TM1537 (26FEB02)

9005-10-5


PN=65

Operational Checkout ProcedureFNR/Range Lever Check OK: Go to next check. NOT OK: See Section 16 of Repair Manual. 9005 10 6T7447AG UN04JAN91 T7447AI UN04JAN91 T7447AH UN04JAN91

Move the FNR/range lever to forward, reverse, then neutral position. Twist range handle on FNR lever. FEEL: Can detents be felt in forward, neutral and reverse? Can four gear ranges be felt when twisting range handle? LOOK: FNR/range lever must align with neutral position to quadrant when in neutral (center) detent position. LOOK: Does pointer on range handle line up wtih correct gear number on FNR/range handle? 1/1

FNR/Range Lever Neutral Start Switch and Reverse Warning Alarm Check

OK: Go to next check. NOT OK: If motor turns, check neutral start relay and FNR switch. Go to Repair Manual. NOT OK: No reverse warning alarm, inspect FNR switch and reverse warning alarm relay. NOT OK: Inspect wiring to alarm. Go to Section 9015, Reverse Warning Alarm Circuit.

T7447AG UN04JAN91

T7447AI UN04JAN91

NOTE: On machines with S.N. 872256, neutral start switch is part of FNR circuit and is not on transmission spool. Reverse warning alarm is powered by FNR switch and reverse relay. Put transmission in neutral. Move FNR/range lever to forward position and turn key to START position. Move FNR/range lever to reverse position and turn key to START position. LISTEN: Starting motor must NOT operate. LISTEN: Reverse warning alarm must sound when FNR/range lever is in reverse position.

1/1

Gauge and Indicators Check With Engine On

1/1

TM1537 (26FEB02)

9005-10-6


PN=66

Operational Checkout ProcedurePark Brake Indicator and Tachometer/Hour Meter Circuit Check IMPORTANT: If engine low oil pressure indicator light stays ON, stop engine immediately and check oil level. OK: Go to next step in this check. NOT OK: If engine low oil pressure indicator light stays on, stop engine 9005 immediately and check oil 10 level. Go to Group 7 9010-Diagnose Engine Malfunctions, Low Oil Pressure.T7447AH UN04JAN91 T7394BH UN10DEC90

(S.N. 872256)

NOT OK: If alternator indicator light is on, increase engine speed to 1200 rpm and alternator light must go out. Go to Section 9015 Charging Circuit Checks. NOT OK: If no park brake light, go to Group 9015 Park Brake Circuit Checks.

T103007 UN30OCT98

(S.N. 872257) Apply park brake. Put FNR/range lever in neutral position. Move FNR/range lever to 1st gear position. LOOK: On units S.N. 872256 park brake indicator and STOP indicator lights must be on and flashing, all other lights must go out. On units S.N. 872257 park brake indicator and STOP indicator lights must be on, all other lights must go out. Alarm must "BEEP".

1/2

TM1537 (26FEB02)

9005-10-7


PN=67

Operational Checkout ProcedureNOTE: Hour meter turns very slowly (one tenth hour every six minutes). OK: Go to next check. NOT OK: If no hour meter or tachometer movement, go to Section 9015 Gauges and Monitor ChecksTachometer and Hour Meter Checks. NOT OK: If park brake light stays ON, go to Section 9015Park Brake Circuit Checks.

9005 10 8

T7860AD UN06OCT92

T7394BH UN10DEC90

(S.N. 872256)

T103007 UN30OCT98

(S.N. 872257) LOOK: Hour meter indicator (A) must rotate every 3 seconds. LOOK: Tachometer must indicate rpm. Release park brake. LOOK: Park brake indicator and STOP light must go out. Alarm must stop "BEEPING".19 2/2

TM1537 (26FEB02)

9005-10-8


PN=68

Operational Checkout ProcedureEngine Speed Control Lever Linkage Check OK: Go to next check. NOT OK: Tighten friction lock. Go to Group 9010-20 Speed Control Lever Tension.

T7447AH UN04JAN91

T7367AE UN17SEP90

Apply park brake. Move FNR/range lever to neutral. Operate engine at slow idle. Make note of rpm on tachometer. Move speed control lever to fast idle position. LOOK: Speed control lever must remain at selected position. LOOK: Tachometer must read: (S.N. 830204) 850 50 rpm slow idle 2375 50 rpm fast idle. (S.N. 830205) 900 25 rpm slow idle 2375 25 rpm fast idle

9005 10 NOT OK: Check injection 9 pump override linkage. Go to Group 9010-20 Engine Speed Control Linkage.

1/1

Engine Speed Control Pedal Linkage Check

Depress speed control pedal. LISTEN: Engine speed must be the same as with speed control lever in fast idle position.

OK: Go to next check. NOT OK: Adjust Speed Control Linkage Override. Go to Group 9010-20 Engine Speed Control Linkage.

T6171AF UN09DEC88

1/1

TM1537 (26FEB02)

9005-10-9


PN=69

Operational Checkout ProcedureStart Aid Check (If Equipped) Operate engine at slow idle. Push start aid button once. LISTEN: Engine speed must increase then return to slow idle. 9005 10 10 NOT OK: Check fuse. Go to Section 9015Start Aid Check. OK: Go to next check. NOT OK: Check can contents by shaking.

1/1

Brake System Check

1/1

Service Brake System Check

Start engine. Unlock brake pedals. Set engine at 1200 rpm. Move FNR/range lever to 2nd gear.T6171AH UN09DEC88

OK: Continue check. NOT OK: Excessive leakage in brake system. Inspect brake valve. Go to Repair Manual.

After machine has moved for 3 seconds, depress and hold left brake pedal. Repeat procedure for right brake pedal. FEEL: Brake should stop tire rotation. LOOK: Machine should pull to the side that the brake pedal is depressed.

1/1

Service Brake Equilization Check (SN 872256 )

Park machine on inclined surface. Lock service brake pedals together. Park brake OFF. Allow machine to coast forward. Slowly apply service brakes to stop machine.T6171AI UN09DEC88

OK: Go to next step. NOT OK: Do Service Brake and Pedal Adjustment, Group 9025-20. NOT OK: Do Service Brake Valve Test, Group 9025-25.

LOOK: Does front of machine pull to either left or right when service brakes are applied?

1/1

TM1537 (26FEB02)

9005-10-10


PN=70

Operational Checkout ProcedureService Brake Retraction Check Park machine on inclined surface. Lock service brakes together. Park brake OFF. Shift FNR/range lever to neutral. Release service brakes.T6171AI UN09DEC88

OK: Go to next check. NOT OK: Do Service Brake and Pedal Adjustment, Group 9025-20. NOT OK: Do Service Brake Valve Test, Group 9025-25.

9005 10 11

LOOK: Does front of machine pull to the side when service brakes are released?

1/1

Service Brake Pressure Indicator And Brake Accumulator Precharge (S.N 872257)

NOTE: Axles and hydraulic oil must be at operating temperature.

OK: Go to next check. NOT OK: If fewer than 7 brake pedal applications are required to turn brake pressure indicator ON, accumulator charge pressure may be low. Go to Brake Accumulator Precharge Test in Group 9025-25. NOT OK: If brake oil pressure indicator does not come ON, check service brake pressure indicator in Group 9015-15.

T6171AH UN09DEC88

T103007 UN30OCT98

Stop engine. Key switch ON. DO NOT start engine. Press right brake pedal and record number of applications until brake pressure indicator comes ON. LOOK: Are at least 6 brake pedal applications needed before brake pressure indicator comes ON? Repeat procedure for left brake pedal.

1/1

Pedal Stop Check

Stop engine. Release pedal latch. Depress and release each brake pedal. LOOK: Brake pedals must move freely and return to the up position. Both pedals must be even with each other in the up position.

OK: Go to next step in this check. NOT OK: Brake return passage may be closed. Inspect valve. Go to Repair Manual.

T6171AH UN09DEC88

Lift each pedal. FEEL: (SN 872256) Pedals must have approximately 6 mm (0.25 in.) free-travel above the rest position. (SN 872257 ) Pedals must have no free-travel above the rest position.T6171AG UN09DEC88

OK: Go to next check. NOT OK: Adjust brake light switches to get free-travel. For (S.N. 872256) go to Repair Manual. For (SN 872257 ) go to Service Brake Valve and Pedal Adjustment in Group 9020.25 . 1/1

TM1537 (26FEB02)

9005-10-11


PN=71

Operational Checkout ProcedureBrake System Leakage Check Start engine and run for 10 seconds. Unlock brake pedals. Run engine at slow idle. Depress and hold right brake pedal. Release brake pedal.T6171AH UN09DEC88

OK: Go to next check. NOT OK: Excessive leakage in brake system. Go to Group 9025-25 Brake Valve Leakage Test. NOT OK: Inspect horn, brake, light fuse. OK: Go to Section 9015Lighting Circuit.

9005 10 12

LISTEN/LOOK: Engine speed will not decrease as pedal is depressed. LISTEN: There must NOT be any noticeable engine speed change when pedal is released or depressed. LOOK: Rear brake light must come "on" when either pedal is depressed. Repeat for left pedal.

1/1

Brake Pedal Latch Check

Latch the brake pedals together. Kick each brake pedal three times. LOOK: Latch must move freely and stay in desired position.

OK: Go to next check. NOT OK: Repair latch.

T6171AI UN09DEC88

1/1

TM1537 (26FEB02)

9005-10-12


PN=72

Operational Checkout ProcedurePark Brake Check OK: Go to next check. NOT OK: Adjust park brake. Go to Group 9025-20 on machines with (S.N. 872256).

9005 10 13

T7860AF UN26OCT92

(S.N. 872256)

T103007 UN30OCT98

(S.N. 872257)

CAUTION: Prevent possible injury from unexpected machine movement. Fasten seat belt before doing this check. Fasten seat belt. Start machine on dry hard pavement. Disengage MFWD (if equipped). Raise loader bucket to transport height, stabilizers fully up, and backhoe off the ground. Move the park brake switch (B) to the OFF position. Move the FNR/range lever to 2nd gear, forward position. Operate engine at 1000 rpm and drive approximately 7 m (20 ft) before moving the park brake switch to the "ON" position. LOOK: The machine must stop within 2 m (6 ft). LOOK: On machines with S.N. 872256, park brake switch light (B) will be ON. On machines with S.N. 872257, park brake indicator in monitor will be on. FEEL: Transmission must shift into neutral.

1/1

TM1537 (26FEB02)

9005-10-13


PN=73

Operational Checkout ProcedureBrake Drag Check Engine on. Position machine on a gradual grade with front of machine downhill. 9005 10 14T6171AL UN09DEC88

OK: Go to next check. NOT OK: Brakes dragging. Go to Group 9025-25, Service Brake Valve Pressure Test.

Lift buckets so they clear ground. Shift FNR/range lever to neutral, differential lock pedal up, disengage park brake and release service brakes. LOOK: Machine must move freely down slope.

CAUTION: Prevent possible injury from machine unexpected movement. Apply park brake, lower equipment, shut engine off, and block wheels before servicing machine.

1/1

Steering System Check

1/1

Steering System Operational Check

Operate engine at approximately 1000 rpm. Turn steering wheel from full left to full right several times. LOOK: Front wheels must move smoothly in both directions. LOOK: When steering wheel is stopped, front wheels must stop moving. NOTE: Internal leakage or sticking steering valve spool can cause wheels to continue to move after steering wheel is stopped.

OK: Go to next check. NOT OK: Check hydraulic oil level. NOT OK: Check Steering System Leakage. Go to Group 9025-25.

1/1

Steering System Leakage Check

NOTE: Hydraulic oil must be at operating temperature for this test. Run engine at approximately 1000 rpm. Turn steering wheel until wheels are against stop. Continue turning steering wheel, using approximately 11.3 Nm (100 lb-in.) force. Repeat leakage check turning steering wheel to the left. LOOK: Steering wheel should turn approximately 5 rpm, left or right. NOTE: Use good judgment. Excessive steering wheel rpm does not mean steering performance will be affected.

OK: Go to next check. NOT OK: Go to Steering System Leakage Test in Group 9025-25. NOT OK: Repair steering cylinder. Go to Repair Manual. NOT OK: Repair steering valve. Go to Repair Manual. 1/1

TM1537 (26FEB02)

9005-10-14


PN=74

Operational Checkout ProcedureSteering Priority Valve Check Operate engine at slow idle. Turn steering wheel left to right and note effort needed to turn wheel. Operate the loader raise function and turn steering wheel at the same time. Note effort needed to turn the steering wheel.T6295AC UN19OCT88

OK: Go to next check. NOT OK: If steering wheel effort is more or wheel will not turn as hydraulic function is activated, a problem is indicated in steering priority valve. Go to Steering Valve Pressure check.

9005 10 15

FEEL: Effort to turn steering wheel must NOT increase when turning the wheel while a hydraulic function is activated.

1/1

Steering Priority Valve Pressure Check

Put front wheels on dirt or gravel. Raise rear of machine so tires are just off ground using stabilizers. Operate engine at approximately 1000 rpm. Starting with front wheels in the straight ahead position, turn steering wheel to the left and right while raising loader. LOOK: Wheels must turn to the left and to the right while loader is being raised.

OK: Go to next check. NOT OK: If front wheels do not turn in either direction, pressure setting is too low. Go to Group 9025-25 Priority Valve Test.

T6295AC UN19OCT88

1/1

Transmission Neutral Disconnect Circuit Check

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Clutch Disconnect Check CAUTION: Machine should try to move forward as clutch is applied. Release park brake. Apply and hold service brakes. Start engine, set engine speed at approximately 1200 rpm. Put transmission in 2nd gear.T7447AG UN04JAN91

OK: Go to next check. NOT OK: Go to Section 9015 Neutral Disconnect Circuit or FNR/Park Brake Circuit.

Shift FNR/range lever to forward position. Press loader lever switch on loader control and note sound of engine. LISTEN: When FNR/range lever is shifted to forward, a noticeable drop in engine speed should be heard. LISTEN: Engine rpm must increase when the loader lever switch is pressed. 1/1

TM1537 (26FEB02)

9005-10-15


PN=75

Operational Checkout Procedure Driving Check (MFWD Disengaged If Equipped)

9005 10 16 Transmission Warm-Up Procedure CAUTION: Machine will try to move forward during this procedure. Use service brakes plus park brake to hold machine stationary. IMPORTANT: Transmission oil must be at correct level and operating temperature. Start engine. Release park brake. Latch service brakes together and hold during torque converter stalls. Move FNR/range lever to forward position.T7447AG UN04JAN91

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OK: Go to next check. NOT OK: Repeat warm-up procedure.

710D Backhoe - Technical Manual (TM1537)

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Transcript of 710D Backhoe - Technical Manual (TM1537)