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    C - 1

    SAFETY AND IMPORTANT WARNING ITEMS

    Read carefully the Safety and Important Warning Items described below to understand them before

    doing service work.

    IMPORTANT NOTICE

    Because of possible hazards to an inexperienced person servicing this equipment, as well as the risk of

    damage to the equipment, Konica Corporation, strongly recommends that all servicing be performed only

    by Konica-trained service technicians.

    Changes may have been made to this equipment to improve its performance after this service handbookwas printed. Accordingly, Konica Corporation, makes no representations or warranties, either expressed

    or implied, that the information contained in this service handbook is complete or accurate. It is under-

    stood that the user of this service handbook must assume all risks or personal injury and/or damage to

    the equipment while servicing the equipment for which this service handbook is intended.

    Therefore, this Service Handbook must be read carefully before doing service work both in the course of

    the technical training and even after that, for keeping the correct maintenance and control of the copying

    machine. Keep the Service Handbook also for the future service. When it is impossible to read the

    description about safety and warning (due to contamination or tear), the relevant page should be re-

    placed.

    DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION

    In this Service Handbook, each of three expressions, DANGER, WARNING and CAU-

    TION is defined as follows together with a symbol mark to be used in a limited meaning.

    When servicing, the relevant works (disassembling, assembling, adjustment, repair and maintenance)

    need to be conducted with utmost care.

    DANGER: Actions having a high possibility of suffering death or serious

    wound

    WARNING: Actions having a possibility of suffering death or serious wound

    CAUTION: Actions having a possibility of suffering a slight wound, medium

    trouble and material damage

    SAFETY AND IMPORTANT WARNING ITEMS

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    C - 2

    SAFETY AND IMPORTANT WARNING ITEMS

    IMPORTANT WARNING ITEMS

    [1] UNAUTHORIZED MODIFICATIONSKonica copiers have gained a reputation for being reliable

    products. This has been attained by a combination of outstand-ing design and a knowledgeable service force.

    The design of the copier is extremely important. It is the design

    process that determines tolerances and safety margins for

    mechanical, electrical, and electronic aspects. It is not reason-

    able to expect individuals not involved in product engineering

    to know what effect may be caused by altering any aspect of the

    machines design. Such changes have the potential of degrad-

    ing product performance and reducing safety margins.

    For these reasons, installation of any modification not specifi-

    cally authorized by Konica Corporation, is strictly prohibited.

    The following list of prohibited actions is not all-inclusive, but

    demonstrates the intent of this policy.

    CAUTION:

    (1) Using an extension cord or any unauthorized power

    cord adapter.

    (2) Using any fuse that is not of a type specified by

    Konica.

    (3) Using wire, paper clips, solder, etc., to replace or

    eliminate any fuse (including temperature fuses).

    (4) Removing (except for replacement) any air filter.

    (5) Defeating the operation of relays by any means (such

    as wedging paper between contacts).

    (6) Causing the machine to operate in a fashion other

    than as it was designed.

    (7) Making any change which might have a chance of

    defeating built-in safety features.

    (8) Using any unspecified replacement parts.

    [2] GENERAL SAFETY GUIDELINESThis copier has been examined in accordance with the laws

    pertaining to various product safety regulations prior to leavingthe manufacturing facility to protect the operators and service

    personnel from injury. However, as with any operating devise,

    components will break down through the wear-and-tear of

    everyday use, as will additional safety discrepancies be dis-

    covered.

    For this reason, it is important that the technician periodically

    performs safety checks on the copier to maintain optimum

    reliability and safety.

    CAUTION:

    (1) Avoid injury.

    (2) Ensure that the copier is disconnected from its powersource before continuing.

    (3) Do a job wearing clothes which make the job easy and

    safe.

    In case that even touching driving section, there must

    be no posibility of any injury like rolling up clothes.

    The following checks, not all-inclusive, should be made during

    each service call:

    CAUTION:

    (1) Look for sharp edges, burrs, and damage on all exter-

    nal covers and copier frame.

    (2) Inspect all cover hinges for wear (loose or broken).

    (3) Inspect cables for wear, frays, or pinched areas.

    (4) Ensure that the power cord insulation is not damaged

    (No exposed electrical conductors).

    (5) Ensure that the power cord is properly mounted to the

    frame by cord clamps.

    WARNING:

    (1) Check the continuity from the round lug (GND) of the

    power cord to the frame of the copier. Ensure continu-

    ity.

    An improperly grounded machine can cause an elec-

    trically-charged machine frame.

    (2) When an earth cable is connected to the improperposition, there is a possibility of danger such as

    explosion or an electric shock. Therefore, the earth

    cable should not be connected to the following items.

    a. Gas pipe

    b. Lightning rod

    c. Earth cable for telephone line

    d. Water service pipe made of resin, and water service

    pipe and faucet which are not approved to be

    grounded by the Waterworks Bureau.

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    C - 3

    SAFETY AND IMPORTANT WARNING ITEMS

    [3] SAFEGUARDS DURING SERVICE CALLS

    CAUTION:

    (1) Confirm that all screws, parts, wiring and connector

    which are removed during maintenance are installed

    in their original positions.

    (Especially, negligence of inserting a connector, a

    sandwiched cord and negligence of driving a screw

    should be avoided.)

    (2) When disconnecting connectors, do not pull the wir-

    ing, particularly on AC line wiring and high voltage

    parts.

    (3) Do not route the power cord where it is likely to be

    stepped on or crushed.

    (4) Carefully remove all toner and dirt adhering to anyelectrical units or electrodes.

    (5) After part replacement or repair work, route the wiring

    in such a way that it does not contact any burrs or

    sharp edges.

    (6) Do not make any adjustments outside of the specified

    range.

    [4] WHEN USING SERVICE MATERIALS

    CAUTION: Care should be exercised when using

    isopropyl alcohol due to its flammability.

    When using alcohol to clean parts, ob-serve the following precautions.

    (1) Remove power from the equipment.

    (2) Use alcohol in small quantities to avoid spillage or

    pudding. Any spillage should be cleaned up with rags

    and disposed of properly.

    (3) Be sure that there is adequate ventilation.

    (4) Allow a surface which has been in contact with alcohol

    to dry for a few minutes to ensure that the alcohol has

    evaporated completely before applying power or in-

    stalling covers.

    CAUTION: Though toner and developer are harm-

    less, pay attention not to inhale them, or

    not to expose eyes to them excessively. If

    this happens, wash eyes well with clear

    water and consult a doctor.

    [5] ACTION TO TAKE IN THE EVENT OF A

    SERIOUS ACCIDENT(1) If an accident occurs, the sales company or dealer that

    was notified of the accident first must take necessary

    emergency action to assist any injured persons and also

    prevent any further damage or injury.

    (2) If the customer notifies you of a serious accident, promptly

    check the situation regarding damage, injury, and so on,

    and report to Sales Company. Upon receiving this report,

    Sales Company must report to Konica Corporation.

    (3) In order to determine the cause of the accident, preserve

    the site of the accident and also the machine itself, witness

    the investigation, and also follow any instructions from

    Sales Company or Konica Corporation.

    [6] SUMMARYIt is the responsibility of every technician to use professional

    skills when servicing Konica products. There are no short cuts

    to high-quality service. Each copier must be thoroughly in-

    spected with respect to safety considerations as part of every

    routine service call. The operability of the copier, and more

    importantly, the safety of those who operate or service the

    copier, are directly dependent upon the conscientious effort of

    each and every technician.

    Remember .... when performing service calls, use good judge-

    ment (have a watchful eye) to identify safety hazards orpotential safety hazards that may be present, and correct these

    problem areas as they are identified-the safety of those who

    operate the copier as well as those who service the copier

    depend on it!

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    C - 4

    SAFETY AND IMPORTANT WARNING ITEMS

    The electrical circuit of this machine contains the following

    safety circuits to prevent an accident from occurring in the

    event of an abnormality.[1] Overall safety circuit protector

    [2] L1 (exposure lamp) overheating protection circuit

    [3] L2, L3, L4 (fixing heater lamp) overheating protection

    circuit

    These safety circuits are described below to provide the

    service enginear with a renewed awareness of them in order to

    prevent servicing errors that may impair their function.

    [1] Overall Safety Circuit Protector

    1. Protection function provided by software

    When the L1 CONT signal output from the protection

    function CB (control board) by software becomes [L], L1

    lights. At the same time, the L1 FB signal, which indicates

    that L1 is lit, is output from CVR to the CB.

    The CB monitors both the L1 CONT and L1 FB signals.

    If they differ from each other, RL1 (main relay) will be

    turned OFF, and power to L1 will be cut off.

    CAUTION: The function of RL1 must not be de-

    activated under any circumstances.

    2. Protection function using H.T. (hardware timercircuit)If L1 remains lit for moer than prescribed time because of

    some abnormality, the hardware timer on CVR will operate,

    forcibly cutting off the relay on this board.

    CAUTION: The function of relay must not be de-

    activated under any circumstances.

    3. Protection function using f1 (optics temperaturefuse)

    If the temperature in the vicinity of f1 rises above

    prescribed temperature f1 will blow, cutting off the flow

    of current to L1.

    CAUTION: Do not under any circumstances use a

    piece of wire, etc., In place of f1.

    [2] L1 (exposure lamp) Overheating

    Protection Circuit

    NF

    CBR

    1. Protection function provided by the CBR(circuit breaker)This function breaks the AC line instantaneously in the

    event that an excessive current flows due to a short

    between the AC line, for example.

    CAUTION: The function of the CBR must not be de-

    activated under any circumstances

    whatever.

    H.T.

    CVR

    RL1

    L1

    RL1

    CVRCB

    L1 CONT

    L1 FB

    RL1 DRIVE

    f1

    SAFETY CIRCUITS

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    C - 5

    SAFETY AND IMPORTANT WARNING ITEMS

    [3] L2, L3, L4 (fixing heater lamp)

    Overheat-ing Protection Circuit

    1. Protection function provided by software

    This function turns OFF L2 (fixing heater lamp 1), L3 (fixing

    heater lamp 2), L4 (fixing heater lamp 3) and RL1 (main

    relay) in the event that the output voltage from TH1 (fixing

    temperature sensor 1) read the CPU is abnormal.CAUTION: Periodically check the contact face of

    TH1 with respect to the roller, and replace

    TH1 if it is abnormal.

    The function of RL1 must not be de-

    activated under any circumstances.

    2. Protection function provided by hardware(circuit)

    This function uses a comparator circuit which compares

    the output voltage of TH1 and TH2 (fixing temperature

    sensor 2) with the abnormal judgment reference value.

    It disconnects L2, L3, L4 and RL1 from the circuit in the

    event that the output voltage of TH1 or TH2 exceeds the

    reference value.

    CAUTION: Periodically check the contact face of TH1,

    TH2 with respect to the roller, and replace

    TH1, TH2 if it is abnormal.

    The function of RL1 must not be de-

    activated under any circumstances.

    3. Protection function provided by TS1 (thermostat(upper)) and TS2 (thermostat (lower))

    This function turns OFF TS1 or TS2, directly cutting off thepower to L2, L3 and L4, if the temperature of the either

    upper fixing roller or lower fixing roller exceeds the

    specified value.

    CAUTION: Do not substitute a different electrical

    conductor in place of TS1 or TS2.

    RL1

    L3

    RL1

    DCPSCB

    L4

    L2AC driversection

    TS2 TS1

    Controlsection

    TH2

    T

    H1

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    C - 6

    SAFETY AND IMPORTANT WARNING ITEMS

    CAUTION:

    You may be burned or injured if you touch any area that you are advised by any caution labelto keep yourself away from.Do not remove caution labels. If any caution label or caution indicator is soiled, clean the label.

    If you cannot make it legible or if the caution label is removed, please contact your ServiceCentre.

    CAUTIONVORSICHTATTENTION

    HIGHHEISSETEMPERATURE

    TEMPERATUREINNENFLACHEN

    ELEVEE

    HIGH VOLTAGE CAUTION.VORSICHT HOCHSPANNUNG.ATTENTION HAUTE TENTION.

    This portion is internally very hot.

    Do not touch it, lest you should get burnt.

    CAUTION:

    ATTENTIONHaute temperaturerisque de brlure.Soyez prudent en retirant

    une feuille coince.

    VORSICHTHohe temperaturenKnnen verbrennungen verursachen.

    Bitte vorsicht bei antfernen

    von papierstau.

    CAUTIONHigh temperaturecan cause burns.

    Take care whenremoving jam.

    High Temperature !Temprature leve !Heie Oberflche !

    DO NOT TOUCHUse care when clearing paper.

    Risque de brlure.Soyez prudent en retirant la feuille coince.

    Brandverletzungsgefahr.Bei Beseitigung von Papierstaus vorsichtigvorgehen.

    CAUTION/ATTENTION/VORSICHT

    This portion is

    internally very hot.

    Do not touch it, lest

    you should get burnt.

    CAUTION:

    This portion has a high

    voltage generated.

    Never touch it, lest youshould be electrically

    shocked.

    CAUTION:

    This portion is

    internally very hot.

    Do not touch it, lest

    you should get burnt.

    CAUTION:

    The ADU guide plate is not

    latched. Do not release it,lest you may cause injury.

    CAUTION:

    The caution labels are attached to the machine areas, as shown below, where you are advised to pay special attention to avoid any

    dangerous situations or serious injury.

    INDICATION OF WARNING ON THE MACHINE

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    CONTENTS

    CONTENTS

    SAFETY AND IMPORTANT WARNING ITEMS........... C-1 3. PROCESS

    OUTLINE AND COMPOSITION................................. 3-1

    IMAGE READ MECHANISM...................................... 3-2

    [1] Outline............................................................ 3-2IMAGE PROCESSING............................................... 3-3

    [1] Outline............................................................ 3-3

    [2] Analog Processing ......................................... 3-3

    [3] A/D Conversion .............................................. 3-3

    [4] Shading Correction ........................................ 3-3

    [5] Brightness/Density Conversion ...................... 3-4

    [6] AE Processing ............................................... 3-4

    [7] Text/Dot Pattern Identification........................ 3-4

    [8] Filtering .......................................................... 3-4

    [9] Magnification Processing ............................... 3-5

    [10] Reversal Processing ...................................... 3-6

    [11] Copy Correction .......................................... 3-6

    [12] Selector, SGU ................................................ 3-6

    [13] Write Density Control ..................................... 3-6

    [14] Error Diffusion Processing ............................. 3-6

    [15] Image Compression Processing .................... 3-6

    [16] Memory .......................................................... 3-6

    [17] Two-beam control .......................................... 3-6

    IMAGE WRITE ........................................................... 3-7

    [1] Outline............................................................ 3-7

    [2] Collimator lens ............................................... 3-8

    [3] Beam combining prism .................................. 3-8

    [4] Compression Prism........................................ 3-8

    [5] Fine Adjustment Prism ................................... 3-8

    [6] Polygon mirror ................................................ 3-8[7] f lens ............................................................ 3-8

    [8] Cylindrical Lenses .......................................... 3-9

    [9] Index Sensor .................................................. 3-9

    IMAGE FORMATION ............................................... 3-10

    [1] Charging ...................................................... 3-10

    [2] Exposure ...................................................... 3-10

    [3] Developing ................................................... 3-10

    [4] Transfer........................................................ 3-10

    [5] Separation.................................................... 3-11

    [6] Cleaning ....................................................... 3-11

    [7] PCL .............................................................. 3-11

    1. LIST OF DIFFERENCE

    LIST OF DIFFERENCE .............................................. 1-1

    2. OPERATION

    OPERATION PANEL ................................................. 2-1

    [1] LCD Panel...................................................... 2-3

    COPY OPERATION ................................................... 2-5

    [1] Copy Mode..................................................... 2-5

    [2] Copy Density.................................................. 2-5

    [3] Magnification Selection .................................. 2-6

    [4] Tray Selection Screen.................................... 2-7

    [5] Interrupt Copy ................................................ 2-7

    [6] Check Function .............................................. 2-8

    [7] Finishing Function .......................................... 2-8

    [8] Copy Reservation .......................................... 2-9

    APPLICATION FUNCTION ...................................... 2-10

    [1] Setting Method ............................................. 2-10

    [2] Intersheet Mode ........................................... 2-12

    [3] Chapter mode .............................................. 2-14

    [4] Combination mode ....................................... 2-15

    [5] Booklet Mode ............................................... 2-16

    [6] Transparency Interleave mode .................... 2-17

    [7] Insertion Page .............................................. 2-18

    [8] Book Copy mode ......................................... 2-19

    [9] Mixed Original mode .................................... 2-20

    [10] Original Image Mode.................................... 2-20[11] Reverse Image mode................................... 2-21

    [12] Repeat Mode ............................................... 2-21

    [13] Frame/Fold Erasure mode ........................... 2-22

    [14] AUTO Layout mode ..................................... 2-23

    [15] Thin/Thick Paper mode ................................ 2-24

    [16] Image Shift mode ......................................... 2-25

    [17] Non-image Area Erase mode ...................... 2-26

    JOB MEMORY ......................................................... 2-27

    [1] Job Memory Write ........................................ 2-27

    [2] Job Memory Read........................................ 2-28

    HELP FUNCTION .................................................... 2-29

    KEY OPERATOR MODE ......................................... 2-32[1] Setting Method ............................................. 2-32

    [2] Initial State Setting ....................................... 2-33

    [3] Arbitrary Magnification Setting....................... 2-37

    [4] EKC (Electronic Key Counter) Setting ........... 2-37

    [5] Job Memory (Lock/Delete) setting ................. 2-43

    [6] Paper Type Setting ...................................... 2-45

    [7] LCD Panel Contrast Adjustment .................. 2-45

    [8] Setting the Operator Extension No. ............. 2-46

    [9] Weekly Timer Setting..................................... 2-46

    [10] Memory Switch ............................................ 2-54

    [11] Control Panel adjustment ............................ 2-59

    [12] Setting the Auto Low Power and Auto Shutoff Times ... 2-59

    [13] KRDS Host Call ........................................... 2-60

    [14] Memory Card Save ...................................... 2-61

    [15] Key Operator Mode Setting Item Table ....... 2-62

    7060 PASSWORD LIST ........................................... 2-63

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    CONTENTS

    4. MAIN BODY

    OUTLINE OF THE SYSTEM ................................... 4-A-1

    7060 PRODUCT SPECIFICATIONS....................... 4-A-2

    CENTER CROSS-SECTION................................... 4-A-4DRIVE SYSTEM DIAGRAM .................................... 4-B-1

    [1] Main Drive ...................................................4-B-1

    [2] Drum/Developing Drive ............................... 4-B-2

    [3] Paper Feed Drive ........................................4-B-3

    [4] ADU Paper Feed/Conveyance Drive .......... 4-B-4

    [5] ADU Paper Exit/Conveyance Drive ............ 4-B-5

    [6] 1000-Tray Paper Feed/Conveyance Drive . 4-B-6

    [7] 1500-Tray Paper Feed/Conveyance Drive . 4-B-7

    EXTERNAL SECTION ........................................... 4-C-1

    [1] Composition ............................................... 4-C-1

    [2] Disassembly and Re-assembly.................. 4-C-1

    DRIVE SECTION ................................................... 4-D-1

    [1] Composition ............................................... 4-D-1

    [2] Mechanisms ............................................... 4-D-1

    [3] Disassembly and Re-assembly.................. 4-D-1

    [4] M1 (main) Control ...................................... 4-D-3

    [5] M4 (drum) control ....................................... 4-D-3

    READ SECTION ..................................................... 4-E-1

    [1] Composition ................................................ 4-E-1

    [2] Mechanisms................................................ 4-E-1

    [3] Disassembly and Re-assembly ................... 4-E-1

    [4] M12 (optics drive) Control ...........................4-E-7

    [5] Exposure control .......................................4-E-11[6] Original Read Control ............................... 4-E-12

    [7] APS Control .............................................. 4-E-12

    [8] EE Control................................................. 4-E-14

    WRITE UNIT ........................................................... 4-F-1

    [1] Composition ................................................ 4-F-1

    [2] Mechanisms................................................ 4-F-1

    [3] Disassembly and Re-assembly................... 4-F-2

    [4] M5 (polygon) Control .................................. 4-F-4

    [5] Image Write Control .................................... 4-F-6

    DRUM UNIT ........................................................... 4-G-1

    [1] Composition ............................................... 4-G-1

    [2] Mechanisms ............................................... 4-G-1[3] Disassembly and Re-assembly.................. 4-G-2

    [4] PCL/TSL Control ........................................ 4-G-5

    [5] Separation claw control .............................. 4-G-5

    [6] Paper Guide Plate Control ......................... 4-G-6

    CORONA UNIT SECTION ..................................... 4-H-1

    [1] Composition ............................................... 4-H-1

    [2] Mechanisms ............................................... 4-H-1

    [3] Disassembly and Re-assembly.................. 4-H-2

    [4] Charging Control ........................................ 4-H-6

    [5] Transfer/Separation Control....................... 4-H-7

    [6] M7 (charging wire cleaning) control ........... 4-H-8

    [7] M8 (transfer/separation wire cleaning) Control .. 4-H-9

    DEVELOPING UNIT................................................. 4-I-1

    [1] Composition ................................................. 4-I-1

    [2] Mechanism................................................... 4-I-1

    [3] Disassembly/Assembly ................................ 4-I-2

    [4] M3 (developing drive) Control ...................... 4-I-4

    [5] M35 (agitator screw) control ........................ 4-I-5

    [6] Developing Bias Control .............................. 4-I-5

    [7] Toner Density Control .................................. 4-I-6

    [8] Dmax Control ............................................... 4-I-7

    [9] Gradation Correction Control ....................... 4-I-8

    [10] FM30 (developing suction) Control ............. 4-I-9

    TONER SUPPLY UNIT ........................................... 4-J-1

    [1] Composition ................................................ 4-J-1

    [2] Mechanisms ................................................ 4-J-1

    [3] Disassembly and Re-assembly................... 4-J-2[4] Toner Level Detection Control .................... 4-J-3

    CLEANING/TONER RECYCLE UNIT ..................... 4-K-1

    [1] Composition ................................................ 4-K-1

    [2] Mechanisms................................................ 4-K-1

    [3] Disassembly and Re-assembly................... 4-K-1

    [4] MC10 (cleaner)control ................................ 4-K-4

    PAPER FEED UNIT ................................................ 4-L-1

    [1] Composition ................................................ 4-L-1

    [2] Mechanisms ................................................ 4-L-1

    [3] Disassembly and Re-assembly................... 4-L-3

    [4] Paper Feed Control................................... 4-L-14

    [5] Paper Up-down Control ............................ 4-L-16[6] Paper Size Detection Control.................... 4-L-17

    [7] No Paper Detection Control ...................... 4-L-19

    LCT-1000 TRAY PAPER FEED/CONVEYANCE SECTION ...... 4-M-1

    [1] Composition ............................................... 4-M-1

    [2] Mechanisms ............................................... 4-M-1

    [3] Disassembly and Re-assembly.................. 4-M-2

    [4] 1000 Tray Paper Feed/No Paper Detection Control ... 4-M-5

    LCT-1500 TRAY PAPER FEED/CONVEYANCE SECTION ...... 4-N-1

    [1] Composition ............................................... 4-N-1

    [2] Mechanisms ............................................... 4-N-1

    [3] Disassembly and Re-assembly.................. 4-N-2

    [4] 1500 Tray Paper Feed/No Paper Detection Control .. 4-N-5

    LCT PAPER TRAY SECTION................................ 4-O-1

    [1] Composition ............................................... 4-O-1

    [2] Mechanisms ............................................... 4-O-1

    [3] Disassembly and Re-assembly.................. 4-O-2

    [4] Tray up-down Control ................................ 4-O-5

    ADU PAPER EXIT/CONVEYANCE SECTION ....... 4-P-1

    [1] Composition ................................................ 4-P-1

    [2] Mechanisms................................................ 4-P-1

    [3] Disassembly and Re-assembly................... 4-P-2

    [4] Selector Guide ............................................ 4-P-3

    [5] ADU cooling Fan control .............................4-P-4

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    CONTENTS

    ADU PAPER FEED/CONVEYANCE SECTION ..... 4-Q-1

    [1] Composition ............................................... 4-Q-1

    [2] Mechanisms ............................................... 4-Q-1

    [3] Disassembly and Assembly ....................... 4-Q-3[4] Paper Feed/Reversal Control .................... 4-Q-7

    [5] Conveyance Control .................................. 4-Q-8

    CONVEYANCE SECTION ..................................... 4-R-1

    [1] Composition ............................................... 4-R-1

    [2] Mechanisms ............................................... 4-R-1

    [3] Disassembly and Re-assembly.................. 4-R-2

    [4] FM14 (conveyance suction) Control .......... 4-R-4

    [5] SD5 (conveyance) Control ......................... 4-R-4

    FIXING UNIT ...........................................................4-S-1

    [1] Composition ................................................ 4-S-1

    [2] Mechanisms ................................................ 4-S-1

    [3] Disassembly and Re-assembly ................... 4-S-2

    [4] Fixing Temperature Control ...................... 4-S-13

    OTHER KINDS OF CONTROL ............................... 4-T-1

    [1] Parts Through Which Current Flows When the Main Switch is Turned OFF ... 4-T-1

    [2] Parts That Operate When the Main Switch is Turned ON ....... 4-T-1

    [3] Cooling Fan Control .................................... 4-T-2

    [4] Operation Panel Control ............................. 4-T-4

    [5] Counter Control ........................................... 4-T-5

    [6] Option Control ............................................. 4-T-6

    5. DIAGRAMS

    7060 ELECTRICAL PARTS LAYOUT DRAWING ..... 5-1

    7060 CONNECTOR LAYOUT DRAWING ................. 5-4

    JAM LIST .................................................................. 5-11

    [1] Paper Jam ..................................................... 5-11

    [2] Trouble ........................................................... 5-20

    LIST OF COME-OUT CONNECTOR(REFERENCE ONLY) ........ 5-28

    [1] Paper Jamming .............................................. 5-28

    [2] Trouble ........................................................... 5-29

    [3] Others ............................................................ 5-30

    CONTROL BOARD CIRCUIT DIAGRAM................. 5-31

    OPERATION BOARD/1 CIRCUIT DIAGRAM .......... 5-48

    OPERATION BOARD/2 CIRCUIT DIAGRAM .......... 5-51

    OPERATION BOARD/3 CIRCUIT DIAGRAM .......... 5-52DRUM BOARD CIRCUIT DIAGRAM ....................... 5-52

    TONER CONTROL SENSOR BOARD CIRCUIT DIAGRAM ....... 5-53

    7060 TIMING CHART (A4, LIFE SIZE, TWO COPIES, UPPER PAPER FEED) ............ 5-54

    7060 ADU TIMING CHART (A4, TWO ORIGINALS, TWO SHEETS SET). 5-55

    6. ADJUSTMENT

    HOW TO USE THE ADJUSTMENT SECTION .......... 6-1

    [1]Structure ........................................................... 6-1

    ADJUSTMENTS WHEN REPLACING PARTS .......... 6-1

    SETTING AND ADJUSTMENT WITH P FUNCTION. 6-3

    [1] Setting Method of P Function .......................... 6-3

    [2] Checking the Total Count ................................ 6-3

    [3] Checking the PM Count/Starting Date............. 6-3

    [4] Checking the drum count ................................. 6-3

    [5] Checking the developing count........................ 6-3

    [6] Checking the density shift (text/photo)............. 6-3

    [7] Checking the density shift (text)....................... 6-4

    [8] Checking the density shift (photo) ................... 6-4

    [9] Checking the density shift (INCREASE CONTRAST) ....... 6-4

    [10] Printing user data........................................... 6-4

    25 MODE.................................................................... 6-5[1] Setting Method................................................. 6-5

    [2] Setting Software DIP SW................................. 6-5

    [3] Setting Tray Size ........................................... 6-12

    [4] PM Count Reset ............................................ 6-13

    [5] Setting PM Cycle ........................................... 6-13

    [6] Data Collection .............................................. 6-14

    [7] Copy Count by Parts to be Replaced........... 6-20

    [8] Setting Key Operator Password .................... 6-22

    [9] Setting EKC Master Key Code ...................... 6-23

    [10] Setting Weekly Timer Master Key Code ..... 6-24

    [11] Specifying Phone Number of Service Center6-25

    [12] Setting and Displaying Serial Number ......... 6-26[13] Displaying ROM Version.............................. 6-27

    [14] Setting KRDS............................................... 6-28

    [15] Setting KRDS Up ......................................... 6-28

    [16] Call setting menu mode ............................... 6-39

    [17] Saving KRDS Data in Memory .................... 6-42

    [18] Reference .................................................... 6-44

    [19] KRDS Data List............................................ 6-45

    [20] 25 Mode Adjust Item List ............................. 6-47

    36 MODE.................................................................. 6-48

    [1] Setting Method............................................... 6-48

    [2] Charging Corona Current Adjustment.......... 6-48

    [3] Transfer Current Adjustment........................ 6-48

    [4] Separation (AC) Current Adjustment ........... 6-48

    [5] Separation (DC) Current Adjustment ........... 6-48

    [6] Developing Bias Adjustment ........................ 6-48

    [7] Charging Grid Voltage Adjustment .............. 6-49

    [8 Drum clock / Horizontal Adjustment ............. 6-50

    [9] Restart Timing Adjustment........................... 6-52

    [10] Paper Feed Loop Adjustment ...................... 6-53

    [11] Leading Edge Original Erasure Adjustment. 6-54

    [12] Optics Brake Adjustment ............................. 6-54

    [13] Centering Adjustment .................................. 6-55

    [14] Laser Adjustment ......................................... 6-57

    [15] RADF Original Stop Position Adjustment..... 6-59

    [16] Resetting Standard Data.............................. 6-60[17] Running Test Mode...................................... 6-60

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    CONTENTS

    [18] Test Pattern Output ...................................... 6-61

    [19] Test Pattern Density Setting ........................ 6-72

    [20] Service data Output ..................................... 6-72

    47 MODE .................................................................. 6-74[1] 47 /Multi Mode Setting Method ...................... 6-74

    [2] Initial Setting ................................................ 6-76

    [3] Adjustment Mode List .................................. 6-76

    [4] L Detection Adjustment ................................ 6-76

    [5] Dmax Initial Setting ...................................... 6-77

    [6] Optics Stop Position Automatic Correction .. 6-77

    [7] Input Check List ........................................... 6-78

    [8] Output Check List ........................................ 6-80

    OTHER ADJUSTMENT............................................ 6-84

    [1] Adjustment for Centerring error ................... 6-84

    7. SERVICE

    SERVICE SCHEDULE ............................................... 7-1

    [1] Service Schedule ........................................... 7-1

    [2] Maintenance Items ......................................... 7-2

    [3] Periodic Check (Main Body) .......................... 7-8

    [4] Periodic Check (I) (RADF [DF-310]) ............ 7-11

    [5] Periodic check [FS-103A] ............................ 7-11

    [6] Periodic Check [LT-351] ............................. 7-11

    [7] Actual count replacement parts ................... 7-12

    COPY MATERIALS .................................................. 7-13

    [1] Maintenance Kit Construction ...................... 7-13

    [2] PM Parts Kit Construction ............................ 7-15

    SERVICE MATERIALS LIST.................................... 7-17

    SPECIAL TOOLS LIST ............................................ 7-18

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    LIST OF DIFFERENCE1

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    Classification 7050 7060

    1-1

    Type

    Functions

    Options

    1. Paper feed method

    Two tray stages (Each 500 sheets)

    Multi by-pass feed (150 sheets)

    LCT (1000/1500 sheets)

    1. Magnifications that can be used

    50 to 400%

    2. First copy time

    Manual 5.2 sec

    AE 5.2 sec

    APS 5.2 sec

    3. Continuous copying speed

    50 A4 copies/minute

    RADF: DF-306 (standard)

    Does not have the option at right.

    Finisher: FS-102/FS-103

    Weekly timer/KRDS: WT-101K

    Expansion memory unit: MU-101/MU-102

    Memory card

    Memory card adapter kit

    Key counter

    Print controller: IP-201

    Network card: KN-101

    Video interface kit Does not have the option at right.

    Two tray stages (Each 500 sheets)

    Multi by-pass feed (100 sheets)

    LCT (1000/1500 sheets)

    33 to 400% (65 to 400% in superfine mode)

    Manual 3.9 sec

    AE 4.4 sec

    APS 3.9 sec

    60 A4 copies/minute

    RADF: DF-310 (standard)

    Large capacity tray: LT-351

    Finisher: FS-103A

    Weekly timer : Standard

    KRDS : Option (Type5)

    Expansion memory unit: MU-103

    Memory card

    Memory card adapter kit

    Key counter

    Print controller: IP-302 (plan)

    Network card: KN-302 (plan)

    Video interface kit (plan) Tandem kit : 7060 (plan)

    K-7050/K-7060 LIST OF DIFFERENCE[1] Product Specifications (1/2)

    Classification 7050 7060

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    Classification 7050 7060

    1-2

    [1] Product Specifications (2/2)

    Maintenance

    Copy materials

    Maintenance

    Every 100,000 copies

    Developer/toner/drum

    Exclusively for 7050

    Every 150,000 copies

    Developer: Common with 7050

    Toner: Exclusively for 7060

    Drum: Exclusively for 7060

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    Classification 7050 7060

    1-3

    [2] Functions and Operation (1/4)

    Basic functions

    Copy output and original read operation tak

    place independently.

    Parallel processing can be done for up to tw

    jobs (original can be read while scanner is n

    operating). Reservation function using Copy Reserve k

    newly added.

    The machine judges whether the original is

    portrait or a landscape, according to the dire

    in which the original is placed, and rotates t

    image accordingly.

    Operation selection in the key operator mod

    Auto size (name changed)

    The detection at left can be done in the ADF

    mode.

    The APS function is supported by the memo

    the platen mode (mixed dissimilar size serie

    originals can also be detected by selecting t

    dissimilar size mode).

    Identification of A4R and letter R size can b

    done by setting the memory switch.

    When the memory mode is selected, additio

    image read by the ADF is possible.

    Platen mode only

    1. Dual access

    Not supported

    2. Image rotation

    Not supported.

    3. APS

    A5R and half letter size cannot be detected.

    APS/AMS not possible when platen memory is

    used.

    ADF-APS cannot identify A4R or letter R.

    4. Memory mode

    Can be activated only in the platen mode.

    5. Superfine mode

    ADF/Platen mode can be used.

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    Classification 7050 7060

    1-4

    [2] Functions and Operation (2/4)

    Basic functions 6. Thick paper mode

    Increased fixing temperature

    7. Finishing function

    2-point stapling, rear 1-point stapling, front 1-

    point stapling

    1. Magazine binding

    Possible only for combination of two-sided copy +

    4-in-1.

    2. Combination 2-in-1/4-in-1 function

    (1) Does not have the menu at right.

    (2) Does not have the menu at right.

    (3) Does not have the menu at right.

    3. Galley proof function (single step)

    Does not have the function at right.

    Does not have the function at right.

    Does not have the function at right.

    Increased fixing temperature + reduced line

    speed used.

    (Polygon brake control is used to reduce

    changeover time.)

    A finishing key has been newly added, enab

    five stapling patterns to be selected.

    1) Automatic 2-point stapling

    2) Automatic 1-point stapling

    3) 1-point stapling at rear

    4) 1-point stapling at front

    5) 2-point stapling

    Dedicated booklet mode newly added (1-2

    automatic selection)

    Combination mode newly added.

    (1) 8-in-1 mode added

    (2) Horizontal arrangement or vertical

    arrangement can be selected.

    (3) Overlay function newly added.

    Check copy function.

    List display of settings using the check scre

    Intersheet and chapter demarcation mode p

    can be changed.

    Check copy can be made repeatedly each t

    the single step key is touched.

    Application

    functions

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    Classification 7050 7060

    1-5

    [2] Functions and Operation (3/4)

    Application

    functions Paper feed tray for front and back cover she

    can be selected from by-pass feed, tray 1 a

    tray 3.

    Insertion paper feed paper can be selected

    tray 1 and tray 3 (key operator setting) Up to 15 points can be set.

    Up to 50 sheets can be set.

    Front and back cover thick paper can be se

    (by-pass feed only)

    Shift up to 250 mm

    Main scanning/sub scanning can be set

    independently

    Repeat function can be used in combination

    non-original automatic erasure to automatic

    judge image read. (initial selection)

    Auto layout mode newly added.

    The image of an original on the platen is cop

    at the center of the copy paper.

    Two-sided original to two-sided copy can al

    selected

    Up to 15 points can be set.

    Non-standard originals can also be copied b

    using the auto layout mode and non-origina

    automatic erasure mode in combination. (in

    setting)

    4. Intersheet

    Face side paper feed tray is used for by-pass

    feed only.

    Insertion paper feed paper is loaded in tray 1

    only.

    Up to 7 points can be set. Up to 50 sheets can be set.

    5. Image shift

    Shift up to 50 mm

    6. Repeat

    Read zone can be set only in main scanning

    direction.

    Does not have the function at right.

    7. Auto layout

    Does not have the function at right.

    8. Chapter

    One-sided original to two-sided copy only

    Up to 7 points can be set.

    9. Book copy

    Does not have the function at right.

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    Classification 7050 7060

    1-6

    Application

    functions

    [2] Functions and Operation (4/4)

    Fold erasure: 1 to 30 mm in 1 mm steps

    Frame erasure: 1 to 15 mm in 1 mm steps

    Up to 15 points can be set.

    Job 15 can be customized by the user.

    One of four modes, combined text & photog

    text, photograph, and Increase contrast can

    selected.

    10. Frame/Fold erasure

    Fold erasure: 10 mm, 20 mm, 30 mm

    Frame erasure: 5 mm, 10 mm, 15 mm

    11. Job memory

    Up to 9 points can be set.

    12. Original image quality

    One of three modes, combined text & photograph,

    text, and photograph, can be selected.

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    Classification 7050 7060

    1-7

    1. Ozone filter (H)

    2. Ozone filter (S)

    One at the rear face

    Operation panel 20-character x 2 line LCD panel

    1. Fly wheel

    Two flywheels

    1. Support rubber

    Four points

    2. Wire tension spring

    Load: 2.75 kg

    3. Belt

    Material: Soft rubber with kevlar core

    4. 2nd mirror unit

    Reinforcing plate/V mirror support plate

    1. Polygon motor

    Rotational speed: 16,535 rpm

    Ball bearing

    2. Write unit cooling fan

    No duct

    OZone filter (K)

    Not used.

    Large LCD touch panel

    Three flywheels

    Two points

    Load: 3.6 kg

    Material: Normal glass fiber

    Plate thickness increased

    Rotational speed: 21,850 rpm

    Air bearing

    Duct newly installed.

    [3] Mechanisms(1/4)

    Externals

    OperationSection

    Drive section

    Read section

    Write section

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    Classification 7050 7060

    1-8

    Drum carriage

    Transfer and

    separationcorona unit

    Charging corona

    unit

    Developing

    section

    [3] Mechanisms(2/4)

    1. Separation claw

    Material: Plastic

    2. Toner collecting screw

    Screw pitch: 6 mm

    3. Collecting roller ass'y

    Toner collecting roller diagram: 15.20.3

    4. Cleaner idler gear

    5. Board cover

    Does not have ratchet wheel.

    1. Transfer guide plate shape

    No R

    1. Charging wire

    Gold-plated wire

    1. Developing sleeve

    S-N type sleeve

    Material: SUS

    Screw pitch: 8 mm

    Toner collecting roller diameter: 14.70.3

    Shape changed

    Five ratchet wheels newly installed.

    Changed to R6. (Mounting plastic also chan

    Gold-plated skin pass wire

    (with round terminal)

    Uses a W-N type sleeve.

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    Classification 7050 7060

    1-9

    [3] Mechanisms(3/4)

    Paper feed

    section

    LCT paper feed

    section

    By-pass feed

    section

    2nd paper feed

    section

    ADU

    Shape changed.

    466 mm/sec

    Shape changed.

    430 mm/sec

    Forced drive mechanism newly added.

    Material: Fe-Cu-based material

    Gear width increased.

    Shape changed

    Cooling and decurling fan newly added.

    Ventilation hole newly added.

    Decurler mechanism newly added.

    1. Paper feed panel front/rear

    2. Linear feed speed

    424 mm/sec

    3. Paper feed door

    1. linear feed speed

    390 mm/sec

    1. Reverse rotation prevention mechanism

    Spring charge

    1. Bearing

    Material: Fe-based material

    2. Gear

    3. Registration roller

    1. Conveyance guide plate

    Does not have the mechanism at right.

    Does not have the mechanism at right.

    2. Horizontal conveyance section

    Does not have the mechanism at right.

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    Classification 7050 7060

    1-10

    Conveyance

    section

    Fixing section

    Two-stage folding mechanism newly added

    Belt lifting mechanism

    61 kgf

    Rubber hardness: 61

    Temperature sensor newly installed (non-co

    type).

    Heat insulating sleeve newly added.

    Two lamps

    Crown: 11020m

    Material: Plastic

    Pipe material

    Amount of impregnated oil: 60 g

    [3] Mechanisms(4/4)

    1. Conveyance guide plate

    Does not have the mechanism at right.

    2. Belts

    Does not have mechanism at right.

    1. Applied pressing force

    54 kgf

    2. Lower roller

    Rubber hardness: 69

    Does not have temperature sensor.

    Does not have heat insulating sleeve.

    3. Upper roller

    One lamp

    Crown: 6020m

    4. Fixing drive gear

    Material: Sintered material

    5. Oil-impregnated roller

    Shaved aluminum

    6. Oil-impregnated pad

    Amount of impregnated oil: 50 g

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    Classification 7050 7060

    1-11

    Drive section

    Read section

    1. M1 (main) control

    Control path

    CB (control board) DCDB (DC driver board)

    M1

    Kind of motor

    2. M4 (drum) control

    Control path CB (control board) DCDB (DC

    driver board) M4

    Speed: 280 mm/sec (400 dpi)

    124 mm/sec (600 dpi)

    3. Main motor control

    Dose not have cleaner clutch.

    1. M12 (optics drive) control

    Control path

    CB (control board) DCDB (DC driver board)

    M12

    2. Read control

    CCD sensor sensitivity: 4.5 V/lux.sec

    3. Exposure control

    Control path

    CB (control board) DCPS2 (DC power

    supply unit) L1 (exposure lamp)

    Control path

    CB (control board) M1

    Exclusive for 7060.

    Control path

    CB (control board) M4

    Speed: 370 mm/sec (400 dpi)

    280 mm/sec (600 dpi)

    185 mm/sec (thick paper)

    Cleaner clutch newly added.

    Control path

    CB (control board) M12

    CCD sensor sensitivity: 9.0 V/lux.sec

    Control path

    CB (control board) CVR L1

    [4] Electrical parts(1/6)

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    Classification 7050 7060

    1-12

    [4] Electrical parts(2/6)

    1. Image processing board

    Clock speed

    Sub scanning effective range control signal:

    Common signal is used for read and write

    operations.

    2. Processing program 1/2

    1 Mbit

    3. E-RDH memory (Standard memory: MU101/-102)

    SIMM speed grade (Uses 60 or 70 ns one.)

    1. M5 (polygon) control

    M5 rotational speed: 16,535 rpm

    Brake control: No

    2. Image write control

    LD (laser diode) output: 15 mW

    1. M7 (charging cleaning) control

    Control path

    CB (control board) DCDB (DC driver board)

    M7

    2. M8 (transfer/separation cleaning) control

    Control pathCB (control board) DCDB (DC driver board)

    M8

    Image

    processing

    Write section

    Charging

    corona unit

    High speed operation

    Independent signals are used for read and w

    operations.

    2 Mbit

    SIMM speed grade (Uses 60 ns one only.)

    M5 rotational speed: 21,850 rpm (400 dpi)

    24,803 rpm (600 dpi)

    10,925 rpm (Thick paper

    Brake control: Yes

    LD (laser diode) output: 35 mW

    Control path

    CB (control board) M7

    Control pathCB (control board) M8

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    Classification 7050 7060

    1-13

    Developing

    section

    Paper feed

    section

    Control path

    CB (control board) M3

    Uses new kind of motor.

    Control path

    CB (control board) M35

    Control path

    CB (control board) FM30

    Drive motor: M140 (LCT paper feed)

    Standby clutch: MC9 (conveyance 2)

    Has a by-pass feed tray paper size detectio

    function.

    Specification changed

    [4] Electrical parts(3/6)

    1. M3 (developing drive) control

    Control path

    CB (control board) DCDB (DC driver

    board) M3

    Developing drive motor

    2. M35 (agitating screw) control

    Control path

    CB (control board) DCDB (DC driver board)

    M35

    3. FM30 (developing suction) control

    Control path

    CB (control board) DCDB (DC driver board)

    FM30

    1. Paper feed control

    Drive motor: M13 (paper feed)

    Does not have function at right.

    2. Paper size detection control

    Does not have the function at right.

    3. 2nd paper feed clutch

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    Classification 7050 7060

    1-14

    1. 1000 tray paper feed/No paper detection control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    Does not have the function at right.

    1. 1500 tray paper feed/No paper detection control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    1. Tray up control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    1. Switching guide control

    Control pathCB (control board) DCDB (DC driver board)

    Load

    2. ADU cooling fan control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    Does not have loads at right.

    3. ADU motor

    4. Mis-centering sensor

    Control path

    CB (control board) Load

    Vertical conveyance clutch: CL3 (LCT

    conveyance)

    Control path

    CB (control board) Load

    Control path

    CB (control board) Load

    Control pathCB (control board) Load

    Control path

    CB (control board) Load

    FM152 (ADU cooling fan 1) and FM153 (AD

    cooling fan 2) installed.

    Motor power is increased.

    Disused

    [4] Electrical parts(4/6)

    LCT-1000 tray

    Paper feed/

    Conveyance

    section

    LCT-1500 tray

    Paper feed/

    Conveyance

    section

    LCT paper tray

    ADU Paper exit/

    Conveyancesection

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    Classification 7050 7060

    1-15

    ADU Paper

    feed/

    Conveyance

    section

    Conveyance

    section

    Fixing section

    Control path

    CB (control board) Load

    Control path

    CB (control board) Load

    Control board

    CB (control board) DCDB (DC driver bo

    FM14

    Fixing heater lamp

    Upper roller: 2

    Lower roller: 1

    Fixing temperature sensor

    For upper roller: 2 (Non contact + contact)

    For lower roller: 1 (Non contact)

    During warming up, the upper and lower rol

    are rotated.

    [4] Electrical parts(5/6)

    1. Paper feed/Reversal control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    2. Paper feed/Reversal control Control path

    CB (control board) DCDB (DC driver board)

    Load

    1. LFM14 (conveyance suction) control

    Control path

    CB (control board) DCDB (DC driver board)

    FM14

    1. Fixing temperature control

    Fixing heater lamp

    Upper roller: 1

    Lower roller: 1

    Fixing temperature sensor

    For upper roller: 2

    For lower roller: None

    1. Initial rotation control

    Does not have the control at right.

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    Classification 7050 7060

    1-16

    Other kinds of

    control

    1. DC power supply unit

    Three kind as DCPS1 (DC power unit 1), DCPS2

    (DC power unit 2), DCPS3 (DC power unit 3)

    2. Cooling fan control

    Control path

    CB (control board) DCDB (DC driver board)

    Load

    DCPS (DC power unit) only

    Control path

    CB (control board) Load

    [4] Electrical parts(6/6)

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    OPERATION2

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    2 - 1

    OPERATION

    CHECK

    APPLICATION

    JOB MEMORY

    AUTO RESET

    HELP

    M

    HIGH

    MODE

    STORE

    SET

    VERY HIGH

    GROUP

    STAPLE

    SORT

    1 2 3 4

    11 12 13

    5 6 7 8 9

    10 14

    No. Name Function

    1 STAPLE button Used to select the staple mode.

    2 GROUP button Used to select the group mode.

    3 SORT button Used to select the sort mode.

    4 Large LCD (liquid crystal display) panel Displays the screens that are necessary for operations such as setting,

    selection, etc. Each screen consists of a touch panel. The displayed keys

    are operated by touching them directly.5 CHECK button Pressing the check button activates the check screen that displays the

    settings for each selected copy mode.This screen is also used for single step

    output.

    6 HELP button Pressing the help button displays an explanation of operation for the currently

    displayed screen.

    7 HIGH button Used to read an image at high resolution (fine).

    8 VERY HIGH Used to read an image at very high resolution (superfine).

    9 MODE button Used to select the copier mode/printer mode.Used to select the Copier mode,

    Printer mode, etc.

    10 APPLICATION button Pressing the application button activates the selection screen, enablingvarious application functions to be selected. (When this button is pressed, the

    LED in the button lights.)

    11 AUTO RESET button Used to cancel settings and return the machine to the initial settings.

    12 JOB MEMORY button Pressing the job memory button activates the job memory setting screen,

    enabling data to be written to, or read from the memory.

    13 ORIGINAL READ button Starts memory read of the original. (Can be used in both ADF and platen

    modes.)

    14 MEMORY button Activates the memory mode.

    OPERATION PANEL

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    2 - 2

    OPERATION

    No. Name Function

    15 Copy quantity display To indicate the selected copy quantity and copy count in copying

    16 INTERRUPT button Used to activate the interrupt mode. (flashing or steady indication)

    17 PRINT QUANTITY indicator Displays the set copy quantity.

    18 STOP/CLEAR button Used to interrupt a copy operation or cancel the set copy quantity.(clearing

    contents of memory)

    19 TIMER lamp Indicates that the weekly timer is being used.20 P button Used to read various settings and counts.

    21 CLEAR QTY. button Used to cancel the set copy quantity.The contents of the memory are not

    cleared.

    22 START PRINT button Used to start the copy process.

    23 POWER SAVE ON/OFF button Used to select the power save mode. (When this button is pressed, the

    lamp in the button lights.)

    START PRINT

    STOP / CLEAR

    PRINT QUQNTITIY

    CLEARQTY.RECALL

    P C

    7

    4

    1

    0

    8

    5

    2

    9

    6

    3INTERRUPT

    TIMER

    POWER SAVER

    ON / OFF

    21 22

    17 18 1915 16

    20 23

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    2 - 3

    OPERATION

    Position original in the RADF face down

    Message display area

    Select paper then press OK

    Touch the paper size keydirectly with the finger

    Screen changes over

    [1] LCD PanelThe machine has a large LCD (liquid crystal display)

    which displays the necessary screens for performing a

    copy operation or selecting various functions.At the top of the LCD panel is a message display area

    which is used to display messages and information

    necessary for the particular screen.

    The LCD panel is a touch panel. A function can be

    selected by directly touching a key corresponding to

    that function with the finger.

    Caution: Do not drop anything onto the touch panel or

    exert excessive pressure on it as this may cause

    the LCD panel to break.

    Example: Basic screen

    In this way, the machine is operated according to the

    display on the LCD panel.

    1. Basic Operations

    a. Function keys are shown with round corners and a

    shadow. To make a setting, touch the corresponding

    function key with the finger.b. When a key is touched, it is displayed in reverse (i.e.

    with black and white reversed).

    If the reverse-displayed key is touched once again, the

    selection is cleared.

    c. Keys or indications that cannot be selected are shaded.

    d. You can also set the memory switch so that when a key

    is touched, a short beep is emitted.

    e. Touching the CANCEL key cancels the setting, and

    causes the basic screen to re-appear. However, if a

    lower level of an application screen or the job memory

    screen is displayed, the previous screen re-appears

    instead.

    f. The OK key can be displayed on the following

    screens by setting the 25 mode DIP switch. However,

    in this case, when the OK key is touched, the settings

    are finalized, and the basic screen re-appears.

    * Tray selection screen

    * Magnification selection screen

    * Copy density selection screen

    * Copy mode selection screen

    g. If you touch several points at the same time, an

    incorrect selection may occur, so set one point at a

    time.

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    2 - 4

    OPERATION

    2. Warm-up ScreenWhen the main switch is turned ON, the wake-up screen

    appears for approximately 4 seconds then switches to the

    warm-up screen.The warm-up screen is an animation which changes

    progressively as the fixing temperature rises.

    [Wake-up Screen]

    [Warm-up Screen]

    (1) If part of the LCD panel is touched while the warm-up

    screen is displayed, the warm-up screen will disappear

    and the basic screen will appear instead.(2) If a change in the state of the machine occurs due to the

    front door being opened, for example, while the warm-

    up screen is displayed, and it is necessary to display a

    message, the warm-up screen will disappear and the

    basic screen will appear. In this case, the warm-up

    screen will not re-appear, even after the completion of

    the action indicated by the message.

    (3) The warm-up screen will not appear if the machine

    goes into the warm-up state after a jam has been

    cleared.

    When the fixing temperature reaches the set value, the

    LCD panel switches to the basic screen.

    3. Initial Screen (basic screen)This screen appears when the copying machine goes into

    the ready state upon completion of warm-up or when an

    auto reset operation takes place.Also, when the AUTO RESET button is pressed, the set-

    tings are returned to the initial values and this screen

    appears.

    If the START PRINT button is pressed when the machine is

    in this state, the copy process will start in the full auto mode.

    If PAPER SIZE or another function key displayed at the

    bottom of the LCD panel is touched, the LCD panel will

    switch over to the corresponding setting screen.

    [Basic Screen ]

    Position original in the RADF face down

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    2 - 5

    OPERATION

    COPY OPERATION

    [Limiting Conditions]

    * The copy modes that can be used differ depending

    upon the selected application functions.

    * For details of copy modes that can be used, refer to the

    sub-section concerning each application function.* If the [Copy Mode Selection Screen] is selected after

    an application function is selected, the copy modes

    that can be used can be identified according to whether

    or not they are displayed against a shaded background.

    [1] Copy ModeWith the basic screen or full auto screen displayed, touch

    the COPY MODE key, and select the desired copy mode.

    When a mode is selected, the basic screen re-appears. Ifthe PRINT START button is pressed using this screen,

    the basic screen will re-appear, and a copy operation will

    start automatically.

    [Copy Mode Selection Screen]

    Select copy mode then press OK Select density level then press OK

    [2] Copy DensityTouch the COPY DENSITY key on the basic screen or full

    auto screen. When a copy density is selected, the basic

    screen re-appears.If the PRINT START button is pressed while the copy

    density selection screen is displayed, the basic screen re-

    appears, and a copy operation starts automatically.

    [Copy Density Selection Screen]

    * If the USER SET key is touched, the density regis-

    tered using the density monitor setting screen can be

    selected.

    * Touching the AE key activates the AE mode.

    * This screen can be called and the density adjusted,even while copying is taking place. However, the AE

    button does not function in this case.

    a. Arbitrary density setting

    You can register one of 16 tones in each of the Arbitrary

    Density keys on the dark and light sides. You can set the

    density while making a test output.

    [Method of setting an arbitrary density]

    (1) Display the basic screen, then touch the [Copy density]

    key or the [Auto] key while pressing the P button.

    The arbitrary dark density setting screen appears.

    (2) Select one of the [No.11-4] to [No. 4 13-16] keys on the

    arbitrary density setting screen. (In this case, one copy

    is output at each of the four densities corresponding to

    the numbers on the four keys.)

    You can also select keys from 1 to 16.

    (3) Place an original on the platen, then press the PRINT

    START button and confirm that the copy quality is

    optimum.

    (4) Select one of keys No.1 to 16, then touch the [OK] key.

    The density corresponding to the selected No. is

    registered in the Arbitrary Density key.

    (5) Select the arbitrary light density screen, and set the

    density in the same way as described above.

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    2 - 6

    OPERATION

    [3] Magnification SelectionTouch the [Magnification] key on the basic screen or the

    full auto screen, and select the desired magnification.

    When a magnification is selected, the basic screen re-appears.

    If the PRINT START button is pressed while this screen

    is displayed, the basic screen will re-appear, and

    copying will start automatically.

    There are three magnification selection screens, a fixed

    magnification selection screen, a zoom magnification

    setting screen, and an independent magnification setting

    screen.

    [Fixed Magnification Selection Screen]

    * If the Verti./Horiz. Zoom key is touched, the screen

    switches over to the independent variable magnifica-

    tion setting screen.

    * By selecting the vertical and horizontal magnificationsetting keys, different magnifications can be selected

    in the horizontal and vertical directions.

    [Independent Magnification Setting Screen]

    * Switch to the zoom magnification setting screen by

    touching the ZOOM key.

    * To select a magnification of 1.00, touch the 1.00 key

    on the screen.

    [Zoom Magnification Setting Screen]

    Select the desired magnification using the or

    key, or the numeric keypad on the screen. (Setting

    range: Normally x0.33 to x4.00; In the superfine mode

    x0.65 to x4.00)

    * Select the desired magnification by using the or

    key, or the numeric keypad on the screen. (Set-

    ting range: Normally x0.33 to x4.00; In the superfine

    mode x0.65 to x4.00)

    Select magnification then press OK

    Enter zoom ratio using key pad or arrows

    Enter zoom ratio using key pad or arrows

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    OPERATION

    [4] Tray Selection ScreenTouch the PAPER SIZE key on the basic screen or full

    auto screen, then select the paper feed tray to be used.

    When a paper feed tray is selected, the basic screen re-appears. If the PRINT START button is pressed using

    this screen, the basic screen will re-appear, and copying

    will start automatically.

    [Tray Selection Screen]

    * Paper size and paper type are displayed on the tray

    keys. The following paper types can be displayed in

    the key operator mode.

    KBM OTHER

    RCYC. RECY.COLR. HEAD

    LTHD CHLR.

    SPCL. BLUE

    LABL RED

    INVC. GREN

    LEGL YELL

    LEDG BRWN

    * The symbol appears on the key corresponding to

    a tray that has no paper.

    * When the [Auto Size] key is pressed, the auto size

    mode is activated.

    * When the machine is switched ON, if the universal

    tray is not loaded and the paper size is unknown, or

    if there is no paper in the by-pass feed tray, the !

    mark is displayed instead of the size indication.

    (This indication does not appear in the case of trays

    2, 3, 4 and 5 because the paper size for these trays

    is set in the 25 mode.)

    Select paper then press OK

    [5] Interrupt CopyThis function enables a copy condition setting or a

    continuous copy operation to be interrupted, and a copy

    made under different set conditions.If you press the interrupt key when the machine is in an

    "interrupt enable" status, the interrupt copy screen

    appears.

    [Interrupt Copy Screen ]

    * When the interrupt mode is selected, the LED inside

    the button lights.

    * Density, magnification, and paper size settings can be

    made in the interrupt mode.

    * If the INTERRUPT button is pressed when the interrupt

    copy screen is displayed while the machine is idling,

    the interrupt mode will be canceled.

    [Limiting Conditions]

    a. An interrupt copy can only be made using the basic

    screen or the full auto screen.

    b. A reservation copy cannot be made in the interrupt

    mode.

    c. An interrupt copy cannot be made in the superfine

    mode, when an error has occurred, or in the interrupt

    mode.

    d. While the interrupt mode is activated, the auto

    power flow and auto shutoff functions do not

    operate.

    Position original in the RADF face down

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    OPERATION

    [6] Check FunctionThis mode consists of a function that displays the

    settings of the various functions as a list, and also a

    function that makes one copy of each original forchecking purposes.

    Pressing the CHECK button causes the check screen to

    appear.

    [Check Screen]

    * If the intersheet mode is selected, the front cover will be

    displayed as "F" and the back cover as "B". Also, the

    number of blank sheets to be inserted will be displayed

    in reverse.

    * If the PROOF COPY key is touched, the basic screen

    will re-appear momentarily, and the original will be

    copied.

    * When the test copy is completed, the items whose

    settings can be changed are marked with the symbol

    in the check mode screen.

    Check the set items, then either touch the EXIT key or

    press the CHECK button once again to display the

    previous screen.

    Please select staple position

    [7] Finishing FunctionUse the finisher to set the stapling position. If the

    [Finish] key on the basic screen is touched, the finish

    screen will be displayed.[Finish Screen]

    * If the [1 position] key is selected, one staple will be

    inserted in the copy paper at a point corresponding to

    the top left of the original.

    * If the [2 position] key is selected, two staples will be

    inserted in the copy paper at two points corresponding

    to left side of the original. Depending upon the copy

    size, if two staples cannot be inserted, one-point stapling

    will take place automatically.* If the [Type 1] key is selected, one staple will be

    inserted at the left rear of the copy paper as seen from

    the front of the machine, regardless of the orientation

    of the original or the copy paper.

    * If the [Type 2] key is selected, one staple will be

    inserted at the left front of the copy paper as seen from

    the front of the machine, regardless of the orientation

    of the original or the copy paper.

    * If the [Type 3] key is selected, two staples will be

    inserted at the left side of the copy paper as seen from

    the front of the machine, regardless of the orientation

    of the original or the copy paper.

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    OPERATION

    Position original in the RADF face down

    [8] Copy ReservationBy selecting the [Reserve] key, different copy conditions

    can be set, even while a copy operation or an image read

    operation is taking place.* If the machine is not in a read state, image read can be

    started according to the set copy reservation, even if a

    copy output is taking place.

    * Upon completion of the ongoing copy output, the next

    copy output takes place according to the set copy

    reservation.

    * The items that can be set when the [Reserve] key has

    been selected are the same as the items that can

    normally be set.

    * If a copy reservation cannot be made, the [Reserve]

    key will be displayed against a shaded background.

    An example is when the machine is idling.[Basic Screen/Copy Reservation Screen]

    Caution:

    1. If, when the [RESERVE] key is selected, paper for the

    ongoing copy runs out, or a jam occurs, the

    [SETTING] key flashes to inform the operator of anabnormality. (If a copy reservation read operation

    was taking place when the abnormality occurred, the

    read operation continues.)

    In this case, select the [SETTING] key, remove the

    cause of the abnormality, then press the PRINT

    START button to re-output the copy.

    2. If, when the setting screen for the ongoing job was

    selected by the [SETTING] key, a copy reservation

    read abnormality occurs, the [RESERVE] key

    flashes.

    In this case, select the [RESERVE] key, and remove

    the cause of the abnormality.

    3. Upon completion of the ongoing job, the copy

    reservation mode automatically switches to the copy

    setting mode.

    [Limiting conditions]

    a. A copy reservation is not accepted if either the

    ongoing job (copy setting) contains one of the

    following settings, or while the scanner is operating

    (including operation in the superfine mode).

    * Thick paper mode

    * 4ED selection (memory switch setting)

    * Overlay

    * Check copyb. The following settings cannot be made for a copy

    reservation.

    * Job memory

    * Thick paper

    * 4ED selection

    * Overlay

    c. You cannot set the next copy reservation while the

    machine is in a copy reservation standby state.

    d. You cannot