7000 PROCESS SAFETY SYSTEM T2
Transcript of 7000 PROCESS SAFETY SYSTEM T2
CURRICULUM OUTLINE
I INTRODUCTION
II DEFINITIONSDEFINITION
III SAFETYDEVICE SYMBOLSSYMBOLAND IDENTIFICATION
A INTRODUCTION
B FUNCTIONAL DEVICE IDENTIFICATION
C SYMBOLSSYMBOLD COMPONENTIDENTIFICATION
IV INTRODUCTION TO SAFETYANALYSISANALYSI AND SYSTEMDESIGNA PURPOSEAND OBJECTIVEB MODESMODE OF SAFETYSYSTEMOPERATIONC PREMISESPREMISE FORBASIC ANALYSISANALYSI AND DESIGN
V EMERGENCYSUPPORTSYSTEMSSYSTEMESS
A EMERGENCYSHUTDOWN SYSTEMESD
1 PURPOSE2 SHUTDOWN STATIONSSTATION
B FIRE LOOPSYSTEM
1 PURPOSE2 INSTALLATION
C OTHER FIRE DETECTION SYSTEMSSYSTEM1 PURPOSE2 INSTALLATION
D COMBUSTIBLE GAS DETECTIONSYSTEM1 PURPOSE2 INSTALLATION AND OPERATION3 ADEQUATEVENTILATION
E CONTPINMENT SYSTEMF SUBSURFACESAFETYVALVESVALVE SSSVSSSSV
VI PROTECTION CONCEPTSCONCEPTAND SAFETYANALYSISANALYSIA UNDESIRABLE EVENTSEVENT
1 OVERPRESSUREA CAUSE
B EFFECTAND DETECTABLE ABNORMAL CONDITIONSCONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OF SAFETYDEVICESDEVICE
2 LEAK
A CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONSCONDITION
C PRIMARY PROTECTION
D SECONDARYPROTECTION
E LOCATION OFSAFETYDEVICESDEVICE
3 LIQUID OVERFLOW
A CAUSE
B EFFECTAND DETECTABLE ABNORMAL CONDITIONSCONDITION
C PRIMARY PROTECTION
D SECONDARYPROTECTION
E LOCATION OF SAFETYDEVICESDEVICE
4 GAS BLOWBYA CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONSCONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OF SAFETYDEVICESDEVICE
5 UNDERPRESSUREA CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONSCONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OFSAFETYDEVICESDEVICE
6 EXCESSEXCES TEMPERATUREA CAUSE
B EFFECT AND DETECTABLEABNORMAL CONDITIONSCONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OFSAFETYDEVICESDEVICE
7 DIRECT IGNITIONSOURCE
A CAUSE
B EFFECT AND DETECTABLE ABNORMAL CONDITIONSCONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OFSAFETYDEVICESDEVICE
8 EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE FIRINGCHPMBER
A CAUSE
B EFFECT AND DETECTABLE ABNORMAL CONDITIONSCONDITION
C PRIMARY PROTECTION
D SECONDARYPROTECTION
E LOCATION OF SAFETYDEVICESDEVICE
B PROTECTIVE SHUTIN ACTION
C SAFETYANALYSISANALYSI1 SAFETYANALYSISANALYSI TABLE SAT
2 SAFETYANALYSISANALYSI CHECKLIST SAC
3 SAFETYANALYSISANALYSI FUNCTION EVALUATION CHART SAFE CHART
VII PROCESSPROCES COMPONENTANALYSISANALYSIA WELLHEAD AND FLOWLINESFLOWLINE
B WELLHEAD INJECTIONLINESLINE
C HEADERSHEADER
D PRESSURE VESSELSVESSEL
E ATMOSPHERICVESSELSVESSEL
F FIRED AND EXHAUST HEATED COMPONENTSCOMPONENTG PUMPSPUMPH COMPRESSORUNIT
1 PIPELINESPIPELINEJ HEAT EXCHANGERSEXCHANGER
VIII POLLUTION PREVENTION AND CONTROL
A POLLUTION PREVENTION
B INSPECTIONAND REPORTSREPORTC OIL SPILLCONTINGENCYPLANSPLAN
D RRNNMG AND DRILLSDRILL
IX PRODUCTION SAFETYSYSTEMSSYSTEMA GENERAL REQUIREMENTSREQUIREMENTB SUBSURFACESAFETYDEVICESDEVICE
1 SURFACE CONTROLLED SSSVSSSSV
2 SUBSURFACE CONTROLLED SSSIPSSSSIP
3 DESIGN INSTALLATIONAND OPERATIONOF SSSVSSSSV
4 SUBSURFACESAFETYDEVICESDEVICE IN SHUTIN WELLSWELL
5 SUBSURFACE SAFETYDEVICESDEVICE IN INJECTIONWELLSWELL
6 TEMPORARYREMOVAL FORROUTINE OPERATION7 ADDITIONAL SAFETYEQUIPMENT8 EMERGENCYACTION
C DESIGN INSTALLATIONAND OPERATIONOF SURFACEPRODUCTION SAFETYSYSTEMSSYSTEM1 PLATFORMSPLATFORM
2 SPECIATION FORSURFACESAFETYVALVESVALVE SSV AND UNDERWATER SAFETYVALVESVALVE USV
3 APPROVALOF SAFETYSYSTEMDESIGNAND INSTALLATIONFEATURESFEATURE
D ADDITIONAL PRODUCTION SYSTEMREQUIREMENTSREQUIREMENT1 PRESSUREAND FIRED VESSELSVESSEL
A PSVSPSV
B STEAM GENERATORSGENERATOR
C PSIILSPSIIL
2 FLOWLINESFLOWLINE
A PSVTSPSVT
B PSHLSPSHL
3 SAFETYSENSORSSENSOR
4 ESI
5 GLYCOLDEHYDRATIONUNITSUNIT
6 GAS COMPRESSORSCOMPRESSOR7 FIREFIGHTHIGSYSTEMSSYSTEM
FIRE ANDGASANDGA DETECTION SYSTEMSSYSTEM9 GENERAL PLATFORM OPERATIONSOPERATION
10 WELDINGAND BURNINGPROCEDURESPROCEDURE
E PRODUCTIONSAFETYSYSTEMINSPECTIONAND TESTING1 SCSSV
2 SSCSV
3 INJECTIONVALVESVALVE
4 THBINGPLUGSPLUG5 PSV
6 PSHL
7 LSHL
8 SDVUSV
9 FSV FLOWLINE
10 TSH
1L FIREWATER PUMPSPUMP12 ASH TSE
13 USH YSH
IT
F QUALITYASSURANCE
G OIL GAS WELLCOMPLETIONOPERATIONSOPERATIONH OIL GAS WELLWORKOVER OPERATIONSOPERATION
X HANDSON TRAININGA DESIGNAND INSTALLATION VERIFICATION
1 BLOCK BLEED SYSTEMSSYSTEM2 BLEED SYSTEMSSYSTEM3 SYMBOLSSYMBOL OF INSTRUMENTATION
B SAFETYDEVICE TESTING1 PSIIL
2LSHL
3 TSHL
4 GAS DETECTORSDETECTOR ASH
5 PSV
6 FSV
7 SSV
8 SDVBDV
9 ATNRILIARYDEVICESDEVICE
C TEST TOLERANCE
D REPORTINGMETHOD
E SUBSURFACESAFETYDEVICESDEVICE
1 INSTALLATION
2 OPERATION3 INSPECTION4 TESTING5 REPAIR6 CONTROL PANEL
SECTION
PRODUCTION SAFETY
SYSTEM TRAINING
NOTICE TO
LESSEESLESSEE
UNITED STATESSTATE DEPARTMENT OF THE INTERIOR
MINERALSMINERAL MANAGEMENT SERVICEGULF OF MEXICO OCS REGION
NTL NO 2000G09 EFFECTIVEDATE MARCH 29 2000
NOTICE TO LESSEESLESSEE AND OPERATORSOPERATOR OF FEDERAL OIL GAS AND SULPHURLEASESLEASE IN THE OUTER CONTINENTAL SHELF GULF OF MEXICO OCS REGION
PRODUCTION SAFETYSYSTEMSSYSTEM REQUIREMENTSREQUIREMENT
THISTHI NOTICE TO LESSEESLESSEE AND OPERATORSOPERATORNTL SUPERSEDESSUPERSEDETHELETTERTO LESSEESLESSEE LTL DATED
APRIL 1991 ON THISTHI SUBJECTIT PROVIDESPROVIDEGUIDANCEON SEVERALISSUESISSUE WITH REGARDTO PRODUCTIONSAFETYSYSTEMSSYSTEM UPDATESUPDATEREGULATORYCITATIONSCITATION AND INCLUDESINCLUDE STATEMENT ON THE PAPERWORKREDUCTION ACT OF 1995
1 30 CFR 250802B EXCLUSION OF PRESSURE SAFETYHIGHPSH AND PRESSURE SAFETYLOW
PSL SENSORSSENSOR ON DOWNSTREAM VESSELSVESSEL IN PRODUCTIONTRAIN
AS SPECIFIEDIN AMERICAN PETROLEUMINSTITUTE API RECOMMENDEDPRACTICE RP 4C SECTION
A4 YOU MUST INSTALL PSH SENSOR TO PROVIDEOVERPRESSUREPROTECTIONFOR VESSEL IF AN ENTIRE
PRODUCTIONTRAINOPERATESOPERATE IN THE SAME PRESSURERANGE THEPSH SENSOR PROTECTINGTHE INITIAL VESSEL
WILLDETECTTHEHIGHESTPRESSUREIN THEPRODUCTIONTRAINTHEREBYPROVIDINGPRIMARYOVERPRESSURE
PROTECTIONTO EACH SUBSEQUENTVESSEL IN THE PRODUCTIONTRAIN THE INTENTOFAPI RP 14C IS NOT
COMPROMISEDUNDER THISTHI SCENARIO THEREFOREYOU MAY USE API RP 14C SAFETYANALYSISANALYSICHECKLIST SAC REFERENCEA4A3 TO EXCLUDEALLSUBSEQUENTPSH SENSORSSENSOR OTHERTHAN THE PSH
SENSOR PROTECTINGTHEINITIALVESSELIN PRODUCTIONTRAIN
FURTHERMOREAS SPECIFIEDIN API RP 14C SECTIONA4 YOU MUST INSTALL PSL SENSOR TO PROVIDEUNDERPRESSUREPROTECTIONFOR VESSEL IF AN ENTIREPRODUCTIONTRAINOPERATESOPERATEIN THE SAME PRESSURE
RANGE THE PSL SENSOR PROTECTINGTHE INITIAL VESSELWILL DETECTTHE LOWESTPRESSUREIN THE
PRODUCTIONTRAINTHEREBYPROVIDINGPRIMARYUNDERPRESSUREPROTECTIONTO EACH SUBSEQUENTVESSEL
IN THE PRODUCTIONTRAIN THE INTENTOF API RP 14C IS NOT COMPROMISEDUNDERTHISTHI SCENARIOSINCE
THE PSL SENSOR PROTECTINGTHEINITIAL VESSELWILLDETECTLEAKSLEAK ALONGTHE ENTIREPRODUCTIONTRAIN
THEREFOREYOU MAY USE API RP 14C SAC REFERENCEA4B3 TO EXCLUDE ALL SUBSEQUENTPSL
SENSORSSENSOR OTHERTHAN THE PSL SENSOR PROTECTINGTHE INITIALVESSELIN PRODUCTIONTRAINPROVIDEDTHE
PRESSUREDIFFERENTIALACROSSACROS THE PRODUCTIONTRAIN IS NOT EXCESSIVE NO MORE THAN 10 PERCENTOR 50
PSI WHICHEVER IS GREATER
FOR PURPOSESPURPOSE OFTHISTHI SECTIONAPRODUCTIONTRAIN IS SYSTEMOFSUBSEQUENTPRESSUREVESSELSVESSEL THAT
ARE NOT SEPARATEDBYSPECIFICATIONBREAKSBREAK ANDPOSSESSPOSSES THESAME MAXIMUM ALLOWABLEWORKING
PRESSURESPRESSURE MAWP AND ARE NOT SEPARATEDBY PRESSURECONTROLVALVEPCV RESTRICTIONSRESTRICTIONOR
EXTENSIVEPIPINGTHATCOULDCAUSE PRESSUREDROPACROSSACROS THESYSTEMOFMORE THAN10 PERCENTOR 50
PSI WHICHEVERIS GREATER
2 30 CFR 250802B PRESSURE SAFETYVALVESVALVE PSV ON FLARE AND VENT SCRUBBERSSCRUBBER
AS SPECIFIEDIN API RP 14C SECTIONA4 YOU MUST PROTECTALLPRESSUREVESSELSVESSEL WITH PSV WITHSUFFICIENTCAPACITYTO DISCHARGEMAXIMUM VESSEL INPUTRATES AS DEFINEDIN API RP 14C ANYVESSELOPERATINGABOVE POUNDSPOUND PER SQUAREINCH GAUGE PSIG IS CONSIDERED OPERATINGIN PRESSURESERVICE FLARE AND VENT SCRUBBERDESIGNSDESIGNARE TYPICALLYBASED ON MINIMUM OF PSIGBACKPRESSURETHEREFORETHEYARE PRESSUREVESSELSVESSEL AND NOT ATMOSPHERICVESSELS ACCORDINGLYYOUCANNOT USE API RP 14C SAC REFERENCEA5B2 FORATMOSPHERICVESSELSVESSELTO EXCLUDEPSVSPSV ON FLAREANDVENT SCRUBBERS
THEREFOREYOU MUST PERFORMPROCESSPROCES COMPONENTANALYSISANALYSION ALLFLAREANDVENT SCRUBBERSSCRUBBERUNDER
API RP 14C SECTION A4 ANDPROTECTEACHFLAREANDVENT SCRUBBERWITH PSV UNLESSUNLES YOU CAN
USEAPI RP 14C SAC REFERENCEA4C2 TO EXCLUDEIT YOU MAY USE PRESSURESAFETYELEMENT
PSE IN LIEUOF PSV ONLYON THEABOVEMENTIONED COMPONENTS
3 30 CFR 250802B VENTSVENT AND FLAME ARRESTORSARRESTOR ON ATMOSPHERICSUMPSSUMP
AS SPECIFIEDIN API RP 14C SECTIONA5 YOU MUST EQUIPALLATMOSPHERICSUMPSSUMP WITHMINIMUM OF ONE ADEQUATELYSIZED VENT SYSTEMTHAT INCLUDESINCLUDE FLAMEARRESTORTO PREVENTFLAME
MIGRATIONBACK TO THE VESSEL YOU MUST ANALYZESUMP WITH MANUALLYCONTROLLEDPRESSURESOURCE UNDERAPI RP 14C SECTION A5 HOWEVERTWO INDEPENDENTVENTSVENT OR ONE VENT AND ONE
PSV ARE REQUIREDON AN ATMOSPHERICSUMP THATHAS AN AUTOMATICALLYCONTROLLEDPROCESSPROCES INLET
PRESSURESOURCE BLANKETGAS IS EXCLUDEDTHEREFOREYOU CAN USE API RP 14C SAC REFERENCE
A5B2 IF APPLICABLEADDITIONALLYIF THE SUMP IS PRESSUREVESSEL IN ATMOSPHERICSERVICETHEUSE OFAPI RP 14C SAC REFERENCEA5B2 CAN BE USEDTO EXCLUDETHEPSV OR SECONDARYVENT
FLAME ARRESTORSARRESTOR ARE NOT REQUIREDON ANY ATMOSPHERICVESSEL VENTSVENT LOCATEDNEAR THE SPLASHZONE
BECAUSEOF AYPOTENTIALPLUGGINGFROMCORROSIONAND THE DISTANCEFROMOTHERPOTENTIALIGNITIONSOURCES DOCUMENTCOMPLIANCEWITH THESEREQUIREMENTSREQUIREMENTANDOBTAINAPPROVALFROMTHE
APPROPRIATEGULFOFMEXICO OCS REGIONGOMR DISTRICTSUPERVISORTHROUGHNEW AND REVISED
SAFETYANALYSISANALYSIFUNCTIONEVALUATIONSAFE CHARTSCHART AND PROCESSPROCES FLOWDIAGRAMS
4 30 CFR 250802B EXCLUSION OF THE PSH SENSOR ON SMALLLOWVOLUME PUMPSPUMP
AS SPECIFIEDIN API RP 14C SECTIONA7 YOU MUST PROVIDEALLHYDROCARBONPUMPSPUMP WITH PSHSENSOR ON THEDISCHARGELINE TO SHUTOFFINFLOWAND SHUTDOWN THEPUMP HOWEVERAPI RP 14CSAC REFERENCEA7B4 ALLOWSALLOW YOU TO EXCLUDETHEPSH SENSOR ON SMALLLOWVOLUME PUMPSPUMP SUCHAS CHEMICALINJECTIONTYPEPUMPS THISTHI SAC REFERENCEIS ACCEPTABLEIF SUCH PUMP IS USEDAS
SUMP PUMP OR TRANSFERPUMP HAS DISCHARGERATINGOF LESSLES THAN 12 GALLONPER MINUTE GPMDISCHARGESDISCHARGEINTO FLOWLINETHATIS ONE INCH OR LESSLES IN DIAMETERAND TERMINATESTERMINATEIN FLOWLINEOR
PIPELINETHATIS TWO INCHESINCHE OR LARGERIN DIAMETER IF YOUR PUMP DOESDOE NOTMEET THESECONDITIONSCONDITIONYOU MUST PERFORMPROCESSPROCES COMPONENTANALYSISANALYSIACCORDINGTO API RP 14C SECTIONA7 IN ALL
CASESCASE THEPSV MUST BE INSTALLED
5 30 CFR 250802B BURNER SAFETYLOW BSL SENSORSSENSOR ON FIRED COMPONENTSCOMPONENT
AS SPECIFIEDIN API RP 14C SECTION C2 THE TIME FORANY SAFETYDEVICE OR SYSTEM INCLUDINGTHE
FIRELOOPTO EFFECT PLATFORMSHUTDOWNMUST NOT EXCEED 45 SECONDSSECOND AFTERTHE AUTOMATIC DETECTIONOF AN ABNORMALCONDITIONOR THE ACTIVATIONOF AN EMERGENCY SHUTDOWNESD STATION THEREFORETHEREACTIONTIME FORTHE BSL SENSOR TO ACTIVATETHEGAS INLETSHUTDOWNVALVE MUST NOT EXCEED 45
SECONDSSECOND AFTERTHE LOSSLOS OF FLAME SUFFICIENTTO IMMEDIATELYIGNITECOMBUSTIBLESCOMBUSTIBLE ENTERINGTHEFIRE
CHAMBER
6 30 CFR 250802B FLARE AND VENT FINAL DISCHARGEPOINT
AS SPECIFIEDIN API RP 14C SECTION C2 FLAREANDVENT SYSTEMSSYSTEM FORPROCESSPROCES COMPONENTSCOMPONENTMUST
DISCHARGEGAS TO LOCATIONSLOCATION WHERE THE GASWILL BE DILUTED WITH AIR TO BELOWTHE LOWEREXPLOSIVELIMIT SO IT WILLNOT BE THREATTO THEPRODUCTIONFACILITYOR PERSONNELTHE FINALDISCHARGEPOINTFORATMOSPHERICGAS MAY BE THROUGHVERTICALCANTILEVEREDOR UNDERWATERPIPE ACCORDINGLYYOU SHOULD INSTALLALLPIPINGUSED FORFLARINGOR VENTINGFLAMMABLEGASESGASE IN MANNER THAT ENSURESENSURE
SAFE DISCHARGEAWAY FROMTHE PRODUCTIONFACILITYOR PERSONNELON ALL FACILITIESFACILITIEINSTALLBOOMSBOOM
UPWARDOR UNDERWATERTERMINATINGAT SAFEDISTANCE FROMTHEFACILITYPIPINGINSTALLED
DOWNWARD AND TERMINATINGEITHERABOVE OR BELOWTHESURFACEOF THE WATER BENEATH THEPLATFORMIS
NOT ACCEPTABLEINDICATE THE LOCATIONSLOCATIONOF THE VENT ON YOURPROCESSPROCES FLOWDIAGRAM
7 30 CFR 250803BI1III AND 30 CFR 2501004B3 SETTINGTHE PSH SENSOR ON
PROCESSPROCES COMPONENTOR DEPARTINGPIPELINELESSLES THAN PERCENTBELOW THE SETTINGOF THE
PSV THAT IS PROTECTINGTHEPROCESSPROCES COMPONENTOR DEPARTINGPIPELINE
THE CITED REGULATION30 CFR 250803BLIII REQUIRESREQUIRETHATTHESETTINGOF PSH SENSOR MUST
BE SUFFICIENTLYBELOW PERCENTOR PSIWHICHEVERIS GREATERTHESETTINGOFTHE PSV ON
PROCESSPROCES COMPONENTTO ENSURE THATTHE PRESSURESOURCE IS SHUTIN BEFORETHE PSV ACTIVATES ON
CASEBYCASEBASISBASI GOMR DISTRICTSUPERVISORSSUPERVISORHAVEGRANTEDDEPARTURESDEPARTUREFROMTHISTHI REQUIREMENTBYAPPROVINGPSH SENSOR SETTINGSSETTINGAS CLOSEAS PERCENTBELOWTHECOMPONENTPSV SETTINGTHISTHI
DEPARTUREIS CONDITIONEDUPON THE PSH SENSOR RESPONDINGBEFORETHE PSV IN CONSIDERINGDEPARTUREREQUESTTHEAPPROPRIATEGOMR DISTRICTSUPERVISORDETERMINESDETERMINE WHETHERIT SATISFIESSATISFIE THE
INTENT OFAPI RP 4C GIVINGSPECIALATTENTIONTO THEDOCUMENTEDREPEATABILITYANDRESPONSE TIME
OFTHE PSH SENSOR
PSII SENSOR THATDERIVESDERIVE ITS SIGNALFROM PRESSURETRANSMITTERHAS EXCELLENTREPEATABILITYANDSHOULDRESPONDPRIORTO THEPSV PNEUMATICPSH SENSOR ON THE OTHERHANDMAY NOT POSSESSPOSSESTHEREQUIREDSENSITIVITYOR REPEATABILITYTHE TEST SEQUENCINGOF THESESAFETYDEVICESDEVICE WILL BE THEMINIMUM DIFFERENCEBETWEENTHESET POINTOFTHE PSH SENSOR AND PSV THATIS DURINGMONTHLYPSH SENSOR TESTINGSHOULDTHE PSH SENSOR ACTUATE AT PRESSUREABOVETHEPSV SET POINTMINUSMINUTHE PSV TOLERANCESEEAPI RP 14C SECTIOND3L THEPSH SENSOR WOULD FAILTHE TEST YOUMUST THEN RESET THE PSH SENSOR ACCORDINGLY
MAINTAIN LISTOF ALLDEVICESDEVICE THATHAVE BEEN GRANTEDSUCH DEPARTUREANDTHE DEVICETEST RECORDSRECORDAT YOURNEAREST FIELDLOCATION
8 30 CFR 250803B3 AUTOMATIC DEMAND CHOKESCHOKE ON SATELLITEWELLSWELL
THE CITED REGULATIONREQUIRESREQUIRETHATALLSHUTDOWNDEVICESDEVICE MUST FUNCTIONIN MANUAL RESET MODETHE USE OF AN AUTOMATICDEMANDCHOKEON SATELLITEWELLTO RETURN THEWELLTO PRODUCTIONAFTERITSHOSTPLATFORMHAS SHUTIN DOESDOE NOT COMPLYWITH THISTHI REGULATORYREQUIREMENTMANUAL RESET
MODE INCLUDESINCLUDE REMOTE MANUALRESET FUNCTIONTHROUGHSCADA SYSTEMYOU INITIATEAT THEHOSTPLATFORMDEMAND CHOKESCHOKE ARE ACCEPTABLEONLYWHEN YOU USE THEM IN CONJUNCTIONWITH THEPRIMARYWELL SHUTIN DEVICE SSV ANDOR AS ONLYCONTROLDEVICESDEVICE NOT SHUTDOWNDEVICES
9 30 CFR 250803B4II MAXIMUM CLOSURETIME OF SHUTDOWNVALVESVALVE SDVSSDVUNDERWATER SAFETYVALVESVALVE USVSUSV AND DOWNHOLEVALVESVALVE ON SUBSEA WELLSWELL
THE CITEDREGULATIONREQUIRESREQUIRETHATTHE TIME TO CLOSE SURFACESAFETYVALVESSV MUST NOT EXCEED45 SECONDSSECOND AFTERTHE AUTOMATIC DETECTIONOF AN ABNORMALCONDITIONOR ACTUATIONOFAN ESD IT
FURTHERREQUIRESREQUIRETHAT SURFACECONTROLLEDSUBSURFACESAFETYVALVE SCSSV MUST CLOSE IN TWO
MINUTESMINUTE OR LESSLES AFTERTHE SHUTIN SIGNALHAS CLOSEDTHESSV IT ALSO MAKESMAKE PROVISIONFORTHEDISTRICTSUPERVISORTO APPROVE DESIGNDELAYEDCLOSUTIMESGREATERTHAN2 MINUTESMINUTE IF YOUCANJUSTIFYTHEM BASED ON AN INDIVIDUAL WELLSWELL MECHANICALPRODUCTIOCHARACTERISTICS
BECAUSEOFSYSTEMLIMITATIONSLIMITATION IE DIRECTHYDRAULICDISTANCEFROMHOSTFACILITYTHETIME TO CLOSEUSVSUSV AND SCSSVSSCSSV ON SUBSEA WELLSWELL DURINGSURFACEESD CONDITIONMAY IN MANY CASESCASEEXCEED THE TIMESTIME ALLOWED BYTHESUBJECTREGULATION45 SECONDSSECOND FORUSVSUSV AND MINUTESMINUTE 45SECONDSSECOND FORSCSSVS
THEREFOREIF THESAFETYSYSTEMOF YOUR SUBSEAWELLREQUIRESREQUIRETIME BEYONDTHATSPECIFIEDIN THESUBJECTREGULATIONTO CLOSE USV OR SCSSV YOU MAY REQUESTTHATTHEAPPROPRIATEGOMRDISTRICTSUPERVISORGRANTYOU DEPARTUREUNDER 30 CFR 250142 IN MAKING DECISIONON YOURREQUESTTHE GOMR WILLCONSIDERHISTORICALINFORMATIONFROM SIMILAR SUBSEADEVELOPMENTSDEVELOPMENTTHE
FOLLOWINGSTIPULATIONSSTIPULATIONAND THEFOLLOWINGVALVECLOSURETIME GUIDELINES
STIPULATIONSSTIPULATION
A THE MAOP OF THE PIPELINESYSTEMIS GREATERTHANTHE MAXIMUM SHUTIN TUBINGPRESSURESITP OFTHEWELLS
B THE INTEGRITYOFTHEPIPELINEIS AUTOMATICALLYMONITOREDBY PSH SENSOR AND PSL
SENSOR THEPSH SENSOR IS SET AT LEAST PERCENTABOVETHEWELLSWELL MAXIMUM SITP AND
THEPSL SENSOR IS SET AT LEAST15 PERCENTBELOWTHELOWESTOPERATINGRANGEOFTHE
PIPELINEINSTALLEDUPSTREAMOFTHE SDV SHOULDEITHERTHEPSH OR PSL SENSOR
ACTUATETHE INITIATION OF USV CLOSUREBEGINSBEGINWITHOUT DELAYC THE BOARDINGPIPELINESDV IS LOCATEDIN HORIZONTALSECTIONWITHIN 10 FEETOF THE
BOARDINGPIPELINERISER
D THE PIPELINESDV IS TESTEDACCORDINGTO THE REQUIREMENTSREQUIREMENTOF30 CFR 250804A4THATIS VIEW THESDV AS IF IT WERE NONCERTIFIEDSSV
E ANY LOSSLOS OF COMMUNICATIONDURINGAN ESD EVENT BETWEEN THE SUBSEA WELIHEADAND
THEHOSTPLATFORMIMMEDIATELYINITIATESINITIATE CLOSINGOFTHEUSV AND THESCSSV
F ANY ESD ACTIONON THE HOSTFACILITYIMMEDIATELYCLOSESCLOSE THEUSV SCSSV AND
PIPELINESDV
VALVE CLOSURE TIME GUIDELINESGUIDELINE
SENSED PIPELINE SDV USV SCSSV
ACTIVATION
PROCESSPROCES UPSETSUPSET WITHIN 45 SECONDSSECOND WITHIN 20 MINUTESMINUTE WITHIN 40 MINUTESMINUTEAFTERUPSET AFTERUSV CLOSURE
PIPELINEPSL WITHIN 45 SECONDSSECOND ACTIVATIONCONCURRENT ACTIVATIONCONCURRENT
WITHSDV CLOSURE WITH SDV CLOSURE
ESD OR FIRELOOP WITHIN 45 SECONDSSECOND ACTIVATIONCONCURRENT ACTIVATION CONCURRENT
WITH SDV CLOSURE WITH SDV CLOSURE
THE APPROPRIATEGOMR DISTRICTSUPERVISORMAY GRANT DEPARTUREFORYOU TO DELAYTHE TIME TO
CLOSE USV ANDSCSSV FOR SUBSEA WELLAFTERACTIVATIONOF PLATFORMESD OR FIRELOOPFORUP
TO 20 MINUTESMINUTE IF YOU AGREE IN WRITINGTO
A INSTALL TEMPERATURESAFETYHIGHTSH SENSOR CONNECTEDTO THE PIPELINEPSL SENSOR
CIRCUITWITHIN FEETOF THEBOARDINGPIPELINESDV THATWILL IMMEDIATELYINITIATE
SHUTIN ACTIONOFTHE USVB ENSURE THATYOUR SDV IS FIRERATEDBYAPI SPEC6A TO 30 MINUTESMINUTE AND
C ISSUE MANUAL ACKNOWLEDGMENTCOMMAND TO THE PROGRAM LOGICCONTROLLERPLC THAT
VERIFIESVERIFIE NONEMERGENCY STATUSSTATU AT LEASTONCE EVERY MINUTESMINUTE DURINGTHISTHI 20MINUTE
TIME PERIODTO KEEPTHE RESETTIMERACTIVE
10 30 CFR 250803CL TIME DELAYCIRCUITRYAPPLIEDTO PSL SENSORSSENSOR
THE CITED REGULATIONPROHIBITSPROHIBITYOU FROMBYPASSINGOR BLOCKINGOUT ANY REQUIREDSURFACESAFETYDEVICE UNLESSUNLES YOU HAVE PLACEDIT TEMPORARILYOUT OF SERVICEFORSTARTUPMAINTENANCEOR TESTINGOPERATIONSIN ADOPTINGAPI 14C 30 CFR 250802B REQUIRESREQUIRETHATYOU PROVIDEPROCESSPROCES
COMPONENTSCOMPONENT WITH PSL SENSOR TO SHUTOFF INFLOW TO THE COMPONENTWHEN LEAKSLEAK LARGEENOUGHTO
REDUCEPRESSUREOCCUR THE GOMR RECOGNIZESRECOGNIZETHATTIME DELAYCIRCUITRYTHATBYPASSESBYPASSEACTIVATIONOF PSL SHUTDOWNLOGICFOR SPECIFIEDTIME PERIODIS NEEDEDAND IS CURRENTLYBEINGUSED
EXTENSIVELYIN THEGULF OF MEXICOON ALLPROCESSPROCES ANDPRODUCTTRANSPORTEQUIPMENTDURINGSTARTUPAND IDLE OPERATIONSIF THISTHI LOGICIS NOT INSTALLEDYOU MUST MANUALLYBYPASSBYPASPIN OUT OR
DISENGAGETHEPSL SENSOR THISTHI MANUAL BYPASSBYPASOPERATIONIS SUBJECTTO HUMAN ERROR AND USUALLYEXCEEDSEXCEED THE45SECOND TIME PERIODGRANTEDBYTHEAUTOMATICLOGICOF CLASSCLAS CLASSCLAS AND CLASSCLAS
BCCIRCUITRY
FORPURPOSESPURPOSE OFTHISTHI PARAGRAPHTHESESAFETYDEVICESDEVICE ARE DEFINEDAS FOLLOWSFOLLOW
A CLASSCLAS DEVICESDEVICE ARE SAFETYDEVICESDEVICE IN WHICH THE LOGICALLOWSALLOW FORTHEPSL SENSORSSENSOR TO BE
BYPASSEDFOR FIXEDTIME PERIODTYPICALLYLESSLES THAN15 SECONDSSECOND BUTNOT MORE THAN 45
SECONDSTHESE DEVICESDEVICE ARE MOSTLYUSED IN CONJUNCTIONWITH THE DESIGNOFPUMP AND
COMPRESSORPANELSPANELAND INCLUDE PSLSPSL LUBRICATORNOFLOWSNOFLOW AND HIGHWATERJACKETTEMPERATURESHUTDOWNS
B CLASSCLAS DEVICESDEVICE ARE SAFETYDEVICESDEVICE IN WHICH THELOGICALLOWSALLOW FORPSL SENSORSSENSOR TO BE
BYPASSEDUNTILTHE COMPONENTCOMESCOME INTOFULLSERVICE
C CLASSCLAS BC DEVICESDEVICE ARE SAFETYDEVICESDEVICE IN WHICH THE LOGICALLOWSALLOW FORTHE PSL SENSORSSENSOR TO
INCORPORATECOMBINATION OF CLASSCLAS AND CLASSCLAS CIRCUITRYTHESE DEVICESDEVICE ARE USEDTO
ENSURE THATPSL SENSORSSENSOR ARE NOT UNNECESSARILYBYPASSEDDURINGSTARTUPAND IDLE
OPERATIONSOPERATIONEG CLASSCLAS BC BYPASSBYPASCIRCUITRYACTIVATESACTIVATEWHEN PUMP IS SHUTDOWNDURINGNORMALOPERATIONSTHE PSL SENSOR REMAINSREMAIN BYPASSEDUNTIL THEPUMPSPUMP STARTCIRCUITRYIS
ACTIVATEDANDEITHER THECLASSCLAS TIMEREXPIRESEXPIREAFTER45 SECONDSSECOND FROMSTARTACTIVATIONOR
THECLASSCLAS BYPASSBYPASIS INITIATEDUNTIL THE PUMP BUILDSBUILD UP PRESSUREABOVETHE PSL SET
POINTAND THEPSL SENSOR COMESCOME INTOFULLSERVICE WHEN THE PSL SENSOR COMESCOME INTOFULL
SERVICETHE PSL SENSOR IS FULLYACTIVE IF THE PSL SENSOR SHOULD TRIPWHILE THE PUMP IS
RUNNINGTHE PUMP WILL SHUTDOWN ANDTHECLASSCLAS BC BYPASSBYPASCIRCUITWILLREMAININACTIVEUNTILTHESAFETYSYSTEMDEVICESDEVICE ARE CLEAREDANDRESET
INDUSTRYSTANDARDCLASSCLAS CLASSCLAS AND CLASSCLAS BC LOGICMAY BE APPLIEDTO ALLPSL SENSORSSENSOR
INSTALLEDON PROCESSPROCES EQUIPMENTWITHOUT SPECIFICDEPARTUREBEINGREQUIREDTHE TIME DELAYMUST NOT EXCEED 45 SECONDS ANYTIME DELAYGREATERTHAN45 SECONDSSECOND REQUIRESREQUIRESPECIFICDEPARTURE
FOR PURPOSESPURPOSE OFTHISTHI SECTIONTHE TERM COMESCOME INTO FULLSERVICE MEANSMEAN THETIME AT WHICH THE START
UP PRESSUREEQUALSEQUALOR EXCEEDSEXCEED THE SET PRESSUREOFTHE PSL SENSOR THESYSTEMREACHESREACHE STABILIZEDNORMAL PRESSURE AND THE PSL SENSOR CLEARS
11 30 CFR 250804 TESTINGOFSAFETYDEVICESDEVICE ASSOCIATED WITH SUBSEA WELLSWELL
THE MOST CRITICALVALVE IN SUBSEASAFETYSYSTEMFORPROTECTIONOFHUMAN LIFE AND THEENVIRONMENTIS THE BOARDINGPIPELINESDV ALTHOUGHTHE USV AT THEWELLIS IMPORTANTREDUNDANTVALVESVALVE SUBSEAAS WELLAS THEREMOTE LOCATIONOFTHESUBSEASYSTEMMINIMIZE THERISKINVOLVEDTO HUMAN LIFETHEENVIRONMENTANDTHESTRUCTUREINVOLVED CONSEQUENTLYTHE
APPROPRIATEGOMR DISTRICT SUPERVISORMAY APPROVE TESTSCHEDULETHATAVOIDSAVOID THE UNNECESSARY
STROKINGOFSUBSEAVALVESVALVE THEREBYEXTENDINGTHELIFE OFTHEVALVES HOWEVERTHE GOMR MAY
GRANTTHISTHI ALTERNATETEST PROCEDUREUNDER30 CFR 250141 ONLYIF YOU TEST THEBOARDINGPIPELINESDV MONTHLYAND IMMEDIATELYREPAIROR REPLACEANY PIPELINESDV YOU FINDTHATIS NOT OPERATINGPROPERLYOR IS LEAKING
THE TABLE BELOW SUMMARIZESSUMMARIZE THETESTINGREQUIREMENTSREQUIREMENTFORSAFETYSYSTEMDEVICESDEVICE ASSOCIATED WITHSUBSEA WELLS
VALVE NAME TEST PERIOD TEST CRITERIA
SCSSV 250804ALI SEMIANNUALLYNOT TO EXCEED ACCEPTABLELEAKAGERATE
CALENDARMONTHSMONTH 400 CUBIC CENTIMETERSCENTIMETER PER
MINUTE LIQUIDOR 15 CUBIC
FEETPERMINUTE GAS
USV 250804A4 QUARTERLYNOT TO EXCEED 120 ACCEPTABLELEAKAGERATE
DAYSDAY 400 CUBICCENTIMETERSCENTIMETER PERMINUTE LIQUIDOR 15 CUBIC
FEETPER MINUTE GAS
SDV 2501 004B2 MONTHLYNOT TO EXCEED LEAKAGERATE ZERO
WEEKSWEEK
12 30 CFR 250804A10L TESTINGFREQUENCYFORCOMPUTERDRIVENESD SYSTEMSSYSTEM
ELECTRONICBASEDESD SYSTEMSSYSTEM THATUSE PLCSPLC TO MONITORTHE ESD SYSTEMARE MORE RELIABLETHAN
PNEUMATICESD SYSTEMSTHEREFORETHE INTEGRITYOF THEESD SYSTEMIS NOT COMPROMISEDWITH AN
EXTENDED TEST FREQUENCYWHEN YOU HAVE AN ESD SYSTEMTHATUSESUSE PLC OR IS ELECTRONICBASEDTHEAPPROPRIATEGOMR DISTRICT SUPERVISORMAY GRANTDEPARTUREUNDER 30 CFR 250142 FROMTHEREQUIREMENTTO TEST SUCH AN ESD SYSTEMMONTHLYTO ALLOWFORQUARTERLYTESTINGTHE GOMR
MAY GRANTTHISTHI DEPARTUREONLYIF THE ENTIRE SYSTEMFROMTHEESD STATIONTO THECONTROLPANELESD
RELAYIS ELECTRONICBASEDOR ENTIRELYCONTROLLEDBYTHE PLC
FOR ESD SYSTEMSSYSTEMTHATUSE PLCSPLC ACTUATIONTEST THE ELECTRONICELECTRONICPNEUMATICCIRCUITRYMONTHLYAND
A FOR SUBSEA SYSTEMSSYSTEM EFFECT COMPLETESYSTEMSHUT IN QUARTERLYNOT TO EXCEED 120
DAYSTHISTHI ACTIONMAY COINCIDEWITH YOUR SDV OR USV TEST
B FOR NONSUBSEA SYSTEMSSYSTEM TEST THE ESD ACCORDINGTO THE REQUIREMENTSREQUIREMENTOF 30 CFR
250804A 10
PAPERWORKREDUCTION ACT OF 1995 STATEMENT
THE INFORMATIONCOLLECTIONREFERREDTO IN THISTHI NIL PROVIDESPROVIDECLARIFICATIONDESCRIPTIONOR
INTERPRETATIONOFREQUIREMENTSREQUIREMENTCONTAINEDIN 30 CFR 250 SUBPARTSSUBPART AND J THE OFFICEOF
MANAGEMENTANDBUDGET0MB APPROVEDTHEINFORMATIONCOLLECTIONREQUIREMENTSREQUIREMENTFORTHESE
REGULATIONSREGULATIONAND ASSIGNEDOMBCONTROLNOS 10100114 10100059 AND10100050
RESPECTIVELYTHISTHI NTL DOESDOE NOT IMPOSEADDITIONALINFORMATIONCOLLECTIONREQUIREMENTSREQUIREMENTSUBJECTTO THEPAPERWORKREDUCTIONACT OF 1995
CONTACTSCONTACT
PLEASE DIRECT ANY QUESTIONSQUESTIONYOU MAY HAVE REGARDINGTHISTHI NTL TO THE PRODUCTIONENGINEERIN THE
RESPECTIVEGOMR DISTRICTOFFICE
CHRISCHRI OYNESOYNEREGIONALDIRECTOR
MINERALSMINERAL MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION
NOTICE TO LESSEESLESSEE AND OPERATORSOPERATOR962N
REPORTINGOIL SPILLSSPILL
UNITED STATESSTATE DEPARTMENT OF THE INTERIOR
MINERALSMINERAL MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION
NOTICE TO LESSEESLESSEE AND OPERATORSOPERATOR OF FEDERAL OIL AND
GAS LEASESLEASE IN THE OUTER CONTINENTAL SHELF
EFFECTIVEDATE MAY31 1996
REPORTINGOIL SPILLSSPILL
THE MINERALSMINERAL MANAGEMENTSERVICE MMS CURRENTLYREQUIRESREQUIRETHAT LESSEESLESSEE AND
OPERATORSOPERATORREPORTALLOIL SPILLSSPILLFROMFACILITIESFACILITIEON THEOUTER CONTINENTALSHELFTO
THE APPROPRIATEDISTRICTSUPERVISORTHE REQUIREMENTSREQUIREMENTFORTHISTHI REPORTINGARE
CONTAINEDIN MMS REGULATIONSREGULATIONAT 30 CFR 25041 C
SECTION 311 OF THE FEDERALWATER POLLUTIONCONTROLACT REQUIRESREQUIREIMMEDIATE
NOTIFICATIONOFSPILLSSPILLOFOILOR SPILLSSPILLOF HAZARDOUSHAZARDOU SUBSTANCESSUBSTANCEINTO ANY BODYOF
WATER THISTHI APPLIESAPPLIETO RELEASESRELEASEINTOWETLANDSWETLANDLAKESLAKE STREAMSSTREAM RIVERSRIVER AND
NAVIGABLEWATERSWATER OFFSHOREOUT TO APPROXIMATELY200 MILES YOU MUST REPORTALL
SUCH SPILLSSPILLTO THE NATIONAL RESPONSECENTER BYCALLING18004248802
TO REDUCEDUPLICATEREPORTINGOFSPILLSSPILL MMS HAS ARRANGEDWITH THE NATIONAL
RESPONSECENTERTO FORWARDTO MMS REPORTSREPORTOFOFFSHORESPILLSTHE MMS IN
TURN WILL NOW ONLYREQUIREYOU TO NOTIFYMMS DIRECTLYFORSPILLSSPILLOFONE BARREL
OR MORE THISTHI WILL REDUCETHENUMBER OFSPILLSSPILLYOU MUST REPORTTO MMS BYMORE THAN 95 PERCENT
AS OF THE EFFECTIVEDATEOFTHISTHI NOTICETHEFOLLOWINGREPORTINGREQUIREMENTSREQUIREMENTTO
MMS WILL BE IN EFFECT
1 YOU MUST ORALLYREPORTALLSPILLSSPILLOF ONE BARRELOR MORE WITHOUT DELAYTO THE
APPROPRIATEDISTRICT YOU SHOULDALSOREPORTSPILLSSPILLOF UNKNOWN SIZE BUT
THOUGHTTO BE ONE BARRELOR MORE TO THEDISTRICT
2 IF SPILLNOT ORIGINALLYREPORTEDTO MMS IS SUBSEQUENTLYFOUNDTO BE ONE
BARRELOR GREATERYOU MUST THEN REPORTIT WITHOUT DELAYTO THEAPPROPRIATEDISTRICT
3 YOU MUST AISO FILE WRITTENFLLW U5REPDRTWITH THE DISTRICT SUPERVISORFORANY SPILLOF ONE BARRELOR LARGERTHISTHI CONFIRMATIONMUST BE RECEIVED BYTHEDISTRICTSUPERVISORWITHIN 15 DAYSDAYAFTERTHE SPILLAGEHAS BEEN STOPPEDALL REPORTSREPORTMUST INCLUDETHE CAUSE LOCATIONVOLUMEAND REMEDIALACTION
TAKEN REPORTSREPORTOFSPILLSSPILLOFMORE THAN50 BARRELSBARRELMUST INCLUDEINFORMATION
ON THE SEA STATE METEOROLOGICALCONDITIONSCONDITIONSIZE AND APPEARANCEOF THE
SLICK
SHOULDYOU HAVE ANYQUESTIONSQUESTIONREGARDINGTHEREPORTINGREQUIREMENTSREQUIREMENTOF THISTHI
NOTICECONTACT YOURDISTRICT SUPERVISOR
SECTION
DEFINITIONSDEFINITION
DEFINITIONSDEFINITION
1 ABNORMAL OPERATINGCONDITION CONDITION THAT OCCURSOCCUR IN PROCESSPROCES
COMPONENTWHEN AN OPERATINGVARIABLERANGESRANGE OUTSIDEOF ITS NORMAL
BPERATINGLIMITS
2 ATMOSPHERICSERVICE REFERSREFER TO OPERATIONAT GAUGEPRESSURESPRESSUREBETWEEN 12
OUNCE PERSQUAREINCH 02 KPA VACUUM AND POUNDSPOUNDPERSQUAREINCH 35
LDA PRESSURE
3 AUTOMATICALLYFIREDVSSEL FIREDVESSELWITH THE BURNERFUELCONTROLLEDBYAN AUTOMATICTEMPERATUREOR PRESSURECONTROLLER
4 BACKFLOW FLUID FLOWIN PROCESSPROCESCOMPONENTOPPOSITETO THE NORMALFLOW
DIRECTION
5 BLOWDOWN VALVE AN AUTOMATICALLYOPERATEDNORMALLYOPEN VALVE USED TO
VENT THEPRESSUREFROM PROCESSPROCESSTATIONON SHUTDOWN
6 CLASSIFIEDAREA ANYAREA ELECTRICALLYCLASSIFIEDCLASSCLAS GROUP DIVISION
OR FOLLOWINGGUIDELINESGUIDELINEOFAPI RECOMMENDED PRACTICE500
7 CONTAINMENT ANYMETHOD USEDON AN OFFSHOREPLATFORMTO COLLECTAND
DIRECTESCAPEDLIQUIDHYDROCARBONSHYDROCARBONTO SAFELOCATION
8 DETECTABLEABNORMAL CONDITION AN ABNORMALOPERATINGCONDITION THAT
CAN BE AUTOMATICALLYDETECTED
9 DIRECT IGNITIONSOURCE POINT OFSUFFICIENTTEMPERATUREAND HEAT CAPACITYTO IGNITECOMBUSTIBLEMIXTURE
10 EMERGENCYSHUTDOWN ESD SYSTEM SYSTEMOF MANUALSTATIONSSTATION THATWHEN ACTIVATEDWILL INITIATE PLATFORMSHUTDOWN
11 EXCESSEXCES TEMPERATURETEMPERATUREIN PROCESSPROCESCOMPONENTIN EXCESSEXCES OF
THERATEDWORKINGTEMPERATURE
12 FAILURE IMPROPERPERFORMANCEOF DEVICE OR EQUIPMENTITEM THAT
PREVENTSPREVENTCOMPLETIONOF ITSDESIGNFUNCTION
13 FIREDVESSEL VESSELIN WHICH THE TEMPERATUREOF FLUIDIS INCREASEDBYTHEADDITIONOFHEATSUPPLIEDBY FLAMEWITHIN THE VESSEL
14 FIRELOOP PNEUMATICCONTROLLINE CONTAININGTEMPERATURESENSINGELEMENTSELEMENT FUSIBLEPLUGSPLUG SYNTHETICTUBINGETC THATWHEN ACTIVATEDWILL
INITIATEPLATFORMSHUTDOWN
15 FLAME FAILURE FLAMETHAT IS INADEQUATETO INSTANTANEOUSLYIGNITECOMBUSTIBLEVAPORSVAPOR ENTERINGTHEFIRITIGCHAINBR
16 FLOWLINE PIPINGTHATDIRECTSDIRECTTHE WELLSTREAM FROM THEWELIHEADTO THEFIRST
DOWNSTREAMPROCESSPROCES COMPONENT
17 FLOWLINESEGMENT ANYPORTIONOF FLOWLINETHAT HAS AN OPERATINGPRESSUREDIFFERENTFROM ANOTHERPORTIONOFTHESAME FLOWLINE
18 GAS BLOWBYTHE DISCHARGEOF GASFROM PROCESSPROCES COMPONENTTHROUGHLIQUIDOUTLET
19 GAS DETECTIONSYSTEM CONTROLSYSTEMTHATMONITORSMONITOR THECONCENTRATIONOF
COMBUSTIBLEGASESGASE AND INITIATESINITIATE ALARMAND SHUTDOWNFUNCTIONSFUNCTION AT
PREDETERMINEDCONCENTRATIONS
20 HIGHLIQUIDLEVEL LIQUIDLEVELIN PROCESSPROCESCOMPONENTABOVETHE HIGHESTOPERATINGLEVEL
21 HIGHPRESSURE PRESSUREIN PROCESSPROCESCOMPONENTIN EXCESSEXCES OFTHE
MAXIMUM OPERATINGPRESSUREBUTLESSLES THAN THEMAXIMUM ALLOWABLE
WORKINGPRESSUREFORPIPELINESPIPELINEMAXIMUM ALLOWABLEOPERATINGPRESSURE
22 HIGHTEMPERATURETEMPERATUREIN PROCESSPROCESCOMPONENTIN EXCESSEXCES OF THE
DESIGNOPERATINGTEMPERATURE
23 INDIRECT HEATED COMPONENT VESSELOR HEAT EXCHANGERUSEDTO INCREASE
THE TEMPERATUREOF FLUID BYTHETRANSFEROFHEAT FROM ANOTHERFLUIDSUCH
AS STEAM HOTWATER HOT OIL OR OTHERHEATEDMEDIUM
24 LEAK THE ACCIDENTALESCAPEOFFLUIDFROM PROCESSPROCESCOMPONENTTO THE
ATMOSPHERE
25 LIQUIDOVERFLOW THE DISCHARGEOFLIQUIDSLIQUIDFROM PROCESSPROCESCOMPONENTTHROUGHGASVAPOROUTLET
26 LOWER EXPLOSIVELIMIT LEL THE LOWESTCONCENTRATIONBYVOLUME OF
COMBUSTIBLEGASESGASE IN MIXTUREWITH AIRTHAT CAN BE IGNITEDAT AMBIENT
CONDITIONS
27 LOW FLOW FLOW IN PROCESSPROCESCOMPONENTLESSLES THAN THEMINIMUM OPERATINGFLOW RATE
28 LOW LIQUIDLEVEL LIQUIDLEVELIN PROCESSPROCESCOMPONENTBELOW THE LOWEST
OPERATINGLEVEL
29 LOW PRESSURE PRESSUREIN PROCESSPROCESCOMPONENTLESSLES THAN THE MINIMUM
OPERATINGPRESSURE
30 LOW TEMPERATURETEMPERATUREIN PROCESSPROCESCOMPONENTLESSLES THANTHE
MINIMUM OPERATINGTEMPERATURE
31 MALFUNCTION ANYCONDITION OF DEVICE OR AN EQUIPMENTITEM THAT CAUSESCAUSE
IT TO OPERATEIMPROPERLYBUT DOESDOE NOT PREVENTTHE PERFORMANCEOFITS
DESIGNFUNCTION
32 MAXIMUM ALLOWABLE OPERATINGPRESSURE THE HIGHESTOPERATINGPRESSUREALLOWABLEAT ANY POINTIN PIPELINESYSTEMDURINGNORMAL FLOWOR
STATICCONDITIONS
33 MAXIMUM ALLOWABLEWORKINGPRESSURE THE HIGHESTOPERATINGPRESSUREALLOWABLEAT ANY POINTIN ANYCOMPONENTOTHERTHAN PIPELINEDURINGNORMALOPERATIONOR STATICCONDITIONS
34 NORMALLYCLOSEDVALVE VALVETHATWILLSHIFTTO THECLOSEDPOSITIONUPONLOSSLOS OFTHEPOWERMEDIUM
35 NORMALLYOPEN VALVE VALVE THATWILLSHIFTTO THE OPEN POSITIONUPONLOSSLOS OF THEPOWERMEDIUM
36 OVERPRESSURE PRESSUREIN PROCESSPROCESCOMPONENTIN EXCESSEXCES OFTHEMAXIMUM
ALLOWABLEWORKINGPRESSUREFORPIPELINESPIPELINE MAXIMUM ALLOWABLEOPERATINGPRESSURESPRESSURE
37 PIPELINEPIPINGTHATDIRECTSDIRECTFLUIDSFLUID BETWEENPLATFORMSPLATFORMOR BETWEEN
PLATFORMAND SHOREFACILITY
38 PLATFORMSAFETYSYSTEM AN ARRANGEMENTOF SAFETYDEVICESDEVICE AND
EMERGENCYSUPPORTSYSTEMSSYSTEMTO EFFECTPLATFORMSHUTDOWN THE SYSTEMMAYCONSIST OF NUMBER OF INDIVIDUALPROCESSPROCES SHUTDOWNSSHUTDOWN AND MAY BE ACTUATED
BYEITHERMANUAL CONTROLSCONTROLOR AUTOMATIC DEVICESDEVICE SENSINGDETECTABLEABNORMAL
CONDITIONS
39 PLATFORMSHUTDOWN THE SHUTTINGIN ALLPROCESSPROCES STATIONSSTATION OF PLATFORMPRODUCTIONPROCESSPROCES AND ALLSUPPORTEQUIPMENTFORTHE PROCESS
40 PNEUMATICPOWER SYSTEM SYSTEMTHAT SUPPLIESSUPPLIEPRESSURETO OPERATEPNEUMATICACTUATORS
41 PROCESSPROCES COMPONENT SINGLEFUNCTIONALPIECEOFPRODUCTIONEQUIPMENTAND ASSOCIATEDPIPINGUSEDIN PROCESSPROCESSTATIONSUCH AS SEPARATORHEATERPUMP OR TANK
42 PROCESSPROCES SHUTDOWN THE ISOLATIONOF GIVENPROCESSPROCES STATIONFROMTHE
PROCESSPROCES BYCLOSINGAPPROPRIATESDVSSDV TO SHUTIN FLOWTO THE PROCESSPROCESSTATION
OR DIVERTFLOWTO ANOTHERPROCESSPROCESSTATION
43 PROCESSPROCES STATION ONE OR MORE PROCESSPROCESCOMPONENTSCOMPONENTPERFORMMGSPECIFICPROCESSPROCESFUNCTIONSUCH AS SEPARATINGHEATINGPUMPING ETC
44 QUALIFIEDPERSON AN INDIVIDUALWITH CHARACTERISTICSCHARACTERISTICOR ABILITIESABILITIE GAINEDTHROUGHTRAININGOR EXPERIENCEOR BOTH AS MEASURED AGAINSTESTABLISHED
REQUIREMENTSREQUIREMENTSUCH AS STANDARDSSTANDARDOR TESTSTEST THATENABLE THEINDIVIDUAL TO
PERFORMREQUIREDFUNCTION
45 SAFETYDEVICE AN INSTRUMENT OR CONTROLUSED WITHIN THE SAFETYSYSTEM
46 SENSOR DEVICE THATDETECTSDETECT AN ABNORMALOPERATINGCONDITIONAND
TRANSMITSTRANSMIT SIGNALTO PERFORMSPECIFICSHUTDOWN FUNCTION
47 SHUTDOWN VALVE SDV AN AUTOMATICALLYOPERATNORMALLYCLOSED
VALVEUSEDFORISOLATINGPROCESSPROCES STATION
48 SITP SHUTIN TUBINGPRESSURE
49 SUBSURFACESAFETYVALVE SSSV DEVICE INSTALLEDIN WELL BELOW THE
WELIHEADWITH THEDESIGNFUNCTIONTO PREVENTUNCONTROLLEDWELLFLOWWHEN
ACTIVATED
50 SUBSURFACECONTROLLEDSUBSURFACESAFETYVALVE SSCSV AN SSSV
ACTUATEDBYTHEPRESSURECHARACTERISTICSCHARACTERISTICOFTHE WELL
51 SURFACECONTROLLEDSUBSURFACESAFETYVALVE SCSSV AN SSSV
CONTROLLEDFROM THE SURFACEBYHYDRAULICELECTRICMECHANICALOR OTHER
MEANS
52 SURFACESAFETYVALVE SSV AN AUTOMATIC WELLHEAD VALVE ASSEMBLYTHAT
FFL CLOSEUPON LOSSLOS OFPOWERSUPPLY
53 UNDERPRESSUREPRESSUREIN PROCESSPROCESCOMPONENTLESSLES THAN THE DESIGNCOLLAPSEPRESSURE
54 UNDERWATERSAFETYVALVE USV AN AUTOMATIC VALVE ASSEMBLYINSTALLEDAT AN UNDERWATERWELLHEADLOCATIONTHATWILL CLOSEUPON LOSSLOS OFPOWER
SUPPLY55 UNDESIRABLE EVENT AN ADVERSEOCCURRENCE OR SITUATIONIN PROCESSPROCES
COMPONENTOR PROCESSPROCES STATIONTHATPOSESPOSE THREATTO SAFETYSUCH AS
OVERPRESSUREUNDERPRESSURELIQUIDOVERFLOWETC
56 VACUUM PRESSUREIN PROCESSPROCESCOMPONENTLESSLES THAN ATMOSPHERICPRESSURE
57 VENT PIPEOR FITTINGEG TANK FLANGEON VESSELTHATOPENSOPEN TO THE
ATMOSPHEREVENT MIGHTCONTAIN PRESSUREANDORVACUUM RELIEFDEVICE
SECTION
SAFETY DEVICE SYMBOLSSYMBOL
AND
IDENTIFICATION
SAFETY DEVTCE SYMBOLSSYMBOL AND IDENTIFICATION
INTRODUCTION
STANDARD METHOD OF IDENTIFYINGABBREVIATINGAND SYMBOLIZINGINDIVIDUAL SAFETYDEVICESDEVICE IS NEEDEDTO PROMOTEUNIFORMITYWHEN DESCRIBINGOR
REFERRINGTO SAFETYSYSTEMSTHISTHI METHODCAN BE USEDTO ILLUSTRATESAFETYDEVICESDEVICE
ON FLOW DIAGRAMSDIAGRAMAND OTHER DRAWINGSDRAWINGAND TO IDENTIFYAN INDIVIDUAL SAFETYDEVICEFORANYPURPOSE
ABBREVIATIONSABBREVIATION AND SYMBOLSSYMBOLRECOMMENDEDARE DERIVEDINSOFAR AS POSSIBLEFROM INSTRUMENT SOCIETYOF AMERICA ISA STANDARD ISAS51 ADDITIONAL
APPLICATIONSAPPLICATIONTHAT ADHERE TO THISTHI STANDARD MAY BE DERIVED AS REQUIREDHOWEVER CERTAINABBREVIATIONSABBREVIATION HAVE SUCHWIDE OIL FIELDACCEPTANCETHAT THEIR
CONTINUED USE IS JUSTIFIEDEVEN THOUGHTHEYDO NOT STRICTLYCONFORMTO THE ISA
STANDARD THE ABBREVIATIONSABBREVIATION SSV FORSURFACESAFETYVALVESDV FORSHUTDOWN
VALVEAND ESD FOREMERGENCYSHUTDOWN ARE EXAMPLES
FUNCTIONAL DEVICE IDENTIFICATION
EACH SAFETYDEVICE SHOULD BE IDENTIFIEDBY SYSTEMOF LETTERSLETTERUSED TO
CLASSIFYIT FUNCTIONALLYTHE FUNCTIONALIDENTIFICATIONINCLUDESINCLUDE ONE FIRSTLETTER
COVERINGTHE MEASURED OR INITIATINGVARIABLEAND ONE OR MORE SUCCEEDINGLETTERSLETTERCOVERINGTHEFUNCTIONOFTHEDEVICE THE TERM SAFETY SHALLAPPLYTO
EMERGENCYPROTECTIVEELEMENTSELEMENT AND IS USED AS THE SECONDLETTEROF SENSINGAND
SELFACTINGDEVICES
IF TWO OR MORE DEVICESDEVICE OF THE SAME TYPE ARE INSTALLEDON SINGLECOMPONENT EACHDEVICE SHOULDBE NUMBERED CONSECUTIVELYAND THE NUMBER
SHOWN FOLLOWINGTHE FUNCTIONALIDENTIFICATION IF ONLYONE DEVICE IS INSTALLEDTHE DEVICE NUMBER MAY BE OMITTED
SYMBOLSSYMBOL
THE CIRCULARBALLOONIS USED TO TAGDISTINCTIVE SYMBOLSSYMBOLSUCH AS PRESSURERELIEFVALVE IN SUCH INSTANCESINSTANCE THE LINE CONNECTINGTHE BALLOON TO THE
INSTRUMENTSYMBOLIS DRAWNCLOSETO BUT NOT TOUCHINGTHE SYMBOLIN OTHER
INSTANCESINSTANCETHEBALLOONSERVESSERVE TO REPRESENTTHE DEVICEPROPER
COMPONENTIDENTIFICATION
THE COMPLETEIDENTIFICATIONOF SAFETYDEVICE INCLUDESINCLUDE REFERENCETO THE
COMPONENTTHAT IT PROTECTSTHISTHI IS ACCOMPLISHEDBY FOLLOWINGTHE DEVICE
FUNCTIONALIDENTIFICATIONOR DEVICE NUMBER IF APPLICABLEWITH COMPONENTIDENTIFICATION
THE FIRSTLETTERIS THE COMPONENTTYPEAND MUST BE ONE OFTHE LETTERSLETTERIN THE
CODE COLUMN UNDER COMPONENTTYPE THE LETTER IS USED COVR
COMPONENTNOT LISTED
THE SECONDAND THIRDLETTERSLETTERMAY BE USED TO FURTHERDEFINEOR OTHERWISE
MODIFYTHEFIRSTCHARACTERIF MODIFIER IS NOT USED THE CHARACTER SHOULD
BE SHOWN IN LIEU OF THE MODIFIER
THE LASTCHARACTERSCHARACTERIDENTIFYTHE SPECIFICCOMPONENT THESE CHARACTERSCHARACTERARE
USER ASSIGNEDAND MUST BE UNIQUETO THE COMPONENTAT THEPARTICULARLOCATION
TABLE 21 SAFETY DEVICE SYMBOLSSYMBOL
SENSING AND SELFACTING DEVICE
SAFETY DEVICE DESIGNATION SYMBOLINSTRUMENT SOCIETY SINGLE DEVICE COMBINATION
VARIABLECOMMON OF AMERICA ISA DEVICE
BACKFLOW CHECKVALVE FLOWSAFETYVALVE
BURNERFLAME BURNERFLAMEDETECTOR BURNERSAFETYLOW
HIGHFLOWSENSOR FLOW SAFETYHIGHFLOW
LOW FLOWSENSOR FLOWSAFETYLOW
HIGHLEVELSENSOR LEVEL SAFETYHIGH
LEVEL
LOW LEVELSENSOR LEVEL SAFETYLOW
HIGHPRESSURESENSOR PRESSURESAFETYHIGH
LOW PRESSURESENSOR PRESSURESAFETYLOW
PRESSUREPRESSURERELIEF
OR PRESSURESAFETYVALVESAFETYVALVE
RUPTUREDISCOR PRESSURESAFETYELEMENTSAFELYHEAD
PRESSUREVACUUM PRESSURESAFETYVALVERELIEFVALVE
PRESSUREOR PRESSUREVACUUM PRESSURESAFELYVALVE
VACUUM RELIEFMANHOLECOVER
VENT NONE
VACUUMRELIEFVALVE PRESSURESAFETYVALVE
VACUUM
RUPTUREDISCOR PRESSURESAFETYELEMENTSAFETYHEAD
HIGHTEMPERATURESENSOR TEMPERATURESAFELYHIGHTEMPERATURE
LOW TEMPERATURESENSOR TEMPERATURESAFETYLOW
ARRESTORFLAME FLAMEOR STACKNONE
IAOIE IAREY UEVCE SYMOISSYMOI COFLLFLUO
SENSING AND SELFACTING DEVICE
SAFETY DEVICE DESIGNA11ON SYMBOLVARIABLE COMBINATIONCOMMON INSTRUMENT SOCIETY SINGLE DEVICE
DEVICEOF AMERICA ISA
FTAME DETECTOR
ULTRAVIOLETINFARED
HEAT DETECTOR TEMPERATUREFIRE THERMAL SAFETYHIGH
SMOKE DETECTOR
IONIZATION
FUSIBLE MATERIAL TEMPERATURESAFETYELEMENT
COMBUSTIBLEGAS COMBUSTIBLE GAS ANALYZERCONCENTRATION DETECTOR SAFETYHIGH
TOXIC GAS TOXIC GASCONCENTRATION DETECTOR
CC
ACTUATED VALVESVALVE
SERVICE COMMON SYMBOLSSYMBOL
WELLHEAD SURFACESAFETYNOTE SHOW USV FORUNDERWATERVALVEOR UNDERWATER
SAFETYVALVE SAFETYVALVESVALVE
BLOW DOWNVALVE
ALL OTHER
SHUT DOWN VALVESVALVE
EXAMPLE
PSV ABJ 1000
DEVICE COMPONENT
BJ 1000
PRESSURE SAFETY VALVE ATMOSPHERIC TANK SPECIFICVESSEL TANK
EXAMPLE
PSH2 1000
DEVICE COMPONENT
1000
PRESSURE SAFETY HIGH DEVICE COMPRESSOR NO SPECIFICNUMBER MODIFIER COMPRESSOR
FIGURE21EXAMPLES21EXAMPLE OF SAFETYDEVICE IDENTIFICATION
ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
TABLE 22COMPONENT IDENTIFICATION
FIRST SECOND SUCCEEDINGLETTER LETTER CHARACTERSCHARACTER
COMPONENT COMPONENT COMPONENTTYPE MODIFIER IDENTIFIER
COMMON
CODE COMPONENT MODIFIERSMODIFIER CODE COMPONENT
ATMOSPHERIC VESSEL AA BIDIRECTIONAL USERASSIGNEDAMBIENTTEMPERATURE
BHBJBMIDENTIFICATIONUNIQUE
ATMOSPHERIC VESSEL BLOWCASE TO EQUIPMENTAT LOCATIONAPBCBKBM
HEATEDCOMPRESSOR NONE LP4 PTIC BOILER
ENCLOSURE AEANAUBB AD COALESCER
FIRED OR EXHAUST AE COMPRESSORALAWBN
HEATED COMPONENT
FLOWLINE AIA9 AF CONTACTOR
HEADER ARASATAYAZ AG CONTROL UNIT
HEAT EXCHANGER BG AH DEPARTING
INJECTION LINE ARASAT AJ FILTER
PIPELINE AAAHAQ AK FILTERSEPARATOR
PLATFORM AG AL FORCED DRAFT
PRESSURE VESSEL ABADAFAIAKAM AM FREEWATER KNOCKOUT
AMBIENT TEMPERATURE AVBDBFBHBJBLBMPRESSURE VESSEL ACAFAMAEBCBD AN GENERATOR
HEATED BGBJBK
PUMP AXBABE AP HEATER
WELLHEAD ARATAYAZ AQ INCOMING
OTHER AR INJECTION GAS
AS INJECTION GAS LIFT
AT INJECTION WATER
AU METER
AV METERING VESSELIEIEII AW NATURAL DRAFT
AX PIPELINE
AY PRODUCTION HYDROCARBON
AZ PRODUCTION WATER
AL A9 FLOWLINE SEGMENT
BA PROCESS OTHER
BB PUMP
BC RESOILER
BD SEPARATOR
BE SERVICE
BF SCRUBBER
BG SHELL AND TUBE
BE SUMP
BJ TANK
BK TREATER
BL VOLUME BOTTLE
BM WATER TREATING
BN EXHAUST HEATED
ZZ OTHER
SECTION
INTRODUCTION TO
S SAFETY ANALYSISANALYSI
AND
SYSTEM DESIGN
INTRODUCTION TO SAFETY ANALYSISANALYSI
AND SAFETY DESIGN
PURPOSEAND OBJECTIVESOBJECTIVE
THE PURPOSEOF PRODUCIONPLATFORMSURFACESAFETYSYSTEMIS TO PROTECTPERSONNELTHEENVIRONMENTAND THE FACILITYFROMTHREATSTHREAT TO SAFETYCAUSEDBYTHE PRODUCTIONPROCESS THE PURPOSE OF SAFETYANALYSISANALYSIIS TO IDENTIFYUNDESIRABLEEVENTSEVENT THAT MIGHTPOSE THREAT TO SAFETYAND DEFINE RELIABLE
PROTECTIVEMEASURESMEASURE THATWILLPREVENTSUCH EVENTSEVENT OR MINIMIZE THEIR EFFECTSEFFECT IF
THEYOCCUR POTENTIAL THREATSTHREAT TO SAFETYARE IDENTIFIEDTHROUGHPROVENSYSTEMSSYSTEM
ANALYSISANALYSITECHNIQUESTECHNIQUETHAT HAVE BEEN ADAPTEDTO THE PRODUCTIONPROCESSRECOMMENDED PROTECTIVEMEASURESMEASURE ARE COMMON INDUSTRYPRACTICESPRACTICEPROVEN
THROUGHLONGEXPERIENCETHE SYSTEMANALYSISANALYSIAND PROTECTIVEMEASURESMEASURE HAVE
BEEN COMBINED INTO SAFETYANALYSISANALYSIFOROFFSHOREPRODUCTIONPLATFORMS
AFTER PRODUCTIONPLATFORMSURFACESYSTEM IS PLACEDIN OPERATIONPROCEDURESPROCEDURESHOULDBE ESTABLISHEDTO ASSURE CONTINUEDSYSTEMINTEGRITY
SAFETYFLOW CHART
SAFETYFLOW CHART DEPICTSDEPICTTHE MANNER IN WHICH UNDESIRABLE EVENTSEVENT
COULDRESULTIN PERSONNELINJURYPOLLUTIONOR FACILITYDAMAGEIT ALSOSHOWSSHOW
WHERESAFETYDEVICESDEVICE OR PROCEDURESPROCEDURESHOULDBE USED TO PREVENTTHEPROPAGATIONOF UNDESIRABLEEVENTS THE RELEASEOF HYDROCARBONSHYDROCARBONIS FACTORIN VIRTUALLYALL
THREATSTHREAT TO SAFETYTHUSTHU THE MAJOROBJECTIVEOFTHE SAFETYSYSTEMSHOULDBE TO
PREVENTTHE RELEASEOF HYDROCARBONSHYDROCARBONFROM THE PROCESSPROCES AND TO MINIMIZE THE
ADVERSEEFFECTSEFFECTOFSUCH RELEASESRELEASEIF THEYOCCUR
A THE OVERALLOBJECTIVESOBJECTIVEMAY BE ENUMERATEDAS FOLLOWSFOLLOW
1 PREVENT UNDESIRABLE EVENTSEVENT THAT COULD LEAD TO RELEASEOF
HYDROCARBONS2 SHUT IN THE PROCESSPROCES OR AFFECTEDPARTOFTHEPROCESSPROCES TO STOPTHEFLOWOF
HYDROCARBONSHYDROCARBONTO LEAKOR OVERFLOWIF IT OCCURS
3 ACCUMULATEAND RECOVER HYDROCARBONSHYDROCARBONLIQUIDSLIQUIDAND DISPERSEGASESGASE THAT
ESCAPEFROM THE PROCESS4 PREVENT IGNITIONOFRELEASEDHYDROCARBONS5 SHUTIN THEPROCESSPROCESIN THEEVENT OF FIRE
6 PREVENT UNDESIRABLEEVENTSEVENT THATCOULDCAUSE THERELEASEOF
HYDROCARBONSHYDROCARBONFROM EQUIPMENTOTHERTHAN THAT IN WHICH THE EVENT
OCCURS
B ACCIDENTSACCIDENT THATOCCUR EXTERNALTO THE PROCESSPROCES ON PRODUCTIONPLATFORMARE
NOT SELF PROPAGATINGUNLESSUNLES THEYAFFECTTHE PROCESSPROCES OR START FIRE IF THEYAFFECTTHE PROCESSPROCES THE SAFETYSYSTEMSHOULDSHUT DOWN THE PROCESSPROCES OR
AFFECTEDPARTOF THEPROCESS IF THEYRESULTIN FIRE THE SAFETYSYSTEMSHOULD
SHUTDOWN ALLPLATFORMACTIVITYEXCEPTTHATNECESSARYFORFIREFIGHTINGSUCH
ACCIDENTSACCIDENT MAY BE CAUSED BY NATURALPHENOMENONSHIPOR HELICOPTERCOFFISIONFAILUREOF TOOLSTOOL AND MACHINERYOR MISTAKESMISTAKE BYPERSONNELTHESE
TYPESTYPE OF ACCIDENTSACCIDENTMAY BE PREVENTEDOR MINIMIZED THROUGHSAFEDESIGNTOOLSTOOL
AND MACHINERYSAFEOPERATINGPROCEDURESPROCEDUREFOR PERSONNELAND EQUIPMENTAND PERSONNELTRAINING
MODESMODE OF SAFETYSYSTEMOPERATION
THE OPERATINGMODESMODE OF THE SAFETYSYSTEMSHOULD BE AUTOMATIC
MONITORINGAND AUTOMATIC PROTECTIVEACTION IF AN ABNORMAL CONDITION
INDICATINGAN UNDESIRABLE EVENT CAN BE DETECTEDBY SENSOR AUTOMATIC
PROTECTIVEACTIONIF MANUALLYACTUATEDBYPERSONNELWHO OBSERVEOR ARE ALERTED
TO AN UNSAFECONDITIONBYAN ALARMAND CONTINUOUSCONTINUOU PROTECTIONBYSUPPORTSYSTEMSSYSTEM THAT MINIMIZE THEEFFECTSEFFECTOF ESCAPINGHYDROCARBONSTHE EMERGENCYSHUTDOWN ESD SYSTEMIS IMPORTANTEVEN ON PLATFORMSPLATFORMTHAT ARE NOT
CONTINUOUSLYMANNED BECAUSEMOST ACCIDENTSACCIDENT AND FAILURESFAILURE ARE CAUSED BYPERSONNELTHUSTHU PERSONNELMAY BE AVAILABLETO ACTUATE THE ESD SYSTEM
PREMISESPREMISE FORBASIC ANALYSISANALYSIAND DESIGN
THE RECOMMENDEDANALYSISANALYSIAND DESIGNPROCEDURESPROCEDUREFOR PLATFORMSAFETYSYSTEMARE BASEDON THE FOLLOWINGPREMISESPREMISE
A THE PROCESSPROCESFACILITYWILL BE DESIGNEDFORSAFEOPERATIONIN ACCORDANCEWITH
GOODENGINEERINGPRACTICES
B THE SAFETYSYSTEMSHOULDPROVIDETWO LEVELSLEVEL OF PROTECTIONTO PREVENTOR
MINIMIZE THE EFFECTSEFFECTOF AN EQUIPMENTFAILURE WITHIN THEPROCESS THE TWO
LEVELSLEVEL OFPROTECTIONSHOULDBE INDEPENDENTOF AND IN ADDITIONTO THE CONTROL
DEVICESDEVICE USED IN NORMAL PROCESSPROCES OPERATIONSIN GENERALTHE TWO LEVELSLEVEL
SHOULDBE PROVIDEDBY FUNCTIONALLYDIFFERENTTYPESTYPE OF SAFETYDEVICESDEVICE FOR
WIDER SPECTRUMOF COVERAGE TWO IDENTICAL DEVICESDEVICE WOULD HAVE THE SAME
CHARACTERISTICSCHARACTERISTICAND MIGHTHAVETHE SAME INHERENT WEAKNESSES
C THE TWO LEVELSLEVEL OFPROTECTIONSHOULDBE THE HIGHESTORDERPRIMARYAND NEXT
HIGHESTORDER SECONDARYAVAILABLE JUDGEMENTIS REQUIREDTO DETERMINE
THESETWO HIGHESTORDERSORDER FOR GIVENSITUATION AS AN EXAMPLETWO LEVELSLEVEL
OF PROTECTIONFROM RUPTUREDUE TO OVERPRESSUREMIGHTBE PROVIDEDBYPSH AND PSL THE PSH PREVENTSPREVENT THE RUPTUREBYSHUTTINGIN AFFECTED
EQUIPMENTBEFOREPRESSUREBECOMESBECOME EXCESSIVEAND THE PSL SHUTSSHUT IN
AFFECTEDEQUIPMENTAFTERTHE RUPTUREOCCURS HOWEVER PSV IS SELECTEDIN
LIEU OF THE PSL BECAUSE IT PREVENTSPREVENT THE RUPTUREBYRELIEVINGEXCESSEXCES VOLUMESVOLUME
TO SAFELOCATION MOREOVERITS FASTRESPONSECOULDPREVENT RUPTUREINSITUATIONSSITUATION WHERE THE PSH MIGHTNOT EFFECTCORRECTIVEACTIONFASTENOUGH
D THE USE OFPROVENSYSTEMSSYSTEMANALYSISANALYSITECHNIQUESTECHNIQUEADAPTEDTO THE PRODUCTIONPROCESSPROCES WILL DETERMINE THE MINIMUM SAFETYREQUIREMENTSREQUIREMENTFOR PROCESSPROCES
COMPONENT IF SUCH AN ANALYSISANALYSIIS APPLIEDTO THE COMPONENTAS AN
INDEPENDENTUNIT ASSUMINGWORST CASE CONDITIONSCONDITION OF INPUTAND OUTPUTTHE ANALYSISANALYSIWILL BE VALIDFORTHATCOMPONENTIN ANYPROCESSPROCESCONFIGURATION
E ALL PROCESSPROCES COMPONENTSCOMPONENT ON PRODUCTIONPLATFORMCOMPRISETHE ENTIRE
PROCESSPROCES FROMTHE WELIHEAD TO THE MOST DOWNSTREAM DISCHARGEPOINT THUSTHUALLPROCESSPROCESEQUIPMENTAND FUNCTIONSFUNCTION ARE INCORPORATEDINTO THE SAFETYSYSTEM
WHEN FULLYPROTECTEDPROCESSPROCESCOMPONENTSCOMPONENT ARE COMBINED INTO FACILITYNO
ADDITIONALTHREATSTHREATTO SAFETYARE CREATED THEREFOREIF ALLPROCESSPROCESCOMPONENTSAFETYDEVICESDEVICE ARE LOGICALLYINTEGRATEDINTO SAFETYSYSTEMTHE ENTIREFACILITYWILLBE PROTECTED
G THE ANALYSISANALYSIPROCEDURESHOULDPROVIDE STANDARDMETHOD TO DEVELOPSAFETYSYSTEMAND PROVIDESUPPORTINGDOCUMENTATION
SECTION
EMERGENCY SUPPORT SYSTEMSSYSTEM
ESS
SUPPORT SYSTEMSSYSTEM
EMERGENCYSUPPORTSYSTEMSSYSTEMESD AND OTHERSUPPORTSYSTEMSSYSTEM PROVIDEMETHOD OF PERFORMINGSPECIFICSAFETYFUNCTIONSFUNCTION COMMON TO THE ENTIRE
PLATFORMTHE ESS INCLUDESINCLUDE ESD FIREDETECTIONGASDETECTIONVENTILATIONCONTAINMENTSYSTEMSSYSTEM SUMPSSUMP AND SSSV SYSTEMSTHESE ARE ESSENTIALSYSTEMSSYSTEMTHATPROVIDELEVELOFPROTECTIONTO THEFACILITYBY INITIATINGSHUTIN FUNCTIONSFUNCTION
OR REACTINGTO MINIMIZE THE CONSEQUENCESCONSEQUENCEOFRELEASEDHYDROCARBONSTHE OTHERSUPPORTSYSTEMSSYSTEMINCLUDE THE PNEUMATICSUPPLYSYSTEMSSYSTEM SYSTEMSSYSTEM
FORDISCHARGINGGAS TO THE ATMOSPHERESYSTEMSSYSTEM FORCONTAININGLEAKSLEAK OR SPILLSSPILLAND ANY OTHER SERVICE SYSTEM THAT MIGHTENHANCE PLATFORMSAFETYTHE
PNEUMATICSUPPLYSYSTEMPROVIDESPROVIDE CONTROLMEDIUM FORTHE SAFETYSYSTEMAND THE SYSTEMSSYSTEM FORDISCHARGINGGAS TO THE ATMOSPHEREPROVIDEMEANSMEAN OF
DISCHARGINGGASESGASE TO THE ATMOSPHEREUNDER SAFECONTROLLEDCONDITIONS
EMERGENCY SUPPORT SYSTEMSSYSTEM ESS
1 EMERGENCYSHUTDOWN ESD SYSTEM
A PURPOSEAN EMERGENCYSHUTDOWN ESD SYSTEMIS SYSTEMOF
MANUAL CONTROLSTATIONSSTATION STRATEGICALLYLOCATEDON PLATFORMTHATWHEN ACTIVATEDWILL INITIATE SHUTDOWNOF ALLWELLSWELL AND OTHER
PROCESSPROCES STATIONS THISTHI SYSTEMMAY INCLUDE NUMBER OF
INDEPENDENTPROCESSPROCES SHUTDOWNSYSTEMSSYSTEMWHICH CAN ALSOBE ACTUATED
SEPARATELYACTIVATIOTI OF THE ESD SYSTEMSHOULD RESULTIN THE
TERMINATIONOF ALLPRODUCTIONACTIVITYON THE PLATFORMINCLUDINGTHE CLOSINGOF ALL PIPELINESDVS THE ESD SYSTEMSHOULDBE
DESIGNEDTO PERMITCONTINUED OPERATIONOF ELECTRICGENERATINGSTATIONSSTATION AND FIREFIGHTINGSYSTEMSSYSTEM WHEN NEEDED IN AN EMERGENCY
THE ESD SYSTEMPROVIDESPROVIDE MEANSMEAN FOR PERSONNELTO
MANUALLYINITIATE PLATFORMSHUTDOWN WHEN AN ABNORMAL CONDITION
IS OBSERVED FUSIBLE ELEMENTSELEMENT OF THE FIRELOOPMAY BE INTEGRATEDWITH THEESD CONTROLLOOP
B SHUTDOWN STATIONSSTATION
STATIONSSTATION FOR ACTIVATIONOF THE ESD SYSTEMFOR COMPLETEPLATFORMSHUTDOWNSHOULDBE LOCATEDAS FOLLOWSFOLLOW
A HELICOPTERDECKS
B EXIT STAIRWAYLANDINGSLANDINGAT EACHDECKLEVEL
C BOAT LANDINGSD AT THE CENTER OR EACH END OF BRIDGECONNECTINGTWO
PLATFORMSE EMERGENCYEVACUATIONSTATIONS
NEAR THE DRILLERSDRILLER CONSOLEDURINGDRILLINGAND WORKOVER
OPERATIONS
H OTHERLOCATIONSLOCATION AS NEEDED TO PROVIDESTATIONSSTATION ACCESSIBLE
TO ALLPLATFORMAREAS
2 FIRE DETECTION SYSTEM
A PURPOSEMETHOD OF AUTOMATICALLYDETECTINGFIRESFIRE ON AN OFFSHORE
PLATFORMSHOULD BE PROVIDEDTO ALLOW FOR EARLYRESPONSEPNEUMATIC FUSIBLEELEMENTTSE SYSTEMSSYSTEM OR VARIOUSVARIOU ELECTRICALFIRE
DETECTIONDEVICESDEVICE INCLUDINGFLAME USH THERMAL TSH OR
SMOKE YSH DETECTIONDEVICESDEVICE SHOULDBE INSTALLED IN ALL AREASAREA
CLASSIFIEDDIVISION OR BYAPI RECOMMENDED PRACTICE 500
AND IN ALL BUILDINGSBUILDINGWHERE PERSONNELREGULARLYOR OCCASIONALLYSLEEP
B PNEUMATIC FUSIBLE ELEMENT SYSTEMONE RELIABLEAND WIDELYUSED METHOD OFDETECTINGFIRESFIRE IS
PNEUMATICLINE CONTAININGSTRATEGICALLYLOCATEDFUSIBLE ELEMENTS
THISTHI SYSTEMSHOULDBE CAPABLEOFPROVIDINGSIGNALTO SHUT DOWN
PRODUCTIONACTIVITIESACTIVITIE EXCEPTFOREQUIPMENTREQUIREDTO CONTROLTHE
FIRE FUSIBLE ELEMENTSELEMENT NORMALLYARE METALLICPLUGSPLUGTHAT MELT AT
DESIGNEDTEMPERATUREOR SECTION OF FUSIBLESYNTHETICTUBING
C ELECTRICALFIRE DETECTION SYSTEMSSYSTEMIN ADDITION TO PNEUMATICFUSIBLEELEMENT SYSTEMSSYSTEM VARIOUSVARIOU
ELECTRICALFIREDETECTIONDEVICESDEVICE FLAME THERMALAND SMOKE ARE
COMMONLYUSEDON OFFSHOREPRODUCTIONPLATFORMSTHESE DEVICESDEVICE
ARE UTILIZEDTO ACTIVATEALARMSALARM INITIATESHUTIN ACTIONSACTION OR ACTIVATE
FIRESUPPRESSIONSYSTEMSSYSTEM EG CO2 OR WATER
D INSTALLATION AND OPERATIONALL ELECTRICALFIREDETECTIONDEVICESDEVICE SHOULD BE APPROVEDBY
NATIONALLYRECOGNIZEDTESTINGLABORATORYAND INSTALLED IN
ACCORDANCEWITH MANUFACTURERSMANUFACTURERRECOMMENDATIONS ELECTRICALFIRE
DETECTIONDEVICESDEVICE SHOULDBE CAPABLEOFOPERATINGMINIMUM OF
HOURSHOUR WITHOUTPRIMARYPLATFORMELECTRICALPOWERTHE INSTALLATIONAND OPERATIONOF FIRE DETECTIONSYSTEM
SHOULDBE SUITABLE FOR THE AREA IT IS DESIGNEDTO PROTECT FIRE
DETECTION SYSTEMSSYSTEM SHOULD BE INSTALLEDFOR PROCESSPROCES EQUIPMENTENCLOSEDCLASSIFIEDAREASAREA AND ENCLOSEDUNCLASSIFIEDAREASAREA AS
FOLLOWSFOLLOW
A PROCESSPROCES EQUIPMENTPRESENTSPRESENTGUIDELINESGUIDELINEFORTHE INSTALLATION
OF FUSIBLEPLUGSWHEN FUSIBLETUBINGOR OTHER DEVICESDEVICE
EG ULTRAVIOLETFLAME DETECTORSDETECTORINFRAREDSENSORSSENSOR ETCARE USEDIN LIEUOF FUSIBLEPLUGSPLUG THEYSHOULDPROVIDEAT
LEASTTHESAME COVERAGEAS THE GUIDELINESGUIDELINEFORFUSIBLEPLUGINSTALLATIONS FUSIBLE ELEMENTSELEMENT MAY BE INSTALLEDIN THE
VARIOUSVARIOU PNEUMATICLINESLINE OF THE SAFETYSYSTEMIF THE SIGNALGENERATEDINITIATESINITIATE THE PROPERSHUTIN FUNCTIONS FUSIBLE
ELEMENTSELEMENT SHOULDNOT BE INSTALLEDIN COMBUSTIBLE GAS
SUPPLYLINE THATWOULD CONTINUE TO BLEED AFTERSHUTDOWN
B ENCLOSED CLASSIFIEDAREAS ENCLOSED AREASAREA THAT ARE
CLASSIFIED DIVISION OR DIVISION BY API
RECOMMENDED PRACTICE 500 SHOULD BE EQUIPPEDWITH
FIRE FLAME THERMALOR SMOKEDETECTIONDEVICESDEVICE THAT
AUTOMATICALLYSHUT IN THE HYDROCARBONSOURCESSOURCE CAUSING
THE ENCLOSEDAREASAREA TO BE CLASSIFIED FUSIBLEPLUGSYSTEM
USINGEITHER COMBUSTIBLE OR NONCOMBUSTIBLE GAS IS
ACCEPTABLEIN THESEAREAS
C ENCLOSED UNCLASSIFIED AREAS ALL ROOMSROOM IN WHICH
PERSONNELREGULARLYOR OCCASIONALLYSLEEPSHOULD BE
EQUIPPEDWITH SMOKE DETECTORSDETECTOR THAT ACTIVATEAN AUDIBLE
ALARM ROOMSROOM CONTAININGHEAT SOURCESSOURCE EG WATER
HEATERSHEATER CLOTHESCLOTHE DRYERSDRYER KITCHEN RANGESRANGE OVENSOVEN SPACEHEATERSHEATER ETC SHOULD BE EQUIPPEDWITH SMOKE ANDORTHERMALRATE OF RISE DETECTORSDETECTOR THAT ACTIVATEAN AUDIBLE
ALARM FUSIBLE PLUGSTEMSSTEM UTILIZINA COMBUSTIBLEGASSHOULDNOT BE USED FORFIREDETECTIONIN BUILDINGSBUILDINGWHERE
PERSONNELREGULARLYOR OCCASIONALLYSLEEPEVEN IF THE
BUILDINGIS CLASSIFIEDBECAUSE OF ITS PROXIMITYTO
HYDROCARBONSOURCE
3 COMBUSTIBLE GAS DETECTION SYSTEM
A PURPOSETHE ACCUMULATIONOF COMBUSTIBLE GASESGASE IN THE ATMOSPHERE
ON OFFSHORE PLATFORMSPLATFORMCOULD CREATE THREAT TO SAFETYACCUMULATIONSACCUMULATION ARE MORE LIKELYTO OCCUR IN ENCLOSEDAREASAREA TWO
METHODSMETHOD FORINCREASINGSAFETYARE PROVIDINGADEQUATEVENTILATION
AND INSTALLINGCOMBUSTIBLEGASDETECTORSYSTEMSTHE GASDETECTOR
ASH SYSTEMSHOULDALERTPERSONNELBY AUDIBLE ANDORVISUAL
ALARMTO THE PRESENCEOF LOW LEVELCONCENTRATIONSCONCENTRATION OFFLAMMABLEGAS
VAPOR ALSO IT SHOULDEITHERSHUTOFFTHE GASSOURCE OR REMOVE ALL
SOURCESSOURCE OF IGNITIONIF THE CONCENTRATION APPROACHESAPPROACHETHE LOWER
EXPLOSIVELIMIT LEL OF THE GASPRESENT
B INSTALLATION
COMBUSTIBLE GASDETECTINGSENSORSSENSOR SHOULDBE LOCATED IN
ALLENCLOSEDAREASAREA THATARE CLASSIFIEDDIVISION OR DIVISION BYAPI RECOMMENDED PRACTICE500 IN ALLENCLOSEDAREASAREA THAT
CONTAIN NATURAL GASFUELEDPRIMEMOVERSMOVER AND IN BUILDINGSBUILDING
WHEREPERSONNELREGULARLYOR OCCASIONALLYSLEEPAND THAT CONTAIN
FLAMMABLE GAS SOURCE GAS DETECTIONINSTRUMENTSINSTRUMENT SHOULD BE
APPROVEDBY NATIONALLYRECOGNIZEDTESTINGLABORATORYNRTLAND SHOULDMEET REQUIREMENTSREQUIREMENTPUT FORTHBYANSIISA S1213PART PERFORMANCEREQUIREMENTSREQUIREMENTCOMBUSTIBLEGAS DETECTORS
SHUTDOWN DEVICESDEVICE CONTROLLEDBY GAS DETECTORSYSTEMSSYSTEM SHOULDBE
NORMAJLYENERGIZEDCOMMONLYREFERREDTO AS FAILSAFE GAS
DETECTIONSYSTEMSSYSTEM SHOULD BE INSTALLEDOPERATEDAND MAINTAINED
IN ACCORDANCEWITH ANSIISA S1213 PART II INSTALLATIONOPERATION AND MAINTENANCE OF COMBUSTIBLE GAS DETECTION
INSTRUMENTS
IN ENCLOSEDAREASAREA CONTAININGFLAMMABLE GAS COMPRESSORSCOMPRESSORTHE MINIMUM NUMBER OF SENSORSSENSOR IS ONE PERCOMPRESSORUNIT PLUSPLUAN ADDITIONALSENSOR PERTHREEUNITSUNIT OR FRACTIONALPARTTHEREOF
NOTE THISTHI REQUIRESREQUIREMINIMUM OFTWO SENSORSSENSOR IN ALLENCLOSEDCOMPRESSORBUILDINGSIN ENCLOSEDAREASAREA CONTAININGOTHERNATURALGASESFUELEDPRIMEMOVERSMOVER
EG ENGINESENGINEDRIVINGGENERATORSGENERATOROR PUMPSPUMP THEMINIMUM NUMBER OF SENSORSSENSOR IS ONE
PER PRIMEMOVER
PROVIDINGADEQUATEVENTILATION REFERTO C14 IS AN
ACCEPTABLEALTERNATIVETO INSTALLINGGASDETECTION SYSTEMSSYSTEM EXCEPTIN
BUILDINGSBUILDINGWHERE PERSONNELREGULARLYOR OCCASIONALLYSLEEPOR IN
ENCLOSEDAREASAREA THATCONTAINCOMPRESSORSCOMPRESSORHANDLINGFLAMMABLEGAS
LIKEWISE GASDETECTIONMAY BE OMITTED IN ENCLOSEDAREASAREA CONTAINSCONTAIN
NO IGNITIONSOURCE CONTAINSCONTAIN NO COMPRESSORHANDLINGFLAMMABLE
GAS AND IS NOT BUILDINGWHERE PERSONNELREGULARLYOR
OCCASIONALLYSLEEP
C OPERATIONAND MAINTENANCE
GAS DETECTION INSTRUMENTSINSTRUMENT SHOULD BE ABLETO DETECT AT LEAST
TWO GAS CONCENTRATION LEVELS AN AUDIBLE ALARM SIGNALVISUALSIGNALIN HIGHNOISE AREASAREA WHERE AN AUDIBLE ALARM IS INEFFECTIVESHOULD BE ACTIVATED AT NO GREATERTHAN 25 PERCENTLEL TO ALERT
OPERATINGPERSONNELAUTOMATIC CORRECTIVEACTION EG CLOSINGSDVSSDV ON GAS SOURCESSOURCE OR DISCONNECTINGELECTRICALPOWER TO
EQUIPMENTNOT SUITABLE FOR LOCATIONSLOCATION CLASSIFIEDAS HAZARDOUSHAZARDOU
SHOULDBE INITIATED AT NO GREATERTHAN 60 PERCENTLEL IN LIEU OF
TOTALPROCESSPROCES SHUTIN IT IS ACCEPTABLETO ISOLATEALARMEDAREASAREA AN
EXAMPLEIS CLOSINGFUELVALVE TO GENERATORBUILDINGCAREFUL
CONSIDERATIONSHOULDBE GIVENTO THE FORM OF AUTOMATICCORRECTIVE
ACTION TAKEN TO ENSURE THAT THE SITUATION IS NOT MADE MORE
HAZARDOUS IF MACHINERYOR EQUIPMENTSHUTDOWN COULD CREATE AN
IGNITIONSOURCE CONSIDERATIONSHOULD BE GIVENTO ACTUATION OF
FIREINERTSYSTEM EG HALONPRIORTO SHUTDOWN GAS DETECTION
SYSTEMSSYSTEM MONITORINGMORE THAN ONE AREA SHOULD IDENTIFYTHE
LOCATIONWHEREFLAMMABLEGASOR VAPORIS DETECTED
4ADEQUATVENTI1ATIOADEQUATEVENTILATIONIS VENTILATIONNATURALOR ARTIFICIALTHAT
IS SUFFICIENTTO PREVENTTHE ACCUMULATIONOF SIGNIFICANTQUANTITIESQUANTITIEOFVAPORAIRMIXTURESMIXTURE IN CONCENTRATIONSCONCENTRATIONABOVE 25 PERCENTOF THEIR
LOWER EXPLOSIVELIMIT LEL REFER TO API RECOMMENDED
PRACTICE 500 FOR ADDITIONAL DETAILSDETAIL INCLUDINGRECOMMENDED
METHODSMETHOD OF ACHIEVEMENT
5 CONTAINMENT SYSTEMCONTAINMENT SYSTEMIS INSTALLED TO COLLECTAND DIRECT
ESCAPEDLIQUIDHYDROCARBONSHYDROCARBONTO SAFE LOCATION ALL EQUIPMENTSUBJECTTO LEAKSLEAK OR OVERFLOWSHOULDBE PROTECTEDBYCURBSCURB GUTTERSGUTTEROR DRIPPANSPAN THAT DRAIN TO SUMP CONTAINMENT SYSTEMSSYSTEM ARE
OPTIONALON STRUCTURESSTRUCTURE THATDO NOT HAVE PROCESSPROCES VESSELSVESSEL OR OTHER
EQUIPMENTSUBJECTTO LEAKOR OVERFLOWEG STRUCTURESSTRUCTURE WITH ONLYWELLSWELL HEADERSHEADER PIPELINESPIPELINE CRANESCRANE ANDOR INSTRUMENT GASSCRUBBERS
ALL GRAVITYDRAIN PIPINGNETWORKSNETWORK SHOULD BE DESIGNEDTO
PREVENTESCAPEOF GAS FROM SUMPSSUMP THROUGHTHE DRAINS THISTHI IS
TYPICALLYACCOMPLISHEDBYWATER SEALSSEAL LOCATEDAT EACH DRAIN OR
EACHDRAIN PIPEHEADEROR WITH TOTALNETWORKWATER SEALLOCATED
IN THE SUMP INLET PIPING CHECK VALVESVALVE ARE NOT CONSIDERED
APPROPRIATEFORTHISTHI SERVICEAND SHOULDNOT BE USED AS ALTERNATIVE
PROTECTIONFOR WATER SEALS PRESSURE DRAINSDRAIN SHOULD NOT BE
ELIMINATED IN SUMP PILELOCATEDCLOSETO THE WATER LEVEL
6 SUMPSSUMP
A GENERAL
SUMP MAY BE TANK CLOSEDEND PILE OR AN OPENENDPILE ALL SUMPSSUMP SHOULDBE EQUIPPEDWITH AN AUTOMATIC DISCHARGETO HANDLEMAXIMUM INFLOW VENTSVENT ARE INSTALLEDON ATMOSPHERICSUMPSSUMP FOR THE PURPOSEOF SAFELYDISSIPATINGHYDROCARBONVAPORS
DEPENDINGUPON DESIGNAND LOCATION SUMP PILEVENT MAY FULFILL
THISTHI PURPOSEWITHOUT FLAME ARRESTER BEINGINSTALLED DUE TO
POSSIBLEPLUGGINGFROM CORROSIONTHE LOW FLOWLOWPRESSURENOSTATICELECTRICITYAND DISTANCEFROM POTENTIALIGNITIONFLASHBACK
SOURCESSOURCE FLAME ARRESTER COULDBE ELIMINATED IN SUMP PILELOCATEDCLOSETO THE WATER LEVEL
B OPENENDSUMPPILESPILE
PROPERLYDESIGNEDOPENENDSUMP PILESPILEARE OCCASIONALLYUSED
TO COLLECT DECK DRAINAGEOR DRIPSDRIP AND TO DISPOSEOF TREATED
PRODUCEDWATER EXCEPTDURINGEMERGENCY UPSET CONDITIONVESSELSVESSEL EG FLARE SCRUBBERSSCRUBBER CONDENSATE ACCUMULATORSACCUMULATORAND
VARIOUSVARIOU FUEL FILTER SCRUBBERSSCRUBBER SHOULD NOT DISCHARGELIQUIDHYDROCARBONSHYDROCARBONDIRECTLYINTO AN OPENENDSUMP PILE OPENENDSUMP PILESPILE SHOULD BE PROTECTEDAGAINSTHYDROCARBONDISCHARGEOVERFLOWANDORUNDERFIOWTHE TYPEOF PROTECTIONSHOULDBE
DETERMINED ON CASEBYCASEBASIS SOME FACTORSFACTORTHATSHOULDBE
CONSIDEREDINCLUDE PILELENGTHLIQUIDPROPERTIESPROPERTIEMAXIMUM
INFLOWRATE WAVE ACTIONANDTIDALFLUCTUATION
7 SUBSURFACE SAFETYVALVESVALVE SSSVSSSSV
SSSVSSSSV ARE INSTALLED BELOW THE WELIHEAD TO PREVENTUNCONTROLLEDWELLFLOW IN THE EVENT OF AN EMERGENCYSITUATION
SUBSURFACECONTROLLEDSSSVSSSSV SSCSV SHOULDSHUT IN IF WELL RATE
EXCEEDSEXCEED PREDETERMINEDRATE THAT MIGHTINDICATE LARGELEAK
SURFACECONTROLLEDSSSVSSSSV SCSSV SHOULDSHUTIN WHEN ACTIVATED
BYAN ESD SYSTEMANDOR FIRELOOPGUIDANCE FORTHE DESIGNAND
INSTALLATIONOF SSSVSSSSV IS COVERED IN API RECOMMENDED PRACTICE
14B
SECTION
PROTECTION CONCEPTSCONCEPT
PROTECTION CONCEPTSCONCEPT AND SAFETY ANALYSISANALYSI
1 UNDESIRABLE EVENTSEVENT
AN UNDESIRABLEEVENT IS AN ADVERSE OCCURRENCE IN PROCESSPROCES
COMPONENTWHICH POSESPOSE THREATTO SAFETYTHE UNDESIRABLEEVENTSEVENT
DISCUSSED IN THISTHI SECTION ARE THOSE THAT MIGHTDEVELOPIN PROCESSPROCES
COMPONENTUNDER WORSTCASE CONDITIONSCONDITION OF INPUTAND OUTPUT AN
UNDESIRABLEEVENT MAY BE INDICATEDBYONE OR MORE PROCESSPROCES VARIABLESVARIABLE
RANGINGOUT OF OPERATINGLIMITS THESE ABNORMALOPERATINGCONDITIONSCONDITION
CAN BE DETECTED BY SENSORSSENSOR WHICH INITIATESHUTDOWN ACTIONTO PROTECTTHE PROCESSPROCES COMPONENT EACH UNDESIRABLEEVENT WHICH CAN AFFECT
PROCESSPROCES COMPONENTIS DISCUSSEDACCORDINGTO THE FOLLOWINGFORMAT
CAUSE EFFECTAND DETECTABLEABNORMALCONDITIONAND PRIMARYAND SECONDARYPROTECTIONTHATSHOULDPREVENTOR REACT TO ITS OCCURRENCE
2 OVERPRESSUREOVERPRESSUREIS PRESSUREIN PROCESSPROCESCOMPONENTIN EXCESSEXCES OFTHE
MAXIMUM ALLOWABLEWORKINGPRESSURE
A CAUSE
OVERPRESSURECAN BE CAUSEDBY AN INPUTSOURCE WHICH WILL
DEVELOPPRESSUREIN EXCESSEXCES OF PROCESSPROCES COMPONENTSCOMPONENTMAXIMUM
ALLOWABLEWORKINGPRESSUREIF INFLOWEXCEEDSEXCEED OUTFLOW INFLOWMAY
EXCEED OUTFLOWIF AN UPSTREAMFLOWRATECONTROLDEVICE FAILSFAIL IF
THEREARE RESTRICTIONSRESTRICTIONOR BLOCKAGEIN THE COMPONENTSCOMPONENTOUTLETSOUTLETOR IF
OVERFLOWOR GAS BLOWBYFROM AN UPSTREAMCOMPONENTOCCURS
OVERPRESSURECAN ALSOBE CAUSED BY THERMALEXPANSIONOF FLUIDSFLUID
WITHIN COMPONENT IF HEAT IS ADDEDWHILE THE INLETSINLET AND OUTLETSOUTLET
ARE CLOSED
B EFFECTAND DETECTABLE ABNORMAL CONDITION
THE EFFECTSEFFECTOFOVERPRESSURECAN BE SUDDENRUPTUREAND LEAK
OF HYDROCARBONSHIGH PRESSUREIS THE DETECTABLEABNORMAL
CONDITIONTHATINDICATESINDICATE THATOVERPRESSUREMAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM OVERPRESSUREIN PRESSURE
COMPONENTSHOULDBE PROVIDEDBY PSH SENSOR TO SHUT OFF
INFLOW IF VESSELIS HEATEDTHE PSH SENSOR SHOULDALSOSHUTOFF
THE FUELOR SOURCE OF HEAT PRIMARYPROTECTIONFOR ATMOSPHERICCOMPONENTSCOMPONENT SHOULDBE PROVIDEDBYAN ADEQUATEVENT SYSTEM
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM OVERPRESSUREIN PRESSURE
COMPONENTSHOULDBE PROVIDEDBY PSV SECONDARYPROTECTIONFORATMOSPHERICCOMPONENTSCOMPONENT SHOULDBE PROVIDEDBY SECONDVENT
THE SECONDVENT MAY BE IDENTICAL TO THE PRIMARYVENT GAUGEHATCHWITH SELFCONTAINEDPSV OR AN INDEPENDENTPSV
E LOCATION OFSAFETYDEVICESDEVICE
IN PROCESSPROCESCOMPONENTWITH BOTH LIQUIDAND GASSECTIONTHE PSH SENSOR PSV OR VENT SHOULD BE INSTALLEDTO SENSE OR
RELIEVEPRESSUREFROM THE GAS OR VAPOR SECTION THE SENSINGCONNECTIONSCONNECTION FORTHE SAFETYDEVICESDEVICE SHOULDBE LOCATEDAT THE HIGHESTPRACTICALLOCATIONON THE COMPONENTTO MINIMIZE THE CHANCESCHANCE OF
FOULINGBYFLOWSTREAM CONTAMINANTS THE INSTALLATIONOF PSVSPSV
AND VENTSVENT ON ATMOSPHERICTANKSTANK SHOULD BE IN ACCORDANCEWITH API
SPEC2000 OR OTHERAPPLICABLESTANDARDS
3 LEAK
LEAKIS THEACCIDENTALESCAPEOFFLUIDSFLUID FROM PROCESSPROCESCOMPONENTTO ATMOSPHEREIN THISTHI RECOMMENDED PRACTICEDLEAK IMPLIESIMPLIE THATTHE
ESCAPINGFLUIDSFLUID ARE HYDROCARBONS
A CAUSE
LEAK CAN BE CAUSED BY DETERIORATIONFROM CORROSIONEROSIONMECHANICALFAILUREOR EXCESSEXCES TEMPERATUREBYRUPTUREFROMOVERPRESSUREOR BYACCIDENTALDAMAGEFROMEXTERNALFORCES
B EFFECTAND DETECTABLEABNORMAL CONDITIONSCONDITION
THE EFFECTOF LEAK IS THE RELEASEOF HYDROCARBONSHYDROCARBONTO THE
ATMOSPHERELOW PRESSURE BACKFLOWAND LOW LEVEL ARE THE
ABNORMALCONDITIONSCONDITION WHICHMIGHTBE DETECTABLETO INDICATE THAT
LEAKHASOCCURRED
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM LEAKSLEAK OF SUFFICIENTRATE TO CREATE AN
ABNORMAL OPERATINGCONDITION WITHIN PRESSURECOMPONENTSHOULD BE PROVIDEDBY PSL SENSOR TO SHUT OFF INFLOWAND FSV
TO MINIMIZE BACKFLOW PRIMARYPROTECTIONFROM LEAKSLEAK FROM THE
LIQUIDSECTIONMAY ALSOBE PROVIDEDBYAN LSL SENSOR TO SHUTOFF
INFLOW ON AN ATMOSPHERICCOMPONENT PRIMARYPROTECTIONFROM
LIQUIDLEAKSLEAK SHOULD BE PROVIDEDBY AN LSL SENSOR TO SHUT OF
INFLOW CONTAINMENTSYSTEMSHOULDPROVIDEPRIMARYPROTECTIONFROM SMALL LIQUIDLEAKSLEAK WHICH CANNOT BE DETECTEDBY THE SAFETYDEVICESDEVICE ON PROCESSPROCES COMPONENT PRIMARYPROTECTIONFROM SMALL
GAS LEAKSLEAK WHICH OCCUR IN AN INADEQUATELYVENTILATED AREA AND
CANNOT BE DETECTEDBY COMPONENT SENSINGDEVICESDEVICE SHOULD BE
PROVIDEDBY COMBUSTIBLEGASDETECTIONSYSTEM
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM ALLDETECTABLELEAKSLEAK AND SMALLGASLEAKSLEAK IN AN INADEQUATELYVENTILATEDAREA SHOULDBE PROVIDEDBYTHE
EMERGENCYSUPPORTSYSTEMESS SECONDARYPROTECTIONFROM
SMALL LIQUIDLEAKSLEAK SHOULD BE PROVIDEDBYAN LSH SENSOR INSTALLED
ON THE SUMP TANK TO SHUT IN ALLCOMPONENTSCOMPONENT THAT COULDLEAK INTO
THETANK
E LOCATION OF SAFETYDEVICESDEVICE
IN PROCESSPROCESCOMPONENTWITH BOTH LIQUIDAND GASSECTIONTHE PSL SENSOR SHOULDBE CONNECTEDTO SENSE PRESSUREFROM THE GASOR VAPOR SECTION THE PSL SENSOR SHOULD BE INSTALLEDAT THE
HIGHESTPRACTICALLOCATIONON THE COMPONENT TO MINIMIZE THE
CHANCESCHANCE OF FOULINGBYFLOWSTREAM CONTAMINANTS FSVSFSV SHOULDBE
INSTALLED IN EACH COMPONENT OPERATINGOUTLET LINE SUBJECTTO
SIGNIFICANTBACKFLOW THE LSL SENSOR SHOULD BE LOCATED
SUFFICIENTDISTANCEBELOWTHE LOWESTOPERATINGLIQUIDLEVELTO AVOID
NUISANCESHUTDOWNSSHUTDOWNBUTWITH ADEQUATEVOLUME BETWEENTHE LSL
SENSOR AND LIQUIDOUTLETTO PREVENTGASBLOWBYBEFORESHUTDOWNIS
ACCOMPLISHED
4 LIQUID OVERFLOW
LIQUID OVERFLOWIS THE DISCHARGEOF LIQUIDSLIQUIDFROM PROCESSPROCES
COMPONENTTHROUGHGASOR VAPOROUTLET
A CAUSE
LIQUIDOVERFLOWCAN BE CAUSED BY LIQUIDINPUTIN EXCESSEXCES OF
LIQUIDOUTLETCAPACITYTHISTHI MAY BE THE RESULTOF FAILUREOF AN
UPSTREAMFLOW RATE CONTROLDEVICE FAILUREOF THE LIQUIDLEVEL
CONTROLSYSTEM OR BLOCKAGEOF LIQUIDOUTLET
B EFFECTAND DETECTABLE ABNORMAL CONDITION
THE EFFECTSEFFECTOFLIQUIDOVERFLOWCAN BE OVERPRESSUREOR EXCESSEXCES
LIQUIDSLIQUIDIN DOWNSTREAMCOMPONENT OR RELEASEOF HYDROCARBONSHYDROCARBONTO THE ATMOSPHEREHIGH LEVEL IS THE DETECTABLEABNORMAL
CONDITIONWHICH INDICATESINDICATE THATOVERFLOWMAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROMLIQUIDOVERFLOWSHOULDBE PROVIDEDBYAN LSH SENSOR TO SHUTOFFINFLOWINTO THECOMPONENT
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM LIQUID OVERFLOW TO THE
ATMOSPHERESHOULD BE PROVIDEDBY THE EMERGENCYSUPPORTSYSTEM SECONDARYPROTECTIONFROM LIQUIDOVERFLOW TO
DOWNSTREAMCOMPONENTSHOULDBE PROVIDEDBYSAFETYDEVICESDEVICE ON
THE DOWNSTREAMCOMPONENT
E LOCATION OF SAFETYDEVICESDEVICE
THE LSH SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
ABOVETHE HIGHESTOPERATINGLIQUIDLEVELOF COMPONENTTO PREVENT
NUISANCESHUTDOWNSSHUTDOWN BUT WITH ADEQUATEVOLUME ABOVE THE LSH
SENSOR TO PREVENT LIQUID OVRFLOW BEFORE SHUTDOWN IS
ACCOMPLISHED
5 GAS BLOWBYGAS BLOWBYIS THE DISCHARGEOF GAS FROM PROCESSPROCES COMPONENT
THROUGHLIQUIDOUTLET
A CAUSE
GAS BLOWBYCAN BE CAUSEDBYFAILUREOF LIQUIDLEVELCONTROL
SYSTEM OR INADVERTENTLYOPENING BYPASSBYPASVALVE AROUND LEVEL
CONTROLVALVE
B EFFECTAND DETECTABLE ABNORMAL CONDITION
THE EFFECTOF GAS BLOWBYCAN BE OVERPRESSUREIN
DOWNSTREAMCOMPONENT LOW LEVEL IS THE DETECTABLEABNORMAL
CONDITION WHICH INDICATESINDICATE GAS BLOWBYMAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROMGAS BLOWBYSHOULDBE PROVIDEDBYLSL SENSOR TO SHUT OFFINFLOWOR SHUTOFFTHELIQUIDOUTLET
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM GAS BLOWBYTO DOWNSTREAM
COMPONENT SHOULD BE PROVIDEDBY SAFETYDEVICESDEVICE ON THE
DOWNSTREAM COMPONENT
E LOCATION OF SAFETYDEVICESDEVICE
THE LSL SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
BELOW THE LOWEST OPERATINGLIQUIDLEVEL TO AVOID NUISANCE
SHUTDOWNSSHUTDOWN BUT WITH ADEQUATEVOLUME BETWEEN THE LSL SENSOR
AND LIQUIDOUTLET TO PREVENTGAS BLOWBYBEFORE SHUTDOWN IS
ACCOMPLISHED
6 UNDERPRESSUREUNDERPRESSUREIS PRESSUREIN PROCESSPROCES COMPONENT LESSLES THAN THE
DESIGNCOLLAPSEPRESSURE
A CAUSE
UNDERPRESSURECAN BE CAUSEDBYFLUID WITHDRAWALIN EXCESSEXCES
OF INFLOWWHICH MAY BE THE RESULTOF FAILUREOF AN INLET OR OUTLET
CONTROLVALVE BLOCKAGEOF AN INLET LINE DURINGWITHDRAWALOR
THERMALCONTRACTIONOF FLUIDSFLUID WHEN THE INLETSINLET AND OUTLETSOUTLET ARE
CLOSED
B EFFECTAND DETECTABLE ABNORMAL CONDITION
THE EFFECT OF UNDERPRESSURECAN BE COLLAPSEOF THE
COMPONENTAND LEAK LOW PRESSUREIS THE DETECTABLEABNORMAL
CONDITIONWHICH INDICATESINDICATE UNDERPRESSUREMAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM IN AN ATMOSPHERICCOMPONENTSHOULD BE PROVIDEDBY AN ADEQUATEVENT SYSTEM PRIMARYPROTECTIONFOR PRESSURECOMPONENTSUBJECTTO UNDERPRESSURESHOULDBE PROVIDEDBY GASMAKEUPSYSTEM
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM AN ATMOSPHERICCOMPONENTSHOULDBE PROVIDEDBY SECONDVENT OR BY PSV SECONDARYPROTECTIONFOR PRESSURECOMPONENTSUBJECTTO UNDERPRESSURESHOULDBE PROVIDEDBY PSL SENSOR TO SHUT OFF INFLOW AND
OUTFLOW
E LOCATION OF SAFETYDEVICESDEVICE
THE PSL SENSOR SHOULDBE INSTALLEDAT THE HIGHESTPRACTICALLOCATIONON THE COMPONENTTO MINIMIZE THE CHANCESCHANCE OFFOULINGBYFLOWSTREAM CONTAMINANTS VENTSVENT AND PSVSPSV SHOULDBE INSTALLEDIN
ACCORDANCEWITH API SPEC2000 OR OTHERAPPLICABLESTANDARDS
7 EXCESSEXCES TEMPERATUREFIRED AND EXHAUST HEATED COMPONENTSCOMPONENTEXCESSEXCES TEMPERATUREIS TEMPERATUREABOVE THATFORWHICH PROCESSPROCES
COMPONENTIS DESIGNEDTO OPERATE THISTHI UNDESIRABLEEVENT IN FIRED AND
EXHAUSTHEATED COMPONENTSCOMPONENT IS CATEGORIZEDAS EXCESSEXCES MEDIUM OR PROCESSPROCESFLUIDTEMPERATUREAND EXCESSEXCES STACKTEMPERATURE
A CAUSE
EXCESSEXCES MEDIUM OR PROCESSPROCESFLUIDTEMPERATURECAN BE CAUSED
BYEXCESSEXCES FUELOR HEAT INPUTDUE TO FAILUREOR INADVERTENTBYPASSINGOF THE FUELOR EXHAUSTGAS CONTROLEQUIPMENTEXTRANEOUSEXTRANEOU FUEL
ENTERINGTHE FIRINGCHAMBER THROUGHTHE AIR INTAKE OR LEAK OF
COMBUSTIBLE FLUIDSFLUID INTO THE FIRED OR EXHAUST HEATED CHAMBERINSUFFICIENTVOLUME OF HEAT TRANSFERFLUID DUE TO LOW FLOW IN
CLOSEDHEAT TRANSFERSYSTEMWHERETHE HEATED MEDIUM IS CIRCULATED
THROUGHTUBESTUBE LOCATEDIN THE FIRINGOR EXHAUSTHEATED CHAMBEROR LOW LIQUIDLEVELIN FIREDCOMPONENTWITH AN IMMERSED FIREOR
EXHAUST GASTUBE EXCESSEXCES STACKTEMPERATUREIN FIREDCOMPONENTCAN BE CAUSED BYANY OF THE ABOVE OR BY INSUFFICIENTTRANSFEROF
HEAT BECAUSEOF ACCUMULATION OF FOREIGNMATERIAL SAND SCALE
ETC IN THE HEAT TRANSFERSECTION EXCESSEXCES STACKTEMPERATUREIN AN
EXHAUST HEATED COMPONENT CAN RESULTFROM IGNITIONOF
COMBUSTIBLEMEDIUM LEAKINTO THE EXHAUSTHEATEDCHAMBER
B EFFECTAND DETECTABLEABNORMAL CONDITION
THE EFFECTOFHIGHMEDIUM OR PROCESSPROCESFLUIDTEMPERATURECAN
BE REDUCTIONOF THE WORKINGPRESSUREAND SUBSEQUENTLEAK OR
RUPTUREOF THE AFFECTEDCOMPONENTANDOROVERPRESSUREOF THE
CIRCULATINGTUBESTUBE IN CLOSEDHEAT TRANSFERSYSTEM IF THEMEDIUM IS
ISOLATEDIN THE TUBES THE EFFECTOF HIGHSTACKTEMPERATURECAN BE
DIRECT IGNITIONSOURCE FORCOMBUSTIBLESCOMBUSTIBLECOMINGIN CONTACT WITH THE
STACK SURFACEHIGHTEMPERATURELOW FLOW AND LOW LEVELARE THE
DETECTABLE ABNORMAL CONDITIONSCONDITION WHICH INDICATE THAT EXCESSEXCES
TEMPERATUREMAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM EXCESSEXCES MEDIUM OR PROCESSPROCES FLUID
TEMPERATURERESULTINGFROM EXCESSEXCES OR EXTRANEOUSEXTRANEOU FUEL HEAT OR
MEDIUM LEAKSLEAK INTO THE FIRED OR HEATED CHAMBERSHOULD BE
PROVIDEDBY TSH SENSOR IF CAUSEDBY LOW LIQUIDLEVELPROTECTIONSHOULD BE PROVIDEDBY AN LSL SENSOR THE TSH AND
LSL SENSORSSENSOR ON FIREDCOMPONENTSCOMPONENT SHOULD SHUT OFFFUELSUPPLYAND
INFLOW OF COMBUSTIBLE FLUIDS THE TSR AND LSL SENSORSSENSOR ON
EXHAUSTHEATEDCOMPONENTSCOMPONENT SHOULDDIVERTOR SHUT OFFTHE FUELOR
HEATSOURCE IF EXCESSEXCES MEDIUM TEMPERATUREIS DUE TO LOW FLOW IN
CLOSEDHEATTRANSFERSYSTEMCONTAININGCOMBUSTIBLEFLUIDPRIMARYPROTECTIONSHOULD BE PROVIDEDBYAN FSL SENSOR TO SHUT OFFFUEL
SUPPLYTO FIREDCOMPONENTOR TO DIVERTTHE EXHAUSTFLOWFROM AN
EXHAUSTHEATED COMPONENT PRIMARYPROTECTIONFROM EXCESSEXCES STACK
TEMPERATURESHOULDBE PROVIDEDBY TSH STACKSENSOR TO SHUT
OFFTHEFUELOR EXHAUSTGASSOURCE AND INFLOWOF COMBUSTIBLEFLUIDS
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM EXCESSEXCES MEDIUM OR PROCESSPROCES FLUID
TEMPERATUREIN FIREDCOMPONENT IF CAUSEDBYEXCESSEXCES EXTRANEOUSEXTRANEOU
FUELSHOULDBE PROVIDEDBYTSR STACKSENSOR AND IF CAUSED BYLOW FLOWBY TSR MEDIUM SENSOR AND TSR STACK SENSOR IF
CAUSEDBYLOW LEVELSECONDARYPROTECTIONSHOULD BE PROVIDEDBYTSR MEDIUM OR PROCESSPROCES FLUIDSENSOR AND TSH STACK SENSOR
SECONDARYPROTECTIONFROM EXCESSEXCES MEDIUM OR PROCESSPROCES FLUID
TEMPERATUREIN AN EXHAUSTHEATEDCOMPONENT IF CAUSEDBY LOW
LEVELOR LOW FLOWSHOULDBE PROVIDEDBY TSH MEDIUM SENSOR
THESE TSR SENSORSSENSOR SHOULDPERFORMTHE SAME FUNCTION AS THE
PRIMARYPROTECTIONSECONDARYPROTECTIONFOR EXCESSEXCES STACK
TEMPERATURESHOULD BE PROVIDEDBY THE EMERGENCYSUPPORTSYSTEMAND FSV WHEREAPPLICABLE
E LOCATION OF SAFETYDEVICESDEVICE
TEMPERATURESENSORSSENSOR OTHER THAN FUSIBLEOR SKIN CONTACT
TYPESTYPE SHOULDBE PLACEDIN THERMOWELLFOREASE OFREMOVINGAND
TESTINGIN TWOPHASEGASLIQUIDSYSTEM THE TSR SENSOR
SHOULD BE LOCATEDIN THE LIQUIDSECTION IN TUBETYPEHEATERWHERE THE HEATED MEDIUM FLOWSFLOW THROUGHTUBESTUBE LOCATEDIN THE
FIRINGOR HEATINGCHAMBERTHE TSH SENSOR SHOULD BE LOCATED IN
THE TUBE OUTLETAS CLOSEAS PRACTICALTO THE HEATER FSV SHOULD
BE INSTALLEDON MEDIUM TUBE OUTLETPIPING
8 DIRECT IGNITIONSOURCEFIREDCOMPONENTSCOMPONENTDIRECTIGNITIONSOURCE IS AN EXPOSEDSURFACEFLAME OR SPARKAT
SUFFICIENTTEMPERATUREAND HEAT CAPACITYTO IGNITECOMBUSTIBLES DIRECT
IGNITIONSOURCESSOURCE DISCUSSED IN THISTHI SECTION ARE LIMITED TO FIRED
COMPONENTS
A CAUSE
DIRECT IGNITIONSOURCESSOURCE CAN BE CAUSED BY FLAME EMISSION
FROM THE AIR INTAKEDUE TO THE USE OF IMPROPERFUELEG LIQUIDCARRYOVERIN GAS BURNER REVERSE DRAFTFROM NATURAL DRAFT
BURNEROR EXTRANEOUSEXTRANEOU FUELENTERINGTHE AIR INTAKE SPARKEMISSION
FROM THE EXHAUSTSTACK OR HOT SURFACESSURFACERESULTINGFROM EXCESSEXCES
TEMPERATURE
B EFFECT AND DETECTABLEABNORMAL CONDITION
THE EFFECTOF DIRECT IGNITIONSOURCE CAN BE FIRE OR
EXPLOSIONIF CONTACTED BY COMBUSTIBLE MATERIAL HIGHTEMPERATUREAND LOW AIR FLOWFORCEDDRAFTBURNERSBURNER ONLYARE THE
DETECTABLEABNORMALCONDITIONSCONDITION WHICH INDICATE DIRECT IGNITIONSOURCE MAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM FLAME EMISSION THROUGHTHE AIR
INTAKE OF NATURALDRAFTBURNER SHOULD BE PROVIDEDBY FLAME
ARRESTOR TO CONTAIN THE FLAME IN THE FIRINGCHAMBER PRIMARYPROTECTIONFROM FLAME EMISSION THROUGHTHE AIR INTAKE OF FORCED
DRAFTBURNER SHOULDBE PROVIDEDBY PSL AIR INTAKESENSOR TO
DETECT LOW AIR FLOWAND SHUT OFFTHE FUELAND AIR SUPPLY STACK
ARRESTOR SHOULDPROVIDEPRIMARYPROTECTIONFROM EXHAUSTSTACK
SPARKEMISSION PRIMARYPROTECTIONFROM HOT SURFACESSURFACE DUE TO
EXCESSEXCES TEMPERATURESHOULD BE PROVIDEDBY TSH MEDIUM OR
PROCESSPROCES FLUIDSENSOR AND TSH STACKSENSOR THE TSH SENSOR
SHOULDSHUTOFFFUELSUPPLYAND INFLOWOFCOMBUSTIBLEFLUIDS
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM FLAME EMISSION THROUGHTHE AIR
INTAKE OF NATURALDRAFT BURNER SHOULD BE PROVIDEDBY THE
EMERGENCY SUPPORTSYSTEM SECONDARYPROTECTIONFROM FLAME
EMISSION THROUGHTHE AIRINTAKEOF FORCEDDRAFTBURNERSHOULDBE
PROVIDEDBY BLOWER MOTOR INTERLOCKTO DETECT BLOWER MOTOR
FAILUREAND TO INITIATE SIGNALTO SHUT OFFTHE FUELAND AIR SUPPLYSECONDARYPROTECTIONFROM EXHAUST STACKSPARKEMISSION AND HOT
SURFACESSURFACESHOULDBE PROVIDEDBY THE EMERGENCYSUPPORTSYSTEMAND FSV WHERE APPLICABLE
E LOCATION OFSAFETYDEVICESDEVICE
THE LOCATION OF AIR INTAKE FLAME ARRESTORSARRESTOR AND EXHAUSTSTACK
ARRESTORSARRESTOR IS FIXED THESE ITEMSITEM SHOULDBE INSTALLEDTO FACILITATE
INSPECTINGAND CLEANINGTSH STACK MEDIA PROCESSPROCES FLUIDSFLUIDSENSORSSENSOR SHOULDBE INSTALLED AS DISCUSSEDIN 4216 PSL AIRINTAKESENSOR SHOULDBE INSTALLEDDOWNSTREAMOF THE BLOWERFAN
INSIDE THE AIR INTAKEON FORCEDDRAFTBURNER FORCED DRAFTBURNERSBURNER
SHOULD HAVE STARTER INTERLOCKSINTERLOCK INSTALLEDON THE BLOWER MOTOR
STARTER FSV SHOULD ALSO BE INSTALLEDIN MEDIUM TUBE OUTLET
PIPING
9 EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE FIRINGCHAMBER FIREDCOMPONENT
EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE FIRINGCHAMBER ARE COMBUSTIBLE
VAPORSVAPOR IN ADDITION TO THOSEREQUIREDFORNORMAL IGNITIONOF EITHERTHE
PILOTOR MAIN BURNER
A CAUSE
ACCUMULATION OF EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE FIRINGCHAMBERCAN BE CAUSEDBY FAILUREOFTHEFUELOR AIRSUPPLYCONTROL
EQUIPMENTOR IMPROPEROPERATINGPROCEDURES
10
B EFFECTAND DETECTABLEABNORMAL CONDITION
THE EFFECTOF EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE FIRINGCHAMBERON IGNITION COULD BE AN EXPLOSIONAND POSSIBLEMPTURE OF THE
COMPONENT FLAME FAILUREAND HIGHOR LOW FUELSUPPLYPRESSUREARE
DETECTABLEABNORMALCONDITIONSCONDITION WHICH INDICATE EXCESSEXCES COMBUSTIBLE
VAPORSVAPOR IN THE FIRINGCHAMBER LOW AIR SUPPLYPRESSUREAND BLOWER
FAILUREMAY ALSOINDICATE THISTHI CONDITION IN FORCEDDRAFTBURNERS
C PRIMARYPROTECTION
PRIMARYPROTECTIONFROM EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE
FIRINGCHAMBER CAUSED BY MECHANICAL FAILUREOF THE FUEL CONTROL
EQUIPMENTSHOULDBE PROVIDEDBY FLAME FAILURESENSOR THE SENSOR
SHOULD DETECT FLAME INSUFFICIENTTO IGNITETHE ENTERINGVAPORSVAPOR AND
SHUT OFFTHE FUEL THE SENSOR MAY BE THE LIGHTDETECTINGTYPE BSLSUCH AS AN ULTRAVIOLETDETECTOROR THE HEATSENSINGTYPETSL
D SECONDARYPROTECTION
SECONDARYPROTECTIONFROM EXCESSEXCES COMBUSTIBLE VAPORSVAPOR IN THE
FIRINGCHAMBER DUE TO FUEL CONTROLFAILURESHOULD BE PROVIDEDBYPSH FUEL SENSOR TO SHUTOFFTHE FUEL ON FORCEDDRAFTBURNERPSL SENSOR SHOULDBE INSTALLEDON THE FUELSUPPLYALSO PSL AIRSENSOR AND MOTOR STARTER INTERLOCKSHOULD BE INSTALLEDTO DETECTAN
INADEQUATEAIRSUPPLYAND INITIATE SIGNALTO SHUTOFFTHE FUELAND AIR
FSL SENSOR MAY BE INSTALLEDIN PLACEOF PSL SENSOR IN THE AIR
INTAKE TO SENSE LOW AIR FLOW IN ADDITION TO THE ABOVE SAFETYDEVICESDEVICESAFEOPERATINGPROCEDURESPROCEDURESHOULDALSOBE FOLLOWEDTO PREVENTFIREBOX
EXPLOSIONSEXPLOSIONDURINGIGNITIONOF THEPILOTOR MAIN BURNER
E LOCATION OF SAFETYDEVICESDEVICE
BSL OR TSL SENSOR SHOULDBE INSTALLEDIN THEFIRINGCHAMBER
TO MONITOR THE PILOTANDORMAIN BURNER FLAME PSH AND PSL
SENSORSSENSOR IN THE FUELSUPPLYSHOULD BE INSTALLEDDOWNSTREAM OF ALLFUEL
PRESSUREREGULATORSPSL AIR INTAKESENSOR SHOULDBE INSTALLEDIN
THE AIR INTAKE DOWNSTREAMOFTHE FORCEDDRAFTBLOWER
11
SECTION
SAFETY ANALYSISANALYSI
AND
PROCESSPROCES
COMPONENT
ANALYSISANALYSI
SAFETY ANALYSISANALYSI
1 SAFETYANALYSISANALYSITABLE SAT
SAFETYANALYSISANALYSITABLESTABLE SATSSAT FORTHE BASICPROCESSPROCESCOMPONENTSCOMPONENTOF
PLATFORMPRODUCTIONFACILITYARE PRESENTEDIN APPENDIXA THE SATSSAT
ARE APPLICABLETO COMPONENTREGARDLESSREGARDLESOF ITS POSITIONIN THE PROCESSPROCESFLOW THE BOUNDARIESBOUNDARIE OF EACH PROCESSPROCES COMPONENT INCLUDEDTHE INLET
PIPING CONTROLDEVICESDEVICE AND THE OUTLETPIPINGTO ANOTHERCOMPONENTEVERYOUTLETPIPEAND PIPEBRANCH SHOULD BE INCLUDEDUP TO THE POINTWHERE SAFETYDEVICESDEVICE ON THE NEXT COMPONENTPROVIDEPROTECTION
A THE SAFETYANALYSISANALYSIOF EACH PROCESSPROCES COMPONENT HIGHLIGHTSHIGHLIGHTUNDESIRABLEEVENTSEVENT EFFECTSEFFECTOF EQUIPMENTFAILURESFAILURE PROCESSPROCES
UPSETSUPSET ACCIDENTSACCIDENT ETC FROM WHICH PROTECTIONSHOULD BE
PROVIDEDALONGWITH DETECTABLEABNORMAL CONDITIONSCONDITION THAT CAN
BE MONITORED FOR SAFETYSURVEILLANCE THESE DETECTABLE
CONDITIONSCONDITION ARE USED TO INITIATE ACTION THROUGHAUTOMATIC
CONTROLSCONTROL TO PREVENTOR MINIMIZE THE EFFECT OF UNDESIRABLE
EVENTS THE TABLESTABLE PRESENTTHE LOGICALSEQUENCEOF SAFETYSYSTEM
DEVELOPMENTINCLUDINGUNDESIRABLE EVENTSEVENT THAT COULD BE
CREATEDIN DOWNSTREAMPROCESSPROCES COMPONENTSCOMPONENTBECAUSEOF FAILURESFAILURE
IN THE EQUIPMENTOR SAFETYDEVICESDEVICE OF THE COMPONENTUNDER
CONSIDERATION
B THE GENERICCAUSESCAUSE OF EACH UNDESIRABLEEVENT ARE LISTED THE
PRIMARYCAUSESCAUSE ARE EQUIPMENTFAILURESFAILURE PROCESSPROCES UPSETSUPSET AND
ACCIDENTALBUT ALLPRIMARYCAUSESCAUSE IN CATEGORYWILL CREATE THE
SAME UINDESIRABLEEVENT THUSTHU BLOCKED LINE COULD BE DUE TO
PLUGGINGFREEZINGOR OTHERFAILUREOF CONTROLVALVE OR THE
INADVERTENT CLOSINGOF MANUAL VALVE THE UNDESIRABLE EVENTSEVENT
SHOULD BE DETERMINED FROM DETAILED INVESTIGATIONOF THE
FAILUREMODESMODE OF THE COMPONENTAND ITS ANCILLARYEQUIPMENTTHESE FAILUREMODESMODE ARE GROUPEDUNDER CAUSESCAUSE ACCORDINGTO
THEMANNER IN WHICH THEYMAY GENERATETHEUNDESIRABLEEVENT
C THE PROTECTIVESAFETYDEVICESDEVICE AND EMERGENCYSUPPORTSYSTEMSSYSTEMTHATPREVENTOR REACT TO MINIMIZE THE EFFECTSEFFECT OF UNDESIRABLE
EVENTSEVENT SHOULDBE DESIGNEDIN ACCORDANCEWITH 42
2 SAFETYANALYSISANALYSICHECKLIST SAC
TABLE BI IS COMPOSITESAC FOR NORMALLYUSED PROCESSPROCES
COMPONENTS INDIVIDUAL SACSSAC ARE SHOWN IN APPENDIX AS AN AID FOR
DISCUSSINGTHE APPLICATIONOF THE SAFETYANALYSISANALYSITO EACH INDIVIDUAL
COMPONENT THE SAC LISTSLIST THE SAFETYDEVICESDEVICE THATWOULD BE REQUIREDTO
PROTECTEACHPROCESSPROCES COMPONENTIF IT WERE VIEWED AS AN INDIVIDUAL UNIT
WITH THEWORST PROBABLEINPUTAND OUTPUTCONDITIONS LISTED UNDEREACH
RECOMMENDED DEVICE ARE CERTAINCONDITIONSCONDITION THATELIMINATE THE NEED FOR
THATPARTICULARDEVICEWHEN THECOMPONENTIS VIEWED IN RELATIONTO SAFETYDEVICESDEVICE ON OTHER COMPONENTSCOMPONENTWILL PROVIDETHE SAME PROTECTIONOR
BECAUSEIN SPECIFICCONFIGURATIONTHE ABNORMAL CONDITION THAT THE
DEVICEDETECTSDETECTWILL NOT LEADTO THREATTO SAFETY
3 SAFETYANALYSISANALYSIFUNCTION EVALUATION SAFE CHART
THE SAFETYANALYSISANALYSIFUNCTION EVALUATIONSAFE CHARTIS USED TO
RELATEALLSENSINGDEVICESDEVICE SDVSSDV SHUTDOWNDEVICESDEVICE AND EMERGENCY
SUPPORTSYSTEMSSYSTEM TO THEIR FUNCTIONS THE SAFE CHART SHOULD LIST ALL
PROCESSPROCES COMPONENTSCOMPONENT AND EMERGENCYSUPPORTSYSTEMSSYSTEM WITH THEIR
REQUIREDSAFETYDEVICESDEVICE AND SHOULDLISTTHE FUNCTIONTO BE PERFORMEDBYEACH DEVICE IF THE DEVICEIS NOT NEEDEDTHE REASON SHOULDBE LISTEDON
SAFE BYREFERRINGTO THE APPROPRIATESAC ITEM NUMBER IF THE REASON
FORELIMINATINGDEVICE IS THAT DEVICEON ANOTHERCOMPONENTPROVIDESPROVIDEEQUIVALENTPROTECTIONTHISTHI ALTERNATEDEVICE SHOULDALSO BE SHOWN ON
SAFE THE RELATIONOF EACH SAFETYDEVICEWITH ITS REQUIREDFUNCTIONCAN
BE DOCUMENTED BY CHECKINGTHE APPROPRIATEBOX IN THE CHARTMATRIX
COMPLETIONOFTHE SAFE CHARTPROVIDESPROVIDEMEANSMEAN OFVERIFYINGTHEDESQNLOGICOFTHEBASICSAFETYSYSTEM
4 ANALYSISANALYSIAND DESIGNPROCEDURE SUMMARY
THE ANALYSISANALYSIAND DESIGNOF PLATFORMSURFACESAFETYSYSTEMSHOULD
INCLUDETHE FOLLOWINGSTEPSSTEP
A DESCRIBE THE PROCESSPROCESBY DETAILEDFLOWSCHEMATICAND ESTABLISH
THE OPERATINGPARAMETERS THE FLOWSCHEMATIC AND OPERATINGPARAMETERSPARAMETERSHOULDBE DEVELOPEDBASED ON EQUIPMENTDESIGNAND PROCESSPROCESREQUIREMENTS
B FROM THE SAFETYANALYSISANALYSITABLESTABLE SATSSAT VERIFYTHE NEED FOR
BASICSAFETYDEVICESDEVICE TO PROTECTEACHPROCESSPROCES COMPONENTVIEWED
AS AN INDIVIDUAL UNIT THE SAFETYANALYSISANALYSICHECIDISTSAC FOR
INDIVIDUAL COMPONENTSCOMPONENT IS THEN USED TO JUSTIFYTHE ELIMINATION OF
ANY SAFETYDEVICEWHENEACH PROCESSPROCES COMPONENTIS ANALYZEDIN
RELATIONTO OTHERPROCESSPROCES COMPONENTS THE SAC LISTSLIST SPECIFICCONDITIONSCONDITION UNDER WHICH SOME SAFETYDEVICESDEVICE MAY BE ELIMINATED
WHEN LARGERSEGMENTSSEGMENTOF THE PROCESSPROCES ARE CONSIDERED
C IF PROCESSPROCES COMPONENTSIGNIFICANTLYDIFFERENTFROM THOSE
COVEREDIN THISTHI RECOMMENDEDPRACTICEIS USED IN PROCESSPROCES AN
SAT AND AN SAC TABLE SHOULD BE DEVELOPEDDOE THAT
COMPONENT
D USINGTHE SAFETYANALYSISANALYSIFUNCTION EVALUATION SAFE CHART
LOGICALLYINTEGRATEALL SAFETYDEVICESDEVICE AND SELFPROTECTEDEQUIPMENTINTO COMPLETEPLATFORMSAFETYSYSTEM LIST ON
SAFE ALLPROCESSPROCES COMPONENTSCOMPONENTAND THEIR REQUIREDSAFETYDEVICES
ENTER THEFUNCTIONSFUNCTION THEDEVICESDEVICE PERFORMAND RELATEEACHDEVICE
TO ITS FUNCTIONBY CHECKINGTHE APPROPRIATEBOX IN THE CHART
MATRIX
E IF DESIGNINGNEW FACILITYSHOW ALLDEVICESDEVICE TO BE INSTALLEDON
THEPROCESSPROCESFLOW SCHEMATIC
F IF ANALYZINGAN EXISTINGFACILITYCOMPARE SAFE WITH THE
PROCESSPROCES FLOWSCHEMATICAND ADD THE DEVICESDEVICE REQUIREDBUT NOT
SHOWN
THE ANALYSESANALYSESHOULDDEFINETHE MONITORINGDEVICESDEVICE SENSORSSENSORAND SELFACTUATINGSAFETYDEVICESDEVICE NEEDED FOR PROCESSPROCESFACILITYTHEYALSO ESTABLISH THE SAFETYFUNCTIONREQUIREDSHUTDOWN DIVERTINGTHEINPUTPRESSURERELIEFETC
APPENDIX APROCESSAPROCES COMPONENT ANALYSISANALYSI
APPENDIX PRESENTSPRESENT COMPLETESAFETYANALYSISANALYSIOF EACH A122 SAFETYANALYSISANALYSICHECKLISTASLC PROCESSPROCES COMPONENT NORMALLYUSED IN PLATFORMPRODUCTIONPROCESSPROCES SYSTEM THE COMPONENT ANALYSISANALYSIINCLUDESINCLUDE THEFOL
THE SAFETYANALYSISANALYSICHECKLISTSAC FOR TIOW LINE SEG
LOWING MENT IS PRESENTEDIN SAC TABLE AI 2
A DESCRIPTIONOF EACH PROCESSPROCES COMPONENT A1221 PRESSURE SAFETYDEVICESDEVICE PSH PSL ANDB TYPICALDRAWINGOF EACH PROCESSPROCES COMPONENT SHOWINGALL PSVRECOMMENDEDSAFETYDEVICESDEVICE THATSHOULDBE CONSIDEREDBASED
BECAUSE WELLSWELL ARE THE PRIMARYSOURCE OF PRESSURE PSHON INDIVIDUAL COMPONENTANALYSIS DISCUSSIONOF EACHPROSENSOR TO SHUT IN THEWELLSHOULDALWAYSALWAYBE PROVIDEDON EACHCESSCES COMPONENT IS INCLUDED OUTLININGRECOMMENDED SAFETYFLOWLINE TO DETECTABNORMALLYHIGHPRESSURE PSH SENSOR TODEVICELOCATIONSSHUTIN THE WELLSHOULDBE INSTALLEDON THE FINALFLOWLINESEGC SAFETYANALYSISANALYSITABLESAT FOREACH PROCESSPROCES COMPONENT
ANALYZINGTHE UNDESIRABLEEVENTSEVENT THATCOULDAFFECTTHE COMPOMENT AND ON ANY OTHERSEGMENTTHATHAS MAXIMUM ALLOW
ABLE WORKINGPRESSURELESSLES THANTHE MAXIMUM SHUT IN TUBINGNENT
D SAFETYANALYSISANALYSICHECKLISTSAC FOREACH PROCESSPROCES COMPOPRESSUREOF THE WELL PSL SENSOR TO SHUTIN THE WELLSHOULD
NENT LISTINGALL RECOMMENDED SAFETYDEVICESDEVICE AND SHOWINGBE PROVIDEDON EACHFLOWLINE SEGMENT EXCEPTTHE INITIAL SEGMENT IF THE FIRSTCHOKINGDEVICE IS LESSLES THAN 10 FEET3M FROMCONDITIONSCONDITION UNDER WHICH PARTICULARSAFETYDEVICESDEVICE MAY BETHE WELIHEAD OR IN THECASE OF AN UNDERWATERINSTALLATIONREAEXCLUDED DISCUSSION OF THE RATIONALEFOR INCLUDINGOR
EXCLUDINGEACHSAFETYDEVICE IS PRESENTED SONABLYCLOSE TO THATDISTANCE PSV IS NOT REQUIREDIF THEMAXIMUM ALLOWABLEWORKINGPRESSUREOF FLOWLINE SEGMENT
A1 WEFLHEADSWEFLHEAD AND FLOW LINESLINEIS GREATERTHAN THE MAXIMUM SHUT IN TUBINGPRESSUREOF THE
WELL OR IF THE SEGMENT IS PROTECTEDBY PSV LOCATEDON AN
AL 1 DESCRIPTION UPSTREAMFLOWLINESEGMENT AN SDV IN ADDITIONTO THESSVWITH AN INDEPENDENTPSH SENSOR CONNECTEDTO SEPARATERELAY
WELIHEADSWELIHEAD FURNISHSURFACECONTROLMANUAL AND AUTOMATIC AND SENSINGPOINTIS AN ACCEPTABLEALTERNATETO PSV PROVIDAND CONTAINMENTOF WELL FLUIDSFLUID AND PROVIDEDOWNHOLEACCESSACCES INGTHEFLOW LINE VOLUME UPSTREAMOFBLOCKVALVESVALVE IS ADEQUATEFORWELLSERVICINGFLOW LINESLINE TRANSPORTHYDROCARBONSHYDROCARBONFROM TO ALLOW SUFFICIENTTIME FORTHESDVSSDV TO CLOSEBEFOREEXCEEDTHEWELLHEADTO THEFIRSTDOWNSTREAMPROCESSPROCES COMPONENT INGTHE MAXIMUM ALLOWABLEWORKINGPRESSURETHISTHI ALTERNA
FOR ANALYSISANALYSIPURPOSESPURPOSE AND ASSIGNMENTOF SAFETYDEVICESDEVICE TIVE SHOULD BE APPROACHEDWITH CAUTION AFTER THOROUGHFLOWLINESLINE ARE DIVIDED INTO FLOW LINE SEGMENTS FLOWLINE CONSIDERATIONOFOTHERALTERNATIVESIN SOME CASESCASE INSTALLATION
SEGMENT IS ANY PORTIONOF FLOW LINE THATHAS AN ASSIGNED OF PSV IN ADDITION TO TWO SDVSSDV MIGHTBE DESIRABLEEVEN AT
OPERATINGPRESSUREDIFFERENTFROM OTHERPORTIONSPORTIONOF THESAME LOCATIONSLOCATION HAVINGNO CONTAINMENTSYSTEMFLOWLINE THESE FLOWLINE SEGMENTSSEGMENTCAN BE CLASSIFIEDAS EITHERINITIALBEGINNINGAT WELIHEADINTERMEDIATEOR FINAL TERMI A1 222 FLOW SAFETYDEVICE FSVNATINGAT ANOTHERPROCESSPROCES COMPONENTSEGMENTSTHUSTHU FLOW
CHECK VALVE FSV IS ONLYNECESSARYIN THEFINALFLOWLINELINE THATEXPERIENCESEXPERIENCEREDUCTIONIN OPERATINGPRESSUREDUE TOSEGMENT TO MINIMIZE BACKFLOWTO THE FLOWLINE
SOME INLINE PRESSUREREDUCINGDEVICE SUCH AS CHOKEANDHAS TWO DIFFERENTASSIGNEDOPERATINGPRESSURESPRESSURE WILL HAVE AN
L3 SAFETYDEVICE LOCATIONINITIALAND FINAL SEGMENT FLOW LINE THAT EXPERIENCESEXPERIENCENO
REDUCTIONIN OPERATINGPRESSUREDUE TO PRESSUREREDUCING THE RECOMMENDED LOCATIONFORSAFETYDEVICESDEVICE IS GIVENINDEVICEWILLHAVEONLYONE SEGMENT IN THISTHI CASE THE INITIAL AND A 131 A 133FINALFLOWLINE SEGMENTWILL BE THE SAME EACH FLOWLINE SEGMENT MUST BE ANALYZEDTO DETERMINEAPPROPRIATESAFETY A1 31 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDDEVICES RECOMMENDED SAFETYDEVICESDEVICE FORTYPICALWELLHEADSWELLHEAD PSVAND FLOWLINESLINE ARE SHOWN IN FIGURESFIGUREA 11 A 12 AND A 13
THE PSH AND PSL SENSORSSENSOR SHOULDBE LOCATEDFORPROTECTIONA12 SAFETYANALYSISANALYSI
FROM DAMAGEDUE TO VIBRATIONSHOCK AND ACCIDENTS THE
SENSINGPOINTSHOULDBE LOCATEDON TOPOF HORIZONTALRUN OR
IN VERTICALRUN AN INDEPENDENTSENSINGPOINTSHOULDBE PROA 121 SAFETYANALYSISANALYSITABLEVIDED FOR SECONDPSH USED WITH AN SDV AS ALTERNATEPROTEC
THE SAFETYANALYSISANALYSITABLE SAT FOR FLOWLINE SEGMENTIS TION FOR PSV THE PSV SHOULD BE LOCATEDUPSTREAMOF THERESENTED IN SAT TABLE A 11 THE UNDESIRABLEEVENTSEVENT THAT FIRSTBLOCKINGDEVICE IN THE FLOWLINE SEGMENT AND SHOULDNOT
CAN AFFECT FLOWLINESEGMENTARE OVERPRESSUREAND LEAK BE SET HIGHERTHANTHERACEDWORKINGPRESSUREOF THESEGMENT17
18 A1LYSISA1LYSI DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
AL 32 FLOW SAFETYDEVICE FSV CESSCES COMPONENTS AN SDV IN ADDITION TO THE SSV MAYINSTALLEDON THE WELTHEAD IF AN SDV IS INSTALLEDIT MAY BETHE CHECK VALVE FSV SHOULD BE LOCATEDIN THE FINALACTUATEDIN LIEU OF THE SSV BYTHE FLOWLINE PRESSURESENFLOW LINE SEGMENTSO THAT THE ENTIRE FLOW LINE IS PROTECTEDSORSSOR AND SENSORSSENSOR ON DOWNSTREAM PROCESSPROCES COMPONENTSTHEFROM BACKFIOWUSV SHOULD BE IN PRACTICALLOCATIONIN THE WELIHEAD
FLOWSTREAMAND WITHIN REASONABLEPROXIMITYOF THE WELLAL33 SHUTDOWN DEVICESDEVICE SSV OR USVBORE THE USV SHOULD BE ACTUATEDBY THE FLOW LINE PRESPRE
THE SSV SHOULDBE LOCATED ON THE WELIHEAD AS THE SEC SURE SENSORSSENSOR LOCATEDUPSTREAM OF ANY SDV BY THE ESDOND VALVE IN THE FLOWSTREAM FROM THE WELLBORE THE SSV SYSTEM AND BYTHE FIRE LOOPSYSTEM THE SSV IS OPTIONALSHOULD BE ACTUATEDBY THE FLOWLINE PRESSURESENSORSSENSOR ESD ON SUBSEA INSTALLATIONSINSTALLATION EQUIPPEDWITH USVS
SYSTEM FIRELOOPSYSTEM AND SENSORSSENSOR ON DOWNSTREAMPRO
API RECOMMENDEDPRACTICE 14C 19
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20 ANALYSISANALYSI DESIGRISNSTALLATIONAND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
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API RECCSEUOED PRAC11CE 14C 21
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NOTE PSV LOCATIONCAN BE UPSTREAMOR DOWNSTREAMOFFSV
FIGUREAI 3SATELLITE WELL
22 ANALYSISANALYSI DESIGN INSTALLATIONAND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPLATFORMSPLATFORM
TABLEATISAFETY ANALYSISANALYSITABLE SADFLOW LINE SEGMENT
DETECTABLEABNORMALCONDITIONATUNDESIRABLEEVENT CAUSECORN ITEM
OVERPRESSURE BLOCKEDORRESINCIEDLINE HIGHPRESSURE
DOWNSTREAMCHOKEPLUGGEDHYDRATEPLUGUPSTREAMFLOWCONTROLFAILURE
CHANGINGWELLCONDITIONSCONDITION
AOSED OUTLETVALVE
LEAK DETERIORATION LOW PRESSUREEROSION
CORROSION
IMPACTDAMAGEVIBRATION
TABLE AI 2SAFETY ANALYSISANALYSICHECKLISTSACFLOW LINE SEGMENT
A HIGHPRESSURESENSORPSHI PSH INSTALLED
2 ROW LINESEGMENTHAS MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANMAXIMUM SHUTIN PRESSUREAND
IS PROTECTEDBY NH ON DOWNSTREAMFLOWLINESEGMENTB LOW PRESSURESENSORPSL
I PSL INSTALLED
2FLOWLINESCGMENTISBET////
IN THECESE OFAN UNDERWATERINSTALLATIONREASONABLYCLOSETO THATDISTANCE
C PRESSURESAFETYVALVEPSVI PSV INSTALLED
2 FLOWLINESEGMENTHAS MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHEMAXIMUM SHUTIN PRESSURE3 TWO SDVSSDV ONE OFWHICH MAY BE THE SSV WITHINDEPENDENTPSHSPSH RELAYSRELAY ANDSENSINGPOINTSPOINT AXE INSTALLED
WHERETHEREIS ADEQUATEFLOWLINEVOLUME UPSTREAMOFANY BLOCKVALVESVALVE TO ALLOWSUFFICIENTTIME FORTHESDVSSDV TO
CLOSEBEFOREEXONEDINGTHEMAXIMUM ALLOWABLEWORKINGPRESSURE4 FLOWLINESEGMENTIS PROTECTEDBY NV ON UPSTREAMSEGMENT5 FLOW LINESEGMENTIS PROTECTEDBY NV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEFLOW
LINESEGMENTANDTHESEARE NO CHOKESCHOKE OR OTHERRESTRICTIONSRESTRICTIONBETWEENTHEFLOWLINESEGMENTANDTHEPSV
D FLOWSAFETYVALVEFSVIFSV INSTALLED
2 HOW LINESEGMENTIS PROTECTEDBY NV IN FINALFLOWLINESEGMENT
A2 WEHHEAD INJECTIONLINESLINE A2L PRESSURE SAFETYDEVICESDEVICE PSH PSL AND
PSVA21 DESCRIPTION
PRESSUREPROTECTIONIS USUALLYPROVIDEDBY PSH ANDINJECTIONLINESLINE TRANSFERFLUIDSFLUID TO THE WELIBORE FOR ARTIFICIAL PSL SENSOR ON THE INJECTIONSOURCE SUCH AS COMPRESSOROR
LIFTOR RESERVOIRINJECTIONRECOMMENDED SAFETYDEVICESDEVICE FORPUMP TO SHUT OFF INFLOW IF THE PSH AND PSL SENSORSSENSOR ALSO
TYPICALWEFIHEAD INJECTIONLINESLINE ARE SHOWN IN FIGUREA2PROTECTTHE INJECTIONLINE WELTHEADAND OTHEREQUIPMENT
A22 SAFETYANALYSISANALYSI THESEDEVICESDEVICE ARE NOT REQUIREDON THEINJECTIONLINE PSV IS
NOT NECESSARYIF THE INJECTIONLINE IS DESIGNEDTO WITHSTANDTHE
A22LSAFTEY ANALYSISANALYSITABLE MAXIMUM PRESSURETHAT CAN BE IMPOSEDBY THE INJECTIONSOURCE USUALLY PSV IS PROVIDEDON THE INJECTIONSOURCE
THE SAFETYANALYSISANALYSITABLE SAT FOR WELLHEAD INJECTION THATWILL ALSO PROTECTTHE INJECTION LINE WELIHEADAND OTHERLINESLINE IS PRESENTEDIN SAT TABLE A2 I THE UNDESIRABLEEVENTSEVENT
THATCAN AFFECTAN INJECTIONLINE ARE OVERPRESSUREAND LEAK EQUIPMENT
A222 SAFETYANALYSISANALYSI CHECKLIST A2222 FLOW SAFETYDEVICE FSV
THE SAFETYANALYSISANALYSICHECKLIST SAC FOR WELIHEAD INJEC CHECK VALVE FSV SHOULDBE PROVIDEDON EACH INJECTIONTION LINESLINE IS PRESENTEDIN SAC TABLE A22 LINE TO MINIMIZE BACKFLOW
API RECOMMENDEDPQACITCE 14C
A23 SAFETYDEVICE LOCATION A233 SHUTDOWN DEVICESDEVICE SDV
THE RECOMMENDED LOCATIONFORSAFETYDEVICESDEVICE IS GIVENIN INJECTIONLINE SDVSSDV SHOULDBE LOCATEDAS NEAR THE WELLHEAD
123 133 AS IS PRACTICALTO MINIMIZE THE AMOUNT OF LINE EXPOSEDSDVSSDV
ARE NOT REQUIREDON GAS LIFTLINESLINE IF THEYARE PROTECTEDAT AN
A231 PRESSURESAFETYDEVICESDEVICE PSH PSL AND UPSTREAM COMPONENT AND IF THEYARE NOT SUBJECTTO BACKFLOW
PSV FROMTHEPRODUCINGFORMATIONALSO AN SDV IS NOT REQUIREDIF
THE PSH AND PSL SENSORSSENSOR SHOULD BE LOCATEDUPSTREAMOFTHE INJECTIONLINE IS FORTHEPURPOSEOF INJECTINGWATER AND THE
SUBSURFACEFORMATIONIS INCAPABLEOFBACKFLOWINGHYDROCARTHEFSV AND THESENSINGPOINTSHOULDBE ON TOPOF HORIZONBONS IF CLOSINGAN SDV COULDCAUSE RAPIDPRESSUREBUILDUPINIL RUN OR IN VERTICALRUN THE PSV SHOULDBE LOCATED THAT
IT CANNOT BE ISOLATEDFROM ANY PORTIONOF THE L1THE INJECTIONLINE CONSIDERATIONSHOULDBE GIVENTO SHUTDOWN
OF THE INJECTIONSOURCE ANDOR USE OF SECOND FSV IN LIEU OF
ANSDVA232 FLOW SAFETYDEVICE FSV
THE CHECKVALVEFSV SHOULDBE LOCATEDON EACH INJECTIONLINE AS NEAR THEWELIHEAD AS IS PRACTICALSO THATTHEENTIRELINE
IS PROTECTEDFROMBACKFLOW
WEWIEAD INJECTION UNE
FROM INJECTIONSOURCE
FROM INJECTIONSOURCE RJNJ
WELLHEAD GAS LIFT LINE
FROM GAS LIFTSOURCE NI
NOTE TSE DESIGNATIONSDESIGNATIONARE SYMBOLICANDARE NOT INTENDEDTO REFLECTACTUALLOCATIONOR QUANTITY
FIGUREA2RECOMMENDED SAFETYDEVICESWELIHEAD INJECTIONLINESLINE
24 ANALYSISANALYSI DESIGN INSTALLATION AND TESTINGOF B4STC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPIARFORMSPIARFORM
TABLE A21SAFETY ANALYSISANALYSITABLESATWELLHEAD INJECTIONLINESLINE
DETECTABLEABNORMAL CONDITIONATUNDESIRABLEEVENT CAUSECOMPONENT
OVERPRESSURE BLOCKEDOR RESTNCTCDOUTLET HIGH PRESSURE
HYDRATEPLUGUPSTREAMCONTROLFAILURE
PLUGGEDFORMATION
LEAK DETERIORATION LOW PRESSUREEROSION
COITOSION
IMPACTMAGEVIBRATION
TABLE A22SAFETY ANALYSISANALYSICHECKLISTSACWELLHEAD INJECTIONLINESLINE
A HIGHPESSURESENSORPSHI PSH INSTALLED
2 LINE AND EQUIPMENTARE PROTECTEDBYAN UPEAM PSH
B LOW PRESSURESENSORPSLI PSL LLAITED
2 LINE AND EQUIPMENTARE PROTECTEDBYAN UPSTREAMPSL
C PRESSURESAFETYVAIVE PSVI PSV INSTALLED
2 LINE AND EQUIPMENTHAVE MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHEMAXIMUM PRESSURETHAT
BE IMPOSEDBYTHEINJECTIONSOURCE
3 LINE AND EQUIPMENTARE PROTECTEDBYAN UPSTREAMPSV
D QREDCVALVESVALVE FSVI FSVSFSV INSTALLED
A3 HEADERSHEADER PSV IS NOT REQUIREDON HEADERIF THE MAXIMUNALLOWABLEWORKINGPRESSUREIS GREATERTHANTHEMAXIMUM SHU
A31 DESCRIPTION IN PRESSUREOF ANY CONNCD IPU B PRESSURERELIEF
HEADERSHEADER RECEIVEPRODUCTIONFROM TWO OR MORE FLOWSTREAMSSTREAM PROTECTIONIS PROVIDEDON ALL CONNECTEDINPUTSOURCESSOURCE THAT
AND DISTRIBUTEPRODUCTIONTO THE REQUIREDPROCESSPROCES SYSTEMSSYSTEMHAVE MAXIMUM SHUTIN PRESSUREGREATERTHANTHE MAXIMUM
SUCH AS THELOWINTERMEDIATEOR HIGHPRESSURE TION AND ALLOWABLEWORKINGPRESSUREOF THE HEADER THE HEADER IS
TEST SEPARATIONFACILITIES RECOMMENDED SAFETYDEVICESDEVICE FOR PROTECTEDBY PSV ON DOWNSTREAMPROCESSPROCES COMPONENTTHAT
TYPICALHEADERSHEADER ARE SHOWN IN FIGUREA3 CANNOT BE ISOLATEDFROM THEHEADER THE HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERICSERVICEAND HAS NO VALVING
A32 SAFETYANALYSISANALYSI IN THE OUTLETPIPINGOR THEINPUTSOURCE IS WELLSWELL HAVINGPRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESPRE
A THE SAFETYANALYSISANALYSITABLE SAT FORHEADERSHEADER IS PRESURE OF THE HEADER AND IS EQUIPPEDWITH TWO SDVSSDV ONE OF
SENREDIN SAT TABLE A3 I THE UNDESIRABLEEVENTSEVENT THATCANWHICH MAY BE THESSV CONTROLLEDBYINDEPENDENTPSHSPSH CONAFFECT HEADERARE OVERPRESSUREAND LEAKNECTECITO SEPARATERELAYSRELAYAND SENSINGPOINTSOTHER INPUTB THE SAFETYANALYSISANALYSICHECKLISTSAC FORHEADERSHEADER ISSOURCESSOURCE HAVING PRESSUREGREATERTHANTHE MAXIMUM ALLOW
SENTEDIN SAC TABLE A32ABE WORKINGPRESSUREOF THE HEADER ARE PROTECTEDBYPSVS
A321 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDTHE USE OF TWO SDVSSDV IN LIEU OF PSV SHOULDBE APPROACHED
PSVWITH CAUTION AFTERTHOROUGHCONSIDERATIONOF OTHERAHERNA
TIVES IN SOME CASESCASE INSTALLATIONOF PSV IN ADDITION TO TWOPSH AND PSL SENSORSSENSOR ARE NOT REQUIREDON HEADERSHEADER IF EACH SDVSSDV MIGHTBE DESIRABLEEVEN AT LOCATIONSLOCATION HAVINGNO CONTAIN
INPUTSOURCE IS EQUIPPEDWITH PSH AND PSL SENSOR AND THE MENT SYSTEMPSH SENSOR IS SET LESSLES THANTHE RATEDWORKINGPRESSUREOF THE
HEADER ALSO PSH SENSOR IS NOT REQUIREDIF THEHEADERIS PRO A33 SAFETYDEVICE LOCATIONTECTEDBY PSH SENSOR ON DOWNSTREAM PROCESSPROCES COMPONENTAND THE HEADERCANNOT BE ISOLATEDFROM THE DOWNSTREAMCORN PRESSURESAFETYDEVICESDEVICE PSH AND PSL SENSORSSENSOR OR PSV IF
PONENT PSL IS NOT REQUIREDIF THE HEADER IS FORFLARERELIEF REQUIREDSHOULD BE LOCATEDTO SENSE PRESSURETHROUGHOUTTHE
VENT OR OTHERATMOSPHERICSERVICE IF THE HEADER REQUIRESREQUIRE HEADER IF DIFFERENTPRESSURECONDITIONSCONDITION EXIST IN SEPARATESEC
PSH AND PSL SENSOR THESIGNALFROM EACH SHOULDSHUTOFF TIONSTION OF THE HEADER EACHSECTIONSHOULDHAVETHEREQUIREDPROALLINPUTSOURCESSOURCE TO THE HEADER TECTION
API RECOMMENDED PRACTICE 14C 25
OUTLETSOUTLET
INLET
PRODUCTHN TEST RELIEF
INLET
PSHL PSHL
NOTE TSE DESIGNATIONSDESIGNATIONARE SYMBOLICARE NOT INTENDEDTO REFLECTACTUALLOCATIONOR QUANTITY
FIGUREA3RECOMMENDED SAFETYDEVICESHEADERSDEVICESHEADER
26 ATIATYSIS DESIGN INSTAUATION AND TESTING OF BASIC SURFACESAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPLATFORMSPLATFORM
TABLEA3 1SAFETY ANALYSISANALYSITABLESATHEADERSSATHEADER
DETECTABLEABNORMALCONDITIONATUNDESIRABLEEVENT CAUSECOMPONENT
OVERPRESSURE BLOCKED OR RESTRICTEDOUTLET HIGHPRESSURE
HYDRATEPIUGUPSTREAMCONTROLFAILURE
EXCESSEXCES INFLOW
LEAK DETERIORATION LOW PRESSUREEROSION
CORROSION
IMPACTDAMAGEVIBRATION
TABLEA32SAFETY ANALYSISANALYSI CHECKLISTSACHEADERSSACHEADER
A HIGHPRESSURESENSORPSH1 PSH INSTALLED
2 EACH INPUTSOURCE IS EQUIPPEDWITH PSH SET LESSLES THANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHE
3 HEADERIS PROTECTEDBYDOWNSTREAMPSH THATCANNOT BE ISOLATEDFROMTHEHEADEM
4 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERICSERVICEAND HASNO VALVINGIN THEOUTLETPIPINGB LOW PRESSURESENSORPSL
1 PSL INSTALLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSL ANDTHEREARE NO PRESSURECONTROLDEVICESDEVICE OR RESTRICTIONSRESTRICTIONBETWEENTHEPSL ANDTHEHEADER
3 HEADERIS FORFLAMERELIEFVENT OR OTHERATMOSPHERICSERVICE
C PRESSURESAFETYVALVEPSVI PSV INSTALLED
2 HEADERHAS MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHEMAXIMUM SHUTIN PRESSUREOFANYCON
NECTEDWELL
3 PRESSURERELIEFPROTECTIONIS PROVIDEDON EACH INPUTSOURCE HAVINGMAXIMUM SHUTIN PRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHEHEADER4 HEADERIS PROTECTEDBYDOWNSTREAMPSV THATCANNOT BE ISOLATEDFROMTHEHEADER5 HEADERIS FORFLARERELIEFVET OR OTHERATMOSPHERICSERVICEAND HASNO VALVINGIN THEOUTLETPIPING6 INPUTSOURCE IS WELLSWELL HAVING PRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHEHEADERAND IS EQUIPPEDWITHTWO SDVSSDV ONE OFWHICHMAY BE THESSV CONTROLLEDBY INDEPENDENTPSHSPSH CON
NECTEDTO SEPARATERELAYSRELAYAND SENSINGPOINTSOTHERINPUTSOURCESSOURCE HAVINGPRESSUREGREATERTHANTHEMAXIMUMALLOWABLEWORKINGPRESSUREOFTHEHEADERARE PROTECTEDBYPSVS
A4 PRESSURE VESSELSVESSEL CAN AFFECT PRESSUREVESSELARE OVERPRESSUREUNDERPRESSUREOVERFLOWGASBLOWBYLEAKAND EXCESSEXCES TEMPERATUREIF THE YES
A41 DESCRIPTION SEL IS HEATED
PRESSUREVESSELSVESSEL HANDLE HYDROCARBONSHYDROCARBONUNDER PRESSUREFORA422 SAFETYANALYSISANALYSICHECKLIST
LIQUIDGASLIQUIDGASEPARATIONDEHYDRATIONSTORAGEAND SURGE SOME
PRESSUREVESSELAPPLICATIONSAPPLICATIONREQUIREHEAT INPUTTHISTHI DISCUS THE SAFETYANALYSISANALYSICHECKLISTSAC FORPRESSUREVESSELSVESSELSION COVERSCOVER ONLYTHEEFFECTSEFFECTOF HEAT INPUTTO THE PROCESSPROCES SEC IS PRESENTEDIN SAC TABLEA42TION OF HEATED VESSEL HEATINGEQUIPMENTIS COVEREDIN A6
AND A 10 PRESSUREVESSELSVESSEL ASSOCIATEDWITH COMPRESSORSCOMPRESSOR OTHER A4221 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDTHAN COMPRESSORCYLINDERSCYLINDERSHOULDBE PROTECTEDIN ACCORDANCE PSVWITH THISTHI SECTION COMPRESSORCYLINDERSCYLINDERAND CASESCASE ARE COVERED
IN A8 RECOMMENDED SAFETYDEVICESDEVICE FORTYPICALPRESSUREYES A PRESSUREVESSELTHATRECEIVESRECEIVE FLUIDSFLUID FROM WELL OR FROM
SELSSEL ARE SHOWN IN FIGUREA4 OTHERSOURCESSOURCE THATCAN CAUSE OVERPRESSURESHOULDBE PROTECTEDBY PSH SENSOR TOSHUTOFFINFLOWTO THE VESSELTHE PSH SEN
A42 SAFETYANALYSISANALYSI SOR NEED NOT BE PROVIDEDON THE VESSEL IF PSH SENSOR ON
OTHERPROCESSPROCES COMPONENTSCOMPONENT WILL SENSE VESSELPRESSURE AND SHUT
A42I SAFETYANALYSISANALYSITABLE OFFINFLOWTOTHEVESSELAND THEPSH SENSOR CANNOT BE ISOLATEDFROM THEVESSELOR IF THEVESSELTHEIS FINAL SCRUBBERIN FLARE
THE SAFETYANALYSISANALYSI TABLE SAT FORPRESSUREVESSELSVESSEL IS RELIEFOR VENT SYSTEMAND IS DESIGNEDTO WITHSTANDMAXIMUMPRESENTEDIN SAT TABLE A4 I THE UNDESIRABLEEVENTSEVENT THAT BUILTUPBACK PRESSURE OR IF THE VESSEL OPERATESOPERATE AT ATMO
API RECOMMENDEDPRACTICE 14C 27
GAS OUTLET
GAS MAKEUPSYSTEMSSYSTEM
NIET5
PRESSURE
VESSEL
FSV
OIL OUTLET
NOTESNOTE
1 TSE DESIGNATIONSDESIGNATIONATE SYMBOLICANDATE NOT INTENDEDTO TEFLECTACTUALLOCATIONOR QUANTITY2 IF PIESSUREVESSELIS HEATEDTSH SHOULDNOT BE INSTALLED
FIGUREA4RECOMMENDED SAFETYDEVICESPRESSURE VESSEL
SPHERICPRESSUREAND HAS AN ADEQUATEVENT SYSTEM VESSEL PSV NEED NOT BE PROVIDEDON VESSELIF THE VESSEL IS THE
RECEIVINGFLUIDSFLUID FROM WELLSHOULDALWAYSALWAYBE PROTECTEDBY FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEMAND IS DESIGNEDPSH SENSOR BECAUSE THE PRESSUREPOTENTIALOF WELLMAY SO THATBACK PRESSUREINCLUDINGINERTIALFORCESFORCE DEVELOPEDAT
INCREASEDUE TO CHANGESCHANGEIN RESERVOIRCONDITIONSCONDITION ARTIFICIALLIFT MAXIMUM INSTANTANEUSINSTANTANEUFLOWCONDITIONSCONDITION WILL NOT EXCEED THE
WORKOVERACTIVITIESACTIVITIE ETC WORKINGPRESSUREOFTHELOWESTPRESSURERATEDELEMENTAND HAS
B PRESSUREVESSELSHOULDBE PROVIDEDWITH PSL SENSOR TO NO INTERNALOR EXTERNALOBSTRUCTIONSOBSTRUCTIONSUCH AS MIST EXTRACTORS
SHUT OFF INFLOW TO THE VESSEL WHEN LEAKSLEAK LARGEENOUGHTO BACK PRESSUREVALVESVALVE OR FLAMEARRESTORSIF OBSTRUCTIONSOBSTRUCTIONEXISTREDUCEPRESSUREOCCUR UNLESSUNLES PSL SENSORSSENSOR ON OTHERCOMPO PSV OR AS AN ALTERNATIVEPSE SHOULDBE INSTALLEDTO BYPASSBYPASNENTSNENT WILL PROVIDENECESSARYPROTECTIONAND THE PSL SENSOR THE RESTRICTION PSV NEED NOT BE PROVIDEDON VESSELIF
CANNOT BE ISOLATEDFROM THE VESSELWHEN IN SERVICE PSL PSVSPSV ON OTHER PROCESSPROCES COMPONENTSCOMPONENT PROVIDEADEQUATERELIEF
SENSOR SHOULDNOT BE INSTALLEDIF THE VESSELNORMALLYOPERATESOPERATE CAPACITYRELIEVEAT OR BELOWVESSELMAXIMUM ALLOWABLEWORK
AT ATMOSPHERICPRESSUREOR FREQUENTLYVANESVANE TO ATMOSPHERIC INGPRESSURE AND CANNOT BE ISOLATEDFROM THE VESSELWHEN IN
WHILE IN SERVICE IN THISTHI CASE THE COMPLEXITYOF LOCKOUT SERVICE IF SUCH PSVSPSV ARE LOCATEDON DOWNSTREAMCOMPONENTSCOMPONENTDEVICESDEVICE TO KEEPTHE VESSELFROM SHUTTINGIN DURINGTHESEOPER THEYMUST NOT BE ISOLATEDFROM THEVESSELAT ANY TIME MORE
ATINGMODESMODE COULDMORE THANOFFSETTHEPROTECTIONAFFORDEDBY OVER IF UPSTREAMPSVSPSV PROVIDENECESSARYPROTECTIONWHEN THE
THEPSL SENG VESSELIS IN SERVICEBUTCAN BE ISOLATEDWHEN THE VESSELIS SHUT
C PRESSUREVESSELSHOULDALWAYSALWAYBE PROTECTEDBY ONE OR IN PSV SHOULDBE INSTALLEDON THEVESSELFORPRESSURERELIEF
MORE PSVSPSV WITH SUFFICIENTCAPACITYTO DISCHARGEMAXIMUM DUE TO THERMALEXPANSIONOR FIREEXPOSUREVESSELINPUTRATES AT LEASTONE PSV SHOULD BE SET NO HIGHER D IF PRESSUREVESSELIS SUBJECTTO UNDERPRESSURETHATCOULDTHANTHE MAXIMUM ALLOWABLEWORKINGPRESSUREOF THE VESSEL CAUSE IT TO COLLAPSETHE VESSELSHOULDBE PROVIDEDWITH GASAPI RECOMMENDED PRACTICE521 MAY BE USED AS GUIDEIN MAKEUPSYSTEM THATWILL MAINTAIN ADEQUATEPRESSUREIN THE
DETERRRUNINGSET PRESSURESPRESSUREOF MULTIPLERELIEFVALVEINSTALLATIONSINSTALLATION VESSEL
28 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPLATFORMSPLATFORM
TABLE A41SAFETY ANALYSISANALYSITABLE SAT PRESSUREVESSELSVESSEL
UNDESIRABLEEVENT CAUSEDETECTABLEABNORMALCONDITIONAT
COMPONENT
OVERPIESSURE BLOCKEDOR RESTRICTEDOUTLET HIGH PRESSUREINFLOWEXCEEDSEXCEED OUTFLOW
GASBLOWBYUPSTREAMCOMPONENTPRESSURECONTROLSYSTEMFAILURE
THERMALEXPANSIONEXCESSEXCES HEATINPUT
UNDERPRESSUTEVACUUM WITHDRAWALAEXCEEDINFLOW LOW PRESSURETHERMALCONTRACTION
OPENOUTLET
PRESSURECONTROLSYSTEMFAILURE
LIQUIDOVERFLOW INFLOWEXCEEDSEXCEED OUTFLOW HIGHLIQUIDLEVEL
LIQUIDSLUGFLOW
BLOCKEDOR RESTRICTEDLIQUIDOUTLET
LEVELCONTROLSYSTEMFAILURE
GAS BLOWBY LIQUIDWITHDRAWALSWITHDRAWALEXCEEDINFLOW LOW LIQUIDLEVEL
OPENLIQUIDOUTLET
LEVELCONTROLSYSTEMFAILURE
LEAK DETERIORATION LOW PRESSURELOW LIQUIDLEVEL
EROSION
CORROSION
IMPACTDAMAGEVIBRATION
EXCESSEXCES TEMPERATURE TEMPERANUECONTROLSYSTEMFAILURE HIGH TEMPERATUREHIGHINLETTEMPERATURE
A4222 LEVEL SAFETYDEVICESDEVICE LSH AND LSL A4224 FLOW SAFETYDEVICESDEVICE FSV
PRESSUREVESSELTHATDISCHARGESDISCHARGETO FLARESHOULD BE PRO CHECK VALVE FSV SHOULD BE INSTALLEDIN EACH GAS ANDTECTED FROM LIQUIDOVERFLOWBY AN LSH SENSOR TO SHUT OFF LIQUIDDISCHARGELINE IF SIGNIFICANTFLUIDVOLUMESVOLUME COULD BACK
INFLOW TO THE VESSEL VESSELSVESSEL THAT DO NOT DISCHARGETO FLARE FLOWFROM DOWNSTREAMCOMPONENTSCOMPONENT IN THEEVENT OF LEAK AN
SHOULD ALSO BE PROTECTEDBY AN LSH SENSOR UNLESSUNLES DOWN FSV IS NOT REQUIREDIF CONTROLDEVICE IN THE LINE WILL EFFEC
STREAM PROCESSPROCES COMPONENTSCOMPONENTCAN SAFELYHANDLEMAXIMUM LIQ TIVELYMINIMIZE BACKFLOW WHETHERBACKFLOWIS SIGNIFICANTIS
UIDSUID THAT COULD OVERFLOW PRESSUREVESSEL SHOULD BE AJUDGEMENTDECISION IF LINE DISCHARGESDISCHARGETO PRESSUREVESSEL
PROTECTEDFROM GAS BLOWBYBY AN LSL SENSOR TO SHUT OFF AT POINTABOVE THELIQUIDLEVELRANGE THEBACKFLOWOF LIQUIDSLIQUIDINFLOW TO THE VESSELOR CLOSETHELIQUIDOUTLETTHE LSL SENSOR
SHOULD BE INSIGNIFICANTWHETHEROR NOT THE GAS VOLUME IS
IS NOT REQUIREDIF LIQUIDLEVELIS NOT MAINTAINEDIN THE VESSEL INSIGNIFICANTSHOULDDEPENDON THE SIZE AND PRESSUREOF THE
DURINGNORMAL OPERATIONOR DOWNSTREAM EQUIPMENT GAS SECTIONAND THECONDITIONSCONDITION WHERE LEAKMIGHTOCCUR
SAFELYHANDLE GAS THATCOULD BLOWBYAN LSL SENSOR TO SHUT
OFF THE FUELSUPPLYSHOULDBE PROVIDEDIN HEATEDVESSELIF THE A43 SAFETYDEVICE LOCATION
HEATINGELEMENT IS IMMERSEDTHE RECOMMENDED LOCATION FORSAFETYDEVICESDEVICE IS GIVEN IN
LEVEL DEVICESDEVICE ARE NOT REQUIREDON PRESSUREVESSELSVESSEL THATARE A43 A434NOT DESIGNEDFORLIQUIDGASLIQUIDGASEPARATIONOR ON SMALL TRAPSTRAPFROM
WHICH LIQUIDSLIQUID ARE MANUALLYDRAINED THISTHI INCLUDESINCLUDE SUCH YES A431 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDSELSSEL AS PRESSURESURGEBOTTLESDESANDERSGAS VOLUME BOTTLES PTJGAS METER DRIPTRAPSTRAP FUELGAS FILTERSETC
THE PSH AND PSL SENSORSSENSOR AND THEPSV SHOULDBE LOCATEDTO
A4223 TEMPERATURESAFETYDEVICESDEVICE TSH SENSE OR RELIEVEPRESSUREFROM THE GAS OR VAPORSECTIONOF THE
VESSEL THISTHI IS USUALLYON OR NEAR THE TOP HOWEVER SUCHIF PRESSURE VESSEL IS HEATED TSH SENSOR SHOULD BE DEVICESDEVICE MAY BE LOCATEDON THE GAS OUTLETPIPINGIF THE PRESSURE
PROVIDEDTO SHUTOFF THE SOURCE OF HEAT WHEN PROCESSPROCES FLUID DROPFROMTHEVESSELTO THESENSINGPOINTIS NEGLIGIBLEAND IF THE
TEMPERATURE BECOMESBECOME EXCESSIVE DEVICESDEVICE CANNOT BE ISOLATED FROM THE VESSEL SUCH ISOLATION
APP RECOMMENDEDPCIIC 14C 29
TABLE A42SAFETY ANALYSISANALYSI CHECKLIST SACPRESSURE VESSELSVESSEL
A HICH PRSURE SENSORNH
I PSH IN TILED
2 INPUTIS MM I PUMP OR IIMPRESSOR THAT ANNOT DEVELOPPRESSUREIAICR THAN HE UTAXIRNUNI ALLOWABLEWORK
ING PRESSUREOT THE VESSEL
3 INPUTSOURCE IS NOT WELLHCATIHOW ILNEISTPRODUCTIONHEADER OR PIPELINEAND EACH INPUT SOURCE IS PROTECTED
BY PSH THATPROTECTSPROTECT THE VESSEL
4 ADEQUATELYSIZED PIPING WITHOUTBLOCKOR REGULATINGVALVESVALVE CONNECTSCONNECT GAS OUTLETTO DOWNSTREAMEQUIPMENTPROTECTEDBY PSH THATALSO PROTECTSPROTECTTHE UPSTREAMVESSEL
5 VESSEL IS FINALSCRUBBERIN FLARERELIETOR VENT SYSTEM AND IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUPBACK
PRESSURE
6 ESSEL OPERATESOPERATE AT ATMOSPHERICPRESSUREAND HAS AN ADEQUATEVENT SYSTEM
B LOW PRESSURE SENSORPSL
PSL INSTALLED
2 MINIMUM OPERAUNGPRESSURE IS ATMOSPHENCPRESSUREWHEN IN SERVICE
EACH INPUTSOURCE IS PROTECTEDBY PSL AND THEREUE NO PRESSURECONTROLDES ICESICE OR RESTRICTIONSRESTRICTION BETWEENTHE
PSLSPSL AND THE VESSEL
4 VESSELIS SCRUBBEROR SMALLCRAPIS NOT PROCESSPROCESCOMPONENTANDADEQUATEPROTECTIONIS PROVIDEDBYDOWN
STREAM PSL OR DESIGNFUNCTIONEG VESSELIS GASSCRUBBERFORPNEUMATICSAFETYSYSTEMOR FINALCTUBBER FOR
FLARERELIEFOR VENT SYSTEM
5 ADEQUATELYSIZEDPIPINGWITHOUTBLOCKOR REGULATINGVALVESVALVE CONNECTSCONNECT GAS OUTLETTO DOWNSTREAMEQUIPMENTPROTECTEDBY PSL THATALSO PROTECTSPROTECTTHEUPSTREAMVESSEL
C PRESSURESAFETYVALVEPSV
I PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHAN THE MAXIMUM ALLOWABLEWORKINGPRESSUREOFTHE
VESSELAND NV IS INSTALLEDON THEVESSELFORFIREEXPOSURE ANDTHERMALEXPANSION3 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHAN THEVESSELSVESSEL MAXIMUM ALLOWABLEWORKINGPIES
SURE AND AT LEASTONE OFTHESENVS CANNOT BE ISOLATEDFROMTHEVESSEL
4 PSVSPSV ON DOWNSTREAMEQUIPMENTCAN SATISFYRELIEFREQUIREMENTOFTHEVESSELAND CANNOT BE ISOLATEDFROMTHE
VESSEL
5 VESSELIS FINALSCRUBBERIN FLAREIELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUPBACK
PRESSURE AND HASNO INTERNALOR EXTERNAL OBSTRUCTIONSOBSTRUCTIONSUCHAS MIST EXCRACSORSBACK PRESSUREVALVESVALVE OR FLAME
ARRESTORS
6 VESSEL IS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUPBACK
PRESSUREAND IS EQUIPPEDWITH RUPTUREDISK OR SAFETYHEADPSE TO BYPASSBYPASANY INTERNALOR EXTERNALOBSTRUE
IONSION SUCH AS MISTEXTRACTORSEXTRACTOR BACKPRESSUREVALVESVALVE OR FLAMEARRESTORS
D HIGHLEVEL SENSORLSHI LSH INSTALLED
2 EQUIPMENTDOWNSTREAMOFGASOUTLETIS NOT FLAREOR VENT SYSTEMAND CAN SAFELYHANDLEMAXIMUM LIQUID
CARRYOVER
3 VESSELFUNCTIONDOESDOE NOTREQUIREHANDLINGSEPARATEDFLUIDPHASES4 VESSELIS SMALLCRAPFROMWHICHLIQUIDSLIQUIDARE MANUALLYDRAINED
E LOW LEVEL SENSORLSL
I LSL INSTALLEDTO PROTECTEACHLIQUIDOUTLET
2 LIQUIDLEVELIS NOTAUTOMATICALLYMAINTAINEDIN THEVESSELANDTHEVESSELDOESDOE NOT HAVEAN IMMERSEDHEATINGELEMENTSUBJECTTO EXCESSEXCES TEMPERATURE3 EQUIPMENTDOWNSTREAMOF LIQUIDOUTLETSOUTLET CAN SAFELYHANDLEMAXIMUM GAS RATESRATE THATCAN BE DISCHARGED
THROUGHTHE LIQUIDOUTLETS AND VESSELDOESDOE NOR HAVE AN IMMERSEDHEATINGELEMENTSUBJECTTO EXCESSEXCES TEMPERA
TURE RESTRICTIONSRESTRICTIONIN THE DISCHARGELINESLINE MAY BE USEDTO LIMITTHE GAS110WRATE
F CHECK VALVE FSVI FSV INSTALLEDON EACHOUTLET
2 THE MAXIMUM VOLUMEOFHYDROCARBONSHYDROCARBONTHATCOULDBACKFLOWFROMDOWNSTREAMEQUIPMENTIS INSIGNIFICANT3 CONTROLDEVICE IN THELINEWILLEFFECTIVELYMINIMIZE BACKTLOW
G HIGHTEMPERATURESENSORTSH
HIGHTEMPERATURESENSORSSENSOR ARE APPLICABLEONLYTO VESSELSVESSELHAVING HEATSOURCE
I TSH INSTALLED
2 DELETEDIN SECONDEDITION
3 HEARSOURCE IS INCAPABLEOFCAUSINGEXCESSEXCES TEMPERATURE
30 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOP OFFSIORE PRODUCTION PLATFORMSPLATFORM
COULD BE CAUSEDEXTERNALLYTEG BYBLOCKEDVALVESVALVE ON GASOUT A434 TEMPERATURESAFETYDEVICESDEVICE TSHLET OR INTERNALLYEG BY PLUGGEDMIST EXTRACTORS
THE TSH SENSORSSENSOR OTHER THAN FUSIBLE OR SKIN CONTACT
A432 LEVEL SAFETYDEVICESDEVICE LSH AND LSL TYPES SHOULDBE INSTALLEDIN THERMOWELLSTHERMOWELL FOREASE OF REMO
INGAND TESTINGTHE CHERMOWELLSHOULD BE LOCATEDWHERE IT
THE LSH SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE WILL BE ACCESSIBLEAND CONTINUOUSLYIMMERSED IN THE HEATEDABOVE THE HIGHESTOPERATINGLIQUIDLEVELTO PREVENTNUISANCE FLUIDSHUTDOWNSSHUTDOWN BUT WITH ADEQUATEVESSELVOLUME ABOVE THE LSH
SENSOR TO PREVENTOVERFLOWBEFORESHUTDOWNCAN BE EFFECTEDA5 ATMOSPHERICVESSELSVESSEL
THE LSL SENSOR SHOULDBE LOCATED SUFFICIENTDISTANCEBELOW
THE LOWEST OPERATINGLIQUIDLEVEL TO PREVENTNUISANCE SHUTA51 DESCRIPTIONDOWNSDOWN BUT WITH ADEQUATELIQUIDVOLUME BETWEENTHE LSL SEN
SOR AND LIQUIDOUTLETTO PREVENTGAS BLOWBYBEFORESHUTDOWN ATMOSPHERICVESSELSVESSEL ARE USED FORPROCESSINGAND TEMPOCAN BE EFFECTED IN FIRETUBE HEATED COMPONENTS THE LSL
RARY STORAGEOF LIQUIDHYDROCARBONSSOME APPLICATIONSAPPLICATIONSHOULDBE LOCATEDABOVE THE FIRETUBESTHE LSH AND LSL SEN REQUIREHEAT INPUTTO THE VESSEL THISTHI DISCUSSION COVERSCOVERSORSSOR SHOULDPREFERABLYBE INSTALLEDIN EXTERNALCOLUMNSCOLUMN THAT ONLYTHE EFFECTSEFFECT OF HEAT INPUTTO THE PROCESSPROCES SECTION OF ANCAN BE ISOLATEDFROM THE VESSEL THISTHI WILL PERMITTESTINGTHE
ATMOSPHERICVESSEL HEATINGEQUIPMENTIS COVERED IN A6DEVICESDEVICE WITHOUT INTERRUPTINGTHE PROCESSHOWEVER IF SOLID
AND A 10 RECOMMENDED SAFETYDEVICESDEVICE FORTYPICALATRNODEPOSITSDEPOSITOR FOAM CAUSE FOULINGOR FALSEINDICATIONOFDEVICESDEVICE IN
SPHERICVESSELSVESSEL USED IN PRODUCTIONPROCESSPROCES SYSTEM AREEXTERNALCOLUMNSCOLUMN THELEVELSENSORSSENSOR MAY BE INSTALLEDDIRECTLYIN
SHOWN IN FIGUREA5VESSELSA5VESSEL SUCH AS THOSEUSED FORDIESELTHEVESSELIN THISTHI CASE PUMP MAY BE REQUIREDTO MANIPULATE FUEL AND CHEMICAL STORAGETHATARE ANCILLARYTO THE PRODUCVESSELLIQUIDLEVELFORTESTING
TION PROCESSPROCES SYSTEM ARE NOT COVERED BY THISTHI RECOMMENDED
PRACTICEHOWEVER SOME OF THE RECOMMENDATIONSRECOMMENDATION CONA433 FLOW SAFETYDEVICE FSV TAMED IN APPENDIXC EMERGENCYSUPPORTSYSTEMSSYSTEMCHECK VALVESVALVE FSVSFSV SHOULDBE LOCATEDIN OUTLETPIPING MIGHTBE APPLICABLEWHEN INSTALLINGSUCH EQUIPMENT
FLAME ARRESTOR
INLET
ATMOSPHERICTANK
OUTLET IENOTE
TSE DESIGNATIONSDESIGNATIONARE SMFLOIICAFLD ARE NOT INTENDEDIT RELKCIACTUAL LOCATIONOR QUANUIIII ATMOSPHENCVCSCL HEAIED TSH HOUID HE INSIALLED
CR11 LIFLEMIGFLICONTAIN PRESSURE ANDOR VACUUM RELIEFDEVICE4 SCCONDVENT RNU BE INSTALLEDIN LIEUOL THE PRESSUREVACUUMRELICT DEVICE
FIGUREA5RECOMMENDED SAFETYDEVICESATMOSPHERICVESSELSVESSEL
API RECOMMENDEDPRACTICE 14C 31
A52 SAFETYANALYSISANALYSI TERN TO PRCCNT LAME MIGRATION HACKTO THE VESSEL PRESSUREVACUUM RCLICFDEVICE PSV OR SECOND VENT SHOULD BE
A 521 SAFETYANALYSISANALYSI TABLE INSTALLEDTO PROTECTTHE VESSEL IN CASE THEPRIMARYVENT CONTROL
THE SAFETYANALYSISANALYSI TABLE ISAT FOR ATMOSPHERICYESDEVICESDEVICE TOUTSTOUT OR OTHCRISE OBSTRUCTSOBSTRUCTTLOW THE PSV OR SEC
ELSEL IS PRESENTEDIN TABLE A5L THE UNDESIRABLEEVENTSEVENTOND VENT IS NOT REQUIREDWHEN AA PRESSURE VESSELNOT SUBJECT
THAT CAN AFFECT AN ATMOSPHERICVESSEL ARE OVERPRESSURE TO COLLAPSEIS USED IN ATMOSPHERICSERVICEOR AN ATMO
UNDERPRESSUREOVERFLOW LEAK AND EXCESSEXCES TEMPERATUREIF SPHERICVESSELHAS NO PRESSURESOURCESSOURCE EXCEPT BLANKET GAS
THE VESSEL IS HEATED PIPEDTO IT BLANKETGAS SYSTEM MAY BE DESIRABLETO EXCLUDE
AIR FROMAN ATMOSPHERICVESSEL
A522 SAFETYANALYSISANALYSI CHECKLIST
A5222 LEVEL SAFETYDEVICESDEVICE LSH AND LSLTHE SAFETYANALYSISANALYSICHECKLISTSAC FORATMOSPHERICYES
ELS IS PRESENTEDIN TABLEA52PROTECTIONFROM LIQUIDOVERFLOWFROMAN ATMOSPHERICYES
SET SHOULDBE PROVIDEDBY AN LSH SENSOR TO SHUTOFF INFLOWA5221 PRESSURE SAFETYDEVICESDEVICE VENT AND PSV UNLESSUNLES TILLOPERATIONSOPERATIONARE CONTINUOUSLYATTENDEDOR OVERFLOWIS
AN ATMOSPHERICVESEL SHOULDBE PROTECTEDFROMOVERPRES DIVERTEDTO OTHERPROCESSPROCES COMPONENTS
SURE AND UNDERPRESSUREBY AN ADEQUATELYSIZEDVENT SYSTEM AN LSL SENSOR SHOULD BE PROVIDEDTO SHUT OFF THE HEAT
API STANDARD 2000 MAY BE USED AS GUIDEFORSIZINGVENT SOURCE IF THEVESSELHAS AN IMMERSED HEATINGELEMENT SUBJECTSYSTEMS FLAME ARRESTOR SHOULDBE INCLUDED IN THE VENT SYS TO EXCESSEXCES TEMPERATUREUNLESSUNLES LIQUIDLEVELIS NOT AUTOMATICALLY
TABLE A5 1SAFETY ANALYSISANALYSITABLE SANATMOSPHERIC VESSELSVESSEL
DETECTABLEABNORMALCONDITIONATUNDESIRABLEEVENT CAUSECOMPONENT
OVERPRESSURE BLOCKEDOR RESTRICTEDOUTLET HIGHPRESSURE
INFLOWEXCEEDSEXCEED OUTFLOW
GASBLOWBYUPSIFEAMCOMPONENT
PRESSURECONTROLSYSTEMFAILURE
THREMALEXPANSIONEXCESSEXCES HEATINPUT
TABLEA52SAFETY ANALYSISANALYSICHECKLISTSACATMOSPHERICVESSELSVESSEL
A VENT REFER TO NOTE
I VENTINSTALLED
B PRESSUREVACUUMRELIEFDEVICE PSVI PSV INSTALLED
2 VESSELHASSECONDVENT CAPABLEOFHANDLINGMAXIMUM GASVOLUME
3 COMPONENTIS PRESSUREVESSELNOTSUBJECTTO COLLAPSETHATOPERATESOPERATEIN ATMOSPHERICSERVICEAND IS EQUIPPEDWITHAN ADEQUATELYSIZEDVENT
4 VESSELHASNO PRESSURESOURCESSOURCE EXCEPTBLANKETGASANDOR MANUALDRAINSDRAIN AND IS EQUIPPEDWITHAN ADEQUATELYSIZED VENT
C HIGHLEVEL SENSORLSH
I LSH INSTALLED
2 FILLOPERATIONSOPERATIONAXE CONTINUOUSLYATTENDED
3 OVERFLOWIS DIVERTEDOR CONTAINEDBYOTHERPROCESSPROCESCOMPONENTSD LOW LEVELSENSORLSL
I LSL INSTALLED
2 ADEQUATECONTAINMENTSYSTEMIS PROVIDED3 LIQUIDLEVELIS NOT AUTOMATICALLYMAINTAINEDIN THEVESSELANDVESSELDOESDOE NOT HAVEAN IMMERSED HEATINGELE
MENT SUBJECTTO EXCESSEXCES TEMPERATURE4 COMPONENTIS FINALVESSELIN CONTAINMENTSYSTEMDESIGNEDTO COLLECTANDDIRECTHYDROCARBONLIQUIDSLIQUIDTO
SAT LOCATION
E HIGHTEMPERATURESENSORTSH
HIGH TEMPERATURESENSORSSENSOR ARE APPLICABLEONLYTO VESSELSVESSELSAVING HEATSOURCE
TSH INSTALLED
2 DELETEDIN SECONDEDITION
3 HEAT SOURCE IS INCAPABLEOFCAUSINGECESSECES TEMPERATURE
NOTE VENT IS PIPEOR FITTINGON VESSELTHATOPENSOPEN TO ATMOSPHERE LENT LINE MIGHTCONTAIN PRESSUREANDOR
VACUUM RELIEFDEVICE
32 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPLATFORMSPLATFORM
MAINTAINED IN THE VESSELAN LSL SENSOR SHOULDBE PROVIDEDTO REQUIREDPROTECTIONFORFIRINGEQUIPMENTOF FIREDCOMPONENTPROTECTAGAINSTLEAKSLEAK BY SHUTTINGOF INFLOW CONTAINMENT AND FOR THE HEATINGSECTIONOF EXHAUSTHEATED COMPONENTSSYSTEM TO COLLECTLEAKAE IS PREFERABLETO LOW LEVEL SENSOR PROTECTIONFORTHE PROCESSPROCES PORTIONOF FIREDOR EXHAUSTHEATEDWHEN NORMAL INFLOW OF LIQUIDSLIQUIDWOULD PRECLUDETHE SENSORSSENSOR COMPONENT IS DISCUSSED UNDER THE APPROPRIATECOMPONENTDETECTIONOF LEAK RECOMMENDED SAFETYDEVICESDEVICE FOR TYPICALFIRED VESSEL
EQUIPPEDWITH NATURALDRAFTBURNEROR FORCEDDRAFTBURNERA5223 TEMPERATURESAFETYDEVICESDEVICE TSH ARE SHOWN IN FIGURESFIGUREA6 AND A62 RESPECTIVELYRECOM
MENDED SAFETYDEVICESDEVICE FOR TYPICALEXHAUST HEATED COMPOIF AN ATMOSPHERICVESSELIS HEATED TSH SENSOR SHOULDBENENT ARE SHOWNIN FIGUREA63
PROVIDEDTO SHUT OFF THE SOURCE OF HEAT WHEN PROCESSPROCES FLUID
TEMPERATUREBECOMESBECOME EXCESSIVEA62 SAFETYANALYSISANALYSI
A53 SAFETYDEVICE LOCATIONA621 SAFETYANALYSISANALYSITABLE
THE RECOMMENDED LOCATIONFORSAFETYDEVICESDEVICE IS GIVENINTHE SAFETYANALYSISANALYSI TABLE SAT IS PRESENTEDFOR FIREDA53 A533
COMPONENTSCOMPONENT WITH NATURALDRAFTBURNERSBURNER IN TABLE A6 FOR
A531 PRESSURE SAFETYDEVICESDEVICE VENT AND PSV THOSE WITH FORCEDDRAFT BURNERSBURNER IN TABLE A62 AND FOREXHAUSTHEATEDCOMPONENTSCOMPONENT IN TABLE A63 THE UNDESIRABLE
THE VENT AND PSV SHOULD BE LOCATEDON THE TOPHIGHEST EVENTSEVENT THATCAN AFFECT FIRED COMPONENT OR SUPPLEMENTARYPRACTICALELEVATION IN THE VAPOR SECTION OF ATMOSPHERIC FIRED EXHAUST HEATED COMPONENT ARE EXCESSEXCES TEMPERATUREVESSELSVESSEL DIRECTIGNITIONSOURCE EXCESSEXCES FUEL IN THEFIRINGCHAMBERSCHAMBER AND
OVERPRESSURETHE UNDESIRABLE EVENTSEVENT THAT CAN AFFECT ANA532 LEVEL SAFETYDEVICESDEVICE LSH AND LSL EXHAUSTHEATEDCOMPONENT ARE EXCESSEXCES TEMPERATUREAND OVER
THE LSH SENSOR SHOULDBE LOCATEDAT SUFFICIENTDISTANCE PRESSURE
ABOVE THE HIGHESTOPERATINGLIQUIDLEVELTO PREVENTNUISANCEA622 SAFETYANALYSISANALYSI CHECKLISTSHUTDOWNSSHUTDOWN BUT WITH ADEQUATEVESSELVOLUME ABOVE THE LSH
SENSOR TO CONTAIN LIQUIDINFLOW DURINGSHUT IN THE LSL THE SAFETYANALYSISANALYSICHECKLIST SAC FORFIREDAND EXHAUSTSHOULD BE LOCATEDAT SUFFICIENTDISTANCEBELOW THE LOWEST HEATEDCOMPONENTSCOMPONENT IS PRESENTEDIN TABLEA62OPERATINGLIQUIDLEVEL TO AVOID NUISANCE SHUTDOWNS IN FIRE
TUBE HEATEDCOMPONENTSCOMPONENT THELSL SHOULDBE LOCATEDABOVE THEA6221 TEMPERATURESAFETYDEVICESDEVICE TSHFIRE TUBES THE LSH AND LSL SENSORSSENSOR SHOULD PREFERABLYBE
LOCATEDIN EXTERNALCOLUMNSCOLUMN FOREASE OF TESTINGWITHOUT INTER A THE MEDIUM OR PROCESSPROCES FLUID TEMPERATUREIN FIREDCORN
RUPTINGTHE PROCESSHOWEVERINTERNALLYMOUNTED SENSORSSENSOR ARE PONENTSHOULDBE MONITORED BY TSH SENSOR TO SHUTOFF THEALSOACCEPTABLEAS DISCUSSEDIN A432 FUELSUPPLYAND THE INFLOW OFCOMBUSTIBLE FLUIDSFLUID IF COMPO
NENT IS EXHAUSTHEATEDTHEEXHAUSTSHOULDBE DIVERTEDOR THEA533 TEMPERATURESAFETYDEVICESDEVICE TSH SOURCE OF EXHAUSTSHUTDOWN TSH SENSOR IS NOT NECESSARY
ON STEAM GENERATORPROTECTEDBY PSH SENSOR TO DETECTHIGHTHE TSH SENSORSSENSOR OTHERTHANFUSIBLEOR SKIN CONTACT TYPESTYPEPRESSURECAUSEDBYHIGHTEMPERATUREAND BYAN LSL SENSOR TOSHOULDBE INSTALLEDIN THERMOWELLSTHERMOWELL FOREASE OF REMOVAL ANDDETECT LOW LEVELCONDITION THATCOULD CAUSE HIGHTEMPERATESTINGTHE THERMOWELLSHOULD BE LOCATEDFOR ACCESSIBILITYTURE TSH TO SENSE MEDIUM OR PROCESSPROCES FLUID TEMPERATUREISAND SHOULDBE CONTINUOUSLYIMMERSED IN THEPROCESSPROCES FLUIDGENERALLYNOT NECESSARYFORAN INDIRECT WATER BATH HEATERIN
ATMCSPHERICSENICE SINCE THE MAXIMUM TEMPERATUREIS LIRNA6 FIRED AND EXHAUST HEATED ITEDBYTHEBOILINGPOINTOF THEWATER BATHCOMPONENTSCOMPONENT
B THE FLOWOF COMBUSTIBLEMEDIUM IN CLOSEDHEATTRANSFER
SYSTEM WHERETHEMEDIUM IS CIRCULATEDTHROUGHTUBESTUBE LOCATEDA61 DESCRIPTIONIN THEFIRINGOR EXHAUSTHEATEDCHAMBERSHOULDNOT BE SHUTOFF
FIRED AND EXHAUSTHEATEDCOMPONENTSCOMPONENT ARE USED FORPROCESS UNTILTHE CHAMBER HAS COOLED AN ESD SYSTEM AND FIRELOOPINGAND HEATINGHYDROCARBONSINCLUDED ARE BOTH DIRECTAND SHOULDIMMEDIATELYSHUTOFFMEDIUM FLOW IF AN UNCONTROLLEDINDIRECTFIREDATMOSPHERICAND PRESSURE VESSELSVESSEL AND TUBETYPE FIREHAS OCCURRED IN THE AREA OR THE MEDIUM IS ESCAPINGFROM
HEATERSHEATER EQUIPPEDWITH EITHERAUTOMATICALLYCONTROLLEDNATURAL CLOSEDSYSTEMOR FORCEDDRAFTBURNERS ALSO INCLUDED ARE EXHAUST HEATED C TEMPERATUREIN THE BURNEREXHAUST STACK SHOULD HE MORN
COMPONENTSCOMPONENT THAT USE EXHAUSTGASESGASE FROM OTHER EQUIPMENT TORED TSH SENSOR TO SHUT OFF THE FUEL SUPPLYAND THESUCH AS TURBINESTURBINE AND ENGINESENGINEAS HEAT SOURCE AND THATMAY OR INFLO OF COMBUSTIBLE FLUIDS TEMPERATUREIN THE EXHAUSEXHAUMAY NOT BE SUPPLEMENTARYFIRED THISTHI SECTIONDISCUSSESDISCUSSE THE HEATEDCOMPONENTSTACKSHOULDBE MONITORED TSH SEN
API RECOMMENDED PRACTICE 14C
SHUT OTT THE INFLOWOF COMBUSTIBLEMEDIUM AND TO SHUT C THE MOTOR ON I FORCEDDRAFTFANSHOULDBE EQUIPPEDWITH
JN THE ETHAUST SOURCE TSH SENSOR IS NOT REQUIREDON MOTOR STARTER INTERLOCKTO SENSE MOTOR FAILUREAND SHUT OFF THE
RIRCDCOMPONENT LOCATEDIN AN ISOLATEDAREA NOT HANDLINGCORN FUELAND AIR SUPPLY
UTHICSUTHIC NHCR THAN FUEL D THE FLAME IN THE TIRINTZCHANTHERSHOULDBE MONITOREDBY
BSL OR TSL SENSOR THAT WILL DETECT ILAME INSUFFICIENTTO
A6222 FLOW SAFETYDEVICESDEVICE FSL AND FSV IMMEDIATELYIGNITECOMBUSTIBLESCOMBUSTIBLE ENTERINGTHE FIRINGCHAMBER
AND WILL SHUTOFFFUELSUPPLYWHEN COMBUSTIBLE MEDIUM IS CIRCULATEDTHROUGHTUBESTUBE
OCATEDIN THE TIRINGOR EXHAUST HEATEDCHAMBER THE MEDIUM A63 SAFETYDEVICE LOCATION
RLO RATE SHOULDBE MONITOREDBY AN FSL SENSOR TO SHUTOFF
TJE FUELSUPPLYTO TIREDCOMPONENTOR TO DIVERT THE EXHAUST THE RECOMMENDED LOCATION FORSAFETYDEVICESDEVICE IS GIVENIN
RIO RROM AN EXHAUST HEATED COMPONENT IN THISTHI TYPE OFCOIN A63 A63A
ONENT HIGHTEMPERATUREIN THE MEDIUM COULD OCCUR BEFORE
DETECTEDBY TSH MEDIUM SENSOR LOCATEDOUTSIDETHEA631 TEMPERATURESAFETYDEVICESDEVICE TSH
HEATER AN FSL SENSOR IS NOT REQUIREDIN OTHERTYPESTYPE OF HEATERSHEATER TEMPERATURESENSORS OTHER THAN FUSIBLEOR SKIN CONTACT
BECAUSE THE TSH MEDIUM SENSOR IS LOCATEDIN THE MEDIUM TYPESTYPE SHOULDBE INSTALLEDIN THERMOWELLFOREASE OF REMOVAL
SECTIONAND SHOULD IMMEDIATELYDETECTTHE HIGHTEMPERATURE AND TESTINGWHEN THE FIRETUBE IS IMMERSED THE TSH SENSOR
CONDITION CHECK VALVEFSV SHOULDBE LOCATEDIN TUBEOUT SHOULD BE LOCATEDIN THE HEATED LIQUIDMEDIUM OR PROCESSPROCES
LETPIPINGTO PREVENTBACKFIOWINTO THE FIREDOR HEATEDCHAM FLUID WHEN THELIQUIDMEDIUM OR PROCESSPROCES FLUIDFLOWSFLOW THROUGHOER IN THEEVENT OF TUBE RUPTURE TUBESTUBE WITHIN THEFIRINGOR EXHAUSTHEATEDCHAMBERSCHAMBER THE TSH
SENSOR SHOULDBE LOCATEDIN THE DISCHARGELINE AS CLOSEAS IS
A6223 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND PRACTICALTO THEHEATERAND UPSTREAMOFALLISOLATINGDEVICES
PSV TSH SENSOR IN THESTACKSHOULDBE LOCATEDNEAR THE BASEOF THE
EXHAUSTSTACKTHE PRESSUREIN THE FUELSUPPLYLINESHOULDBE MONITOREDBY
PSH SENSOR TO SHUTOFF THE FUELSUPPLYTO THE BURNER ON A632 FLOW SAFETYDEVICESDEVICE FSL AND FSVFORCEDDRAFTBURNER PSL SENSOR SHOULDBE INSTALLEDON THE
TEL SUPPLYALSOTHE AIR INTAKEPRESSUREOF FORCEDDRAFT IN CLOSED HEAT TRANSFERSYSTEM WITH COMBUSTIBLE
IRNER SHOULDBE MONITORED BY PSL SENSOR TO SHUT OFFTHE MEDIUM AN FSL SENSOR SHOULDBE LOCATEDIN THE MEDIUM CIR
FUELAND AIR SUPPLYAN AIR VELOCITYDEVICE MAY BE USED TO CULATINGTUBE PIPING THE SENSOR SHOULDBE LOCATEDIN THE
MONITORAIR SUPPLYIN LIEU OF PSL SENSOR THE PSL SENSOR IS MEDIUM OUTLETLINE AS CLOSE TO THE HEATER AS IS PRACTICALAND
NOT REQUIREDON NATURALDRAFTBURNERBECAUSEOF THE LOW AIR SHOULDMONITOR TOTALFLOW THROUGHTHE HEATER CHECK VALVE
INTAKEPRESSURE FLOW TUBESTUBE LOCATEDIN THE FIRINGOR EXHAUST FSV SHOULDBE INSTALLEDIN THE TUBEOUTLETPIPING
HEATEDCHAMBER OF TUBETYPEHEATERSHOULDBE PROTECTEDBYPSV FROM OVERPRESSURECAUSEDBY EXPANSIONOF THE MEDIUM
A633 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND
OR PROCESSPROCES FLUID PSV
PSL SENSOR IN THE AIR INTAKE OF FORCEDDRAFTBURNER
A622A IGNITIONSAFETYDEVICESDEVICE SHOULDBE LOCATEDDOWNSTREAM OF THE BLOWERTHE PSH AND
PSL SENSOR IN THEFUELSUPPLYLINE SHOULDBE LOCATEDBETWEENA THE AIR INTAKE OF NATURALDRAFT BURNER SHOULD BE
THE LASTPRESSUREREGULATORAND THE FUELCONTROLVALVE PSV
UIPPED WITH FLAME ARRESTORTO PREVENTFLAME MIGRATIONON THE TUBESTUBE OF TUBE TYPE HEATERSHOULDBE LOCATEDWHERE IT
SACK THROUGHTHE AIR INTAKE FLAME ARRESTOR IS FLOTCANNOT BE ISOLATEDFROM THE HEATEDSECTIONOFTHETUBES
REQUIREDON FORCEDDRAFTBURNERBECAUSE THE AIR VELOCITYTHROUGHTHE AIR INTAKE PREVENTSPREVENTFLAME MIGRATIONOR THE PSL A634 IGNITIONSAFETYDEVICESDEVICE
ERISOR IN THE AIR INTAKE AND FAN MOTOR STARTER INTERLOCKSHUT
IF THEAIR INTAKE THE FLAME AND STACKARRESTORSARRESTOR ON FIREDCOMPONENTSCOMPONENT SHOULD
B THE STACK ON NATURALDRAFTBURNERSHOULD BE EQUIPPEDBE LOCATEDTO PREVENTFLAME EMISSION FROMTHEAIR INTAKEAND
TH STACK ARRESTOR TO PREVENTSPARKEMISSION WHEN THE SPARKEMISSION FROM THE EXHAUST STACK THE BSL SENSOR
SHOULDBE LOCATEDIN THE FIRINGCHAMBERFREDCOMPONENT IS NOT HANDLINGCOMBUSTIBLESCOMBUSTIBLE OTHER THANFUEL
AND LOCATEDIN AN ISOLATEDAREA THEARRESTOR IS NOT NECESSARY A64 SAFE OPERATINGPROCEDURESPROCEDUREACK ARRESTOR MAY NOT BE NECESSARYON FORCEDDRAFTBURNER
CE THEHIGHERCOMBUSTION EFFICIENCYTHATPREVENTSPREVENTCARBON IN ADDITION TO THE SAFETYDEVICESDEVICE INDICATEDIII SAC TABLESTABLE
EIIDUP STACKARRESTORIS REQUIREDIF THEFLUIDBEINGHEATED A42 A52 AND A62 THE PROCEDURESPROCEDURESHOWN IN THETABLE
1AMRNABLEOR THE BURNERDRAFTPRESSUREAT THE EXIT OF THE A63 ARE REQUIREDTO SAFELYOPERATE FIREDOR EXHAUSTHEATED
ISTER SECTIONIS LOWERTHANTHEFLUIDPRESSUREHEAD COMPONENT
34 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
INLET
GAS
LO CKARRESTOR
CHEAR5WATER OUUET FLAME ARRESTOR
FUEL GAS
OIL OUTLET
NOTESNOTEI TSE DCSIGNAIIONARE SYMBOLICUNDARC NOT INTENDEDTO REFLECTAETUULLOCATIONOR QUUNTITY2 THE VESSELPORTIONSHOULDBE ANALYZEDACCORDINGTO SECTION OR A5
FIGUREA6 RECOMMENDED SAFETYDEVICESTYPICALFRED VESSEL NATURALDRAFT
API RECOMMENCED PRACTICE 14C 35
STACK ARRESTOR
GLYCOLINLET IIIII
GLYCOL REBOILER
AJBSL
IAIR INLET
GLYCOLOUTLET
LCKFUEL GAS
NOTESNOTEI TSE DESIGNATIONSDESIGNATIONARE SYMBOLICANDARE NOT INTENDEDTO REFLECTACTUALLOCATIONOR QUANTITY2 THE VESSELPORTIONSHOULDBE ANALYZEDACCORDINGTO SECTIONA4 OR SECTIONA5
3 STACKARRESTOR COULDBE ELIMINTED REFERTO PAR A62B
FIGUREA62RECOMMENDED SAFETYDEVICESTYPICALFIREDVESSEL FORCEDDRAFT
36 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSNORE PRODUCTION PLATFORMSPLATFORM
MEDIUM INET
EXHAUSTHEATED
COMPONENT
MEDIUM OUTLET
HEAT SOURCE
TURBINEEXHAUST ETC
NOTE
ISE DCSIGNA1IONARE IYMHOLICAND ARC NOT INTENDEDTO REFLECTACTUAL LOCATIONOR QUANHITS
FIGUREA63RECOMMENDED SAFETYDEVICESEXHAUST HEATED COMPONENT
API RECOMMENDED PRACTICE 14C 37
TABLEA61SAFETY ANALYSISANALYSITABLE SATFIRED COMPONENTSCOMPONENTNATURAL DRAFT
DETECTABLEABNORMALCONDITITRNUTUNDESIRABLE EVENT CUSC
COMPONENT
EXCESSEXCES TEMPERATURE TEMPERATURECONTROLSYSTEMFAILURE HIGHTEMPERATUREIPROCESSIPROCES
INADEQUATEFLOW HIGHTEMPERATURETSTACK
LIMITED HEATTRANSFER LOW FLOWRATE
IGNITIONOFMEDIUM LEAKINTO TIRED LOW LIQUIDLEVEL
EXPOSEDCHAMBERHEATTRANSFERSURFACE
DIRECTIGNITIONSOURCE FLAME EMISSION FROMAIRINTAKE FIRE
SPARKEMISSION FROMEXHAUSTSTACK HIGHTEMPERATURESTACK
EXCESSEXCES STACKEMPERATURE
EXPOSEDHOT SURFACE
EXCESSEXCES COMBUSTIBLEVAPORSVAPOR FUELCONTROLSYSTEMFAILURE FLAME FAILURE
IN TIRINGCHAMBER HIGHFUELPRESSURE
TABLEA62SATETY ANALYSISANALYSITABLESATFIRED COMPONENTSCOMPONENTFORCEDDRAFT
DETECTABLEABNORMALCONDITIONATUNDESIRABLEEVENT CAUSE
COMPONENTEXCESSEXCES TEMPERATURE TEMPERATURECONTROLSYSTEMFAILURE HIGHTEMPERATUREPROCESSPROCES
INADEQUATEFLOW HIGH TEMPERATURESLACKLIMITED HEATTRANSFER LOW FLOWRATE
IGNITIONOFMEDIUM LEAKINTOTIRED LOW LIQUIDLEVEL
EXPOSEDCHAMBERHEATTRANSFERSERVICE
DIRECTIGNITIONSOURCE FLAME EMISSION FROMAIR INTAKE FIRE
SPARKEMISSION FROMEXHAUSTSTACK HMGHTEMPERATURESTACK
EXCESSEXCES STACKTEMPERATURE
EXPOSEDHOTSURFACE
EXCESSEXCES COMBUSTIBLEVAPORSVAPOR FUELCONTROLSYSTEMFAILURE LOW AIR PRESSUREIN FIRINGCHAMBER AIR SUPPLYCONTROLSYSTEMFAILURE FLAME FAILURE
BLOCKEDAIR INLET HIGH FUELPRESSUREBLOWERFAILURE LOW FUELPRESSURE
LOW AIR VELOCITY
TABLE A63SAFETY ANALYSISANALYSITABLE SATEXHAUST HEATED COMPONENTSCOMPONENT
DETECTABLEABNORMALCONDITIONATUNDESIRABLEEVENT CAUSE
COMPONENT
EXCESSEXCES TEMPERATURE TEMPERATURECONTROLSYSTEMFAILURE HIGHTEMPERATUREMEDIUMINADEQUATEFLOW HIGH TEMPERATURESTACK
LIMITED HEATTRANSFER LOW FLOWRATE
IGNITIONOFMEDIUM LEAKINTO LOW LIQUIDLEVEL
EXPOSEDHEATEDCHAMBERHEATTRANSFER
SURFACE
DIRECTIGNITIONSOURCE SPARKEMISSION FROMEXHAUSTSTACK HIGHTEMPERATURESTACK
EXCESSEXCES STACKTEMPERATURE FIRE
EXPOSEDHOTSURFACE
NOTE WHEN SUPPLEMENTALTIRINGIS USED COMPONENTSHOULDALSOBE ANALYZEDIN ACCORDANCEWITHTABLEA6 OR TABLEA62 AS APPLICABLE
38 ANALYSISANALYSI DESIQN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTIONPLATFORMSPLATFORM
TABLE A62SAFETY ANALYSISANALYSI CHECKLISTSACFIRED AND EXHAUST HEATED COMPONENTSCOMPONENT
A HIGHTEMPERATURESENSORMEDIUM OR PROCESSPROCESFLUIDTSH
I TSH INSTALLED
2 COMPONENTIS STEAM GENERATORPROTECTEDBY PSH AND IF FIRED HS AN LSL
3 COMPONENTIS AN INDIRECTWATER BATHHEATERIN ATMOSPHENCSERVICE AND IS PROTECTEDBYAN LSL
B HIGHTEMPERATURESENSORSTACK TSH1 TSH INSTALLED
2 COMPONENTIS ISOLATEDAND DOESDOE NOT HANDLECOMBUSTIBLEMEDIUM OR PROCESSPROCES FLUIDSFLUID OTHERTHANFUEL
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGANDMEDIUM IS 001 COMBUSTIBLE
C DELETEDIN SECONDEDITION
D LOW PRESSURESENSORAIR SUPPLYPSL
I PSL INSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNER
3 FORCEDDRAFTBURNERIS EQUIPPEDWITHANOTHERTYPEOFLO AIRSUPPLYSENSOR
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGE HIGHPRESSURESENSORFUELSUPPLYPSH
I PSH INSTALLED
2 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGF LOW PRESSURESENSORFUELSUPPLYPSL
I PSL INSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGG FLAMEFAILURESENSORBSL
I BSL INSTALLED
2 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGH LOW FLOWSENSORHEATEDMEDIUM FSL
1 FSL INSTALLED
2 COMPONENTIS NOT CLOSEDHEATTRANSFERTYPEIN WHICH COMBUSTIBLEMEDIUM FLOWSFLOW THROUGHTUBESTUBE LOCATEDIN
THEFIRINGOR EXHAUSTHEATEDCHAMBER
I MOTORINTERLOCKFORCEDDRAFTFANMOTOR
I MOTORINTERLOCKINSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGJ FLAMEARRESTORAIR INTAKE
I FLAME ATTESTORINSTALLED
2 COMPONENTIS EQUIPPEDWITH FORCEDDRAFTBURNER
3 COMPONENTIS LOCATEDIN AN ISOLATEDAREA AND NOT HANDLINGCOMBUSTIBLEMEDIUM OR PROCESSPROCESFLUIDSFLUID OTHERTHANFUEL
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGK STACKATTESTOR
1 STACKATTESTORINSTALLED
2 COMPONENTIS EQUIPPEDWITH FORCEDDRAFTBURNERAND THEFLUIDBEINGHEATEDIS NONFLAMMABLE OR II THEBURNERDRAFTPRESSUREAT THEEXITOFTHETRANSFERSECTIONIS HIGHERTHANTHEFLUIDPRESSUREHEAD3 COMPONENTIS ISOLATEDSO PROCESSPROCESFLUIDSFLUID WILLNOT CONTACT STACKEMISSIONS
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFINNGI PRESSURESAFETYVALVEMEDIUM CIRCULATINGTUBE PSV
PSV INSTALLED
COMPONENTIS NOT TUBETYPEHEATER
3 PSV INSTALLEDON ANOTHER COMPONENTWILLPROVIDENECESSARYPROTECTIONAND THE PSV CANNOT BE ISIIBICD FROMTHETUBESECTION
CHECKVALVEMEDIUM CIRCULATINGLUBE FSV
I FSV INSTALLEDON CACH OUTLET
2 THE MAXIMUM VOLUMEOFCOMBUSTIBLEMEDIUM THATCOULDBACKFLOSSBACKFLOSFROMDOWNSTREAMEQUIPMENTI INSIGNILICANTOR MEDIUM IS NOT COMBUSTIBLE
3 COMPONENTIS NOT TUBETYPEHEATER
API RECOMMENDED PRACTICE 14C 39
TABLE A63SAFE OPERATINGPROCEDURESPROCEDURE
ASSURE COMPLEICTUELSHUT OIL
VOID TIRINGCHAMBEROF EXCESSEXCES COMBUSTIBLESCOMBUSTIBLE PRIOR TO PILOTIGNITION
LIMIT TIME ON TRIALFORIGNITIONOFPILOTAND MAIN BURNERTO PREVENTEXCESSEXCES HID ACCUMULATIONIN TIRECHAMBERATER THETIMELIMIT IS EXCEEDEDTHEFUEL
SHOULDBE SHUTOFFAND MANUAL RESETSTANUP REQUIRED
PROVEPILOTAND ASSURE FUELAIRPROPORTIONINGDAMPERSDAMPERANDBURNERCONTROLSCONTROLARE IN LOWLIREPOSITIONPRIORTO OPENINGFUELSUPPLYTO MAIN BURNER
MANUALLYRESET STANUP CONTROLSCONTROLFOLLOWINGFLAMEFAILUREOFEITHERTHE PILOTOR MAIN BURNER
ASSURE FUELIS CLEANFROMALL RESIDUEAND FOREIGNMATERIALSMATERIAL BYPOVIDINGADEQUATEFUELCLEANINGEQUIPMENT
ASSURE THAT EXHAUSTIS DIVERTEDAROUNDEXHAUSTHEATEDCOMPONENTPRIORTO STARTINGUP HEATSOURCE IF APPLICABLE
40 ANALYSISANALYSI DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
A7 PUMPSPUMP PSV SHOULDBE PROVIDEDON ALLPIPELINEPUMPDISCH
LINESLINE UNLESSUNLES THEPUMP IS KINETIC ENERGYTYPE SUCH AS CEN
A71 DESCRIPTION TRIFUGALPUMP AND IS INCAPABLEOF GENERATINGHEAD GREATERTHAN THE MAXIMUM ALLOWABLEWORKINGPRESSUREOF THE DIS
PUMPSPUMP TRANSFERLIQUIDSLIQUIDWITHIN THE PRODUCTIONPROCESSPROCES ANDCHARGEPIPING PSV SHOULDBE PROVIDEDIN THE DISCHARGEINTO PIPELINESPIPELINELEAVINGTHE PLATFORMPIPELINEPUMPSPUMP TRANSFERLINE OF ALLOTHERPUMPSPUMP UNLESSUNLES THE MAXIMUM PUMP DISCHARGEPRODUCEDHYDROCARBONSHYDROCARBONFROM THEPROCESSPROCES SYSTEM TO PIPELINEPRESSUREIS LESSLES THANTHE MAXIMUM ALLOWABLEWORKINGPRESPREPUMPSPUMP THATOCCASIONALLYTRANSFERSMALL VOLUMESVOLUME OF HYDROCARSURE OF THE LINE OR THE PUMP HAS AN INTERNALPRESSURERELIEF
BONSBON FROM ANCILLARYEQUIPMENTSWAB TANKS SUMPSSUMP ETC TOCAPABILITY PSV SHOULDBE PROVIDEDIN THE WET GLYCOLLO
PIPELINETHATRECEIVESRECEIVE THE BULK OF ITS VOLUME FROM ANOTHERPRESSURE DISCHARGELINE OF GLYCOLPOWEREDGLYCOLPUMPSPUMP
SOURCE ARE NOT CONSIDEREDPIPELINEPUMPS GLYCOLPOWEREDUNLESSUNLES THE LINE IS RATEDHIGHERTHAN THE MAXIMUM PUMP DIS
GLYCOLPUMPSPUMP CIRCULATEGLYCOLWITHIN CLOSEDSYSTEMOTHERCHARGEPRESSUREOR IS PROTECTEDBY PSV ON DOWNSTREAM
PUMPSPUMP TRANSFERPRODUCEDLIQUIDSLIQUID HEAT TRANSFERLIQUIDSLIQUID OR
COMPONENTTHATCANNOT BE ISOLATEDFROM THEPUMPCHEMICALSCHEMICAL WITHIN THEPRODUCTIONPROCESSPROCES SYSTEM OR FROMTHE
CONTAINMENT SYSTEM TO THE PROCESSPROCES SYSTEMBOOSTERCHARGEA7222 FLOW SAFETYDEVICESDEVICE FSV
PUMPSPUMP SUMP PUMPSPUMP CHEMICAL INJECTIONPUMPSPUMP HEATINGMEDIUM CIRCULATINGPUMPSPUMP GLYCOLPUMPSPUMP ETC RECOM CHECK VALVE FSV SHOULDBE PROVIDEDIN THE PUMP DISMENDED SAFETYDEVICESDEVICE FOR TYPICALPUMP INSTALLATIONSINSTALLATION ARE CHARGELINE TO MINIMIZE BACKFLOWSHOWNIN FIGURESFIGUREA7 A72 AND A73
A73 SAFETYDEVICE LOCATIONA72 SAFETYANALYSISANALYSI
THE RECOMMENDED LOCATION FOR SAFETYDEVICESDEVICE IS GIVENA721 SAFETYANALYSISANALYSITABLE BELOW
THE SAFETYANALYSISANALYSITABLE SAT FORPUMPSPUMP IS PRESENTEDIN A731 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDSAT TABLE A7 1 THE UNDESIRABLEEVENTSEVENT THAT CAN AFFECT PSVPUMP ARE OVERPRESSUREAND LEAK
THE PSH AND PSL SENSORSSENSOR SHOULDBE LOCATEDON THE PUMA722 SAFETYANALYSISANALYSI CHECKLIST DISCHARGELINE UPSTREAMOF THE FSV OR ANY BLOCK VALVE IN
GLYCOLPOWEREDGLYCOLPUMP THE PSL ON THE WET GLYCOLHIGHTHE SAFETYANALYSISANALYSICHECKLIST SAC FOR PUMPSPUMP IS
PRESSURELINE SHOULDBE LOCATEDBETWEEN THE PUMP AND THESENTEDIN SAC TABLEA72 SDV ON PIPELINEPUMPSPUMP AND OTHER PUMPSPUMP WHERE IT IS
REQUIREDTHE PSV SHOULD BE LOCATEDON THE DISCHARGELINEA7221 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND
UPSTREAM OF ANY BLOCKVALVEPSV
PSH AND PSL SENSORSSENSOR SHOULDBE PROVIDEDON ALLHYDROCAR A732 FLOW SAFETYDEVICESDEVICE FSVBON PIPELINEPUMP DISCHARGELINESLINE TO SHUTOFFINFLOWAND SHUT
THE CHECK VALVEFSV SHOULDBE LOCATEDON THE PUMP DISDOWNTHE PUMP PSH SENSOR TO SHUTDOWN THE PUMP SHOULD
CHARGELINE TO MINIMIZE BACKFLOWBE PROVIDEDON THEDISCHARGELINE OF OTHERPUMPSPUMP UNLESSUNLES THE
MAXIMUM PUMP DISCHARGEPRESSUREDOESDOE NOT EXCEED 7O9 OFA733 SHUTDOWN DEVICESDEVICE SDV
THE MAXIMUM ALLOWABLEWORKINGPRESSUREOF THE DISCHARGELINE OR THE PUMP IS MANUALLYOPERATEDAND CONTINUOUSLY AN SDV SHOULDBE LOCATED NEAR THE OUTLET OF STORAGEATTENDED PSH SENSOR IS NOT REQUIREDON GLYCOLPOWERED COMPONENT TANK SEPARATORETC THATDELIVERSDELIVER PRODUCTIONTO
GLVCOLPUMPS OTHER HYDROCARBONPUMPSPUMP SHOULDALSOBE PRO PIPELINEPUMP TO PREVENTTHE FLOWOF HYDROCARBONSHYDROCARBON THROUGHVIDED WITH PSL SENSOR TO SHUTDOWN THE PUMP UNLESSUNLES THE THEPIPELINEPUMP AND INTO THEPIPELINEIN THE EVENT OF PIPEPUMP IS MANUALLY OPERATEDAND CONTINUOUSLYATTENDEDOR ADE LINE LEAK WHEN GLYCOLPOWEREDPUMPSPUMP ARE USED SDV
QUATECONTAINMENT IS PROVIDEDPSL SENSORSSENSOR SHOULD BE PRO SHOULD BE LOCATEDNEAR THEHIGHPRESSUREWET GLYCOLOUTLETOF
VIDED ON GLYCOLPOWEREDGLVCOLPUMPSPUMP TO SHUTOFF WET GLYCOL THEGLVCOLCONTACTOR TO SHUTOFFFLOWFROM THE CONTACTOR AND TO
FLOG TO THEPUMP SHUT DOWN THE PUMPS
API RECOMMENDED PRACTICE 14C 41
A
FROM STORAGE PUMPCOMPONENT
DISCHARGE
NOTE
TSE DESIGNATIONSDESIGNATIONARE SYMBOLICANDARE NOT INTENDEDTO REFLECTACTUALLOCATIONOR QUANTITY
FIGUREA7 RECOMMENDED SAFETYDEVICESPIPELINE PUMP
42 ANALYSISANALYSI DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
DRYGLYCOLTO CONTACTOR
GLYCOLCONTACTOR
K1OMB0TDRYGLYCOFFROM REBOILER
WET GLYCOLTO REBOILER
NOIC
TSE DCSIGNITIONSDCSIGNITIONARC YMBOLICAND ARC NOT INTENDCD TO RCFLECIACLAL LOCATIONOR QUANTITY
FIGUREA72RECOMMERTDED SAFETYDEVICESGLYCOLPOWEREDGLYCOLPUMP
API RECOMMENDED PRACTICE 14C 43
A
SUCTION
PL
PUMP
DISCHARGE
NOTE
TSE DESIGNATIONSDESIGNATIONARE SYMBOLICAND ARE NOT INTENDEDTO REFLECTACTUALLOCATIONOR QUANTITY
FIGUREA73RECOMMENDED SAFETYDEVICESOTHER PUMP
44 ANALYSISANALYSI DESIGN INSTALLATIONAND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
TABLE A7 SAFETYANALYSISANALYSITABLE SATPUMPSSATPUMP
DETECTABLEABNORMAL CONDITIONATUNDESIRABLEEVENT CAUSECOMPONENT
OVERPRESSURE BLOCKED OR RESTRICTEDDISCHARGELINE HIGH PRESSUREEXCESSEXCES BACKPRESSURE
HIGH INLETPRESSURECENTRIFUGALOVERSPEEDFLUID DENSITYINCREASE
LEAK DETERIORATION LOW PRESSUREEROSION
CORROSION
IMPACTDAMAGEVIBRATION
TABLEA72SAFETY ANALYSISANALYSICHECKLISTSACPUMPSSACPUMP
A HIGHPRESSURESENSORPSHPIPELINE PUMPSPSH INSTALLED
B HIGHPRESSURESENSORPSHOTHER PUMPSI PSH INSTALLED
2 MAXIMUM PUMP DISCHARGEPRESSUREDOESDOE NOT EXCEED70 PERCENTOFTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHEDISCHARGEPIPING3 PUMPIS MANUALLYOPERATEDAND CONTINUOUSLYATTENDED
4 SMALL LOWVOLUMEPUMPS EG CHEMICALINJECTION5 PUMPDISCHARGESDISCHARGETO AN ATMOSPHERICVESSEL
6 PUMPIS GLYCOLPOWEREDGLYCOLPUMPC LOWPRESSURESENSORPSLPIPELINE PUMPS
I PSL INSTALLED
2 PUMPDOESDOE NOT HANDLEHYDROCARBONSD LOW PRESSURESENSORPSLOTHER PUMPS
I PSL INSTALLED
2 PUMPIS MANUALLYOPERATEDAND CONTINUOUSLYATTENDED
ADEQUATECONTAINMENT IS PROVIDED4 SMALL LOWVOLUMEPUMPS EG CHEMICALINJECTIONPUMPS5 PUMPDISCHARGESDISCHARGETO AN ATMOSPHERICVESSEL
E PRESSURESAFETYVALVESVALVE PSVPIPCHNC PUMPSI PS INSTALLED
2 PUMPIS KINETICENERGYTYPEAND INCAPABLEOFGENERATING HEAD GREATERTHANTHEMAXIMUM ALLOWABLE
WORKINGPRESSUREOFTHEDISCHARGEPIPING1 PRESSURESAFETYVALVESVALVE PSVOTHER PUMPS
I PSV INSTALLED
2 MAXIMUM PUMP DISCHARGEPRESSUREIS LESSLES THANTHEMAXIMUM ALLOWABLEWORKINGPRESSURE OFDISCHARGEPIPING
PUMPHASINLERNALPRESSURERELIEFCAPABILITYPUMPAS GLVCOLPOWEREDGLYCOTPUMP AND THEWET GLYCOLIO PRESSUREDISCHARGEPIPINGIS RATEDHIGHERTHAN
THEMAXIMUM DISCHARGEPRESSURE5 PUMPIS GLYCOLPOWEREDGLYCOLPUMP AND THE WCL GLYCOLLOW PRESSUREDISCHARGEPIPINGIS PROTECTEDPSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEPUMP
G CHECKVALVEFSVALL PUMPSCHECKVALVEINSTALLED
API RECOMMENDED PRACTICE 14C 45
A8 COMPRESSORUNITSUNIT ASHSI SHOULDBE PROVIDEDTO SHUT OFFALL PROCESSPROCES INFLOW AND
FUELAS TO THE COMPRESSOR AND HIOWDOWN THE COMPRESSORA81 DESCRIPTION
A8224 TEMPERATURESAFETYDEVICESDEVICE TSHCOMPRESSORUNITSUNIT TRANSKR HYDROCARBONGASESGASE WITHIN THE
PRODUCTIONPROCESSPROCES AND INTO PIPELINESPIPELINELEAVINGTHE PLATFORM TSH SENSOR SHOULDBE PROVIDEDTO PROTECTEACH COMPRESCOMPRERECOMMENDEDSAFETYDEVICESDEVICE FOR TYPICALCOMPRESSORUNIT SOR CYLINDEROR CASE THE TSH SENSOR SHOULDSHUTOFFALL PRO
ARE SHOWN IN FIGUREAS CESSCES INFLOWAND HID GAS TO THE COMPRESSOR
A82 SAFETYANALYSISANALYSI A83 SAFETYDEVICE LOCATION
A821 SAFETYANALYSISANALYSI TABLE THE RECOMMENDED LOCATIONFORSAFETYDEVICESDEVICE IS GIVENIN
A83 A835
THE SAFETYANALYSISANALYSITABLE SAT FORCOMPRESSORUNITSUNIT IS
PRESENTEDIN SAT TABLE A8L THE SAT ANALYZESANALYZETHE CORN 4831 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND
PRESSORCYLINDEROR CASE AND THESUCTIONDISCHARGEAND FUEL PSVGAS PIPING OF COMPRESSOR UNIT HYDROCARBONHANDLINGEQUIPMENTASSOCIATEDWITH COMPRESSORSCOMPRESSOR OTHERTHANCOMPRES
THE PSH AND PSL SENSORSSENSOR SHOULDBE LOCATEDON EACH SUC
SOR CYLINDERSCYLINDEROR CASESCASE SHOULDBE PROTECTEDIN ACCORDANCEWITH TION LINE AS CLOSETO THE COMPRESSORAS IS PRACTICALAND ON
APPROPRIATESECTIONSSECTION OF THISTHI RECOMMENDED PRACTICETHE CORNEACHDISCHARGELINEUPSTREAMOF THEFSV AND ANY BLOCK VALVE
PRESSORAND PRIMEMOVER ARE NORMALLYFURNISHEDWITH DEVICESDEVICE THE PSVSPSV SHOULDBE LOCATEDON EACH SUCTION LINE AS CLOSETO
TO PREVENTMECHANICAL DAMAGETHE UNDESIRABLEEVENTSEVENT THAT THE COMPRESSORAS IS PRACTICALAND ON EACH DISCHARGELINE SO
CAN AFFECT COMPRESSOR UNIT ARE OVERPRESSURELEAK AND CHATTHE PSV CANNOT BE ISOLATEDFROM THE COMPRESSOR IF
PSV IS LOCATEDINSIDE BUILDINGITSDISCHARGEOUTLETSHOULDETCESSETCES TEMPERATURE
BE PIPEDTO SAFELOCATIONOUTSIDETHEBUILDING
A822 SAFETYANALYSISANALYSI CKECKLISTA832 FLOW SAFETYDEVICESDEVICE FSV
THE SAFETYANALYSISANALYSICHECKLIST SAC FORCOMPRESSORUNITSUNIT
IS PRESENTEDIN SAC TABLE A82 CHECKVALVE FSV SHOULDBE LOCATEDON EACH COMPRESCOMPRE
SOR UNITSUNIT FINAL DISCHARGELINE TO MINIMIZE BACKFLOW IF THE
A8221 PRESSURE SAFETYDEVICESDEVICE PSH PSI AND COMPRESSORUNIT IS INSIDE BUILDINGTHE FSV SHOULD BE
PSV LOCATEDOUTSIDETHEBUILDING
PSH AND PSL SENSORSSENSOR SHOULDBE PROVIDEDON EACH SUCTION A833 GAS DETECTINGDEVICESDEVICE ASHLINEOF COMPRESSORUNIT UNLESSUNLES EACH INPUTSOURCE IS PROTECTEDBY PSH AND PSL SENSORSSENSOR THATWILL ALSOPROTECTTHE COMPRES
SHOULDTHECOMPRESSORUNIT BE INSTALLEDIN AN INADEQUATELY
SOR ALSO PSH AND PSL SENSORSSENSOR SHOULDBE PROVIDEDON EACH VENTILATEDBUILDINGOR ENCLOSUREGAS DETECTORSDETECTORASHSASH SHOULD
COMPRESSORDISCHARGELINE THE PSH AND PSL SENSORSSENSOR SHOULD BE LOCATEDIN AREASAREA WHERECOMBUSTIBLEGASESGASE CAN ACCUMULATE
SHUTOFF ALL PROCESSPROCES INFLOW AND FUELGAS TO THECOMPRESSORPSV SHOULD BE PROVIDEDON EACH COMPRESSORSUCTION LINE A834 TEMPERATURESAFETYDEVICESDEVICE TSHUNLESSUNLES EACH INPUTSOURCE IS PROTECTEDBY PSV THATWILL PRO TSH SENSOR SHOULDBE LOCATEDIN THEDISCHARGEPIPINGOFTECTTHE COMPRESSOR PSV SHOULDBE PROVIDEDON EACH CORN EACHCOMPRESSORCYLINDEROR CASE IS AS CLOSEAS PRACTICALTO THE
PRESSORDISCHARGELINE PSV IS NOT NECESSARYON THE CYLINDEROR CASE
DISCHARGEOF KINETIC ENERGYCOMPRESSORIF THECOMPRESSORIS
INCAPABLEOF DEVELOPINGPRESSUREGREATERTHANTHE MAXIMUM 4835 SHUTDOWN DEVICESDEVICE SDVALLOWABLEWORKINGPRESSUREOF THE COMPRESSOROR DISCHARGEPIPING SDV SHOULDBE LOCATEDON EACH PROCESSPROCES INFLOWLINE AND
FUELGAS LINE SO THATTHE COMPRESSORCAN BE ISOLATEDFROM ALL
A8222 FLOW SAFETYDEVICESDEVICE FSV INPUTSOURCES IF THECOMPRESSORUNIT IS INSTALLEDIN BUILDINGSDVSSDV SHOULDBE LOCATEDOUTSIDE THE BUILDINGALL SDVSSDV
CHECK VALVE FSV SHOULDBE PROVIDEDIN EACH FINALDIS SHOULDBE ACTUATEDBY SIGNALFROM THE ESD SYSTEM AND FIRE
HARE LINE TO MINIMIZE BACKFLOW LOOPAND BY ANY ABNORMAL PRESSURECONDITION SENSED IN THE
SUCTIONAND DISCHARGELINES BLOWDOWN VALVE SHOULD BE
A8223 GAS DETECTINGDEVICESDEVICE ASH LOCATEDON THE COMPRESSORUNIT FINALDISCHARGELINES THE
BLOWDOWN VALVESVALVE MAY BE ACTUATEDBY SIGNALFROM THE
IF COMPRESSORUNIT IS INSTALLEDIN AN INADEQUATELYVENTI COMPRESSORSCOMPRESSORFIRELOOPGAS DETECTORSDETECTORAND COMPRESSORESD
ATED BUILDINGOR ENCLOSUREAS DEFINED IN C 14 GAS DETECTORSDETECTOR SYSTEM
46 ANALYSISANALYSI DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
ENCLOSED BUILDING
LOASH
EETINFLOW
PROCESSPROCES
TSH PSHLPSHLR2 L99LI FINAL
SUCTIONDISCHARGE
L1SGE IIL
INTERMEDIATESUCTION II
DISCHARGETO
NEXTSTAGE
LTLTSUBFLOOR
FUEL
NOTESNOTE
1 TSE DESIGNATIONSDESIGNATIONAN SYMBOLIC AND ARE NOT INTENDEDTO REFLECTACTUAL LOCATIONOR QUANTITY2 ASH I OSH 1 ARE NOT REQUIREDIF COMPRESSORIS NOT INSTALLEDIN AN ENCLOSEDBUILDING3 ASH IS NOT REQUIREDIF COMPRESSORDOESDOE NOT HAVEPIPINGOR OTHERPOTCNIIALSOURCE OFGAS ICA BDO SOLIDSUBFLOOR4 SUCTIONSCRUBBERTARE NOT SHOWN THEYSHOULDBE ANALYZEDACCORDINGTO SECIONA4
OSH SHOULDBE CONSIDEREDBASEDON THE CONDITIONSCONDITION STALEDIN APPENDIXF PARS F 11 ANDF 126 SHCLLTUBETYPEDISCHARGECOOLERSCOOLERARC NOT SHOWN THE SHOULDBE ANALYZEDACCORDINGTO SECTIONAID
FIGUREA8RECOMMENDED SAFETYDEVICESCOMPRESSORUNIT
API RECOMMENDED PRACTICE 14C 47
TABLEA81SAFETY ANALYSISANALYSITABLE SADCOMPRESSORSSADCOMPRESSOR
UNDESIRAHK EVENT CAUSEDCTCCTABKABNORMAL CONDITIONAT
COMPONENT
OVERPRESSURESUCTION EXCESSEXCES INFLOW HIGHPRESSUREFAILUREOFSUCTIONPRESSURECONTROLSYSTEM
COMPRESSOROR DRIVERMALTIANCTION
OVERPRESSUREDISCHARGE BLOCKEDOR RESTRICTEDDISCHARGELINE HIGHPRESSURE
EXCESSEXCES BACKPRESSURE
HIGHINLETPRESSURE
OVERSPEED
LEAK DETERIORATION LOW PRESSUREEROSION HIGHGASCONCENTRATION BUILDINGCORROSION
IMPACTDAMAGEVIBRATION
EXCESSEXCES TEMPERATURE COMPRESSORVALVEFAILURE HIGHTEMPERATURE
COOLERFAILURE
EXCESSEXCES COMPRESSIONRATIO
INSUFFICIENTFLOW
TABLE A82SAFETY ANALYSISANALYSICHECKLISTSACCOMPRESSORSSACCOMPRESSOR
A HIGHPRESSURESENSORPSHSUCTION
1 PSH INSTALLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSH THATWILLALSOPROTECTTHECOMPRESSORB HIGHPRESSURESENSORPSHDISCHARGE
I PSH INSTALLED
2 COMPRESSORIS PROTECTEDBY DOWNSTREAMPSH LOCATEDUPSTREAMOFANYCOOLERTHATCANNOT BE ISOLATEDFROM
THECOMPRESSOR
C LOW PRESSURESENSORPSLSUCTION1 PSL INSTALLED
2 EACHINPUTSOURCE IS PROTECTEDBY PSL THATWILLALSOPROTECTTHECOMPRESSOR
D LOW PRESSURESENSORPSLDISCHARGEI PSL INSTALLED
2 COMPRESSORIS PROTECTEDBY DOWNSTREAMPSL THATCANNOT BE ISOLATEDFROMTHECOMPRESSOR
E PRESSURESAFETYVALVEPSVSUCTION1 PSV INSTALLED
2 EACHINPUTSOURCE IS PROTECTEDBY PSV THATWILLALSOPROTECTTHECOMPRESSOR
F PRESSURESAFETYVALVEPSVDISCHARGEI PSV INSTALLED
2 COMPRESSORIS PROTECTEDBY DOWNSTREAMPSV LOCATEDUPSTREAMOFANYCOOLERTHATCANNOT BE ISOLATEDFROM
THECOMPRESSOR
3 COMPRESSORIS KINETICENERGYTYPEANDINCAPABLEOFGENERATINGPRESSUREGREATERTHANTHEMAXIMUM ALLOW
ABLEWORKINGPRESSUREOFTHECOMPRESSOROR DISCHARGEPIPINGG CHECK VALVEFSV1INAL DISCHARGE
I FSV INSTALLED
H HIGHTEMPERATURESENSORTSH
I TSH INSTALLED
48 ANALYSISANALYSI DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHOREPRODUCTION PLATFORMSPLATFORM
A9 PIPELINESPIPELINE MAXIMUM ALLOWABLEOPERATINGPRESSUREIS PROTECTEDBY PSVSET NO HIGHERTHAN THEPIPELINSPIPELIN MAXIMUM ALLOWABLEOPERAT
A91 DESCRIPTION INGPRESSUREOR INPUTSOURCE IS WELLSWELL HAVING PRESSUREOFFSHOREPIPELINESPIPELINEDIRECTLIQUIDSLIQUIDAND GASESGASE TETWEEN PLAT GREATERTHAN THE PIPELINESPIPELINE MAXIMUM ALLOWABLE OPERATING
FORMSFORM OR BETWEEN PLATFORMAND SHOREFACILITYPIPELINESPIPELINEAREPRESSUREAND IS EQUIPPEDWITH TWO SDVSSDV ONE OF WHICH MA
CLASSIFIEDAS INCOMING DEPARTINGOR BIDIRECTIONALBE THE SSV CONTROLLEDBY INDEPENDENTPSHSPSH CONNECTEDTO
DEPENDINGON THE DIRECTIONOF FLOWAT THEPLATFORMAN INCORN SEPARATERELAYSRELAYAND SENSINGPOINTSTHE USE OF TWO SDVSSDV IN
INGPIPELINEDIRECTSDIRECT FLUIDSFLUID ONTO THEPLATFORMAND DEPARTING LIEU OF PSV SHOULD BE APPROACHEDWITH CAUTION AFTERTHOR
PIPELINETRANSPORTSTRANSPORTFLUIDSFLUID FROM THE PLATFORM BIDIRECTIONAL OUGHCONSIDERATION OF OTHER ALTERNATIVESALTERNATIVE IN SOME CASES
PIPELINECAN TRANSPORTFLUIDSFLUID IN EITHERDIRECTION PIPELINESPIPELINECANINSTALLATIONOF PSV IN ADDITION TO TWO SDVSSDV MIGHTBE DESIR
BE FURTHERCLASSIFIED ACCORDINGTO THE DELIVERYOR RECEIVINGABLEEVEN AT LOCATIONSLOCATION HAVINGNO CONTAINMENT SYSTEM
POINTAS FOLLOWSFOLLOWA9222 FLOW SAFETYDEVICESDEVICE FSV
A INCOMINGPIPELINESPIPELINEI DELIVER TO PLATFORMFACILITIES FSV IS PROVIDEDON AN INCOMINGPIPELINETO MINIMIZE
2 DELIVER TO DEPARTINGPIPELINE BACKFLOWTO LEAK OR RUPTUREIN THEPIPELINEAND ON DEPARTB DEPARTINGPIPELINESPIPELINE INGPIPELINETO MINIMIZE BACKFLOWTO LEAK OR RUPTUREIN
I RECEIVE FROM PLATFORMFACILITIESFACILITIE COMPONENTON THEPLATFORMWHEN AN INCOMINGPIPELINECON
2 RECEIVE FROM INCOMINGPIPELINES NECTSNECT ONLYTO DEPARTINGPIPELINETHE FSV ON THE DEPARTING3 RECEIVE FROM BOTH PLATFORMFACILITIESFACILITIE AND INCOMING PIPELINEALSOPROTECTSPROTECTTHE INCOMINGPIPELINE FSV MAY BE
PIPELINESPIPELINE ELIMINATED ON DEPARTINGPIPELINEIF ALL INPUTSOURCESSOURCE ARE
C BIDIRECTIONAL PIPELINESPIPELINE EQUIPPEDWITH FSVSFSV LOCATEDSO THATNO SIGNIFICANTLENGTHOF
I DELIVER TO AND RECEIVEFROM PLATFORMFACILITIESFACILITIE PIPINGIS UNPROTECTEDFROMBACKFIOW FROM THE PIPELINE2 DELIVER TO AND RECEIVE FROM ANOTHERBIDIRECTIONALPIPE FSV CANNOT BE INSTALLEDON BIDIRECTIONALPIPELINELINE
3 DELIVER TO AND RECEIVE FROM OTHERBIDIRECTIONAL PIPE A93 SAFETYDEVICE LOCATION
LINESLINE AND RECEIVESRECEIVE FROMPLATFORMFACILITIESTHE RECOMMENDED LOCATIONFORSAFETYDEVICESDEVICE IS GIVENIN
A92 SAFETYANALYSISANALYSIA93 A933
A921 SAFETYANALYSISANALYSITABLEA931 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND
PSVTHE SAFETYANALYSISANALYSITABLE SAT FORPIPELINESPIPELINEIS PRESENTED
IN SAT TABLEA9 I THE UNDESIRABLEEVENTSEVENT THATCAN AFFECT THE PSH AND PSL SENSORSSENSOR SHOULDBE LOCATEDDOWNSTREAMOF
PIPELINEARE OVERPRESSUREAND LEAK ANY PLATFORMINPUTSOURCE AND UPSTREAM OF DEPARTINGPIPELINE FSV IF PSV IS REQUIREDII SHOULD BE LOCATEDDOWN
A922 SAFETYANALYSISANALYSI CHECKLISTSTREAM OF ALLINPUTSOURCESSOURCE AND INSTALLEDSO THAT IT CANNOT BEISOLATEDFROM INLETSOURCES
THE SAFETYANALYSISANALYSICHECKLIST SAC FORPIPELINESPIPELINEIS PRESENTEDIN SAC TABLE A92 A932 FLOW SAFETYDEVICESDEVICE FSV
A9221 PRESSURE SAFETYDEVICESDEVICE PSH PSL AND INCOMINGPIPELINESPIPELINEDELIVERINGTO PLATFORMPROCESSPROCES STA
TION SHOULDHAVE FSV LOCATEDIMMEDIATELYUPSTREAM FROMPSV THE PROCESSPROCES STATION THE FSV ON DEPARTINGPIPELINESHOULD
PSH AND PSL SENSORSSENSOR ARE REQUIREDON DEPARTINGPIPELINESPIPELINE BE LOCATEDAS FARDOWNSTREAMAS IS PRACTICALBUT UPSTREAM OF
TO SHUTOFF ALL INPUTSOURCES PSH AND PSL SENSORSSENSOR ARE NOTBLOCK VALVE
PROVIDEDON AN INCOMINGPIPELINETHATIS PROTECTEDBY SENSORSSENSORA933 SHUTDOWN DEVICESDEVICE SDVPROVIDEDAT THE UPSTREAM PLATFORMBIDIRECTIONAL PIPELINESPIPELINE
SHOULDBE PROVIDEDWITH PSH AND PSL SENSORS PROTECTION PIPELINESDVSSDV SHOULDBE LOCATEDTO MINIMIZE THE PORTIONMAY BE PROVIDED PSH AND PSL SENSORSSENSOR LOCATEDAT EACH OF PIPELINEEXPOSEDON THE PLATFORMALL SDVSSDV SHOULD BEINPUTSOURCE OR ON PARALLELCOMPONENT LOOPEDPIPELINEIF
ACTUATED THE PLATFORMESD SYSTEM FIRE IOOPAND SENSORSSENSORTHE SENSORSSENSOR CANNOT BE ISOLATEDFROM THEPIPELINEON AN DOWNSTREAM COMPONENT THROUGHWHICH THE PIPELINEEACH PIPELINEINPUTSOURCE IS NORMALLYPROTECTED PSV FLUIDSFLUID FLOW THE SD ON PIPELINEDELIVERINGTO JEPATIN
SET ALSOTO PROTECTTHEPIPELINE PSV IS NOT REQUIREDIF AL THE PIPELINESHOULDBE ACTUATEDLIV THEDEPARTINGPIPELINESPIPELINE SHPIPELINEHAS MAXIMUM ALLOWABLEOPERATINGPRESSUREGREATER AND PSL SENSORSSENSOR THE ESD SYSTEM AND THE LIREIOOPBIDIRETHAN THE MAXIMUM PRESSURE OF AN INPUTSOURCE EACH TIONALPIPELINESPIPELINESHOULDBE EQUIPPEDWITH SDVSSDV ON EA PLALINPUTSOURCE HAVING PRESSUREGREATERTHAN THE PIPELINESPIPELINE FORMTERMINUS
API RECOMMENDED PRACTICE 14C 49
INCOMING PIPELINE
TO PROCESSPROCES STATION1111 OR DEPARTINGPIPELINE
RI II
DEPARTING PIPELINE
FROM PROCESSPROCES STATION
OR INCOMINGPIPELINE
BIDIRECTIONAL PIPELINE
TO AND FROMPROCESSPROCES STATION
OR BIDIRECTIONALPIPELINE
II
DENOTESDENOTE PLAFLO LIMITSLIMIT
FIGUREA9RECOMMENDED SAFETYDEVICESPIPELINESDEVICESPIPELINE
50 ANALYSISANALYSI DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFCSHORE PRODUCTION PLATFORMSPLATFORM
TABLEA91SAFETY ANALYSISANALYSITABLE SATIPELINESSATIPELINE
DETECTABLEABNORMAL CONDITIONATUNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTRICTEDLINE HIGHPRESSURE
THERMALEXPANSIONINFLOWEXCEEDSEXCEED OUTFLOW
LEAK DETERIORATION LOW PRESSUREEROSION
CORROSION
IMPACTDAMAGEVIBRATION
TABLEA92SAFETY ANALYSISANALYSICHECKLISTSACPIPELINESSACPIPELINE
A HIGHPTESSURESENSORPSHI PSH INSTALLED
2 DELIVERINGPIPELINEPROTECTEDBY PSH LOCATEDON UPSTREAMCOMPONENT3 EACHINPUTSOURCE IS PROTECTEDBY PSH THATALSOPROTECTSPROTECT DEPARTINGOR BIDIRECTIONALPIPELINE4 THE PIPELINEIS PROTECTEDBY PSH LOCATEDON PARALLELCOMPONENT
B LOW PRESSURESENSORPSLI PSL INSTALLED
2 DELIVERINGPIPELINEPROTECTEDBYPSL LOCATEDON UPSTREAMCOMPONENT3 EACHINPUTSOURCE IS PROTECTEDBY PSL THATALSOPROTECTSPROTECT DEPARTINGOR BIDIRECTIONALPIPELINE4 THE PIPELINEIS PROTECTEDBY PSL LOCATEDON PARALLELCOMPONENT
C PRESSURESAFETYVALVEPSV1 PSV INSTALLED
2 PIPELINEHAS MAXIMUM ALLOWABLEOPERATINGPRESSUREGREATERTHANTHE MAXIMUM PRESSURE OF ANY INPUTSOURCE
3 EACH INPUTSOURCE HAVING PRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEOPERATINGPRESSUREOFTHEPIPELINEIS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEOPERATINGPRESSUREOFTHEPIPELINE4 THE PIPELINEDOESDOE NOTRECEIVEINPUTFROMTHEPLATFORMPROCESS5 LAPINSOURCE IS WELLSWELL HAVING PRESSUREGREATERTHANTHE MAXIMUM ALLOWABLEOPERATINGPRESSUREOFTHE
PIPELINEAND IS EQUIPPEDWITHTWO SDVSSDV ONE OFWHICH MAY BE THESS CONTROLLEDBYINDEPENDENTPSHSPSH CON
NECTEDTO SEPARATERELAYSRELAYAND SENSINGPOINTSOTHERINPULSOURCESSOURCE HAVING PRESSURE GREATERTHAN THEMAXIMUM
ALLOWABLEOPERATINGPRESSUREOFTHE PIPELINEARE PROTECTEDBYPSVS
D QIECK VALVEFSVI FSV INSTALLED
2 DEPANINGPIPELINEIS EQUIPPEDWITHAN SD CONTROLLEDBY PSL
3 EACH INPUTSOURCE IS PROTECTEDAN FSV LOCATEDSO THAI NO SIGNIFICANILENGTHOFPIPELINEIS UNPROIECTCDFROMBACKFLOW
4 PIPELINEIS USEDFORBIDIRECTIONALFLOW
API RECOMMENDEDPRACTICE14C 51
A 10 HEAT EXCHANGERSEXCHANGERSHELLTUBE GREATERTHAN THE POTENTIALPRESSUREOF ANY INPUTSOURCE TO THAT
SECTION
A1O1 DESCRIPTION B HEATEXCHANGERSECTIONCONTAININGHYDROCARBONSHYDROCARBONSHOULD
HEAT EXCHANLERSEXCHANLER TRANSFERTHERMAL ENERGY FROM ONE FLOW BE PROVIDEDWITH PSL SENSOR TO SHUTOFF INFLOWTO THE HEAT
STREAM TO ANOTHERWHILE MAINTAININGISOLATIONOF THETWO FLOW EXCHANGERWHEN LEAKSLEAK LARGEENOUGHTO REDUCEPRESSUREOCCUR
UNLESSUNLES PSL SENSORSSENSOR ON OTHERCOMPONENTSCOMPONENT WILL PROVIDENECESNECESTREAMS RECOMMENDED SAFETYDEVICESDEVICE FOR TYPICALSHELLTUBE
HEAT EXCHANGERARE SHOWN IN FIGUREA 101 THISTHI SECTIONDOESDOE SARYPROTECTIONAND THE PSL SENSOR CANNOT BE ISOLATEDFROM
NOT APPLYTO EXCHANGERSEXCHANGERUSED WITH PRIMARYHEATSOURCESSOURCE SUCH THE HEAT EXCHANGERSECTION WHEN IN SERVICE PSL SENSOR
SHOULDNOT BE INSTALLEDIF THE HEATEXCHANGERSECTIONNORMALLYAS TURBINEEXHAUSTEXCHANGERSEXCHANGERTHATSHOULD BE ANALYZEDUNDER
A6 FIRED COMPONENTSTHISTHI SECTION MAY BE USED TO ANAOPERATESOPERATE AT ATMOSPHERICPRESSUREOR FREQUENTLYVARIESVARIE TO ATMO
LVZE HEATINGOR COOLINGCOILSCOIL INSERTEDINTO VESSELSVESSEL BUTTHE YESSPHERICWHILE IN SERVICE IN THISTHI CASE THE COMPLEXITYOF LOCK
SETSSET THEMSELVESTHEMSELVE SHOULD BE ANALYZEDUNDER A4 OR A5 OUT DEVICESDEVICE TO KEEPTHE HEAT EXCHANGERFROM SHUTTINGIN
APPROPRIATETHISTHI SECTIONMAY ALSO BE USED TO ANALYZEHEAT DURINGTHESEOPERATINGMODESMODE COULDMORE THANOFFSETTHEPRO
EXCHANGERSEXCHANGERUSINGAIR TO COOLOR HEAT HYDROCARBONSHYDROCARBONIN WHICH TECTIONAFFORDEDBYTHEPSL SENSOR
CASE ONLYTHEHYDROCARBONSECTIONNEED BE CONSIDERED C HEATEXCHANGERSECTIONSHOULDBE PROVIDEDWITH PSV
WITH SUFFICIENTCAPACITYTO DISCHARGEMAXIMUM INPUTRATES
A1 02 SAFETYANALYSISANALYSI PSV NEED NOT BE PROVIDEDON HEAT EXCHANGERSECTION IF
PSVSPSV ON OTHERPROCESSPROCES COMPONENTSCOMPONENT PROVIDEADEQUATERELIEF
A 1021 SAFETYANALYSISANALYSITABLE CAPACITYRELIEVEAT OR BELOW HEATEXCHANGERSECTIONWORKINGPRESSUREAND CANNOT BE ISOLATEDFROMTHESECTIONWHEN IN SER
THE SAFETYANALYSISANALYSITABLE SAT FORHEAT EXCHANGERSEXCHANGERIS VICE IF SUCH PSVSPSV ARE LOCATEDON DOWNSTREAMCOMPONENTSCOMPONENTPRESENTEDIN SAT TABLE ALOL THE UNDESIRABLEEVENTSEVENT THAT THEYMUST NOT BE ISOLATEDFROM THE HEATEXCHANGERSECTIONATCAN AFFECT HEAT EXCHANGERARE OVERPRESSUREAND LEAK
ANY TIME ALSO THEPSV NEED NOT BE PROVIDEDON SECTIONOF
HEATEXCHANGERIF THEMAXIMUM ALLOWABLEWORKINGPRESSUREA1022 SAFETYANALYSISANALYSICHECKLIST OF THATSECTION IS GREATERTHAN THEPOTENTIALPRESSUREOF ANY
THE SAFETYANALYSISANALYSICHECKLIST SAC FOR EXCHANGERSEXCHANGERIS INPUTSOURCE TO THATSECTIONMOREOVERIF PSVSPSV ON OTHERCORN
PRESENTEDIN SAC TABLEALO2 PONENTSPONENT PROVIDENECESSARY PROTECTIONWHEN THE HEAT
EXCHANGERSECTIONIS IN SERVICEBUT CAN BE ISOLATEDWHEN THE
A10221 PRESSURESAFETYDEVICESDEVICE PSH PSL AND HEATEXCHANGERSECTIONIS SHUT IN PSV SHOULDBE INSTALLED
PSV ON THE HEATEXCHANGERSECTIONFORPRESSURERELIEFDUE TO THER
MAL EXPANSIONOR FIREEXPOSUREA IN ANALYZINGHEATEXCHANGERSEXCHANGERFORPRESSURESAFETYDEVICESDEVICEBOTH SECTIONSSECTION THE HEAT RECEIVINGSECTIONAND THE HEAT INPUT A1 22 TEMPERATURESAFETYDEVICESDEVICE TSHSECTIONSHOULD BE ANALYZEDSEPARATELYSINCE EACH SECTION
MAY HAVE DIFFERENTDESIGNAND OPERATINGPRESSUREREQUIRE TSH IS NOT GENERALLYREQUIREDIN SHELLTUBE EXCHANGERMENTS SECTIONOF HEATEXCHANGERTHATRECEIVESRECEIVE FLUIDSFLUID FROM BECAUSE BOTH SECTIONSSECTION ARE NORMALLYRATEDFORTHE MAXIMUM
SOURCE THATCAN CAUSE OVERPRESSURESHOULDBE PROTECTEDBY TEMPERATUREOF THEHEATMEDIUMPSH SENSOR TO SHUTOFFINFLOWOF THE SOURCE TO THATSECTIONOF
THEHEAT EXCHANGERALSO SECTIONOF THE HEATEXCHANGERTHAT A1 03 SAFETYDEVICE LOCATION PRESSURE SAFETYCOULD BE OVERPRESSUREDBECAUSE OF RUPTUREOR LEAK OF DEVICESDEVICE PSH PSL AND PSVANOTHERSECTIONOF THEHEATEXCHANGERSHOULDBE PROTECTEDBY
PSH SENSOR TO SHUTOFFINFLOWOF THESOURCE OF OVERPRESSURE A1 031 PRESSURESAFETYDEVICESDEVICE PSH PSL ANDTO THAT SECTION THE PSH SENSOR NEED NOT BE PROVIDEDFOR
PSVSECTION OF HEAT EXCHANGERIF AN UPSTREAM PSH SENSOR ON
OTHERPROCESSPROCES COMPONENTSCOMPONENT WILLSENSE THE PRESSUREIN THE HEAT THE PSH AND PSL SENSORSSENSOR AND THEPSV SHOULDBE LOCATED
EXCHANGERSECTION AND SHUTOFF INFLOWTO THE HEATEXCHANGER TO SENSE PRESSUREIN OR RELIEVE IT FROMEACH SECTIONOFTHE HEAT
OR IT DOWNSTREAMPSH SENSOR WILL SENSE PRESSUREIN THE HEAT EXCHANGERSUCH DEVICESDEVICE MAY BE LOCATEDIN THE INLETOR OUTLET
EXCHANGERSECTIONAND CANNOT BE ISOLATEDALSO THEPSH SEN PIPINGIF THEPRESSUREDROPFROM THEHEATEXCHANGERSECTIONTO
SOR NEED NOT BE PROVIDEDON SECTIONOF HEATEXCHANGERIF THESENSINGPOINTIS NEGLIGIBLEAND IF THE DEVICESDEVICE CANNOT BE
HE MAXIMUM ALLOWABLEWORKINGPRESSUREOF THATSECTION IS ISOLATEDFROMTHEHEATEXCHANGERSECTION
52 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
HEATMEDIUM
IN
PSV
PROCESSPROCES FLUIDIN PROCESSPROCES FLUIDOUT
HEAT EXCHANGER
PSHL
HEATMEDIUM
OUT
NOTE
TSE DESIGNATIONSDESIGNATIONARE SYMBOLICANDARE NOT INTENDEDTO INFLECTACTUALLOCATIONOR QUANTITY
FIGUREAI 0RECOMMENDED SAFETYDEVICESHEAT EXCHANGERSEXCHANGERSHELLTUBE
API RECOMMENDEDPRACTICE 14C
TABLE AI 0 1SAFETY ANALYSISANALYSITABLE SATHEAT EXCHANGERSEXCHANGERSHELLTUBE
IIIERILIC ENT CAUSCCICCIHLI IHNIIRNIJL LRNTHIIIRN II
OVTRPNURC K3IICKGC RCCNCTION HIGHPREURE
INILOWCXCEEDSCXCEED IUTI1OW
THCRMALCXPANSION
TUBE LEAK
VAPORIZATION
LAK DEIERIORATWN LW PRCSSUREEROION
CORROSION
IMPACTDAMAGEVIBRATION
TABLE AI 02SAFETY ANALYSISANALYSI CHECKLIST SACHEAT EXCHANGERSEXCHANGERSHELLTUBE
A HIGHPRESSURESENSORPSH
I PSH INSTALLED
2 INPUTSOURCE TO HEATEXCHANGERSECTIONCANNOT DEVELOPPRESSUREGREATERTHANTHE MAXIMUM ALLOWABLEWORK
INGPRESSURE OFTHEHEATEXCHANGERSECTION
3 EACH INPUTSOURCE IS PROTECTEDBY PSH THATALSOPROTECTSPROTECTTHEHEATEXCHANGERSECTION
4 PSH IS INSTALID ON DOWNSTREAM COMPONENTANDCANNOT BE ISOLATEDFROMTHEHEATEXCHANGERSECTIONBYBLOCKOR REGULATINGVALVES
B LOW PRESSURESENSORPSL
I PSL INSTALLED
2 MINIMUM OPERATINGPRESSURE IS ATMOSPHERICPRESSUREWHEN IN SERVICE
3 PSL INSTALLEDON ANOTHERCOMPONENTWILLPROVIDENECESSARYPROTECTIONANDTHEPSL CANNOT BE ISOLATEDFROM
THE HEATEXCHANGERSECTIONWHENTHEHEATEXCHANGERIS IN SERVICE
C PRESSURESAFETYVALVEPSV
I PSVINSTAJLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSV THATIS SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSURE
OFTHEHEATEXCHANGERSECTIONAND PSV IS INSTALLEDON THEHEATEXCHANGERSECTIONFORLIREEXPOSUREANDTHERMAL
RELIEF
3 EACH INPUTSOURCE IS PROTECTEDBY PSV THATIS SET NO HIGHERTHANTHE MAXIMUM ALLOWABLEWORKINGPRESSURE
OFTHE HEATEXCHANGERSECTIONANDTHATCANNOT BE ISOLATEDFROMTHEHEATEXCHANGERSECTION
4 PSVSPSV ON DOWNSTREAMEQUIPMENTCAN SATISFYRELIEFREQUIREMENTOFTHE HEATEXCHANGERSECTIONANDCANNOT BE
ISOLATEDFROMTHE HEATEXCHANGERSECTION
5 DELETEDIN FOURTHEDITION
6 INPUTSOURCESSOURCE TO THEHEATEXCHANGERSECTIONCANNOT DEVELOPPRESSUREGREATERTHANTHEMAXIMUM ALLOWABLE
WORKINGPRESSURE OFTHEHEATEXCHANGERSECTIONANDTHEHEATEXCHANGERSECTIONCANNOT BE OVERPRESSUREDDUE TO
TEMPERATUREOR PRESSUREIN THEOTHERSECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHE
HEAT EXCHANGERSECTIONAND THEHEATEXCHANGERSECTIONCANNOT BE OVERPRESSUREDDUETO TEMPERATUREOR PRESSURE
IN THEOTHERSECTION
56 ANALYSISANALYSI DESIGN INSTAUATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
TABLEBICOMPOSITE SAFETYANALYSISANALYSI CHECKLISTSAC
A1 FLOW LINE SEGMENT
A HIGHPRESSURESENSORPSH1 PSH INSTALLED
2 FLOWLINESEGMENTHAS MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANMAXIMUM SHUTIN PRESSUREAND
IS PROTECTEDBY PSH ON DOWNSTREAMFLOWLINESEGMENT
B LOW PRESSURESENSORPSLI PSL INSTALLED
2 FLOWLINESEGMENTIS BETWEENTHE WELLAND THEFIRSTCHOKINGDEVICEAND IS LESSLES THAN10 FEET3M IN LENGTHOR
IN THECASE OFAN UNDERWATERINSTALLATIONREASONABLYCLOSETO THATDISTANCE
C PRESSURESAFETYVALVEPSV1 PSV INSTALLED
2 FLOWLINESEGMENTHASMAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHE MAXIMUM SHUTIN PRESSURE
3 TWO SDVSSDV ONE OFWHICH MAY BE THESSV WITH INDEPENDENTPSHS RELAYSRELAYAND SENSINGPOINTSPOINTARE INSTALLED
WHERETHEREIS ADEQUATEFLOWLINEVOLUMEUPSTREAMOFANY BLOCKVALVESVALVE TO ALLOWSUFFICIENTTIME FORTHESDVSSDV TO
CLOSEBEFOREEXCEEDINGTHEMAXIMUM ALLOWABLEWORKINGPRESSURE
4 FLOWLINESEGMENTIS PROTECTEDBY PSV ON UPSTREAMSCGMENT
5 FLOWLINESEGMENTIS PROTECTEDBY PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEFLOW
LINESEGMENTAND THEREARE NO CHOKESCHOKE OR OTHERRESTRICTIONSRESTRICTIONBETWEENTHEFLOWLINESEGMENTAND THEPSV
D FLOWSAFETYVALVEFSVI FSV INSTALLED
2 FLOWLINESEGMENTIS PROTECTEDBYFSV IN FINALFLOWLINESEGMENT
A2 WERHEAD INJECTIONLINESLINE
A HIGHPRESSURESENSORPSHI PSH INSTALLED
2 LINE ANDEQUIPMENTARE PROTECTEDBY AN UPSTREAMPSH
B LOW PRESSURESENSORPSL1 PSL INSTALLED
2 LINE ANDEQUIPMENTARE PROTECTEDBYAN UPSTREAMPSL
C PRESSURESAFETYVALVEPSVI PSV INSTALLED
2 LINE ANDEQUIPMENTHAVE MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHE MAXIMUM PRESSURETHAT
CAN BEIMPOSEDBYTHEINJECTIONSOURCE
3 LINE ANDEQUIPMENTARE PROTECTEDBYAN UPSTREAMPSV
D CHECKVALVEFSV1 FSVSFSV INSTALLED
A3 HEADERSHEADER
A HIGHPRESSURESENSORPSHI PSH INSTALLED
2 EACHINPUTSOURCE IS EQUIPPEDWITH PSH SET LESSLES THANTHE MAXIMUM ALLOWABLEWORKINGPRESSUREOF THE
HEADER
3 HEADERIS PROTECTEDBY DOWNSTREAMPSH THAT CANNOT BE ISOLATEDFROMTHEHEADER
4 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERICSERVICE AND HASNO VALVINGIN THE OUTLETPIPINGB LOW PRESSURESENSORPSL
I PSL INSTALLED
2 EACHINPUTSOURCE IS PROTECTEDBY PSL ANDTHEREARE NO PRESSURECONTROLDEVICESDEVICE OR RESTNCTIONSRESTNCTIONBETWEENTHE
PSL ANDTHEHEADER
3 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERICSERVICE
C PRESSURESAFETYVALVEPSV
I PS INSTALLED
HEADERHAS MAXIMUM ALLOWABLEWORKINGPRESSUREGREATERTHANTHE MAXIMUM SHUTIN PRESSURE OFANYCON
NECTEDWELL
PRESSURERELIEFPROTECTION PROVIDEDON EACHINPUTSOURCE HAVING MAXIMUM SHUTIN PRESSURE GREATERTHANTHEMASIMUM ALLOWAHICWORKINGPRESSUREOF THEHEADER
4 HEADER IS PROTECTEDBS DOWNSTREAMPS THAT CANNOT HEISOLATEDMM THE HEADER
5 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERICSERVICEAND HASNO VALVINGIN THE OUTLETPIPING6 INPUTSOURCE IS WELITSI HAVING PRESSURE GREATERTHANTHE MAXIMUM ALLOWABLEWORKINGPRESSURE OF THE
HEADERAND IT EQUIPPEDWITH IWO SDVSSDV TONE OF WHICH MAS BE THESSV CONTROLLEDBY INDEPENDENTPSHSPSH CONSCON
NECTEDTO SEPURATERELAYSRELAY AND SENSINGPOINTSPOINT OTHERINPUTSOURCESSOURCE HAVING PRESSUREGREATERTHANTHE MAXIMUMALLOWABLEWORKINGPRESSUREOFTHEHEADERAIR PROTECTEDIT PSVS
API RECOMMENDED PRACTICE 4C 57
TABLE51COMPOSITE SAFETYANALYSISANALYSI CHECKLIST SAC CONTINUED
A4 PRESSURE VESSELSVESSEL
A HIGHPRESSURESCNSORPSH
I PSH INSTALLED
2 INPUTIS FROM PUMP OR COMPRESSORTHATCANNOT DEVELOPPRESSUREGREATERTHANIHE MAXIMUM AIKWABLE WORK
INGPRESSUREOFTHE VESSEL
3 INPUTSOURCE IS NOT WELLHEADFLOWLINESLINE PRODUCTIONHEADEROR PIPELINEANDEACHINPUTSOURCE IS PROTECTEDBY PSH THATPROTECTSPROTECTTHEVESSEL
4 ADEQUATELYSIZEDPIPINGWITHOUTBLOCKOR REGULATINGVALVESVALVE CONNECTSCONNECT GASOUTLETTO DOWNSTREAMEQUIPMENTPROTECTEDBY PSH THATALSO PROTECTSPROTECTTHEUPSTREAMVESSEL
5 VESSELIS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEMAND IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSURE
6 VESSELOPERATESOPERATEAT ATMOSPHERICPRESSUREANDHASAN ADEQUATEVENT SYSTEMB LOW PRESSURESENSORPSLI
I PSL INSTALLED
2 MINIMUM OPERATINGPRESSUREIS ATMOSPHERICPRESSUREWHEN IN SERVICE
3 EACHINPUTSOURCE IS PROTECTEDBY PSL ANDTHEREARE NO PRESSURECONTROLDEVICESDEVICE OR RESTRICTIONSRESTRICTIONBETWEENTHE
PSLSPSL ANDTHEVESSEL
4 VESSELIS SCRUBBEROR SMALLTRAPIS NOT PROCESSPROCESCOMPONENTANDADEQUATEPROTECTIONIS PROVIDEDBYDOWN
STREAM PSL OR DESIGNFUNCTIONEG VESSELIS GASSCRUBBERFORPNEUMATICSAFETYSYSTEMSSYSTEM OR FINALSCRUBBERFOR
FLARERELIEFOR VENT SYSTEM
5 ADEQUATELYSIZEDPIPINGWITHOUTBLOCKOR REGULATINGVALVESVALVE CONNECTSCONNECT TO GASOUTLETTO DOWNSTREAMEQUIPMENTPROTECTEDBY PSL THATALSOPROTECTSPROTECTTHEUPSTREAMVESSEL
C PRESSURESAFETYVALVEPSV
I PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHEVESSELAND PSV IS INSTALLEDON THEVESSELFORFIREEXPOSUREANDTHERMALEXPANSION3 EACH INPUTSOURCE IS PROTECTEDBY PSV SETNO HIGHERTHANTHEVESSELSVESSEL AT LEASTONE OFTHESEPSVSPSV CANNOT BE
ISOLATEDFROMTHEVESSEL
4 PSVSPSV ON DOWNSTREAMEQUIPMENTCAN SATISFYRELIEFREQUIREMENTOFTHEVESSELANDCANNOT BE ISOLATEDFROMTHE
VESSEL
5 VESSELIS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREANDHASNO INTERNALOR EXTERNALOBSTRUCTIONSOBSTRUCTIONSUCHAS MISTEXTRACTORSEXTRACTOR OR BACKPRESSUREVALVES
6 VESSELIS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREANDIS EQUIPPEDWITH RUPTUREDISK OR SAFETYHEADPSE TO BYPASSBYPASANYINTERNALOR EXTERNALOBSTRUC
LIONSLION SUCHAS MISTEXTRACTOROR BACKPRESSUREVALVES
D HIGHLEVEL SENSORLSH1 LSH INSTALLED
2 EQUIPMENTDOWNSTREAMOFGASOUTLETIS NOT FLAREOR VENT SYSTEMAND CAN SAFELYHANDLEMAXIMUM LIQUIDCARRYOVER
3 VESSELFUNCTIONDOESDOE NOT REQUIREHANDLINGSEPARATEDFLUIDPHASES4 VESSELIS SMALLTRAPFROMWHICHLIQUIDSLIQUIDARE MANUALLYDRAINED
E LOW LEVELSENSORLSL1 LSL INSTALLEDTO PROTECTEACHLIQUIDOUTLET
2 LIQUIDLEVELIS NOT AUTOMATICALLYMAINTAINEDIN THE VESSELAND THEVESSELDOESDOE NOT HAVEAN IMMERSEDHEATINGELEMENTSUBJECTTO EXCESSEXCES TEMPERATURE
3 EQUIPMENTDOWNSTREAMOF LIQUIDOUTLETSOUTLET CAN SAFELYHANDLEMAXIMUM GAS RATESRATE THATCAN BE DISCHARGEDTHROUGHTHELIQUIDOUTLETSOUTLET AND VESSELDOESDOE NOT HAVEAN IMMERSEDHEATINGELEMENTSUBJECTTO EXCESSEXCES TEMPERATURE RESTRICTIONSRESTRICTIONIN THEDISCHARGELINESLINE MAY BE USEDTO LIMIT THE GASFLOWRATE
F CHECK VALVEFSVI FSV INSTALLEDON EACHOUTLET
2 THE MAXIMUM VOLUMEOFHYDROCARBONSHYDROCARBONTHATCOULDBACKFLOWFROMDOWNSTREAMEQUIPMENTIS INSIGNIFICANT3 CONTROLDEVICE IN THELINEWILLEFFECTIVELYMINIMIZE BACKFLOW
G HIGHTEMPERATURESENSORTSH
HIGHTEMPERATURESENSORSSENSOR ARE APPLICABLEONLYTO VESSELSVESSELHAVING HEATSOURCE
I TSH INSTALLED
2 DELETED IN SECONDEDITION
3 HEAT SOURCE IS INCAPABLEOFCAUSINGEXCESSEXCES TEMPERATURE
58 ANALYSISANALYSI DESIGNINSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSNORE PRODUCTION PLATFORMSPLATFORM
TABLEB1COMPOSITE SAFETYANALYSISANALYSI CHECKLISTSAC CONTINUED
A5 ATMOSPHERICVESSELSVESSEL
A VENT
1 VENTINSTALLED
B PRESSUREVACUUMRELIEF DEVICE PSVI PSV INSTALLED
2 VESSELHASSECONDVENT CAPABLEOFHANDLINGMAXIMUM GASVOLUME
3 COMPONENTIS PRESSUREVESSELNOT SUBJECTTO COLLAPSETHATOPERATESOPERATEIN ATMOSPHERICSERVICEAND IS EQUIPPEDWITHAN ADEQUATELYSIZED VENT
4 VESSELHASNO PRESSURESOURCESSOURCE EXCEPTBLANKETGASANDOR MANUALDRAINSDRAIN AND IS EQUIPPEDWITHAN ADEQUATELYSIZEDVENT
C HIGHLEVEL SENSORLSHI LSH INSTALLED
2 FILL OPERATIONSOPERATIONATE CONTINUOUSLYATTENDED
3 OVERFLOWIS DIVERTEDOR CONTAINEDBYOTHERPROCESSPROCESCOMPONENTS
D LOW LEVELSENSORLSL1 LSLINSTALLED
2 ADEQUATECONTAINMENTSYSTEMIS PROVIDED3 LIQUIDLEVELIS NOR AUTOMATICALLYMAINTAINEDIN THEVESSELAND VESSELDOESDOE NOT HAVEAN IMMERSEDHEATINGDC
MEAT SUBJECTTOEXCESSEXCES TEMPERATURE4 COMPONENTIS FINAL VESSELIN CONTAINMENTSYSTEMDESIGNEDTO COLLECTAND DIRECTHYDROCARBONLIQWDSLIQWD TO
SAFELOCATION
E HIGHTEMPERATURESENSORTSHHIGHTEMPERATURESENSORSSENSOR AXE APPLICABLEONLYTO VESSELSVESSELHAVING HEATSOURCE
1 TSH INSTALLED
2 DELETEDIN SECONDEDITION3 HEAT SOURCEIS INCAPABLEOFCAUSINGEXCESSEXCES TEMPERATURE
A6 FIRED AND EXHAUST HEATED COMPONENTSCOMPONENT
A HIGHTEMPERATURESENSORMEDIUM OR PROCESSPROCES FLUIDISH1 TSH INSTALLED
2 COMPONENTIS STEAM GENERATORPROTECTEDBY PSH AND IF FLIED BY LSL
3 COMPONENTIS AN INDIRECTWATER BATHHEATERIN ANNOSPHERICSERVICEAND IS PROTECTEDBYAN LSL
B HIGHTEMPERATURESENSORSTACKTSHI TSH INSTALLED
2 COMPONENTIS ISOLATEDANDDOESDOE NOT HANDLECOMBUSTIBLEMEDIUM OR PROCESSPROCESFLUIDSFLUID OTHERTHANFUEL
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGAND MEDIUM IS NOT COMBUSTIBLE
C DELETEDIN SECONDEDITIOND LOW PRESSURESENSORAIR SUPPLYPSL
I PSL INSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNET
3 FORCEDDRAFTBURNERIS EQUIPPEDWITHANOTHERTYPEOFLOWAIR SUPPLYSENSOR
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGE HIGHPRESSURESENSORFUEL SUPPLYPSH
I PSH INSTALLED
2 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGF LOW PTESSURESENSORFUEL SUPPLYPSL
I PSL INSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGG FLAME FAILURESENSORBSL
1 BSL INSTALLED
2 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGH LOW FLOWSENSORHEATED MEDIUM FSL
I FSL INSTALLED
COMPONENTIS NOT CLOSEDHEATTRANSFERTYPE IN WHICH COMBUSTIBLEMEDIUM FLOWSFLOW THROUGHTUBESTUBE LOCATEDINTHEFIRINGOR EXHAUSTHEATEDCHAMBER
MOTORINTERLOCKFORCEDDRAFTFANMOTOR
I MOTORINTERLOCLINSTALLED
2 COMPONENTIS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRING
API RECOIORENDEDPRACTICE 14C
TABLE BICOMPOSITE SAFETYANALYSISANALYSI CHECKLISTSAC CONTINUED
J FLAME ARRESTOR AIR INTAKE
FLAME ANESOR INSTALLED
2 COMPONENTIS EQUIPPEDWITH TRCED DRAFTBURNER
3 COMPONENTIS LOCATEDIN AN ISOLATEDAREA AND NOT HANDLINGOMBUSTIBLEMEDIUM OR PROCESSPROCESFLUIDSFLUID OTHERTHAN
FUEL
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSUPPLEMENTALTINNGK STACKARRESTOR
I STACKARRESTORINSTALLED
2 COMPONENTIS EQUIPPEDWITH FORCEDDRAFTBURNERAND THE FLUIDBEINGHEATEDIS NONFLAMMABLE OR II THE
BURNERDRAFTPRESSUREAT THEEXITOFTHETRANSFERSECTIONIS HIGHERTHANTHEFLUIDPRESSUREHEAD3 COMPONENTIS ISOLATEDSO PROCESSPROCESFLUIDSFLUID WILLNOT CONTACT STACKEMISSIONS
4 COMPONENTIS EXHAUSTHEATEDWITHOUTSTJPPLEMENTALFIRINGI PRESSURESAFETYVALVEMEDIUM CIRCULATINGTUBE PSV
I PSV INSTALLED
2 COMPONENTIS NOT TUBETYPEHEATER
3 PSV INSTALLEDON ANOTHERCOMPONENTWILL PROVIDENECESSARY PROTECTIONANDTHEPSV CANNOT BE ISOLATEDFROM
THETUBESECTION
M CHECK VALVEMEDIUM CIRCULATINGTUBEFSV1 FSV INSTALLEDON EACHOUTLET
2 THE MAXIMUM VOLUMEOFCOMBUSTIBLEMEDIA THATCOULDBACKFLOWFROMDOWNSTREAMEQUIPMENTIS INSIGNIFICANT OR MEDIUM IS NOT COMBUSTIBLE
3 COMPONENTIS FDA TUBETYPEHEATER
A7 PUMPSPUMP
A HIGHPRESSURESENSORPSH PIPELINEPUMPS1 PSH INSTALLED
B HIGHPRESSURESENSORPSHOTHER PUMPSI NH INSTALLED
2 MAXIMUM PUMP DISCHARGEPRESSUREDOESDOE NOT EXCEED70 PERCENTOFTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFDISCHARGEPIPING3 PUMPIS MANUALLYOPERATEDAND CONTINUOUSLYATTENDED
4 SMALLLOWVOLUMEPUMPS EG CHEMICAL INJECTIONPUMPS
5 PUMPDISCHARGESDISCHARGETO AN ATMOSPHERICVESSEL
6 PUMPIS GLYCOLPOWEREDGLYCOLPUMP
C LOW PRESSURESENSORPSLPIPELINE PUMPS
I PSL INSTALLED
2 PUMPDOESDOE NOT HANDLEHYDROCARBONSD LOW PRESSURESENSORPSLOTHER PUMPS
1 PSL INSTALLED
2 PUMPIS MANUALLYOPERATEDAND CONTINUOUSLYATTENDED
3 ADEQUATECONTAINMENTIS PROVIDED4 SMALL LOWVOLUMEPUMPSPUMP EG CHEMICALINJECTIONPUMPS5 PUMPDISCHARGESDISCHARGETO AN ATMOSPHERICVESSEL
E PRESSURESAFETYVALVESVALVE PSVPIPELINE PUMPS1 NV INSTALLED
2 PUMP IS KINETICENERGYTYPEAND INCAPABLEOFGENERATINGHEADGREATERTHANTHEMAXIMUM ALLOWABLE
WORKINGPRESSUREOFTHEDISCHARGEPIPINGF PRESSURESAFETYVALVESVALVE PSVOTHER PUMPS
I PSV INSTALLED
2 MAXIMUM PUMP DISCHARGEPRESSUREIS LESSLES THANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFDISCHARGEPIPING3 PUMPHASINTENSAIPRESSURERELIEFCAPABILITY4 PUMPIS GLYCOLPOWEREDGLYCOLPUMP AND THEWET GLYCOLLOWPRESSUREDISCHARGEPIPINGIS RATEDHIGHERTHAN
THEMAXIMUM DISCHARGEPRESSURE5 PUMPIS GLYCOLPOWEREDGLYCOLPUMP AND THEWET GLYCOLLOWPRESSUREDISCHARGEPIPINGIS PROTECTEDBYPSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEPUMP
G CHECK VALVEFSVALL PUMPS1 CHECK VALVEINSTALLED
60 ANALYSISANALYSI DESIGN INSTALLATIONAND TESTING OF BASIC SURFACE SAFETY SYSTEMSSYSTEM FOR OFFSHORE PRODUCTION PLATFORMSPLATFORM
TABLEBICOMPOSITE SAFETYANALYSISANALYSICHECKLISTSAC CONTINUED
A8 COMPRESSORSCOMPRESSOR
A HIGHPRESSURESENSORPSHSUCTIONI PSH INSTALLED
2 EACHINPUXSOUIEISPROTB HIGHPRESSURESENSORPSHDISCHARGE
I PSH INSTALLED
2 COMPRESSORIS PROTECTEDBY DOWNSTREAMPSH LOCATEDUPSTREAMOFANY COOLERTHATCANNOT BE ISOLATEDFROM
THECOMPRESSOR
C LOW PRESSURESENSORPSLSUCIION1 PSL INSTALLED
2 EACHINPUTSOURCE IS PROTECTEDBY PSL THAIWILLALSOPROTECTTHECOMPRESSORD LOW PRESSURESENSORPSLDISCHARGC
I PSL INSTALLED
2 COMPRESSORIS PROTECTEDBY DOWNSTREAMPSL THATCANNOT BE ISOLATEDFROMTHECOMPRESSOT
C PRESSURESAFETYVALVE PSVSUCUON1 PSV INSTALLED
2 EACHINPUTSOWEA IS PROTECTEDBY PSV THATWILL ALSOPROTECTTHECOMPRESSORF PRESSURESAFETYVALVEPSVDISCHARGE
I PSVINSIALLED
2 COMPRESSORIS PROTECTEDBY DOWNSNEARNPSV LOCATEDUPSTREAMOFANYCOOLERTHATCANNOT BE ISOLATEDFRONT
THECOMPRESSOR3 COMPRESSORIS KINETICENERGYTYPEAND INCAPABLEOFGENERATINGPRESSUREGREATERTHANTHE MAXIMUM ALLOW
ABLEWORKINGPRESSUREOFTHECOMPRESSOROR DISCHARGEPIPINGG CHECK VALVEFSVLINAL DISCHARGE
1 FSV INSTALLED
H HIGHTEMPERATURESENSORTSHI TSH INSTALLED
A9 PIPELINESPIPELINE
A HIGHPRESSURESENSORPSHI PSH INSTALLED
2 DELIVERINGPIPELINEPROTECTEDBYPSH LOCATEDON UPSTREAMCOMPONENT3 EACHINPUTSOURCE IS PROTECTEDBY PSH THATALSOPROTECTSPROTECT DEPARTINGOR BIDIRECTIONALPIPELINE4 THE PIPELINEIS PROTECTEDBY PSH LOCATEDON PARALLELCOMPONENT
B LOW PRESSURESENSORPSLI PSLINSTALLED
2 DELIVERINGPIPELINEPROTECTEDBYPSL LOCATEDON UPSTREAMCOMPONENT3 EACHINPUTSOWEC IS PROTECTEDBY PSL THAIALSOPROTECTSPROTECT DEPARTINGOR BIDIRECTIONALPIPELINE4 THE PIPELINEIS PROTECTEDBY PSL LOCATEDON PARALLELCOMPONENT
C PRESSURESAFETYVALVEPSVI PSV INSTALLED
2 PIPELINEHAS MAXIMUM ALLOWABLEOPERATINGPRESSUREGREATERTHANTHE MAXIMUM PRESSUREOF ANY INPUTSOURCE
3 EACH INPUTSOURCE HAVING PRESSUREGREATERTHANTHE MAXIMUM ALLOWABLEOPERATINGPRESSUREOFTHEPIPELINEIS PROTECTEDBY PSV SETNO HIGHERTHANTHEMAXIMUM ALLOWABLEOPERATINGPRESSUREOFTHEPIPELINE4 THE PIPELINEDOESDOE NOT RECEIVEINPUTFRONTTHEPLATFORMPROCESS5 INPUTSOURCE IS WELLSWELL HAVINGPRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEOPERATINGPRESSUREOF THE
PIPELINEANDIS EQUIPPEDWITHTWO SDVSSDV ONE OFWHICH MAY BE THESSV CONTROLLEDBYINDEPENDENTPSHSPSH CON
NECTEDTO SEPARATERELAYSRELAYANDSENSINGPOINTSOTHERINPUTSOURCESSOURCE HAVING PRESSUREGREATERTHANTHE MAXIMUMALLOWABLEOPERATINGPRESSUREOFTHEPIPELINEARE PROTECTEDBYPSV
D CHECK VALVEFSVI FSV INSTALLED
2 DEPARTINGPIPELINEIS EQUIPPEDWITHAN SDV CONTROLLEDBY PSL
3 EACH INPUTSOURCE IS PROTECTEDBY AN FSV LOCATEDSO THATNO SIGNILICWRTLENGTHOF PIPELINEIS UNPROTECTEDFROMBACKFLO
4 PIPELINEIS USEDFORBIDIRECTIONALFLOW
API RECOMMENDED PRACTICE 14C 61
TABLE BICOMPOSITE SAFETYANALYSISANALYSICHECKLISTSAC CONTINUED
A1O HEAT EXCHANGERSEXCHANGER
A HIGHPRESSURESENSORPS HI PSH INSTALLED
2 INPUTSOURCE TO HEATEXCHANGERSECTIONCANNOT DEVELOPPRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEWORK
INGPRESSUREOFTHEHEATEXCHANGERSECTION
3 EACH INPUTSOURCE IS PROTECTEDBY PSH THATALSOPROTECTSPROTECTTHEHEATEXCHANGERSECTION
4 PSH IS INSTALLEDON DOWNSFFEAMCOMPONENTAND CANNOT BE ISOLATEDFROMTHEHEATEXCHANGERSECTIONBYBLOCKOR REGULATINGVALVES
B LOW PRESSURESENSORPSL
I PSL INSTALLED
2 MINIMUM OPERATINGPRESSUREIS ATMOSPHENCPRESSUREWHEN IN SERVICE
3 PSL INSTALLEDON ANOTHERCOMPONENTWILLPROVIDENECESSARYPROTECTIONAND THEPSL CANNOT BE ISOLATEDFROM
THEHEATEXCHANGERSECTIONWHENTHEHEATEXCHANGERIS IN SERVICE
C PRESSURESAFETYVALVEPSVI PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHE
HEATEXCHANGERSECTIONAND PSV IS INSTALLEDON THEHEATEXCHANGERSECTION FORNM EXPOSUREANDTHERMALRELIEF
3 EACH INPUTSOURCE IS PROTECTEDBY PSV THATIS SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREOFTHEHEATEXCHANGERSECTIONAND THATCANNOT BE ISOLATEDFROMTHEHEATEXCHANGERSECTION
4 PSVSPSV ON DOWNSTREAMEQUIPMENTCAN SATISFYRELIEFREQUIREMENTOFTHEHEATEXCHANGERSECTIONAND CANNOT BE
ISOLATEDFROMTHEHEATEXCHANGERSECTION
5 DELETEDIN FOURTHEDITION6 INPUTSOURCESSOURCE TO THEHEATEXCHANGERSECTIONCANNOT DEVELOPPRESSUREGREATERTHANTHE MAXIMUM ALLOWABLE
WORKINGPRESSUREOFTHEHEATEXCHANGERSECTIONAND THEHEATEXCHANGERSECTION CANNOT BE OVERPRESSUREDDUETO
TEMPERATUREOR PRESSUREIN THEOTHERSECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLEWORKINGPRESSUREON THE
HEATEXCHANGERSECTIONAND THEHEATEXCHANGERSECTIONCANNOT BE OVERPRESSUREDDUETO TEMPERATUREOR PRESSUREIN THEOTHERSECTION
SECTION
SUBPART
POLLUTION PREVENTION AND CONTROL
25040
POLLUTION PREVENTION
25041
INSPECTIONSINSPECTIONAND REPORTSREPORT
25042
OIL SPILLCONTINGENCYPLANSPLAN
25043
TRAININGAND DRILLSDRILL
C AJ 2
KMC
4
SUBPART POLLUTION PREVENTION
AND CONTROL
25040 POLLUTION PREVENTION
A DURING THE EXPLORATIONDEVELOPMENT PRODUCTION AND
TRANSPORTATIONOF OIL AND GAS THE LESSEESHALLTAKE MEASURESMEASURE TO
PREVENTUNAUTHORIZED DISCHARGEOFPOLLUTANTSPOLLUTANTINTO THE OFFSHOREWATERS
THE LESSEESHALLNOT CREATE CONDITIONSCONDITION WHICH WILL POSE UNREASONABLE
RISK TO THE PUBLICHEALTH LIFE PROPERTY AQUATICLIFE WILDLIFERECREATIONNAVIGATIONCOMMERCIALFISHING OR OTHERUSESUSE OF THE
OCEAN
1 WHEN POLLUTIONOCCURSOCCUR AS RESULTOF OPERATIONSOPERATIONCONDUCTEDBYOR ON BEHALFOF THE LESSEEAND THE POLLUTIONDAMAGESDAMAGEOR
THREATENSTHREATEN TO DAMAGELIFEINCLUDINGFISHAND OTHER AQUATICLIFE
PROPERTYANY MINERAL DEPOSITSDEPOSITIN AREASAREA LEASED OR NOT LEASEDOR THE MARINE COASTALOR HUMAN ENVIRONMENTTHE CONTROL
AND REMOVALOFTHEPOLLUTIONTO THE SATISFACTIONOF THE DISTRICT
SUPERVISORSHALLBE AT THE EXPENSE OF THE LESSEE IMMEDIATE
CORRECTIVEACTIONSHALLBE TAKEN IN ALLCASESCASE WHEREPOLLUTIONHAS
OCCURRED CORRECTIVE ACTION SHALL BE SUBJECTTO MODIFICATION
WHEN DIRECTEDBYTHEDISTRICTSUPERVISOR
2 IF THE LESSEEFAILSFAIL TO CONTROLAND REMOVE THE POLLUTIONTHE
DIRECTORIN COOPERATIONWITH OTHER APPROPRIATEAGENCIESAGENCIEOF
FEDERALSTATEAND LOCALGOVERNMENTSGOVERNMENT OR IN COOPERATIONWITH
THE LESSEEOR BOTH SHALLHAVE THE RIGHTTO CONTROLAND REMOVE
THE POLLUTIONAT THE LESSEESLESSEE EXPENSE SUCH ACTION SHALL NOT
RELIEVETHE LESSEEOF ANYRESPONSIBILITYPROVIDEDFORBYLAW
B
1 THE DISTRICT SUPERVISORMAY RESTRICTTHE RATE OF DRILLINGFLUID
DISCHARGESDISCHARGEOR PRESCRIBEALTERNATIVEDISCHARGEMETHODS THE
DISTRICT SUPERVISORMAY ALSO RESTRICTTHE USE OF COMPONENTSCOMPONENTWHICH COULDCAUSE UNREASONABLEDEGRADATIONTO THE MARINE
ENVIRONMENT NO PETROLEUMBASEDSUBSTANCESSUBSTANCE INCLUDINGDIESELFUEL MAY BE ADDED TO THE DRILLINGMUD SYSTEM WITHOUT
PRIORAPPROVALOFTHEDISTRICTSUPERVISOR
2 APPROVALOF THE METHODOFDISPOSALOF DRILLCUTTINGSCUTTINGSAND AND
OTHERWELL SOLIDSSOLID SHALLBE OBTAINEDFROM THE DISTRICT SUPERVISOR
3 ALL HYDROCARBONHANDLINGEQUIPMENTFOR TESTINGAND
PRODUCTIONSUCH AS SEPARATORSSEPARATOR TANKSTANK AND TREATERSTREATER SHALLBE
DESIGNED INSTALLEDAND OPERATEDTO PREVENT POLLUTIONMAINTENANCE OR REPAIRSREPAIRWHICH ARE NECESSARYTO PREVENT
POLLUTIONOFOFFSHOREWATERSWATER SHALLBE UNDERTAKENIMMEDIATELY
4 CURBSCURB GUTTERSGUTTER DRIPPANSPAN AND DRAINSDRAIN SHALLBE INSTALLEDIN DECK
AREASAREA IN MANNER NECESSARYTO COLLECTALLCONTAMINANTSCONTAMINANT NOT
AUTHORIZEDFOR DISCHARGEOIL DRAINAGESHALLBE PIPEDTO
PROPERLYDESIGNEDOPERATEDAND MAINTAINED SUMP SYSTEMWHICH WILL AUTOMATICALLYMAINTAIN THE OIL LEVELSUFFICIENTTO
PREVENTDISCHARGEOFOIL INTO OFFSHOREWATERS ALL GRAVITYDRAINSDRAIN
SHALLBE EQUIPPEDWITH WATER TRAPOR OTHERMEANSMEAN TO PREVENTGAS IN THE SUMP SYSTEMFROM ESCAPINGTHROUGHTHE DRAINS
SUMPPILESPILE WHICH DO NOT PREVENTTHE DISCHARGEOF OIL INTO
OFFSHOREWATERSWATER SHALLBE REPLACEDOR REPAIRED
5 ON ARTIFICIALISLANDSISLAND ALLVESSELSVESSELCONTAININGHYDROCARBONSHYDROCARBONSHALL
BE PLACEDINSIDE AN IMPERVIOUSIMPERVIOUVERM OR OTHERWISEPROTECTEDTO
CONTAINSPILLS
6 DISPOSALOFEQUIPMENTCABLESCABLE CHAINSCHAIN CONTAINERSCONTAINER OR OTHER
MATERIALSMATERIAL INTO OFFSHOREWATERSWATER IS PROHIBITED
C MATERIALSMATERIAL EQUIPMENTTOOLSTOOL CONTAINERSCONTAINERAND OTHERITEMSITEM USED IN
THE OUTER CONTINENTAL SHELF OCS WHICH ARE OF SUCH SHAPEOR
CONFIGURATIONTHAT THEYARE LIKELYTO SNAGOR DAMAGEFISHINGDEVICESDEVICE
SHALLBE HANDLEDAND MARKEDAS FOLLOWSFOLLOW
1 ALL LOOSEMATERIALSMALLTOOLSTOOL AND OTHERSMALLOBJECTSOBJECTSHALLBE
KEPTIN SUITABLESTORAGEAREA OR MARKED CONTAINERWHEN NOT
IN USE AND IN MARKEDCONTAINERBEFORETRANSPORTOVER OFFSHORE
WATERSWATER
2 ALL CABLECHAIN OR WIRE SEGMENTSSEGMENTSHALLBE RECOVEREDAFTERUSE
AND SECURELYSTOREDUNTIL SUITABLEDISPOSALIS ACCOMPLISHED
3 SKIDMOUNTED EQUIPMENTPORTABLECONTAINERSCONTAINERSPOOLSSPOOLOR REELSREELAND DRUMSDRUM SHALLBE MARKED WITH THE OWNERSOWNER NAME PRIORTO USE
OR TRANSPORTOVER OFFSHOREWATERSWATER AND
4 ALL MARKINGSMARKINGMUST CLEARLYIDENTIFYTHE OWNER AND MUST BE
DURABLE ENOUGHTO RESISTTHE EFFECTSEFFECT OF THE ENVIRONMENTAL
CONDITIONSCONDITION TO WHICH THEYMAY BE EXPOSED
D ANY OF THE ITEMSITEM DESCRIBEDIN PARAGRAPHOF THISTHI SECTION THAT ARE
LOST OVERBOARD SHALL BE RECORDED ON THE FACILITYSFACILITYDAILYOPERATIONSOPERATIONREPORTAS APPROPRIATEAND REPORTEDTO THE DISTRICT SUPERVISOR
25041 INSPECTIONSINSPECTIONAND REPORTSREPORT
A DRILLINGAND PRODUCTIONFACILITIESFACILITIE SHALLBE INSPECTEDDAILYOR AT
INTERVALSINTERVAL APPROVEDOR PRESCRIBEDBY THE DISTRICT SUPERVISORTO
DETERMINEIF POLLUTIONIS OCCURRINGNECESSARYMAINTENANCEOR REPAIRSREPAIRSHALLBE MADE IMMEDIATELYRECORDSRECORD OF SUCH INSPECTIONSINSPECTIONAND REPAIRSREPAIRSHALLBE MAINTAINED AT THE FACILITYOR AT NEARBYMANNED FACILITYFOR
YEARS
B POLLUTION RESPONSEEQUIPMENTSHALL BE INSPECTEDAT LEASTMONTHLYRECORDSRECORD OF SUCH INSPECTIONSINSPECTIONSHALLBE KEPTFOR AT LEAST YEARSYEAR AT SITE
DESIGNATEDIN THE OIL SPILLCONTINGENCYPLAN OSCP
C ALL SPILLSSPILLOF OIL AND LIQUIDPOLLUTANTSPOLLUTANTINCLUDINGPIPELINESPILLSSPILL SPILLSSPILLONTO THE SURFACEOF SEA ICE AND SPILLSSPILLPENETRATINGTHE SURFACEOF AN
ARTIFICIALISLANDSHALLBE REPORTEDORALLYTO THE DISTRICT SUPERVISOR
SPILLSSPILLOF MORE THAN BARRELSHALLBE CONFIRMED IN WRITINGSUCH
WRITTEN CONFIRMATIONSHALLBE RECEIVED BY THE DISTRICTSUPERVISORBYTHE 15THDAYAFTERTHE SPILLAGEHAS BEEN STOPPEDALL REPORTSREPORTSHALL
INCLUDE THECAUSE LOCATIONVOLUME OF SPILLAND REMEDIAL ACTION
TAKEN REPORTSREPORTOF SPILLSSPILLOF MORE THAN 50 BARRELSBARREL SHALL INCLUDE
INFORMATION ON THE SEA STATE METEOROLOGICALCONDITIONSCONDITION SIZE AND
APPEARANCEOF THE SLICK
1 SPILLSSPILLSHALLBE REPORTEDORALLYWITHIN THE FOLLOWINGTIME LIMITSLIMIT
A WITHIN 12 HOURSHOUR IF SPILLSSPILLARE BARRELOR LESSLES AND
B WITHOUT DELAYIF SPILLSSPILLARE MORE THAN BARREL
2 LESSEESLESSEE SHALLNOTIFYTHE RESPONSIBLEPARTYAND THE DISTRICT
SUPERVISOROF OBSERVEDPOLLUTIONRESULTINGFROM OPERATIONSOPERATIONOTHERTHANTHOSECONDUCTEDBYTHELESSEE
35042 OIL SPILLCONTINGENCYPLANSPLAN
1 THE LESSEESHALLSUBMIT AN OSCP FOR APPROVALBY THE REGIONALSUPERVISORWITH OR PRIORTO SUBMITTINGAN EXPLORATIONPLAN OR
DEVELOPMENTAND PRODUCTIONPLAN IF AN OSCP COVERINGTHE AREASUCH AS REGIONALPLAN HAS ALREADYBEEN APPROVEDIT MAY BE
REFERREDTO IN THE EXPLORATIONPLAN OR THE DEVELOPMENTAND
PRODUCTION PLAN AN OSCP SHALLBE REVIEWEDAND UPDATEDANNUALLYAND ALLMODIFICATIONSMODIFICATION OF THEOSCP SHALLBE SUBMITTED TO THE REGIONALSUPERVISORFORAPPROVALTHE OSCP SHALLCONTAIN THE FOLLOWING
A OIL SPILLTRAJECTORYANALYSESANALYSEWHICH ARE SPECIFICTO THE AREA OF
OPERATIONSOPERATIONSHALL BE REFERENCEDAND SUMMARIZED THE
SUMMARIESSUMMARIE SHALLSPECIFYTHOSEENVIRONMENTALLYSENSITIVE AREASAREA
WHICH MAY BE IMPACTEDAND STRATEGIESSTRATEGIETO BE USED FOR THEIR
PROTECTION
B IDENTIFICATION OF RESPONSEEQUIPMENTAND RESPONSE TIMESTIME
TOGETHERWITH MATERIALSMATERIALSUPPORTVESSELSVESSELAND PROCEDURESPROCEDURETO BE
EMPLOYEDIN RESPONDINGTO CONTINUOUSCONTINUOU OIL DISCHARGESDISCHARGEEG WELL
BLOWOUTAND SPILLSSPILLOF SHORT DURATION AND LIMITED MAXIMUM
VOLUME EG TANK OVERFLOWSOVERFLOW HOSE FAILURES RESPONSEEQUIPMENTAND STRATEGIESSTRATEGIESHALL BE SUITABLE FOR ANTICIPATEDENVIRONMENTALCONDITIONSCONDITION IN THEAREA OFOPERATIONS
C DISPERSANTUSEPLANINCLUDINGAN INVENTORYOFTHE DISPERSANTSDISPERSANTWHICH MIGHTBE PROPOSEDFORUSE SUMMARY OF TOXICITYDATA
FOR EACH DISPERSANTDESCRIPTIONOF THE TYPESTYPE OF OIL ON WHICH
EACH DISPERSANTIS EFFECTIVE DESCRIPTIONOF APPLICATIONEQUIPMENTAND PROCEDURESPROCEDUREAND AN OUTLINE OFTHE PROCEDURESPROCEDURETO
BE FOLLOWEDIN OBTAININGAPPROVALFORDISPERSANTUSE
D PROVISIONSPROVISION FORINSPECTINGAND MAINTAININGRESPONSEEQUIPMENT
E ESTABLISHOF PROCEDURESPROCEDUREFORTHE PURPOSEOF EARLYDETECTIONAND
TIMELYNOTIFICATIONOF AN OIL SPILL INCLUDINGCURRENT LISTOF
NAMESNAME TELEPHONENUMBERSNUMBER AND ADDRESSESADDRESSE OF THE RESPONSIBLEPERSONSPERSON AND ALTERNATESALTERNATEWHO ARE TO RECEIVENOTIFICATIONOF AN OIL
SPILLAND THE NAMESNAME TELEPHONENUMBERSNUMBER AND ADDRESSESADDRESSEOF
REGULATORYORGANIZATIONSORGANIZATIONAND AGENCIESAGENCIETO BE NOTIFIED WHEN AN
OILSPILLIS DISCOVERED
F AN INVENTORYOFAPPLICABLEEQUIPMENTMATERIALSMATERIALAND SUPPLIESSUPPLIEWHICH ARE AVAILABLELOCALLYAND REGIONALLY
G WELLDEFINED AND SPECIFICACTIONSACTION TO BE TAKENAFTERDISCOVERYOF
AN OILSPILLINCLUDINGTHE FOLLOWING1 DESIGNATIONBY NAME OR POSITIONOF AN OIL SPILL
RESPONSE OPERATINGTEAM COMPRISEDOF TRAINED
PERSONNELAVAILABLEWITHIN SPECIFICRESPONSETIME AND
DESCRIPTIONOF THE TRAININGTHAT SUCH PERSONNELWILL
RECEIVE
2 DESIGNATIONBY NAME OR POSITIONOF TRAINEDOIL
SPILLRESPONSECOORDINATOR WHO IS CHARGEDWITH THE
RESPONSIBILITYAND IS DELEGATEDCOMMENSURATE
AUTHORITYFOR DIRECTINGAND COORDINATINGRESPONSE
OPERATIONSOPERATIONAND
3 PLANNEDLOCATIONFORAN OILSPILLRESPONSEOPERATIONSOPERATIONCENTER AND RELIABLECOMMUNICATIONSCOMMUNICATION SYSTEM FOR
DIRECTINGTHECOORDINATEDOVERALLRESPONSEOPERATIONS
H PROVISIONSPROVISION FOR DISPOSALOF RECOVEREDOIL OILCONTAMINATED
MATERIALAND OTHEROILYWASTES
I PROVISIONSPROVISION FORMONITORINGAND PREDICTINGSPILLMOVEMENT
J IN THE ALASKAOCS REGIONONLYPROVISIONSPROVISIONFORIGNITIONOF AN
UNCONTROLLABLEOIL SPILLAND THE GUIDELINESGUIDELINETO BE FOLLOWEDIN
MAKINGTHEDECISIONTO IGNITE
25043 TRAININGAND DRILLSDRILL
A THE LESSEESHALLENSURE THATTHE OIL SPILLRESPONSEOPERATINGTEAM IS
PROVIDEDWITH HANDSON TRAININGCLASSESCLASSE AT LEASTANNUALLYIN THE
DEPLOYMENTAND OPERATIONOF THE POLLUTIONCONTROLEQUIPMENTTO
WHICH THEYARE ASSIGNEDTHE PERSONNELRESPONSIBLEFORSUPERVISINGTHE OIL SPILLRESPONSEOPERATIONSOPERATIONSHALLBE KNOWLEDGEABLEABOUT THE
LOCATIONAND INTENDED USE OF AVAILABLERESPONSEEQUIPMENTSPILLREPORTINGPROCEDURESPROCEDUREAND DEPLOYMENTSTRATEGIESSTRATEGIEFOR THE FACILITIESFACILITIE
UNDER THEIRJURISDICTIONSUCH SUPERVISORYPERSONNELSHALLBE TRAINED
IN DIRECTINGTHEDEPLOYMENTAND USE OF ALLRESPONSEEQUIPMENTTHE
LESSEESHALL RETAIN AT THE SITE DESIGNATEDIN THE OSCP COURSE
COMPLETIONCERTIFICATESCERTIFICATE OR ATTENDANCE RECORDSRECORD ISSUED BY THE
ORGANIZATIONPROVIDINGTHE INSTRUCTIONS THESE RECORDSRECORDSHALLBE MADE
AVAILABLETO ANYAUTHORIZEDMMS REPRESENTATIVEUPON REQUEST
1 DRILLSDRILL FOR FAMILIARIZATION WITH POLLUTIONCONTROLEQUIPMENTAND
OPERATIONALPROCEDURESPROCEDURESHALLBE HELD WHEN THE EQUIPMENTIS PLACEDINITIALLYAND AT LEASTONCE EVERY 12 MONTHSMONTH BY THE LESSEE OR
CONTRACTOR SERVINGTHE LESSEE THE PERSONNELIDENTIFIEDAS THE OIL SPILLRESPONSEOPERATINGTEAM IN THE OSCP SHALLPARTICIPATEIN THESE DRILLS
THE DRILLSDRILL SHALLSIMULATECONDITIONSCONDITION IN THE AREA OFOPERATIONSOPERATIONAND SHALL
INCLUDE DEPLOYMENTAND OPERATIONOF EQUIPMENT TIME SCHEDULE
FORFAMILIARIZATIONDRILLSDRILLWITH LISTOFEQUIPMENTTO BE DEPLOYEDSHALL
BE SUBMITTED TO THE REGIONALSUPERVISORTHE SCHEDULESHALLPROVIDESUFFICIENTADVANCENOTICE TO ALLOWMMS PERSONNELTO WITNESSWITNES ANY OF
THE SCHEDULEDDRILLS DRILL CONDITIONSCONDITION RESULTSRESULTAND THE NAMESNAME OF THE
PARTICIPANTSPARTICIPANTIN THE DRILLSHALLBE RECORDEDAND THE RECORDSRECORD SHALLBE
MAINTAINED FOR YEARSYEAR AT SITEDESIGNATEDIN THE OSCP AND MADE
AVAILABLETO MMS PERSONNELTHE REGIONALSUPERVISORMAY INITIATE
UNSCHEDULEDDRILLSDRILL AND MAY REQUIREAN INCREASEIN THE FREQUENCYOR
CHANGEIN THE LOCATIONOF THE DRILLSDRILL EQUIPMENTTO BE DEPLOYEDOR
DEPLOYMENTPROCEDURESPROCEDUREAND STRATEGIESTHE REGIONALSUPERVISORWILL
EVALUATE THE RESULTSRESULTOF DRILLSDRILL AND ADVISE THE LESSEEOF ANY NECESSARY
CHANGESCHANGERESPONSEEQUIPMENTPROCEDURESPROCEDUREOR STRATEGIES
SECTION
SUBPARTPRODUCTION SAFETYSYSTEMSSYSTEM
250120 GENERAL REQUIREMENTSREQUIREMENT
250121 SUBSURFACE SAFETYDEVICESDEVICE
250122 DESIGN INSTALLATIONAND OPERATIONOF
SURFACEPRODUCTIONSAFETYSYSTEMSSYSTEM
250123 ADDITIONAL PRODUCTIONSYSTEM
REQUIREMENTSREQUIREMENT
250124 PRODUCTION SAFETYSYSTEMTESTINGAND RECORDSRECORD
250125 SAFETYDEVICE TRAINING
250126 QUALITYASSURANCE AND PERFORMANCEOF
SAFETYAND POLLUTIONPREVENTIONEQUIPMENT
250127 HYDROGENSULFIDE
SUBPARTH PRODUCTION SAFETY SYSTEMSSYSTEM
250 120 GENERAL REQUIREMENTSREQUIREMENT
1 PRODUCTION SAFETYEQUIPMENTSHALLBE DESIGNATEDINSTALLEDUSEDMAINTAINED AND TESTED IN MANNER TO ASSURE THE SAFETYAND
PROTECTIONOF THE HUMAN MARINE AND COASTAL ENVIRONMENTS
PRODUCTION SAFETYSYSTEMSSYSTEM OPERATEDIN SUBFREEZINGCLIMATESCLIMATE SHALL
UTILIZE EQUIPMENTAND PROCEDURESPROCEDURESELECTEDWITH CONSIDERATIONOF
FLOATINGICE ICING AND OTHEREXTREME ENVIRONMENTAL CONDITIONSCONDITION THAT
MAY OCCUR IN THE AREA PRODUCTIONSHALL NOT COMMENCE UNTIL THE
PRODUCTIONSAFETYSYSTEMHAS BEEN APPROVEDAND PREPRODUCTIONINSPECTIONHAS BEEN REQUESTEDBYTHE LESSEE
250121 SUBSURFACESAFETYDEVICESDEVICE
A GENERAL ALL TUBINGINSTALLATIONSINSTALLATIONOPEN TO HYDROCARBONBEARINGZONESZONE
SHALLBE EQUIPPEDWITH SUBSURFACESAFETYDEVICESDEVICE THATWILL SHUT OFFTHE
FLOW FROM THE WELL IN THE EVENT OF AN EMERGENCYUNLESSUNLES AFTER
APPLICATIONAND JUSTIFICATIONTHE WELLIS DETERMINEDBYTHE DISTRICT
SUPERVISORTO BE INCAPABLEOF NATURALFLOWINGTHESE DEVICESDEVICE MAY
CONSIST OF SURFACECONTROLLEDSUBSURFACESAFETYVALVE SCSSVSUBSURFACECONTROLLESUBSURFACESAFETYVALVE SSCSV AN INJECTIONVALVE TUBINGPLUG OR TUBINGANNULARSUBSURFACESAFETYDEVICEAND ANY ASSOCIATEDSAFETYVALVELOCKOR LANDINGNIPPLE
B SPECFICATIONSCATIONFORSSSVS SURFACECONTROLLEDAND SUBSURFACECONTROLLE
SSSVSSSSV AND SAFETYVALVE LOCKSLOCK AND LANDINGNIPPLESNIPPLEINSTALLED IN THE
OCS SHALLCONFORM TO THE REQUIREMENTSREQUIREMENTIN 250126 OF THISTHI PART
C SUIFACECONTROLLEDSSSVS ALL TUBING INSTALLATIONSINSTALLATION OPEN TO
HYDROCARBONBEARINGZONE WHICH IS CAPABLEOF NATURALFLOW SHALLBE
EQUIPPEDWITH SURFACECONTROLLEDSSSV EXCEPTAS SPECIFIEDIN
PARAGRAPHSPARAGRAPH AND OF THISTHI SECTION THE SURFACECONTROLSCONTROLMAY BE
LOCATEDON THE SITE OR REMOTE LOCATION WELLSWELL NOT PREVIOUSLY
EQUIPPEDWITH SURFACECONTROLLEDSSSV AND WELLSWELL IN WHICH
SURFACECONTROLLEDSSSV HAS BEEN REPLACEDWITH SUBSURFACE
CONTROLLEDSSSV IN ACCORDANCEWITH PARAGRAPH OF THISTHI SECTION
SHALLBE EQUIPPEDWITH SURFACECONTROLLEDSSSV WHEN TUBINGIS FIRST
REMOVEDAND REINSTALLED
D SUBSUIFACECONTROLLESSSVS WELLSWELL MAY BE EQUIPPEDWITH SUBSURFACECONTROLLEDSSSVSSSSV IN LIEU OF SURFACECONTROLLEDSSSV PROVIDEDTHE
LESSEEDEMONSTRATEDTO THE DISTRICTSUPERVISORSSUPERVISORSATISFACTIONTHAT ONE
OF THE FOLLOWINGCRITERIAARE MET
1 WELLSWELL NOT PREVIOUSLYEQUIPPEDWITH SURFACECONTROLLEDSSSVSSSSV
SHALLBE SO EQUIPPEDWHEN TUBINGIS FIRST REMOVED AND
REINSTALLED
2 THE SUBSURFACECONTROLLESSSV IS INSTALLEDIN WELLSWELL COMPLETEDFROM SINGLEWELLOR MULTIWELL SATEFFITECAISSON OR SEAFLOOR
COMPLETIONSCOMPLETIONOR
3 THE SUBSURFACECONTROLLESSSV IS INSTALLEDIN WELLSWELL WITH
SURFACECONTROLLEDSSSV THAT HAS BECOME INOPERABLEAND
CANNOT BE REPAIREDWITHOUT REMOVAL AND REINSTALLATIONOF THE
TUBING
E DE4QN INSTALLATIONAND OPERATIONOFSSSVS THE SSSVSSSSV SHALL BE
DESIGNEDINSTALLEDOPERATEDAND MAINTAINED TO ENSURE RELIABLE
OPERATION
1 THE DEVICE SHALLBE INSTALLEDAT DEPTHOF 100 FEETOR MORE
BELOWTHESEAFLOORWITHIN DAYSDAY AFTERPRODUCTIONIS ESTABLISHED
WHEN WARRANTEDBY CONDITIONSCONDITION SUCH AS PERMAFROSTUNSTABLE
BOTTOM CONDITIONSCONDITION HYDRATEFORMATION OR PARAFFMSPARAFFM AN
ALTERNATESETTINGDEPTHOF THE SUBSURFACESAFETYDEVICESDEVICE MAY BE
APPROVEDBYTHE DISTRICTSUPERVISOR
2 UNTIL SUBSURFACESAFETYDEVICE IS INSTALLEDTHE WELL SHALLBE
ATTENDED IN THE IMMEDIATE VICINITYSO THAT EMERGENCYACTIONSACTION
MAY BE TAKENWHILE THE WELL IS OPEN TO FLOW DURINGTESTINGAND INSPECTIONPROCEDURESPROCEDURE THE WELL SHALL NOT BE LEFT
UNATTENDED WHILE OPEN TO PRODUCTIONUNLESSUNLES PROPERLYOPERATINGSUBSURFACESAFETYDEVICE HAS BEEN INSTALLEDIN THE WELL
3 THE WELLSHALLNOT OPEN TO FLOWWHILE THE SUBSURFACESAFETYDEVICE IS REMOVEDEXCEPTWHEN FLOWINGOFTHE WELL IS NECESSARYFOR PARTICULAROPERATIONSUCH AS CUTTINGPARAFFINBAILINGSANDOR SIMILAR OPERATION
4 ALL SSSVSSSSV SHALLBE INSPECTEDINSTALLEDMAINTAINED AND
TESTED IN ACCORDANCE WITH AMERICAN PETROLEUM INSTITUTE
RECOMMENDED PRACTICE 14B RECOMMENDED PRACTICE FOR
DESIGN INSTALLATIONAND OPERATIONOF SUBSURFACE SAFETYVALVE SYSTEMS
F SUBSUIFACESAFETYDEVICESSAFETYDEVICEIN SHUTIN WELLS NEW COMPLETIONSCOMPLETIONPERFORATEDBUT NOT PLACEDON PRODUCTIONAND COMPLETIONSCOMPLETIONSHUTIN FOR PERIODOF MONTHSMONTH SHALLBE EQUIPPEDWITH EITHER
1 PUMPTHROUGHTYPETUBINGPLUG2 SURFACECONTROLLEDSSSV PROVIDEDTHE SURFACECONTROLHAS
BEEN RENDEREDINOPERABLEOR
3 AN INJECTIONVALVE CAPABLEOF PREVENTINGBACKFLOW
THE SETTINGDEPTHOF THE SUBSURFACESAFETYDEVICE SHALLBE APPROVEDBYTHE DISTRICT SUPERVISORON CASEBYCASEBASISBASI WHEN WARRANTED BYCONDITIONSCONDITION HYDRATEFORMATIONSFORMATIONAND PARAFFMS
G SUBSUIFACESAFETYDEVICESDEVICE IN INJECTIONWELLS SURFACECONTROLLEDSSSV
OR AN INJECTIONVALVECAPABLEOFPREVENTINGBACKFLOWSHALLBE INSTALLED
IN ALL INJECTIONWELLS THISTHI REQUIREMENTSREQUIREMENTIS NOT APPLICABLEIF THE
DISTRICTSUPERVISORCONCURSCONCUR THATTHE WELL IS INCAPABLEOFFLOWINGTHE
LESSEESHALLVERIFYTHE NOFLPWCONDITION OFTHE WELLANNUALLY
H TEMPORAIYREMOVALFORROUTINEOPERATION
1 EACH WIRELINE OR PUMPDOWNRETRIEVABLESUBSURFACESAFETYDEVICE MAY BE REMOVED WITHOUT FURTHER AUTHORIZATIONOR
NOTICE FOR ROUTINEOPERATIONWHICH DOESDOE NOT REQUIRETHE
APPROVALOF FORM MMS331 SUNDRYNOTICESNOTICE AND REPORTSREPORTON WELLSWELL IN 25091 OF THISTHI PARTFOR PERIODNOT TO EXCEED15
DAYS
2 THE WELLSHALLBE IDENTIFIED BY SIGNON THE WELLHEAD STATINGTHAT THE SUBSURFACESAFETYDEVICE HAS BEEN REMOVED THE
REMOVALOFTHESUBSURFACESAFETYDEVICE SHALLBE NOTEDIN RECORDSRECORD
AS REQUIREDIN 250124 OF THISTHI PART IF THE MASTER VALVE IS
OPEN TRAINEDPERSONSHALLBE IN THE IMMEDIATE VICINITYOF THE
WELL TO ATTENDTHE WELLSO THATEMERGENCYACTIONSACTION MAY BE TAKENIF NECESSARY
3 PLATFORMWELL SHALLBE MONITOREDBUT PERSONNEED NOT
REMAIN IN THE WELLBAYAREA CONTINUOUSLYIF THE MASTER VALVE IS
CLOSED IF THE WELL IS ON SATEFFITESTRUCTURE IT MUST BE
ATTENDEDOR PUMPTHROUGHPLUGINSTALLEDIN THE TUBINGAT LEAST
100 FEETBELOW THE MUD LINE AND THE MASTER VALVE CLOSEDUNKSSUNKS OTHERWISEAPPROVEDBYTHE DISTRICT SUPERVISOR
4 THE WELL SHALL NOT BE ALLOWED TO FLOW WHILE THE SUBSURFACE
SAFETYDEVICE IS REMOVED EXCEPTWHEN FLOWINGTHE WELL IS
NECESSARYFORTHAT PARTICULAROPERATIONTHE PROVISIONSPROVISIONOF THISTHI
PARAGRAPHARE NOT APPLICABLETO THE TESTINGAND INSPECTIONPROCEDURESPROCEDUREIN 250124 OF THISTHI PART
I ADDITIONAL SAFETYEQUIPMENTALL TUBINGINSTALLATIONSINSTALLATION IN WHICH
WIRELINE OR PUMPDOWNRETRIEVABLESUBSURFACE SAFETYDEVICE IS
INSTALLEDAFTERTHE EFFECTIVEDATE OF THISTHI SUBPARTSHALLBE EQUIPPEDWITH
LANDINGNIPPLEWITH FLOW COUPLINGSCOUPLINGOR OTHER PROTECTIVEEQUIPMENTABOVE AND BELOWTO PROVIDEFORTHE SETTINGOFTHE SSSV THE CONTROL
SYSTEMFORALLSURFACECONTROLLEDSSSVSSSSV SHALLBE AN INTEGRALPARTOF
THE PLATFORMEMERGENCYSHUTDOWN SYSTEMESD IN ADDITION TO
THE ACTIVATIONOF THE ESD BY MANUAL ACTION ON THE PLATFORMTHE
SYSTEMMAY BE ACTIVATEDBY SIGNALFROM REMOTE LOCATION SURFACE
CONTROLLEDSSSVSSSSV SHALLCLOSEIN RESPONSETO SHUTIN SIGNALSSIGNALFROM THE
ESD AND IN RESPONSETO THE FIRE IOOPOR OTHERFIRE DETECTIONDEVICES
J EMERGENCYACTION IN THE EVENT OF AN EMERGENCY SUCH AS AN
IMPENDINGSTORM ANY WELL NOT EQUIPPEDWITH SUBSURFACESAFETYDEVICE AND WHICH IS CAPABLEOF NATURAL FLOW SHALL HAVE THE DEVICE
PROPERLYINSTALLEDAS SOON AS POSSIBLEWITH DUE CONSIDERATIONBEINGGIVENTO PERSONNELSAFETY
250122 DESIGN INSTALLATION AND OPERATIONOF SURFACEPRODUCTIONSAFETYSYSTEMS
A GENERAL ALL PRODUCTIONFACILITIESFACILITIE INCLUDINGSEPARATORSSEPARATOR TREATERSTREATER
COMPRESSORSCOMPRESSOR HEADERSHEADER AND FLOWLINESFLOWLINE SHALLBE DESIGNEDINSTALLEDAND MAINTAINED IN MANNER WHICH PROVIDESPROVIDEFOREFFICIENCYSAFETYOF
OPERATIONAND PROTECTIONOF THEENVIRONMENT
B PLATFORMSALL PLATFORMPRODUCTIONFACILITIESFACILITIESHALLBE PROTECTEDWITH
BASIC AND ANCILLARYSURFACESAFETYSYSTEMDESIGNEDANALYZEDINSTALLED TESTED AND MAINTAINED IN OPERATINGCONDITION IN
ACCORDANCEWITH THE PROVISIONSPROVISIONOF API RP 14C RECOMMENDED
PRACTICE FOR ANALYSISANALYSI DESIGN INSTALLATION AND TESTINGOF BASIC
SURFACESAFETYSYSTEMSSYSTEMFOR OFFSHOREPRODUCTION PLATFORMS IF
PROCESSINGCOMPONENTSCOMPONENT ARE TO BE UTILIZEDOTHER THAN THOSEFORWHICH
SAFETYANALYSISANALYSICHECKLISTSCHECKLIST ARE INCLUDED IN API RP 14C THE ANALYSISANALYSITECHNIQUEAND DOCUMENTATION SPECIFIEDTHEREIN SHALL BE UTILIZED TO
DETERMINE THE EFFECTSEFFECTAND REQUIREMENTSREQUIREMENTOF THESE COMPONENTSCOMPONENT UPONTHE SAFETYSYSTEM SAFETYDEVICE REQUIREMENTSREQUIREMENTFOR PIPELINESPIPELINEARE
CONTAINEDIN 250154 OF THISTHI PART
C SPECFICATIONSCATION FORSUIFACESAFETYVALVESVALVE SSV AND UNDERWATERSAFETYVALVESVALVE
USV ALL WELIHEAD SSVSSSV AND USVSUSV AND THEIR ACTUATORSACTUATOR WHICH ARE
INSTALLEDIN THE OCS SHALLCONFORMTO THE REQUIREMENTSREQUIREMENTIN 250126 OF
THISTHI PART
D USE OFSSVSSSV AND USVS ALL SSVSSSV AND USVSUSV SHALLBE INSPECTEDINSTALLEDMAINTAINEDAND TESTEDIN ACCORDANCEWITH API RP 14HRECOMMENDED PRACTICEFOR USE OF SURFACE SAFETYVALVESVALVE AND
UNDERWATER SAFETYVALVESVALVE OFFSHORE IF ANY SSV OR USV DOESDOE NOT
OPERATEPROPERLYOR IF ANY FLUIDIS OBSERVEDDURINGLEAKAGETEST THE
VALVE SHALLBE REPAIREDOR REPLACED
E APPROVALOFSAFETYSYSTEMSSAFETYSYSTEMDESQNAND INSTALLATIONFEATURESPRIOR TO
INSTALLATIONTHE LESSEESHALLSUBMIT IN DUPLICATEFOR APPROVALTO THE
DISTRICTSUPERVISORPRODUCTIONSAFETYSYSTEMAPPLICATIONCONTAININGINFORMATIONRELATIVETO DESIGNAND INSTALLATIONFEATURESINFORMATION
CONCERNINGAPPROVEDDESIGNAND INSTALLATIONFEATURESFEATURE SHALL BE
MAINTAINED BYTHE LESSEEAT THE LESSEESLESSEE OFFSHOREFIELDNEAREST THE OCS
FACILITYOR OTHER LOCATION CONVENIENTLYAVAILABLE TO THE DISTRICT
SUPERVISORALL APPROVALSAPPROVALARE SUBJECTTO FIELD VERIFICATIONS THE
APPLICATIONSHALLINCLUDETHE FOLLOWING
1 SCHEMATIC FLOW DIAGRAMSHOWINGTUBINGPRESSURE SIZECAPACITYDESIGNWORKINGPRESSUREOR SEPARATORSSEPARATOR FLARE
SCRUBBERSSCRUBBER TREATERSTREATER STORAGETANKSTANK COMPRESSORSCOMPRESSOR PIPELINEPUMPSPUMP METERINGDEVICESDEVICE AND OTHER HYDROCARBONHANDLINGVESSELS
2 SCHEMATIC FLOW DIAGRAMAPI RP 14C FIGUREEL AND THE
RELATEDSAFETYANALYSISANALYSIFUNCTION EVALUATION CHART API RP
14C SUBSECTION43 C
3 SCHEMATICPIPINGDIAGRAMSHOWINGTHE SIZE AND MAXIMUM
ALLOWABLEWORKINGPRESSURESPRESSUREAS DETERMINED IN ACCORDANCEWITH
API RP 14E DESIGNAND INSTALLATIONOF OFFSHOREPRODUCTION
PLATFORM PIPINGSYSTEMS
4 ELECTRICALSYSTEMINFORMATIONINCLUDINGTHEFOLLOWING
I PLANOF EACH PLATFORMDECK OUTLININGALL HAZARDOUSHAZARDOU
AREASAREA CLASSIFIEDIN ACCORDANCE WITH API RP 500
RECOMMENDED PRACTICE FOR CLASSIFICATIONOF LOCATIONSLOCATION
FOR ELECTRICAL INSTALLATIONSINSTALLATION AT DRILLINGRIGSRIG AND
PRODUCTIONFACILITIESFACILITIE ON LAND AND ON MARINE FIXED AND
MOBILE PLATFORMSPLATFORM AND OUTLININGAREASAREA IN WHICH POTENTIALIGNITIONSOURCESSOURCE OTHER THAN ELECTRICALARE TO BE
INSTALLED THE AREA OUTLINESHALLINCLUDE THE FOLLOWINGINFORMATION
1 ALL MAJORPRODUCTIONEQUIPMENTWELLSWELL AND OTHER
SIGNIFICANTHYDROCARBONSOURCESSOURCE AND DESCRIPTIONOF THE TYPEOF DECKINGCEILINGWALLSWALL EG GRATINGOR SOLIDAND FIREWALLSFIREWALLAND
2 LOCATION OF GENERATORSGENERATOR CONTROL ROOMSROOM PANELBOARDSBOARD MAJORCABLINGCONDUITROUTESROUTE AND
IDENTIFICATIONOF THE PRIMARYWIRINGMETHOD EGTYPECABLECONDUITOR WIRE
II ELEMENTARYELECTRICALSCHEMATIC OF ANY PLATFORMSAFETYSHUTDOWN SYSTEMWITH FUNCTIONALLEGEND
5 CERTIFICATIONTHAT THE DESIGNFOR THE MECHANICALAND ELECTRICAL
SYSTEMSSYSTEM TO BE INSTALLEDWERE APPROVEDBYREGISTEREDPROFESSIONALENGINEERSAFTER THESE SYSTEMSSYSTEM ARE INSTALLEDTHE LESSEESHALL
SUBMIT STATEMENT TO THE DISTRICT SUPERVISORCERTIFYINGTHAT
NEW INSTALLATIONSINSTALLATION CONFORM TO THE APPROVEDDESIGNSDESIGNOF THISTHI
SUBPART
6 THE DESIGNAND SCHEMATICSSCHEMATICOF THE INSTALLATIONAND MAINTENANCE
OF ALL FIRE AND GASDETECTIONSYSTEMSSYSTEM SHALL INCLUDE THE
FOLLOWING
I TYPE LOCATIONAND NUMBER OFDETECTIONSENSORSSENSORII TYPE AND KIND OF ALARMSALARM INCLUDINGEMERGENCY
EQUIPMENTTO BE ACTIVATEDIII METHOD USED FORDETECTIONIV METHOD AND FREQUENCYOF CALIBRATIONAND
V FUNCTIONALBLOCK DIAGRAMOF THE DETECTION SYSTEMINCLUDINGTHE ELECTRICPOWERSUPPLY
250 123 ADDITIONAL PRODUCTIONSYSTEMREQUIREMENTSREQUIREMENT
A GENERAL LESSEESLESSEE SHALLCOMPLYWITH THE FOLLOWINGPRODUCTIONSAFETYSYSTEM REQUIREMENTSREQUIREMENTSOME OF WHICH ARE IN ADDITION TO THOSE
CONTAINED IN API RP 14C INCORPORATEDBYREFERENCEIN 250122
OFTHISTHI PART
B DESJN INSTALLATIONAND OPERATIONOFADDITIONALPRODUCTIONSYSTEMS
1 PRESSUREAND FIREDVESSELS PRESSURE AND FIRED VESSELSVESSEL SHALL BE
DESIGNEDFABRICATEDCODE STAMPED AND MAINTAINED IN
ACCORDANCEWITH APPLICABLEPROVISIONSPROVISIONOF SECTION IV AND
VIII OF THE ASME BOILER AND PRESSURE VESSEL CODE ALL
EXISTINGUNCODED VESSELSVESSEL IN USE MUST BE JUSTIFIEDAND APPROVALFOR CONTINUED USE OBTAINED FROM THE DISTRICT SUPERVISORNO
LATERTHAN AUGUST29 1988
I PRESSURE RELIEFVALVESVALVE SHALL BE DESIGNEDINSTALLEDAND
MAINTAINED IN ACCORDANCEWITH APPLICABLEPROVISIONSPROVISIONOF
SECTION IV AND VIII OF THE ASME BOILER AND
PRESSUREVESSELCODE THE RELIEFVALVESVALVE SHALLCONFORMTO
THE VALVESIZINGAND PRESSURERELIEVINGREQUIREMENTSREQUIREMENTSPECIFIEDIN THESEDOCUMENTSDOCUMENT HOWEVERTHE RELIEFVALVESVALVEEXCEPTCOMPLETELYREDUNDANTRELIEFVALVESVALVE SHALLBE SET NO
HIGHERTHAN THE MAXIMUMALLOWABLE WORKINGPRESSUREOF
THE VESSEL ALL RELIEFVALVESVALVE AND VENTSVENT SHALLBE PIPEDIN
SUCH WAY AS TO PREVENTFLUID FROMSTRIKINGPERSONNELOR
IGNITIONSOURCES
II STEAM GENERATORSGENERATOROPERATINGAT LESSLES THAN 15 POUNDSPOUNDPER
SQUAREINCH GAUGEPSIG SHALLBE EQUIPPEDWITH LEVEL
SAFETYLOW LSL SENSOR WHICH WILL SHUT OFF THE FUEL
SUPPLYWHEN THEWATER LEVELDROPSDROPBELOW THE MINIMUM
SAFELEVEL STEAM GENERATORSGENERATOROPERATINGAT GREATERTHAN 15
PSIGREQUIREIN ADDITION TO AN LSL WATERFEEDINGDEVICE WHICH WILL AUTOMATICALLYCONTROLTHEWATER LEVEL
III THE LESSEESHALL USE PRESSURERECORDERSRECORDERTO ESTABLISHTHE
NEW OPERATINGPRESSURERANGESRANGE OF PRESSUREVESSELSVESSEL AT ANYTIME WHEN THEREIS CHANGEIN OPERATINGPRESSURESPRESSURETHAT
REQUIRESREQUIRENEW SETTINGSSETTINGFORTHE HIGHPRESSURESHUTIN SENSOR
ANDOR THE LOWPRESSURESHUTIN SENSOR AS PROVIDEDHEREIN THE PRESSURERECORDERCHARTSCHART USED TO DETERMINE
CURRENT OPERATINGPRESSURERANGESRANGE SHALLBE MAINTAINED AT
THE LESSEESLESSEE FIELDOFFICENEAREST THE OCS FACILITYOR AT OTHER
LOCATIONSLOCATION CONVENIENTLYAVAILABLE TO THE DISTRICT
SUPERVISORTHE HIGHPRESSURESHUTIN SENSOR SHALLBE SET
NO HIGHERTHAN 15 PERCENTOR PSI WHICHEVERIS GREATERABOVE THEHIGHESTOPERATINGPRESSUREOF THEVESSEL THISTHI
SETTINGSHALLALSOBE SET SUFFICIENTLYBELOW PERCENTOR
PSI WHICHEVER IS GREATERTHE RELIEFVALVESVALVE SET PRESSURETO
ASSURE THAT THE PRESSURESOURCE IS SHUT IN BEFORE THE RELIEF
VALVE ACTIVATES THE LOWPRESSURESHUTIN SENSOR SHALL
ACTIVATENO LOWERTHAN 15 PERCENTOR PSI WHICHEVER IS
GREATER BELOW THE LOWESTPRESSUREIN THE OPERATINGRANGE THE ACTIVATION OF LOWPRESSURESENSORSSENSOR ON
PRESSUREVESSELSVESSEL WHICH OPERATEAT LESSLES THAN PSISHALLBE
APPROVEDBY THE DISTRICT SUPERVISORON CASEBYCASEBASIS
2 FLOWLINES
I FLOWLINESFLOWLINE FROM WELLSWELL SHALLBE EQUIPPEDWITH HIGH AND
LOWPRESSURESHUTIN SENSORSSENSOR LOCATEDIN ACCORDANCEWITH
SECTION A AND FIGUREAL OF API RP 14G THE LESSEE
SHALL USE PRESSURE RECORDERSRECORDER TO ESTABLISH THE NEW
OPERATINGPRESSURERANGESRANGE OF FLOWLINESFLOWLINE AT ANY TIME WHEN
THEREIS SIGNIFICANTCHANGEIN OPERATINGPRESSURES THE
MOST RECENT PRESSURERECORDERCHARTSCHART USED TO DETERMINE
OPERATINGPRESSURERANGESRANGE SHALL BE MAINTAINED AT THE
LESSEESLESSEE FIELD OFFICE NEAREST THE OCS FACILITYOR OTHER
LOCATIONSLOCATION CONVENIENTLYAVAILABLE TO THE DISTRICT
SUPERVISORTHE HIGHPRESSURESHUTIN SENSORSSENSOR SHALLBE
SET NO HIGHERTHAN 15 PERCENTOR PSI WHICHEVER IS
GREATERABOVE THEHIGHESTOPERATINGPRESSUREOF THE LINE
BUT IN ALLCASESCASE IT SHALLBE SET SUFFICIENTLYBELOW THE
MAXIMUM SHUTIN WELIHEADPRESSUREOR THE GASLIFTSUPPLYPRESSURETO ASSURE ACTUATIONOF THE SSV THE LOW
PRESSURESHUTIN SENSORSSENSOR SHALLBE SET NO LOWER THAN 15
PERCENTOR PSI WHICHEVERIS GREATER BELOW THE LOWEST
OPERATINGPRESSUREOFTHE LINEIN WHICH IT IS INSTALLED
II IF THE WELL FLOWSFLOW DIRECTLYTO THE PIPELINEBEFORE
SEPARATIONTHEFLOWLINEAND VALVESVALVE FROM THEWELLLOCATED
UPSTREAMOF AND INCLUDINGTHE HEADER INLET VALVESVALVE SHALL
HAVE WORKINGPRESSUREEQUALTO OR GREATERTHAN THE
MAXIMUM SHUTIN PRESSUREOF THE WELL UNLESSUNLES THE FLOWLINE
IS PROTECTEDBYONE OFTHE FOLLOWING
A RELIEFVALVEWHICH VENTSVENT INTO THE PLATFORMFLARE
SCRUBBER OR SOME OTHER LOCATIONAPPROVEDBY THE
DISTRICT SUPERVISORTHE PLATFORMFLARE SCRUBBER
SHALLBE DESIGNEDTO HANDLE WITHOUT LIQUIDHYDROCARBONCARRYOVERTO THE FLARETHE MAXIMUM
ANTICIPATEDFLOWOF LIQUIDHYDROCARBONSHYDROCARBONWHICH MAYBE RELIEVEDTO THE VESSEL
10
B TWO SSVSSSV WITH INDEPENDENTHIGHPRESSURESENSORSSENSOR
INSTALLED WITH ADEQUATEVOLUME UPSTREAM OF ANYBLOCK VALVE TO ALLOWSUFFICIENTTIME FOR THE VALVESVALVETO CLOSEBEFOREEXCEEDINGTHE MAXIMUM ALLOWABLE
WORKINGPRESSURE
3 SAFETYSENSORS ALL SHUTDOWNDEVICESDEVICE VALVESVALVE AND PRESSURESENSORSSENSOR SHALLFUNCTIONIN MANUAL RESET MODE SENSORSSENSOR WITH
INTEGRALAUTOMATIC RESET SHALLBE EQUIPPEDWITH AN APPROPRIATEDEVICE TO OVERRIDETHE AUTOMATICRESET MODE ALL PRESSURESENSORSSENSOR SHALL BE EQUIPPEDTO PERMITTESTINGWITH AN EXTERNAL
PRESSURESOURCE
4 ESD THE ESD SHALLCONFORMTO THE REQUIREMENTSREQUIREMENTOF APPENDIXSECTION CL OFAPI RP 14C AND THE FOLLOWING
I THE MANIJALLYOPERATEDESD VALVESVALVE SHALL BE QUICKOPENINGAND NONRESTRICTEDTO ENABLE THE RAPIDACTUATION
OF THE SHUTDOWNSYSTEM ONLYESD STATIONSSTATION AT THE BOAT
LANDINGMAY UTILIZE LOOPOF BREAKABLESYNTHETICTUBINGIN LIEU OF VALVE
II CLOSUREOF THE SSV SHALLNOT EXCEED 45 SECONDSSECOND AFTER
AUTOMATIC DETECTION OF AN ABNORMAL CONDITION OR
ACTUATIONOF AN ESD THE SURFACECONTROLLEDSSSV SHALL
CLOSEIN NOT MORE THAN MINUTESMINUTE AFTERTHESHUTIN SIGNALHAS CLOSEDTHE SSV DESIGNDELAYEDCLOSURETIME GREATERTHAN MINUTESMINUTE SHALLBE JUSTIFIEDBYTHE LESSEEBASED ON
THE INDIVIDUAL WELLSWELL MECHANICALPRODUCTIOCHARACTER
ISTICSISTIC AND BE APPROVEDBYTHE DISTRICT SUPERVISOR
III SCHEMATICOF THE ESD WHICH INDICATESINDICATE THE CONTROL
FUNCTIONSFUNCTION OF ALLSAFETYDEVICESDEVICE FORTHE PLATFORMSPLATFORMSHALLBE
MAINTAINED BYTHELESSEEON THEPLATFORMOR AT THE LESSEESLESSEE
FIELD OFFICENEAREST THE OCS FACILITYOR OTHER LOCATION
CONVENIENTLYAVAILABLETO THE DISTRICT SUPERVISOR
11
5 ENGINES
I ENGINEEXHAUST ENGINEEXHAUSTSEXHAUST SHALL BE EQUIPPEDTO
COMPLYWITH THE INSULATIONAND PERSONNELPROTECTIONREQUIREMENTSREQUIREMENTOF API RP 14C SECTION 42C4 EXHAUST
PIPINGFROM DIESELENGINESENGINESHALLBE EQUIPPEDWITH SPARKARRESTORS
II DIESEL ENGINEAIR INTAKE NO LATERTHAN MAY 31 1989DIESELENGINEAIR INTAKESINTAKE SHALLBE EQUIPPEDWITH DEVICE
TO SHUTDOWN THE DIESEL ENGINEIN THE EVENT OF RUNAWAYDIESEL ENGINESENGINEWHICH ARE CONTINUOUSLYATTENDEDSHALLBE
EQUIPPEDWITH EITHER REMOTE OPERATEDMANUAL OR
AUTOMATIC SHUTDOWNDEVICES DIESEL ENGINESENGINEWHICH ARE
NOT CONTINUOUSLYATTENDED SHALL BE EQUIPPEDWITH
AUTOMATICSHUTDOWNDEVICES
6 GLYCOLDEHYDRATIONUNITS PRESSURERELIEFSYSTEMOR AN ADEQUATEVENT SHALL BE INSTALLED ON THE GLYCOLREGENERATORREBOILERWHICH WILL PREVENTOVERPRESSURIZATIONTHISTHI DISCHARGEOF THE
RELIEFVALVE SHALLBE VENTEDIN NONHAZARDOUSNONHAZARDOU MANNER
7 GAS COMPRESSORSCOMPRESSORINSTALLATIONSINSTALLATION SHALL BE EQUIPPEDWITH THE FOLLOWINGPROTECTIVEEQUIPMENTAS REQUIREDIN API RP
14C SECTION A4 AND A8
I PRESSURE SAFETYHIGH PSH PRESSURE SAFETYLOW
PSL PRESSURESAFETYVALVE PSV LEVEL SAFETYHIGH LSH AND LEVEL SAFETYLOW LSL TO PROTECTEACH INTERSTAGEAND SUCTIONSCRUBBER
II TEMPERATURESAFETYHIGH TSH ON EACH COMPRESSOR
DISCHARGECYLINDER
III THE PSH AND PSL SHUTIN SENSORSSENSOR AND LSH SHUTIN
CONTROLSCONTROL PROTECTINGCOMPRESSORSUCTION AND INTERSTAGE
12
SCRUBBERSSCRUBBER SHALL BE DESIGNEDTO ACTUATE AUTOMATIC
SHUTDOWN VALVESVALVE SDV LOCATED IN EACH COMPRESSORSUCTION AND FUELGASLINE SO THATTHE COMPRESSORUNIT AND
THE ASSOCIATED VESSELSVESSEL CAN BE ISOLATED FROM ALL INPUTSOURCES ALL AUTOMATIC SDVSSDV INSTALLED IN COMPRESSORSUCTIONAND FUEL GASPIPINGSHALLALSOBE ACTUATEDBYTHE
SHUTDOWN OF THE PRIMEMOVER UNLESSUNLES OTHERWISE
APPROVEDBYTHE DISTRICT SUPERVISORGASWELLGASAFFECTED
BY THE CLOSUREOF THE AUTOMATICSDV ON COMPRESSORSUCTIONSHALLBE DIVERTEDTO THEPIPELINEOR SHUTIN AT THE
WELIHEAD
IV BLOWDOWN VALVEIS REQUIREDON THE DISCHARGELINE OF ALL
COMPRESSORINSTALLATIONSINSTALLATION OF 1000 HORSEPOWER746KILOWATTSKILOWATTOR GREATER
8 FIREFIGHTINGSYSTEMS FIREFIGHTINGSYSTEMSSYSTEM FOR BOTH OPEN AND
TOTALLYENCLOSED PLATFORMSPLATFORMINSTALLED FOR EXTREME WEATHER
CONDITIONSCONDITION OR OTHER REASONSREASON SHALLCONFORM TO SUBSECTION 52FIREWATER SYSTEMSSYSTEM OF API RP 14G FIRE PROTECTION AND
CONTROL OPENTYPEOFFSHOREPRODUCTIONPLATFORMSPLATFORMAND SHALL
REQUIREAPPROVALOF THE DISTRICT SUPERVISORTHE FOLLOWINGADDITIONAL REQUIREMENTSREQUIREMENTSHALLAPPLYFOR BOTH OPEN AND CLOSED
PRODUCTIONPLATFORMSPLATFORM
I FIREWATERSYSTEMCONSISTINGOF RIGIDPIPEWITH FIREHOSE
STATIONSSTATION OR FIXED FIREWATER MONITORSMONITOR SHALL BE INSTALLED
THE FIREWATERSYSTEMSHALLBE INSTALLEDTO PROVIDENEEDED
PROTECTIONIN ALLAREASAREA PRODUCTIONHANDLINGEQUIPMENTIS
LOCATED FIXED WATERSPRAYSYSTEMSHALLBE INSTALLEDIN
ENCLOSEDWELLBAYAREASAREA WHERE HYDROCARBONVAPORSVAPOR MAYACCUMULATE
II FUEL OR POWER FOR FIREWATER PUMP DRIVERSDRIVER SHALL BE
AVAILABLE FOR AT LEAST 30 MINUTESMINUTE OF RUN TIME DURINGPLATFORMSHUTIN IF NECESSARYAN ALTERNATEFUELOR POWER
13
SUPPLYSHALL BE INSTALLEDTO PROVIDEFOR THISTHI PUMP
OPERATINGTIME UNLESSUNLES AN ALTERNATEFIREFIGHTINGSYSTEMHAS
BEEN APPROVEDBYTHE DISTRICT SUPERVISOR
III FIREFIGHTINGSYSTEMUSINGCHEMICALSCHEMICAL MAY BE USED IN LIEU
OF WATER SYSTEMIF THE DISTRICT SUPERVISORDETERMINESDETERMINE
THATTHE USE OF CHEMICALSYSTEMPROVIDESPROVIDEEQUIVALENTFIRE
PROTECTIONCONTROL
IV DIAGRAMOF THE FIREFIGHTINGSYSTEMSHOWINGTHE
LOCATIONOF ALLFIREFIGHTINGEQUIPMENTSHALLBE POSTEDIN
PROMINENTPLACEIN THEFACILITYOR STRUCTURE
V FOR OPERATIONSOPERATIONIN SUBFREEZINGCLIMATESCLIMATE THE LESSEESHALL
FURNISH EVIDENCE TO THE DISTRICT SUPERVISORTHAT THE
FIREFIGHTINGSYSTEMIS SUITABLEFORTHE CONDITIONS
9 FIRE AND GASDETECTIONSYSTEM
I FIRE FLAME HEAT OR SMOKESENSORSSENSOR SHALLBE INSTALLEDIN
ALLENCLOSEDCLASSIFIEDAREAS GAS SENSORSSENSOR SHALLBE INSTALLED
IN ALL INADEQUATELYVENTILATEDENCLOSEDCLASSIFIEDAREAS
ADEQUATEVENTILATION IS DEFMED AS VENTILATIONWHICH IS
SUFFICIENT TO PREVENT ACCUMULATION OF SIGNIFICANTQUANTITIESQUANTITIEOF VAPORAIRMIXTURE IN CONCENTRATIONSCONCENTRATIONOVER 25
PERCENTOF THE LOWER EXPLOSIVELIMIT LEL ONE
APPROVEDMETHOD OFPROVIDINGADEQUATEVENTILATIONIS
CHANGEOF AIR VOLUME EACH MINUTESMINUTE OR CUBIC FOOTOF
AIRVOLUME FLOW PER MINUTE PER SQUAREFOOTSOLID FLOOR
AREA WHICHEVER IS GREATER ENCLOSED AREASAREA EGBUILDINGSBUILDING LIVINGQUARTERSQUARTER OR DOGHOUSESDOGHOUSEARE DEFMED AS
THOSE AREASAREA CONFMED ON MORE THAN FOUR OF THEIR SIX
POSSIBLESIDESSIDE BY WALLSWALL FLOORSFLOOR OR CEILINGSCEILINGMORE
RESTRICTIVETO AIR FLOWTHANGRATINGOR FIXED OPEN LOUVERSLOUVER
AND OF SUFFICIENTSIZE TO ALLOWENTRYOF PERSONNELCLASSIFIEDAREA IS ANY AREA CLASSIFIEDCLASSCLAS GROUP
14
DIVISION OR FOLLOWINGTHE GUIDELINESGUIDELINEOF API RP
500
II ALL DETECTIONSYSTEMSSYSTEM SHALLBE CAPABLEOF CONTINUOUSCONTINUOU
MONITORINGFIREDETECTION SYSTEMSSYSTEM AND PORTIONSPORTIONOF
COMBUSTIBLEGASDETECTIONSYSTEMSSYSTEM RELATEDTO THE HIGHERGASCONCENTRATIONLEVELSLEVEL SHALLBE OF THE MANUALRESETTYPECOMBUSTIBLE GASDETECTIONSYSTEMSSYSTEM RELATEDTO THE HIGHERGASCONCENTRATIONLEVELSLEVEL SHALLBE OF THE MANUALRESET TYPECOMBUSTIBLE GASDETECTIONSYSTEMSSYSTEM RELATEDTO THE LOWER
GASCONCENTRATIONLEVEL MAY BE OF THE AUTOMATICRESET
TYPE
III FUELGASFUELGAODORANT OR AN AUTOMATIC GASDETECTIONAND
ALARM SYSTEMIS REQUIREDIN ENCLOSEDCONTINUOUSLYMANNED AREASAREA OF THE FACILITYWHICH ARE PROVIDEDWITH FUEL
GAS LIVINGQUARTERSQUARTERAND DOGHOUSESDOGHOUSENOT CONTAININGGASSOURCE AND NOT LOCATEDIN CLASSIFIEDAREA DO NOT REQUIRE
GASDETECTIONSYSTEM
IV THE DISTRICT SUPERVISORMAY REQUIRETHE INSTALLATIONAND
MAINTENANCE OF GASDETECTOROR ALARMIN ANY POTENTIALLYHAZARDOUSHAZARDOU AREA
V FIRE AND GASDETECTIONSYSTEMSSYSTEM SHALL BE AN APPROVEDTYPE DESIGNEDAND INSTALLEDIN ACCORDANCEWITH API RP
14C API RP 14G AND API RP 14F DESIGNAND
INSTALLATION OF ELECTRICAL SYSTEMSSYSTEM FOR OFFSHORE
PRODUCTION PLATFORMS
10 ELECTRICALEQUIPMENTELECTRICALEQUIPMENTAND SYSTEMSSYSTEM SHALLBE
DESIGNEDINSTALLEDAND MAINTAINED IN ACCORDANCEWITH THE
REQUIREMENTSREQUIREMENTIN 25053 OF THISTHI PART
11 EROSION PROGRAMOF EROSION CONTROLSHALLBE IN EFFECTFOR
WELLSWELL OR FIELDSFIELD HAVING HISTORYOF SAND PRODUCTIONTHE
15
EROSIONCONTROLPROGRAM MAY INCLUDE SAND PROBESPROBE XRAYULTRASONICOR OTHERSATISFACTORYMONITORINGMETHODS RECORDSRECORD
BY LEASE INDICATINGTHE WELLSWELL WHICH HAVE EROSIONCONTROL
PROGRAMSPROGRAM IN EFFECTAND THE RESULTSRESULT OF THE PROGRAMSPROGRAM SHALL BE
MAINTAINED BY THE LESSEEFOR PERIODOF YEARSYEAR AND SHALL BE
MADE AVAILABLETO MMS UPON REQUEST
C GENERALPLATFORMOPERATIONS
1 SURFACE OR SUBSURFACESAFETYDEVICESDEVICE SHALLNOT BE BYPASSEDOR
BLOCKED OUT OFSERVICEUNLESSUNLES THEYARE TEMPORARILYOUT OF SERVICE
FORSTARTUPMAINTENANCEOR TESTINGPROCEDURESONLYTHE
MINIMUM NUMBER OF SAFETYDEVICESDEVICE SHALL BE TAKEN OUT OF
SERVICE PERSONNEL SHALL MONITOR THE BYPASSESBYPASSEOR BLOCKOUT
FUNCTIONSFUNCTION UNTIL THE SAFETYDEVICESDEVICE ARE PLACEDBACK IN SERVICE
ANY SURFACEOR SUBSURFACESAFETYDEVICE WHICH IS TEMPORARILYOUT OFSERVICESHALLBE FLAGGED
2 WHEN WELLSWELL ARE DISCONNECTEDFROM PRODUCINGFACILITIESFACILITIE AND
BLIND FLANGEDEQUIPPEDWITH TUBINGPLUG OR THE MASTER
VALVESVALVE HAVE BEEN LOCKEDCLOSEDCOMPLIANCEIS NOT REQUIREDWITH THE PROVISIONSPROVISIONOF API RP 14C OR THISTHI REGULATIONCONCERNINGTHEFOLLOWING
I AUTOMATIC FAILCLOSESSVSSSV ON WELIHEADASSEMBLIESASSEMBLIEAND
II THE PSH AND PSL SHUTIN SENSORSSENSOR IN FLOWLINESFLOWLINE FROM
WELLS
3 WHEN PRESSUREOR ATMOSPHERICVESSELSVESSEL ARE ISOLATED FROM
PRODUCTIONFACILITIESFACILITIE EG INLET VALVE LOCKED CLOSEDOR INLET
BLINDFLANGEDAND ARE TO REMAIN ISOLATEDFOR AN EXTENDED
PERIODOF TIME SAFETYDEVICECOMPLIANCEWITH API RP 14C OR
THISTHI SUBPARTIS NOT REQUIRED
16
4 ALL OPENENDEDLINESLINE CONNECTEDTO PRODUCINGFACILITIESFACILITIE AND WELLSWELL
SHALLBE PLUGGEDOR BLINDFLANGEDEXCEPTTHOSELINESLINE DESIGNEDTO BE OPENENDEDSUCH AS FLAREOR VENT LINES
D WELDINGAND BURNINGPRACTICESPRACTICEAND PROCEDURESALL WELDINGBURNINGAND HOTTAPPINGACTIVITIESACTIVITIE SHALLBE CONDUCTEDACCORDINGTO THE SPECIFICREQUIREMENTSREQUIREMENTIN 25052 OFTHISTHI PART
250124 PRODUCTION SAFETYSYSTEMTESTINGAND RECORDS
A INSPECTIONAND TESTINGTHE SAFETYSYSTEMDEVICESDEVICE SHALLBE SUCCESSFULLYINSPECTEDAND TESTEDBYTHE LESSEEAT THE INTERVALSPECIFIEDBELOW OR
MORE FREQUENTLYIF OPERATINGCONDITIONSCONDITION WARRANT TESTINGSHALLBE IN
ACCORDANCEWITH API RP 14C APPENDIX AND THE FOLLOWING
1 TESTINGREQUIREMENTSREQUIREMENTFOR SUBSURFACESAFETYDEVICESDEVICE ARE AS
FOLLOWSFOLLOW
I EACH SURFACECONTROLLEDSUBSURFACESAFETYDEVICE INSTALLED
IN WELL INCLUDINGSUCH DEVICESDEVICE IN SHUTIN AND INJECTIONWELLSWELL SHALLBE TESTEDIN PLACEFORPROPEROPERATIONWHEN
INSTALLEDOR REINSTALLEDAND THEREAFTERAT INTERVALSINTERVAL NOT
EXCEEDINGMONTHS IF THE DEVICE DOESDOE NOT OPERATEPROPERLYOR IF LIQUIDLEAKAGERATE IN EXCESSEXCES OF200 CUBIC
CENTIMETERSCENTIMETER PERMINUTE OR GASLEAKAGERATE IN EXCESSEXCES OF
CUBIC FEET PER MINUTE IS OBSERVEDTHE DEVICE SHALLBE
REMOVEDREPAIREDAND REINSTALLEDOR REPLACEDTESTINGSHALLBE IN ACCORDANCEWITH API RP 14B TO ENSURE PROPER
OPERATION
II EACH SUBSURFACECONTROLLESSSV INSTALLEDIN WELL SHALL
BE REMOVED INSPECTEDAND REPAIREDOR ADJUSTEDAS
NECESSARY AND REINSTALLEDOR REPLACEDAT INTERVALSINTERVAL NOT
EXCEEDINGMONTHSMONTH FOR THOSE VALVESVALVE NOT INSTALLED IN
LANDINGNIPPLEAND 12 MONTHSMONTH FORTHOSE VALVESVALVE INSTALLED
IN LANDINGNIPPLE
17
III EACH TUBINGPLUGINSTALLEDIN WELL SHALLBE INSPECTEDFOR
LEAKAGEBYOPENINGTHE WELL TO POSSIBLEFLOWAT INTERVALSINTERVAL
NOT EXCEEDINGMONTHS IF LIQUIDLEAKAGERATE IN EXCESSEXCES
OF200 CUBIC CENTIMETERSCENTIMETERPERMINUTE OR GASLEAKAGERATE
IN EXCESSEXCES OF CUBIC FEETPER MINUTE IS OBSERVEDTHE
DEVICE SHALLBE REMOVED REPAIREDAND REINSTALLED OR
REPLACEDAN ADDITIONALTUBINGPLUGMAY BE INSTALLEDIN
LIEU OF REMOVAL
IV INJECTIONVALVESVALVE SHALLBE TESTEDIN THE MANNER AS OUTLINED
FOR TESTINGTUBINGPLUGSPLUG IN PARAGRAPH III OF THISTHI
SECTION LEAKAGERATESRATE OUTLINED IN PARAGRAPH III OF
THISTHI SECTIONSHALLAPPLY
2 ALL PSVSPSV SHALLBE TESTEDFOROPERATIONAT LEASTONCE EVERY 12
MONTHS THESE VALVESVALVE SHALLBE EITHER BENCHTESTEDOR EQUIPPEDTO PERMITTESTINGWITH AN EXTERNALPRESSURESOURCE WEIGHTEDDISK VENT VALVESVALVE USED AS PSVSPSV ON ATMOSPHERICTANKSTANK MAY BE
DISASSEMBLEDAND INSPECTEDIN LIEUOF FUNCTIONTESTING
3 THE FOLLOWINGSAFETYDEVICESDEVICE SHALLBE TESTED AT LEASTONCE EACH
CALENDARMONTH BUT AT NO TIME SHALLMORE THAN WEEKSWEEK ELAPSEBETWEEN TESTSTEST
I ALL PSH OR PSLII ALL LSH AND LSL CONTROLSCONTROLIII ALL AUTOMATIC INLETSDVSSDV WHICH ARE ACTUATEDBY SENSOR
ON VESSELOR COMPRESSORAND
IV ALL SDVSSDV IN LIQUIDDISCHARGELINESLINE AND ACTUATEDBYVESSEL
LOWLEVELSENSORS
4 ALL SSVSSSV AND USVSUSV SHALL BE TESTED FOR OPERATIONAND FOR
LEAKAGEAT LEASTONCE EACH CALENDARMONTH BUT AT NO TIME SHALL
MORE THAN WEEKSWEEK ELAPSEBETWEEN TESTS THE TESTINGSHALLBE IN
ACCORDANCEWITH THE TEST PROCEDURESPROCEDURESPECIFIEDIN API RP 14HSECTION TABLE 2 IF THE SSV OR USV DOESDOE NOT OPERATE
18
PROPERLYOR IF ANYFLUIDFLOWIS OBSERVED DURINGTHE LEAKAGETESTTHE VALVESHALLBE REPAIREDOR REPLACED
5 ALL FLOW LINE FLOW SAFETYVALVESVALVE FSV SHALLBE CHECKEDFOR
LEAKAGEAT LEASTONCE EACH CALENDARMONTH BUT AT NO TIME SHALL
MORE THAN WEEKSWEEK ELAPSEBETWEEN TESTS THE FSVSFSV SHALLBE
TESTEDFOR LEAKAGEIN ACCORDANCEWITH THE TEST PROCEDURESPECIFIEDIN API RP 14C APPENDIX SECTION D4 TABLE
2D SUBSECTION D IF THE LEAKAGEMEASURED EXCEEDSEXCEED LIQUIDFLOWOF 200 CUBIC CENTIMETERSCENTIMETER PER MINUTE OF GAS FLOW OF
CUBICFEETPERMINUTE THE FSVSFSV SHALLBE REPAIREDOR REPLACED
6 THE TSH SHUTDOWN CONTROLSCONTROL INSTALLED ON COMPRESSORINSTALLATIONSINSTALLATION WHICH CAN BE NONDESTRUCTIVELYTESTED SHALL BE
TESTEDEVERY MONTHSMONTH AND REPAIREDOR REPLACEDAS NECESSARY
7 ALL PUMPSPUMP FORFIREWATERSYSTEMSSYSTEM SHALLBE INSPECTEDAND OPERATEDWEEKLY
8 ALL FIRE FLAME HEAT OR SMOKEDETECTION SYSTEMSSYSTEM SHALLBE
TESTEDFOROPERATIONAND RECALIBRATEDEVERY MONTHSMONTH PROVIDEDTHAT TESTINGCAN BE PERFORMEDIN NONDESTRUCTIVE MANNER
OPENFLAME OR DEVICESDEVICE OPERATINGAT TEMPERATURESTEMPERATUREWHICH COULD
IGNITEMETHANEAIR MIXTURESHALLNOT BE USED ALL COMBUSTIBLE
GASDETECTIONSYSTEMSSYSTEM SHALLBE CALIBRATEDEVERY MONTHS
9 ALL TSH DEVICESDEVICE SHALLBE TESTEDAT LEASTONCE EVERY12 MONTHSMONTHEXCLUDINGTHOSEADDRESSEDIN PARAGRAPH OF THISTHI SECTION AND
THOSEWHICH WOULD BE DESTROYEDBYTESTINGBURNER SAFETYLOW
AND FLOWSAFETYLOW DEVICESDEVICE SHALLALSO BE TESTED AT LEAST ONCE
EVERY12 MONTHS
10 THE ESD SHALL BE TESTEDFOR OPERATIONAT LEAST ONCE EACH
CALENDARMONTH BUT AT NO TIME SHALLMORE THAN WEEKSWEEK ELAPSEBETWEENTESTS THE TEST SHALLBE CONDUCTEDBYALTERNATINGESD
STATIONSSTATIONMONTHLYTO CLOSEAT LEASTONE WELLHEADSSV AND VERIFY
19
SURFACECONTROLLEDSSSV CLOSUREFOR THATWELL AS INDICATED BYCONTROLCIRCUITRYACTUATION
11 PRIOR TO THE COMMENCEMENT OF PRODUCTIONTHE LESSEE SHALL
NOTIFYTHE DISTRICT SUPERVISORWHEN THE LESSEEIS READYTO
CONDUCT PREPRODUCTIONTEST AND INSPECTIONOF THE INTEGRATEDSAFETYSYSTEM THE LESSEE SHALL ALSO NOTIFYTHE DISTRICT
SUPERVISORUPON COMMENCEMENT OFPRODUCTIONIN ORDERTHAT
COMPLETEINSPECTIONMAY BE CONDUCTED
B RECORDS THE LESSEESHALLMAINTAIN RECORDSRECORD FOR PERIODOF YEARSYEAR FOR
EACH SUBSURFACEAND SURFACESAFETYDEVICE INSTALLED THESE RECORDSRECORD
SHALLBE MAINTAINED BYTHELESSEEAT THE LESSEESLESSEE FIELDOFFICENEAREST THE
OCS FACILITYOR OTHER LOCATIONSLOCATION CONVENIENTLYAVAILABLETO THE DISTRICT
SUPERVISORTHESE RECORDSRECORD SHALL BE AVAILABLE FOR REVIEW BYREPRESENTATIVEOF MIVIS THE RECORDSRECORD SHALLSHOW THE PRESENTSTATUSSTATU
AND HISTORYOFEACH DEVICEINCLUDINGDATESDATE AND DETAILSDETAIL OF INSTALLATIONREMOVAL INSPECTIONTESTING REPAIRINGADJUSTMEHTSADJUSTMEHT AND
REINSTALLATION
250125 SAFETYDEVICE TRAINING
1 PERSONNEL INSTALLINGINSPECTINGTESTINGAND MAINTAININGTHESE
SAFETYDEVICESDEVICE AND PERSONNELOPERATINGTHE PRODUCTIONPLATFORMSPLATFORMSHALL
BE QUALIFIEDIN ACCORDANCEWITH SUBPART0
250126 QUALITYASSURANCE AND PERFORMANCEOF SAFETYAND
POLLUTIONPREVENTIONEQUIPMENT
F SAFETYAND POLLUTIONPREVENTIONEQUIPMENTINSTALLEDON THE OCS SHALL
MEET THE QUALITYASSURANCE REQUIREMENTSREQUIREMENTIDENTIFIED IN PARAGRAPHOF
THISTHI SECTION THE MMS WILL CONSIDER APPROVALOF OTHER QUALITYASSURANCE PROGRAMSPROGRAM FOR THE MANUFACTUREOF SAFETYAND POLLUTIONPREVENTIONEQUIPMENTQUALITYASSURANCE PROGRAMSPROGRAM PROPOSEDFOR
CONSIDERATIONBYMMS SHALLBE SUBMITTED TO THE DEPUTYASSOCIATE
20
DIRECTOR FOR OFFSHOREOPERATIONSOPERATION MINERALSMINERAL MANAGEMENTSERVICEMAIL STOP647 381 ELDEN STREETHERDONVIRGINIA220704817
250127 HYDROGENSUFFIDE
1 PRODUCTION OPERATIONSOPERATIONIN ZONESZONE KNOWN TO CONTAIN HYDROGENSULFIDE
H2S OR IN ZONESZONE WHERE THEPRESENCEOFH2S IS UNKNOWNAS DEFINED
IN 25067 OF THISTHI PART SHALLBE CONDUCTEDIN ACCORDANCEWITH THAT
SECTION AND OTHER RELEVANTREQUIREMENTSREQUIREMENTOF SUBPART PRODUCTION
SAFETYSYSTEMS
21
S SECTION 10
HANDSON TRAINING
DIVISION
DESIGNAND INSTALLATION VERIFICATION
DIVISION
SAFETYSYSTEMTESTING
DIVISION
TEST TOLERANCESTOLERANCE
DIVISION
REPORTINGMETHODSMETHOD
DIVISION
INSTALLATION SURFACESAFETYDEVICESDEVICE
DIVISION
OPERATIONINSPECTIONTESTINGREPAIRAND
MAINTENANCE SUBSURFACESAFETYDEVICESDEVICE
SECTION 10
TFSILNG AND REPORTING PROCEDURESPROCEDURE
SURFACE SAFETY DEVICESDEVICE
INTRODUCTION PERFORMANCE TESTINGPROVIDESPROVIDE PRACTICALMETHOD OF CONFIRMINGTHE
SYSTEMSSYSTEM ABILITYTO PERFORMTHE DESIGNSAFETYFUNCTIONS ON INITIAL INSTALLATIONTESTSTEST SHOULD
BE CONDUCTED TO VERI1YTHAT THE SYSTEMIS DESIGNEDAND INSTALLED TO PROVIDEPROPER RESPONSEABNORMAL CONDITIONS THEREAFTERPERIODICOPERATIONALTESTSTEST SHOULD BE PERFORMEDTO
SUBSTANTIATE THE INTEGRITYOF THE SYSTEM SPECIFICTEST PROCEDURESPROCEDUREARE PRESENTEDIN TABLE D2
REPORTINGMETHOD SHOULD PROVIDEFORORDERLYACCUMULATION OF TEST DATA THAT CAN BE USED
FAROPERATIONALNILYSESNILYSE RELIABILITYSTUDIESSTUDIE AND REPORTSREPORTTHAT MAY BE REQUIREDBYREGULATORYAGENCIES
DIVISION
DESIGN AND INSTALLATION VERIFICATION
D11 PURPOSE BEFORE PRODUCTIONSYSTEMIS PLACEDIN OPERATIONTHE SAFETYSYSTEMSHOULD
BE THOROUGHLYCHECKED TO VERIFRTHAT EACH DEVICE IS INSTALLEDOPERABLEPERFORMSPERFORMITS DESIGNFUNCTION AND IF APPLICABLEIS CALIBRATED FOR THE SPECIFICOPERATINGCONDITIONS
D12 SAFETY1NZDYSIS1NZDYSI FUNCTION EVALUATION SAFE CHART THE SAFETYANALYSISANALYSIFUNCTION
EVALUATION SAFE CHART PROVIDESPROVIDE CHECKLISTFORTHE INITIAL DESIGNAND INSTALLATION
VERIFICATION EACH SENSINGDEVICE IS LISTED IN THE COLTINM HEADED DEVICE ID AND ITS
RESPECTIVECONTROLFUNCTION IS INDICATED UNDER THE COLNYNN HEADED FUNCTION
PERFORMED AFTER IT HAS BEEN DETERMINED THAT SENSOR IS OPERABLEPROPERLYCALIBRATED
AND ACCOMPLISHESACCOMPLISHETHE DESIGNCONTROLFUNCTION WITHIN THE PRESCRIBEDTIME PERIODTHISTHI FACT
CAN BE NOTEDON THE SAFE CHART IF ALLINITIATINGDEVICESDEVICE HAVE BEEN SIINILRLYNOTEDTHE
DESIGNAND INSTALLATION IS VERIFIED
DIVISION
SAFETY SYSTEM TESTING
D21 PURPOSE SAFETYSYSTEMSSYSTEM SHOULD BE TESTED TO DETERMINE THAT ALL SAFETYDEVICESDEVICE ARE
OPERABLECOMPLETETHE DESIGNCONTROL FUNCTION AND HAVE MAINTAINED SET POINTWITHIN
ACCEPTABLELIMITS
122 FREQUENCY SAFETYDEVICESDEVICE SHOULDBE TESTED AT SPECIFIEDREGULARINTERVALSINTERVAL DICTATEDBY
FIELD EXPERIENCEOPERATORSOPERATORPOLICYAND GOVERNMENT REGULATIONSSOME SAFETYDEVICESDEVICE TEND
TO BECOME FIXED WHEN THEYREMAIN IN THE SAME POSITIONFOREXTENDED PERIODSPERIODOF TIME THE
EED TO PERIODICALLYOPERATETHESE DEVICESDEVICE TO MINIMIZE THISTHI CONDITION SHOULDBE CONSIDERED
WHEN ESTABLISHINGTEST FREQUENCIES10I
D23 SENSOR TESTING SAFETYDEVICE TESTSTEST SHOULD CONFIRM THAT SENSORSSENSOR PROPERLYDETECT THE
ABNORMAL CONDITIONSCONDITION AN TRANSMIT SIGNALTO PERFORMSPECIFICSHUTDOWN FUNCTIONS SENSORSSENSOR
ARE USUALLYTESTED BYSIMULATINGAN ABNORMAL CONDITION WHICH THE DEVICE SENSESSENSE TO INITIATE
SHUTDOWN FUNCTIONS
124 SHUTDOWN DEVICE AND CONTROL CIRCUIT TESTING SHUTDOWN VALVESVALVE AND OTHER SHUTD
CONTROLSCONTROL SHOULD BE TESTED TO ENSURE THEYRECEIVE THE SIGNALTRANSMITTED BY THE SENSOR AND
PERFORMTHEIR DESIGNFUNCTION BEFORE TESTING SENSOR THE FINAL SHUTDOWN OR CONTROLDEVICE
ACTIVATED BY THE SENSOR MAY BE DEACTIVATED OR BYPASSEDTO PREVENTACTUAL SHUTDOWN OF THE
PROCESSPROCES STATION OR PLATFORM HOWEVER THE ENTIRE SHUTDOWN OR CONTROL CIRCUIT INCLUDINGTHE
FINAL SHUTDOWN VALVEOR CONTROLDEVICESHOULDBE TESTED
D25 ANILIARY DEVICES AUXILIARYDEVICESDEVICE IN THE SAFETYSYSTEMSUCH AS THREEWAYBLOCK
AND BLEEDRELAYSRELAYTHAT CONTROLOPERATINGGAS TO SHUTDOWN VALVESVALVE SHOULD BE TESTED IN ADDITION
TO THE SENSINGDEVICE AND FINAL SHUT IN DEVICE
D26 INSTALLATION FOR TESTING DEVICESDEVICE SHOULDBE INSTALLED WITH OPERATIONALTESTINGINYNUID TEST BYPASSESBYPASSE MAY BE INSTALLEDSO THAT INDIVIDUAL DEVICESDEVICE OR ENTIRE CIRCUITSCIRCUIT CAN BE
TESTEDWITHOUT ACTUAL SHUTDOWNS SAFETYDEVICESDEVICE SHOULDBE LOCATEDFOREASY ACCESSACCES AND
MULTIPLEDEVICE TEST MIFOLDSMIFOLD AND QUICKCONNECT FITTINGSFITTINGCONSIDERED TO NIINIMIE TEST TIME
127 TEST PROCEDURES FOR PROPER AND UNIFORM TESTINGOFTHE SURFACESAFETYSYSTEM TESTINGOF COMMON SAFETYDEVICESDEVICE SHOULD BE PERFORMEDIN ACCORDANCEWITH TEST PROCEDURESPROCEDURE
PRESENTEDIN TABLE D2
A THE MPNY TYPESTYPE AND MODELSMODEL OF SAFETYDEVICESDEVICE PRECLUDEDETAILEDPROCEDURESPROCEDUREFC
EACH HOWEVERGENERALTEST PROCEDURESPROCEDUREFORTHE PRINCIPALTYPESTYPE WILL COVER
SAFETYDEVICES IF DEVICE IN USE IS NOT COVEREDOR DOESDOE NOT FIT THE GENERALPROCEDURESPROCEDURESPECIFICTEST PROCEDURESPROCEDURESHOULD BE DEVELOPEDBY THE OPERATOR
B BECAUSE OF THE VNNY POSSIBLEEQUIPMENTARRANGEMENTSARRANGEMENT TEST PROCEDURESTEPSSTEP TO
DEACTIVATE SHUTDOWN OR CONTROLDEVICE OR TO TAKE COMPONENTOUT OF SERVICE
DURINGTESTINGARE NOT GIVEN DEVICESDEVICE OR EQUIPMENTTAKEN OUT OFSERVICE FOR
TESTINGSHOULD BE CLEARLYTAGGEDTO THE POSSIBILITYOF BEINGLEFTIN AN
INACTIVE CONDITION
128 PERSONNEL QUSIIFICATION TESTINGOFSURFACESAFETYSYSTEMSSYSTEM SHOULDBE PERFORMEDONLY
BY QUALIFIEDPERSON
129 DEFICIENT DEVICES SAFETYDEVICEWHICH FAILSFAIL MALFUNCTIONSMALFUNCTION OR IS OTHERWISE FOUND
INOPERABLEDURINGTEST PROCEDURESHOULDBE PROMPTLYREPLACEDREPAIREDADJUSTEDOR
CALIBRATED AS APPROPRIATEUNTIL SUCH ACTION CAN BE COMPLETEDTHE DEVICE SHOULD BE CLEARLY
TAGGEDAS BEINGINOPERABLEAND EQUIVALENTSURVEILLANCE SHOULD BE PROVIDEDTHE PROCESSPROCES
COMPONENTTAKEN OUT OF SERVICEOR THE PLATFORMSHUTIN
102
DIVISION
TFST TOLERANCESTOLERANCE
D3L SAFETY RELIEF VALVE PSV PSV SET PRESSURE TOLERANCESTOLERANCE ARE PLUSPLU OR MINUSMINU PSI FOR
PRESSURE UP TO AND INCLUDING70 PSI AND PERCENTFORPRESSURE ABOVE 70 PSI132 HIGH AND LOW PRESSURE SENSOR PSHL PSHL SET PRESSURE TOLERANCEFORSET
PRESSURESPRESSURE GREATERTHAN PSI IS PLUSPLU OR MINUSMINU PERCENTOR PSI WHICHEVER IS GREATERHOWEVERTHE TRIPPRESSURE SHOULD NOT EXCEED THE PRESSURE RATINGOF THE EQUIPMENTPROTECTED PSHL WITH SET PRESSURE OF PSI OR LESSLES MUST FUNCTION PROPERLYWITHIN THESERVICE RANGE FORWHICH IT IS INSTALLED
133 HIGH LEVEL SENSOR LSH AN LSH MUST OPERATEWITH SUFFICIENT RERNUNINGVOLUMEVESSEL TO PREVENTCARRYOVER BEFORE SHUTIN
134 LOW LEVEL SENSOR LSL AN LSL MUST OPERATEWITH SUFFICIENT LIQUIDVOLUME ABOVETHE HIGHESTLIQUIDDISCHARGETO PREVENTGAS DISCHARGEINTO LIQUIDOUTLET BEFORESHUTIN
1X5 COMBUSTIBLE GAS DETECTOR ASH ASH SET POINTTOLERANCEIS PLUSPLU OR MINUSMINU PERCENTOF FULLSCALE READINGHOWEVERTHE TRIPPOINTMUST NOT EXCEED 60 PERCENTOF LEL AT THE HIGILEVELSETTINGOR 25 PERCENTOFLEL AT THE LOW LEVEL SETTING
136 FLOWLINE CHECK VALVE FSV FLOWLINEFSVSFSV SHOULDBE TESTED FORLEAKAGEIF
SUSTAINED LIQUIDFLOWEXCEEDSEXCEED 400 CCMM OR GAS FLOW EXCEEDSEXCEED 15 CUBIC FEETJMIN THE VALVE
SHOULD BE REPAIREDOR REPLACED137 HIGH AND LOW TEMPERATURESENSOR TSHL IF TEMPERATUREDEVICESDEVICE ARE USED TO
INITIATE SHUTDOWN IN THE EVENT OF FIRE OR SURFACE TEMPERATURESTEMPERATUREAPPROACHINGIGNITIONTEMPERATURETHE DANGERPOINTIS USUALLYMUCH HIGHERTHAN NORMAL OPERATING
TEMPERATURE THUSTHU THE INSTRUMENT MAY BE CHECKEDAT ONE POINTON THE SCALE AS DESCRIBED
IN TABLE D2 AND THE SET POINTADJUSTEDSUFFICIENTLYBELOWTHE DANGERPOINTTO ASSURE THAT ANY
WORKINGINSTRUMENT WILL OPERATEBEFOREREACHINGTHE DANGERPOINT IF THE SET RANGE
SPECIFICTEST TOLERANCESTOLERANCE SHOULD BE ESTABLISHED CALIBRATION AND TESTINGPROCEDURESPROCEDUREDISCUSSED
IN THISTHI SECTION ARE NOT APPLICABLETO EUTECTIC DEVICES
DIVISION
REPORTING METHODSMETHOD
141 PURPOSE SAFETYDEVICE TESTRESULT RECORDSRECORD SHOULDBE RNINTAINED IN 1NTNER THAT
WILL ENABLE OPERATIONALANALYSESANALYSEAND EQUIPMENTRELIABILITYSTUDIESSTUDIE TO BE PERFORMEDAND ALSO
PROVIDEREPORTSREPORTTHAT ARE REQUIREDBY REGULATORYAGENCIES THESE RECORDSRECORD SHOULD DOCUMENT
THAT STANDARDSSTANDARD AND REGULATORYREQUIREMENTSREQUIREMENTARE MET
142 TEST INFORMATION THE MINIMUM TEST INFORMATION FORDIFFERENT SAFETYDEVICESDEVICE IS
SHOWN IN TABLE DL TEST RESULTSRESULT AND OPERATINGCONDITIONSCONDITION MUST BE RECORDEDTO ADEQUATELYASSESSASSES THE PERFORMANCEOF SAFETYDEVICES
103
D43 DEFICIENT DEVICES RECORDSRECORD OF DEFICIENT DEVICESDEVICE ARE ESSENTIAL FORRELIABILITYANALYSES
AT MINIMUM THE RECORDSHOULD INCLUDE THE CAUSE OF THE DEFICIENCYIN ADDITION TO THE DATA
REQUIREDIN TABLE DL
TABLE DL
TEST DATA AND OPERATING CONDITIONSCONDITION FOR SAFETY DEVICESDEVICE
SAFEIY DEVICE
DATA ASH ESD FSV LSH LSL PSI PSL PSV SDV TSR TSL BSL BDV USV
DEVICE1DENFICATION
MAXIMUM WP
OPERATINGRANGE XXXX
REBPONAETIME
RQEDSS1NG XX
OBERVEDSSTTING
MUATEDS
PROPETOPERATION
PROPERCALIBRATION
LEAKAGE
CORRECTIVE ADN IF
REQUIRED
TABLE D2
SAFEIT DEVICE 1E1 PROCEDURESPROCEDURE
A BURNER FLAME DETECTORBSL
1 CHECK PILOTFLAMEOUT CONTROLAS FOLLOWSFOLLOW
LIGHTPILOTBLOCK FUELSUPPLYTO TFLIN BURNER
SHUT OFFFUEL SUPPLYTO PILOTAND CHECK BSL FORDETECTION
2 CHECK BURNER FLAMEOUT CONTROLAS FOLLOWSFOLLOW
LIGHT MAIN BURNER
BLOCK FUEL SUPPLYTO PILOTSHUT OFFFUEL SUPPLYTO TNIN BURNER AND CHECK BSL FORDETECTION
B COMBUSTIBLE GAS DETECTORASH
1 ADJUSTTO ZERO CONTROLIF NECESSARY SO THAT METER READSREAD 0 LEL WITH ALL GAS
POSITIVELYELIMINATED FROM SENSOR
2 PLACE SENSINGADAPTEROF PORTABLEPURGE CALIBRATOROVER PROBEHEAD AND OPEN
SHUTOFF VALVE ON SAMPLECONTAINER
104
3 WHEN METER REACHESREACHE MAXIMUM LEVEL AND STABILIZESSTABILIZE RECORD METER READINGCALIBRATION GAS CONCENTRATIONLOW ALARM AND HIGH SHUTDOWN SET POINTS
LEL
4 IF NECESSARY ADJUSTMETER TO READ LEL OF CALIBRATION GAS
5 CLOSE SHUTOFF VALVE ON SAMPLECONTAINER AND REMOVE SENSINGADAPTER6 ACTUATE TEST CONTROLOR ZERO CONTROL AS APPROPRIATEAND OBSERVE LOWAND HIGH
TRIPPOINTS CHECK SHUTDOWN RELAYFORACTUATION
C EMERGENCYSHUTDOWN SYSTEM ESD
1 OPERATE MRNUAL REMOTE STATIONPREFERABLYONE AT THE BOAT LANDINGAND
OBSERVE THAT APPROPRIATESHUTIN RELAYSRELAYOPERATE THISTHI MAY BE DONE INDIVIDUALL
OR AS GROUP DEPENDINGON PLATFORMDESIGNIN ORDER TO AVOID ACTUAL PLATFORMSHUTDOWN UNLESSUNLES DESIRED RECORD THE TIME SECONDSSECOND AFTER OPERATINGTHE
MSNUAL REMOTE STATION FOR FLOWLINESURFACE VALVE TO CLOSE
2 CHECK EACH ESD STATION BYMOVING VALVE HANDLE TO THE SHUTDOWNPOSITION
OBSERVE FORFREE VALVE MOVEMENT AND UNOBSTRUCTEDGAS BLEED LIMIT BLEEDTO
PREVENTACTUAL SHUTDOWN
D FLOWLINE CHECK VALVE FV
1 CLOSEUPSTREAMVALVE AND ASSOCIATED HEADER VALVES
2 OPENBLEEDER VALVE AND BLEED PRESSURE FROM FLOWLINE BETWEEN CLOSED VALVES
3 CLOSE EEDER VALVE
4 OPENAPPROPRIATEHEADER VALVE
5 OPENBLEEDERVALVE
6 CHECK BLEEDVALVE FORBACK FLOW IF THERE IS CONTINUOUSCONTINUOU BACKFLOWFROM BLEEDER
VALVEMEASURE THE FLOWRATE RATE SHOULDNOT EXCEED 400 CCMM OR 15 CUBIC
FEETMM
7 CLOSEBLEEDERVALVE AND OPEN UPSTREAMVALVE
E HIGH AND LOW LEVEL SENSORSSENSOR ISH AND ISL INSTALLED INTERNALLY1 MANUALLYCONTROLVESSEL DUMPVALVE TO RAISE LIQUIDLEVEL TO HIGHLEVEL TRIPPOINT
WHILE OBSERVINGLEVEL LIQUIDIN GAGE GLASS2 MANUALLYCONTROLVESSEL DUMPVALVE TO LOWERLIQUIDLEVEL TO LOW LEVEL TRIPPOINT
WHILE OBSERVINGLIQUIDLEVEL IN GAGE GLASSALTERNATE PROCEDURE
1 OPENFILLLINE VALVE AND FILLVESSEL TO HIGHLEVELTRIPPOINT2 CLOSE FILL LINE VALVE
3 DRAIN VESSELTO LOW LEVEL TRIPPOINT
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F HIGH AND LOW LEVEL SENSORSSENSOR LSH AND LSL INSTALLED IN OUTSIDE CAGES1 CLOSE ISOLATINGVALVE ON FLOATCAGES
2 FILL CAGESCAGE WITH LIQUIDTO HIGHLEVEL TRIPPOINT
3 DRAIN CAGESCAGE TO LOW LEVELTRIPPOINT
4 OPEN CAGESCAGE ISOLATINGVALVES
ALTERNATE PROCEDUZE
1 CLOSE ISOLATINGVALVE ON FLOAT CAGES2 DRAIN CAGE TO LOW LEVEL TRIPPOINT3 OPEN LOWER CAGE ISOLATINGVALVE
4 SLOWLYBLEED PRESSURE FROM THE TOPOF THE CAGE ALLOWINGVESSEL PRESSURE TO PUSHFLUID FROM INSIDE THE VESSEL TO THE HIGHLEVELTRIPPOINT
5 OPEN UPPER CAGE ISOLATINGVALVE
G HIGH AND LOW PRESSWE SENSORSSENSOR PSH AND PSL EXTERNAL PRESSURE TEST
1 CLOSE ISOLATINGVALVE ON PRESSURE SENSINGCONNECTION
2 APPLY PRESSURE TO SENSORSSENSOR WITH HYDRAULICPMP HIGHPRESSURE GAS OR
NITROGENAND RECORDHIGH SENSOR TRIPPRESSURE
3 IF SENSORSSENSOR ARE INSTALLEDIN SERIESSERIE WITH THE HIGHSENSOR UPSTREAMFROM THE LOW
SENSOR BLEED PRESSURE TO RESET THE HIGHSENSOR BLEED PRESSURE FROM SENSORSSENSOR
AND RECORD LOW SENSOR TRIP PRESSURE
4 ADJUSTSENSOR IF REQUIREDTO PROVIDEPROPER SET PRESSURE
5 OPEN SENSOR ISOLATINGVALVE
H THGHAND LOW PRESSURE SENSORSSENSOR PSH AND PSL BENCH TEST
1 MOUNT SENSORSSENSOR ON TEST STAND AND CONNECT PNEMNTIC SUPPLY2 APPLY PRESSURE AS INDICATED
HIGH PRESSURE SENSOR P511 APPLYPRESSURE TO SENSOR WITH HYDRAULIC
PUMP HIGHPRESSURE GAS OR NITROGENBOTTLEAND RECORD HIGH SENSOR TRIPPRESSURE
LOW PRESSURE SENSOR PSL APPLYPRESSURE ABOVE SET PRESSURE AND
BLEED PRESSURE AND RECORDPRESSURE AT WHICH LOW SENSOR TRIPS3 TAG SENSOR WITH SET PRESSURE AND DATE
I SAFETYRELIEF VALVE PSV EXTERNAL PRESSURETEST
1 REMOVE LOCK OR SEAL AND CLOSE INLET ISOLATINGBLOCK VALVE NOT REQUIREDFOR
PSVSPSV ISOLATEDBYREVERSE BUIRKIINGRUPTUREDISCOR CHECK VALVE OR PILOTOPERATEDPSVS
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2 APPLY PRESSURE THROUGHTEST CONNECTION WITH NITROGENHIGHPRESSURE GAS OR
HYDRAULICPUMP AND RECORDPRESSURE AT WHICH THE RELIEF VALVE OR PILOTSTARTSSTART TO
RELIEVE
3 THE SAFETYVALVE OR PILOTSHOULD CONTINUE RELIEVINGDOWN TO RESEAT PRESSURE
HOLD TEST CONNECTION INTACT UNTIL THE PRESSURE STOPSSTOP DROPPINGTO ENSURE THAT
VALVE HAS RESEATED
4 OPEN INLET ISOLATINGBLOCKVALVE AND LOCK OR SEAL
J SAFETYRELIEF VALVE PSV BENCH TEST
1 MOUNT ON TEST STAND
2 APPLYPRESSURE THROUGHTEST CONNECTION WITH NITROGENHIGHPRESSURE GAS OR
HYDRAULICPUMP AND RECORDPRESSURE AT WHICH THE RELIEF VALVE STARTSSTART TO RELIEVE
TEST PRESSURE
3 THE SAFETYVALVE SHOULD CONTINUE RELIEVINGDOWN TO RESEAT PRESSURE HOLD TEST
CONNECTIONSCONNECTION INTACT UNTIL THE PRESSURE STOPSSTOP DROPPINGTO ENSURE THAT VALVE HAS
RESEATED
4 TAGPSV WITH THE SET PRESSURE AND THE DATE OF TEST
K SHUTDOWN VALVE SDV OPERATIONTEST
1 BLEED PRESSURE OFFTHE ACTUATOR AND ALLOWVALVE TO REACH THREEQUARTERCLOSED
POSITION2 RETURN SUPPLYPRESSURE TO ACTUATOR
SURFACESAFETYVALVE SSV OPERATIONTEST
1 SHUT IN WELL
2 CLOSESSV
S OPENSSV
4 RETURN WELL TO PRODUCTION
M SURFACE SAFETYVALVE SSV PRESSURE HOLDING TEST
1 SHUTIN WELL AND SSV AS FOROPERATIONSOPERATIONTEST
2 POSITION WINGAND FLOWLINE VALVESVALVE TO PERMITPRESSURE TO BE BLED OFFDOWNSTREAM
OF SSV
3 WITH PRESSURE ON UPSTREAMSIDE OF SSV OPEN BLEED VALVE DOWNSTREAM OF SSV
AND CHECKFORCONTINUOUSCONTINUOU FLOW IF ANY FLUID FLOW IS OBSERVEDDURINGTHE
PRESSURE HOLDINGTEST THE SSV SHOULD BE REPAIREDOR REPLACED4 CLOSEBLEEDERVALVE
5 RETURN WELL TO PRODUCTION
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N 111GBAND LOW TEMPERATURE1SHL OPERATIONTEST
1 ADJUSTSET POINTUNTIL CONTROLLERTRIPS
2 RESET CONTROLLERSET POINTBASED ON OBSERVED TEMPERATUREAS FOLLOWSFOLLOW
INDICATING CONTROLLER ADD OR SUBTRACT THE DIFFERENCEBETWEEN INDICAT
TEMPERATUREAND TRIPTEMPERATURETO THE DESIRED TRIPTEMPERATURE
NONINDICATINGCONTROLLERWITH GRADUATED DIALSDIAL ADD OR SUBTRACTTHE
DIFFERENCEBETWEEN DIAL READINGAT TRIPPOINT AND ACTUAL TEMPERATURETO
CALCULATE THE DESIRED TRIPSETTING
1EVICES1EVICE THAT NEITHER INDICATE NOR HAVE GRADUATED DIALSDIAL RESET
ACCORDINGTO MANUFACTURERSMANUFACTURER INSTRUCTIONS
0 HIGH AND LOW TEMPERATUREISHL TEMPERATUREBATH TEST
1 REMOVE TEMPERATURESENSINGPROBE2 PLACE THERMOMETERIN HOT LIQUIDBATH
3 INSERTTEMPERATURESEN
TEMPERATURECONTROLLERAT THE SAME TEMPERATUREINDICATED ON THE
THERMOMETER RECORDHIGHTEMPERATURESET POINT IF THE CONTROLLERDOESDOE NOT
TRIPAT THE TEMPERATUREOFTHE LIQUIDBATH ADJUSTTHE CONTROLLERTO TRIPAT THAT
TEMPERATURE4 REMOVE TEMPERATURESENSINGPROBEFROM LIQUIDBATH ALLOW IT TO COOL AND RECORD
LOWTEMPERATURESET POINT5 REMOVE SENSINGPROBETO ORIGINALLOCATIONAND ADJUSTCONTROLLERTO DESIRED
TEMPERATURE
P UNDERWATER SAFETYVALVE USV COMBINED OPERATIONND LEIKSGE TEST
EACH OPERATORSHOULDUSE METHOD APPROPRIATETO HIS SYSTEMWHICH DEMONSTRATESDEMONSTRATE
THE PRESSURE INTEGRITYOFTHE USV AND QUANTIFIESQUANTIFIELEAK RATES FOLLOWINGARE TWO
OPTIONSOPTION OFFEREDFORGENERALGUIDANCEONLY
OPTIONPERFORM TEST AS IN SECTION M
OPTION1 SHUT IN WELLAND TJSV AS FOROPERATIONSOPERATIONTEST SECTION L1 2 AND CLOSE
DOWNSTREAMHEADER OR FLOWLINE VALVE
2 WITH PRESSURE ON UPSTREAMSIDE OF USV MEASURE PRESSURE BUILDUPIN THE
FLOWLINE VERSUSVERSU TIME IF THE ABSOLUTEPRESSURE BUILDUPIN THE CONFINED LINE
SEGMENTDOWNSTREAMOF THE USV IS IN EXCESSEXCES OF THAT WHICH REPRESENTSREPRESENT FLOW
RATE OF400 CCMM OF LIQUIDOR 15 CUBIC FEETLMIN OF GAS THE USV SHOULD BE
REPAIREDOR REPLACEDAN EXAMPLEWITH CALCULATIONSCALCULATION IS GIVENIN APPENDIXAPI RP 14H
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3 RETURN WELL TO PRODUCTION
DWISION
INSTALLATION
SUBSURFACE SAFETY DEVICESDEVICE
D51 GENERAL
THE FOLLOWINGRECOMMENDED INSTALLATION PRACTICESPRACTICEARE INTENDED AS GUIDESGUIDE AND ARE
NOT ALL INCLUSIVEBUT COVER THE MOST COMMON SYSTEMSSYSTEM IN USE THEY ALSO PROVIDEINFORMATION THAT MAY BE UTILIZED IN OTHER SYSTEMS DETAILSDETAIL IN THESE PROCEDURESPROCEDUREARE IN
REGARDTO THE SSSV SYSTEM ONLY REFERENCEFIGURE21 FORSCHEMATIC OF EQUIPMENT
PLACEMENTIN EACH COMPLETIONTYPE RECOMMENDED PROCEDUREFOR INSTALLATIONAND
REMOVAL OFWIRELINE DEVICESDEVICE IS INCLUDED IN APPENDIX AND RECOMMENDED SCSSV
TEST PROCEDUREIS INCLUDED IN APPENDIXG INSPECTIONOF NEW VALVESVALVE BEFORE
INSTALLATION IS COVERED IN SECTIONSSECTION 43A AND 45A
152 SURFACE CONTROLLEDSUBSURFACE SAFETYVALVE 1PE FIGURE21
A CONTROLTANP SIIIGIE COMPLETION
STEP1 RUN PRODUCTIONTUBINGUNTIL SCIV POSITIONIS REACHED AT THISTHI
POINT IT IS IMPERATIVETHAT THE WELL BE FULLYUNDER CONTROLSINCE
THERE MAY BE DIFFICULTYIN SEALINGAROUND BOTH TUBINGAND CONTROL
LINE WITH STANDARDBLOWOUTPREVENTERSAS AN ADDED SAFETY
PRECAUTION PLANNEDPROCEDUREFORCUTTINGTHE CONTROLLINE AND
DOSINGIN THE WELLSHOULDBE PROVIDEDSPECIALCARE SHOULDBE
TAKEN TO AVOID EXCESSIVE USE OF THREAD COMPOUNDSTEP2 INSTALLSAFETYVALVE BNIING NIPPLEOR TUBINGRETRIEVABLERALVE WITH
FLOWCOUPLINGSCOUPLINGWHEN USED
STEP3 CONNECT CONTROLLINESLINE TO SAFETYVALVELANRHNGNIPPLEOR TUBINGRETRIEVABLE SCSSV CONTROLLINE DESIGNEDTO WITHSTAND THE
MIMUM ANTICIPATEDOPERATINGAND ENVIRONMENTAL CONDITIONSCONDITION IS
RECOMMENDED FOLLOW MANUFACTURERSMANUFACTURER OPERATINGMANUAL TO
PURGE THE TUBINGRETRIEVABLE SCSSV OPERATINGSYSTEMSSYSTEM OF AIR
STEP4 TEST CONTROL LINESLINE AND CONNECTIONS ZERO LEKSIGESHOULDBE
ATTAINED THE CONTROLFLUID IS CRITICAL AND SHOULD BE SELECTED AS
DESCRIBED IN SECTION 22D
WIRELINE RETRIEVABLEINSTALLDIIVNNIYOR BLOCK OFFCONTROL
PORTSPORT ARE EXPOSEDTO WELL FLUID AND TEST TO THE RATED WORKING
PRESSURE OF THE SYSTEM
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TUBING RETRIEVABLE TEST TO MAXIMUM PRESSURE DIFFERENTIAL
AS RECOMMENDED BY VALVE MANUFACTURER
STEP5 RUN TUBING AND CONTROLLINES PRECAUTIONSHOULD BE TAKEN TO
PREVENTENTRYOF WELL BORE CONTAMINANTSCONTAMINANT INTO THE CONTROLLINESLINE
TO DETECT LEAKSLEAK WHILE RUNNINGAND TO PREVENT DAMAGETO THE
CONTROL LINES WHEN CONTINUOUSCONTINUOU CONTROLLINESLINE ARE USED
MAINTAININGAPPROXIMATELY2000 PSI ON CONTROLLINESLINE WHILE
RUNNINGWILL AID IN ACHIEVINGTHESE OBJECTIVESSTEP6 AFFI THE CONTROLLINESLINE TO THE TUBING WITH TNININLUM OFTWO
FASTENERSFASTENER PER JOINTPLACEDIMMEDIATELY ABOVE AND BELOW THE TUBINGSTRINGCONNECTIONS
STEP7 RUN TUBINGTO BOTTOMAND SPA OUT
STEP8 INSTALLTUBINGHINGERAND CONNECT CONTROL LINESLINE TO WELLHEAD
OUTLET AT THISTHI POINTSPECIALCARE SHOULDBE TAKEN TO FOLLOWTHE
MANUFACTURERSMANUFACTURER WRITTEN INSTRUCTIONSINSTRUCTION FORINSTALLINGTHE WELLHEAD
ASSEMBLYAND ASSURINGPRESSURE CONTINUITYOFTHE CONTROLLINE
SYSTEM
STEP9 PRESSURE TEST CONTROLLINESLINE AS PER STEP4A OR STEP4B
STEP10 FOR WIRELINE RETRIEVABLEINSTALLATIONSINSTALLATIONWHERE THE CONTROLPORTSPORT ARE
EXPOSEDTO THEWELLBORE FLUID PULLDUMMY OR OPEN CONTROLPORTSPORT
AND CIRCULATE MIRNMUM OFONE CONTROLLINE VOLUME DO NOT
LEAVE CONTROLLINE PORTOPEN FORPROLONGEDPERIODSPERIOD EITHER INSTALL
SAFETYVALVE REINSTALLDRNRNNYCLOSE MWNDREL PORTSPORT OR
CONTINUOUSLYPUMP SMALL VOLUMESVOLUME OF HYDRAULICFLUID TO KEEPFOREIGNMATERIALSMATERIAL OUT OF LINE
FOR TUBINGRETRIEVABLEIUSTHLLATIOUSIUSTHLLATIOUTEST VALVE FERPROPER OPERATION
AS RECOMMENDED BY MINUFACTURER
CONTROLTN MULTIPLECOMPLETION
STEP1 RUN LONGSTRINGUNTIL SUBSURFACESAFETYSAFETYVALVE LOCATION IS
REACHED AND HANGOFFLONGSTRING
STEP2 RUN SHORT STRINGSSTRING AND LATCH INTO MULTIPLEPACKERSTEP3 INSTALL SAFETYVALVE NIPPLESNIPPLE AND FLOW COUPLINGSCOUPLING WHERE USED IN ALL
STRINGSSTRINGSSTRING AXE RUN SIMULTANEOUSLYFROM THISTHI POINT THISTHI
PROCEDUREIS RECOMMENDED TO AVOID POSSIBLEDAMAGETO THE SMALL
CONTROL LINES
REMAINDER OFPROCEDUREIS REPETITIONOF SECTION 32A STEPSSTEP THROUGH10
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AN ALTERNATE PROCEDUREMAY BE USED IF IT IS DESIREDTO SPACE OUT THE SHORT STRINGFROM
MEASUREMENTSMEASUREMENT OF LONGSTRINGSPACE OUT THISTHI WILL MINIMIZE MOVEMENT OF TUBINGSTRINGSSTRING DURINGFINAL LANDING
STEP1 RUN LONGSTRINGINCLUDINGSCSSV LANDINGNIPPLEAND FLOW
COUPLINGSCOUPLINGWHERE USED TO PACKERAND SPACE OUT
STEP2 PULL OUT THE HOLE UNTIL SCSSV LANDINGNIPPLEIS REACHED AND
HUNGOFT UTILIZE LONGSTRINGMEASUREMENT FOR SPACE OUT OF SHORT
STRING
STEP3 RUN SHORT STRINGSSTRING AND LATCH INTO MULTIPLEPACKER PROCEDUREFRON
THISTHI POINTIS THE SAME AS SHOWN IN SECTION 32A STEPSSTEP THROUGH10
C CONCENTRIC CONTROL APPLICABLETO CONVENTIONAL AND TUBINGLESSTUBINGLES MULTIPLEAND
SINGECOMPLETIONSCOMPLETION
STEP1 CLEAN OUTER STRINGINTERNALLYAND INNER STRINGEXTERNALLYAS
NECESSARY TO REMOVE ALLDEBRISDEBRI THAT COULD INTERFERE WITH SCSSV
OPERATIONS
STEP2 RUN THE OUTER STRINGWITH INNER STRINGRECEPTACLETO THE DESIGNEDSCSSV DEPTH SPECIALCARE MUST BE TAKEN TO AVOID USE OF EXCESSIVE
THREAD COMPOUNDON BOTH OUTER AND INNER STRINGSSTRING TO PREVENT
PLUGGINGSCSSV
STEP3 SPACEOUT AND HIMGOFFOUTER STRING
STEP4 RUN THE INNER STRINGLATCHASSEMBLYAND SCSSV LANDINGNIPPLEWITH CONTROLDIINIVNYPORTDOSED IF APPLICABLE
STEP5 CIRCULATE OUT CONTROLANNULUSANNULU TO ASSURE CLEANVOLUME CHAMBER FOR
CONTROLFLUID AND THEN LAND TUBING CONSIDER FILTERINGCONTROL
FLUID AT THISTHI POINTUSUAL PROCEDURESPROCEDUREFORTESTINGTHE INSTALLATION
SHOULD BE PERFORMED
STEP6 PRESSURE TEST CONTROLANNULUSANNULU TO DESIGNWORKINGPRESSURE OF THE
SYSTEM
STEP7 FOR TUBINGRETRIEVABLE INSTILBTIONSINSTILBTION TESTTHE SCSSV FORPROPER
OPERATIONAS RECOMMENDED IN MANUFACTURERSMANUFACTURER OPERATINGMANUAL
L3 SURFACECONTROLSYSTEMA INSTALLATION OF THE SURFACECONTROLSYSTEMSHOULD BE MADE IN ACCORDANCEWITH
API RP14C FOR SURFACE SAFETYSYSTEMSSYSTEM API RP14E FORPIPINGSYSTEMSSYSTEM AND API
RP14F FOR ELECTRICALSYSTEMS
B THE SURFACECONTROLSYSTEMSHOULDBE INSTALLEDIN SUCH FASHION THAT IT DOESDOE
NOT INTERFERE WITH NOR BE SUBJECTTO DAMAGEBY THE NORMAL PRODUCINGOPERATIONSOPERATION
PERFORMEDON THE FACILITYTHE LOCATION OF THE CONTROLUNIT WHILE NOT CRITICAL TO
10IL
ITS OPERATIONSHOULD BE CHOSEN FORCONVENIENCE AND SAFETYTHE CONTROLUNIT
ENCLOSURE SHOULD BE WEATHERPROOFC ALL FUNCTIONSFUNCTION HYDRAULICPNEUMATIC OR ELECTRICSHOULD BE TESTED FOR PROPER
OPERATIONPRIORTO CONNECTION TO THE SCSSV HYDRAULICAND PNEUMATIC SYSTCSHOULD BE TESTED IN ACCORDANCE WITH MANUFACTURERSMANUFACTURER RECOMMENDED TESTINGSTESTINGOPERATINGPROCEDURES
D54 SUBSURFACE CONTROLLEDSUBSURFACE SAFETYVALVE TYPE FIGURE21 APPLICABLETO
MULTIPLEAND SINGLECOMPLEFIONSCOMPLEFIONA RUN TUBINGWITH SAFETYVALVE LANDINGNIPPLEAND FLOWCOUPLINGSCOUPLING WHERE USED
POSITIONEDAT DESIGNEDSSCSV INSTALLATION DEPTHADDITIONAL SAFETYVALVE LANDINGNIPPLESNIPPLE WITH FLOW COUPLINGSCOUPLINGWHERE USED MAYBE DESIRABLE TO ALLOW ALTERNATESSCSV PLACEMENT
C INSTALL THE SSCSV AS PER WIRELINE PROCEDURESPROCEDUREOUTLINEDIN APPENDIX C
DIVISION
OPERATION INSPECTION TESTING REPAIR
AND MAINTENANCE
SUBSURFACE SAFETY DEVICESDEVICE
D61 GENERAL
THE SSSV EQUIPMENTSUPPLIEDIN CONFORMCE TO THE REQUIREMENTSREQUIREMENTOF API SPEC14A
SHOULDBE INSPECTEDAND TESTEDONSITE TO ENSURE THAT THE EQUIPMENTIS IN THE OPERABLECONDITIONS REPAIRBOTH ONSITE AND OFFSITESHOULD BE PERFORMEDBY QUALIFIEDPERSONNELIN ACCORDANCEWITH THE OPERATINGMSNUAL AND THISTHI RECOMMENDED PRACTICEREPLACEMENTCOMPONENTSCOMPONENT OR EQUIPMENTSUBASSEMBLIESSUBASSEMBLIE USED IN THE REAIR OF SSSV
EQUIPMENTSHOULD BE QTIS1IFIEDPARTS REPAIRREPORTAPPENDIX SHOULD BE
COMPLETEDWITH EACH OFFSITE REPAIR
THE MRNUFACTURER MUST DEFINE THE SCOPE OF REPAIRSUCH THAT THESE ACTIVITIESACTIVITIE WILL NOT
ADVERSELYAFFECTTHE ABILITYOFTHE SSSV EQUIPMENTTO PERFORMITS DESIGNFUNCTION
D2 REPAIREDSV EQUIPMENTA REPAIR
REPAIREDSSSV EQUIPMENTSHOULD BE OF EQUIVALENTPERFORVNZINCETO THE SSSV
EQUIPMENTIN ITS ORIGINALSTATE THE REPAIREDSSSV EQUIPMENTSHOULDAT
MNINLMNUMCONFORM TO THE SPECIFICATIONAPI SPEC14A IN EFFECTAT THE TIME OF
MANUFACTURE OF THE ORIGINALEQUIPMENT OR ANY APPLICABLEEDITION INCLUDINGTHE
CURRENT EDITION REPAIREDSSSV EQUIPMENTCONSISTSCONSIST OF THE USE OF QUALIFIEDPARTSPART BY QUALIFIEDPERSONSPERSON WITH PROPER TESTINGAND DOCUMENTATION
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DOCUNICNTATIORI
THISTHI SECTION DESCRIBESDESCRIBE THE DOCUMENTATION RECOMMENDATIONSRECOMMENDATION RELATIVE TO
REPAIREDSSSV EQUIPMENT
1 REPAIROF SSSV EQUIPMENT SHOULD BE DESCRIBED IN RECORDSRECORD WHICH INCLUD
THE SERIAL NUMBER PARTSPART REPLACEDPERSONNELOR COMPANY PERFORMINGTHE REPAIR DATE OF REPAIROR REMANUFACTURE AND TEST RESULTSRESULT REFERENCE
APPENDIX F
163 SURFACE CONTROLLEDSUBSURFACESAFETYVALVE SCSSV
A INSPECTION1 ON RECEIPTOF THE SCSSV ON LOCATION DOCUMENTATION SHOULD BE CHECKEDTO
VERIFYTHAT THE SERIAL NUMBER ON THE SCSSV CORRESPONDSCORRESPONDTO THAT
RECORDEDON THE ACCOMPANYINGSHIPPINGREPORT THE SCSSV IS SIZED
IN ACCORDANCEWITH THE DESIGN THE SAFETYVALVE LOCKFOR WIRELINE
RETRIEVABLESCSSV IS COMPATIBLEWITH THE LANDINGNIPPLEINSTALLED IN THE
WELL
2 BEFORE RTRNNINGTHE SCSSV INTO THE WELL CONNECTIONSCONNECTION SHOULD BE TIGHTENEDOR CHECKED IN ACCORDANCE WITH THE OPERATINGMANUAL ASCERTAIN THAT ALL
VISIBLE SEALINGELEMENTSELEMENT ARE NOT DNSGED OR DEFORMEDAND THAT ALLOTHER
VISIBLE FEATURESFEATURE DO NOT EXHIBIT MARRINGOR DISTORTIONTHAT MAY INTERFERE
WITH THE SCSSV OPERATION3 DISASSEMBLYOF THE SCSSV FOR INSPECTIONSHALL NOT BE ATTEMPTEDBY OT
THAN QUALIFIEDPERSONNELAND SHOULD BE IN ACCORDANCEWITH THE OPERATINGMANUAL
B TESTING
1 ON NEW AND REPLACEDSCSSVSSCSSV THE OPENINGAND DOSINGHYDRAULIC
PRESSURESPRESSURE SHOULDBE VERIFIED ACCORDINGTO THE OPERATINGVNIUAL
ASCERTAIN THATTHE SCSSV WILL FUNCTION FAILSAFE AT THE SETTINGDEPTH
BEFORE INSTALLATION SEE SECTION 22E
2 AFTER INSTALLATIONOF THE SCSSV IN THE WELL THE SCSSV SHOULD BE CLOSED
UNDER YNIMMUM OR NOFLOW CONDITIONSCONDITION BY OPERATIONOF THE SURFACE
CONTROL VERIFICATION OF CLOSURE MAY BE ACCOMPLISHEDBY EITHER WIRELINE
PRESSURE BUILDUPOR FLOWTEST IF THE WELL IS CAPABLEOF FLOW THE SCSSV
CAN BE TESTEDFORLEAKAGEBY OPENINGTHE SURFACEVALVESVALVE TO CHECK THE FLOW
THE SCSSV IS THEN REOPENEDFOLLOWINGTHE OPERATINGMANUAL
VERIFICATION OF OPENINGMAY BE ACCOMPLISHEDBY THE SAME METHODSMETHOD AS
CLOSURE VERIFICATION
3 RECOMMENDED PROCEDUREFOR ROUTINE TESTINGOF THE INPLACE SCSSV IS
PROVIDEDIN APPENDIX INCLUDING TEST FOR FAILSAFE OPERATION
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4 TESTINGOF REPAIREDSCSSVSSCSSV SHOULD BE CONDUCTED BY QUALIFIEDPERSON IN
ACCORD WITH APPENDIX AND THE OPERATINGMANUAL
5 MECHANICAL FUNCTION OF THE SAFETYVALVE LOCK SHOULD BE VERIFIED BEFORE
INSTALLATION
C OPERATION MAINTENNNCE AND REPAIR
1 THE SCSSV SHOULD BE OPERATEDAT LEAST EVE SIX MONTHS MORE FREQUENTOPERATIONOF THE SCSSV AS DICTATED BY FIELD EXPERIENCEMAY SERVE TO KEEPALL MOVINGPARTSPART FREE AND FUNCTIONINGPROPERLYTHISTHI WILL AID IN EARLYDETECTION OF FAILURES
2 ALL MAINTENANCE AND REPAIRSREPAIR SHOULD BE PERFORMEDIN ACCORDANCE WITH
THE OPERATINGMANUAL AND ONLYBY QUALIFIEDPERSONS FOR VERIFICATIONOF
PROPER SCSSV OPERATIONWITHIN DESIGNLIMITSLIMIT OFFSITE REPAIRED
EQUIPMENTSHOULD BE FUNCTIONALLYTESTEDAS DESCRIBEDIN SPEC14A
3 COPY OF THE FAILURE REPORTAS RECOMMENDED IN APPENDIX SHOULD BE
FORWARDEDTO THE MANUFACTURERFOR ALL FAILURESFAILURE WHEN THE SCSSV
RETURNED TO THE MZRIUFACTURER
D64 SURFACECONL SYSTEMA TO ASSURE PERFORMANCEOF THE SURFACE CONTROLUNIT WITHIN THE DESIGNLIMITSLIMIT
MPNUFACTURERSMPNUFACTURER PRESCRIBEDOPERATINGPROCEDURESPROCEDURESHOULD BE FOLLOWED
B PERIODIC OPERATIONOF THE SURFACE CONTROLSYSTEMWILL SERVE TO KEEPALLMOVINGPARTSPART FREEAND FUNCTIONINGPROPERLYAND MAY LEAD TO EARLYDETECTIONOFFAILUR
IT IS RECOMMENDED THAT THE LURFACECONTROLSYSTEMBE TESTED AT LEAST EVERY SIX
MONTHSMONTH WITH CONSIDERATIONSCONSIDERATION GIVENTO NOFLOW CONDITIONSCONDITION
TO TEST THE SYSTEM OPERATEAN ESD VALVE THE SYSTEMTESTSTEST SUCCESSFULLYWHEN
ALL SCSSVSSCSSV CLOSE AFTER THE PRESCRIBEDDELAY THE PRESSURE RELIEF VALVESVALVE AND
PRESSURE SENSORSSENSOR SHOULD BE TESTEDIN ACCORDANCE WITH API RP 14C
C ROUTINE CHECKSCHECK SHOULD BE MADE OF ALLGAGESGAGE AND OTHERDISPLAYEDCONTROLS
ASCERTAIN THAT ARTY VALVE OR SWITCH CAPABLEOFRENDERINGTHE SYSTEMINOPERATIVEIS IN THE PROPER POSITION
D5 SUBSURFACE CONTZOLLEDSUBSURFACE SAFETYVALVESVALVE CSV
A INSPECTION1 ON RECEIPTOFTHE SSCSV ON LOCATIONDOCUMENTATION SHOULDBE CHECKEDTO
VERIFYTHAT THE SERIALNUMBER ON THE SSCSV CORRESPONDSCORRESPONDTO THAT
RECORDEDON THE ACCOMPANYINGSHIPPINGREPORT THE SSCSV IS SIZED
IN ACCORDANCE WITH THE DESIGN THE SAFETYVALVE LOCK IS COMPATIBLEWITH
THE LANDINGNIPPLEINSTALLED IN THE WELL
2 BEFORE RUNNINGTHE SSCSV INTO THE WELL CONNECTIONSCONNECTION SHOULD BE TIGHTENEDOR CHECKED IN ACCORDANCE WITH THE OPERATINGMANUAL ASCERTAIN THAT
VISIBLE PACKINGELEMENTSELEMENT ARE NOT DAMAGEDOR DEFORMED AND THAT ALL
1014
OTHER VISIBLE FEATURESFEATURE DO NOT EXHIBIT MARRINGOR DISTORTION THAT MAY
INTERFERE WITH THE SSCSV OPERATIONII TESTING
1 TESTINGOF AN SSCSV IN THE WELL IS NOT RECOMMENDED
2 BEFORE INSTALLINGTESTINGOF REPAIREDSSCSVSSSCSV SHOULDBE CONDUCTEDBYQUALIFIEDPERSON IN ACCORDANCE WITH THE OPERATINGMANUAL
3 MECHANICAL ACTUATION AND CLOSURE MECHANISM PRESSURE INTEGRITYSHOULD BE VERIFIED BY TESTINGOF REPAIREDSSCSVS MECHANICAL DEVICE
MAY BE USED TO TEST THE ACTUATION MECHANISM PRESSURE TESTINGOF THE
CLOSUREMECHANISM SHOULD BE AT 200 PSI MINIMUM WITH SUITABLE FLUID
LEAKAGEEXCEEDING400CCMM OF LIQUIDOR L5SCFM OF TEST GAS WILL BE CAUSE
FOR REJECTION4 MECHANICAL FUNCTION OF THE SAFETYVALVE LOCK SHOULD BE VERIFIED BEFORE
INSTALLATION
C OPERATIONMIINTENIUUE AND REPAIR1 THE SSCSV SHOULDBE INSPECTEDAT LEAST EVERY YEAR MORE FREQUENT
INSPECTIONAS DICTATEDBYFIELD EXPERIENCEMAY BE NECESSARY FOREARLYDETECTIONOF SERVICE WEAR OR FOULING
2 ALL MAINTENANCE AND REPAIRSHOULD BE PERFORMEDIN ACCORDANCE WITH THE
OPERATINGTNNUAL AND ONLYBY QUALIFIEDPERSONNEL
FOR VERIFICATION OF PROPER SSCSV OPERATIONWITHIN DESIGNEDLIMITSLIMIT OFF
SITE REPAIREDEQUIPMENTSHOULD BE FUNCTIONALLYTESTED AS DESCRIBEDIN
API 14A
3 COPY OF THE FAILURE REPORTAS SHOWN IN APPENDIX SHOULDBE
FORWARDEDTO THE NINUFACTURER FORALLFAILURESFAILURE WHEN THE SSCSV IS
RETURNEDTO THE MSNUFACTURER
1015