7 MOTION CONNECTCablesandConnections

8/13/2019 7 MOTION CONNECTCablesandConnections

1/14Siemens DA 65.4 2005

7/2 General information

7/5 Power cables

7/10 Signal cables

7/11 MPI cables

7/13 PROFIBUS cablesfor SIMODRIVE POSMO

7/14 Length code

MOTION-CONNECTcables and connections

Note:For productsapproved forCanada and USA,see "Appendix".


2/14

MOTION-CONNECT cables and connections

General information

7/2 Siemens DA 65.4 2005

Overview

MOTION-CONNECT cables are suitable for use with many differ-ent types of machine tools and production machines.

The power cables and signal cables can be ordered by themeter or preassembled.

The following MOTION-CONNECT cable designs are available:

7 MOTION-CONNECT 500, the solution for mainly fixed routing.

7 MOTION-CONNECT 500 PLUScan be trailed, is resistant tomineral oil (except biological oils and cutting oils) and is there-fore particularly suitable for woodworking machines, printingmachines and simple machine tools.The existing MOTION-CONNECT 500 signal cables even fulfillthe requirements of MOTION-CONNECT 500 PLUS, so that nonew signal cable type is required.

7 MOTION-CONNECT 700, the ideal complement to linear mo-tors and machines with high mechanical requirements.

7 MOTION-CONNECT 800satisfies all demands for use in trail-ing configurations with machine tools and production ma-chines.

Benefits

The use of preassembled MOTION-CONNECT cablesoffers thefollowing advantages:

High quality, ensuring safety and perfect functioning

Cost savings with logistics, design, assembly and purchasing

Liability for defects by Siemens

Supplied in exact meter lengths (other lengths available onrequest).

Application

The maximum permissible technical cable lengths specifiedmust be observed when determining the cable lengths for sys-tems and applications described in this catalog. Malfunctionscan occur if longer lengths are used.

Siemens AG provides no warranty for correct transmission ofsignals or power in this case.

The cables are not suitable for outdoor use.

Technical data

Cables MOTION-CONNECT 500 PLUS MOTION-CONNECT 500 MOTION-CONNECT 700 MOTION-CONNECT 800

Type 6FX5 1 Type 6FX5 0 Type 6FX7 Type 6FX8

Approvals

Power/signal cables

VDE 1) yes yes yes yes

cUL or UL/CSA UL758-CSA-C22.2-N.210.2-M90

UL758-CSA-C22.2-N.210.2-M90

UL758-CSA-C22.2-N.210.2-M90

UL758-CSA-C22.2-N.210.2-M90

UL-CSA File No.2) yes yes yes yes

Electrical data to DIN VDE 0472Rated voltage

Power cable V0/V- Supply cores 600 V/1000 V 600 V/1000 V 600 V/1000 V 600 V/1000 V- Signal cores 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA)

Signal cable 30 V 30 V 30 V

Test voltage (eff)

Power cable- Supply cores 4 kV 4 kV 4 kV 4 kV- Signal cores 2 kV 2 kV 2 kV 2 kV

Signal cable 500 V 500 V 500 V

1) The respective registration number is printed on the cable sheath(applies only to power cables).

2) The file number is printed on the cable sheath.


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General information

7/3Siemens DA 65.4 2005

Technical data (continued)

The technical specifications of these cables apply only to singlebending with horizontal traverse paths up to 5 m (16.4 ft).

Degree of protection of preassembled power and signal cablesand their extension cables in closed and inserted state: IP67

Cables MOTION-CONNECT 500 PLUS MOTION-CONNECT 500 MOTION-CONNECT 700 MOTION-CONNECT 800

Type 6FX5 1 Type 6FX5 0 Type 6FX7 Type 6FX8

Operating temperature

On the surface

Fixed installation -20 ... +80 C (-4 ... +176 F) -20 ... +80 C (-4 ... +176 F) -50 ... +80 C (-58 ... +176 F) -50 ... +80 C (-58 ... +176 F)

Flexible installation 0 ... +60 C (+32 ... +140 F) 0 ... +60 C (+32 ... +140 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F)

Mechanical data

Max. tensile stress onpower/signal cables

F ixed installation 50 N/mm2(7252 lb/in2) 50 N/mm2(7252 lb/in

2) 50 N/mm2(7252 lb/in2) 50 N/mm2(7252 lb/in

2)

Flexible instal lation 20N/mm2(2900 lb/in2) 20 N/mm2(2900 lb/in

2) 20 N/mm2(2900 lb/in2) 20 N/mm2(2900 lb/in

2)

Minimum permissiblebending radius

Power cable- Fixed installation 5 xDmax 5 x Dmax 4 x Dmax 6 xDmax- Flexible installation See "Power cables" See "Power cables" See "Power cables" See "Power cables"

Signal cable, max.- Fixed installation 60 mm (2.4 in) 60 mm (2.4 in) 60 mm (2.4 in)- Flexible installation 100 mm (3.9 in) 95 mm (3.9 in) 100 mm (3.9 in)

Torsional stress Absolute 30/m Absolute 30/m Absolute 30/m Absolute 30/m

Bending

Power cables- 1.5 ... 6 mm2 2 mill. 100,000 10 mill. 10 mill.- 10 ... 185 mm2 100,000 10 mill. 3 mill.

Signal cables 2 mill. 10 mill. 10 mill.

Traversing speed

Power cables- 1.5 ... 6mm2 180 m/min (590.7 ft/min) 30 m/min (98.4 ft/min) 200 m/min (656.3 ft/min) 180 m/min (590.7 ft/min)- 10 ... 50 mm2 30 m/min (98.4 ft/min) 200 m/min (656.3 ft/min) 100 m/min (328.2 ft/min)

Signal cables 180 m/min (590.7 ft/min) 200 m/min (656.3 ft/min) 180 m/min (590.7 ft/min)

Acceleration

Power cables 5 m/s2(16.4 ft/s2) 2 m/s2(6.6 ft/s2) 30 m/s2(98.4 ft/s2) 5 m/s2(16.4 ft/s2)(5 m (16.4 ft))

10 m/s2(32.8 ft/s2)

(2.5 m (8.2 ft)) Signal cables 5 m/s2(16.4 ft/s2) 30 m/s2(98.4 ft/s2) 5 m/s2(16.4 ft/s2)

(5 m (16.4 ft))10 m/s2(32.8 ft/s2)(2.5 m (8.2 ft))

Chemical data

Insulation material CFC/silicone-free CFC/silicone-free CFC/halogen/silicone-freeDIN 472 815/IEC 60754-1

CFC/halogen/silicone-freeDIN 472 815/IEC 60754-1

Oil resistance EN 60811-1-1/-2-1(mineral oil only)

VDE 0472, Part 803Test mode B(mineral oil only)

VDE 0472, Part 803Test mode B

VDE 0472, Part 803Test mode B

Outer shield PVC PVC PUR, DIN VDE 0282, Part 10 PUR, DIN VDE 0282, Part 10

Power cable DESINA colororange RAL 2003

DESINA colororange RAL 2003



Signal cable DESINA colorgreen RAL 6018

DESINA colorgreen RAL 6018

DESINA colorgreen RAL 6018

Flame-retardant IEC 60332.1 IEC 60332.1 IEC 60332.1 IEC 60332.1


4/14


General information

7/4 Siemens DA 65.4 2005

Function

The cables must be removed from the drum without twisting, i.e.the cables must be unwound and must never be lifted over thedrum flange while still wound in loops.

To maximize the service life of the cable carrier and cables, ca-bles in the carrier made from different materials must be installedin the cable carrier with spacers. The spacers must be installeduniformly to ensure that the position of the cables does notchange during operation. The cables should be distributed assymmetrically as possible on the basis of their weight and di-mensions. Cables with very different outer diameters should be

separated by spacers.

When inserting preassembled cables in the cable carrier, do notpull at the connector, as this may damage the strain relief or ca-ble clamping.

The cables must not be fixed in the cable carrier. They must befreely movable.

The cables must be able to move unrestricted in particular in theradii of curvature of the carrier. The prescribed minimum bend-ing radii must not be undershot.

The cable fixings must be attached at both ends at an appropri-ate distance away from the end points of the moving parts in a"dead" zone.

MOTION-CONNECT cables are tested in a cable carrier. Duringtesting, a strain-relief assembly is attached to one end of the ca-ble at the moving ends of the cable carrier. Strain relief is appliedto a wide area of the peripheral surface without crushing the ca-ble assembly.

When installing cables, you must always observe the informationin the Installation Guide provided by the cable carrier manufac-turer as appropriate for the way in which the system has beenconstructed.

Notes:If, for example, preassembled cables are routed in a cable car-rier in such a way that the connector would inhibit the installation,preassembled cables can also be supplied without assembledconnectors (signal and power cables). On these cables, thecontacts are crimped and the connector housing is suppliedseparately packed. Once the cables have been installed, thecustomer assembles the connector housing.

When routing the cables, always observe the instructions of thecable carrier manufacturer.

In the event of vibrational loads and if horizontal or vertical cableentries are used, we always recommend the use of an additionalcable fixing, if part of the cable hangs loose or is not guided inbetween the strain relief on the cable carrier and the connectionon the motor. To prevent machine vibrations being transmitted tothe connectors, the cable should be fixed at the moving partwhere the motor is mounted.

MOTION-CONNECT cables are approved for a horizontaltraverse path of up to 5 m (16.4 ft).


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Power cables for motors

7/5Siemens DA 65.4 2005

OverviewSynchronous motors and asynchronous motors are connectedover the MOTION-CONNECT power cables.

The preassembled MOTION-CONNECT power cables offer ex-cellent quality and ensure safety and perfect functioning.

Depending on the design, the MOTION-CONNECT power ca-bles are either preassembled at one end or both ends.

Note:The maximum length of the cables (basic cables and exten-sions) must be observed. The total maximum permissible lengthis reduced by 2 m (6.6 ft) for each interruption point. All powercables are also available on request with crimped contacts andwith the connector housing supplied separately.

Enclosed connector housing for motor sideOrder No. 6FX. 042-5...-1...Enclosed connector housing for module sideOrder No. 6FX. 012-5...-1...

Selection and ordering data

MOTION-CONNECT power cables without brake cores

No. of coresx cross-section

Connectorsize,motor side

Preassembledcablefor 1FT/1FK motors

Dmax6FX50

Dmax6FX51

Dmax6FX8

Cable by the meter2)for 1PH/1PM/1FEmotors

Weight(by the meter)

Smallest perm.bending radius 1)

mm2

Order No.

mm(in)

mm(in)

mm(in)

Order No.

6FX50kg/m(lb/ft)

6FX51kg/m(lb/ft)

6FX8kg/m(lb/ft)

6FX50mm(in)

6FX51mm(in)

6FX8mm(in)

4x1.5 1 6FX 7 7 02-5CA01-.... 8.4(0.33)

10.1(0.40)

10.4(0.41)

6FX 7 7 08-1BB11-.... 0.18(0.12)

0.16(0.11)

0.16(0.11)

155(6.1)

105(4.1)

100(3.9)

1.5 6FX 7 7 02-5CA21-....

4x2.5 1 6FX7 7

02-5CA11-.... 10(0.39) 11.5(0.45) 12.1(0.48) 6FX7 7

08-1BB21-.... 0.24(0.16) 0.24(0.16) 0.24(0.16) 180(7.1) 115(4.5) 120(4.7)1.5 6FX 7 7 02-5CA31-....

4x4 1.5 6FX 7 7 02-5CA41-.... 11.4(0.45)

13.3(0.52)

13.2(0.52)

6FX 7 7 08-1BB31-.... 0.27(0.18)

0.31(0.21)

0.31(0.21)

210(8.3)

135(5.3)

130(5.1)

4x6 1.5 6FX 7 7 02-5CA51-.... 13.6(0.54)

15.5(0.61)

16(0.63)

6FX 7 7 08-1BB41-.... 0.46(0.31)

0.44(0.30)

0.43(0.29)

245(9.6)

160(6.3)

170(6.7)

4x10 1.5 6FX 7 0 02-5CA61-.... 20(0.79)

19.4(0.76)

6FX 70 08-1BB51-.... 0.73(0.49)

0.63(0.42)

360(14.2)

210(8.3)

3 6FX 7 0 02-5CA13-....

4x16 3 6FX 7 0 02-5CA23-.... 24.2(0.95)

23.6(0.93)

6FX 70 08-1BB61-.... 1.10(0.74)

0.95(0.64)

440(17.3)

260(10.2)

4x25 28(1.10)

6FX5 0 08-1BB25-.... 1.42(0.95)

505(19.9)

4x35 31.5(1.24)

6FX5 0 08-1BB35-.... 1.87(1.26)

570(22.4)

4x50 38(1.45) 6FX5 0

08-1BB50-.... 3.42(2.30) 685(27)4x70 42.6

(1.68)6FX5 0 08-1BB70-.... 4.12

(2.77)770

(30.3)

4x95 51.7(2.04)

6FX5 0 08-1BB05-.... 4.48(3.01)

935(36.8)

4x120 56(2.20)

6FX5 0 08-1BB12-.... 6.11(4.11)

1010(39.8)

4x150 63(2.48)

6FX5 0 08-1BB15-.... 7.75(5.21)

1135(44.7)

4x185 66.2(2.61)

6FX5 0 08-1BB18-.... 9.45(6.35)

1195(47)

5 0 MOTION-CONNECT 500 5 05 1 MOTION-CONNECT 500 PLUS 5 18 0 MOTION-CONNECT 800 8 0

1) Valid for routing in cable carrier. 2) Power cables from 4 mm2can be ordered as specified in meters

up to a length of 100 m (328 ft). Power cables of 1.5 mm2and 2.5 mm2are supplied as 50 m (164 ft), 100 m (328 ft), 200 m (656 ft) and500 m (1641 ft) rings or on disposable drums.


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Power cables for motors

7/6 Siemens DA 65.4 2005


MOTION-CONNECT power cables with brake cores

Preassembled MOTION-CONNECT power cables for 1PH7 motors

Note:

1PH7 motors do not usually have a brake and therefore do notrequire power cables with brake cores.

If a brake is used, it must be supplied through a separate cablevia the terminal box.

MOTION-CONNECT 800 power cables in the 25 mm2and35 mm2cables are only available with brake cores.


Con-nect.size,

motorside

Preassembledcablefor 1FT/1FK motors

Dmax6FX50

Dmax6FX51

Dmax6FX7

Dmax6FX8

Cable by the meter2)for 1PH motors

Weight(by the meter)

Smallest perm.bending radius 1)

mm2

Order No.

mm(in)

mm(in)

mm(in)

mm(in)

Order No.

6FX50kg/m(lb/ft)

6FX51kg/m(lb/ft)

6FX7kg/m(lb/ft)

6FX8kg/m(lb/ft)

6FX50mm(in)

6FX51mm(in)

6FX7mm(in)

6FX8mm(in)

41.5+21.5 1 6FX 7 7 02-5DA01-.... 10.8(0.43)

13.1(0.52)

14.0(0.55)

12.9(0.51)

6FX 7 7 08-1BA11-.... 0.22(0.15)

0.26(0.17)

0.26(0.17)

0.25(0.17)

195(7.7)

135(5.3)

100(3.9)

125(4.9)

1.5 6FX 7 7 02-5DA21-....

42.5+21.5 1 6FX 7 7 02-5DA11-.... 12.4(0.49)

14.2(0.56)

15.2(0.60)

14.2(0.56)

6FX 7 7 08-1BA21-.... 0.28(0.19)

0.32(0.22)

0.33(0.22)

0.31(0.21)

225(8.9)

145(5.7)

110(4.3)

140(5.5)

1.5 6FX 7 7 02-5DA31-....

44 +21.5 1.5 6FX 7 7 02-5DA41-.... 14(0.55)

15.9(0.62)

16.6(0.65)

15.3(0.60)

6FX 7 7 08-1BA31-.... 0.36(0.24)

0.40(0.27)

0.43(0.29)

0.40(0.27)

255(10)

160(6.3)

120(4.7)

150(5.9)

46 +21.5 1.5 6FX 7 7 02-5DA51-.... 16.1(0.63)

16.9(0.67)

18.3(0.72)

17.8(0.70)

6FX 7 7 08-1BA41-.... 0.54(0.36)

0.50(0.34)

0.52(0.35)

0.53(0.36)

290(11.4)

170(6.7)

130(5.1)

195(7.7)

410 + 21.5 1.5 6FX 7 0 02-5DA61-.... 21.7(0.85)

23.5(0.93)

20.8(0.82)

6FX 7 0 08-1BA51-.... 0.75(0.50)

0.79(0.53)

0.74(0.50)

395(15.6)

165(6.5)

230(9.1)

36FX

5 002-5DA13-....

416 + 21.5 3 6FX 7 0 02-5DA23-.... 25(0.98)

26.1(1.03)

24.7(0.97)

6FX 7 0 08-1BA61-.... 1.10(0.74)

1.06(0.71)

1.10(0.74)

450(17.7)

185(7.3)

275(10.8)

425 + 21.5 3 6FX 7 0 02-5DA33-.... 29.4(1.16)

30.5(1.20)

27.9(1.10)

6FX 7 0 08-1BA25-.... 1.56(1.05)

1.52(1.02)

1.46(0.98)

530(21)

215(8.5)

325(12.8)

435 + 21.5 3 6FX 5 0 02-5DA43-.... 32.6(1.28)

32.0(1.26)

6FX 5 0 08-1BA35-.... 2.01(1.35)

2.10(1.41)

590(23.2)

380(15)

6FX 8 0 02-5DA43-.... 6FX 8 0 08-1BA35-....

450 + 21.5 3 6FX 5 0 02-5DA53-.... 38.0(1.50)

35.8(1.41)

6FX 5 0 08-1BA50-.... 3.30(2.22)

2.75(1.85)

685(27)

420(16.5)

6FX 8 0 02-5DA53-.... 6FX 8 0 08-1BA50-....

5 0 MOTION-CONNECT 500 5 05 1 MOTION-CONNECT 500 PLUS 5 17 0 MOTION-CONNECT 700 7 08 0 MOTION-CONNECT 800 8 0

Motortype

PGtype

No. ofcores xcross-section

Preassembledcablefor 1PH7 motors

Weight(by themeter)

Smallestperm.bendingradius 1)

mm2

Order No.

6FX5kg/m(lb/ft)

6FX8kg/m(lb/ft)

6FX5mm(in)

6FX8mm(in)

1PH710 PG29 4x10 6FX 7 002-5CB10-.... 0.73(0.49)

0.63(0.42)

20.0(0.8)

19.4(0.8)

4x16 6FX 7 002-5CB16-.... 1.10(0.74)

0.95(0.64)

24.2(1)

23.6(0.9)

1PH713 PG36 4x16 6FX 7 002-5CC16-.... 1.10(0.74)

0.95(0.64)

24.2(1)

23.6(0.9)

4x25 6FX 5002-5CC25-.... 1.42

(0.95)

28.0

(1.1)

4x25 6FX 8002-5DC25-....

1.46(0.98)

27.9(1.1)

4x35 6FX 5002-5CC35-.... 1.87(1.26)

31.5(1.2)

4x35 6FX 8002-5DC35-....

2.10(1.41)

32.0(1.3)

1PH716 PG42 4x25 6FX 5002-5CD25-.... 1.42(0.95)

28.0(1.1)

4x25 6FX 8002-5DD25-....

1.46(0.98)

27.9(1.1)

4x35 6FX 5002-5CD35-.... 1.87(1.26)

31.5(1.2)

4x35 6FX 8002-5DD35-....

2.10(1.41)

32.0(1.3)

MOTION-CONNECT 500 5MOTION-CONNECT 800 8

1) Valid for routing in cable carrier.

2) Power cables from 4 mm2can be ordered as specified in meters

up to a length of 100 m (328 ft). Power cables of 1.5 mm2and2.5 mm2are supplied as 50 m (164 ft), 100 m (328 ft), 200 m(656 ft) and 500 m (1641 ft) rings or on disposable drums.


7/14


Power cables for motorsPower cables for SIMODRIVE POSMO

7/7Siemens DA 65.4 2005


MOTION-CONNECT power cables for SIMODRIVE POSMO CD/CA/SI

MOTION-CONNECT power cables for SIMODRIVE POSMO AUL STYLE No. 2570 80 C 600 V; CSA AWM A*B II FT1

Separate variant extension set in MOTION-CONNECT 800 designfor SIMODRIVE POSMO A 300 W (available soon)

Preassembled power and signal cable for separating the

drive unit and motor with SIMODRIVE POSMO A 300 W


Con-nector

Size(motorside)

Preassembled cablefor SIMODRIVEPOSMO CD/CA/SI

Dmax Weight,(by themeter)

Smallestperm.bending

radius1)

Module side Motor side

mm2 Version Order No. mm(in)

kg/m(lb/ft)

mm(in)

4x1.5+2x1.5 1 6FX1 002-5DA01-.... 12.9(0.51)

0.25(0.17)

125(4.9)

Angled connectorwith contact pins

Straight connector withsocket contacts

4x2.5+2x1.5 1 6FX1 002-5DA02-.... 14.2(0.56)

0.31(0.21)

140(5.5)

4x4 +2x1.5 1.5 6FX1 002-5DA03-.... 15.3(0.60)

0.40(0.27)

150(5.9)

Straight connectorwith contact pins


4x6 +2x1.5 POSMO 6FX1 002-5DA05-.... 17.8(0.70)

0.53(0.36)

195(7.7)

POSMO 6FX1 002-5DA15-.... Angled connectorwith contact pins

Angled connectorwith socket contacts4x6 6FX1 002-5CA16-.... 16

(0.63)0.43(0.29)

170(6.7)

4x4 6FX1 002-5CA23-.... 13.2

(0.52)

0.31

(0.21)

130

(5.1)

Angled connector

with contact pins

Open

core ends

4x6 +2x1.5 POSMO 6FX1 002-5DA25-.... 17.8(0.70)

0.53(0.36)

195(7.7)

4x1.5 6FX1 002-5CA31-.... 10.4(0.41)

0.16(0.11)

100(3.9)

Straight connectorwith contact pins

Angled connector withsocket contacts

4x2.5 6FX1 002-5CA32-.... 12.1(0.48)

0.24(0.16)

120(4.7)

4x6 +2x1.5 POSMO 6FX1 002-5DA35-.... 17.8(0.70)

0.53(0.36)

195(7.7)

Opencore ends


POSMO 6FX1 002-5DA45-....

POSMO 6FX1 002-5DA55-.... Opencore ends

Angled connectorwith socket contactsPOSMO 6FX1 002-5DA65-....

POSMO 6FX1 002-5DA75-....

1.5 6FX1 002-5DA85-....

No. of cores xcross-section

Cable sold by themeter forSIMODRIVE POSMO A

Dmax Suppliedasring

Weight (bythe meter)

mm2 Order No. mm (in) m (ft) kg/m (lb/ft)

2x4 6FX5 008-5FA00-1FA0 10.7 (0.42) 50 (164) 0.176 (0.12)

Outgoing direction Order No. Length

Side m (ft)

A 6FX8 002-6AA00-1AB0 1 (3.3)

A 6FX8 002-6AA00-1AD0 3 (9.8)

A 6FX8 002-6AA00-1AF0 5 (16.4)

B 6FX8 002-6AA10-1AB0 1 (3.3)

B 6FX8 002-6AA10-1AD0 3 (9.8)

B 6FX8 002-6AA10-1AF0 5 (16.4)

1) Valid for routing in cable carrier.


8/14


Power cables extensions

7/8 Siemens DA 65.4 2005


Power cable and extension for 1FT/1FK motors

Power cable and extension for 1FN3 linear motors

The combinations of power cables and extensions shown are only provided by way of example.


Connector size Extensions Connector size Basic cables

mm2 Order No. Order No.

4x1.5 1 6FX 7 002-5 7 A05-.... 1 6FX 7 002-5 7 A01-....

4x2.5 1 6FX 7 002-5 7 A15-.... 1 6FX 7 002-5 7 A11-....

4x1.5 1.5 6FX 7 002-5 7 A28-.... 1.5 6FX 7 002-5 7 A21-....

4x2.5 1.5 6FX 7 002-5 7 A38-.... 1.5 6FX 7 002-5 7 A31-....

4x4 1.5 6FX 7 002-5 7 A48-.... 1.5 6FX 7 002-5 7 A41-....

4x6 1.5 6FX 7 002-5 7 A58-.... 1.5 6FX 7 002-5 7 A51-....

4x10 1.5 6FX 7 002-5 7 A68-.... 1.5 6FX 7 002-5 7 A61-....

4x10 3 6FX 7 002-5 7 X18-.... 3 6FX 7 002-5 7 A13-....

4x16 3 6FX 7 002-5 7 X28-.... 3 6FX 7 002-5 7 A23-....

4x25 3 6FX 7 002-5 D X38-.... 3 6FX 7 002-5 D A31-....

4x35 3 6FX 5 002-5 D X48-.... 3 6FX 5 002-5 D A43-....

3 6FX 8 002-5 D X48-.... 3 6FX 8 002-5 D A43-....

4x50 3 6FX 5 002-5 D X58-.... 3 6FX 5 002-5 D A53-....

3 6FX 8 002-5 D X58-.... 3 6FX 8 002-5 D A53-....

MOTION-CONNECT 500 5 5

MOTION-CONNECT 7001) 7 7

MOTION-CONNECT 800 8 8

Without brake coresWith brake cores

C C

D D


PG size Preassembledmotoradapter cable

Power con-nector size


Extension forbasic cable

Basic cableto converter

mm2 Order No. Order No. Order No.

4x2.5 16 6FX7 002-5LM40-... 1 4x1.5 6FX7 002-5EA05-... 6FX7 002-5EA02-...

4x2.5 21 6FX7 002-5LM60-... 1 4x1.5 6FX7 002-5EA05-... 6FX7 002-5EA02-...

4x2.5 21 6FX7 002-5LM60-... 1 4x2.5 6FX7 002-5EB11-... 6FX7 002-5EB18-...

4x4 21 6FX7 002-5LM70-... 1.5 4x4 6FX7 002-5EA48-... 6FX7 002-5EA41-...

4x4 21 6FX7 002-5LM70-... 1.5 4x6 6FX7 002-5EA58-... 6FX7 002-5EA51-...

4x10 29 6FX7 002-5LM30-... 1.5 4x10 6FX7 002-5EA68-... 6FX7 002-5EA61-...

1) MOTION-CONNECT 700 only in design "with brake cores".


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Power cablesCurrent carrying capacity/correction factors

7/9Siemens DA 65.4 2005

Overview

Flange mounting

Flanges are used to route or fix connectors in control cabinets.A flange can be subsequently mounted to connectors with unionnuts or connectors with external threads (except for angled con-nectors).

HF (high-frequency) clamp

To ensure correct grounding, a ground clamp is optionally avail-able together with the flanges for large-area discharging of high-frequency interferences.

Dimension drawings


Overview

Current carrying capacity (Iz) of PVC-insulated copper con-ductors acc. to IEC 60204-1: 1997 ++ Corrigendum 1998

The current carrying capacity (Iz) of PVC-insulated cables corre-sponds to IEC 60204-1 for routing type C under continuousoperating conditions and is listed in the table with regard to anambient air temperature of140 C (+104 F). For other ambienttemperatures, the user must calculate the values using the "cor-rection factors" in the table. PUR cables must also meet the re-quirements of this standard.

Correction factors

Note:

The correction factors were taken from IEC 60364-5-523,Table 52-D1.

Dimensions in mm (in)

Size 1 Size 1.5 Size 3

a = 27.8 (1.09) a = 46 (1.81) a = 65 (2.56)

b = 28.3 (1.11) b = 42.4 (1.67) b = 75 (2.95)

c = M3 (4x) c = M4 (4x) c = M4 (4x)

d = 28.3 (1.11) d = 42.4 (1.67) d = 75 (2.95)

e = 40 (1.57) e = 60 (2.36) e = 63 (2.48)

f = 35 (1.38) f = 55 (2.16) f = 85 (3.35)g = 28.3 (1.11) g = 42.4 (1.67) g = 75 (2.95)

h = 3.2 (0.13) h = 4.4 (0.17) h = 4.5 (0.18)

Designation Order No.

Flange for:

Connector size 1 6FX2 003-7BX00

Connector size 1.5 6FX2 003-7CX00

Connector size 3 6FX2 003-7AX00

HF clamp for:

Power connector, Size 1 6FX2 003-7FX00

Power connector, Size 1.5 6FX2 003-7GX00

Power connector, Size 3 Not required

Cross-section

Current carrying capacity (Iz) [A] with routing types(see C 1.2)

mm2 B1 B2 C E

0.75 7.6

1.0 10.4 9.6 11.7 11.5

1.5 13.5 12.2 15.2 16.1

2.5 18.3 16.5 21 22

4 25 23 28 30

6 32 29 36 37

10 44 40 50 52

16 60 53 66 70

25 77 67 84 88

35 97 83 104 114

50 123 123

70 155 155

95 192 192

120 221 221

150 234 262

185 267 300

Electronics (pairs)

0.2 4.0 4.0

0.3 5.0 5.0

0.5 7.1 7.1

0.75 9.1 9.1

Ambient air temperature Correction factor

C (F)

30 (86) 1.15

35 (95) 1.08

40 (104) 1.00

45 (113) 0.91

50 (122) 0.82

55 (131) 0.71

60 (140) 0.58

Power cablesCable ducts/grounding


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Signal cables

7/10 Siemens DA 65.4 2005

Overview

The encoders of synchronous and asynchronous motors can beconnected to the converter system via the MOTION-CONNECTsignal cables.

The preassembled MOTION-CONNECT signal cables offer ex-cellent quality and ensure safety and perfect functioning. De-pending on the design, the MOTION-CONNECT signal cablesare either preassembled at one end or both ends.

Note:The maximum length of the cables (basic cables and exten-sions) must be observed. The total maximum permissible lengthis reduced by 2 m (6.6 ft) for each interruption point. All signalcables are also available on request with crimped contacts andwith the connector housing supplied separately.

Enclosed connector housing for motor sideOrder No.: 6FX. 042-2...-....Enclosed connector housing on module sideOrder No.: 6FX. 012-2...-....


Signal cables extensions

The combinations of signal cable extensions shown are only pro-vided by way of example.

Overview

Flange mounting

Flanges are used to route or fix connectors, e.g. in control cabi-nets. A flange can be subsequently mounted to connectors withunion nuts or connectors with external threads, except for an-gled connectors.

HF (high-frequency) clamp

To ensure correct grounding, a ground clamp is opt ionally avail-able together with the flanges for large-area discharging of high-frequency interferences.

Dimension drawings

Dimensions in mm (in)


Extensions Basic cablesOrder No. Order No.

6FX 7 002-2AD04-.... 6FX 7 002-2AD00-....6FX 7 002-2CB54-.... 6FX 7 002-2CA11-....

6FX 7 002-2CA34-.... 6FX 7 002-2CA31-....6FX 7 002-2CB54-.... 6FX 7 002-2CC11-....

6FX 7 002-2CB54-.... 6FX 5 002-2CD01-....6FX 7 002-2CB54-.... 6FX 8 002-2CD01-....

6FX 7 002-2CF04-.... 6FX 7 002-2CF02-....6FX 7 002-2CB54-.... 6FX 7 002-2CG00-....

6FX 7 002-2AD04-.... 6FX 7 002-2CH00-....6FX 7 002-2EQ14-.... 6FX 7 002-2EQ10-....

5 MOTION-CONNECT 500 5

7 MOTION-CONNECT 700 78 MOTION-CONNECT 800 8

Extension Basic cableOrder No. Order No.

6FX 8 002-2CA41-.... 6FX 8 002-2CA21-....


Flange for signal connector 6FX2 003-7DX00

HF clamp for allsignal connectors

6FX2 003-7FX00

Signal cablesFlanges/grounding


11/14


MPI cables preassembled

7/11Siemens DA 65.4 2005



Preassembled MPI bus cablewith variable length l2(not for PCU 50/PCU 70)

with 3 connectors Trailing possible Trailing not possible

6FX2 002-4EA02-....

6FX2 002-4EA01-....

Length l1: 1 m (3.3 ft)Length l2: variable

Preassembled MPI bus cablewith variable length l2(not for PCU 50/PCU 70)with 3 connectors

Trailing possible 6FX2 002-4EA06-....


Preassembled MPI bus cablewith fixed length l2 = 1 m (3.3 ft)(not for PCU 50/PCU 70)with 3 connectors

Trailing not possible

Length l1: 5 m (16.4 ft)10 m (32.8 ft)

Length l2: 1 m (3.3 ft)

6FX2 002-4EA04-1AF0

6FX2 002-4EA04-1BA0

Preassembled MPI bus cablewith variable length l2with 3 connectors

Trailing possible Trailing not possible

6FX2 002-4EA80-....

6FX2 002-4EA00-....


Preassembled MPI bus cablewith variable length l2with 3 connectors

Trailing possible 6FX2 002-4EA70-....


MCP Machine control panel

PP Pushbutton panel

Terminatorscan be disconnected

1) Connection socket for programming device or other devices.


12/14


MPI cables preassembled

7/12 Siemens DA 65.4 2005

Selection and ordering data (continued)

Selection and ordering data Further informationFor further information on PROFIBUS cables, see Catalog IK PI"Industrial Communication and Field Devices" in the PROFIBUSsection under electrical networks.


Preassembled MPI bus cablewith variable length lwith 2 connectors

Trailing possible Trailing not possible 6FX2 002-4EA88-....6FX2 002-4EA08-....


Trailing possible Trailing not possible

6FX2 002-4EA87-....

6FX2 002-4EA17-....


Trailing not possible 6FX2 002-4EA07-....

MCP Machine control panel

PP Pushbutton panel

Terminatorscan be disconnected

MPI/PROFIBUS cablessold by the meter and connectors


Connector without programmingdevice connectionFor preassembled MPI cables only6FX2 002-4....

Cable outlet 35 6FX2003-0AA02

Connector with programmingdevice connection

For preassembled MPI cablesonly 6FX2 002-4. .. .

Cable outlet 35 6FX2003-0AA03

1) Connection socket for programming device or other devices.


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PROFIBUS cables for SIMODRIVE POSMOPreassembled can be trailed

7/13Siemens DA 65.4 2005



PROFIBUS DP-IN

5-core with flangeon the motor side

6FX1 002-1AA01-....

2-core with flangeon the motor side

6FX1 002-4EA01-....

PROFIBUS DP-OUT

5-core with flangeat both ends

6FX1 002-1AA00-....

2-core with flangeat both ends

6FX1 002-4EA00-....


14/14


Length code

Selection and ordering data Selection and ordering data

Further information

Fixed length for signal cables 6FX. 002-.....-1...

Length definition for preassembled cables

L = Length in m (ft)

Tolerance: up to 10 m (32.8 ft): 2% above 10 m (32.8 ft): 1%


Preassembled cables 6FX. ...-.....- 7 7 7 0

Length code:

0 m (0 ft)100 m (328 ft)

200 m (656 ft)

300 m (984 ft)

12

3

4

0 m (0 ft)

10 m (32.8 ft)

20 m (65.6 ft)

30 m (98.4 ft)

40 m (131 ft)

50 m (164 ft)

60 m (197 ft)

70 m (230 ft)

80 m (262 ft)

90 m (295 ft)

A

B

C

D

E

F

G

H

J

K

0 m (0 ft)

1 m (3.3 ft)

2 m (6.6 ft)

3 m (9.8 ft)

4 m (13.1 ft)

5 m (16.4 ft)

6 m (19.7 ft)

7 m (23 ft)

8 m (26.2 ft)

9 m (29.5 ft)

A

B

C

D

E

F

G

H

J

K

Examples: 1.0 m: (3.3 ft)

2.0 m: (7.2 ft)

8.0 m: (26.3 ft)

299.0 m: (981 ft)

1

1

1

3

A

A

A

K

B

C

J

K

0

0

0

0


Power/signal cables sold by themeter1)

50 m (164 ft) 6FX. 008-.....-1FA0

100 m (328 ft) 6FX. 008-.....-2AA0

200 m (984 ft) 6FX. 008-.....-3AA0

500 m (1641 ft) 6FX. 008-.....-6AA0

Order No. Length in m (ft)

1(3.3)

1.5(4.9)

2(6.6)

3(9.8)

5(16.4)

7(23)

10(32.8)

6FX2 002-1CA01-1 7 7 0 AB AC AF AH

6FX2 002-1CB01-1 7 7 0 AB AC AF AH

6FX2 002-1CC00-1 7 7 7 AB5 AC0 AF06FX2 002-4EA04-1 7 7 0 AF BA

6FX5 002-1AA00-1 7 7 0 AD AF BA

6FX8 002-2CA41-1 7 7 0 AF BA

1) Power cables from 4 mm2can be ordered as specified in meters up

to a length of 100 m (328 ft). Power cables of 1.5 mm2and 2.5 mm2are supplied as 50 m (164 ft), 100 m (328 ft), 200 m (656 ft) and500 m (1641 ft) rings or on disposable drums

7 MOTION CONNECTCablesandConnections

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Transcript of 7 MOTION CONNECTCablesandConnections