7. Formulation development and...

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Formulation development and evaluation 140 7. Formulation development and evaluation 7.1. Introduction Hippocrates, the father of medicine insisted, "Let food be thy medicine and medicine be thy food," nearly 2,500 years ago, which has found a renewed interest in the present health conscious world. Prevention and management of chronic diseases has been prime focus today and hence an explosion of consumer interest in the health enhancing role of specific foods or physiologically-active food components, so-called functional foods [1]. Today herbs and animal based products are therefore in a new shoe of segment called functional food and dietary supplements. A dietary supplement is defined as “a product taken by mouth that contains a „dietary ingredient‟ intended to supplement the diet that may include: vitamins, minerals, herbs or other botanicals [2]. On the other hand Functional foods are defined by health Canada as ordinary food that has components or ingredients added to give it a specific medical or physiological benefit, other than purely nutritional effect. Dietary supplements and functional foods make a huge market across the globe about $ 120 billion in 2007 while in India it was Rs. 18.75 billion market which was expected to grow at 33% and estimated to reach Rs.55,000 crore by 2015. While India and China still recognizing the potential of nutraceuticals, the US has a well-established market for the botanical dietary supplements (Cygnus Business Consulting & Research 2008) especially after DSHEA (1994), making it a $17.1 billion market (estimated in the year 2000) [3]. A dietary supplement can be a tablet or a capsule or can simply be a powder [2]. Development of any of these formulations involve various stages first being, selection of herb or a part of herb, its collection, authentication followed by drying and storage. The next stage is to select a suitable dosage form which is followed by processing of the stored plant material which includes, grinding of the plant material, extraction of the material by suitable method and drying of the extract. The raw material and the extracts are subjected to stringent quality control tests and evaluated for safety and efficacy of the selected raw material by in vitro and in vivo methods and LD 50 and ED 50 are established. The third step is to incorporate the standardized extract in the selected dosage form and the last stage is to evaluate the developed formulation. The preliminary steps for the present study, namely selection, collections, authentication and standardization have already been carried out (chapter 4). The standardized plant material

Transcript of 7. Formulation development and...

  • Formulation development and evaluation

    140

    7. Formulation development and evaluation

    7.1. Introduction

    Hippocrates, the father of medicine insisted, "Let food be thy medicine and medicine be thy

    food," nearly 2,500 years ago, which has found a renewed interest in the present health

    conscious world. Prevention and management of chronic diseases has been prime focus today

    and hence an explosion of consumer interest in the health enhancing role of specific foods or

    physiologically-active food components, so-called functional foods [1]. Today herbs and

    animal based products are therefore in a new shoe of segment called functional food and

    dietary supplements. A dietary supplement is defined as “a product taken by mouth that

    contains a „dietary ingredient‟ intended to supplement the diet that may include: vitamins,

    minerals, herbs or other botanicals [2]. On the other hand Functional foods are defined by

    health Canada as “ordinary food that has components or ingredients added to give it a

    specific medical or physiological benefit, other than purely nutritional effect”.

    Dietary supplements and functional foods make a huge market across the globe about $ 120

    billion in 2007 while in India it was Rs. 18.75 billion market which was expected to grow at

    33% and estimated to reach Rs.55,000 crore by 2015. While India and China still recognizing

    the potential of nutraceuticals, the US has a well-established market for the botanical dietary

    supplements (Cygnus Business Consulting & Research 2008) especially after DSHEA

    (1994), making it a $17.1 billion market (estimated in the year 2000) [3].

    A dietary supplement can be a tablet or a capsule or can simply be a powder [2].

    Development of any of these formulations involve various stages first being, selection of herb

    or a part of herb, its collection, authentication followed by drying and storage. The next stage

    is to select a suitable dosage form which is followed by processing of the stored plant

    material which includes, grinding of the plant material, extraction of the material by suitable

    method and drying of the extract. The raw material and the extracts are subjected to stringent

    quality control tests and evaluated for safety and efficacy of the selected raw material by in

    vitro and in vivo methods and LD50 and ED50 are established. The third step is to incorporate

    the standardized extract in the selected dosage form and the last stage is to evaluate the

    developed formulation.

    The preliminary steps for the present study, namely selection, collections, authentication and

    standardization have already been carried out (chapter 4). The standardized plant material

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    was extracted and the extracts were characterized and standardized for specific markers. The

    extracts were subjected to intense in vitro and in vivo biological studies for antioxidant and

    antiosteoporotic potentials and effective dose of each extract was established along with their

    safety profile (chapter 5). Based on the efficacy of individual extracts a blend was formulated

    and an elaborate study has been carried out which is described in chapter 6. The present

    work, therefore, aims at development and evaluation of a tablet dosage forms as herbal

    dietary supplement. In the foregoing chapter the development of tablet dosage form on the

    test blend will be explained.

    7.2 Experimental

    7.2.1 Analytical methods

    7.2.1.1 Preparation of hydrochloric acid buffer (pH- 1.2)

    To the 50 ml of 0.2 M KCl in a 200 ml volumetric flask, 85 mL of 0.2M HCl was added and

    then water was added to volume.

    7.2.1.2 Preparation of phosphate buffer saline (pH- 7.4)

    To the 50 ml of 0.2 M potassium dihydrogen phosphate in a 200 mL volumetric flask, 39.1

    mL of 0.2 M sodium hydroxide was added and water was added to volume

    7.2.1.3 Standard plots of lupeol, scopoletin and guggulsterone

    1 mg/mL solution of each of the standards, lupeol, scopoletin and guggulsterone E was

    prepared in methanol. Different concentrations 10 to 100 µg/mL solutions of each of the

    standards were prepared and the absorption was measure at 365 nm (for lupeol), 228 nm (for

    scopoletin) and 281 nm (for guggulsterone E). A linearity curve was then plotted

    concentration vs. absorbance for each of the standard.

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    7.2.2 Dose Selection

    A dose of 500 mg/kg b.w. of the test combination was found effective in our previous study.

    A human equivalent dose (HED) was calculated according to FDA requirement [4] using

    following formula.

    HED = Animal dose (mg/kg) x [Animal Km/Human Km]

    Table 7-1Concentratins and absorbance of standards.

    Concentration

    (µg/ml) Absorbance of

    lupeol at 365 nm. Absorbance of scopoletin

    at 228 nm.

    Absorbance of guggulsterone-E

    at 281 nm.

    10 0.071 0.124 0.133

    20 0.173 0.207 0.227

    30 0.273 0.297 0.327

    40 0.381 0.389 0.423

    50 0.497 0.471 0.541

    60 0.613 0.567 0.648

    70 0.738 0.658 0.761

    80 0.853 0.769 0.893

    90 0.976 0.879 1.012

    100 1.106 0.997 1.139

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    Table 7-2: conversion of Animal dose to HED and BSA.

    The above values are based on data from FDA Draft Guidelines [4]. To convert dose in

    mg/kg to dose in mg/m2, multiply by Km value.

    7.2.3 Pre-formulation studies

    7.2.3.1 Pre-formulation studies include studies of-

    Assessment of physicochemical properties of herbal extracts and their relevance to the

    final formulation.

    The physical and chemical stability of the herbal extracts.

    Compatibility studies of the herbal extracts with potential excipients.

    7.2.3.2 Compatibility studies

    7.2.3.2.1 Sample preparation for physical compatibility studies

    Binary/ tertiary blends of extracts and excipients were stored at 40C (refrigerator) as control,

    and at 250C at room temperature for 4 weeks. The observations (colour, flow, and sticking)

    were recorded every week.

    7.2.3.2.2 Sample preparation for chemical compatibility studies by HPTLC

    Compatibility between herbal extracts and between extracts and excipients was determined

    by HPTLC using specific markers and the finger print. β-Sitosterol, lupeol, guggulsterones E

    & Z and scopoletin were used as markers for Cissus quadrangularis, Commiphora mukul and

    Morinda citrifolia respectively. Individual extracts, their binary mixture in all combinations

    and tertiary mixtures were mixed together at least 1 hour before analysis. The mixtures were

    then ground and known quantities of the mixtures were sonicated in quantity sufficient

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    methanol to dissolve the ingredients thoroughly. A known strength of the mixture and

    individual extracts was then prepared. Known concentrations of the standards were also

    prepared and HPTLC was carried out as described in chapter 4 for individual markers.

    7.2.3.2.3 Sample preparation for solid state compatibility studies by DSC-

    Drug-drug and drug- excipients mixtures were prepared in 1:1 ratio and pure drug samples

    were weighed and all the samples were subjected for the DSC. The thermograms obtained

    were compared for any differences.

    7.2.4 Tablet formulation

    7.2.4.1 Preparation of blend and characterization

    Various batches of the blends namely F1 to F9 were prepared keeping active composition

    constant and varying the excipients as per the formula.

    Active Extracts: Ethanol extract of C. quadrangularis and ethanol extract of M. citrifolia

    were converted to dry powder by Lyophilisation. The ethanol extract of C. mukul was oily

    lyophilisation was not possible and hence adsorbed on known quantity of diluent or filler to

    form a free flowing powder.

    The Cissus and Morinda dry extracts absorbs moisture (highly hygroscopic) hence the

    powder was pulverized with known weight of diluent/ filler to minimize moisture absorption.

    The extract diluent mixture was passed through sieve 60 on a tray and rest of the ingredients

    were added by passing through sieve 60 as well. The mixture was then mixed thoroughly or

    pulverized. .Different blends were packed in airtight containers separately and labelled until

    further use.

    The blends were then characterized for various parameters like flow property, moisture

    content and the batch that meet the parameters was selected for final formulation.

    7.2.4.2 Characterization of the powdered blend

    Bulk density [5]

    Tapped density [5]

    Angle of repose [6]

    Carr‟s index IC% = Density Tapped Density Bulk/Density Tapped

    Hausner‟s ratio = Density Tapped / Density Bulk

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    Table 7-3: Relation of flow property with powder parameters.

    Flow property Angle of repose

    (degrees)

    Carr’s index Hausner Ratio

    Excellent 25-30 10 1.00-1.11

    Good 31-35 11-15 1.12-1.18

    Fair 36-40 16-20 1.19-1.25

    Passable 41-45 21-25 1.26-1.34

    Poor 46-55 26-31 1.35-1.45

    Very poor 56-65 32-37 1.46-1.59

    Very very poor >66 >38 >1,60

    7.2.4.3 Evaluation of Dosage Form

    7.2.4.3.1 Weight variation [7]: For carrying out this test, 20 tablets were taken randomly and

    weighed. The average weight was calculated, and then each tablet was weighed individually

    and their weights were compared with the average weight.

    7.2.4.3.2 Hardness [6]: The hardness of tablets is defined as the force required to break the

    tablet in diametric compression test. The hardness of three tablets from each formulation was

    determined by Monsanto hardness tester. Hardness was expressed in kg.

    7.2.4.3.3 Friability [6] Tablet hardness is not absolute indicator of strength since some

    formulations, when compressed into hard tablet tend to cap on attrition, losing their crown

    positions. Six weighed tablets were place in friabilator and operated for 4 min at 25 rpm. The

    tablets were made free from dust and reweighed. The % friability is determined as difference

    in weight *100. The acceptable limit of friability is less than 1%.

    7.2.4.3.4 Disintegration [8] Six tablets were placed in the tubes along with a plastic disk

    over the tablets. The disk imparts pressure on the tablets. The tubes were allowed to move up

    and down in the media as 29- 32 cycles per minute in water media maintained at 37°C. Time

    required to pass all tablets through the mesh is determined as its disintegration time.

    7.2.4.3.5 Drug content (Estimation of Lupoel, Scopoletin and Guggulsterone E.)- Three

    tablets from different batches were randomly selected and crushed separately in a mortar. The

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    contents were sonicated with suitable quantity of methanol and filtered. The mark was

    washed carefully and the volume of the extract was made up to produce a 1 mg/ml solution.

    Assay for the reference standards was performed by the method described in chapter 4 by

    HPTLC as per the procedure given earlier.

    7.2.4.3.6 Dissolution [8]: The drug release is studied by using six panel USP XXIII

    dissolution apparatus 2 at 50 rpm. The dissolution study was studied in 900 ml of acidic

    buffer (pH 1.2) and phosphate saline buffer (pH 7.4) maintained at 37 ± 20C. Samples were

    taken at appropriate time intervals for analysis. After every withdrawal an equal amount of

    fresh dissolution medium was added to the flask. The study was carried out over a period of

    24 hrs. All the tests were performed in duplicate. The release of markers were determined by

    UV/Vis spectrophotometer

    7.2.4.3.7 Real time stability studies

    The formulation being herbal tablet containing no thermo labile substances the prescribed

    storage conditions for the formulation are, room temperature (25 °C ± 2 °C) with relative

    humidity of about 60 ± 5 %. The tablet being herbal generally no degradation is expected and

    hence, a real time or long term stability testing was carried out at end one year as per the ICH

    guideline [9] by HPTLC estimation of drug (Lupeol, scopoletin and guggulsterone E)

    content. The content of reference standard was measured and compared with that of original

    values.

    7.3 Results and discussion

    7.3.1 Dose selection

    As described in the previous chapter, a 500 mg/kg b.w of the combined mixture of the three

    ethanol extracts of C. quadrangularis, M. citrifolia and C. mukul was found safe and effective

    in the reversal of osteoporotic conditions. To develop a formulation the animal dose was

    converted to human equivalent does (HED) as per US FDA recommendations [10]. The

    calculations for determining starting dose in humans as extrapolated from animals should use

    the more appropriate normalization of body surface area (BSA) [10, 11] which can be made

    by multiplying the animal dose in mg/kg with Km factor of the animal [12]. In our study the

    effective dose being 500 mg/kg an equivalent HED would be 81.08 mg/kg which by

    calculation a 600 mg was decided as unit dosage. Calculations are given below

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    500 (animal dose in mg/kg) x 6 (Km factor for 200 g rat)/ 37 (Km Factor for 60 kg human) =

    81.08 mg/kg = 4864.86 mg/day for a 60 kg individual.

    It was accordingly decided to make it in 4 divided doses 4864.86/4 = 1216.21.

    1216.21 mg of the blend must therefore be carried by 2 tablets. 1216.21/2 = 608.108 mg

    Hence the dose of blend for the tablet was decided as 600 mg.

    7.3.2 Pre-formulation studies

    7.3.2.1 Compatibility studies

    Incompatibility is generally chemical interactions or reactions, between the active ingredients

    or some times between the active ingredients and excipients [13], if the content (actives/

    excipients or both) are reactive or made reactive in presence of each other or in the conditions

    provided. These reactions may manifest into change in colour, degradation of the formulation

    or development of foul smell or sometimes formation of newer substances which may be

    harmful [14] and most importantly loss of activity. The physical interactions can be observed

    by change in colour, consistency, odour and taste of the mixture while the chemical changes

    can be assessed through FTIR or HPLC or HPTLC. HPTLC is a sensitive instrument that can

    be used as tool for determination of chemical interactions. Howida et al. [15] used TLC for

    the determination of interactions, HPTLC is more sophisticated instrument hence it was used

    for the purpose in our study.

    In the herbal preparations, a number of active ingredient are involved, understanding the

    reactivity of theses extracts in solid state when mixed together and with excipient is critical to

    commercial formulation development [16]. In determining the drug-drug and drug excipient

    interaction, thermoanalysis offers significant advantages in saving both time and substance

    [17]. Thus differential scanning colorimeter (DSC) can provide valuable information as

    thermal transitions associated with the active ingredients can be observed [18] and hence it

    has been used most frequently for detecting such incompatibilities. In the present study the

    drug or actives being the plant extracts which are multi component semisolid mixtures, the

    thermal data must be supported with other methods like FTIR [19]. In our study HPTLC has

    been used as a supportive method for identifying possible incompatibilities.

    7.3.2.2 Chemical incompatibility studies by HPTLC

    HPTLC is a reliable tool for the detection of chemical incompatibility especially when herbal

    extracts are involved. The individual extracts used in the formulation have been standardized

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    to specific marker compound(s). The markers and the chromatogram of a specific extract

    were taken as a standard. The presence of both marker as well as the undesignated peaks in

    the chromatogram at least, the major peaks when two or more extracts or excipients were

    combined and eluted in homogeneous chromatographic conditions signifies the compatibility.

    Our HPTLC results showed no interactions between any of the combinations after mixing in

    1:1 (binary mixture) or 1:1:1 (tertiary mixture) ratios of the active extracts and with the

    excipients.

    7.3.2.2.1 Compatibility studies using β-sitosterol and lupeol as reference standards

    Solvent System: Benzene: Ethyl acetate (9.5: 0.5 v/v).

    Visualization: 10% methanolic sulphuric acid followed by heating at 110 °C for 5 min

    Scanning wave length: 366 nm

    Fig 7.4A Standard chromatograms.

    Fig 7-4A a: Chromatogram of standard β-sitosterol Fig 7-4A b: Chromatogram of standard Lupeol

    Fig 7.4B Chromatograms of individual extracts and mixtures in the solvent system.

    Fig 7.4B a: Chromatogram of C. quadrangularis

    Fig 7.4B b: Chromatogram of C. mukul

    Fig 7. 4B c: Chromatogram of M. citrifolia

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    Mixture of the extracts 1:1

    Fig 7. 4B d: Chromatogram of mix of C. quadrangularis and C. mukul

    Fig 7. 4B e: Chromatogram of mix of C. quadrangularis and M. citrifolia

    Fig 7. 4B f: Chromatogram of mix of M. citrifolia and C. mukul

    Tertiary mixture and blend with excipients

    Fig 7. 4B g: Chromatogram of mixture of all three extracts C. quadrangularis, M. citrifolia and C. mukul

    Fig 7. 4B h: Chromatogram of mixture of 3 extracts C. quad, M. citrifolia and C. mukul and excipents (Blend)

    Fig 7. 4B i: UV Spectral matching of the standards

    Table 7-4 Compatibility chart with reference to different peaks.

    Peaks Cq Cm Mc Cq+Cm Cq+Mc Cm+Mc Cq+Cm+Mc Blend

    Unknown -0.01 0.02 0.01 0 0 0.01 -0.02 -0.02

    Unknown 0.01 ** 0.08 ** ** ** 0.02 0.02

    Unknown 0.17 0.17 ** 0.17 0.17 0.17 0.18 0.19

    β-sitosterol 0.25 0.26 0.25 0.25 0.25 0.26 0.26 0.26

    Unknown ** 0.31 ** 0.31 ** 0.32 0.32 0.32

    Lupeol 0.4 0.4 0.4 0.41 0.41 0.41 0.42

    Unknown ** ** ** ** ** ** ** 0.83

    Unknown ** ** 0.86 ** 0.88 0.88 0.89 0.89

    β-sitosterol and lupeol are the reference standards used for the compatibility study for Cissus

    quadrangularis. β-sitosterol was present in all the extracts and their combinations in all ratios

    as well as the blend showed the peak. Lupeol being specific to the C. quadrangularis at

    appeared only in those combinations in which C. quadrangularis was present. The

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    chromatograms (major peaks) of each extract could be located in the combination (Table 7-

    4). Thus no sign of incompatibility was found in the combinations.

    7.3.2.2.2 Compatibility studies using Scopoletin

    as reference standards

    Solvent system: Chloroform: acetone (9.5:0.5)

    Visualization: UV 366 nm

    Fig 7-5B: Chromatograms of individual extracts.

    Fig 7-5B a: Chromatogram of C. quadrangularis

    Fig 7-.5B b: Chromatogram of C. mukul

    Fig 7-5B c: Chromatogram of M. citrifolia

    Fig 7-5C: Chromatograms of binary mixtures (1:1) of the extracts.

    Fig 7-5C a: Chromatogram of C. quad + C. mukul

    Fig 7-5C b: Chromatogram of C. quad + M.citrifolia

    Fig 7-5C c: Chromatogram of M.citrifolia + C. mukul

    Fig 7-5D: Chromatograms of Tertiary mixtures (1:1:1) of the extracts and the blend with excipients.

    Fig 7-5D a: Chromatogram of C. quad+C.mukul+M.citrf

    Fig 7-5D b: Chromatogram of blend along with Xcpients

    Fig 7-5D c: UV absorption spectra of Scopoletin

    Fig 7-5A Standard chromatogram.

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    Table 7-5: Compatibility chart with reference to different peaks.

    Peaks C.quad C. mukul M. citri C.q+Cm C.q + Mc Cm+Mc Cq+Cm+Mc Blend

    Unknown ** 0.06 ** ** 0.1 0.1 0.03 **

    Unknown ** ** ** ** ** ** 0.06 0.06

    Unknown ** 0.11 0.11 0.11 ** ** 0.11 0.11

    Unknown ** 0.28 ** 0.28 ** 0.28 0.28 0.28

    Scopoletin ** ** 0.36 0.36 0.36 0.37 0.37

    Unknown ** 0.67 ** 0.67 ** 0.68 0.68 0.68

    Unknown ** 0.73 ** 0.72 ** ** 0.73 0.73

    Scopoletin is a specific marker for M. citrifolia. The marker and it associated chromatogram

    in the M. citrifolia extract was taken as a standard for the compatibility study. All the peaks

    of the standard chromatogram could be observed in all combinations involving M. citrifolia

    extract (Table 7-5) convincing that there is no sign of any incompatibility between any

    combination(s).

    7.3.2.2.3 Compatibility studies using Guggulsterone E and Z as reference standards

    Solvent system: Toluene:acetone (9: 1 v/v). Visualization: UV 366 nm

    Fig 7-6A Standard chromatograms.

    Fig 7-6A a: Chromatogram of Gst E

    Fig 7-6A b: Chromatogram of Gst Z

    Fig 7.6B: Chromatograms of individual extracts.

    Fig 7-6B a: Chromatogram of C. quadrangularis

    Fig 7-6B b: Chromatogram of C. mukul

    Fig 7-6B c: Chromatogram of M. citrifolia

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    Fig 7-6C: Chromatograms of binary mixtures (1:1) of the extracts.

    Fig 7-6C a: Chromatogram of C. quad + C. mukul

    Fig 7-6C b: Chromatogram of C. quad + M. citrifolia

    Fig 7-6C c: Chromatogram of M. citrifolia + C. mukul

    Fig 7-6D: Chromatograms of Tertiary mixtures (1:1:1) of the extracts and the blend with excipients.

    Fig 7-6D a: Chromatogram of C. quad+C. mukul+M. citrf

    Fig 7-6D b: Chromatogram of blend along with Xcpients

    Fig 7-6D c: UV absorption spectra of Scopoletin

    Table 7-6: Compatibility chart with reference to different peaks.

    Peaks C.quad C. mukul M. citri C.q+Cm C.q + Mc Cm+Mc Cq+Cm+Mc Blend

    Unknown ** 0.1 ** ** 0.09 0.11 0.1 0.11

    Unknown ** ** 0.16 0.17 ** 0.17 0.16 0.18

    Unknown ** 0.27 0.25 0.26 0.25 0.29 0.28 0.28

    Unknown ** 0.3 0.28 0.29 0.28 0.32 0.31 0.31

    Gug. E ** 0.4 ** 0.41 ** 0.43 0.43 0.42

    Gug. Z ** 0.48 ** 0.48 ** 0.52 0.53 0.5

    Unknown ** 0.59 ** 0.59 ** 0.63 0.66 0.61

    Unknown 0.77 0.78 ** 0.78 0.77 0.74 86 0.78

    Guggulsterone E and Z are specific markers for Commiphora mukul. The markers and

    associated chromatogram in the C. mukul extract was taken as a standard for the

    compatibility study. The chromatogram (major peaks) of the C. mukul extract and that of

    other extracts located in all combinations (Table 7-6) evidencing that there is no sign of any

    incompatibility between any combination(s).

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    The HPTLC analysis of the extracts and their combinations along with excipients using

    standard markers convincingly suggested that there is no chemical incompatibility between

    the extracts; extracts and excipients.

    7.3.2.3 Solid state incompatibility studies by DSC

    The incompatibility studies between the multi component mixtures (extracts) using DSC

    showed no sign of incompatibility. In our study all three pure extracts showed a common

    exothermic peak between 132°C and 147°C apart from other peaks suggesting a common

    phytoconstiuent in all three extracts. Literatures as well as our HPTLC analysis showed that

    β-sitosterol is present in all three extracts. The melting point of β-sitosterol was found to be

    136 °C, while the common peak fluctuate between 132°C and 147°C . The peak can therefore

    be assigned as β-sitosterol and fluctuations can be attributed to the presence of other

    constituents which alter the melting point. The peak and the thermographic pattern could be

    observed in all the combinations indicating no physical incompatibility between the extracts.

    Fig 7-7: Thermograms of individual extracts C. quadrangularis, C. mukul and M. citrifolia.

    Fig 7-8: Thermograms of mixture of extracts C. quadrangularis, C. mukul and M. citrifolia.

    Table no. 5.19:- Peak

    100.00 200.00 300.00

    Temp [C]

    0.00

    5.00

    10.00

    mW

    DSC

    148.09x100COnset

    152.74x100CEndset

    149.49x100CPeak

    -1.29x100mcalH eat

    124.47x100COnset

    135.49x100CEndset

    130.11x100CPeak

    -6.93x100mcalH eat

    44.39x100COnset

    66.87x100CEndset

    54.55x100CPeak

    -16.30x100mcalH eat

    Cissus+Noni

    100.00 200.00 300.00

    Temp [C]

    -10.00

    0.00

    10.00

    mW

    DSC

    122.58x100COnset

    135.08x100CEndset

    125.95x100CPeak

    -26.77x100mcalH eat

    Guggal+Noni

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    Table: 7-7: Thermal events of individual extracts and their mixtures.

    S. No. SAMPLE PEAK VALUE(0c) ONSET

    VALUE(0c) ENDSET

    VALUE(0c) HEAT

    (m cal.)

    1 Cissus Peak 1 55.46 46.78 73.15 -9.77

    Peak 2 147.94 142.66 148.89 -42.17

    2 Guggul Peak 1 33.08 28.94 42.66 -6.12

    Peak 2 132.40 120.64 133.76 -16.88

    3 Noni

    Peak 1 126.92 123.31 133.40 -99.28

    Peak 2 141.85 140.13 146.94 -9.13

    Peak 3 170.67 169.45 174.15 -2.53

    4 Cissus+Noni

    Peak 1 54.55 44.39 66.87 -16.3

    Peak 2 130.11 124.47 135.49 -6.93

    Peak 3 149.49 148.09 152.74 -1.29

    5 Cissus+Guggul Peak 1 85.48 81.06 93.04 -4.68

    Peak 2 134.04 124.71 142.9 -94.55

    6 Guggul+Noni Peak 1 125.95 122.58 135.08 -26.77

    7.3.3 Tablet formulation

    7.3.3.1 Preparation of blend and its characterization

    Until late 1950s the vast majority of tablets produced in the world were manufactured by a

    process requiring granulation of the powdered constituent prior to tableting. The advent of an

    alternative technology called “Direct compression” with many advantages made tableting

    economical and hazel free [20]. In the present study, direct compression was therefore

    adopted for punching of the tablets.

    The technology though looks simpler it requires critical approach to the sections of raw

    material, their physical and physicochemical properties. It requires optimum flow properties

    of the blend and knowledge of the effects of formulation variable on compressibility index of

    the powdered blend [20]. In the current study the active raw material is a combination of

    three biologically active ethanol extracts. Two of them (ethanol extract of Cissus

    quadrangularis and that of Morinda citrifolia) were converted to dry powder by

    lyophilisation while the third extract (ethanol extract of Commiphora mukul) was oily and

  • Formulation development and evaluation

    155

    remained semisolid. The dried powdered extracts were highly hygroscopic and absorbing

    moisture rapidly.

    Mannitol DC is specialized filler for direct compressible tablet which is insensitive to

    moisture and retains its flow properties [20]. Anhydrous lactose is important direct

    compressible filler most commonly used in tableting. It has excellent fluidity and is relatively

    non hygroscopic [21] and hence was used. Both excipients were tried in separate batches.

    Known weights of the dried lyophilised extracts were homogenized in a mortar together with

    known weight of a diluent (mannitol or lactose) and the mixture was passed through mesh 60

    to minimize moisture absorption. Guggul extract being semisolid, a known weight of the

    extract was adsorbed on a known quantity of diluent (mannitol or lactose) by trituration in

    mortar till a free flowing powder was obtained.

    Microcrystalline cellulose (Avicel) and starch are specialized dry filler binders frequently

    used in direct compression. Avicel is the most compressible binder and has highest dilution

    potential, however it is a hygroscopic powder that absorbs moisture. Starch on the other hand,

    has been a subject of argument with respect to its fluidity. Various modifications have been

    done to improve its fluidity. Starch 1500 has better fluidity and compressibility. PVP (Poly

    vinyl pyrolidone) is also used in the direct compression as a filler binder. It is a very strong

    binder which forms stable complex with active ingredients [22]. Starch has been known to

    disintegrate tablets by swelling and so is MCC which dissolves easily in water [20]. Fluidity

    is an important criteria for the direct compression, for which talc is best used in the oral

    dosage forms, however, it is a known retarder of dissolution rate [23,24,25] and hence its use

    must as minimal as possible.

    Table 7-8: Composition of the blend for a 600 mg tablet (in weight).

    Ingredient

    Different trial batches of 50 tablets each

    Quantity per tablet in mg

    F1 F2 F3 F4 F5 F6 F7 F8 F9

    Actives

    Cissus 225 225 225 225 225 225 225 225 225

    Noni 225 225 225 225 225 225 225 225 225

    Guggul 150 150 150 150 150 150 150 150 150

    Excipients

    MCC 24 39 42 50 30 - - - -

    Mannitol 60 72 60 55 60 - 75 62 50

    Talc 36 9 18 15 30 32 22 22 18

    Starch - - - - - 30 20 20 30

    PVP - - - - - 22 5 5 10

    Lactose - - - - - 36 - 10 20

    Weight/tab 720 720 720 720 720 720 722 719 728

  • Formulation development and evaluation

    156

    Different batches (9 batches) with varying ratios of these excipients were formulated and a

    blend was prepared. As the direct compressibility depends on various factors, the blend was

    characterized for flow properties by measuring, angle of repose, compressibility by Cars‟

    index and moisture content. Of 9 batches F7 and F9 showed good flow properties and better

    compressibility, F7 was found best in its flow properties.

    The flow properties and compressibility of each batch of the blends was tested as per the

    standard procedures. The bulk and tap densities of a solid represent inter-particulate

    interaction and friction in the powder that determine the flow and compressibility [26]. Lesser

    the friction/ interaction better is the flow and compressibility. Compressibility index and

    Husners‟s ratio are the measures of the propensity of powder to be compressed. Both are the

    relative to inter-particulate interactions given by density measurement. Angle of repose or

    critical angle of repose [27] is the coefficient of static friction [28] which is a function of

    fluidity of the powder and the moisture plays a significant role in the flow of powder. Hence

    the measurement becomes crucial for the success of a formulation.

    Nine different batched were made by varying the excipients. Mostly the excipients play a

    vital role in the flow and compressible properties of the powder. In our study Batch F7

    showed excellent characteristics. While F9 showed good fluid and compression

    characteristics, F2 and F8 showed acceptable range. Rest of them were found to be poor or un

    acceptable. All batches irrespective of their properties were punched into a tablet using 12

    mm dye in a manually operated single punch machine to get a round convex tablet of

    approximately 0.75 cm2

    thickness.

    Table 7-9: Composition of the blend for a 600 mg (mg%).

    Ingredients Different trial batches of 50 tablets each

    Quantity per tablet in mg%

    F1 F2 F3 F4 F5 F6 F7 F8 F9

    Cissus 31 31 31 31 31 31 31 31 31

    Noni 31 31 31 31 31 31 31 31 31

    Guggul 21 21 21 21 21 21 21 21 21

    MCC 3 5 6 7 4 -- -- -- --

    Mannitol 8 10 8 8 8 -- 10 7 7

    Talc 5 1 2 2 4 4 3 3 3

    Starch -- -- -- -- -- 8 3 3 4

    PVP -- -- -- -- -- 3 1 1 1

    Lactose -- -- -- -- -- -- -- 1 3

  • Formulation development and evaluation

    157

    Table 7-10: Characterization of the various blends.

    Tablet

    batch

    Bulk

    density

    (g/ml)

    Tapped

    density

    (g/ml)

    LO

    D

    %

    Hausne

    r

    Ratio

    Carr’s

    Index

    %

    Angle

    of

    repose

    Flow pr—

    operty

    F1 0.33 0.44 2 1.3 25 26 Poor

    F2 0.29 0.46 2.2 1.6 37 32 Passable

    F3 0.28 0.43 1.89 1.5 35 28 Poor

    F4 0.34 0.47 1.8 1.4 28 42 Poor

    F5 0.31 0.58 1.3 1.9 47 23 Poor

    F6 0.22 0.52 1.36 2.4 58 47 V. poor

    F7 0.38 0.48 1.2 1.3 21 21 V. Good

    F8 0.34 0.44 1.8 1.3 23 24 Passable

    F9 0.37 0.49 2 1.3 24 28 Good

    7.3.3.2 Tablet evaluation

    The obtained tablets were evaluated for pharmacopoeial physicochemical tests like; tablet

    hardness, friability, weight variation and dissolution studies. Disintegration was omitted

    because the tablets were showing sustained release properties in the dissolution test.

    Table 7-11: Tablet evaluation.

    Tablet

    batch

    Color

    &

    Shape

    Thickness (cm2)

    Hardness

    (kg/cm2)

    Friability (%)

    Weight

    variation

    (mg%)

    F1

    Dar

    k b

    row

    n;

    rou

    nd

    con

    vex

    0.75±0.031 2.5 ± 0.22 0.92±0.046 4.6 ± 0.002

    F2 0.73±0.053 4.3 ± 0.14 0.44±0.052 3.9 ± 0.14

    F3 0.73±0.031

  • Formulation development and evaluation

    158

    variation must be least. In the current study all batches showed minimum variation in the

    weight mostly because the punching was done in a manually operated single punch machine.

    Of all the batches batch number F2 and F7 showed best results in evaluation. In addition, the

    blend of the F7 batch showed excellent flow properties and good compressibility prompting

    us to select this batch for further studies.

    7.3.3.2.1 Estimation of drug content by HPLTC

    The drug content in our study was carried out by estimation of the specific markers in the

    tablet formulation by HPTLC. Each extract has already been standardized to specific marker

    by its estimation using HPTLC.

    7.3.3.2.1.1 Estimation of lupeol

    Each tablet contained 225 mg of ethanol extract of Cissus quadrangularis standardised to

    2.29% of lupeol. Thus each tablet is expected to contain 5.15 mg of lupeol

    Fig 7-9 Chromatograms of Standard Lupeol and the formulation.

    Fig 7-9a Chromatograms of Standard Lupeol Fig 7-9b Chromatogram of the formulation

    Table 7-12: Estimation of Lupeol in the formulation.

    Rf Strength Inj. vol Conc. Content per tablet

    Standard 0.4 100 µg/ml 2 µl 98%

    Formulation 0.42 1 mg/ml 2 µl 2.29% 5.15 mg

    Assay result reveals 5.15 mg lupeol in the formulation which is same as expected 5.15 mg.

    7.3.3.2.1.2 Estimation of Scopoletin

    Each tablet contained 225 mg of ethanol extract of Morinda citrifolia standardized to 1.66%

    of Scopoletin which means each tablet contained 3.41mg of Scopoletin

  • Formulation development and evaluation

    159

    Fig 7-10 Chromatograms of Standard scopoletin and the formulation.

    Fig 7-10a Chromatograms of Standard scopoletin Fig 7-10b Chromatograms of the formulation

    Our assay results showed 3.54 mg of Scopoletin in the formulation as against 3.41 mg

    expected which is about +3% variation and it is with in accepted limit of variation.

    7.3.3.2.1.3 Estimation of Guggulsterone E

    Each tablet contained 150 mg of ethanol extract of Commiphora mukul standardized to

    2.52% of Guggulsterone E which is equivalent to 3.78 mg.

    Table 7-13: Estimation of Scopoletin in the formulation. Rf Strength Inj. vol Conc. Content per tablet

    Standard 0.45 100 µg/ml 6 µl 98 3.92 mg

    Formulation 0.43 1 mg/ml 2 µl 2.61

    Fig 7-11 Chromatograms of Standard Guggulsterone E and the formulation.

    Fig 7-11a Chromatograms of Standard Guggulsterone E

    Fig 7-11b Chromatograms of the formulation

  • Formulation development and evaluation

    160

    The assay revealed 3.92 mg of guggulsterone E as against incorporated quantity of 3.78 mg

    which is about +4% variation which is well within the accepted limit of variation.

    HPTLC has been used as tool in herbal drug standardization for estimation of specific

    phytoconstituents. Sullivan and Sharma developed method for assay of glucosamine in herbal

    dietary supplement tablets and capsules [30]. Curcumin has been determined as an stability

    indicator in bulk drugs and formulations [31] and a number of such studies have been

    published. Hence the method was adopted in in our study. Our results showed a minimum

    variation in the content which was well within the permissible limits.

    7.3.3.2.2 Dissolution studies

    The formulation under investigation is a poly herbal formulation for which there is no set

    dissolution procedure. In contrast to the synthetic medicinal products poly herbal

    formulations are complex mixtures of active and inactive principles which makes its

    dissolution all the more complex and difficult [32]. However the marker based assays have

    been used in studying dissolution patterns of herbal drugs. Bhope et al. [32] used

    androgrpholide as a marker for dissolution of a poly herbal formulation containing

    Andrographis paniculata. Compendial standards for the dissolution of herbal formulation are

    not available, currently only 4 monographs on herbal drugs published in USP have

    dissolution specification [33]. In the current study, three specific markers namely, lupeol,

    Scopoletin and Guggulsterone E, were used for estimation of drug release in vitro. Each

    marker has its biological relevance in the management of osteoporosis and therefore their

    selection is justified. Among the markers, lupeol and guggulsterone are steroidal tripterpenes

    which are highly lipophilic in nature and very poorly soluble in water. As there no standard

    procedure both hydrochloric acid buffer (pH- 1.2) and phosphate saline buffer (pH7.4) media

    were selected for the study.

    Scopoletin a coumarin from Morinda citrifolia is partially soluble in water and in our study a

    complete release of scopoletin was witnessed within 4 h in both media suggesting least role

    of pH in its dissolution. USP [34] requires a minimum of 75% release for botanical dietary

    Table 7-14: Estimation of guggulsterone E in the formulation

    TABLE

    Rf Strength Inj. Vol Conc. Content per tablet

    Standard 0.53 100 µg/ml 4 µl 98% 3.51 mg

    Formulation 0.53 1 mg/ml 2 µl 1.56%

  • Formulation development and evaluation

    161

    supplement in vitro. Our formulation complies with the requirement as far as scopoletin

    concerned, however, lupeol and guggulsterone E being water insoluble constituent showed

    slow release. \About 44% of guggulsterone E was released in the acid pH while lupeol was

    the least which showed only 11% release in 24 h.

    The release pattern was appeared to change in the saline buffer (pH 7.4) which showed a

    definite increase in the release percentage of both guggulsterone E (60%) as well as lupeol

    (18%). The plant extract contains number phenols; total phenol content of C. quadrangularis,

    M. citrifolia and C. mukul was determined to be 107, 38.05 and 256 mgGAEq respectively.

    The phenols being mild acids, gets destabilize in basic pH and forms an anion which

    actsufactants. An ionic and non-ionic surfactants have commonly been used to improve the

    dissolution of poorly water soluble drugs [35]. Therefore, it can be hypothesized that the

    formation anionic surfactant in the basic pH has facilitated the dissolution of both lipophilic

    constituents. The dis advantage of this study is, it was carried out on only one batch and no

    effort was made to improve dissolution of lupeol and guggulsterone E due to time constraint.

    Table 7-15: Cumulative percentage drug release in Hydrochloric acid buffer (pH 1.2).

    Time (h) Guggulsterone E Scopoletin Lupeol

    5 min 0 38.4±4.2 0

    15 min 3.2 ± 0.025 47.8 ±1.168 3.1±0.02

    30 3.92±0.079 66.81±2.34 4.47±0.06

    1 11.18±0.68 83.0±3.25 5.9±0.026

    2 22.2±0.65 96.31±2.87 7.1±0.24

    4 26.71±1.17 104.5±3.28 8.14±0.16

    6 29.6±0.93 -- 8.39±0.28

    8 31.89±1.3 -- 9.89±0.48

    10 33.66±1.22 -- 10.48±0.36

    12 33.35±1.93 -- 10.6±0.27

    16 37.6±1.53 -- 10.4±0.49

    20 41.57±3.66 -- 10.8±0.67

    24 44.29±4.55 -- 11.10±0.78

  • Formulation development and evaluation

    162

    7.3.3.2.3 Real time stability studies

    Formulations are pharmaceutical dosage forms that are intended to be used orally or

    parentally over a period of time. The formulations should therefore have certain shelf life to

    be used for long period of time. Solid dosage forms usually have longer shelf life than liquid

    dosage forms as solid dosage forms offer little scope for microbial contamination or

    Table 7-16: Cumulative percentage drug release in phosphate buffer saline (pH 7.4).

    Time (h) Guggulsteron E Scopoletin Lupeol

    5 min 8.3±0.69 40.4±2.8 0

    15 min 17.95±1.24 52.6±4.25 6.5±0.82

    30 min 22.94±1.65 66.4±4.68 7.02±0.46

    1 26.56±2.84 76.21±3.67 8.26±1.04

    2 28.89±4.24 97.05±6.84 9.48±1.46

    4 32.72±2.26 99.45±4.63 11.62±0.98

    6 33.95±3.54 -- 11.6±0.85

    8 36.0±2.94 -- 12.45±1.28

    10 36.87±3.48 -- 12.59±1.86

    12 46.72±4.36 -- 13.73±1.74

    16 51.42±4.98 -- 13.92±2.24

    20 55.01±4.22 -- 15.95±2.68

    24 60.0±4.69 -- 18.38±2.72

  • Formulation development and evaluation

    163

    oxidation unless the drugs are highly reactive. Stability study can be carried out either as a

    long term or real time stability study or under accelerated conditions as accelerated stability

    study. Our formulation is a herbal formulation that are known to have longer shelf life and

    hence we carried out a real time stability study of the product at room temperature (25 °C ± 2

    °C) with relative humidity of 60±5 for a period of 1 yr. The tablet at end of one year were

    examined physically for any sign of degradation or damage and evaluated for colour, shape,

    thickness, friability, weight and hardness.

    In our study no striking change could be observed in the physical characteristics. Colour,

    shape, thickness and weight of the tablet remained same while a marginal increase in

    hardness was observed which is negligible. The estimation of marker constituents also

    revealed no significant changes.

    Thus it is concluded that the tablet formulation is stable up to 1 year or more.

    Table 7-17 Physical characteristics of tablets after one year.

    Color and shape Thickness Friability Weight Hardness(kg/cm2)

    Dark brown 0.74±0.011 0.47±0.086 721 mg 5.2

    7.3.3.2.3.1 Estimation of lupeol after 1 year

    Fig 7-14 Chromatograms of Standard Lupeol and the formulations.

    Fig 7-14a Chromatogram of lupeol Fig 7-14b Chromatogram of the formulation before 1

    yr.

    Fig 7-14c Chromatogram of the formulation after 1 yr.

    Table 7-18 Peak area and drug content of Lupeol.

    Rf Strength Inj. vol Peak area Conc.

    Content per tablet

    Standard 0.4 100 µg/ml 2 µl 2674.9 98% 5.15 mg

    Formulation 0.44 1 mg/ml 2 µl 685.9 2.29%

    Formulation after 1 year 0.42

    1 mg/ml

    2 µl 618.1 2.26% 5.1 mg

  • Formulation development and evaluation

    164

    7.3.3.2.3.2 Estimation of Scopoletin

    Fig 7-15 Chromatograms of standard scopoletin and the formulation after 1 yr.

    7.3.3.2.3.3 Estimation of Guggulsterone E

    Fig 7-16 Chromatograms of standard Guggulsterone E and the formulation after 1 yr.

    Fig 7-15a Chromatogram of Standard scopoletin

    Fig 7-15b Chromatogram of the formulation before 1 yr.

    Fig 7-15c Chromatogram of the formulation after 1 yr.

    Table 7-19 Peak area and drug content of Scopoletin.

    Rf Strength Inj. vol Peak area Conc. (%) Content per tablet

    Standard 0.45 100 µg/ml 6 µl 10279.6 98 3.92 mg

    Formulation before 1 yr.

    0.43 1 mg/ml 2 µl 915.8 2.61

    Formulation after 1 yr.

    0.43 1 mg/ml 4 µl 1665.3 2.38 3.57 mg

    Fig 7-16a Chromatogram of Standard Guggulsterone E

    Fig 7-16b Chromatogram of the formulation before 1 yr. Fig 7-16c Chromatogram of the formulation after 1 yr.

  • Formulation development and evaluation

    165

    7.4 Conclusion The present study was undertaken to develop a herbal formulation for the pharmacologically

    developed dietary supplement combination. Development of a formulation from herbal

    extracts is a challenge, and in our study three ethanol extracts were involved. The physical

    and physicochemical properties of the extracts cause hurdles in the development of a

    formulation. Herbal extracts contain a number of phytoconstituents besides the active

    principles which makes dissolution a difficult task. Biologically active constituents have been

    estimated in the in vitro dissolution studies. In our study we estimated three biologically

    active constituents as reference standards for dissolution studies.

    Development of a formulation from an extract or a combination of extracts deserves an entire

    length of the study. Our study is a small part of a full length dietary supplement development

    program and hence only preliminary work is done on the formulation. A detailed study on the

    physical characteristics of extracts, their possible modification different formulations and a

    detailed in vitro release study is required for the formulation.

    Nevertheless, tablets of the combination of extracts were prepared as per human dose (600

    mg) and their physical and chemical characteristics were evaluated. Round convex, dark

    brown tablets containing 225 mg of ethanol extract of Cissus quadrangularis equivalent to

    5.15 mg of lupeol; 225 mg Morinda citrifolia extract equivalent to 3.92 mg of scopoletin and

    150 mg of ethanol extract of Commiphora mukul equivalent to 3.21 mg of guggulsterone E.

    The formulation releases scopoletin within 4 hours while the lupeol and guggulsterone

    release is slow and sustained which extends over a period of 24 h or more.

    Table 7-20 Peak area and drug content of Guggulsterone E.

    Rf Strength Inj. vol Peak area Conc.

    Content per tablet

    Standard 0.53 100 µg/ml 4 µl 1930.4 98% 3.54 mg

    Formulation 0.53 1 mg/ml 2 µl 654.3 1.56%

    Formulation after 1 yr.

    0.53 1mg/ml 4 µl 298.5

    1.52% 3.41 mg

  • Formulation development and evaluation

    166

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