668-83A1

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PETROX, S.A.

REFINERIA DE PETROLEO

BENZENE SATURATION UNIT

TALCAHUANO - (CHILE )

SPECIFICATION

668-83A1

PAINTING

REV. DATE DESCRIPTION Preparedby

Checkedby

Approvedby

0 06-5-2002 Issued for Approval A.R.R. J.A.D. J.A.D.

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REVISION INDEX

PAGE REV. DATE

A 0 06-05-2002B 0 06-05-2002C 0 06-05-20021 0 06-05-20022 0 06-05-20023 0 06-05-20024 0 06-05-20025 0 06-05-20026 0 06-05-20027 0 06-05-20028 0 06-05-20029 0 06-05-2002

10 0 06-05-200211 0 06-05-200212 0 06-05-2002

13 0 06-05-200214 0 06-05-200215 0 06-05-200216 0 06-05-200217 0 06-05-200218 0 06-05-200219 0 06-05-200220 0 06-05-200221 0 06-05-2002

22 0 06-05-200223 0 06-05-200224 0 06-05-200225 0 06-05-2002

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TABLE OF CONTENTS

Page

I. SCOPE........................................................................................................... 1

II. REFERENCES................................................................................................. 1

III. GENERAL...................................................................................................... 2

IV. SURFACE PREPARATION ............................................................................. 5

V. PAINT APPLICATION ................................................................................... 8

VI. PAINTING OF PREVIOUSLY PAINTED SURFACES(MAINTENANCE PAINTING)........................................................................ 9

VII. FIELD PROTECTION, CLEAN UP & INDUSTRIAL HYGIENE......................... 10

VIII. INSPECTION ................................................................................................. 11

IX. SELECTION OF PAINT.................................................................................. 12

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I. SCOPE

A. This standard outlines the general requirements for the external painting of piping,pipe supports, steel structure, machinery and equipment for shop and field painting.Painting includes surface preparation, selection, application, inspection andclean-up of paints. Internal coatings and linings are not covered in this standard.

B. This standard does not specify paint color schemes or paint systems above 540 C; if such are required, appropriate paint systems must be devised.

C. This standard specifies shop application of primers for various items. Depending oneconomics or specific contracts, this activity may be transferred to the field.

D. Paint systems, including surface preparation, paint materials, application, etc., mustcomply with applicable local, state and federal laws.

II. REFERENCES

The latest editions and revisions of the following documents are referred to in this standard.

A. U. S. Federal Documents

1. Occupational Safety and Health (OSHA) Standards

B. Steel Structures Painting Council (SSPC) Manual

1. Volume 2, Systems and Specifications

a. SSPC-PA1, Shop, Field and Maintenance Paintingb. SSPC-PA2, Measurement of Dry Paint Thickness with

Magnetic Gaugesc. SSPC-SP1, Solvent Cleaningd. SSPC-SP2, Hand Tool Cleaninge. SSPC-SP3, Power Tool Cleaningf. SSPC-SP5, White Metal Blast Cleaningg. SSPC-SP6, Commercial Blast Cleaningh. SSPC-SP7, Brush-off Blast Cleaningi. SSPC-SP8, Pickling

j. SSPC-SP10, Near-White Blast Cleaning

2. Vis 1, Pictorial Surface Preparation

a. Standard D SA 2 1/2b. Standard D SA 2

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II. REFERENCES (Cont'd)

C. National Association of Corrosion Engineers (NACE) Publications

1. NACE TM-01, Visual Standard for Surfaces of New Steel Airblast Cleanedwith Sand Abrasive

a. No. 1, White Metal Blast Cleaningb. No. 2, Near-White Blast Cleaningc. No. 3, Commercial Blast Cleaningd. No. 4, Brush-off Blast Cleaning

D. API Publication 2015

III . GENERAL

A. Painting of steel surfaces shall be performed in accordance with SSPC-PA1,manufacturer's recommendations, and OSHA (Part 1910, Paragraph 1910.144)requirements for safety colors, unless modified by this standard.

B. Surface preparation of steel surfaces shall be in accordance with SSPC or NACESpecifications. In many locations, other surface preparation standards are more

widely known and more often used than the SSPC standards. The local standardmay be used subject to approval by Foster Wheeler. A cross reference chart isgiven in Paragraph IV.J.

C. Where manufacturer's instructions or those in SSPC-PA1 are given in permissiveterms, e.g., "should," "may," and "recommend" these shall be consideredmandatory.

D. The following surfaces shall not be painted:

1. Concrete (Exception: where required for corrosion resistance, e.g. concrete

floors in Paint Systems C & D) 2. Building Brick, Masonry Units and Wall Tile 3. Asbestos Cement 4. Galvanized Surfaces (except safety painting) 5. Insulation Weatherproofing 6. Insulated Carbon Steel Piping and Equipment (Vessels & Heat Exchangers)

continuously operating over 150 C 7. Aluminum, Copper, Brass, and other Nonferrous Metals 8. Uninsulated stainless steel (except in preparation for ocean shipment or

storage/installation in a coastal area).

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III. GENERAL (Cont'd)

D. (Cont'd)

9. Equipment supplied with manufacturer's standard finish coat which will beused indoors in a non-corrosive environment.

10. Tripping Mechanisms of Steam Turbines11. Plastic and Plastic Coated Materials12. Machined and Gasket Surfaces13. Nameplates

E. Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps,

motors, piping, etc. requiring painting shall be cleaned and shop primed by thefabricator or manufacturer. Surface preparation and application of primer and finishshall be performed in the field on field assembled piping, pipe supports, steelstructures, and equipment.

F. Uninsulated portions of insulated or fireproofed equipment or piping systems (e.g.,vessel nozzles, manway covers, pipe, fittings, flanges, valves, relief valves, strainers,traps, brackets, etc.) which extend beyond the insulation or fireproofing system,shall be painted, including welded joints.

G. The general contractor shall be responsible for properly handling and storing thepainted materials prior to erection to minimize damage to the primer.

H. Damaged areas of the prime coat shall be repaired after erection by the paintingcontractor to the satisfaction of Foster Wheeler.

J. If practical, the intermediate coat shall be applied not later than 60 days afterapplication of the prime coat.

K. If over 60 days old, the prime coat shall be inspected by Foster Wheeler todetermine if acceptable as the prime coat. If the prime coat has weathered to anextent that it is not acceptable, Foster Wheeler will determine how much reprimingis required and will request a price from the painting contractor for this additionalwork.

L. The paint system is to be based on the corrosive environment and the operatingtemperature of equipment and piping except:

1. The outside temperature of internally lined items shall be used wherespecified in the requisition.

2. Supports (skirts, legs, saddles, etc.) shall be considered as operating below150 C, unless otherwise noted.

3. Higher temperatures required for steamout, start-up, or other non-operatingconditions shall be used where specified in the requisition.

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III. GENERAL (Cont'd)

M. Only paint and painting materials approved by Foster Wheeler shall be used. Thesematerials shall be delivered to the job site in sealed and labeled containers. Theyshall be stored in a location that is protected from the elements, well ventilated, andfree from excessive heat, open flame, or other sources of ignition. Paint materialssusceptible to freezing shall be stored in a heated area.

N. Primer and finish coats for a particular system shall be from the same manufacturer,whenever possible, to assure compatibility.

P. Paint shall be thoroughly mixed and thinned in accordance with the manufacturer'sinstructions immediately prior to application. Only thinners of a type recommendedby the paint manufacturer shall be used.

Q. The recommendations and specifications of the paint manufacturer shall be strictlyfollowed in applying the paint systems covered by this standard.

R. The items listed below shall be shielded to prevent damage during surfacepreparation and painting operations. All openings, including those that are flangedor threaded, shall be sealed to prevent entry of sand, dust, or coating material. Aftercompletion of painting operations all material used for shielding and sealing shallbe removed.

1. Nameplates and signs2. Packing Glands3. Packing Seals4. Bearings5. Rotating Equipment Couplings6. Rotating Equipment Shafts7. Lubrication fittings8. Pressure gauges9. Gauge glasses10. Motor starters11. Instrument dials

12. Vents13. Exposed linkages14. Valve stems15. Light bulbs16. Light bulb enclosures17. Light reflectors18. Air intakes19. Rubber parts and plastic

S. New fabricated equipment which is to be largely or completely coated withinorganic zinc should be coated at the fabricator's shop as far as such is practicaland economical.

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IV. SURFACE PREPARATION

A. Surfaces shall be thoroughly cleaned of any material conducive to premature failureof the paint coating. The method of surface preparation used shall be compatiblewith, and suitable for, the prime coat of paint.

B. Prior to solvent cleaning, soil, cement spatter, salts, or any other foreign matter(other than oil or grease) shall be removed by a steel fiber brush, wire brush, or byscraping.

C. Oil, grease, or similar substances shall be removed by solvent cleaning, scraping orbrushing. Rust, mill scale, or oxides may be removed by pickling, hand or powertool cleaning, or blast cleaning.

D. Exercise care in the use of tools, to prevent excessive roughening of the surface andthe formation of ridges and burrs. Excessive power wirebrushing produces aburnished slick surface not suitable for coating.

E. Only power sanding shall be used when cleaning of a zinc-rich primed surface isrequired prior to application of topcoat.

F. Blast cleaning with grit or synthetic abrasives is preferred to sand. Steel surfacesshall not be blasted when surface temperature is less than 3 C above the dew point,

relative humidity is greater than 85% or there is a possibility that the blasted surfacewill be subject to wetting before the first coat of primer can be applied. Surfacesshall be blown, wiped or vacuumed free of blasting abrasive and dust before theyare primed.

G. Since freshly blasted surfaces are subject to immediate corrosion, particularly inhigh humidity or salt atmosphere, no more surface shall be blast cleaned than canbe primed before visible or detrimental rerusting occurs. Blasted surfaces shall beprimed no later than the end of the same work day.

H. A 300 mm wide strip of uncoated, blasted surface shall be left between primed and

unblasted surfaces to prevent damage to the newly dried prime coating. Whenblast cleaning is resumed, the 300 mm strip of previously blasted surface willrequire only a light brush blast, accomplished by holding the cleaning nozzle in adirection away from the coated surface, to remove any rust that may be present.

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IV. SURFACE PREPARATION (Cont'd)

L. (Cont'd)

2. Wood

Interior surfaces shall be sanded to a smooth finish. Exterior surfaces shall besanded only if the surface is very rough. Nail holes and joints in woodmembers shall be primed, puttied and sanded to a smooth, flush surface.Plastic wood may be used in lieu of putty, especially on interior surfaces.Window sashes shall be primed before glazing. Putty or plastic wood shallnot be applied until the primer has dried.

3. Plaster and Wall Board

Plaster shall not be coated until it has dried completely. Large cracks shall becut out and patched. Cracks which show up after the application of the firstcoating shall be spackled and sealed.

When lime is present it shall be neutralized by washing with a solution of 360 grams of zinc sulphate to 1 liter of water. The crystals so formed shall bedusted off after drying.

4. Concrete Surfaces

New surfaces shall be allowed to age for a minimum of 30 days beforecoating.

Pits, cracks, honeycombing, or other surface blemishes shall be opened outand patched with a l:l cement-plaster sand grout, or equivalent. The groutshall be worked into the defective areas with a stiff brush. After applicationthe grout shall be cured by spraying with water several times a day for aperiod of 2 or 3 days.

Smooth or slick concrete surfaces shall be acid etched. A 10 to 15 percentsolution of hydrochloric (muriatic) acid shall be applied to the wetted surfacefor 5 to 10 minutes, maximum. The surface must then be thoroughlywashed with clean water. An acceptable alternative treatment is to abrademechanically to a uniform surface profile. Concrete floors that have beentreated with a surface hardener shall be sanded, blast cleaned or repeatedlyacid etched until the hardener is removed.

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V. PAINT APPLICATION

A. Paint shall be applied by one, or a combination, of the following methods:

1. Brushing.2. Roller Coating.3. Air Spraying.4. Airless Spraying.5. Paint Mitt (for small diameter piping and so forth).

B. The method of application shall be governed by the paint manufacturer'srecommendation for the particular paint being applied. For application techniques,requirements and precautions, SSPC-PAl shall be used as a general reference.

C. Conventional solvent-base paints shall not be applied to exterior surfaces in humidweather, when the air temperature is below 5 C or when the surface temperature is lessthan 3 C above the dew point. Chemically cured paints shall not be applied at air orsurface temperatures below 10 C or when relative humidity is above 85%. Water-basepaints may be applied to damp surfaces. Wetting of exterior surfaces is recommendedduring hot weather application. Water-base paints shall be applied at air temperaturesabove 10 C. (Paint manufacturer's recommendations shall be consulted in each case forpossible special temperature requirements). No paints shall be applied to a surface at atemperature that will cause blistering, porosity or otherwise be detrimental to the life of the paint.

D. Contact surfaces shall be painted as follows:

1. Contact surfaces of steel members to be joined by high-tensile bolting infriction-type joints shall be left unpainted, except for inorganic zinc primersapproved by AISC.

2. Steel coated before erection shall not be coated within 50 mm of edges to bewelded.

3. Steel surfaces in direct bonded contact with concrete, embedded in concrete, or

coated with concrete, normally shall only be painted in specific cases wherecorrosion of the steel is expected to be a problem.

4. Steel to be embedded in brick or other masonry shall be given at least one primecoat.

5. Steel surfaces in contact with aluminum surfaces shall be given at least one primecoat of coal tar epoxy.

6. Wooden surfaces (exterior wooden members only) in contact with any othersurfaces shall be prime coated.

7. Surfaces not in direct bonded contact, but inaccessible after assembly, shallreceive the full specified paint system before assembly.

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V. PAINT APPLICATION (Cont'd)

E. Surfaces shall not be recoated until the preceding coat has properly dried or cured. The surface may be considered ready for recoating when the next coat can beapplied without the development of paint film irregularities, such as lifting or loss of adhesion of the undercoat. However, the minimum or maximum drying or curingtime specified by the paint manufacturer shall be the acceptable recoat period.Paint shall not be force-dried under conditions which will cause cracking,wrinkling, blistering, formation of pores, or which will be detrimental to itscondition or appearance. Newly painted surfaces shall be protected to the fullestextent practicable from rain, condensation contamination, snow and freezing untilthe coating has dried.

F. Successive coats of paint, preferably, should be of different colors. However, if theyare of the same color, alternate coats shall be tinted to produce sufficient contrast toensure complete coverage and specified film thickness of each coat. The final finishcoat shall not be tinted. Tinting material shall be compatible with the paint andshall not be detrimental to its service life.

G. Sprayed coatings shall be cross-spray-applied to insure uniform coverage, free of runs and sags.

H. When not otherwise specified, prime coats shall be a minimum of 38 m dry-filmthickness per coat; finish coats shall be a minimum of 15 m dry-film thickness percoat. Where the required thickness is not achieved, additional coats shall beapplied until the proper thickness is obtained. Application shall be such that thefilm thickness will not affect appearance or service life of the paint.

J. The type of paint to be used and the number of coats to be applied shall be inaccordance with Paragraph IX and Table A.

VI. PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING)

A. The surfaces to be painted shall be cleaned by blasting, power tools, hand tools, orsolvents, or by a combination of these methods. All grease, oil, dirt, foreignmaterial, rust, and loose, cracked, brittle, or nonadhering paint shall be removed.

B. The remaining sound paint on the surface shall have the edges feathered by sandingprior to painting. Any paint that curls or lifts after the application of the spot orpriming paint shall be removed and the area repainted.

C. Surfaces coated with cement-type paints, preferably, shall be blast cleanedwherever possible; alternatively, the surfaces may be scraped and power brushed toa sound, solid substrate prior to painting. Chalked surfaces of exterior walls shall becompletely removed by hand wire brushing and washing with water.

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VI. PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING(Cont'd)

D. Glossy surfaces shall be roughened by light sanding or a trisodium phosphate washto provide a bond for successive coats of paint.

E. The minimum coating requirement for spot painting shall be as follows:

1. No Rusting, Prime Coat Exposed - Apply 1 or 2 finish coats to regainspecified thickness.

2. Rusted Area or Prime Coat Damaged - Clean damaged or rusted area to basematerial and apply prime and finish coats to regain specified thickness.

F. Existing paint coatings shall be checked or tested for compatibility with the paintswith which they are to be overcoated to ensure that lifting or wrinkling of theexisting coating will not take place.

VII. FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE

A. Paint applicator shall fully protect all equipment, walls, floors, ceilings and othersurfaces from damage and shall provide the necessary drop cloths or other

protection required to fully protect all surfaces from dust, paint droppings, paintmist, other contaminants during the execution of his work.

B. While painting around switches and controls, painters shall be careful to avoidtripping of switches. It is imperative that all switches remain unmoved andundisturbed by painters.

C. Shipping tags, wires, strings and other means of temporary or shipping identificationon surfaces to be painted shall be removed, but only after checking with andreceiving authorization from Foster Wheeler's representative.

D. Paint applicator shall clean all surfaces which have been spotted with paint such aswindow glass, floors, walls, equipment, etc., leaving the premises clean to thesatisfaction of Foster Wheeler.

E. Paint applicator shall provide a temporary shelter for storage and mixing of paintmaterials. Applicator shall provide adequate fire fighting equipment, satisfactory toFoster Wheeler, for the temporary shelter and at all locations where painting work isin progress.

F. A protective hood with a positive fresh-air supply shall be used during blastcleaning operations.

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VII. FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE (Cont'd)

G. A filter-type dust mask shall be used during hand tool or power tool cleaningoperations in enclosed areas or in other situations where excessive concentrationsof dust result.

H. Protective clothing, such as gloves, goggles and aprons, shall be worn duringpickling or solvent cleaning operations. Hands should be cleaned with a waterlesshand cleaner after exposure to solvents. Clothing or protective equipment wet withsolvents or paint should be promptly removed and laundered before reuse.

J. Prior to the start of daily work, the contractor shall ascertain that all necessary testshave been made for toxic gasses, chemicals or explosives mixtures (see API Publ2015). The safety conditions covered by OSHA, as well as those deemed necessaryby the contractor, shall be met.

K. Particular care must be exercised when working in close or confined spaces,especially when spraying. The paint contractor shall ascertain that all necessarytests have been made for oxygen sufficiency and hydrogen sulfide. The ThresholdLimit Value (TLV) as prescribed by OSHA or local government agencies for theparticular solvent vapor in the air shall not be exceeded unless fresh-air masks, asapproved by the National Institute of Occupational Safety and Health (NIOSH), areworn by workmen. When volatile solvents are flammable, the concentration in the

air shall be kept to one-quarter or less of the lower explosive limit (LEL) by adequateexhaust or ventilation facilities.

VIII. INSPECTION

A. Surfaces prepared for painting are to be inspected and approved as satisfactory bythe Owner's field representative or paint inspector before any paint is applied bythe contractor. The contractor shall also inspect all surfaces after cleaning and shallnotify the Owner's field representative of any defects, improper material orworkmanship, or other conditions which in his opinion will affect the satisfactory

performance and permanency of his work. Where such defects have been pointedout to, or by, the contractor, no painting shall be started until all such faultyconditions have been corrected or until a written agreement has been made withthe Owner's field representative regarding any subsequent defects which maydevelop because of the conditions noted.

B. The Owner's inspector shall monitor wet and dry film thicknesses of the paint andshall compare his findings with those recommended. In cases of inadequate filmbuild, the contractor shall be required to recoat the surface at his own expense.

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VIII. INSPECTION (Cont'd)

C. The inspector shall determine the adequacy of:

1. Surface preparation using blast cleaning by comparison with NACE TM-01,"Visual Standards" prior to application of the first coat of paint.

2. Dry film thickness by measurement of each coat and of the total system byprocedures specified in SSPC-PA-2.

IX. SELECTION OF PAINT

A. Paint system selection is based upon environment, humidity, location (e.g.,seacoast), presence of chemical fumes, splash and spillage, immersion in water andother special factors.

B. The following surfaces are not normally painted. When specified, they shall bepainted as follows:

1. Wood

a. Exterior - One coat of oil alkyd primer (P-103) and one coat of alkyd

resin medium gloss enamel (P-206).

b. Interior - One coat of oil alkyd primer (P-104) and one coat of alkydresin medium gloss enamel (P-207).

2. Concrete

a. Concrete floors shall be painted per Paint System C or D to suitservice environment.

b. The following concrete surfaces shall be painted as stated below:

(1) Concrete block walls (interior and exterior) - One coat of silicone water repellent (P-106) as primer and one coat of (P-106) as finish coat.

(2) Precast concrete roof members (interior) & gypsum boardwalls - One coat of latex flat (P-107) as primer and one coat(P-107) as finish coat.

(3) Concrete block walls in toilet rooms and laboratory - One coatof fill coat (P-108) and one coat of tile coat (P-208).

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IX. SELECTION OF PAINT (Cont'd)

B. (Cont'd)

3. Galvanized Steel

a. For field touchup of galvanized steel, remove weld spatter, round off welds, hand tool clean and paint with one coat, 60 m DFTminimum, organic zinc (P-105) or equal.

C. Paint systems are shown in Table A, and are applicable for the environment noted.Paint manufacturers should be consulted for recommendations before selectingsystems for areas where paints will be subject to acid, alkali, solvent, etc., fumes,spillage, or immersion. A listing of primers and paints is given in Table B as aguide; equivalent paints are acceptable, subject to approval by Foster Wheeler.Where coatings in Table B do not meet local Volatile Organic Content (VOC) rules,low VOC equivalent coating shall be submitted for approval by Foster Wheeler.

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TABLE A - PAINT SYSTEMSPAINT SYSTEM A

Environment: Mild chemical plant/industrial service - fumes only. Mild atmospheric conditions.Not recommended for: High humidity, marine and seacoast splash, spillage or immersion.

SYSTEMNO.

APPLICATION SURFACETEMP.LIMITS

PAINT TYPE(in order of application)

NUMBER OF

COATS

DRY FILMTHICKNESSEACH COAT

? m

SURFACE PREPARATION COATINGNUMBER

SSPCSTD .

ANCHOR PROFILE

? m

BCS-1A Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks, etc.

Up to 95 oC Universal Primer 1 50 - 75 SP - 3 N.A. P-100

Alkyd Resin 2 38 - 63 P-200

BCS-2A Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks, etc.

95 - 175 oC Inorganic Zinc 1 63 - 75 SP - 6 25 - 50 P-101

Silicone Acrylic 2 38 - 50 P-204

BCS-3A Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks etc.


Silicone 2 20 - 38 P-205

ICS-1A Insulated c.s. surfacesincluding piping (non-bulk), exchangers, vessels,heaters, stacks etc.

Up to 150 oC Epoxy Mastic 1 125 - 175 SP - 3 25 - 50 P-109

ICS-2A Insulated c.s. surfacesincluding piping (non-bulk), exchangers, vessels,heaters, stacks etc.

151 oC to 400 oC(continuously)

None - - - - -

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TABLE A - PAINT SYSTEMS (Continued)

PAINT SYSTEM A

SYSTEM NO.

APPLICATION SURFACETEMP.

LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? mICS-3A Insulated c.s. surfaces

including piping (non-bulk), exchangers, vessels,heaters, stacks etc.

Normally below150 oC with excursions

to 400 oC(intermittent)

Silicone 2 20 - 38 SP - 6 25 - 38 P-205

IBP-1A Insulated non-fabricated(bulk) piping

Up to 150 oC Inorganic Zinc 1 63 - 75 SP-6 25 - 50 P-101

Epoxy Mastic 1 125 - 175 P-109

IBP-2A Insulated non-fabricated(bulk) piping


Inorganic Zinc 1 63 - 75 SP-6 25 - 50 P-101

ISS-1A Insulated Austeniticstainless steel equipmentand piping

Up to 400 oC Silicone 1 20 - 38 SP - 1 N.A. P-102

ST-1A Uninsulated storage tanks(Volatile)

Up to 95 oC Universal Primer 1 63 - 88 SP-3 N.A. P-100

Alkyd Resin (White) 2 38 - 63 P-201

ST-2A Uninsulated storage tanks(Non-Volatile

Up to 95 oC Universal Primer 1 63 - 88 SP - 3 N.A. P-100

Alkyd Resin(Aluminum) 2 38 - 50 P-202

ST-3A Insulated storage tanks Up to 95 oC Epoxy Mastic 2 125 - 175 SP - 3 N.A. P-109

UMS-1A Misc. equipment thatrequires field upgrade of manufacturers standardcoating system

Per Man. Standard Universal Primer 1 63 - 88 SP - 1, 2 or3

N.A. P-100

Finish coat type andthickness to matchadjacent equipment

1

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TABLE A - PAINT SYSTEMS

PAINT SYSTEM BEnvironment: High humidity, moderately corrosive environments - splash.Not recommended for: Immersion in water, acid or alkali spillage or immersion.

SYSTEMNO.


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? mBCS-1B Uninsulated c.s. surfaces

including structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks,etc.

Up to 120 oC Inorganic Zinc 1 50 - 75 SP - 6 25 - 50 P-101

Polyamide Epoxy 1 113 - 138 P-203

BCS-2B Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks,etc.


Silicone Acrylic 2 38 - 50 P-204

BCS-3B Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks etc.


Silicone 2 20 - 38 P-205ICS-1B Insulated c.s. surfaces


Up to 150 oC Epoxy Mastic 2 125 - 175 SP - 6 25 - 50 P-109

ICS-2B Insulated c.s. surfacesincluding piping (non-bulk), exchangers, vessels,heaters, stacks etc.


None - - - - -

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TABLE A - PAINT SYSTEMS (Continued)PAINT SYSTEM B

SYSTEM NO.


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? m

ICS-3B Insulated c.s. surfaces


Normally below

150 oC with excursionsto 400 oC

(intermittent)

Silicone 2 20 - 38 SP - 6 25 - 38 P-205

IBP-1B Insulated non-fabricated(bulk) piping



IBP-2B Insulated non-fabricated(bulk) piping


Inorganic Zinc 1 38 - 75 SP-6 25 - 50 P-101

ISS-1B Insulated Austeniticstainless steel equipmentand piping


ST-1B Uninsulated storage tanks(Volatile)

Up to 95 C Inorganic Zinc 1 38 - 75 SP-6 25 - 50 P-101

Polyamide Epoxy HB(White)

1 113 - 138 P-203

ST-2B Uninsulated storage tanks(Non-Volatile

Up to 95 C Inorganic Zinc 1 63 - 88 SP - 6 25 - 50 P-101

Polyamide Epoxy(Gray)

1 113 - 138 P-203

ST-3B Insulated storage tanks Up to 95 C Epoxy Mastic 2 125 - 175 SP - 6 N.A. P-109

UMS-1B Misc. equipment thatrequires field upgrade of manufacturers standardcoating system


N.A. P-100


1

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TABLE A - PAINT SYSTEMSPAINT SYSTEM C

Environment: Corrosive environments, splash and spillage of acids and alkali, immersion in fresh or salt water up to 140 oF.Not recommended for: Immersion in or prolonged exposure to mineral and organic acids.

SYSTEMNO..


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? mBCS-1C Uninsulated c.s. surfaces

including structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks, etc.


Polyamide Epoxy 1 38 - 63 P-203Polyamide Epoxy HighBuild

1 113 - 138 P-203

BCS-2C Uninsulated c.s. surfacesincluding structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks, etc.


Silicone Acrylic 2 38 - 50 P-204BCS-3C Uninsulated c.s. surfaces

including structural steel,piping (bulk andfabricated), exchangers,vessels, heaters, stacks etc.


Silicone 2 20 - 38 P-205BCS-4C Uninsulated c.s. surfaces

including structural steel,piping (bulk andfabricated), exchangers,

vessels, heaters, stacks etc.

401 - 540 oC Silicone 2 20 - 38 SP - 10 25 - 38 P-205

ICS-1C Insulated c. s. surfacesincluding piping (non-bulk), exchangers, vessels,heaters, stacks etc.

Up to 150 oC HB Coal Tar Epoxy 1 125 - 175 SP - 6 25 - 50 P-209

ICS-2C Insulated c. s. surfacesincluding piping (non-bulk), exchangers, vessels,heaters, stacks etc.


Inorganic Zinc(System intended forprotection duringconstruction phase)

1 63 - 75 SP-10 25 - 50 P-101

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TABLE A - PAINT SYSTEMS (Continued)PAINT SYSTEM C

SYSTEM NO.


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? mICS-3C Insulated c.s. surfaces


150 oC to 540 oC(intermittent)

Silicone 2 20 - 38 SP - 10 25 - 38 P-205

IBP-1C Insulated non-fabricated(bulk) piping


Epoxy Mastic 2 125 - 175 P-109IBP-2C Insulated non-fabricated

(bulk) piping151 oC to 430 oC Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101

ISS-1C Insulated Austeniticstainless steel equipmentand piping


ST-1C Uninsulated storage tanks(Volatile)


Polyamide Epoxy 1 38 - 63 P-203Polyamide EpoxyHigh Build (White)

1 113 -138 P-203

ST-2C Uninsulated storage tanks(Non-Volatile


Polyamide Epoxy 1 38 - 63 P-203Polyamide EpoxyHigh Build (Gray)

1 113 - 138 P-203

ST-3C Insulated storage tanks Up to 95 oC HB Coal Tar Epoxy 1 125 - 175 SP - 6 25 - 50 P-209CF-1C Concrete Floors Up to 95 oC Polyamide Epoxy HB 2 125 - 175 SP - 7 or

Acid EtchN.A. P-203

UMS-1C Misc. equipment thatrequires field upgrade of manufacturers standardcoating system


N.A. P-100


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TABLE A - PAINT SYSTEMSPAINT SYSTEM D

Environment: Corrosive environments including occasional splash and spillage of mild acid, alkali, fresh or salt water.Not recommended for: Prolonged exposure to mineral and organic acids.

SYSTEMNO.


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? m

BCS-1D Uninsulated c.s. surfacesincluding structural steel, piping(bulk and fabricated), exchangers,vessels, heaters, stacks, etc.


High Build Epoxy 1 100 - 150 P-203

Polyurethane Enamel 1 50 - 75 P-210BCS-2D Uninsulated c.s. surfaces

including structural steel, piping(bulk and fabricated), exchangers,vessels, heaters, stacks, etc.


Silicone Acrylic 2 38 - 50 P-204BCS-3D Uninsulated c.s. surfaces

including structural steel, piping(bulk and fabricated), exchangers,vessels, heaters, stacks etc.


Silicone 2 20 - 38 P-205BCS-4D Uninsulated c.s. surfaces

including structural steel, piping(bulk and fabricated), exchangers,

vessels, heaters, stacks etc.

401 - 540 oC Silicone 2 20 - 38 SP - 10 25 - 38 P-205

ICS-1D Insulated c.s. surfaces includingpiping (non-bulk), exchangers,vessels, heaters, stacks etc.

Up to 150 oC HB Coal Tar Epoxy 2 125 - 175 SP - 6 25 - 50 P-209

ICS-2DInsulated c.s. surfaces includingpiping (non-bulk), exchangers,vessels, heaters, stacks etc.


Inorganic Zinc(System intended for protectionduring construction phase)

1 63 - 75 SP-10 25 - 50 P-101

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TABLE A - PAINT SYSTEMS (continued)PAINT SYSTEM D

SYSTEM NO.


LIMITS


NUMBER OF

COATS


? m


SSPCSTD.

ANCHOR PROFILE

? m

ICS-3D Insulated c.s. surfaces includingpiping (non-bulk), exchangers,vessels, heaters, stacks etc.

150 oC to 540 oC(intermittent)

Silicone 2 20 - 38 SP - 10 25 - 38 P-205

IBP-1D Insulated non-fabricated (bulk)piping



IBP-2D Insulated non-fabricated (bulk)piping

151 oC to 430 oC Inorganic Zinc 1 63 - 75 SP-10 25 - 50 P-101

ISS-1D Insulated Austenitic stainless steelequipment and piping


ST-1D Uninsulated storage tanks(Volatile)


High Build Epoxy 1 100 - 150 P-203Polyurethane Enamel (White) 1 50 - 75 P-210

ST-2D Uninsulated storage tanks (Non-Volatile


High Build Epoxy 1 100 - 150 P-203

Polyurethane Enamel (Gray) 1 50 - 75 P-210

ST-3D Insulated storage tanks Up to 95 oC HB Coal Tar Epoxy 2 125 - 175 SP - 6 25 - 50 P-209CF-1D Concrete Floors Up to 95 oC Polyamide Epoxy HB 2 125 - 175 SP - 7 or

Acid EtchN.A. P-203

UMS-1D Misc. equipment that requiresfield upgrade of manufacturersstandard coating system


N.A. P-100

Finish coat type and thicknessto match adjacent equipment

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TABLE BPAINT DESCRIPTIONS

EXAMPLES OF ACCEPTABLE PRIMER MATERIALSPaint No. Generic Type Manufacturer's Identification Acceptable Low VOC

Equivalent

P-100 Universal Primer (lead free, chromatefree)

Hempalin Primer 1205Ameron 185Carboline Rustbond 8HB

E. I. DuPont Variprime 67-Y-789Porter U-PrimeSherwin Williams Kem Kromik MetalPrimer B50N2Valspar 13-R-28Sigma EP Universal Primer

Ameron 385Carboline Carbomastic 90

S.W. Kem Kromik (VOC)B50NZ6, W21 or H21Valspar 13-R-28

P-101 Inorganic Zinc, Self Cure, SolventBase, Multi-Package

Amercon Dimetcote 9Con-Lux Zinc Plate 21

Carboline Carbo-Zinc 11Hempel's Silicato de Zinc 673EE. I. DuPont 347-Y-931Valspar 13-F-12Porter Zinc Look 351Sherwin Williams Zinc Clad IIB69V3/B69D11Sigma Tornusil MC-58

Ameron 3170ACarboline

Carbo-Zinc 11

Sherwin Williams Zinc Clad II B69V3/B69D11

P-101 Inorganic Zinc, Self Cure, SolventBase, Single Package

Ameron Dimetcote E-Z 11Carboline Carbo-Zinc 10Hempel's Silicato Zinc 143E0Valspar Uni-Pak 13-G-10WSigma Tornusil MC-58Sherwin Williams Zinc Clad I B69A56

Ameron 3170ACarboline Carbo-Zinc 11HSValspar MZ7 (13-G-17)Sherwin Williams Zinc Clad IB69A56

P-102 Silicone (for stainless steel) Hempel's Silicone Aluminum 5691Carboline 4674 (Black)Dampney Thurmalox 70 (Black)Sigmatherm Siloxane

Carboline 4674 (Black)

Error!Marcador nodefinido. P-103

Exterior Oil-AlkydPrimer (Wood)

Ameron 5105Carboline Ad-29Con-Lux Wood Guard 88Hempel's 424ESigmarine Primer ZPValspar 47-W-22Porter 565Sherwin Williams Y24W20

Ameron 5105Carboline Ad-29

Valspar 47-W-22

Sherwin Williams Y24W20

P-104 Interior Alkyd

Primer (Wood)

Ameron 5105

Carboline AD-29Con-Lux Enamel Underbase 54Hempel's 424ESigmarine Primer ZPE.I. DuPont 853C Overlite UndercoatValspar 47-W-22Porter 2429Sherwin Williams B49W2

Ameron 5105

Carboline AD-29

Valspar 47-W-22

Sherwin Williams B49WZ2

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TABLE B (Continued)PAINT DESCRIPTIONS

EXAMPLES OF ACCEPTABLE PRIMER MATERIALS (Continued)

Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC Equivalent

P-105 Epoxy, Zinc Rich Ameron 68ACarboline 658Con-Lux Epolon 265-74E.I. DuPont 347-Y-937Valspar 13-F-4Porter 308Sherwin Williams Zinc Clad 4, B69AW8/VW8Hempadur Zinc 1536Sigmacover Zinc Primer

Ameron 68HSCarboline 858

Valspar 13-F-4

Sherwin Williams Zinc Clad 4,B69AW8/VW8

P-106 Silicone, Water Repellent Ameron 2011Carboline Carbocrete 700Valspar 46-V-6Porter 151Hempel's 0691

P-107 Latex, Flat Ameron Amerguard 320 (semi-gloss)Carboline 3350Con-Lux Wall-Plex 400 SeriesHemplastic 574ESigmatex

E.I. DuPont 2300 SeriesValspar 79 SeriesPorter 779 SeriesSherwin Williams Pro Mar 400 B-30 Series

Ameron AmerguardCarboline 3350 (semi -gloss)

Valspar 79 Series

Sherwin Williams Pro Mar 400 B-30 Series

P-108 Tile Fill Coat Ameron Amerguard 147Carboline Flexxide Block Filler or Starglaze 2011SCon-Lux 85 Block-PlexHempadur 0597Sigma Coltura Mortar EPUE.I. DuPont 389-Y-268Valspar 46-W-8Porter 2300Sherwin Williams B42W46

Ameron Amerguard 147

Valspar 46-W-8

Sherwin Williams B42W46

P-109 Epoxy Mastic Ameron Amerlock 400Carboline Carbomastic 15 (low odor)Hempadur 45150Sigma Multimastic

Carboline Carbomastic 15 (low odor)

P-110 Polysiloxane inorganic coating Ameron Amercoat 738 Ameron Amercoat 738

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EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS

Paint No. Generic Type Manufacturer's Identification Acceptable Low VOCEquivalent

P-200 Alkyd Resin Ameron 5401Carboline 139Con-Lux EnameliteHempalin Enamel 5214

E. I. DuPont 96-Y-LineValspar Panoramic 12 Series

Porter IA 24 SeriesSherwin WilliamsMetalistic II EnamelB53 SeriesSigmarine BTD


Valspar Panoramic 12 Series

Sherwin Williams Metalistic II Enamel B53 Series

Error!Marcador nodefinido. P-201

Alkyd Resin(White) Ameron 5401Carboline 139Con-Lux Enamelite 550 Tile WhiteHempalin Enamel 5214E. I. DuPont 96-Y-Line Or 28-Y-5101Valspar Tank White 12-W-3Porter 2497Sherwin Williams Tank Chalking White B53WW5Sigmarine Enamel White

Ameron 5401HS Carboline 139

Valspar Tank White 12-W-3

Sherwin Williams B53WW5

Error!Marcador nodefinido. P-202 Aluminum Ameron 5401Carboline GP-62 A1Con-Lux Tuff-Spar 40 AluminumHempel's Silvium A5157E.I. DuPont 354-Y-797Valspar 11-A-30Porter 293Sherwin Williams B59S4Sigmarine HR

Ameron 400 ALCarboline 801 A1

Valspar 11-A-33

Sherwin Williams B59S4

P-203 High-BuildPolyamide

Ameron 383HS EpoxyCarboline 890HBCon-Lux Epolon Multi-MilHempadur 4520E.I. DuPont Corlar Dual Build 823-Y-LineValspar 89 SeriesPorter MCR 43 High BuildSherwin Williams B67 Series/B60V3Sigma CM coating

Ameron 383HSCarboline 890HB

Valspar 89 Series

Sherwin Williams B67 Series B60V3

P-204 Silicone-Acrylic Ameron 891Carboline 1248Con-Lux 400 Heat-FlexHempel's Silicone Aluminum 5691Valspar 37-F-209Porter 28 SeriesSherwin Williams Flame Control 9005SASigmatherm Siloxane

Valspar V37-F-209

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EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS (Continued)Paint No. Generic Type Manufacturer's Identification Acceptable Low VOC

EquivalentP-205 Silicone Ameron 878

Carboline 4674Con-Lux 600 Thermal Gray 23Hempel's Silicone Aluminum 5691E.I. DuPont 612-C706Valspar 37-A-1Porter 1501 SeriesSherwin Williams B59S8Sigmatherm Siloxane

Carboline 4674

Valspar 37-A-1

P-206 Exterior AlkydEnamel

Ameron 5401Carboline 139Con-Lux Steel GuardHempalin Enamel 5214E.I. DuPont 96-Y-LineValspar Series 12Porter IA 24 SeriesSherwin Williams B54 SeriesSigmarine BTD


Valspar Series 12

Sherwin Williams B54WZSeries

P-207 Interial AlkydEnamel

Ameron 5401Carboline 139Con-Lux EnameliteHempalin Enamel 5214E.I. DuPont 96-Y-LineValspar Series 20Porter 400 SeriesSherwin Williams Pro Mar 200 Alkyd B34W200

Sigmarine BTD


Valspar 20-W-32

Sherwin Williams Pro MarAlkyd B34WZ2000 or

B34WZ1100P-208 Tile Glaze Coat Ameron 72

Carboline 890Con-Lux EpoxonHempel's Polyenamel 5510E.I. DuPont 823-Y-Line CorlarValspar Tile-Guard 1 SeriesPorter Tile-8Sherwin Williams B62 Series/B60V70Sigma CM Coating


Valspar 76 Series

Sherwin Williams B67 Series/B60V3

P-209 Coal Tar Epoxy Amercon 78HBCarboline Carbomastic 14Con-Lux Epoxon 22 Black MasticE.I. DuPont 823-9107Valspar 64-J-5Porter 7001Sherwin Williams B69B50/B60V50Sigma TCN-300Hempadur 15130

Amercon 78HBCarbomastic 14

Valspar 64-J-5

Sherwin WilliamsB69B50/B60V50

P-210 AliphaticPolyurethane

Ameron 455 EnamelCarboline 134

E.I. DuPont 326-Y-LineValspar V40 SeriesSherwin Williams B65 Series/B60V2Hempel's Polyenamel 5510.

Ameron 455 Carboline 834

Valspar V40 Series Sherwin Williams B65W300/B60V30

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