6251 Failure Mode Effect And Analysis.xls

8/18/2019 6251 Failure Mode Effect And Analysis.xls

1/28

6-A, PHASE-1, INDUSTRIAL AREA,

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) FMEA NUMBER : PE/ FMEA / 6251/01

PAGE : 01OF 9

ITEM : PIPE, AIR TRANSFER - 5336251/01 PREPARED BY : O. P. SINGH

PROESS RESPONSIBILITY : APP, OPS, BBS, BR, P FMEA DATE (Org.) : 20.05.201 DATE (RE!. 01) :

CORE TEAM : APP, OPS, BR, BBS, P

Action Results

" # 1 $2 # # # # # # #

" # 1 # $2 # # # # # # #

" # 2 6 # # # # # # #

FORMAT NO. PE-F-QS-FMEA/PROC. - 021 *

REV-01

* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$

ADITYAPUR, !AMSHEDPUR-"32 10#

MODEL YEAR($)/%EHICLE($) : - EY DATE :

P%ocessFunction /

Re&ui%e'ents

Potenti(l F(ilu%eMo)e

Potenti(lEect+s,

o F(ilu%e

S

e

C Potenti(lC(use +s, /

Mec(nis'+s,o F(ilu%e

O

c

Cu%%entP%ocess

Cont%olP%eention

Cu%%entP%ocessCont%ol$etection

$

e

R

P

Reco''-en)e)

Action+s,

Resons-iilit

T(%3etCo'letion

$(te

ActionT(4en

S O $

e

R

P

(01)

A%. &%%'#50016 R*+,- S-'r&g

T'r*+,- -'r

- R&M&-r+&% & ,r+3-+4+*&-+'3

,r'*r.

7r'3g R&8&-r+&%r*+ 4r'8,,%+r .

F&+%r r+3g

r+4+*&-+'3

# # #

7r'3g r& 8&-r+&%,,% 4r'8 ,,%+r.

S,*+4+*&-+'3 /r;+r83-

*%&r%83-+'3 +3 /

+- Pr*& Orr&3

I33-.

S,,%+r I3'+*. S,,%+r T.I3-r*-+'3

= T+r P&r-S,*-r' R,'r-

I8,r',r-'r&g '4 r&8&-r+&%.

7r'3g r&

8&-r+&% + # #

# # # #

?&*> '4 I3-+4+*&-+'3M&r>(*'%'r *'

@&-* 3'.) '3 r&8&-r+&%.

M+ ,+44r3- &%%'.

S,&r&- r&*> 'r%'*&-+'3 4'r +44r3-r& 8&-r+&% +- -&g *'%'r 8&r>.

S-'*> Rg+-r 4'r A%. &%%'

(SIGNATURE)


2/28


3/28

6-A, PHASE-1, INDUSTRIAL AREA,

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)

PRA%IN EN&INEERIN& P%T LTD

ADITYAPUR, !AMSHEDPUR-"32 10#

PRA%IN EN&INEERIN& P%T LTD



4/28


5/28


6/28


7/28

FMEA DATE (Org.) : 20.05.201

PA5E 6 02

Action Results

5 # = U3-r&+3 ,r'3 2 = Tr&+3+3g 0 # # # # # # #

5 # 2 0 # # # # # # #

2 $2 # # # # # # #

# 2 56 # # # # # # #

= S'%+ +3g

T' 8&34&*-r- %% *'r -'

3&@% & ,r g+3&,.

= I8,r',r*%&3+3g '4,&r-+3g %+3.

U3&3- Pr'C*-+'3'r Gr'' ! 4'r8 +3,&r-+3g %+3

?&>&g ###

= !+&%I3,*-+'3

= P&r-+3g %+3M+8&-*

R'g3 'r Gr''! 4'r8 +3 ,&r-+3g %+3.

?&>&g #####

= G+ P+3/ B'4 S%% +3g'4 *'r.

R'g r4&* B%' '%

####

= ? T8,.

= ? *r-+8.

= T8,. ###

####

=


8/28


9/28


10/28


11/28

FMEA DATE (Org.) : 20.05.201

PA5E 6 0<

Action Results

" # 2 6 # # # # # # #

" # 1 " 6 # # # # # # #

" # 1 " 6 # # # # # # #

FORMAT NO. PE-F-QS-FMEA/PROC. - 021

REV-01



ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/03

P%ocessFunction /

Re&ui%e'ents

Potenti(l F(ilu%eMo)e

Potenti(lEect+s,

o F(ilu%e

S

e

C

l

Potenti(lC(use +s, /


O

c

Cu%%entP%ocess

Cont%olP%eention


$

e

t

R

P

N

Reco''-en)e)

Action+s,

Resons-iilit T(%3et

Co'letion$(te

ActionT(4en

S

e

O

$

e

R

P

(0$)M%-+3g '4 A%.&%%'

T' &*+8'%-3 &%8+3+8

8-&% 4r 4r'8r' +-+3

r;+r -8,.

= ?'/ H+g 8'%-38-&% -8,.

=U3 *'3-r'%% 8-&%-8,.

&g /4&+%r ?&>&g /4&+%r

= S'8 +44r3-&%%' %4- 'r +3*r*+@% @4'r -&r-+3+-+&% 8%-+3g

= I3g'-'r r33r / r+r '4+44r3- &%%' 8+ ,r+3g 8%-+3g.

= R8' &%% A%. *+, &3*%&3 *r*+@% @4'r *&rg+3 4r3&3*

=

Pr'+ +44r3- *'%'r @+3(,%&*) 4'r +44r3- &%%'

= Tr&+3+3g

= 7.I. $.1

= !+&%

(SIGNATURE)


12/28


13/28


14/28


15/28

FMEA DATE (Org.) : 20.05.201

PAGE : 0

Action Results

" # 2 = P&g

?&>&g

= I8,r',r --+3g '4

*r*+@%.= Fr3&* r33+3g

4'r * -+8

= T8,. &g / 4&+%r ?&>&g / 4&+%r

= I3#44+*+3- &+-+'3'4 4'3r *8+*&%

( Dg&+3g +--&@%- A%. .

(SIGNATURE)


16/28



17/28

FMEA DATE (Org.) : 20.05.201

PA5E 6 08

Action Results

" # 2 = H'%+3g Fr3&3* = P


18/28


19/28


20/28

FMEA DATE (Org.) : 20.05.201

PA5E6 09

Action Results

5 # 2 = !+&&% I3,*-+'3 0 # # # # # # #

5 # = U3>+%% O,r&-'r 2 = !+&% I3,*-+'3 0 # # # # # # #

6 # 2 2 # # # # # # #


REV-01




P%ocess

Function /

Re&ui%e'ents

Potenti(l

F(ilu%eMo)e

Potenti(l

Eect+s, oF(ilu%e

S

e

C

l

Potenti(l

C(use +s, /Mec(nis'+s,

o F(ilu%e

O

c

Cu%%ent

P%ocessCont%ol

P%eention

Cu%%ent P%ocess

Cont%ol$etection

$

etec

R

P

Reco''-

en)e)Action+s,

Resons-

iilit T(%3et

Co'letion$(te

ActionT(4en

S

e

O

c

$

e

R

P

(06) I3-r*-+'34'r F--%+3g

(0")!&*8

I8,rg3&-+'3T' g- ,'r'+-

&% *&-*'8,'33-.

= I8,r',r,'r'+-

&%+3g.

?&>&g

?&>&g

?&>&g

= I8,r',r T8,. '4H'- &-r.

= I8,r',r!&*8 Prr &- A-' *%&.

= I8,r',r


21/28

6


22/28

FMEA DATE (Org.) : 20.05.201

PA5E6 07

Action Results

6 # 1 2 # # # # # #

6 2 " # # # # # # #

=R'g r4&* 2 56 # # # # # # #

# 2 = I3# ,%&3- -r&+3+3g 56 # # # # # # #


REV-01




P%ocess Function /Re&ui%e'ents

Potenti(lF(ilu%e

Mo)e

Potenti(l Eect+s,o

F(ilu%e

S

e

C

l



O

c

Cu%%entP%ocess Cont%ol

P%eention


$etec

R

P

Reco''-en)e)

Action+s,

Resonsi- ilit

T(%3et

Co'letion $(te

ActionT(4en

S

e

O $

e

R

P

(09)?&> Pr''4 T-+3g

T'g- ?&> Pr''4 *&-

*'8,'33-.

= I8,r',r ?&>Pr''4 T-.

?&>&g ?&>&g

?&>&g

= I8,r',r &+r,rr

= Prr G&g+%%

O,r&-'r

= !+&%

I3,*-+'3

(SIGNATURE)


23/28


24/28

FMEA DATE (Org) : 20.05.201

PA5E 6 0=

Action Results

6 # 2 " # # # # # # #

6 # 2 " # # # # # # #


REV-01



ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0"

P%ocess Function /Re&ui%e'ents

Potenti(lF(ilu%e

Mo)e

Potenti(l Eect+s,o

F(ilu%e

S

e

C

l



O

c

Cu%%entP%ocess

Cont%olP%eention


$ete

c

R

P

Reco''-en)e)

Action+s,

Resons-iilit

T(%3et

Co'letion$(te

ActionT(4en

S

e

O $

e

R

P

(12)H+g Prr


25/28


26/28


27/28

FMEA DATE (Org) : 20.05.201

PA5E 6 0>

Action Results

? - 2 7 89 - - - - - - -

$ # 2 " # # # # # # #

6 1 2 # # # # # #

6 1 2 # # # # # # #

6 # = I8,r',r ,rr&-+'3 1 6 $6 # # # # # # #

6 1 6 $6 # # # # # # #

6 # = I8,r',r I3-+4+*&-+'3 1 " " # # # # # # #


REV-01


ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0#

P%ocessFunction /

Re&ui%e'ents

Potenti(lF(ilu%e

Mo)e

Potenti(lEect+s,

o F(ilu%e

S

e

C

l



O

c

Cu%%entP%ocess

Cont%olP%eention


$etec

R

P

Reco''-en)e)

Action+s,

Resons-iilit

T(%3etCo'letion

$(te

ActionT(4en

S

e

O $

e

R

P

(1)P&*>&g+3g

T' g- *&-*'8,'33-

,&*> & ,r,&*>&g+3g-&3&r.

= M++3g '4 @&r*' -+*>r

### N'

Tr&*>+3g A,,%+*&-+'3

###

= Ig3'r&3* '4,&*>&g+3g ,&--r3

=Ng%+g3* '4,&*>&g+3g ',r&-'r

= P&*>&g+3g,&--r3 '4*'8,'33-

= O3 C'@Tr&+3+3g

= !+&%I3,*-+'3

= I8,r',r,&*>&g+3g

D&8&g / *r&-* P''r

A,,&r&3* ###

= Ig3'r&3* '4,&*>&g+3g -&3&r.

S* &=A@3* '4 ,&r-+-+'3 ?&r -

= +8,r',r&%+3g

= P&*>&g+3gS-&3&r '4

*'8,'33-

= !+&%I3,*-+'3

= I8,r',rT&gg+3g

7r'3g 8&-r+&%-'r&g RC*-

####

= U3-r&+3 ',r&-'r= T&gg+3g 3'- '3

+88+&-% &4-r&%+3g.

= Tr&+3+3g= P&*>&g+3g

S-&3&r '4*'8,'33-

= !+&%I3,*-+'3

= 7r'3g&3-+-

7r'3g &3-+- +3-'*>.

&3-+- 'r- ###

= U3-r&+3 ',r&-'r= Ig3'r&3* '4

,&*>&g+3g -&3&r

= Tr&+3+3g= P&*>&g+3g

S-&3&r '4*'8,'33-

= !+&%I3,*-+'3

(15)S-'r&g

T'-'r - 4+3+*'8,'33- +-

,r',r+3-+4+*&-+'3 -&g

;&3-+- +3,r',r ,%&*

= I8,r',r-'r&g

D&8&g RC*- ###

=7.I. $.1"(4'r -'r&g

&3 ,rr&-+'3)

= !+&%I3,*-+'3

= Pr#D+,&-*I3,*-+'3

= I8,r',rI3-+4+*&-+'3

7r'3g ,&-* RC*-

####

= M+ , +44r3-*'8,'33-

= S,&r&-%'*&-+'3 4'r+44r3-*'8,'33-.

= !+&%I3,*-+'3

= Pr#D+,&-*

I3,*-+'3

(16)D+,&-*

T *'8,'33--' @ +,&-* &

,r +3'+*

= 7r'3g8&-r+&% ,,%

7+%% ,& -'gr*++3g +3,*-+'3

####

###

= PDI R,'r-=

P&*>+3g S%+,= STU T&g

= !+&%I3,*-+'3


28/28

6251 Failure Mode Effect And Analysis.xls

Documents

Transcript of 6251 Failure Mode Effect And Analysis.xls