600B SERIES INSTALLATION GUIDE - KD TRADING...600B SERIES INSTALLATION GUIDE Models 620B, 660B,...
Transcript of 600B SERIES INSTALLATION GUIDE - KD TRADING...600B SERIES INSTALLATION GUIDE Models 620B, 660B,...
600B SERIES INSTALLATION GUIDE Models 620B, 660B, 680B, Remote and Direct Mount
Version 2.1
KONRAD MARINE, INC.1421 HANLEY ROAD • HUDSON, WI 54016-9376 USA
Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-4219www.konradmarine.com
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE II
All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, the publisher assumes no responsibility for errors or omission. Neither is any liability assumed for damages resulting from use of the information contained herein.
All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon individual accuracy, skill and caution. For this reason, the publishers are not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging in the procedure do so entirely at their own risk.
*Original equipment manufacturer’s names, drawings, colors and part numbers are used for identification purposes only. We are in no way implying that any of our parts are the original equipment manufacturer’s product.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE III
600B Series Models GENERAL INSTALLATION
Version 2.1Part # 13-648
*Core Content Originated by Randall J. Sofie, January 2007*Adapted for 600 Series - RS, CS, JH, June 2011
*Adapted for 600B Series - MS, JH, AG Sept. 2015
KONRAD, INC.1421 HANLEY ROAD • HUDSON, WI 54016-9376 USA
Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-4219www.konradmarine.com
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE IV
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE V
TABLE OF CONTENTSStern Drive General Information .................................................6 General Operation ........................................................................6 Safety Notices ..............................................................................6 Installation Guidelines .................................................................7Figure A: 600B Series Cutout Template ......................................8Figure B: 600B Series X-Dimension Guidelines .........................9Torque Specifications For Selected Fasteners ............................10
KONRAD 600B SERIES DRIVE INSTALLATION
Step 1: Transom Cutout/Installation .......................................... 11 Step 2: Direct Mount/Tailpiece Installation ..........................12-13 Step 3: Drive Leg Installation ...............................................14-16Step 4: Trim Pump Installation ..................................................17Step 5: Oil Reservoir Installation ..........................................18-19Step 6: Trim/Lift Control Wiring Installation .......................20-34 Step 7:Trim/Lift Pump Filling/Bleeding Procedure ..............35-36Step 8: Trim Gauge Installation and Programming ..............37-39Step 9: Power Steering System Installation ...............................40Steering System Routing Diagrams 31-031R Single ............................................................41 31-031R Twin ..............................................................42 31-074R Single ............................................................43 31-074R Twin ..............................................................44 31-078R Single ............................................................45 31-079R Single ............................................................46 31-080R Single ............................................................47 31-080R Twin ..............................................................48Step 10: Drive Shaft Alignment Procedures .........................49-51Step 11: U-Joint Extension Shaft Installation .......................52-53 Step 12: CV Extension Shaft Installation .............................54-55Step 13: Propeller Installation ...............................................56-58 (a): 620B Propeller Installation ......................................56 (b): 660B Propeller Installation .....................................57 (c): 680B Propeller Installation ......................................58Step 14: Installation Review .................................................59-60 Inside Vessel Checklist......................................... ........59 Outside Vessel Checklist ...................... ........................60 Application Trial Data Forms..................................61-63
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 6
Stern Drive General Information
The Konrad 600B Series stern drives are designed to accommodate engines that generate up to 1200 Nm (885 lb. ft.) of torque. Maximum torque ratings are drive model and application dependent.
There is a sixteen degree (16°) trim range to optimize vessel performance while underway. There is an additional 30 degrees (30°) of lift range that may only be used in an emergency or when the stern drive is being serviced or transported.
The Konrad 600B Series stern drives are designed for applications where the vessel transom angle is 13 degrees (13°). Applications that do not meet this criteria may require extra equipment or modifications, or may not be possible at all. The Konrad 620B and 680B stern drives are designed to accommodate propellers (aluminum and stainless steel) with a maximum diameter of 20 in. (50.8 cm). The Konrad 660B can accommodate propellers (aluminum and stainless steel) with a maximum diameter of 16 in. (40.6 cm).
General OperationThe engine produces power (clockwise or
counterclockwise) that is transmitted through a re-versing transmission. A coaxial planetary-style re-versing transmission is normally used. The trans-mission is connected to the stern drive via close couple or drive shaft. The power is then transmit-ted through a series of shafts and gears to the pro-peller(s).
Safety Notices
Read and understand all of the safety precau-tions and warnings before performing any installa-tion or repair.
This list contains the general safety precautions and warnings that MUST be followed to provide personal safety. This list is only a suggested safe-ty guideline. Working conditions vary greatly and safety measures will vary upon your individual cir-cumstances.
ALWAYS USE CAUTION. Make sure the work area surrounding the product is safe. Be aware of hazardous conditions that can exist.
ALWAYS wear protective eyewear and protective footwear when working.
DO NOT wear loose-fitting or torn clothing. Remove all jewelry when working.
DO NOT work on anything that is support-ed only by lifting jacks or a hoist.
ALWAYS use blocks or proper stands to support the product before performing any service work.
TO AVOID PERSONAL INJURY, use a hoist or get assistance when lifting stern drive components. Make sure all lifting de-vices such as chains, hooks or slings are in good condition and are of the correct lifting capacity.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 7
1) Ensure that the propeller height is estab-lished according to the vessel application as determined by the Konrad Application En-gineer. The height of the propeller is critical to a successful application. If the propeller centerline is too low, excessive drag can oc-cur based on transom assembly location. In-termediate spacers are available if needed.
2) Ensure water flow to the propeller is clear and consistent without interruptions. Protru-sions on the hull surface create a negative pressure area and induce turbulence. Turbu-lence can cause severe propeller inefficiency and excessive torsional vibration. There are to be no such protrusions within 2.5 meters forward of the propeller(s).
Common causes of interruptions are: • Water pickup • Sonar transducers • Retrofitted surfaces which are not properly faired or smoothed • Any hull shape which does not provide smooth transition • In heavy applications, the bow can produce turbulence if the attitude of the vessel is weighted forward • Improper listing of the vessel due to weight distribution
3) Ensure that the vessel center of gravity is properly placed. Excessive weight forward or aft can significantly affect performance and the efficiency of the propeller.
4) Ensure that the stern drive is trimmed to the correct level. While under-trimming can cause premature u-joint wear, over-trim-ming can cause propeller inefficiency, por-poising, and premature gear wear.
Installation Guidelines
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 8
Note: Drawing not to scale.
Figure A: 600B Series Cutout Template
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 9
Figure B: 600B Series X-Dimension Guidlines
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 10
Description Torque Value
Transom Assembly / Gimbal Housing Studs to Inner Transom Plate Nuts (6) 50 lb. ft. (67.8 Nm)
Gimbal Ring Center Pivot Pin Cover Hex Head Cap Screws 35 lb. ft. (47.5 Nm)
Gimbal Ring Center Pivot Pin Retaining Hex Head Cap Screw 50 lb. ft. (67.8 Nm) .
Trim Sender Cover Button Head Cap Screws 13 lb. in. (147 Ncm)
Trim Sender Housing Cap Screws 8 lb. ft. (10.8 Nm)
Trim Sender Socket Head Cap Screws 8 lb. ft. (10.8 Nm)
Lifting Bracket Top Cover Button Head Cap Screws (5) 20 lb. ft. (27 Nm)
Gimbal Carrier Compression Ring Socket Head Cap ScrewsTail piece Compression Ring Hex Head Cap Screws
45 lb. ft. (61 Nm) 35 lb. ft. (47.5 Nm)
620 Propeller Nut (1) 80 lb. ft. (109 Nm)
660 Forward Propeller Nut (1) 100 lb. ft. (136 Nm)
660 Aft Propeller Nut (1) 60 lb. ft. (81 Nm)
680 Forward Propeller Nut (1) 100 lb. ft. (136 Nm)
680 Aft Propeller Nut (1) 80 lb. ft. (109 Nm)
Torque Specifications for Selected Fasteners
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 11
1.1 Locate the Cutout Template (13-548) that is packaged along with the manuals in the drive shipment. Place the cut out on the transom of the vessel following the mounting height guidelines established for the vessel’s application.
1.2 Carefully drill and cut out the transom of the vessel according to the template.
Clean the area and prep for installing the tran-som assembly.
1.3 Carefully lift the transom assembly into place, guide the six (6) studs through the drilled holes and secure by sliding the inner transom straps (13-675), round flat washers (10-584) and nylock nuts (13-623) over the studs and tighten.
1.4 Attach one end of the continuity ca-ble (31-094) to one of the transom studs, and secure. The other end will be connected to the engine.
1.5 Tighten the nuts evenly until the final torque of 50 lb. ft. (67.8 Nm) is reached.
1.6 Remove the two (2) S.H.C.S. and wash-ers from both the bottom and top plates on the gimbal ring, then remove the plates.
NOTE: Be careful to keep the top center pin bushing in place for installing the drive later.
NOTE: If the application uses a driveshaft, proceed to Step 3: Drive Leg Installation.
Step 1: Transom Installation
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 12
Step 2: Direct Mount / Tailpiece installation
2.1 Remove the tailpiece compression ring and gasket from the transmission tailpiece by removing the five (5) H.H.C.S. and washers.
2.2 Position the tailpiece compression ring and gasket onto the gimbal housing by sliding the ring and gasket from the bottom of the gimbal housing upward under the trim hoses and into position.
2.3 With the transmission and tailpiece mounted on the engine, position the tailpiece to slide through the gimbal housing. Hold the tailpiece compression ring and gasket so it will slide onto the tailpiece housing while positioning the engine and transmission into place.
2.4 Apply red Loctite to the (5) H.H.C.S. that were removed in Step 2.1. Start the bolts by hand and tighten in a star pattern at 5 lb ft (6.8 Nm) increments until 35 lb ft (47.5 Nm) is obtained.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 13
2.5 Tool TO-189 is used to align the engine, transmission and tailpiece with the gimbal housing.
NOTE: These steps must be completed prior to installing the stern drive.
2.6 Slide the tailpiece alignment shaft (TO-189-A) all the way into the tailpiece output.
2.7 Hold the top portion of the alignment gauge against the flat surface on the top of the gimbal housing. Slide the gauge towards the back of the tailpiece until it is flush with the tailpiece.
Adjust the engine mounts until the gauge slides over the alignment shaft while sitting flush against the tailpiece housing, and the top of the gauge is up against the flat on the upper portion of the gimbal housing.
2.8 When the correct alignment is made, the alignment pin will be centered in the alignment gauge as shown in the picture to the right.
Step 2: Direct Mount / Tailpiece installation (continued)
alignment gauge tailpiece
alignment shaft
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 14
3.2a Prepare the Konrad drive leg for installation by securing it upright. (A lifting ring is included with the drive and is located in the packet with the manuals). You may install the lifting ring by removing the plug on top of the drive’s top cap and threading it into place.
NOTE: Stern drive is shipped full of oil, secure drive upright before removing plug and installing lift ring.
3.1a Install the u-joint bellows (10-230) on the output flange of the gimbal bearing carrier assembly. Position the bellows with the “TOP” mark facing upward. install the grounding clip on the bellows making contact with the gimbal bearing. Tighten the forward clamp.
NOTE: Most remote mount orders are shipped with the bellows already attached.
3.3a Locate the alignment pin shipped with the man-ual packet. Apply marine grease to the pin, end yoke splines, and o-ring. Install one end of the pin into the end of the yoke assembly. Use the other end of the pin to help guide the end yoke into the splines of the gimbal housing.
3.5a Slide the drive toward the transom assembly, aligning the center of the gimbal ring with the drive’s intermediate pivot point. Carefully sliding the u-joint end yoke into the bellows and at the same time ro-tate the u-joint to help align with the gimbal housing splines.
WARNING! Do not impact or apply force to the drive while engaging the input shaft as this will damage the gimbal carrier seal.
Step 3a: Drive Leg Installation
3.4a Remove the center pivot pin and retaining bolt from the intermediate section of the drive, to be rein-stalled later.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 15
3.6a Reinstall the center pivot pin (13-561) into the lower gimbal ring and into the intermediate sec-tion the drive.
Note: Use the slot on the bottom of the pin to align the hole for the retaining bolt at the bottom of the intermediate housing.
3.7a Put red Loctite on the H.H.C.S. (13-560) and install into the intermediate section (as shown in picture to the right). Tighten into the center pivot pin at 50 lb.ft. (67.8 Nm).
3.8a Reinstall the bottom cover (13-320), lock washers (11-667), and the H.H.C.S. (13-310). Ap-ply blue Loctite and tighten the H.H.C.S. to 35 lb.ft (47.5 Nm).
3.9a Remove the screw from the top starboard side of the intermediate and attach the continuity cable from the transom assembly.
Step 3a: Drive Leg Installation (continued)
3.10a Reinstall the top cover plate with rudder in-dicator sensor (if equipped) aligning the sensor and wiring with the slot on the top portion of the pivot pin.
3.11a Apply blue Loctite to the H.H.C.S (12-378) and reinstall into the washers (11-806), and top plate, then tighten into the gimbal ring.
NOTE: There is a small indicator on the shaft of the sensor indicating the side that must align with the wiring, and the slot in the shaft. (See arrow in picture)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 16
3.12a Install the steering rams onto the drive by placing the two (2) bushings (13-319) on the steering ram eyelet. Place the steering ram between the steering tabs on the drive. Clevis pin (13-341), slides through the top steering tab and downward through the steering rod and out the bottom tab. Install flat washer (12-352), and secure with cotter pin (13-368) by sliding through the hole at the bot-tom of clevis pin and bending the legs of the cotter pin back around the outside of the clevis pin.
Repeat this process for both port and starboard sides.
3.13a Remove lifting ring from drive and reinstall gasket (10-285) and plug (10-155) into top cap (13-421).
3.14a Place blue Loctite on oil vent hose fitting (13-337), and install oil supply hose from the gim-bal housing and tighten.
3.15a Install the cover onto the upper housing. Place blue Loctite onto the S.H.C.S. before placing them through the flat washers and hand tighting.
Install the two (2) M6 X 14mm S.H.C.S (12-951) into the forward upper side of the cover. Install the two (2) M6 X 25mm S.H.C.S (11-897) into each forward bottom side hole in the cover.
3.16a Install the two (2) larger M8 S.H.C.S. (13-369) with blue Loctite and washers (13-436) on the aft side of the cover and tighten.
3.17a Install splash deflector (13-403), using the four (4) H.H.C.S. and washers supplied with the de-flector plate into the lower gimbal housing. Apply red Loctite to the bolts and tighten to 35 lb.ft. (47.5 Nm)
See photo to right.
Step 3a: Drive Leg Installation (continued)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 17
Step 4: Trim Pump Installation
4.1 Apply blue Loctite to each of the transom trim fittings (13-575), then attach one end of each of the four (4) trim hoses (30-995) to the four (4) transom fittings (13-575).
NOTE: Six (6) total trim hoses are included with each drive.
4.2 Mount the trim system manifold in the desired location, and attach the opposite ends of the trim hoses to the four (4) fittings. NOTE: Trim hose lengths are 24 inches (60cm) each)
4.3 Install one end of the remaining trim hoses to the bottom fittings on the trim manifold.
NOTE: Apply blue Loctite to all the hose fittings on final install.
4.4 Mount the trim pump in the desired location within 24 inches (60cm) of the trim system mani-fold, and install the remaining hose ends onto the pump fittings.
UP UP
DOWN
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 18
Step 5: Oil Reservoir Installation
5.1 The oil reservoir assembly (30-992) that is shipped with each drive consists of a 4 qt (3.79 L) bottle with molded mounting brackets, low oil level sensor and a vented cap.
5.2 Locate and mark the desired mounting location for the oil reservoir on the transom keeping within 12-18 inches (30-45.7 cm) of the trim pump assembly. This is a gravity fed system and must be mounted above the oil input line to the drive.
Make sure there is enough clearance to fill the bottle with oil, and it is clear of any steering or other moving parts that maybe installed later.
5.4 Connect the oil supply line hose to the bot-tom of the reservoir.
Direct Mount application: go to Step 5.7 for installa-tion of fitting side of hose.
Remote Mount application only: route other end of the hose to one side of the brass “T” fitting and secure both ends with a hose clamp.
5.3 Mount the bottle with a minimum of four (4) of the appropriate fasteners, (using more fasteners for rough water applications).
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 19
Step 5: Oil Reservoir Installation (continued)
5.5 Place one end of the hose onto the brass “T” fitting. (Remote Mount only)
To Oil BottleTo Stern
Drive To Gimbal Carrier
UP
5.8 Fill oil reservoir to “Fill” line using Konrad High Performance Gear Lubricant. Available in a 1qt (.946 L)bottle (13-090) or 2.5 gallon (9.46 L) bottle (13-091).
5.7 Apply blue Loctite to the center fitting on the transom assembly. Install oil supply hose with the adapter fitting onto transom fitting and tighten. Route other end of hose to the final location on the “T” fitting.
NOTE: Oil hose should be cut to length for easiest downward flow to both the drive and the gimbal carrier.
5.6 Connect the opposite end of the oil supply hose to the barbed fitting on the gimbal carrier and secure with a hose clamp. (Remote Mount only)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 20
NOTE: Wire style and gauge shall meet requirements of local, state and national codes.
Trim pump circuit requires in-line fuse/breaker (on the positive lead) of the following values:
1) 12 Volt = 100 Amperes 2) 24 Volt = 50 Amperes This item should be mounted in an accessible
and logical position away from bilge fluid contact. It must also be labeled clearly.
NOTE: Battery, or batteries, must be disconnected while all electrical connections are being made or serviced.
NOTE: Refer to the Trim System Electrical Drawings for further instructions.
Step 6: Trim Control Wiring Installation
6.1 Remove the front cover of the trim pump assembly by removing the three (3) bolts and lock washers from the top of the assembly.
6.2 Remove the remaining three (3) bolts and lock washers and remove the top portion of the trim pump assembly bracket.
6.3 Attach the positive trim pump power feed (from the fuse or breaker unit) to one of the solenoid bolts on the link-bar side.
NOTE: coat terminal with corrosion protectant.
6.4 Attach the negative power feed to the trim pump ground bolt.
NOTE: coat terminal with corrosion protectant.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 21
Step 6: Trim Control Wiring Installation (continued)
6.5 Reinstall the top portion of the trim pump as-sembly bracket that was previously removed.
6.6 Unwrap the twist ties from the wires for the trim and rudder indicator (if equipped) sensor(s). Route the wires across the transom securing every 6 inches Keep track of which wire harness goes to which sensor.
The port side harness is for the rudder indicator The starboard side harness is for the trim.
6.7 Feed the wires through grommet in the top opening of the trim pump assembly bracket and con-nect them to the appropriate terminals of the 6 position horizontal terminal strip.
NOTE: The black wires are routed to terminal 2.The yellow wire for the trim is routed to terminal 4.The yellow wire for the rudder is routed to terminal 3. The red wires are routed to terminal 5.
NOTE: Coat the terminals with corrosion protectant.
6.8 Route the low oil level sensor wires from the oil reservoir to the trim pump and attach to the posi-tions 1&2 on the 4 position vertical terminal.
NOTE: Coat the terminals with corrosion protectant.
6.9 Reattach the trim pump assembly cover.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 22
Step 6: Trim Control Wiring Installation (continued)
6.10 Attach the trim control module (13-543) to the transom within 24 inches (60cm) of the trim pump.
NOTE: Each module is programmed for either port, center, or starboard. Make sure to mount in the ap-propriate position. 6.11 Connect the appropriate wire harness connector to the trim control module.
6.12 Connect the large wire harness connector from trim control module to the large connector at the trim pump.
6.13 Connect the small three pin connector at the trim pump with the one from the wire harness.
6.14 Route wire harness to helm area to the mount-ing location of the trim gauge. Wire the trim control harness pigtail to the power source and other desig-nations as called out on the corresponding electrical drawing.
NOTE: Battery or batteries must be disconnected while all electrical connections are being made. NOTE: (See Trim System Electrical Drawing for your specific vessel configuration).
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 23
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
(100 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N 13-554
TRIM
SENSOR
K.M. P/N 13-554
16 7
12
SEAL PLUG
13-445
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
*8*4
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
16
12
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B SINGLE
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK,
BL=
BLUE, RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE,
WT=WHITE, GY=GRAY
YL=
YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN
THE SAME COLOR
HARNESS
K.M. P/N
31-054
*3*7
*5
*6
*9*10
*13
*14
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TN
GR
BK
TWISTED
PAIR WIRE
RD
BK
TWISTED
PAIR WIRE
BK
RD
RD
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N
11-065
RD
BK
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-528
BK
BK BK
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
Y-CONNECTOR
K.M. P/N 13-457
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
OR
HOT/POSITIVE (8-32V)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWITCH
SEAL PLUG
K.M. P/N 13-445
SEAL PLUG
K.M. P/N 13-445
NEGATIVE/GROUND
BK
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
GR
GY
TN
WT
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 2 (UP)
K.M. P/N 10-430
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 24
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
(100 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N
13-554
TRIM
SENSOR
K.M. P/N
13-554
16 7
12
SEAL PLUG
13-445
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
SEAL PLUG
13-445
SEAL PLUG
13-445
*8*4
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
16
12
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B SINGLE DUAL HELM
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK, BL=
BLUE,
RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE, WT=
WHITE,
GY=GRAY YL=
YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN THE
SAME COLOR
HARNESS
K.M. P/N
31-054
*7
*5*6
*9
*10
*13
*14
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
BL
RD
PK
BL
TN
GR
BK
RD
BK
TWISTED
PAIR WIRE
BK
RD
RD
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N
11-065
RD
BK
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069 4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-528
BK
BK
BK
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
Y-CONNECTOR
K.M. P/N 13-457
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
BK
OR
HOT/POSITIVE (8-32V)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWITCH
SEAL PLUG
K.M. P/N 13-445
SEAL PLUG
K.M. P/N 13-445
NEGATIVE/GROUND
SEAL PLUG
13-445
KEYSWITCH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
OR
BK
YLPR
PK
RD
*20
*19
16 12
7 13
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712 6
1
*18
*17
*16
*15
C
AB
C
AB
A
C
BA
B
C
AB
C C
BA
*3
SEAL PLUG
K.M. P/N 13-445
HARNESS
K.M. P/N
31-054
HOT/POSITIVE (8-32V)
NEGATIVE/GROUND
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 2 (UP)
WT
TN
GY
GR
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 2 (UP)
GR
GY
TN
WT
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
RESISTOR
K.M. P/N
13-599
K.M. P/N 10-430
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE RESITOR
*16
*16
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*15,*17,*18
*17
3 CAVITY MALE
*16
*18
3 CAVITY MALE
*18
*19
18 CAVITY FEMALE
*20
*20
18 CAVITY MALE
*19
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 25
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
(100 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N 13-554
TRIM
SENSOR
K.M. P/N 13-554
16 7
12
SEAL PLUG
13-445
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
12 CAVITY FEMALE
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
*8*4
16
12
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B TW
IN
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK,
BL=
BLUE, RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE,
WT=
WHITE, GY=GRAY
YL=YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN
THE SAME COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP,
MODULE #2 CONNECTS TO THE STARBOARD DRIVE TRIM PUMP
HARNESS
K.M. P/N
31-054
*3*7
*5*6
*9*10
*13
*14
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TN
GR
BK
BK
RD
RD
TN
WT
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N 11-065
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-528
BK
BK
B K
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
BK
OR
BA
A
A
B
B
BB
B
AA
A
C
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
KEYSWICH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
HOT/POSITIVE (8-32V)
SEAL PLUG
K.M. P/N 13-445
SEAL PLUG
K.M. P/N 13-445
CCC C
C C
RD
BK
RD
BK
TWISTED
PAIR WIRE
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 3 (DN)
GY
GR
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
K.M. P/N 10-430
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-
CONNECTOR
*3,*5, *6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-
CONNECTOR
*7, *9, *10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 26
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC
CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
(100 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N
13-554
TRIM
SENSOR
K.M. P/N
13-554
16 7
12
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
12 CAVITY FEMALE
SEAL PLUG
13-445
SEAL PLUG
13-445
*17
*4
1612
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B TW
IN DUAL HELM
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK,
BL=
BLUE, RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE,
WT=WHITE, GY=GRAY
YL=YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN
THE SAME COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP,
MODULE #2 CONNECTS TO THE STARBOARD DRIVE TRIM PUMP
HARNESS
K.M. P/N
31-054
*3*5
*6
*13
*14
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TNGR
BK
BK
RD
RD
TN
WT
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N 11-065
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-528
BK
BK
BK
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
AB
C
AB
C
AB
C
AB
CA
B
C C
AB
CC
AB
AB
CC
AB
AB
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
BK
OR
BA
A
A
B
B
BB
B
AA
A
C
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
KEYSWICH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
HOT/POSITIVE
(8-32V)
SEAL PLUG
K.M. P/N
13-445
SEAL PLUG
K.M. P/N 13-445
CCC C
C C
RD
BK
RD
BK
TWISTED
PAIR WIRE
AB
CC
BA
C
BA
B
C
A
BA
C
BA
C
*22
*21
*19
*20 TH
ROTTLE TRIM 2 (UP)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWICH
OR
BK
YLPR
PK
WT
TN
HARNESS
K.M. P/N
31-054
*24
*23
16
12
7 13
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712 6
1
THROTTLE TRIM 2 (DN) HOT/POSITIVE (8-32V)
RDCONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
*15
*16
*18
*8*7
*10
*9
NEGATIVE/GROUND
NEGATIVE/GROUND
GY
GR
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 3 (DN)
GR
GY
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
K.M. P/N 10-430
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*9*8
3 CAVITY MALE
*9*9
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*8,*10
*10
3 CAVITY MALE
*9*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE
*17
*16
3 CAVITY MALE
*17
*17
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*15,*16,*18
*18
3 CAVITY MALE RESISTOR
*17
*19
3 CAVITY MALE
*21
*20
3 CAVITY MALE
*21
*21
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*19,*20,*22
*22
3 CAVITY MALE RESISTOR
*21
*23
18 CAVITY FEMALE
*24
*24
18 CAVITY MALE
*23
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 27
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
POWER
RELAY (UP)
RUDDER
SENSOR
K.M. P/N 13-554
TRIM
SENSOR
K.M. P/N 13-554
16 7
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
DIGITAL DISPLAY
K.M. P/N 13-544
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK, BL=BLUE, RD=RED,
PR=PURPLE, GR=GREEN, OR=ORANGE, WT=
WHITE, GY=GRAY
YL=YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN THE SAME
COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP, MODULE #2
CONNECTS TO THE CENTER DRIVE TRIM PUMP, MODULE #3 CONNECTS TO
THE STARBOARD DRIVE TRIM PUMP.
*14
GR
BL
DRAWING BY A.G.
AUGUST 2015
K.M. P/N
13-438
K.M. P/N
11-065
1
23
45
6
1
23
45
6
11 2
2
33
44
BK
BK
HARNESS
K.M. P/N 31-051
*13
121
12 112
K.M. P/N 13-610
K.M. P/N 13-585
KEYPAD
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 3 (DN)
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
KEYSWITCH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
3 2
4 1
21 4
3
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
OIL
RESERVOIR
BOTTLE +
SWITCH
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
100(AMP)
NOTE: CONDUCTOR
WIRES NOT SUPPLIED
BY KONRAD MARINE
TRIM PUMP #1
AB
C
AB
C
AB
C
AB
C
AB
C
C
AB
AB
CA
C
AB
C
AB
C
AB
C
AB
C
C
BA
C
BA
B
C
A
A
C
BA
C
AB
C
AB
C CC
AB
AB
C
AB
AB
C
6
12
18
13
7 1
1 7 13
6 12
18
7 6 6 7
RD
BK
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
BK
BK
YL RD
BK
YL
RD
RD
RD
RD
RD
YL
PR
PR
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
YL
PRYLGY
RD
PK
BL
TN
GR
BL
RD
BK
RD
BK
GR
GY
TN
WT
PK
OR
PR
YL
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
K.M. P/N 31-071
*1 *2
*4*5
*6
*7
*8
*9
*12
*10
*21
*22
*19
*20
*17
*16
*18
*15
*27
*28
K.M. P/N 10-528
POWER
RELAY (DN)
K.M. P/N 10-430
THROTTLE TRIM 3 (UP)
B
*24
*23
*25
*26
C
AB
C
AB
A
C
BA
B
C
AB
CC
BA
BA
C *3
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
CONNECTING
HARNESS FROM
TRIM PUMP #3 &
MODULE #3 (13-698)
B
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
4' K.M. P/N 31-108
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B TRIPLE
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
BK
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069
HARNESS
K.M. P/N
31-054
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVITY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY MALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY FEMALE
*14
*14
3 CAVITY MALE
*13
*15
3 CAVITY MALE
*16
*16
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*15,*17,*18
*17
3 CAVITY MALE
*16
*18
3 CAVITY MALE
*16
*19
3 CAVITY MALE
*22
*20
3 CAVITY MALE
*22
*21
3 CAVITY MALE
*22
*22
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*19,*20,*21
*23
3 CAVITY MALE
*25
*24
3 CAVITY MALE
*25
*25
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*23,*24,*26
*26
3 CAVITY MALE
*25
*27
4 CAVITY MALE
*26
*28
4 CAVITY FEMALE
*26
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 28
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
POWER
RELAY (UP)
RUDDER
SENSOR
K.M. P/N 13-554
TRIM
SENSOR
K.M. P/N 13-554
16 7
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11DIGITAL DISPLAY
K.M. P/N 13-544
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-048
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK, BL=BLUE, RD=RED,
PR=PURPLE, GR=GREEN, OR=ORANGE, WT=
WHITE, GY=GRAY
YL=
YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN THE SAME
COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP, MODULE #2
CONNECTS TO THE CENTER DRIVE TRIM PUMP, MODULE #3 CONNECTS TO
THE STARBOARD DRIVE TRIM PUMP.
*14
GR
BL
DRAWING BY A.G.
AUGUST 2015
K.M. P/N
13-438
K.M. P/N 11-065
1
23
45
6
1
23
45
6
11 2
2
33
44
BK
BK
HARNESS
K.M. P/N 31-051
*13
121
12 112
K.M. P/N 13-610
K.M. P/N 13-585
KEYPAD
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 3 (DN)
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
KEYSWITCHPANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
3 2
4 1
21 4
3
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
OIL
RESERVOIR
BOTTLE +
SWITCH
CONNECT TO
NEGATIVE/GROUND
SIDE OF 12VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 12VDC CIRCUIT
100(AMP)
NOTE: CONDUCTOR
WIRES NOT SUPPLIED
BY KONRAD MARINE
TRIM PUMP #1
AB
C
AB
C
AB
C
AB
C
AB
C
C
AB
AB
CA
C
AB
C
AB
C
AB
C
AB
C
C
BA
C
BA
B
C
A
A
C
BA
C
AB
C
AB
C CC
AB
AB
C
AB
AB
C
AB
C
A
B
C
AB
C
A
B C
AB
AB
CC
6
12
18
13 7 11 7 13
6 12
18
7 6 6 7
RD
BK
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
BK
BK
YL RD
BK
YL
RD
RD
RD
RD
RD
YL
PR
PR
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
YL
PRYLGY
RD
PK
BL
TN
GR
BL
RD
BK
RD
BK
GR
GY
TN
WT
PK
OR
PR
YL
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
K.M. P/N 31-071
*1 *2
*4*5
*6
*7
*8
*9
*12
*10
*40
*39
*37
*38
*24
*21
*22
*23
*36
*35
*33
*34
*19
*20
K.M. P/N 10-528
POWER
RELAY (DN)
K.M. P/N 10-430
THROTTLE TRIM 3 (UP)
B
*18
*17
*16
*15
C
AB
C
AB
A
C
BA
B
C
AB
CC
BA
BA
C *3
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
CONNECTING
HARNESS FROM
TRIM PUMP #3 &
MODULE #3 (13-698)
B
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
K.M. P/N 31-108
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 3 (UP)
*32
*31
YL
PR
OR
PK
WT
TN
GY
GR
BK
RD
18
126
13
71 1713
18
12 6
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWITCH
HOT/ POSITIVE (8-32V)
NEGATIVE/ GROUND
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 2 (DN)
DIGITAL DISPLAY
K.M. P/N 13-544
*30
*29
HOT/ POSITIVE (8-32V)
NEGATIVE/ GROUND
341
2
14
23
KEYPAD
K.M. P/N 13-585
K.M. P/N 13-610
B
*26
*25
*27
*28
C
AB
C
A
A
C
BA
B
C
AB
CC
BA
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (12 VOLT)
600B TRIPLE DUAL HELM
CONNECTING
HARNESS
K.M. P/N
31-108
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
HARNESS
K.M. P/N
31-054
HARNESS
K.M. P/N
31-054
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVITY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE
*16
*16
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*15,*17,*18
*17
3 CAVITY MALE
*16
*18
3 CAVITY MALE
*16
*19
4 CAVITY MALE
*20
*20
4 CAVITY FEMALE
*19
*21
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*22,*23,*24
*22
3 CAVITY MALE
*21
*23
3 CAVITY MALE
*21
*24
3 CAVITY MALE
*21
*25
3 CAVITY MALE
*27
*26
3 CAVITY MALE
*27
*27
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*25,*26,*28
*28
3 CAVITY MALE RESISTOR
*27
*29
4 CAVITY MALE
*30
*30
4 CAVITY FEMALE
*29
*31
18 CAVITY FEMALE
*32
*32
18 CAVITY MALE
*31
*33
3 CAVITY MALE
*35
*34
3 CAVITY MALE
*35
*35
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*33,*34,*36
*36
3 CAVITY MALE
*35
*37
3 CAVITY MALE
*39
*38
3 CAVITY MALE
*39
*39
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*37,*38,*40
*40
3 CAVITY MALE RESISTOR
*39
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 29
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREA
KER
5A
PUM
P M
OTO
R
CO
NN
ECT
TO
NEG
ATIV
E/G
RO
UN
DSI
DE
OF
24VD
C C
IRC
UIT
CO
NN
ECT
TO P
OSI
TIVE
SI
DE
OF
24VD
C C
IRC
UIT
(50
AMP)
POW
ERR
ELAY
(UP)
POW
ERR
ELAY
(DN
)
OIL
RES
ERVO
IRBO
TTLE
+ S
WIT
CH
RU
DD
ER
SEN
SOR
K.M
. P/N
13-
554
TRIM
SE
NSO
RK.
M. P
/N 1
3-55
4
16 7
12SE
AL P
LUG
13-4
45
7 6112 1
6 712
MO
DU
LEK.
M. P
/N 1
3-54
3
6 7
1 12
*11
*12
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
*8*4
CO
NN
ECTI
NG
HAR
NES
S10
' K.M
. P/N
31-
057
20' K
.M. P
/N 3
1-05
830
' K.M
. P/N
31-
059
40' K
.M. P
/N 3
1-06
0
16
12713
18
DIG
ITAL
DIS
PLAY
K.M
. P/N
13-
544
18137
1261
*1 *2
TRIM
/ LIF
T PU
MP
ASSE
MBL
YK.
M. P
/N 3
1-04
9
KON
RAD
MAR
INE
INC
.TR
IM S
YSTE
M E
LEC
TRIC
AL
DR
AWIN
G (2
4 VO
LT)
600B
SIN
GLE
NO
TES:
1) W
IRE
IDEN
TIFI
CAT
ION
S AR
E LA
BELE
D A
S: B
K=BL
ACK,
BL=
BLU
E,
RD
=RED
, PR
=PU
RPL
E, G
R=G
REE
N, O
R=O
RAN
GE,
WT=
WH
ITE,
GY=
GR
AYYL
=YEL
LOW
, TN
=TAN
, BR
=BR
OW
N, P
K=PI
NK
2) A
LL W
IRES
PAS
SIN
G T
HR
OU
GH
TH
E C
ON
NEC
TOR
S R
EMAI
N T
HE
SAM
E C
OLO
R
HAR
NES
SK.
M. P
/N 3
1-05
4
*3*7
*5
*6
*9*1
0
*13
*14
RES
ISTO
R12
0 O
HM
K.M
. P/N
13-
599
RES
ISTO
R12
0 O
HM
K.M
. P/N
13-
599
RD
YL
BK
BKYL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TN
GR
BK
TWIS
TED
PA
IR W
IRE
RD
BK
TWIS
TED
PAIR
WIR
E
BKRD
RD
GR
GY
TN
WT
PK
PR
YL
DR
AWIN
G B
Y A.
G.
AUG
UST
201
5
MO
MEN
TAR
Y(O
N) O
FF (O
N)
TOG
GLE
SW
ITC
HTR
IM O
VER
RID
E
K.M
. P/N
13-
438
K.M
. P/N
11-
065
RD
BK
TWIS
TED
PA
IR W
IRE
BKR
D
TWIS
TED
PA
IR W
IRE
12
34
56
12
34
56
11
22
33
44
BK6
POSI
TIO
N
TER
MIN
AL S
TRIP
K.M
. P/N
11-
069
4 PO
SITI
ON
TER
MIN
AL S
TRIP
K.M
. P/N
11-
070
K.M
. P/N
10-6
91
BKBK BK
NO
TE:C
ON
DU
CTO
RS
WIR
ES N
OT
SUPP
LIED
BY
KO
NR
AD M
ARIN
E
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
Y-C
ON
NEC
TOR
K.M
. P/N
13-
457
HAR
NES
SK.
M. P
/N 3
1-05
1
PR
YLG
YBK
RD BL
TNPK
GR
BK
OR
NO
TES
FOR
CO
NN
ECTO
R *2
:1)
ALL
WIR
ES A
RE
PIG
TAIL
ED A
ND
TO
BE
RO
UTE
D/C
ON
NEC
TED
TO
DES
IGN
ATED
LO
CAT
ION
.2)
NO
TH
RO
TTLE
TR
IM C
ON
TRO
L W
IRES
AR
E IN
STAL
LED
(BU
T AR
E IN
CLU
DED
). IF
YO
UR
AP
PLIC
ATIO
N H
AS T
HR
OTT
LE T
RIM
CO
NTR
OL,
INSE
RT
WIR
ES IN
TO D
ESIG
NAT
ED C
AVIT
IES.
IF
YO
UR
APP
LIC
ATIO
N D
OES
NO
T U
TILI
ZE A
NY
OR
ALL
OF
THE
THR
OTT
LE T
RIM
CO
NTR
OL
FUN
CTI
ON
S, IN
SER
T SE
AL P
LUG
S (1
3-58
0) IN
TO A
LL O
R R
EMAI
NIN
G C
AVIT
IES.
3) S
ET 1
FO
R S
ING
LE, S
ET 1
,2 F
OR
TW
IN, S
ET 1
,2,3
FO
R T
RIP
LE A
PPLI
CAT
ION
. TH
IS IS
IN
DIC
ATIN
G T
HAT
EAC
H D
RIV
E H
AS IT
S O
WN
TR
IM C
ON
TRO
L SW
ITC
H.
4) IF
YO
UR
APP
LIC
ATIO
N IS
A T
WIN
OR
TR
IPLE
BU
T O
NLY
UTI
LIZE
S O
NE
THR
OTT
LE
CO
NTR
OL(
DR
IVES
AR
E SY
NC
HR
ON
IZED
) SET
1 F
OR
SIN
GLE
.
HO
T/PO
SITI
VE (8
-32V
)
THR
OTT
LE T
RIM
3 (D
N)
THR
OTT
LE T
RIM
3 (U
P)
THR
OTT
LE T
RIM
2 (D
N)
THR
OTT
LE T
RIM
2 (U
P)
THR
OTT
LE T
RIM
1 (D
N)
THR
OTT
LE T
RIM
1 (U
P)
PAN
EL IL
LUM
INAT
ION
KEYS
WIT
CH
SEAL
PLU
G
K.M
. P/N
13-
445
SEAL
PLU
G
K.M
. P/N
13-
445
NEG
ATIV
E/G
RO
UN
D
CO
NN
ECTO
R *#
DES
CR
IPTI
ON
MAT
ING
CO
NN
ECTO
R*1
18 C
AVIT
Y FE
MAL
E*2
*218
CAV
ITY
MAL
E*1
*33
CAV
ITY
MAL
E*4
*43
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*3
,*5, *
6*5
3 C
AVIT
Y M
ALE
*4*6
3 C
AVIY
MAL
E*4
*73
CAV
ITY
MAL
E*8
*83
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*7
, *9,
*10
*93
CAV
ITY
MAL
E*8
*10
3 C
AVIT
Y M
ALE
*8*1
112
CAV
ITY
FEM
ALE
*12
*12
12 C
AVIT
Y M
ALE
*11
*13
12 C
AVIT
Y M
ALE
*14
*14
12 C
AVIT
Y FE
MAL
E*1
3
DR
AWIN
G N
O.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 30
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 24VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 24VDC CIRCUIT
(50 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N
13-554
TRIM
SENSOR
K.M. P/N
13-554
16 7
12
SEAL PLUG
13-445
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
SEAL PLUG
13-445
SEAL PLUG
13-445
*8*4
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
16
12
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-049
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (24 VOLT)
600B SINGLE DUAL HELM
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK, BL=BLUE,
RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE, WT=WHITE,
GY=GRAY YL=YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN THE
SAME COLOR
HARNESS
K.M. P/N
31-054
*7
*5*6
*9
*10
*13
*14
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TN
GR
BK
RD
BK
TWISTED
PAIR WIRE
BK
RD
RD
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N
11-065
RD
BK
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069 4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-691
BK
BK
BK
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
Y-CONNECTOR
K.M. P/N 13-457
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
BK
OR
HOT/POSITIVE (8-32V)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWITCH
SEAL PLUG
K.M. P/N 13-445
SEAL PLUG
K.M. P/N 13-445
NEGATIVE/GROUND
SEAL PLUG
13-445
KEYSWITCH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
OR
BK
YLPR
PK
RD
*20
*19
16 12
7 13
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712 6
1
*18
*17
*16
*15
C
AB
C
AB
A
C
BA
B
C
AB
C C
BA
*3
SEAL PLUG
K.M. P/N 13-445
HARNESS
K.M. P/N
31-054
HOT/POSITIVE (8-32V)
NEGATIVE/GROUND
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 2 (UP)
WT
TN
GY
GR
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 2 (UP)
GR
GY
TN
WT
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
RESISTOR
K.M. P/N
13-599
K.M. P/N 10-690
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE RESITOR
*16
*16
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*15,*17,*18
*17
3 CAVITY MALE
*16
*18
3 CAVITY MALE
*18
*19
18 CAVITY FEMALE
*20
*20
18 CAVITY MALE
*19
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 31
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREA
KER
5A
PUM
P M
OTO
R
CO
NN
ECT
TO
NEG
ATIV
E/G
RO
UN
DSI
DE
OF
24VD
C C
IRC
UIT
CO
NN
ECT
TO P
OSI
TIVE
SI
DE
OF
24VD
C C
IRC
UIT
(50
AMP)
POW
ERR
ELAY
(UP)
POW
ERR
ELAY
(DN
)
OIL
RES
ERVO
IRBO
TTLE
+ S
WIT
CH
RU
DD
ER
SEN
SOR
K.M
. P/N
13-
554
TRIM
SE
NSO
RK.
M. P
/N 1
3-55
4
16 7
12SE
AL P
LUG
13-4
45
7 6112 1
6 712
MO
DU
LEK.
M. P
/N 1
3-54
3
6 7
1 12
*11
*12
12 C
AVIT
Y FE
MAL
E
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
*8*4
16
12713
18
DIG
ITAL
DIS
PLAY
K.M
. P/N
13-
544
18137
1261
*1 *2
TRIM
/ LIF
T PU
MP
ASSE
MBL
YK.
M. P
/N 3
1-04
9
KON
RAD
MAR
INE
INC
.TR
IM S
YSTE
M E
LEC
TRIC
AL
DR
AWIN
G (2
4 VO
LT)
600B
TW
IN
NO
TES:
1) W
IRE
IDEN
TIFI
CAT
ION
S AR
E LA
BELE
D A
S: B
K=BL
ACK,
BL=
BLU
E,
RD
=RED
, PR
=PU
RPL
E, G
R=G
REE
N, O
R=O
RAN
GE,
WT=
WH
ITE,
GY=
GR
AYYL
=YEL
LOW
, TN
=TAN
, BR
=BR
OW
N, P
K=PI
NK
2) A
LL W
IRES
PAS
SIN
G T
HR
OU
GH
TH
E C
ON
NEC
TOR
S R
EMAI
N T
HE
SAM
E C
OLO
R
HAR
NES
SK.
M. P
/N 3
1-05
4
*3*7
*5*6
*9*1
0
*13
*14
RES
ISTO
R12
0 O
HM
K.M
. P/N
13-
599
RES
ISTO
R12
0 O
HM
K.M
. P/N
13-
599
RD
YL
BK
BKYL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TN
GR
BK
BKRD
RD
GR
GY
TN
WT
PK
PR
YL
DR
AWIN
G B
Y A.
G.
AUG
UST
201
5
MO
MEN
TAR
Y(O
N) O
FF (O
N)
TOG
GLE
SW
ITC
HTR
IM O
VER
RID
E
K.M
. P/N
13-
438
K.M
. P/N
11-
065
TWIS
TED
PA
IR W
IRE
BKR
D
TWIS
TED
PA
IR W
IRE
12
34
56
12
34
56
11
22
33
44
BK6
POSI
TIO
N
TER
MIN
AL S
TRIP
K.M
. P/N
11-
069
4 PO
SITI
ON
TER
MIN
AL S
TRIP
K.M
. P/N
11-
070
K.M
. P/N
10-6
91
BKBK BK
NO
TE:C
ON
DU
CTO
RS
WIR
ES N
OT
SUPP
LIED
BY
KO
NR
AD M
ARIN
E
AB
C
AB
AB
C
AB
C
AB
C
AB
C
AB
C C
AB
CC
AB
AB
CC
AB
AB
HAR
NES
SK.
M. P
/N 3
1-05
1
PR
YLG
YBK
RD BL
TNPK
GR
BK
OR
NO
TES
FOR
CO
NN
ECTO
R *2
:1)
ALL
WIR
ES A
RE
PIG
TAIL
ED A
ND
TO
BE
RO
UTE
D/C
ON
NEC
TED
TO
DES
IGN
ATED
LO
CAT
ION
.2)
NO
TH
RO
TTLE
CO
NTR
OL
WIR
ES A
RE
INST
ALLE
D (B
UT
ARE
INC
LUD
ED).
IF Y
OU
R
APPL
ICAT
ION
HAS
TH
RO
TTLE
CO
NTR
OL,
INSE
RT
WIR
ES IN
TO D
ESIG
NAT
ED C
AVIT
IES.
IF
YOU
R A
PPLI
CAT
ION
DO
ES N
OT
UTI
LIZE
AN
Y O
R A
LL O
F TH
E TH
RO
TTLE
CO
NTR
OL
FUN
CTI
ON
S, IN
SER
T SE
AL P
LUG
S (1
3-58
0) IN
TO A
LL O
R R
EMAI
NIN
G C
AVIT
IES.
3) S
ET 1
FO
R S
ING
LE, S
ET 1
,2 F
OR
TW
IN, S
ET 1
,2,3
FO
R T
RIP
LE A
PPLI
CAT
ION
. TH
IS IS
IN
DIC
ATIN
G T
HAT
EAC
H D
RIV
E H
AS IT
S O
WN
TR
IM C
ON
TRO
L SW
ITC
H.
4) IF
YO
UR
APP
LIC
ATIO
N IS
A T
WIN
OR
TR
IPLE
BU
T O
NLY
UTI
LIZE
S O
NE
THR
OTT
LE
CO
NTR
OL(
DR
IVES
AR
E SY
CH
RO
NIZ
ED) S
ET 1
FO
R S
ING
LE.
BA
A
A
B
B
BB
B
AA
A
C
CO
NN
ECTI
NG
HAR
NES
S10
' K.M
. P/N
31-
057
20' K
.M. P
/N 3
1-05
830
' K.M
. P/N
31-
059
40' K
.M. P
/N 3
1-06
0
CO
NN
ECTI
NG
H
ARN
ESS
6' K
.M. P
/N 3
1-06
110
' K.M
. P/N
31-
057
14' K
.M. P
/N 3
1-06
2
CO
NN
ECTI
NG
HAR
NES
S FR
OM
TRIM
PU
MP
#2
KEYS
WIC
H
PAN
EL IL
LUM
INAT
ION
THR
OTT
LE T
RIM
1 (U
P)
THR
OTT
LE T
RIM
1 (D
N)
THR
OTT
LE T
RIM
2 (U
P)
THR
OTT
LE T
RIM
2 (D
N)
THR
OTT
LE T
RIM
3 (U
P)
THR
OTT
LE T
RIM
3 (D
N)
HO
T/PO
SITI
VE (8
-32V
)
SEAL
PLU
GK.
M. P
/N 1
3-44
5SE
AL P
LUG
K.M
. P/N
13-
445
CCC C
C C
RD
BK
RD
BK
TWIS
TED
PA
IR W
IRE
CO
NN
ECTO
R *#
DES
CR
IPTI
ON
MAT
ING
CO
NN
ECTO
R*1
18 C
AVIT
Y FE
MAL
E*2
*218
CAV
ITY
MAL
E*1
*33
CAV
ITY
MAL
E*4
*43
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*3
,*5, *
6*5
3 C
AVIT
Y M
ALE
*4*6
3 C
AVIY
MAL
E*4
*73
CAV
ITY
MAL
E*8
*83
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*7
, *9,
*10
*93
CAV
ITY
MAL
E*8
*10
3 C
AVIT
Y M
ALE
*8*1
112
CAV
ITY
FEM
ALE
*12
*12
12 C
AVIT
Y M
ALE
*11
*13
12 C
AVIT
Y M
ALE
*14
*14
12 C
AVIT
Y FE
MAL
E*1
3
DR
AWIN
G N
O.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 32
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
CONNECT TO
NEGATIVE/GROUND
SIDE OF 24VDC
CIRCUIT
CONNECT TO POSITIVE
SIDE OF 24VDC CIRCUIT
(50 AMP)
POWER
RELAY (UP)
POWER
RELAY (DN)
OIL RESERVOIR
BOTTLE + SWITCH
RUDDER
SENSOR
K.M. P/N
13-554
TRIM
SENSOR
K.M. P/N
13-554
16 7
12
7 6112 1
6 712
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11
*12
12 CAVITY FEMALE
SEAL PLUG
13-445
SEAL PLUG
13-445
*17
*4
1612
713
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712
61
*1 *2
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-049
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (24 VOLT)
600B TW
IN DUAL HELM
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK,
BL=BLUE, RD=RED, PR=PURPLE, GR=GREEN, OR=ORANGE,
WT=
WHITE, GY=GRAY
YL=YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN
THE SAME COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP,
MODULE #2 CONNECTS TO THE STARBOARD DRIVE TRIM PUMP
HARNESS
K.M. P/N
31-054
*3*5
*6
*13
*14
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
RD
YL BK
BK
YL
RD
RD
RD
RD
YL PR
BK
BK
PR
YL
PR
YL
RD
GY
GR
BL
RD
PK
BL
TNGR
BK
BK
RD
RD
TN
WT
PK
PR
YL
DRAWING BY A.G.
AUGUST 2015
MOMENTARY
(ON) OFF (ON)
TOGGLE SWITCH
TRIM OVER RIDE
K.M. P/N
13-438
K.M. P/N 11-065
TWISTED
PAIR WIRE
BK
RD
TWISTED
PAIR WIRE
12
34
56
12
34
56
11
22
33
44
BK
6 POSITION
TERMINAL STRIP
K.M. P/N 11-069
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
K.M. P/N
10-691
BK
BK
BK
NOTE:CONDUCTORS
WIRES NOT SUPPLIED
BY KONRAD MARINE
AB
C
AB
AB
C
AB
C
AB
C
AB
CA
B
C C
AB
CC
AB
AB
CC
AB
AB
HARNESS
K.M. P/N 31-051
PR
YL
GY
BK
RD BL
TNPK
GR
BK
OR
BA
A
A
B
B
BB
B
AA
A
C
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
KEYSWICH
PANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
HOT/POSITIVE
(8-32V)
SEAL PLUG
K.M. P/N
13-445
SEAL PLUG
K.M. P/N 13-445
CCC C
C C
RD
BK
RD
BK
TWISTED
PAIR WIRE
AB
CC
BA
C
BA
B
C
A
BA
C
BA
C
*22
*21
*19
*20 TH
ROTTLE TRIM 2 (UP)
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWICH
OR
BK
YLPR
PK
WT
TN
HARNESS
K.M. P/N
31-054
*24
*23
16
12
7 13
18
DIGITAL DISPLAY
K.M. P/N 13-544
18
13
712 6
1
THROTTLE TRIM 2 (DN) HOT/POSITIVE (8-32V)
RDCONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
*15
*16
*18
*8*7
*10
*9
NEGATIVE/GROUND
NEGATIVE/GROUND
GY
GR
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 3 (UP)
THROTTLE TRIM 3 (DN)
GR
GY
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
K.M. P/N 10-690
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVIY MALE
*4*7
3 CAVITY MALE
*9*8
3 CAVITY MALE
*9*9
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*8,*10
*10
3 CAVITY MALE
*9*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE
*17
*16
3 CAVITY MALE
*17
*17
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*15,*16,*18
*18
3 CAVITY MALE RESISTOR
*17
*19
3 CAVITY MALE
*21
*20
3 CAVITY MALE
*21
*21
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR*19,*20,*22
*22
3 CAVITY MALE RESISTOR
*21
*23
18 CAVITY FEMALE
*24
*24
18 CAVITY MALE
*23
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 33
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREA
KER
5A
PUM
P M
OTO
R
POW
ERR
ELAY
(UP)
POW
ERR
ELAY
(DN
)
RU
DD
ER
SEN
SOR
K.M
. P/N
13-
554
TRIM
SE
NSO
RK.
M. P
/N 1
3-55
4
16 7
MO
DU
LEK.
M. P
/N 1
3-54
3
6 7
1 12
*10
DIG
ITAL
DIS
PLAY
K.M
. P/N
13-
544
TRIM
/ LIF
T PU
MP
ASSE
MBL
YK.
M. P
/N 3
1-04
9
KON
RAD
MAR
INE
INC
.TR
IM S
YSTE
M E
LEC
TRIC
AL
DR
AWIN
G (2
4 VO
LT)
600B
TR
IPLE
NO
TES:
1) W
IRE
IDEN
TIFI
CAT
ION
S AR
E LA
BELE
D A
S: B
K=BL
ACK,
BL=
BLU
E,
RD
=RED
, PR
=PU
RPL
E, G
R=G
REE
N, O
R=O
RAN
GE,
WT=
WH
ITE,
GY=
GR
AYYL
=YEL
LOW
, TN
=TAN
, BR
=BR
OW
N, P
K=PI
NK
2) A
LL W
IRES
PAS
SIN
G T
HR
OU
GH
TH
E C
ON
NEC
TOR
S R
EMAI
N T
HE
SAM
E C
OLO
R
*13
GR
BL
DR
AWIN
G B
Y A.
G.
AUG
UST
201
5
K.M
. P/N
13-
438
K.M
. P/N
11-
065
1
23
45
6
1
23
45
6
11 2
2
33
44
BKBK
NO
TES
FOR
CO
NN
ECTO
R *2
:1)
ALL
WIR
ES A
RE
PIG
TAIL
ED A
ND
TO
BE
RO
UTE
D/C
ON
NEC
TED
TO
DES
IGN
ATED
LO
CAT
ION
.2)
NO
TH
RO
TTLE
CO
NTR
OL
WIR
ES A
RE
INST
ALLE
D (B
UT
ARE
INC
LUD
ED).
IF Y
OU
R
APPL
ICAT
ION
HAS
TH
RO
TTLE
CO
NTR
OL,
INSE
RT
WIR
ES IN
TO D
ESIG
NAT
ED C
AVIT
IES.
IF
YOU
R A
PPLI
CAT
ION
DO
ES N
OT
UTI
LIZE
AN
Y O
R A
LL O
F TH
E TH
RO
TTLE
CO
NTR
OL
FUN
CTI
ON
S, IN
SER
T SE
AL P
LUG
S (1
3-58
0) IN
TO A
LL O
R R
EMAI
NIN
G C
AVIT
IES.
3) S
ET 1
FO
R S
ING
LE, S
ET 1
,2 F
OR
TW
IN, S
ET 1
,2,3
FO
R T
RIP
LE A
PPLI
CAT
ION
. TH
IS IS
IN
DIC
ATIN
G T
HAT
EAC
H D
RIV
E H
AS IT
S O
WN
TR
IM C
ON
TRO
L SW
ITC
H.
4) IF
YO
UR
APP
LIC
ATIO
N IS
A T
WIN
OR
TR
IPLE
BU
T O
NLY
UTI
LIZE
S O
NE
THR
OTT
LE
CO
NTR
OL(
DR
IVES
AR
E SY
CH
RO
NIZ
ED) S
ET 1
FO
R S
ING
LE.
HAR
NES
SK.
M. P
/N 3
1-05
1
*12
12112 112
K.M
. P/N
13-
610 K.
M. P
/N 1
3-58
5
KEYP
AD
THR
OTT
LE T
RIM
2 (U
P)
THR
OTT
LE T
RIM
2 (D
N)
THR
OTT
LE T
RIM
3 (U
P)
THR
OTT
LE T
RIM
3 (D
N)
NEG
ATIV
E/ G
RO
UN
D
HO
T/ P
OSI
TIVE
(8-3
2V)
KEYS
WIT
CH
PAN
EL IL
LUM
INAT
ION
THR
OTT
LE T
RIM
1 (U
P)
THR
OTT
LE T
RIM
1 (D
N)
3 2
4 1
21 4
3
RD
BK
TWIS
TED
PAI
R
RD
BK
RD
BK
BK RD
RD
BK
RD
BK
BK
RD
RD
BKN
EGAT
IVE/
GR
OU
ND
HO
T/ P
OSI
TIVE
(8-3
2V)
OIL
R
ESER
VOIR
BOTT
LE +
SW
ITC
H
CO
NN
ECT
TO
NEG
ATIV
E/G
RO
UN
DSI
DE
OF
24VD
C C
IRC
UIT
CO
NN
ECT
TO P
OSI
TIVE
SI
DE
OF
24VD
C C
IRC
UIT
50(A
MP)
NO
TE: C
ON
DU
CTO
RW
IRES
NO
T SU
PPLI
ED
BY K
ON
RAD
MAR
INE
TRIM
PU
MP
#1
CO
NN
ECT
TOTR
IM P
UM
P #3
CO
NN
ECT
TO
TRIM
PU
MP
#2
AB
C
AB
C
AB
C
AB
C
AB
C
C
AB
AB
C
AB
C
BA
C
AB
C
AB
C
AB
C
AB
C
C
BA
C
BA
B
C
A
BA
C
BA
C
AB
C
AB
C CC
AB
AB
C
AB
AB
C
AB
C
A
B
C
AB
C
A
B C
AB
AB
CC
6121813 7 11 7 13
6 12 18
7 6 6 7
RD
BK
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
SEAL
PLU
G13
-445
BK
BKYL R
D
BK
YL
RD
RD
RD
RD
RD
YL PR
PR
4 PO
SITI
ON
TER
MIN
AL S
TRIP
K.M
. P/N
11-
070
YL
PRYLGY
RD
PK
BLTN
GR
BLR
DBK
RD
BK
GR
GY
TN
WT
PK
OR
PR
YL
CO
NN
ECTI
NG
HAR
NES
S10
' K.M
. P/N
31-
057
20' K
.M. P
/N 3
1-05
830
' K.M
. P/N
31-
059
40' K
.M. P
/N 3
1-06
0
CO
NN
ECTI
NG
HAR
NES
S10
' K.M
. P/N
31-
057
20' K
.M. P
/N 3
1-05
830
' K.M
. P/N
31-
059
40' K
.M. P
/N 3
1-06
0
CO
NN
ECTI
NG
H
ARN
ESS
6' K
.M. P
/N 3
1-06
110
' K.M
. P/N
31-
057
14' K
.M. P
/N 3
1-06
2
CO
NN
ECTI
NG
HAR
NES
SK.
M. P
/N 3
1-07
1
*1 *2
*3
*4*5
*6*7
*8
*9
*11
*14
*15
*16
*17
*18
*19
*20
*21
*22
*23
*24
*25
*26
*27
*28
*29
*30
K.M
. P/N
10-
691
K.M
. P/N
10-
690
CO
NN
ECTO
R *#
DES
CR
IPTI
ON
MAT
ING
CO
NN
ECTO
R*1
18 C
AVIT
Y FE
MAL
E*2
*218
CAV
ITY
MAL
E*1
*33
CAV
ITY
MAL
E*4
*43
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*3
,*5,*6
*53
CAV
ITY
MAL
E*4
*63
CAV
ITY
MAL
E*4
*73
CAV
ITY
MAL
E*8
*83
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*7
,*9,*1
4*9
3 C
AVIT
Y M
ALE
*8*1
012
CAV
ITY
FEM
ALE
*11
*11
12 C
AVIT
Y M
ALE
*10
*12
12 C
AVIT
Y M
ALE
*13
*13
12 C
AVIT
Y FE
MAL
E*1
2*1
43
CAV
ITY
MAL
E*8
*15
3 C
AVIT
Y M
ALE
*16
*16
3 C
AVIT
Y/ 3
WAY
FEM
ALE
Y-C
ON
NEC
TOR
*15,
*17,
*18
*17
3 C
AVIT
Y M
ALE
*16
*18
3 C
AVIT
Y M
ALE
*16
*19
3 C
AVIT
Y M
ALE
TRIM
PU
MP
#2*2
03
CAV
ITY
MAL
E*2
1*2
13
CAV
ITY/
3 W
AY F
EMAL
E Y-
CO
NN
ECTO
R*2
0,*2
2,*2
3*2
23
CAV
ITY
MAL
E*2
1*2
33
CAV
ITY
MAL
E*2
1*2
43
CAV
ITY
MAL
ETR
IM P
UM
P #3
*25
3 C
AVIT
Y M
ALE
*26
*26
3 C
AVIT
Y/ 3
WAY
FEM
ALE
Y-C
ON
NEC
TOR
*25,
*27,
*28
*27
3 C
AVIT
Y M
ALE
*26
*28
3 C
AVIT
Y M
ALE
*26
*29
4 C
AVIT
Y M
ALE
*30
*30
4 C
AVIT
Y FE
MAL
E*2
9
DR
AWIN
G N
O.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 34
Step 6: Trim Control Wiring Installation (continued)
AUX
BAT
BREAKER
5A
PUMP MOTOR
POWER
RELAY (UP)
RUDDER
SENSOR
K.M. P/N 13-554
TRIM
SENSOR
K.M. P/N 13-554
16 7
MODULE #1
K.M. P/N 13-543
6 7
1 12
*11DIGITAL DISPLAY
K.M. P/N 13-544
TRIM/ LIFT PUMP ASSEMBLY
K.M. P/N 31-049
NOTES:
1) WIRE IDENTIFICATIONS ARE LABELED AS: BK=BLACK, BL=BLUE, RD=RED,
PR=PURPLE, GR=GREEN, OR=ORANGE, WT=
WHITE, GY=GRAY
YL=
YELLOW, TN=TAN, BR=BROWN, PK=PINK
2) ALL WIRES PASSING THROUGH THE CONNECTORS REMAIN THE SAME
COLOR
3) MODULE #1 CONNECTS TO THE PORT DRIVE TRIM PUMP, MODULE #2
CONNECTS TO THE CENTER DRIVE TRIM PUMP, MODULE #3 CONNECTS TO
THE STARBOARD DRIVE TRIM PUMP.
*14
GR
BL
DRAWING BY A.G.
AUGUST 2015
K.M. P/N
13-438
K.M. P/N 11-065
1
23
45
6
1
23
45
6
11 2
2
33
44
BK
BK
HARNESS
K.M. P/N 31-051
*13
121
12 112
K.M. P/N 13-610
K.M. P/N 13-585
KEYPAD
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 2 (DN)
THROTTLE TRIM 3 (DN)
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
KEYSWITCHPANEL ILLUMINATION
THROTTLE TRIM 1 (UP)
THROTTLE TRIM 1 (DN)
3 2
4 1
21 4
3
NEGATIVE/ GROUND
HOT/ POSITIVE (8-32V)
OIL
RESERVOIR
BOTTLE +
SWITCH
CONNECT TO
NEGATIVE/GROUND
SIDE OF 24VDC CIRCUIT
CONNECT TO POSITIVE
SIDE OF 24VDC CIRCUIT
50(AMP)
NOTE: CONDUCTOR
WIRES NOT SUPPLIED
BY KONRAD MARINE
TRIM PUMP #1
AB
C
AB
C
AB
C
AB
C
AB
C
C
AB
AB
CA
C
AB
C
AB
C
AB
C
AB
C
C
BA
C
BA
B
C
A
A
C
BA
C
AB
C
AB
C CC
AB
AB
C
AB
AB
C
AB
C
A
B
C
AB
C
A
B C
AB
AB
CC
6
12
18
13 7 11 7 13
6 12
18
7 6 6 7
RD
BK
SEAL PLUG
13-445
SEAL PLUG
13-445
SEAL PLUG
13-445
BK
BK
YL RD
BK
YL
RD
RD
RD
RD
RD
YL
PR
PR
4 POSITION
TERMINAL STRIP
K.M. P/N 11-070
YL
PRYLGY
RD
PK
BL
TN
GR
BL
RD
BK
RD
BK
GR
GY
TN
WT
PK
OR
PR
YL
CONNECTING
HARNESS
10' K.M. P/N 31-057
20' K.M. P/N 31-058
30' K.M. P/N 31-059
40' K.M. P/N 31-060
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
K.M. P/N 31-071
*1 *2
*4*5
*6
*7
*8
*9
*12
*10
*40
*39
*37
*38
*24
*21
*22
*23
*36
*35
*33
*34
*19
*20
K.M. P/N 10-691
POWER
RELAY (DN)
K.M. P/N 10-690
THROTTLE TRIM 3 (UP)
B
*18
*17
*16
*15
C
AB
C
AB
A
C
BA
B
C
AB
CC
BA
BA
C *3
CONNECTING
HARNESS FROM
TRIM PUMP #2 &
MODULE #2 (13-697)
CONNECTING
HARNESS FROM
TRIM PUMP #3 &
MODULE #3 (13-698)
B
CONNECTING
HARNESS
6' K.M. P/N 31-061
10' K.M. P/N 31-057
14' K.M. P/N 31-062
CONNECTING
HARNESS
6' K.M. P/N 31-061
THROTTLE TRIM 2 (UP)
THROTTLE TRIM 3 (UP)
*32
*31
YL
PR
OR
PK
WT
TN
GY
GR
BK
RD
18
126
13
71 1713
18
12 6
THROTTLE TRIM 1 (DN)
THROTTLE TRIM 1 (UP)
PANEL ILLUMINATION
KEYSWITCH
HOT/ POSITIVE (8-32V)
NEGATIVE/ GROUND
THROTTLE TRIM 3 (DN)
THROTTLE TRIM 2 (DN)
DIGITAL DISPLAY
K.M. P/N 13-544
*30
*29
HOT/ POSITIVE (8-32V)
NEGATIVE/ GROUND
341
2
14
23
KEYPAD
K.M. P/N 13-585
K.M. P/N 13-610
B
*26
*25
*27
*28
C
AB
C
A
A
C
BA
B
C
AB
CC
BA
KONRAD MARINE INC.
TRIM SYSTEM ELECTRICAL
DRAWING (24 VOLT)
600B TRIPLE DUAL HELM
HARNESS
K.M. P/N
31-056
HARNESS
K.M. P/N
31-056
RESISTOR
K.M. P/N
13-599
RESISTOR
K.M. P/N
13-599
NOTES FOR HARNESS 31-054:
1) ALL WIRES ARE PIGAILED AND TO BE ROUTED/CONNECTED TO DESIGNATED LOCATION.
2) ALL THROTTLE CONTOL WIRES ARE INCLUDED; HOWEVER, NOT ALL APPLICATIONS WILL
UTILIZE ANY OR ALL OF THE WIRES.
3) SET 1 FOR SINGLE, SET 1,2 FOR TW
IN, SET 1,2,3 FOR TRIPLE APPLICATION. THIS IS
INDICATING THAT EACH DRIVE HAS ITS OWN TRIM CONTROL SWITCH.
4) IF YOUR APPLICATION IS A TW
IN OR TRIPLE BUT ONLY UTILIZES ONE THROTTLE
CONTROL(DRIVES ARE SYNCHRONIZED) SET 1 FOR SINGLE.
CONNECTOR *#
DESCRIPTION
MATING
CONNECTOR
*118 CAVITY FEMALE
*2*2
18 CAVITY MALE
*1*3
3 CAVITY MALE
*4*4
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*3,*5,*6
*53 CAVITY MALE
*4*6
3 CAVITY MALE
*4*7
3 CAVITY MALE
*8*8
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*7,*9,*10
*93 CAVITY MALE
*8*10
3 CAVITY MALE
*8*11
12 CAVITY FEMALE
*12
*12
12 CAVITY MALE
*11
*13
12 CAVITY MALE
*14
*14
12 CAVITY FEMALE
*13
*15
3 CAVITY MALE
*16
*16
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*15,*17,*18
*17
3 CAVITY MALE
*16
*18
3 CAVITY MALE
*16
*19
4 CAVITY MALE
*20
*20
4 CAVITY FEMALE
*19
*21
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*22,*23,*24
*22
3 CAVITY MALE
*21
*23
3 CAVITY MALE
*21
*24
3 CAVITY MALE
*21
*25
3 CAVITY MALE
*27
*26
3 CAVITY MALE
*27
*27
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*25,*26,*28
*28
3 CAVITY MALE RESISTOR
*27
*29
4 CAVITY MALE
*30
*30
4 CAVITY FEMALE
*29
*31
18 CAVITY FEMALE
*32
*32
18 CAVITY MALE
*31
*33
3 CAVITY MALE
*35
*34
3 CAVITY MALE
*35
*35
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*33,*34,*36
*36
3 CAVITY MALE
*35
*37
3 CAVITY MALE
*39
*38
3 CAVITY MALE
*39
*39
3 CAVITY/ 3 WAY FEMALE Y-CONNECTOR
*37,*38,*40
*40
3 CAVITY MALE RESISTOR
*39
DRAWING NO.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 35
Step 7: Trim Pump Filling/Bleeding Procedure
7.1 Fill the trim pump reservoir with Automatic Transmission Fluid type Dextron III or a non-foaming light hydraulic fluid.
NOTE: If ATF Dextron III is not used, it is recom-mended that the trim cylinders be purged of any fluid since they are shipped new from Konrad with this fluid in them.
7.2 Remove the down line hose from the trim pump , and place in a container to catch any purged fluid. The “up” line should already be attached from (Trim Pump Installation) earlier in this manual. Hold one finger over the “down” line port of the trim pump to prevent the intake of air.
PICTURE NOT AVAILABLE
UP DOWN
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 36
Step 7: Trim Pump Filling/Bleeding Procedure (continued)
7.3 Trim the drive all the way up using the Trim Override toggle switch on the side of the trim pump.
NOTE: Fluid may need to be added if the res-ervoir bottle goes below the minimum level.
7.5 Cycle the drive all the way to the down posi-tion and then all the way to the up position. Repeat this step three to four (3-4) times to purge any remaining air out of the system.
NOTE: Re-check the fluid level of the reservoir. Add fluid if necessary.
NOTE: Check the entire trim system (inboard and outboard the transom) for leaks before proceeding.
7.4 With the drive in the up position, reattach the down line to the trim pump.
UP DOWN
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 37
Step 8: Trim Gauge Installation and Programming
8.1 Find a location at the helm to mount the trim control unit that is in plain view and within reach of the boat operator.
NOTE: The trim control unit can be mounted either flush, or bracketed. The template includes details for either installation.
8.2 Using the template provided drill or cut out location suitable for installing the trim control unit.
8.3 Once the trim control unit is installed in the desired location, the wire harness pigtail for the trim control can be connected to power and the unit pro-gramed.
NOTE: Battery or batteries must be disconnected while all electrical connections are being made. NOTE: (See Trim System Electrical Drawing for your specific vessel configuration).
8.4 Secure any loose and excess wire harness.
8.5 Once power is supplied to the trim control unit, the Main Menu will appear. This is where all the set-tings can be adjusted for the vessel.
NOTE: If the system asks for a password, enter 1111 which is the default password set at the factory.
8.6 Use the center arrow button to navigate the main menu. Press the button below the word Enter to set your selection, follow the on screen instructions for set up.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 38
8.7 The Adjust Backlight screen allows users to adjust the display lighting for both day and night. Use the arrow key to scroll, and adjust between the differ-ent settings. Press the enter key when done to go back to the Main Menu.
Step 8: Trim Gauge Installation and Programming (continued)
8.8 The Set Number of Drives screen allows users to tell the system how many drives are on the vessel so that each one will be displayed individually. Use the center arrow key to adjust the number of drives (1-3)and press the enter key when the correct number is shown in the square box.
8.9 The Module Configuration screen will be set up from the factory. This programs each trim module to a specific drive location either center, port, or starboard.
8.10 The Calibration screen is where 1 drive’s trim and rudder position is set. Drive 1 will default to the starboard side drive in a twin and triple application. Follow the on screen instructions to set the trim and rudder parameters.
NOTE: Zero trim position is when the cavitation plate is level.
NOTE: Make sure both the trim and steering systems have been properly filled with fluid and purged of air before performing this step.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 39
Step 8: Trim Gauge Installation and Programming (continued)
8.11 Once the trim and rudder calibration has been set, the home screen will show both, with the trim location on top, and the rudder location on the bottom.
NOTE: The vessel operator will now be able to con-trol the trim of the drive(s) using the corresponding buttons below the up and down displays.
NOTE: Once the drive(s) are trimmed past the nor-mal trim range, the trim display will turn red and will display trailer. Only use trailer mode when vessel is at rest, never while vessel is underway.
NOTE: If the oil reservoir is low on oil, the trim gauge will change over to a red oil warning light. Refill the oil reservoir to the appropriate level to avoid serious damage to the drive unit.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 40
Step 9: Steering System Installation
There are many different steering systems available, and because of this the Konrad application engineer takes into consideration many contributing factors to determine which steering system is the best fit for your specific application/vessel.
Examples of some factors include: • How many drives will be used? • How is the vessel used?• Does the vessel turn frequently, such as in a river?• What type of drives are used (twin prop or single)?• Will there be multiple helm stations?• What engines are being used, and do they offer a power steering pump option?
The following pages will contain examples and routing diagrams of our most popular steering systems avail-able for the 600B series drives. Please consult with your Konrad application engineer for the steering system prints, hose routing diagrams, and final approval of the steering system for your application/vessel.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 41
FWD
PORT
STAR.
L R PT
GEROTOR (HELM)
UNIT
2
LOCK
VALVE
V1
V2C2
C1
3 41
PLEASE CORRESPOND YOUR
LENGTHS TO THE NUMBERS
ON THE DIAGRAM
65
AFT
7 8
ELBOW ADAPTERS (2)
TEE FITTINGS (2)
JUMPER
HOSES (2)
R-RIGHT (STARBOARD) CYLINDER
LINE
L-LEFT (PORT) CYLINDER LINE
P-HIGH PRESSURE PUMP
T-LOW PRESSURE RETURN
STEERING CYLINDER
FITTING OUT AT ANGLE
FITTING OUT OF BOTTOM
STEERING CYLINDER
FITTING OUT OF BOTTOM
FITTING OUT AT ANGLE
RL P
T
BOTTOM VIEW OF
HELM UNIT & PORTS
ELECTRIC
POWER
STEERING
PUMP
31-031R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-031R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/9/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-031R (single drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 42
L R P T
GEROTOR (HELM)
UNIT
ELECTRIC
POWER
STEERING
PUMP
2
LOCK
VALVE
V1
V2C2
C1
BOTTOM VIEW OF
HELM UNIT & PORTS
T-LOW PRESSURE RETURN
L-LEFT (PORT) CYLINDER LINE
P-HIGH PRESSURE PUMP
R-RIGHT (STARBOARD) CYLINDER
LINE
3
41
PLEASE CORRESPOND YOUR
LENGTHS TO THE NUMBERS
ON THE DIAGRAM
TPL
65
RFW
D
TEE FITTINGS (2)
JUMPER
HOSES (2)
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
ELBOW ADAPTERS (2)
87
AFT
STAR.
PORT
31-031R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-031R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/5/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-031R (twin drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 43
FWD
PORT
STAR.
A/L
B/R PT
GEROTOR (HELM)
UNIT
2
LOCK
VALVE
V1
V2C2
C1
83
1
PLEASE CORRESPOND YOUR
LENGTHS TO THE NUMBERS
ON THE DIAGRAM
54
AFT67
ELBOW ADAPTERS (2)
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
STEERING
CYLINDER
FITTING OUT AT ANGLE
FITTING OUT OF TOP
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
STEERING
CYLINDER
FITTING OUT AT ANGLE
TEE FITTINGS (2)
JUMPER
HOSES (2)
PTOPUMP
COOLER
ENGINE
B/R-RIGHT (STARBOARD) CYLINDER
LINE
A/L-
LEFT (PORT) CYLINDER LINE
P-HIGH PRESSURE PUMP
T-LOW PRESSURE RETURN
SIDE VIEW OF
HELM UNIT & PORTS
TA/L
PB/R
TOP
BOTTOM
CUMMINS TO PROVIDE PTO PARTS:
4931665-QTY. 1-ADAPTER
3900637-QTY. 2-SCREW
4896897-QTY. 1-GASKET
KONRAD TO PROVIDE GEAR PUMP.
9 10
KONRAD
RESERVOIR
KONRAD TO PROVIDE OIL
COOLER. BUILDER/END
USER TO INCORPORATE
COOLER INLINE WITH 2"
I.D. COOLING LINES ON
ENGINE.
FITTING OUT OF TOP
31-074R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-074R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
9/9/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-074R (single drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 44
FWD
PORT
STAR.
A/L
B/R PT
GEROTOR (HELM)
UNIT
2
LOCK
VALVE
V1
V2C2
C1
8 31
PLEASE CORRESPOND YOUR
LENGTHS TO THE NUMBERS
ON THE DIAGRAM
54
AFT
6 7
ELBOW ADAPTERS (2)
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
STEERING
CYLINDER
FITTING OUT AT ANGLE
FITTING OUT OF TOP
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
STEERING
CYLINDER
FITTING OUT AT ANGLE
FITTING OUT OF TOP
TEE FITTINGS (2)
JUMPER
HOSES (2)
PTOPUMP
COOLER
ENGINE 1
B/R-RIGHT (STARBOARD) CYLINDER
LINE
A/L-
LEFT (PORT) CYLINDER LINE
P-HIGH PRESSURE PUMP
T-LOW PRESSURE RETURN
SIDE VIEW OF
HELM UNIT & PORTS
TA/L
PB/R
TOP
BOTTOM
ENGINE 2
9
10
KONRAD
RESERVOIR
KONRAD TO PROVIDE OIL
COOLER. BUILDER/END
USER TO INCORPORATE
COOLER INLINE WITH 2"
I.D. COOLING LINES ON
ENGINE.
CUMMINS TO PROVIDE PTO PARTS:
4931665-QTY. 1-ADAPTER
3900637-QTY. 2-SCREW
4896897-QTY. 1-GASKET
KONRAD TO PROVIDE GEAR PUMP.
31-074R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-074R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
9/9/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-074R (twin drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 45
FWD
AFT
PS
R
2 1
PLEASE CORRESPOND YOUR
REQUIRED HOSE LENGTHS TO
THE NUMBERS ON THE DIAGRAM
HELM
UNIT
3
ELBOW ADAPTERS (4)
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
STAR.
PORT
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/5/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
31-078R
31-078R
Steering System Routing Diagram 31-078R (single drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 46
FWD
AFT
PS
R
2 1
PLEASE CORRESPOND YOUR
REQUIRED HOSE LENGTHS TO
THE NUMBERS ON THE DIAGRAM
HELM
UNIT
5
ELBOW ADAPTERS (4)
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
STAR.
PORT
POWER ASSIST
UNIT
R
C2
C1
H2
H1
3
4
6
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/6/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
31-079R
31-079R
Steering System Routing Diagram 31-079R (single drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 47
FWD
ORBITRAL (HELM)
UNIT
TPB/R
A/L
ENGINE
COOLER
PUMP
RESERVOIR
OUT
IN
FILTER
C2
LOCK
VALVE
V1V2
C1
1 2 3 4
56
9
FITTING OUT OF TOP
JUMPER
HOSES (2)
TEE FITTINGS (2)
FITTING OUT AT ANGLE
STEERING
CYLINDER
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
ELBOW ADAPTERS (2)
87 AFT
STAR.
PORT
BOTTOM
TOP
B/R
P
A/L
T
SIDE VIEW OF
HELM UNIT & PORTS
B/R-RIGHT (STARBOARD) CYLINDER
LINE
P-HIGH PRESSURE PUMP
A/L-
LEFT (PORT) CYLINDER LINE
T-LOW PRESSURE RETURN
CUSTOMER TO PROVIDE
PUMP, RESERVOIR AND
COOLER ON ENGINE W/
CONNECTING HOSES
31-080R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-080R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/6/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-080R (single drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 48
FWD
ORBITRAL (HELM)
UNIT
TPB/R
A/L
ENGINE 1
ENGINE 2
43 2
1
56
COOLER
PUMP
RESERVOIR
CUSTOMER TO PROVIDE
PUMP, RESERVOIR AND
COOLER ON ENGINE W/
CONNECTING HOSES
OUT
IN
FILTER
C2
LOCK
VALVE
V1V2
C1
9
TEE FITTINGS (2)
JUMPER
HOSES (2)
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
TOP THRU FITTING
ON TRANSOM ASSEMBLY
FITTING OUT OF TOP
FITTING OUT AT ANGLE
STEERING
CYLINDER
TOP THRU FITTING
ON TRANSOM ASSEMBLY
BOTTOM THRU FITTING ON TRANSOM ASSEMBLY
ELBOW ADAPTERS (2)
87
AFT
STAR.
PORT
T-LOW PRESSURE RETURN
A/L-
LEFT (PORT) CYLINDER LINE
P-HIGH PRESSURE PUMP
B/R-RIGHT (STARBOARD) CYLINDER
LINE
SIDE VIEW OF
HELM UNIT & PORTS
TA/L
PB/R
TOP
BOTTOM
31-080R
DRAWING NO.
NEX
T AS
S'Y
DRAWING NUMBER
Konrad
.X .020
.XX
.010
.XXX
.005
DRAWN BY: SC
APP.BY:
SCALE:
ROUTING DIAGRAM
31-080R
MAT'L:
TOLE
RAN
CE
TITLE:
DATE:
WEIGHT:
10/6/15
1:1
DATE
SYM
REVISION
DR
DO NOT SCALE DRAWING
(C) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
Steering System Routing Diagram 31-080R (twin drive)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 49
Step 10: Drive Shaft Alignment Procedures
A) U-Joint Extension ShaftNOTE: It is recommended to hold either the horizontal or vertical offset at zero and achieve the offset in one plane. In most cases it is easier to hold the horizontal measurement at zero.
1) Transmission output flange and gimbal carrier input flange must be parallel within .010 in. (.25 mm).
2) Transmission output flange and gimbal carrier input flange must have a compounded vertical and horizontal offset angle (a) which is 1.0˚ > (a) > 0.5˚. This dimension is a function of the length of the shaft.
3) To determine vertical offset (see picture below) (x): x = tan a (y - 3.376 in.) or (x): x = tan a (y - 8.575 cm)
4) Fix magnetic base, arm and dial indicator assembly (GO-017) to transmission output flange.
5) Rotate transmission flange indicating the face of the alignment flange. All facial measurements must be within .010 in. (.25 mm). 6) Rotate transmission flange indicating the circumference of the alignment flange. All measurements must be
within .010 in. (.25 mm). Offset measurements are according to calculation in section A3 above. 7) Refer to Step 11 in this guide for u-joint extension shaft installation.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 50
Step 10: Drive Shaft Alignment Procedures (continued)
B) CV Extension Shaft NOTE: The transmission output flange and gimbal
carrier input flange must be parallel within two de-grees (2°) or manufacturer’s approval dependent on power and RPM levels.
1) The transmission output flange and gimbal car- rier input flange must be concentric within the manufacturer’s recommended specifications.
2) Fix magnetic base, arm and dial indicator assembly
(GO-017) to transmission output flange. 3) Rotate transmission flange indicating the face of the alignment flange. All facial measurements
must be within manufacturer’s requirements.
4) Rotate transmission flange indicating the circumference of the alignment flange. All measurements must be within the manufacturer’s
requirements.
5) Refer to Step 12 in this manual for CV extension shaft installation.
6) The axial distance must be within .0625 in. (1.59 mm) of the shaft’s working length (including the adapter flanges).
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 51
Alig
nmen
t Spe
cific
atio
ns C
hart
for T
rans
mis
sion
to S
tern
Dri
ve C
oupl
ing
Coup
ling
Type
Part
#Le
ngth
(Ran
ge)
Para
llelis
mCo
ncen
tricit
yAx
ial S
lip
Com
pens
atio
nCo
uplin
g O
rient
atio
nTo
ols
Sugg
este
dTo
rque
(F
aste
ners
)Th
read
Loc
k Co
mpo
und
Tran
smiss
ion
Type
Ster
n Dr
ive
Carri
er T
ype
Dire
ct
(Rea
r Mou
nt
Tailp
iece
)30
-998
Fixe
d(C
lose
Coup
le)
N/A
N/A
Fixe
dN/
ATO
-189
N/A
N/A
Tail P
iece
Co
axia
lN/
A
Cons
tant
Ve
locit
y (C
V)11
-797
30-3
91>9
.5 -
<55
in.
25.4
- 14
0 cm
Max
2°
Max
Offs
et 2
°.0
625
in.
1.59
mm
N/A
GO
-017
85 lb
s. ft
.11
5 Nm
Yes
Out
put
Flan
ge30
-999
U-Jo
int
Card
en*
13-4
30>9
.5 -
<60
in.
24 -
152
cm<
.010
in.
< .2
54 m
m
Com
poun
dO
ffset
be
twee
n .5
°< x
<1°
1 in
.25
.4 m
mYo
ke
Orie
ntat
ion
GO
-017
88 lb
s. ft
.12
0 Nm
Yes
Out
put
Flan
ge30
-999
*NO
TE: G
reas
e al
l spl
ines
pri
or to
ass
embl
y.
Step 10: Drive Shaft Alignment Procedures (continued)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 52
Step 11: U-Joint Extension Shaft Installation
11.1 Verify correct shaft length and installation parameters as defined in the Alignment Specifications Chart (on previous page) and the alignment procedure from Step 10 in this manual before proceeding.
11.2 If applicable, bolt transmission output flange adapter on to the transmission output flange. Apply Loctite to the fasteners before tightening. Torque fasteners correctly according to their size.
11.3 Bolt u-joint shaft onto gimbal carrier flange. Apply Loctite to the four (4) fasteners before tightening. Torque to 88 lb. ft. (120 Nm).
NOTE: Ensure pilot is correctly sized and fully engaged (if applicable).
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 53
11.4 Adjust u-joint shaft to appropriate length and bolt it on to the transmission output flange (or output flange adapter). Apply Loctite to the four (4) fasteners before tightening. Torque to 88 lb. ft. (120 Nm).
NOTE: Ensure pilot is correctly sized and fully engaged (if applicable).
NOTE: Ensure that the shaft is installed within the working limitations of the slip compensating spline.
11.5 Grease u-joints and extension joint before operation of the shaft occurs.
Step 11: U-Joint Extension Shaft Installation (continued)
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 54
Step 12: CV Extension Shaft Installation
12.1 Verify correct shaft length and installation parameters as defined in the Alignment Specifications Chart (previously in this manual) and the alignment procedure from Step 10 in this manual before proceeding.
12.2 Connect CV adapter flange to gimbal carrier flange. Apply Loctite to threads of fasteners. Torque fasteners to 88 lb. ft. (120 Nm).
12.3 Connect CV adapter flange to transmission output flange. Apply Loctite to threads of fasteners. Torque fasteners correctly according to their size.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 55
Step 12: CV Extension Shaft Installation (continued)
12.4 Place the CV shaft between the adapter flanges. The shaft may be installed either direction. Fasten the shaft to the adapter flange on the transmission using the six (6)
S. H. C. S. and the three (3) 2-hole washer plates provided. Repeat this for the gimbal carrier flange. Apply Loctite to the threads of the fasteners and torque to 85 lb. ft. (115 Nm).
NOTE: In some cases only four (4) of the six (6) fasteners can be installed. Inspect adapter flanges prior to shaft installation. In this case insert a plastic plug (provided with shaft hardware) in each of the two (2) holes without a fastener.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 56
13.1a Grease and slide thrust washer onto pro- peller shaft.
NOTE: Tapered end of thrust washer must be towards the drive.
13.2a Grease splined area and the threads of the propeller shaft.
13.3a Place the propeller on the propeller shaft followed by the appropriate hardware (see below).
Step 13(a): 620B Propeller Installation
13.4a Torque the propeller nut, using a 1 7/16” socket tool, to 80 lb. ft. (109 Nm). When approaching 80 lb. ft. (109 Nm), make sure that the tabs on the tabbed retaining washer (at least 2 out of 6) line up with the grooves in the splined washer/hub.
NOTE: A block of wood can be placed between the propeller and the lower drive housing to prevent the propeller from spinning, while torquing the propeller nut.
13.5a Bend over the tabs using appropriate tools.
Description Qty Part #A ............Prop shaft (L) OR .......... 1 .........10-360 Prop shaft (R) ................. 1 .........10-363B ............Forward thrust hub ......... 1 .........10-292C ............Propeller ......................... 1 ........ variableD ............Splined washer ............... 1 .........10-293E ............Tab washer ..................... 1 .........10-295F ............Propeller nut .................. 1 .........10-296
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 57
Step 13(b): 660B Propeller Installation
13.1b Slide forward thrust hub onto forward prop shaft so the tapers meet. Some grease can be used on tapers to hold in place.
13.2b Grease splined area and the threads of the forward propeller shaft.
13.3b Place the forward propeller on the propeller shaft until it seats against thrust hub.
13.4b Torque the forward propeller nut to 100 lb.ft. (136 Nm) using hex wrench TO-121.
13.5b Slide aft thrust hub onto aft prop shaft so the tapers meet. Some grease can be used on tapers to hold in place.
13.6b Grease splined area and the threads of the aft propeller shaft.
13.7b Place the aft propeller on the propeller shaft until it seats against thrust hub.
13.8b Torque the aft propeller nut to 60 lb.ft. (81 Nm) using 17/16” socket wrench.
Description Qty Part #A ............ Forward prop shaft ....................... 1 12-502B ............ Forward thrust hub ........................ 1 12-509C ............ Forward propeller ......................... 1 variableD ............ Forward prop nut .......................... 1 12-506E ............ Aft prop shaft ............................... 1 12-503F ............ Aft thrust hub ................................ 1 12-508G ........... Aft propeller ................................. 1 variableH ........... Aft prop nut .................................. 1 12-529
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 58
13.5c Slide aft thrust hub onto aft prop shaft so the tapers meet. Some grease can be used on tapers to hold in place.
13.6c Grease splined area and the threads of the aft propeller shaft.
13.7c Place the aft propeller on the propeller shaft until it seats against thrust hub.
13.8c Torque the aft propeller nut to 80 lb.ft. (109 Nm) using 113/16” socket wrench.
13.1c Slide forward thrust hub onto forward prop shaft so the tapers meet. Some grease can be used on tapers to hold in place.
13.2c Grease splined area and the threads of the
forward propeller shaft.
13.3c Place the forward propeller on the propeller shaft until it seats against thrust hub.
13.4c Torque the forward propeller nut to 100 lb.ft. (136 Nm) using hex wrench TO-129.
Step 13(c): 680B Propeller Installation
Description Qty Part #A ............ Forward prop shaft ....................... 1 12-705B ............ Aft prop shaft ................................ 1 12-704C ............ Forward thrust hub ........................ 1 12-707D ............ Forward propeller ......................... 1 variableE ............ Forward prop nut ......................... 1 12-710F ............ Aft thrust hub ................................ 1 12-708G ........... Aft propeller ................................. 1 variableH ........... Aft prop nut .................................. 1 12-716
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1 PAGE 59
Step 14: Installation Review
Installation Checklist-Inside of Vessel
14.1 Verify proper position and level of oil in reservoir bottle. Confirm proper routing of hoses and check all connection points for leaks. Make sure hose is secure to transom a minimum of every 6 inches with fasteners.
14.2 Confirm proper amount of ATF fluid (Dexron III) in trim pump and verify proper bleeding of the system.
14.3 Check all internal trim cylinder hoses for proper routing and leaks at connection points.
14.4 Verify 12V or 24V system of vessel and confirm that proper trim pump has been supplied. Confirm circuit breaker (fuse) is installed on trim pump. Check for proper connection points for wiring of trim pump.
14.5 Tilt drives up and down to confirm proper function of trim pump and trim assembly. (Trim Sender) If fitted with mechanical trim senders, verify proper adjustment.
14.6 Confirm connection of continuity cable from transom stud to engine or transmission. Also check for continuity from prop shaft of sterndrive to the gimbal assembly, gimbal housing, trim cylinder and steering cylinder.
14.7 Steering:
A) Confirm proper fluid level B) Verify proper bleeding procedure was done C) Check all hose routing and connection points for leaks D) Verify # of turns lock to lock E) Verify correct rudder indicator position, when compared with the drive position.
14.8 Transmission:
A) Confirm proper fluid level in transmission B) Verify proper routing of lines and check for leaks at connection points C) Confirm proper orientation of lines and that they are going to the correct ports D) (If applicable) Mechanical Shift: Verify proper throw and linkage on mechanical arm. E) Check that the Neutral Safety Switch circuit is correct
14.9 Confirm that engine mounts/vibration isolators (on stringers) are within angular and height tolerance.
14.10 Driveshaft - If applicable A) Confirm Parallelism and Concentricity meet Konrad requirements for specific shaft type and length. Reference Step 10 in this manual for information. B) Confirm proper torque on hardware at both drive and transmission connection. Also, verify that Loctite was used where recommended.
KONRAD 600B SERIES INSTALLATION GUIDE APRIL 2016 - V2.1PAGE 60
Step 14: Installation Review (continued)
Installation Checklist-Outside of Vessel
14.11 Verify Serial #’s on drives for proper ratio and rotation.
14.12 X-Dimension: Confirm proper height. Verify from application drawing.
14.13 Confirm propeller specs for correct diameter and pitch.
14.14 Verify that alignment was done correctly for close couple or remote mount per your install type.
14.15 Confirm proper oil level in sterndrives.
14.16 External Steering: Confirm torque specs on fasteners. Steering rams, tie bars, etc…
14.17 Twin applications: Confirm centerline distance of drives on transom and take measurement from center to center on propshafts to make sure drives are in-line.
14.18 Inspect all hoses and fittings on trim and steering lines for any leaks at connection points and also proper routing of hoses.
14.19 Confirm proper orientation of bellows and check for secure connection on drive and gimbal assembly. Tighten hose clamps.
14.20 Check stern drive for side to side play. The movement should be minimal to none.
14.21 Check for proper continuity on drive from prop shaft to transom using a volt meter.
14.22 Verify correct adjustment of electrical trim senders.
14.23 Inspect bottom of hull for any protrusions impeding clean water flow to propellers. Ex. Transducers, water pickups, anodes, etc…(See drawing in Installation Guidelines section)
Prepare vessel for sea trail, fill out Application Trial Data Forms on following pages. Send in Konrad Warranty forms and trial forms to Konrad Marine.
ww
w.konradm
arine.comsales@
konradmarine.com
Office: 715-386-4203Fax: 715-386-4219
CH
AR
T 1
CONDITION
DA
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KO
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GP
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GP
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IAL D
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US
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KO
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ATIO
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IAL D
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RT 2.X
LS
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