6 FMA THE ACTS

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    Factories and MachineriesAct 1967

     A Review of

    10 Most Important

    Regulations

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    LECTURE OBJECTIVES

    To introduce the objective of FMA To reviews the arts in FMA

    To reviews at least 10 important Regulations in FMA

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    istor! and O"#ecti$e o% FMA 1967&

    1"#$ enacted as A%T #& 1"$& enacted as A%T 1!"

    'bjectives(

    1) To provide for the control of factories with respect to

    matters relating to the safet*+ health and welfare ofpersons+

    2) the registration and inspection of machiner*)

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    'ART(S in FMA 1967

    art I ( reliminar* art II ( ,afet*+ -ealth and .elfare

    art III ( erson In %harge and %ertificate of

    %ompetenc*

    art I/ ( otification of Accident+ angerous

    'ccurrence and angerous isease

    art / ( otice of 'ccupation of Factor* and

    Registration and se of Machiner*

    art /I ( 3eneral

    ,chedule I ( angerous occurrence

    ,chedule II ( ,erious bodil* injur*

    ,chedule III ( otifiable 'ccupational isease

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    'ART 1& 'RELIMI)AR*

    Factor*(a5 There must be premises involved+ the boundaries of which

    can be defined

    b5 .ithin those premises there is manual labour  going with one

    of the processes specifiedc5 The processes or purposes must involve the ma6ing+

    altering+ repairing+ ornamenting+ finishing+ cleaning+ washing+

    brea6ing up+ demolition or adapting for sale of an* article or

    part of an article

    d5 The processes must be carried on b* wa* of trade or for

    gain 7 include government premises5

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    'ART II SAFET*+ EALT A), -ELFARE

    There are 1$ ,ections

    Three sections related to safet*+ health and welfare(

    Section 10. Provisions relating to safety, etc.Section 22. Provisions relating to health.

    Section 25. Provisions relating to welfare

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    Section 10. Provisions relating tosafety, etc.

    8 foundations and floors in sufficient strength to sustain the loads8 roofs with sufficient strength to carr* suspended loads9

    8 all floors+ wor6ing levels+ platforms+ dec6s+ stairwa*s+ passages+gangwa*s+ ladders and steps are of safe construction to prevent aris6 of persons falling or collapse+ are properl* maintained and 6ept+free from an* loose material and in a non:slipper* condition

    8 to ensure safe access to an* place

    8 ever* opening+ sump+ pit or fi;ed vessel in a floor+ or wor6ing level aresecurel* covered or securel* fenced

    8 all goods+ articles+ substances which are stored or stac6ed must98 ensure stabilit* and prevent an* collapse of the goods+ articles or

    substances8 not interfere with the distribution of light+ ventilation+ operation of

    machiner*+ obstruction of passagewa*s or gangwa*s andfunctioning fire:fighting e

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    Section 22. Provisions relating tohealth.

    8 factor* is 6ept in a clean state and free from offensive effluviaarising from an* drain+ sanitar* convenience or other source) It mustbe cleaned at times b* methods include lime:washing or colourwashing+ painting+ varnishing+ disinfecting or deodorising9

    8 the ma;imum number of persons emplo*ed at an* one time in an*wor6room in an* factor* must be in the correct amount of cubic feet

    of space and the superficial feet of floor area)8 effective and suitable maintenance of ade

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    Section 25. Provisions relating towelfare.

    8 ade

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    'ART III 'ERSO)S I) CAR.E A),CERTIFICATES OF COM'ETE)C*

    There are 4 ,ections) Section 26. Training and supervision of inexperienced

    worers. Machiner* operators must be ade

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    'ART IV )OTIFICATIO) OF ACCI,E)T+,A).EROUS OCCURRE)CE A), ,A).EROUS,ISEASES The occupier must notif* the nearest inspector of accidents

    and diseases

     Accidents include9

    @oss of life

    Injur* to a person who loses more than & da*s of wor6 ,erious damage to machiner* or other propert*

    Inspectors ma* investigate accidents and dangerous

    occurrences and hold en

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    'ART V )OTICE OF OCCU'ATIO) OF FACTOR*A), RE.ISTRATIO) A), USE OF MACI)ER*

    The use of a premises as a factor* must be notified to the

    %hief Inspector within ! months of the intended start date

    uilding operations must be notified if the* are li6el* to last

    more than # wee6s Re

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    'ART VI .E)ERAL

    escribe the offences against the Act and various penalties 3eneral penalt* is RM2+000)00 B RM4+000)00

    ,chedules9

    1) efines dangerous occurrences to machiner* that need tobe notifies to an inspector 

    2) escribe the t*pe of injur* that ma* be classified as Cserious

    bodil* injur*D

    !) @ist of notifiable industrial diseases

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    1&

     TE FMA RE.ULATIO)S

    FA%T'R? A MA%-IER? A%T 1"#$

     A%T 1!"

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    RE.ULATIO)S /'erat0ran

    1) FMA 7%ertificates of %ompetenc* B E;aminations5Regulations

    2) FMA 7Electric assenger and 3oods @ift5 Regulations

    !) FMA 7Fencing of Machiner* and ,afet*5 Regulations

    &) FMA 7 otification+ %ertificate of Fitness and Inspection5Regulations

    4) FMA 7erson B In B %harge5 Regulations

    #) FMA 7,afet*+ -ealth and .elfare5 Regulations

    $) FMA 7,team oiler and nfired ressure /essel5Regulations

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    RE.ULATIO)S /'erat0ran

    =) FMA 7Administration5 Regulations") FMA 7 %ompounding 'ffences5 Regulations

    10) FMA 7 @ead5 Regulations

    11) FMA 7 Asbestos5 Regulations

    12) FMA 7uilding 'perations and .or6s of Engineering%onstruction57,afet*5 Regulations

    1!) FMA 7oise E;posure5 Regulation

    1&) FMA 7 Mineral ust5 Regulation

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    RE.ULATIO)S RELATI). TO EALT

    @EA+ 1"=&

     A,E,T',+ 1"=#

    MIERA@ ,T+ 1"="

    'I,E+ 1"="

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    O"#ecti$es o% these Re203ations

    1) To prevent occurrence of occupational disease associatedwith the use and e;posure the materials 7 lead+ asbestos+

    mineral dusts and noise5

    2) To provide minimal standards to prevent e;posure to

    wor6eres)

    !) Main aspect of these four regulations

    1) Role of competent of person

    2) Maintainance+ Inspection and E;amination of control

    e

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    Sa%et! Re203ations Strate2ies

    1) rovision on limit to e;posure2) Identification and assessing e;posure limit

    !) Reduction of e;posure through

    1) Engineering approach

    2)  Administrative apprach!) rotection from

    &) Earlier detection of disease through medical surveillance

    4) issemination of information and awareness to wor6ers

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    FMA / Lead Re203ations+ 1945

     A permissible e;posure level 7E@5 of 140gm!

     of air averagedover an = hour period

    rotection ta6en into account of respirator* protection

    Emplo*er must carr* atmospheric monitoring+ personal samples to

    be ta6en from emplo*ees e;posed

    Engineering controls and wor6 practices specified T*pe of respirator as in ,chedule

    rovide changing rooms and shower facilities

    Emplo*er provide medical surveillance program

    iological monitoring specified)

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    FMA / Lead Re203ations+ 1945

    Emplo*er temporaril* remove an emplo*ee from e;posuresabove the action level where the blood lead levels are high

    7above =0gG100gm for males and &0gG100g for females of

    child bearing capacit*5

    Fre

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    FMA / As"estos Re203ations+ 1946

    8  A ermissible e;posure limit 7E@5 of 1 fGml8 Re

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    FMA /)oise Eos0re Re203ations+ 1949

    o) T*pe of Industr* H .or6ers at Ris6

    1 ilang Te6stil 4")2

    2 ilang esi 4&)"

    ! Industri imia 42)"

    & Industri Minuman 42)1

    4 ilang engeluaran ahan Mineral 41)=

    # ilang Ma6anan &")&

    $ ilang enghasilan ahan @ogam &=)"

    = ilang elapa ,awit &=)"

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    FMA /)oise Eos0re Re203ations+ 1949

     A ermissible E;posure @imit 7E@5( E

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    FMA /)oise Eos0re Re203ations+ 1949

     An audiometric testing program 7to detect hearing loss5 mustbe provided for all emplo*ees e;posed above the action level

     Audiometric testing must be carried out ever* *ear if

    e;posure is above E@ or there is a threshold shift

    Emplo*ees must be trained in E and audiometric testing

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    FMA / Minera3 ,0st Re203ation+ 1949

     A ermissible E;posure @imit 7E@5 Free silica

    J 4 mgGm! of respirable dust

    J 10 mgGm! total dust

    Respirable cristobalite ( J 0)04 mgGm!  Respirable

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    2$

    FMA / Minera3 ,0st Re203ation+ 1949

    'ccupier and emplo*er must provide E+ clothing

    ,andblasting is prohibited unless approved)

    Emplo*er must provide dust removal e

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    FMA / Minera3 ,0st Re203ation+ 1949 SURVEILLA)CE

    '. (xposure %onitoring

    )&*ective+ to determine the percentage of free silica 7b*weight5 in the mineral dust that the emplo*ee is e;posedto

    re-uency715 within !0 da*s : new changes in operation

    725 within ! months : from the da* of the emplo*eecommences wor6

    7!5 ever* #G12( > A@ but below E@7&5 ever* !G12 ( > E@

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    2"

    FMA / Minera3 ,0st Re203ation+ 1949Medica3 Ea8ination

    i. hen: within ! months of wor6

    : 2 *earl*

    : *earl* ( earl* stage of pneumoconiosis

    ii. $ontent: %LR+ @ung function test+ full chec6:up of T

    iii. /eport of edical exa%ination

    : to inform emplo*er emplo*ee 7if re

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    RE3@ATI', R'/I,I', @ead Asbestos Mineral ust oise

    ermissible E;posure @imit 7E@5 L L L L

    E;posure Monitoring L L L L

    %ompliance L L L L

    reathing rotection L

    rotective %lothing andE

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    RE.ULATIO)S RELATI).

     TO SAFET* ,TEAM 'I@ER A RE,,RE /E,,E@+ 1"$0

     ER,' I:%-AR3E+ 1"$0 E@E%TRI% A,,E3ER, A 3'', @IFT+ 1"$0

     FE%I3 'F MA%-IER? A ,AFET?+ 1"$0 ,AFET?+ -EA@T- A .E@FARE+ 1"$0

     'TIFI%ATI'+ %ERTIFI%ATE 'F FITE,, A I,E%TI'+1"$0

     I@I3 'ERATI', A .'R, 'F E3IEERI3

    %',TR%TI' 7,AFET?5+ 1"="

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    FMA /E3ectric 'assen2er and .oods Li%tRe203ations+ 197

    3eneral(  All electric passenger and goods lifts

    Re

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    FMA /Fencin2 o% Machiner! and Sa%et!Re203ations+ 197

    eals with safeguarding the machiner*  All dangerous parts of a machine+ including power source

    and transmission must be guarded

    It describe the methods for guarding various parts of a

    machine

    'ther machiner* that is not listed must also be securel*

    fenced

    # ,chedules on materials and dimensions of machiner*

    guards

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    FMA /Sa%et!+ ea3th and -e3%areRe203ations+ 197

    ,afe means of access and a safe place of wor6+ providingedge protection on floor openings and stairs

    ,tairwa*s and floors must be of good construction and

    maintained

    rotected from falls of more than 10 feet b* the use of safet*

    belts or ropes

     Ade

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    FMA /Sa%et!+ ea3th and -e3%areRe203ations+ 197

    Materials and finished goods must be properl* stac6ed andstored

    ,pecifications are lain down for the cleaning of surfaces

    inside the factor*

    @ighting+ ventilation and climate re

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    FMA /'erson In Char2e Re203ations+ 197

    Re

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    FMA /Stea8 Boi3er and Un:red 'ress0reVesse3 Re203ations+ 197

    %onditions for obtaining the permission of the %hief Inspectorbefore a steam boiler or unfired pressure vessel is

    manufactured or imported

    ,team boiler and unfired pressure vessels must compl* to

    one of the codes listed in various ,chedules

    -*drostatic testing before put in service and then a $ *ears

    interval

    FMA /B i3di O ti d - ; %

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    FMA /B0i3din2 Oerations and -or;s o%En2ineerin2 Constr0ction /Sa%et! Re203ations+1949

    uilding 'perations( Othe construction+ structural alteration+ repair and

    maintenance of a building 7including re:pointing+ re:decoration and e;ternal cleaning of the structure5 thedemolition of a building+ and the preparation for and the

    la*ing of the foundation of an intended buildingP Engineering %onstruction(

    OQthe construction of an* railwa* line or siding and theconstruction+ structural alteration or repair 7including re:pointing and re:painting5 or the demolition of an* doc6+

    harbour+ inland navigation+ tunnel bridge+ viaduct+waterwor6s or gas holderQP

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    COMMO) < BASIC 'ARAMETERS

    !"

    PARAMETER LEAD ASBESTOS NOISE  MINERAL

    DUST

    ACTIONLEVEL

    75ugm/m3

    Nil 85 dB(A) ½ of PEL

    PEL150

    ugm /m31 fib!/ ml "0 dB(A)

    5mg/m3 o!10mg/m3 o#!

    8T$%

    &EL Nil Nil 115 dB(A) Nil

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    LEA, ME,ICAL SURVEILLA)CE

    &0

    Ite8

    E8o!ee eos0re condition 'eriod %or "3ood sa83in2and ana3!sis

    1 Those eose a"o$e action 3e$e3 E$er! si 8onth

    = >5 028