5th All Lesson Planning

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    L.E.COLLEGE, MORBI (634)

    TOPICNo. Subject :- THERMAL ENGINEERING (235191! H"#. ACT$AL %ATE REMAR&

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    TOTAL '2NAME OF STAFF:

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    4 MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LESSON PLANNING)

    NAME O+STA++

    PROPOSE%%ATE

    ,oe"#:1.1 Concepts, functions, features and classification.1.2 Detail study of fluidized bed combustion, packaged and oil fired boilers.1.3 Boiler mounting and accessories.1.4 Boiler draught system.1. Boiler performances testing and heat balance sheet.1.! "pplication and maintenance of boiler.1.# $nspection and safety precautions in boiler house.%"s per $B&'

    Ste/0 P"0e-Moe"#:2.1 Concept of steam prime mo(er.2.2 Brief description about heat engine.2.3 )team turbine * concept and classification.2.4 )team nozzles*types, +orking and applications.2. $mpulse and reaction turbines%constructional and materials details.'2.! Compounding of impulse steam turbine.

    Ste/0 Coe#e"# / Coo4 Toe"#:3.1 Classification and +orking of condensers.3.2 Classification and +orking of cooling to+ers.

    A" Co06"e##o"#:4.1 Concepts, functions and classification.4.2 orking of reciprocating air compressor and rotary air compressor.4.3 )ingle stage, multistage and inter*cooling in compressors.4.4 -o+er reuired and efficiency of reciprocating air Compressors*single and t+o stage.

    Ite"/ Co0bu#to (I. C.! E4e#:.1 Concepts and classification..2 $.C. engines parts and their functions..3 orking of t+o stroke and four stroke cycle )park $gnition %)$' andCompression $gnition %C$' engines..4 /al(e timing of $.C. engine and its e0planation on -/ diagram.. /arious systems of $.C.engines..! Carburetion, fuel pump and fuel inectors including ulti -ointuel $nectors%-$'..# )ca(enging and urbocharger..5 -erformance testing on $.C. engine and its heat balance sheet.amiliarization +ith $) testing..6 Concept of octane and cetane numbers.

    Ec7o-+"e8 +ue#:!.1 "lternati(es fuel*types, properties, compositions,ad(antages, disad(antages and implementation issues.%hisincludes mainly Compressed 7atural 8as%C78', 9iuefied-etroleum 8as%9-8', and Biodiesel'.7ational and$nternational emission norms.!.2 )ystems reuired for C78 and 9-8 supply in (ehicle.!.3 Compatibility needs*(aporizer for fuel compatibility, pipingand allied needs.

    G/# Tu"be#:#.1 Classification, +orking and application of gas turbine.#.2 uels for gas turbine.

    Re"4e"/to / A"-Coto4:

    5.1 $ntroduction , +orking on -/ and ) diagrams andapplications of /apour Compression &efrigeration )ystem%/C&)'and /apour "bsorption &efrigeration )ystem%/"&)'.5.2 orking of components of (apour compression refrigerationsystem. Calculation of Coefficient :f -erformance and&efrigeration ;ffect.5.3 -roperties and applications of commonly used refrigerantsincluding &22,&134a and #%"mmonia'.5.4 "ir conditioning* types and its applications.5. -sychrometry and (arious "ir conditioning processes on-sychrometric charts.5.! indo+eat e0changer ? introduction, types and applications

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    L.E.COLLEGE, MORBI (634)

    H"#.

    1 1

    2 Study o !o"#$% &ou't"' *'d *++$o%"$. 2

    3 2

    ' Study o +o'd$'$% *'d +oo#"' to$% 2

    5 Lo+*t$ *u#t "' "-$' I.C. $'"'$ *'d u$t %$&$d"*# &$*u%$ 2

    D"*$&!#$, *$&!#$ *'d "'$+t"o' o /u$# u&, /u$# "'0$+to% *'d C*%!u%$to% 3

    ) 2

    * P$%o%& t$t"' o !o"#$%. 2

    9 P$%o%& t$t"' o I.C. $'"'$. 2

    1 P$%o%& t$t"' o *"% +o&%$o%. 2

    11 Co&&$'t o' 1*#-$ t"&"' d"*%*& o% * "-$' I.C. $'"'$. 2

    12 D$t$%&"'$ C.O.P. o 1*o% +o&%$"o' %$%"$%*t"o' yt$&. 3

    13 Co'du+t Mo%$ t$t o' I.C. $'"'$. 3

    TOTAL 2*

    NAME OF STAFF:

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    3 H.O.D.

    4 MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LABORATOR2 PLANNING)

    EP.NO.

    Subject :- THERMAL ENGG. PRACTICE (23519!EPERIMENTS

    NAME O+STA++

    PROPOSE%%ATE

    ACT$AL%ATE

    Co&*%$ t$ !o"#$% o' t$ o##o"' *$+t Ty$, o%"', *#"+*t"o' *'d+**+"ty.

    1"u*# "'$+t"o' o *+tu*# o%"' o !o"#$% du%"' "'dut%"*# -""t. T$ %$o%t ou#d"'+#ud$ Ty$ o !o"#$%, C**+"ty, t$&$%*tu%$, %$u%$, $ o t$*&, Lo+*t"o' o

    &ou't"'7*++$o%"$, Ty$ o u$# u$d, 8*t$%7t$*& *'d 9u$ * *t

    Lo+*t$ *u#t *'d u$t %$&$d"*# &$*u%$ o% Do&$t"+ %$%"$%*to%, 8*t$%+oo#$% *'d 8"'do *"% +o'd"t"o'$%.

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    REMAR&

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    L.E.COLLEGE, MORBI (634)

    TOPICNo. Subject :- %ESIGN O+ MACHINE ELEMENTS (235192! H"#.

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    5THSEM. DIPLOMA MECHANICAL ENGG. (LESSON PLANNING)

    NAME O+STA++

    PROPOSE%%ATE

    It"oucto:1.1 8eneral consideration and factors influencing the design of machine elements, design process.1.2 /arious materials used in manufacture of machine elements %etallic, 7on* metallic, ferrous and non*ferrous * $.). designation'.1.3 ypes of loads, types of stresses, concept of stress concentration and factor of safety.1.4 )tandardization and preferred numbers.

    %e#4 o M/c7e Ee0et# Subjecte to %"ect St"e##e#:2.1 )imple e0amples of machine elements e.g. link of chain, eye bolt, -unching operation, etc.2.2 Design of knuckle @oint.2.3 Design of cotter @oint.2.4 Design of ri(eted @oint.2. hreaded fasteners.2.! Design procedure of the scre+ for po+er transmission.

    %e#4 t7e M/c7e Ee0et# Subjecte to ,e4:3.1 Concept of bending moment. undamental euation of Bending, )ection modulus of (arious sections,e0amples of pure bending like le(ers, beams, a0le, etc.3.2 Design procedure for le(ers. ypes of le(ers, design of cross* section of arms, bosses and pins.

    3.3 Design of leaf spring.

    %e#4 o M/c7e Ee0et# Subjecte to %"ect T#t4 Mo0et#:4.1 undamental euation of +isting oment and design procedure.4.2 Design of shafts %solid and hollo+' on basis of strength.4.3 Design of keys * types and design procedure.4.4 ypes and applications of couplings. Design of muff and flange coupling.4. Design of closed coiled helical spring, calculation of dimensions %+ire diameter, stiffness , numberof coils, free length', helical spring*tension and compression both.

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    NAME OF STAFF:

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    %e#4 M/c7e Ee0et Subjecte to %"ect / ,e4 St"e##e#:.1 ;ccentric loading * frame of a machine, clamp, bracket..2 /arious types of load on bolts in assembly * design of boltunder static load and calculation of size of foundation bolt for pillar crane.

    P"e##u"e ;e##e#:!.1 ypes of pressure (essels used in process industries.!.2 Design of thick cylinders.!.3 Design of thin cylinders and thin spherical shell.

    Seecto P"oceu"e o" ,e/"4#:#.1 Bearings * types, characteristics and commonly used aterials, designation as per $).

    #.2 Design of ournal bearings.#.3 "ntifriction bearings? types, ad(antages, applications.#.4 )election procedure of anti*friction bearing.#. Different calculation of bearings ? basic dynamic load, load rating, eui(alent load, bearing life.

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    REMAR&ACT$AL

    %ATE

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    L.E.COLLEGE, MORBI (634)

    H"#. REMAR&

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    NAME OF STAFF:

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    3 H.O.D.

    4 MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LABORATOR2 PLANNING)

    EP.NO.

    Subject :- %ESIGN O+ MACHINE ELEMENTS (235192!EPERIMENTS

    NAME O+STA++

    PROPOSE%%ATE

    ACT$AL%ATE

    a. )$ units ,)$ prefi0es, (arious con(ersions.b. 7ormal (alues of ultimate tensile stress and yield stress of commonly used materials.c. "rea, (olume, section modulus, moment of inertia, radius of gyration, etc. for commonly used (arioussections

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    L.E.COLLEGE, MORBI (634)

    Subject :- MACHINE TOOLS TECHNOLOG< (235193! H"#. REMAR&

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    TOTAL '2

    NAME O+ STA++:

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    3 H.O.D.

    4 MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LESSON PLANNING)TOPIC

    NO.NAME O+

    STA++PROPOSE%%A

    TEACT$AL

    %ATE

    It"oucto to M/c7e Too# Tec7oo48:1.1 7eed, )cope importance of achine tools technology in industries.1.2 9ist of maor industries ha(ing machine tools in 8E@"&".1.3 7eed of attitude, kno+ledge skill reuired for shop floor super(isor in achine tools based industries.1.4 &ecall fundamentals? definitions of machine tool, cutting speed, feed, depth of cut, metal remo(al rate,surface finish symbols and (alues, cutting tools and their geometry.

    G"4 / Su6e" #74 P"oce##e#:2.1 Cutting action of 8rinding heel.2.2 8rinding heels? ypes, materials , nomenclature, selection criteria and applications.2.3 erms associated +ith 8rinding +heel operations.2.4 8rinding and super finishing operations and machines ?definition, constructional features, +orking principles, cuttingparameters for Fcommonly used grinding +heels and +ork piece materialsGand applications of follo+ing machine tools. )urface %rotary and sliding' grinding machines. Cylindrical %centre less, internal, e0ternal'grinding machines. Bench and portable grinder. ool and cutter grinding machine. -rofile grinding.

    >oning, 9apping and )uper finishing.2. )tatic and dynamic balancing of grinding +heels*need andethods.2.! ethods of mounting +ork piece on cylindrical grindingachines %$ncluding chuck and mandrel'.

    Ge/" M/u/ctu"4 / Ge/" +#74 P"oce##e#:3.1 7omenclature of spur and helical gear, types of gears.3.2 8enerating and forming processes.3.3 8ear forming methods Hachine tools specification, +orking principles, process, cutting tools used+ith nomenclatures and cutting angles, cutting

    parameters.3.4 8ear generating methods Hachine tools specification, +orking principles, process, cutting tools used +ithnomenclatures and cutting angles, cutting parameters.3. 8ear finishing methods*methods and +orking principles.

    T7"e/ P"oucto Met7o#:4.1 /arious methods of thread productions, constructional features of thread productionmachines

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    TOPICNO

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    TOPICNO

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    L.E.COLLEGE, MORBI (634)

    Subject :- TOOL ENGINEERING (23519'!

    5THSEM. DIPLOMA MECHANICAL ENGG. (LESSON

    It"oucto:1.1. Concept, meaning and definitions of (arious terminology used, including tool, tool design, toolengineering, etc.

    1.2. ool engineering*functions, ser(ices and assistance, organizational structure, intra andinterrelationship in an organization.1.3. ool engineer * characteristics, duties, responsibilities and importance.1.4. Common troubles, problems, and troubleshooting approaches used in tool engineering.

    P"oce## P/4? Ecoo08 / E#t0/to Too E4ee"4:2.1 -rocess planning*concept, meaning, , importance, functions, procedure and forms used.2.2 $nformation reuired for process planning and information a(ailable fromprocess planning.2.3 "pplications of process tool plans in a gi(en situation.2.4 ;conomy*concept, meaning, importance and principles in tool engineering.2. Eni(ersal acts their elements of a manufacturing operation +ith suitable simple e0ample.2.! Cost*types, methods for calculation and +ays to reduce.2.# )afety*concept, meaning, importance and norms for tool engineering en(ironment.2.5 ;stimation*concept, meaning, definition, importance, principles, steps,procedure and forms.2.6 -rocess planning, estimation of time and estimation of cost for (arious tool components %ha(ing morethan ! operations'.

    It"oucto to Too %e#4:3.1 Define, compare and differentiate tool, cutting tool and machine tool.3.2 ools*types, classification, features applications3.3 ool materials*types, classification, composition, properties, cutting parameters %for (arious+ork piece materials', applications and selection criteria.3.4 >eat treatment*types, necessity, process, selection criteria and applications for (arioustool components.3. ool design*importance, elements, steps, procedure and e0amples.

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    Cutt4 Too# Seecto:4.1 Cutting tools*types, classification and applications.4.2 8eometry, nomenclature

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    Subject :- TOOL ENGINEERING (23519'!

    Tot/

    NAME O+ STA++:

    5THSEM. DIPLOMA MECHANICAL (LESSON PL

    %e#4 o P"e## Too#:!.1 -ress +orking processes.!.2 -ress tools? $ntroduction, features, types, +orking, components and their functions.

    !.3 Concept, meaning, definitions and calculations of press tonnage and shut height of press tool.!.4 Cutting Die Design * 8eneral aspects and steps.!. )hear action in die cutting operation.!.! Centre of pressure? Concept, meaning, definition, methods of finding and importance.!.# Die clearance? Concept, meaning, definition, reasons, effects and methods of application.!.5 Cutting force? ethods to calculate and methods of reducing.!.6 )crap strip layout?* Concept, importance, method to prepare, and determining percentage stockutilization.!.1 Design methods and design of die block, punch, punch support and other die components.!.11 ypes, +orking, and applications of stock stop, pilots, strippers and knockouts.!.12 Design of cutting die*types and selection criteria for different

    components.!.13 Cutting dies die sets*types, +orking, features, applications and selection criteria.!.14 ypes, terminology, features, elements, +orking, applications and selection criteria for bending,forming, dra+ing and forging dies.

    %e#4 o L0t G/u4e#:#.1 ;lements, types and application of limit gauges.#.2 8auge materials, their selection and heat treatment.#.3 aylor=s principles of gauge design.#.4 ypes and methods to pro(ide gauge tolerances.#. Design steps and design of plug ring < snap gauge for gi(en dimension and application.

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    H"#. REMAR&

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    '2

    H.O.D.

    MECHANICAL

    NNING)NAME O+

    STA++PROPOSE%%A

    TEACT$AL

    %ATE

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    L.E.COLLEGE, MORBI (634)

    Subject :- ESTIMATING? COSTING CONTRACTING (235195! H"#. REMAR&

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    Tot/ 2*NAME OF STAFF:

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    MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LESSON PLANNING)TOPIC

    NO.NAME O+

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    %ATE

    It"oucto to ECC:1.1 7eed, )cope importance of ;CC in industries.1.2 7eed of attitude, kno+ledge skill reuired for ;CC.1.3 Difference bet+een costing and estimating.

    Ee0et# o Co#t / Oe"7e/ Aoc/to:2.1 erminology associated +ith (arious cost elements and their classification.2.2 erminology associated +ith o(erheads, their classification and allocation.2.3 Determination of selling price and catalogue price.

    2.4 Depreciation and obsolescence ? Definition, ypes Different methods of calculating depreciation.2. Determination of cost of production.2.! Concept of achine >our &ate %>&'.2.# ethod to calculate >& for any machine& of 9athe, illing, Drilling, 8rinding and-ress tool.

    Co#t E#t0/to o Be4:3.1 ;lements of cost in +elding.3.2 actors effecting +elding cost.3.3 ;stimating cost elements in gas and arc +elding.3.4 ;stimation of production cost of gi(en +elding ob for abo(e methods.

    Co#t E#t0/to o +o"44? C/#t4? M/c74 / P"e## Too#:

    4.1 Cost terminology associated +ith each shop%i.e. forging shop, machine shops%urning, illing,Drilling, Cylindrical grinding, Aey+ay milling

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    REMAR&ACT$AL%ATE

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    L.E.COLLEGE, MORBI (634)

    EP.NO. H"#.

    1 '

    2 P%$*%$ * u%7$#"+*# $*% o' &"##"' &*+"'$ *

    3 P%$*%$ * &u#t" t*%t7>u*%$ t%$*d 0o! *

    ' 1

    5 5

    5

    ) P%$*%$ * CNC *%t %o%*&&$ o% "-$' "$ +o&o'$'t 1

    * I'dut%"*# -""t to +#$*% +o'+$t o t" +ou%$ *'d %$*%$ * %$o%t

    TOTAL 5

    NAME O+ STA++:

    :

    ;

    3

    4 H.O.D.

    MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LABORATOR2 PLANNING)

    Subject :- MACHINING PRACTICE (23519)!EPERIMENTS

    NAME O+STA++

    PROPOSE%%ATE

    R$=*%$' "-$' "'#$ o"'t too# o' !$'+ %"'d$%. P%$*%$ * %$o%t "'+#ud"' %"'d"'&$tod *'d too# "'*tu%$

    P%$*%$ +o&o"t$ 0o! "+ "'+#ud$ tu%'"', &"##"', d%"##"', *"', !o%"',

    t%$*d"', #ott"', %"'d"', $t+ (A-*"#*!#$ *## &*0o% o$%*t"o') A'd %$*%$ * %$o%t o'%o+$ #*''"' *'d %out$ $$t "t o 9oo% #*yout o% "-$' +o&o"t$ 0o!

    D$-$#o *#t$%'*t"-$ o% u"t*!#$ #o+*t"' o"'t *'d +#*&"' d$-"+$ *'d 0" o% "-$'0o!

    D$-$#o *#t$%'*t"-$ o% u"t*!#$ #o+*t"' o"'t *'d +#*&"' d$-"+$ o ?tu%$ o% "-$'0o!

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    REMAR&ACT$AL

    %ATE

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    L.E.COLLEGE, MORBI (634)

    H"#. REMAR&

    1 6(!) D$&o't%*t"o' o% too# *'#$ %"'d"' $+"?$d "' (*) *!o-$.

    REPORT (*) B%"$ %$o%t7d$+%"t"o' o $*+ too# d%*'.

    (!) L"t t$ o %"'d"' +utt"' too# *'#$ d$&o't%*t$d, to tud$'t o% d"$%$'t +utt"' too#.

    2 8REPORT (*) P%$*%$ %$o%t o' d$"' t$ o##o$d o% t$ $#$+t$d 0" d$"'.

    3 6REPORT (*) P%$*%$ %$o%t o' d$"' t$ o##o$d o% t$ $#$+t$d ?tu%$ d$"'.

    ' 8REPORT P%$*%$ %$o%t o' d$"' t$ o##o$d o% t$ $#$+t$d %$ too# d$"'.

    REPORT D$"' *'d %$*%$ %$o%t o% #u *'d %"'7'* *u$ o% "-$' &*t+ "@$.

    TOTAL 2*

    NAME O+ STA++:

    1

    2

    3

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    H.O.D.

    MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LABORATOR2 PLANNING)

    EP.NO.

    Subject :- TOOL %ESIGN PRACTICE (23519*!EPERIMENTS

    NAME O+STA++

    PROPOSE%%ATE

    ACT$AL%ATE

    DRA8ING7DESIGN (*) P%odu+t"o'7d%*"' "'+#ud"' $o&$t%y *'d 'o&$'+#*tu%$ o% "'#$ o"'t +utt"'too#, t"t d%"##, &"##"' +utt$% *'d o%& too# (o'$ $*+=*'y ty$) +o'?%&"' to BIS7ISO t*'d*%d.

    DRA8ING7DESIGN D$"' *'d %$*%$ %odu+t"o'7d%*"' o 0" o% "-$' +o&o'$'t, o$%*t"o' *'dot$% d*t*. T" "'+#ud$ d$t*"# *$&!#y d%*"'.

    (!) P%$*%$ %o+$ #*', *'d +ot $t"&*t"o' $$t o% *'y +o&o'$'t (*-"' 'ot #$ t*' 6o$%*t"o') o 0" t*$' "' d$"'.

    DRA8ING7DESIGN D$"' *'d %$*%$ %odu+t"o'7d%*"' o ?tu%$ o% "-$' +o&o'$'t, o$%*t"o' *'dot$% d*t*. T" "'+#ud$ d$t*"# *'d *$&!#y d%*"'

    (!) P%$*%$ %o+$ #*', +ot $t"&*t"o' $$t, %out$ $$t, o$%*t"o' $$t *'d "'$+t"o' $$t o% *'y+o&o'$'t o ?tu%$ t*$' "' d$"' (+o&o'$'t ou#d *-$ 6 o% &o%$ o$%*t"o'.)

    DRA8ING7DESIGN D$"' *'d %$*%$ %odu+t"o'7 d%*"' o %$ too# o% * +utt"' o$%*t"o' o% "-$'+o&o'$'t, o$%*t"o' *'d ot$% d*t*. T" "'+#ud$ d$t*"# *'d *$&!#y d%*"'.

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    Subject :- PRO=ECT - I (235199! H"#. REMAR&

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    02 04

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    04 12

    05 04

    06 1""t 18

    07 12

    TOTAL 56

    NAME OF STAFF:

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    4 H.O.D.

    MECHANICAL

    5THSEM. DIPLOMA MECHANICAL ENGG. (LABORATOR2 PLANNING)

    SR.NO.

    NAME O+STA++

    PROPOSE%%ATE

    ACT$AL%ATE

    :. A%$+"*t$ t$ o!0$+t"-$ o #$*%'"' t" u!0$+t.

    *. To tudy "'dut%"*# $'-"%o'&$'t , &*'u*+tu%"' $%-"+$ 7 t%*'o%&*t"o'%o+$$ *'d yt$&.!. To d$-$#o $'"'$$%"' *'d "''o-*t"-$ t"'"' *tt$%'.+. To "d$'t"y %o!#$&7=%o!#$& *%$*7 *'d7o% to "d$'t"y *%$*7 o% "&%o-$&$'t o $#$+to%*'"@*t"o'.d. To u$t %o!*!#$ o#ut"o'7 o% "d$'t"?$d%o!#$&7=*%$*7 *'d 7o% to u$t %o!*!#$ t%*t$"$7o#ut"o' o% "d$'t"?$d *%$*7 o"&%o-$&$'t.

    ;. Stud$'t "## %$*%$ %$o%t o' *#"$d u'd*&$'t*# %$>u"%$d o% $#$+t$d o%*'"@*t"o'.

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