5S Role in Achieving Quality

7/25/2019 5S Role in Achieving Quality

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5S Role in Achieving Quality


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A STRATEGY FOR PERFORMANCE

EXCELLENCE

5S


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5S


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What is 5S ?

An essential step require !"r Waste

Eli#inati"n

An inte$ral step in %ai&en

A require ele#ent t" a'hie(e Lean)site

Manu!a'turin$*

S+ste#ati'

Or$ani&ati"nSeiri

Orerliness

Seiton

Cleanliness

Seiso

Cleanup

,Sei-etsu.

Standardization/Perseverance

Shitsuke

Cleanup

Seiketsu


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The Fi(e Ele#ents "! 5S

Self-Discipline/Control-

Ensuring that Systematic

Organization, Visual

Placement & Cleanliness

are maintained

Systematic Systematic

Organization! "denti#ying $hat

items are re%uired and $hich

are not

Sorting Visual Placement-

"tems should e easilyretrievale, easy to get, and

visual!easy to seeScrubbing Clean-'ee( the area #ree #rom deris,

dirt, oil, items not needed

Standardizing Control-

)aintain and continually

im(rove the (revious

im(rovements

*S Improvement in Performance


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/To eliminate the wastes that result from

uncontrolled processes./To gain control on euipment! material "

inventory placement and position.

/Apply #ontrol Techniues to $liminate$rosion of %mprovements./Standardi&e %mprovements for

'aintenance of #ritical (rocess

(arameters.

+hy *S


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!e "ine types of #astes$

O(erpr"u'ti"n

0ela+s 12aitin$ ti#e3

Transp"rtati"n

Pr"'ess 4n(ent"ries

M"ti"ns

0e!e'ti(e pr"u'ts ntappe Res"ur'es

Mis)use Res"ur'es


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5 S %lement &aste/ Improvement Item Deliverable

Systematic

Organization

%limination of finding$

'eduction of part selection errors$

'educed Costs

Improved (uality

Increased Product Options

Sorting-VisualPlacement

%limination of finding$%limination of nonconformances$

%limination of motion$

'eduction of part selection errors$

'educed CostsIncreased Safety

Improved (uality

Increased Product Options$

Scrubbing Clean Increased safety$Preventive maintenance$

Increased e)uipment *no#ledge$

Increased Safety

Improved (uality

Standardization

Control

Increased e)uipment life$

+ig!er morale$

Clean environment$

Increased visibility of nonconformances$

Improved (uality

Consistent Delivery

Improved Safety

%limination of &aste


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S+ste#ati'

Or$ani&ati"n

Cleanliness6isual Pla'e#ent

Stanari&ati"n(rogressive

$nhancements

Step 7

0e(el"p Spe'i!i'

4#ple#entati"n Plan

Step 8

0e(el"p C"##uni'ati"n

Plan

Step 9

0e(el"p 5 S Trainin$ Plan

Step 5

4#ple#ent 5 S

Step :

6eri!i'ati"n "! E!!e'ti(eness

Step ;

Esta


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,ey to successful Implementation of 5S


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Some evidence of standardized #or* areas

Clear s!iny aisle #ays

Color coded areas

Slogans banners

"o #or*-in-process . &IP One-Piece 0lo#

Standardized &or* S!eets


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Visual Color System Implementation

Develop a map identifying t!e 1access #ays2.aisles entrances #al*#ays etc$

and t!e 1action2 areas$

Perform any necessary realignment of #al*#ays isles entrances$

3ssign an address to eac! of t!e ma4or action areas$

ar* off t!e &al*#ays 3isles 6 entrances from t!e action areas$

3pply flo#-direction arro#s to aisles 6 #al*#ays

Perform any necessary realignment of action areas$

ar*-off t!e inventory locations

ar*-off e)uipment/mac!ine locations

ar*-off storage locations. Cabinetss!elvestables

Color-code t!e floors and respective action areas


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Cleanliness involves cleaning every aspect oft!e Organization and t!e removal of dirt

dustoil scraps on t!e floor 6 garbage$

,ey Deliverables

Increased

Safety

Increased%fficiency


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5S 3ction Items


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Ta)le of #ontents

Section * +evelopment of 5S To +o (lan,Esta


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Section 2 1isual Sign Sheets@ tili&ati"n "! si$ns t" ienti!+ #a'hine= equip#ent= t""lin$=in(ent"r+= sa!et+= ha&ar an 2"r- 'enter l"'ati"ns* Sa#ple Si$nSheets???*

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Section 3 Standard #leaning .ork Sheet,A 'leanin$ #atri ienti!+in$ the 2"r- arearesp"nsi


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5S Role in Achieving Quality

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