5S Principles New

7/24/2019 5S Principles New

1/98


2/98

5S PRINCIPLESA SUBRAMMANIAN

LECTURER

AWTIICF


3/98

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

3

7

38

39

41

42

4

3

44

45

46

47

48

49

50

51

52

53

5

4

54

56

5

7

58

59

60

61

62

6

3

64

65

66

67

68

69

70

71

72

73

7

4

75

76

77

78

79

80

8181

82

83

84

85

86

87

88

89

90

40


4/98

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

3

7

38

39

41

42

4

3

44

45

46

47

48

4940

18

18


5/98

1

2

3

45

6

7

8

9

10 11

12

13

14

15

1617

19

20

2

1

22 23

24

2

5 26

27

28 29

30

3

1 32

33

34

35

36

37

3839

41 42

4

3

44

45

46

47

48

49

40

18

18


6/98

Numbers from 1 to 49

1

2 3 4 5 6 7 8 9 10

11 12 13 14 1516 17 19 20

21 22 23 24 25 26 27 28 29 30

313233 34 35 36 37 38 39

41 42 434445 46 47 48 49

40

1818

Now, compre !ow m"# s!$fts were %ost &ur$"' ec! step

See " $mpro(eme"t)


7/98

Numbers from 1 to 49

1 * 3 4 5 6 7 8 9 10

11 1* 13 14 15 16 17 19 *0

*1 ** *3 *4 *5 *6 *7 *8 *9 30

31 3* 33 34 35 36 37 38 39

41 42 43 44 45 46 47 48 49

40

1818

Now, compre !ow m"# s!$fts were %ost &ur$"' ec! step

See " $mpro(eme"t)


8/98


9/98


10/98


11/98


12/98

What is 5S Principle?

5S Principle is a simple tool for

organizing workplace in a clean,

efficient and safe manner to enhance

productivity, visual management and

standardized working

!t was first developed in "apan in the

eighties


13/98

5S P#!$%!P&' !$ (#!')

Se$r$+Sort$"'- Seprte "ee&e& $tems fromu""ee&e& $tems. /$spose u""ee&e& $tems.

Se$to"+Set $" r&er- p%ce fore(er#t!$"' "& e(er#t!$"' $" $ts p%ce.

Se$so+S!$"e- C%e"$"' 2 sweep$"'e(er#t!$"' rou"& wor$"' re re'u%r%#.

Se$etsu+St"&r&$e- $"t$" t!e rstt!ree steps b# st"&r&$t$o".

S!$tsue+Se%f /$sc$p%$"e- E(er#o"eu"&erst"&s, obe#s, "& prct$ces t!eru%es.


14/98


15/98


16/98


17/98

1SSEIRISR

Sort t!e t!$"'s s w"te& "&u"w"te&

/$spose t!e u"w"te& t!$"'s


18/98

*SSEISE IN R/ER

A place for every thing and every

thing is in place.


19/98

3SSe$oS!$"e

o%%ow &$%# c%e"$"'

I"spect mc!$"es:$tems


20/98

4SSEI;ES


21/98

5SS>IS


22/98

?> ?E C>IE@E AB


23/98

?> ?E C>IE@E ABIPLEENIN 5S

COMPANY

DETAILS INCREASED

REDUCED

Du%$t#

ur"o(er

Pro&uct$o"

Po%%ut$o"

r&er%$"ess

Customerst$sfct$o"

?st'e

EMPLOYEE

DETAILS INCREASED

REDUCED

/$sc$p%$"e

Sfet#

?or cu%ture Comm$tme"t

St$sfct$o"

tte"&"ce

Ec$e"c#

Re%t$o"s!$p

t$'ue:Serc!$"' t$me

I"&$($&u%


24/98

5S IES


25/98

WELDING BOOTH ATAWTI


26/98


27/98


28/98


29/98

STORAGE ERIL


30/98

STORAGE ERIL


31/98

STORAGE OF MATERIAL


32/98

STORAGE OF MATERIAL


33/98

STORAGE OF MATERIAL


34/98

?I L C


35/98

?I L C


36/98

?I L C


37/98

?I L C


38/98


39/98

5S t ?I


40/98

5S t ?I


41/98

5S t ?I

@$ f ?I ? %&$


42/98

@$ew of ?I ?e%&$"'?ors!op


43/98

Stor'e of test p$eces t ?Istores


44/98

rr"'eme"t for co%%ect$o" ofuse& e%ectro&es


45/98

Why 5S?

1. Improved produ!"v"!#$. Le%% W&%!&'e o( re%oure%). Improved %&(e!#*. Redued %p&e u%ed (or %!or&'e

+. Be!!er ,or- u!ure/. Comm"!!ed empo#ee%0. Improved 1u&"!#2. Improved omp&3# "m&'e

4. Lo, "3ve3!or# eve56.Improved u%!omer %&!"%(&!"o355.Or'&3"7ed ,or- p&e


46/98

I" 5S or'"$t$o"

Emp%o#ees

?$%% be more co"sc$ous boute"($ro"me"t

?$%% be more &$sc$p%$"e&

?$%% be pu"ctu%

?$%% !(e !$'! mor%e

?$%% be more Fu%$t# co"sc$ous

ASCLES R


47/98

ASCLES RIPLEENIN

Lc of m"'eme"t support

Not e"ou'! t$me

Res$st"ce to c!"'e

No structure& pproc!

I"&$($&u% respo"s$b$%$t$es re "ot Ge&

Su''est$o"s of t!e emp%o#ees re "ot

co"s$&ere& Lc of p%""$"' "& 'o% sett$"'

>? @ERCE >E


48/98

>? @ERCE >EASCLES

r$"$"', tr$"$"', tr$"$"'HHH

S!ow t!e be"ets

Rewr&s:reco'"$t$o"

S$mp%$f#:st"&r&$e t!e met!o&s

5SJ IS >E


49/98

5SJ IS >E ER DC CI@IIES

ES >SSIS

9001

?$""$"'Comp"#

D P KI;I=E

N

SEIRI SEIN

SEIS SEI;ESIS


50/98

CASE STUDY85

+S IMPLIMENTATIONAT TTC

+S Impeme3!&!"o3 %!ep% &!


51/98

+S Impeme3!&!"o3 %!ep% &!TTC8

+S F&m""&r"7&!"o3 &%%

Sor!"3' 3der


52/98

Sor!"3' u3derpro're%%95S:

Co%ed ;e%

&(!er 5SSor!"3'

+S IMPLIMENTATION AT


53/98

+S IMPLIMENTATION ATPTC


54/98

SIERI9Sor!: =u3derproe%%95S:

C%ose& %es sorte&

D" ( " ! ( ; "!>


55/98

D"%p o( "%! o( ;e% ,"!>%er"& 3o &3d o&!"o39$S

F"e% "!> %!"-er% (or (oo


56/98

F"e% ,"!> %!"-er% (or (ooproo( %!&-"3' 9*S:

Be(ore A(!er

PC /ES;P PC


57/98

PC /ES;P PCICE+4S

+S8 I3 PC= &,% &3dever# ,>ere?

PC De%-!op &! TTC


58/98

PC De%-!op &! TTCo@e9*S:

+S "3 PC

T&e dr&,er


59/98

T&e dr&,er&rr&3'ed9$S:

Be(ore A(!er


60/98

PRINCIPAL OFFICE TABLE

Be(ore A(!er

TABLE DRAWER


61/98

TABLE DRAWERARRANGED9$S:

Be(ore A(!er

Ne,# &rr&3'ed !&e


62/98

Ne,# &rr&3'ed !&edr&,er

A(!er


63/98

STENO TABLE

Be(ore A(!er

Ne,# prov"ded &rpe! !o


64/98

Ne,# prov"ded &rpe! !om&"3!&"3 oor

e&3"3e%%9*S:

Be(ore A(!er

Ne,# prov"ded %e3er"e%


65/98

Ne,# prov"ded %e3er"e%!o e3>&3e ,or-%!&!"o3

&ppe&r&3e +4S

M&r-"3' prov"ded (or


66/98

M&r-"3' prov"ded (orp&"3' !e&po#

Be(ore A(!er

r$"' pro($&e& o" tb%e "&


67/98

r$"' pro($&e& o" tb%e "&c!$r for proper %$'"me"t

A(!er


68/98

r$"' &o"e for ec! c!$r

Ne,# prov"ded po%!er%


69/98

Ne,# prov"ded po%!er%o3 +S+4S

1S *S

3S

4S

5S

C%e"$"'sc!e&u%e

W&%!e o 3e&r e&> !&e


70/98

W&%!e o 3e&r e&> !&e(or e&%# ,&%!e d"%po%&9*S:

W&%!e o (or p&%!" ,&%!e

G&p prov"ded e!,ee3 ,&


71/98

p p&3d upo&rd (or &e%% !o

e&3

Cupbor&

?%%

p for

c%e"$"'

Ne, &rr&3'eme3! o( !&e% (or


72/98

'op!"mum u!""7&!"o3 o( &v&"&e

%p&e

A(!er

+S Ce&3"3' %>edue (or


73/98

+S Ce&3"3' %>edue (or!>e mo3!> 9*S:

A(!er


74/98

LIST OF EYS IN EY BO

LIS ;EBSC

+1IN ;EB A

+1.1rou"& %oor Ac s$&eS%No

;e# No /escr$pt$o"

31613 CNC Room

b 31600 otor Room

c 3159* /oor to bc#r&

& 316*6 Room No

e *8506 Room No

+1.*$rst %oor Est s$&e 04093 Room %& No 17

b 04163 Room %& No 18

c 575**4 Room %& No 19

+1.3$rst %oor op ;** /oor to errce

+1.4$rst %oor Sout! s$&e 31596 Room %& No 15

b *6675 Room %& No 14

c 9*705 Room %& No 13

& o're ;e# Room %& No 1*

e 5005*3 Room %& No 11

+1.5rou"& %oor Ester" s$&e *9 otor ;e#

b No Number Ac s$&e r$%%

+*PRINCIPL ICE 710 ro"t /oor:S$&e /oor

b *030 ro"t /oor:S$&e /oor

+3o!o'r&p>#


75/98

F"ed po"3! p>o!o'r&p>#o&!"o3

Be(ore F"3&

SSE:c!$"e Sect$o":C


76/98

rece$(es 5S wr& from

CE:D


77/98

CASE STUDY8$

+S IMPLIMENTATIONAT SHOP *6A

5S 0'-. .!&&W#!20 - S'1@SAP 6


78/98

%oordinators

Shri '(*umaraguru+aran SS'Shri Senthilkumar SS'

Shri-Su+ramanian SS'

%ore .em+ers

Shri"oseph Paulra/ SS'Shri0 1asarathan SS'

Shri% #a/a+ather 0ech 2r !

0eam .em+ers3 Shri 1 enkatesan 0ech 2r !

4 Shri 2 - -ntony #a/ 0ech 2r !

Shri * (a+ulal 0ech 2r !

6 Shri - (ernard 7avier 0ech 2r !

5 Shri% # *athiresan 0ech 2r !!

8 Shri - 1ayalan 0ech 2r !!!

9 Shri- Santhakumar 0ech 2r !!!

: Shri P adivelan 0ech 2r !!!

; Smt 1hanalakshmi 0ech 2r !!!3


79/98

5S IMPROVEME!S A! S"OP

#$A

AEREN? +s o"

*6.5.15



80/98


#$A

AERE N? +s o"

*6.5.15



81/98


#$A

AERE N? +s o"

*6.5.15



82/98


#$A

AERE N? +s o"*6.5.15



83/98


#$A

AERE N? +s o"*6.5.15



84/98


#$A

AERE N? +s o"*6.5.15

5S IMPROVEME!S A! S"OP #$


85/98


A

AEREN? +s o"

*6.5.15



86/98


A

AERE N? +s o"*6.5.15



87/98


A

AERE N? +s o"*6.5.15



88/98

5S O S S O $

A

AEREN? +s o"

*6.5.15



89/98


A

AEREN? +s o"

*6.5.15



90/98


#$A

AEREN? +s o"

*6.5.15

CLENIN SC>E/


91/98

CLENIN SC>E/


92/98

5S PRRESS AR/S>P 40

5S >E


93/98

5S >E

5S >E


94/98

5S >E

5S >E

5S >E


95/98

5S >E

5S >E


96/98

5S >E


97/98

FOR

THAN YOU


98/98

THAN YOU

5S Principles New

Documents

Transcript of 5S Principles New