5R110W Transmission V3d Final 2003

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5R110W Transmission

5R110W Transmission

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5R110W ~ Transmission5R110W ~ Transmission

Technical OverviewDiagnosisService & Maintenance


Presented by:Don Cofer&Greg Schorey


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ContentContent

• Shift pattern • Electronic controls

Solenoid & solenoid bodyRanger sensorTFT ~ Transmission Fluid TemperatureSpeed sensors

• Shift pattern • Electronic controls

Solenoid & solenoid bodyRanger sensorTFT ~ Transmission Fluid TemperatureSpeed sensors

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ContentContent

Tow Haul/Grade Braking DTC ~ Flash codes & OBDII codes Filters, Fluid & Maintenance Q & A

Tow Haul/Grade Braking DTC ~ Flash codes & OBDII codes Filters, Fluid & Maintenance Q & A

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Shift PatternsShift Patterns

6 Forward ratiosCold shift strategy 1>2>3>4>6 (skips 5th)Normal strategy 1>2>3>5>6 (skips 4th)

6 Forward ratiosCold shift strategy 1>2>3>4>6 (skips 5th)Normal strategy 1>2>3>5>6 (skips 4th)

Gear Ratio

First 3.114 to 1

Second 2.218 to 1

Third 1.545 to 1

Fourth 1.096 to 1

Fifth 1 to 1

Sixth 0.712 to 1

Reverse 2.88 to 1

Cold shift strategy used when TFT is below 5°FCold shift strategy used when TFT is below 5°F

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Electronic ControlsElectronic Controls


• Solenoid control of line pressure• Solenoid control of torque converter lock-up• Direct solenoid control of clutches

• Solenoid control of line pressure• Solenoid control of torque converter lock-up• Direct solenoid control of clutches

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PC-ATCC SSPC-ASSPC-B

SSPC-C

SSPC-D

SSPC-E

SSPC = Shift Solenoid Pressure ControlSSPC = Shift Solenoid Pressure Control


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3 Different Solenoid3 Different Solenoid

• PC-A (controls line pressure) Part# 6050784C1

• SSPC-A, SSPC-D Part# 6050795C1

• TCC, SSPC-B, SSPC-C, SSPC-EPart# 6050796C1

• PC-A (controls line pressure) Part# 6050784C1

• SSPC-A, SSPC-D Part# 6050795C1

• TCC, SSPC-B, SSPC-C, SSPC-EPart# 6050796C1

Part # are on tips cardPart # are on tips card


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Solenoid Regulates PressureSolenoid Regulates Pressure

• Electrical• Electrical


• Hydraulic• Hydraulic

37S07T0 Day 3Service Training

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PC-A

TCC SSPC-ASSPC-B

SSPC-C

SSPC-D

SSPC-E

PC-A

Line

Pressure

TCC

Torque

Converter

SSPC-A

Coast

Clutch

SSPC-B

Overdrive

Clutch

SSPC-C

Intermediate

Clutch

SSPC-D

Direct

Clutch

SSPC-E

Low/Rev

Clutch


37S07T0 Day 3Service Training

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SSPC-ASSPC-B

SSPC-C

SSPC-D

SSPC-E

PC-A

Line

Pressure

TCC

Torque

Converter

SSPC-A

Coast

Clutch

SSPC-B

Overdrive

Clutch

SSPC-C

Intermediate

Clutch

SSPC-D

Direct

Clutch

SSPC-E

Low/Rev

Clutch

Control StrategiesControl Strategies

• Adaptive

• Failure

• Defaults to 5th Gear

• Adaptive

• Failure

• Defaults to 5th Gear


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SSPC-E

TCC, SSPC-B, SSPC-C, SSPC-E Part# 6050796C1


All flat end solenoids are the same part #.All flat end solenoids are the same part #.


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For intermittent concerns can be swappedFor intermittent concerns can be swapped


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SSPC-D

SSPC-A, SSPC-D Part# 6050795C1

SSPC-A, SSPC-D Part# 6050795C1

Non-flat end SSPC are the same part #.Non-flat end SSPC are the same part #.


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PC-APC-A

PC-A can not be swapped & requires harness removalPC-A can not be swapped & requires harness removal


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Requires solenoid body removal ~ case O-ringRequires solenoid body removal ~ case O-ring

Harness, Solenoid Control ~ part # 6050783C1Harness, Solenoid Control ~ part # 6050783C1


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Caution, it can fail out!Caution, it can fail out!

Manual Valve ~ part # 6050962C1Manual Valve ~ part # 6050962C1


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Solenoids are keyedSolenoids are keyed


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Protect against excessive line pressureProtect against excessive line pressure

Line Pressure Blow-off ValveSolenoid Body ~ part # 6050735C1Line Pressure Blow-off ValveSolenoid Body ~ part # 6050735C1


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TR-P ~ Ranger Sensor ~ part # 6050905C1TR-P ~ Ranger Sensor ~ part # 6050905C1

Calibrated unit Non-adjustable.Calibrated unit Non-adjustable.

Do not loosen or remove screwsDo not loosen or remove screws

• Mounted inside transmission

• Pulse width signal

• Mounted inside transmission

• Pulse width signal


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TFT ~ Transmission Temperature Sensor part # 6050786C1

TFT ~ Transmission Temperature Sensor part # 6050786C1

Serviced separately.Serviced separately.


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Operation monitored by speed sensors Operation monitored by speed sensors

Dual Sensor• Turbine Shaft• Intermediate shaft

Dual Sensor• Turbine Shaft• Intermediate shaft


Speed SensorsSpeed Sensors

Operation monitored by speed sensorsOperation monitored by speed sensors

Output ShaftOutput Shaft


Speed SensorsSpeed Sensors

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Tow Haul/Grade BrakingTow Haul/Grade Braking

Assist the driver when towing or carrying heavy loads. Assist the driver when towing or carrying heavy loads.

Electronic ControlsElectronic Controls24

DiagnosisDiagnosis

DTCs ~ Diagnostic Trouble CodesDTCs ~ Diagnostic Trouble Codes

• Flash Codes• OBDII Codes• Flash Codes• OBDII Codes

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DiagnosisDiagnosis

DTCs ~ Flash Codes DTCs ~ Flash Codes

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DiagnosisDiagnosis

DTCs ~ Flash Codes DTCs ~ Flash Codes

FlashCode

OBDII

Code

Component Description

111 system pass

No codes found

113 P0706 TR-P Sensor

TR-P sensor frequency fault detected


TR-P sensor circuit duty cycle low input

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DiagnosisDiagnosis

DTCs ~ OBDIIDTCs ~ OBDII

FlashCode

OBDII

Code

Component Description

111 system pass

No codes found


TR-P sensor frequency fault detected


TR-P sensor circuit duty cycle low input

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DiagnosisDiagnosis

Hydraulic DiagnosisHydraulic Diagnosis

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Fluid & Filters & MaintenanceFluid & Filters & Maintenance

Service & MaintenanceService & Maintenance

Oil change interval is 30,000 miles or 800 hours Oil change interval is 30,000 miles or 800 hours

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FiltersFilters

Remote Filter ~ part # 6011358C1Remote Filter ~ part # 6011358C1


Filter serviced at 30,000 miles or 800 hoursFilter serviced at 30,000 miles or 800 hours

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FiltersFilters

In-line Filter ~ Installed in the return cooler lineIn-line Filter ~ Installed in the return cooler line


Added when unit is replaced or overhauledAdded when unit is replaced or overhauled

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FluidFluid

• Mercon SP part # 258958C1 - Quarts part # CXT6LSP12 – Liter



Misconception about shipping of CX fluidMisconception about shipping of CX fluid

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Fluid Fluid




Misconception about shipping of CX fluidMisconception about shipping of CX fluid

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QuestionsQuestions35

QuestionsQuestions

Other ResourcesOther Resources

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QuestionsQuestions

Other ResourcesOther Resources

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5R110W Transmission

5R110W Transmission



5R110W Transmission V3d Final 2003

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Transcript of 5R110W Transmission V3d Final 2003