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  • DNV GL 21 June 2015 SAFER, SMARTER, GREENERDNV GL

    21 July 2015Diane Broomhall

    OIL & GAS

    Analytical challenges faced by UK gas network operators accepting biomethane into the UK gas grid

    1

    1st Chemistry in Energy Conference

    July 2015, Edinburgh

  • DNV GL 21 June 2015

    DNV GL Delivering smarter solutions to Industry

    DNV GL is the technical advisor to the oil and gas industry.

    DNV GLs chemists are providing guidance from the earliest stages of a new oil, gas or power facility through to commissioning, operations and eventually decommissioning.

    5% of DNV GLs operating revenue invested in innovation and research:

    Maintenance and development of core technologies that differentiate us in the marketplace

    Longer term strategic research on new technologies

    Collaborative research with customers, industry partners and external experts.

    2

  • DNV GL 21 June 2015

    Energy Measurement and Compliance

    Provide key technical advice to gas distribution and transmission companies:

    Interchangeability of unconventional gases with natural gas:

    Impact of gas components on gas networks and gas appliances

    Combustion analysis

    Evaluation of third party analytical equipment and practices

    Energy measurement and accounting

    Transportation of H2 in the gas network

    3

  • DNV GL 21 June 2015

    Biomethane and the UK gas network

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  • DNV GL 21 June 2015

    EU Directive 2003/55/EC:The complete opening of national gas markets to competition

    Lays down the right of third parties to non-discriminatory access to gas transmission and distribution systems.

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  • DNV GL 21 June 2015

    EU Directive 2003/55/EC:The complete opening of national gas markets to competition

    Lays down the right of third parties to non-discriminatory access to gas transmission and distribution systems.

    Provides the framework for admission of biogas or gas from biomass to the gas network for environmental reasons provided that the gas is permanently compatible with the relevant technical rules and safety standards.

    6

  • DNV GL 21 June 2015

    EU Directive 2003/55/EC:The complete opening of national gas markets to competition

    Lays down the right of third parties to non-discriminatory access to gas transmission and distribution systems.

    Provides the framework for admission of biogas or gas from biomass to the gas network for environmental reasons provided that the gas is permanently compatible with the relevant technical rules and safety standards.

    These rules and standards should ensure that these gases can technically and safely be delivered into, and transported, through the natural gas system and should also address the chemical characteristics of these gases

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  • DNV GL 21 June 2015

    UK Gas Safety (Management) Regulations 1996

    Property Range or limit

    Hydrogen sulphide (H2S) < 5 mg m-3

    Total sulphur < 50 mg m-3

    Hydrogen (H2) < 0.1 mol %

    Oxygen (O2)< 0.2 mol %< 1.0 mol % for biomethane

    Water dewpointHydrocarbon dewpointImpurities

    The gas shall not contain solids or liquids that may interfere with the integrity or operation of the network or appliances

    Wobbe Number 47.20 and 51.41 MJ m-3

    ICF (Incomplete Combustion Factor) < 0.48

    SI (Sooting Index) < 0.60

    OdourGas below 7 barg will have a stenching agent added to give a distinctive odour

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  • DNV GL 21 June 2015

    UK Gas Safety (Management) Regulations 1996

    Property Range or limit

    Hydrogen sulphide (H2S) < 5 mg m-3

    Total sulphur < 50 mg m-3

    Hydrogen (H2) < 0.1 mol %

    Oxygen (O2)< 0.2 mol %< 1.0 mol % for biomethane

    Water dewpointHydrocarbon dewpointImpurities

    The gas shall not contain solids or liquids that may interfere with the integrity or operation of the network or appliances

    Wobbe Number 47.20 and 51.41 MJ m-3

    ICF (Incomplete Combustion Factor) < 0.48

    SI (Sooting Index) < 0.60

    OdourGas below 7 barg will have a stenching agent added to give a distinctive odour

    9

  • DNV GL 21 June 2015

    Differences in composition:UK natural gas and raw biogas

    Component Conc. in grid natural gas

    Conc. in raw biogas

    CH4 81 - 97% 40 80%

    C2 0.007 - 10.2% 0

    C3 to C5 hydrocarbons 0.1 5.7% 0 - 0.001% (10ppm)

    C6+ hydrocarbons 0 0.15%(mainly alkanes)

    0 0.03%(mainly aromatics)

    CO2 0 4% 15 55%

    O2 0.001% (10ppm) 0 6%

    N2 0.005 7.7% 0 20%

    H2 0.01 0.02% 0 4%

    Water Dewpoint < -10C@ network pressure

    Saturated@ ambient pressure

    H2S 0 5mgm-3 0 45600 mgm-3

    Other trace contaminants Drying agents and gas liquids By-products of digestion plus all sorts of man-made waste!

  • DNV GL 21 June 2015

    Trace contaminants found in biogas

    Trace contaminant SourceWater AD plant

    Siloxanes Cosmetic products Food wasteTerpenes Essential Oils (natural and man-made)Ammonia Products of Digestion processAldehydes and ketones Products of Digestion processPesticides & pharmaceuticals FeedstockMetals (Hg, As, Ca, Si) Waste water treatment plantMicro-organisms DigesterDust Upgrading process beds

  • DNV GL 21 June 2015

    Potential safety consequences of non-compliant gas

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    Component Safety ConsequencesCorrosion Combustion Leakage detection by

    public(impact on odour)

    Steel

    (gas network)

    Copper

    (domestic)Safety Control of industrial processes

    High Inerts (CO2, N2) High CO2 + H2O High N2 High N2

    H2S If H2O present

    Total sulphur

    O2Depends of partial pressure of O2 and presence of

    H2O

    Moisture

    Siloxanes

    Organic halides

    Micro-organisms If H2O present

    Terpenes

    Aldehydes & ketones

    Ammonia

    Volatile metals (Hg, As) Liquid Hg

    Pesticides & Pharmaceuticals

  • DNV GL 21 June 2015

    Volatile Organic Compounds in Biogas

    VOC type Example compounds Limits for natural gas distribution grid

    Alkanes (includingcyclo-alkanes) propane, cyclohexane Total concentration limited by hydrocarbon dewpoint.

    EA QP limit for xylene is 100 mg m-3Aromatic hydrocarbons

    benzene, toluene, xylene

    Siloxanes hexamethyldisiloxane Limits for gas grids still to be decided. Likely to be between 5 mg m-3 and 0.05 mg m-3

    Terpenes limonene, pinene Limits on individual compounds will depend on their

    impact on the smell of distributed gas.Carbonyls formaldehyde, acetone

    Organo halides carbon tetrachloride, Freons Limit for Total Organo Halides is 1.5 mg m-3

    Organic sulphides dimethyl sulphide Total Sulphur limit includes H2S. Total Sulphur limit for natural gas is 50 mg m-3.

    EA QP limit is 30 mg m-3.Mercaptansmethyl mercaptanethyl mercaptan

    13

  • DNV GL 21 June 2015

    Risk Assessment for New Gas Connections

    All UK licensed Gas Transporters have an obligation to ensure:

    all new gas connections comply with all statutory legislation with regard to gas quality, calorific value and flow measurement

    The safety and integrity of the gas network is not compromised

    The new gas will not affect the operation of gas customers appliances

    Will not impact on the health of the general public either directly or indirectly via gas combustion products

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  • DNV GL 21 June 2015

    Risk Assessment Output:Sampling and Analysis Protocol - Criteria

    Feedstock and Digestion Process Crop silage, food waste, animal waste, sewage sludge Consistent feedstock mix or feedstock changes Continuous digestion or batch process

    Upgrading process H2S suppression Specialist adsorption e.g. siloxanes, terpenes Main upgrading process:

    Membrane separation Water wash Cryogenic Pressure/Temperature Swing Adsorption

    Retro-fit upgrading equipment

    15

  • DNV GL 21 June 2015

    Risk Assessment Output:Measurement Provisions for Network Entry Point

    Gas sampling and analysis provide evidence to the HSE that every best endeavour has been made to protect the gas network and customers:

    For on-line measurement of gas components: Correct analyser No interference from other components Appropriate analytical range for network limit Evaluate performance before ROV opens Calibrate regularly or continually monitor performance

    Sampling and Analysis Protocol for other gas components of interest: Demonstrate steady state gas process before ROV opens Initial sampling interval for each component determined by Risk Rating Sampling interval can be reduced if evidence allows

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  • DNV GL 21 June 2015

    Risk Assessment Output:Biomethane components measured on-line

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    Component Measurement techniqueAll components required by Ofgem to calculated CV: CH4, C2H6, C3H8, C4H10, C5H12, C6+

    CO2, N2

    Ofgem approved instrument: Gas chromatograph Inferential device

    Hydrogen sulphide Gas chromatograph Electrochemical cell

    Oxygen Gas chromatograph Electrochemical cell

    Hydrogen Gas chromatograph

    Water dewpoint Moisture sensor

  • DNV GL 21 June 2015

    Analytical techniques for critical trace biogas components

    Biogas trace componentsSiloxanesTerpenesAmmoniaAldehydes and ketonesPesticides & pharmaceuticalsMetals (Hg, As, Ca, Si)Micro-organismsDust

    There are no inexpensive reliable continuous on-line analysers for most trace biogas contaminants

    At present, they require specialised sampling and complex laboratory methods.

  • DNV GL 21