550 - Milacron · PDF fileHeight in 101.6 mm 2,580 ... Max Injection Speed in/sec 22.3 25.6...

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Technical Specifications English Metric Injection Unit Specifications A B C A B C Injection Capacity, Max GPPS* oz 72 96 130 gm 2,041 2,722 3,685 Theoretical Disp in^3 134.1 178.6 243.1 cm^3 2,198 2,927 3,984 Injection Performance Max Pressure @ Rate 30,000 psi @ 24 in^3/sec 23,200 psi @ 31 in^3/sec 17,000 psi @ 43 in^3/sec bar 2,069 bar @ 385 cm^3/sec 1,600 bar @ 513 cm^3/sec 1,172 bar @ 698 cm^3/sec Max Rate @ Pressure 48.5 in^3/sec @ 15,376 psi 63 in^3/sec @ 11,549 psi 86 in^3/sec @ 8,485 psi cm^3/sec 773 cm^3/sec @ 1,060 bar 1,030 cm^3/sec @ 797 bar 1,401 cm^3/sec @ 585 bar Max Injection Speed in/sec 14.34 14.34 14.34 mm/sec 364 364 364 Max Pack Pressure psi 30,000 23,200 17,000 bar 2,069 1,600 1,172 Max Pull Back Force lbf 25,000 25,000 25,000 N 111,205 111,205 111,205 Plunger Stroke in 40.75 40.75 40.75 mm 1,035 1,035 1,035 Plunger Diameter in 2.04 2.36 2.76 mm 52 60 70 Extruder L/d Ratio - 70mm 30:1 Extruder Performance rpm 265 Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 65.26 Sled Pull in Force ton 4.1 tonf 3.7 Clamp Specifications Tonnage ton 550 tonf 500 Maximum Daylight in 67.72 mm 1,720 Max/Min Mold Height in 33.09/9.84 mm 840/250 Max Mold Weight lb 16,300 kg 7,400 Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5 Platen Size in 50.8 × 50.8 mm 1,290 × 1,290 Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920 Tie Rod Diameter in 6.3 mm 160 Ejector Stroke in 7.87 mm 200 Max Ejector Force** ton 13 tonf 11.8 Max Eject Speed** in/sec 10.4 mm/sec 265 Machine Specifications*** Length, see note in 413.7 mm 10,508 Width in 91.4 mm 2,322 Height in 101.6 mm 2,580 Centerline Height in 60.9 mm 1,548 Shipping Weight (machine) lb 65,000 kg 29,484 Machine Requirements Water 6 gpm @ 50psi Air 80 psi @ 20 cfm *Note: Other capacities available. Please consult factory. **Note: Higher eject force and speed available. Please consult factory. ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. Electrical Specifications*** Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD Power Supply Capacity kVA 108.5 I45 Frame 72/96/130 - 70mm 550

Transcript of 550 - Milacron · PDF fileHeight in 101.6 mm 2,580 ... Max Injection Speed in/sec 22.3 25.6...

Technical Specifications

English Metric

Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS* oz 72 96 130 gm 2,041 2,722 3,685Theoretical Disp in^3 134.1 178.6 243.1 cm^3 2,198 2,927 3,984Injection Performance

Max Pressure @ Rate 30,000 psi @ 24 in^3/sec

23,200 psi @ 31 in^3/sec

17,000 psi @ 43 in^3/sec bar 2,069 bar @

385 cm^3/sec1,600 bar @

513 cm^3/sec1,172 bar @

698 cm^3/sec

Max Rate @ Pressure 48.5 in^3/sec @ 15,376 psi

63 in^3/sec @ 11,549 psi

86 in^3/sec @ 8,485 psi cm^3/sec 773 cm^3/sec

@ 1,060 bar1,030 cm^3/sec

@ 797 bar1,401 cm^3/sec

@ 585 barMax Injection Speed in/sec 14.34 14.34 14.34 mm/sec 364 364 364Max Pack Pressure psi 30,000 23,200 17,000 bar 2,069 1,600 1,172Max Pull Back Force lbf 25,000 25,000 25,000 N 111,205 111,205 111,205Plunger Stroke in 40.75 40.75 40.75 mm 1,035 1,035 1,035Plunger Diameter in 2.04 2.36 2.76 mm 52 60 70Extruder L/d Ratio - 70mm 30:1Extruder Performance rpm 265

Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 65.26

Sled Pull in Force ton 4.1 tonf 3.7

Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5

Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 7.87 mm 200Max Ejector Force** ton 13 tonf 11.8Max Eject Speed** in/sec 10.4 mm/sec 265

Machine Specifications***Length, see note in 413.7 mm 10,508Width in 91.4 mm 2,322Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 65,000 kg 29,484

Machine Requirements

Water 6 gpm @ 50psi

Air 80 psi @ 20 cfm

*Note: Other capacities available. Please consult factory.**Note: Higher eject force and speed available. Please consult factory.***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD

Power Supply Capacity kVA 108.5

I45 Frame 72/96/130 - 70mm

550

English Metric

Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS* oz 50 54 66 gm 1,418 1,531 1,871Theoretical Disp in^3 90.7 100.1 122.3 cm^3 1,486 1,640 2,004Injection Performance

Max Pressure @ Rate 30,000 psi @ 57 in^3/sec

27,500 psi @ 64 in^3/sec

23,200 psi @ 76 in^3/sec

2,122 bar @ 936 cm^3/sec

1,897 bar @ 1,047 cm^3/sec

1,600 bar @ 1,246 cm^3/sec

Max Rate @ Pressure 66 in^3/sec @ 21,887 psi

75 in^3/sec @ 19,564 psi

87 in^3/sec @ 16,439 psi

1,076 cm^3/sec @ 1,509 bar

1,204 cm^3/sec @ 1,349 bar

1,433 cm^3/sec @ 1,134 bar

Max Injection Speed in/sec 20 20 20 mm/sec 506 506 506Max Pack Pressure psi 27,500 23,200 17,000 bar 1,897 1,600 1,172Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860Plunger Stroke in 27.56 27.56 27.56 mm 700 700 700Plunger Diameter in 2.05 2.17 2.36 mm 52 55 60Extruder L/d Ratio - 70mm 30:1Extruder Performance - 70mm rpm 265Extruder L/d Ratio - 120mm 25:1Extruder Performance - 120mm rpm 131

Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 47.3

Sled Pull in Force ton 4.1 tonf 3.7

Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5

Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 7.87 mm 200Max Ejector Force** ton 13 tonf 11.8Max Eject Speed** in/sec 10.4 mm/sec 265

Machine Specifications***Length, see note in 439.0 mm 11,152Width in 103.9 mm 2,639Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 75,000 kg 34,020

Technical Specifications

Machine Requirements

Water 6 gpm @ 50psi

Air 80 psi @ 20 cfm

*Note: 90 oz shot size with 16,500 psi barrel is also available on this injection unit frame.**Note: Increased eject speed and force options available (consult factory)***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD

Power Supply Capacity kVA 185

I44 Frame 50/54/66 - 120mm

550

Technical Specifications

English Metric

Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS oz 38 44 50 gm 1,077 1,247 1,417Theoretical Disp in^3 68.9 80.1 91.5 cm^3 1,129 1,313 1,500Injection PerformanceMax Pressure psi 34,800 30,000 27,500 bar 2,400 2,069 1,897Max Rate in^3/sec 115 152 200 cm^3/sec 1,884 2,490 3,276Max Injection Speed in/sec 22.3 25.6 29.2 mm/sec 566.4 650.2 741.7Max Pack Pressure psi 27,840 24,000 22,000 bar 1,920 1,655 1,518Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860Plunger Stroke in 13.39 13.39 13.39 mm 340 340 340Plunger Diameter in 2.56 2.76 2.95 mm 65 70 75Extruder L/d Ratio - 70mm 30:1Extruder Performance - 70mm rpm 265Extruder L/d Ratio - 120mm 25:1Extruder Performance - 120mm rpm 131

Barrel Heat No. of Pyrometers (barrel/nozzle) 11/1 Total Heat Capacity kw 73.4

Sled Pull in Force ton 12 tonf 10.8

Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5

Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 6.5 mm 165Max Ejector Force (hyd std)** ton 13 tonf 11.8Max Eject Speed** in/sec 20 mm/sec 510

Machine Specifications***Length, see note in 432.0 mm 10,970Width in 106.0 mm 2,700Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 77,500 kg 35,155Shipping Weight (power unit) lb 3,800 kg 1,724

Machine Requirements

Water 15 gpm @ 85 F

Air 80 psi @ 20 cfm

*Note: 70mm 30:1 L/d extruder also available (consult factory)**Note: Higher eject force and speed available (consult factory)***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD

Power Supply Capacity kVA 217

I78 Hybrid Frame 38/44/50 - 120mm

550

Templates

550

Top View

Front View

691.9[27.24]

1581.5[62.26]

3129.5[123.21]

EXTRUDER SCREW REMOVAL

3854.0[151.73]

R750.2[29.53]

R1260.9[49.64]

4000.6[157.50]

1667.7[65.66] 1999.4

[78.72]

6025.9 [237.24]CLAMP SHIPPING LENGTH

5251.5[206.75]

387.0[15.24]INSIDEGATES

2140.4[84.27]

1102.0[43.39]INSIDEGATES

780.0[30.71]INSIDEGATES

1231.2[48.47]

OUTSIDEGATES

909.2[35.79]

OUTSIDEGATES

920.0 [36.22]BETWEEN

STRAIN RODS160.0 [6.3]STRAINROD0

45.0[1.77]

INSIDE GATES840.0

[33.07]MAX MOLD

5901.0[232.32]

5036.1[198.27]

(4193)[165.1]

2707.0[106.58]

1797.7 [70.77]FEEDTHROAT HEIGHT

122.0 [4.80]TO O'TRAVEL L.S. MAX

11502.2 [452.84]OVERALL LENGTH INCLUDING SLED TRAVEL

6250.8[246.09]

SCALE 0.070 1373.5 [54.08]CONTROL HEIGHT

447.0[17.60]

1216.6[47.90]

448.5[17.66]

60[2.4]

1607.8[63.30]

2426.0[95.51]

2640.3[103.95]

920.0[36.22]

BETWEENSTRAIN RODS

1147.8[45.19]

TOP OFBOTTOM

STRAIN ROD

2227.8[87.71]TOP OFSTRAIN

ROD

809.9[31.89]

508[20.0]

PART DROPW/O GUARD

1692.4 [66.63]MAX GATE OPENING

Templates

178.0[ 7.01 ]

235.0[ 9.25 ]

270.0[ 10.63 ]

118.0[ 4.65 ]130.0

[ 5.12 ]170.0[ 6.69 ]

78.3[ 3.08 ]GATEHANDLE

179.1[ 7.05 ]INJGUARDS

1728.0[ 68.03 ]

CLAMP BASE

946[ 37.2 ]

PART DROP

549[ 21.6 ]

PART DROP

25.4[ 1.00 ]

127.0[ 5.00 ]

228.6[ 9.00 ]

254.0[ 10.00 ]

349.3[ 13.75 ]

770.0[ 30.32 ]

370.0[ 14.57 ]

715.0[ 28.15 ]

735.0[ 28.94 ]

-INCH- 0.656, 2.06 DP0.750-10 UNC-2B, 1.44 DP (12) PLACESROBOT MOUNTING HOLES

Feed throat dimensions can change based on injection frame. Consult factory for specific details.

Feed Throat

550

Injection EndClamp End

Robot Mounting

Templates

920.0[ 36.22 ]

50.8[ 2.00 ]

76.2[ 3.00 ]

88.9[ 3.50 ]

127.0[ 5.00 ]

203.2[ 8.00 ]

355.6[ 14.00 ]

50.8[ 2.00 ]

76.2[ 3.00 ]

88.9[ 3.50 ]

203.2[ 8.00 ]

355.6[ 14.00 ]

508.0[ 20.00 ]

127.0[ 5.00 ]

177.8[ 7.00 ] 254.0

[ 10.00 ]330.2[ 13.00 ]

431.8[ 17.00 ]

533.4[ 21.00 ]

127.0[ 5.00 ]

177.8[ 7.00 ] 254.0

[ 10.00 ]330.2[ 13.00 ]

431.8[ 17.00 ]

533.4[ 21.00 ]

1290.0[ 50.79 ]

1290.0[ 50.79 ]

540.0[ 21.26 ]

LIN GUIDES & RODS

"A" MOVING AND STATIONARY PLATENS

SCALE 0.100

"B" MOVING PLATEN

"C" MOVING PLATEN

"D" MOVING PLATEN

4.8[ 0.19 ]NOZZLEPROTRUSION

101.60 +0.05 0 LOCATING RING

[ 4.000 +0.001-0.000 ]

1720.0[ 67.72 ]

MAX DAYLIGHT

160.0[ 6.30 ]

STRAIN ROD

670.0[ 26.38 ]

TO ROBOTMOUNTING FACE

250.0[ 9.84 ]

MIN MOLDHEIGHT

620.0[ 24.41 ]

840.0[ 33.07 ]

MAX MOLD

590.0[ 23.23 ]

MOLD HEIGHTADJUSTMENT

1288.5[ 50.73 ]

1032.6[ 40.65 ]

149.8[ 5.90 ]

393.6[ 15.50 ]

200.0[ 7.87 ]EJECTSTROKE

373.0[ 14.69 ]DISTANCE TOK/O BAR FACE ATMAX EJECT STROKE

88.3[ 3.47 ]

880.0[ 34.65 ] 181.3

[ 7.14 ]

86.0[ 3.39 ]

STATIONARY PLATENMOVING PLATEN

STANDARD ELECTRIC EJECT

550

Platen Area

Die Space

HOLE DESCRIPTION“A” 0.75-10 UNC-2B 1.44” DEEP (108) HOLES EACH PLATEN“B” Ø27.0 THRU (12) HOLES CORRESPONDING HOLES IN K/O BAR Ø0.562” THRU“C” Ø27.0 THRU (1) HOLE CORRESPONDING HOLE IN K/O BAR Ø0.500-13 UNC-2B, THRU“D” Ø52.4 THRU (12) HOLES CORRESPONDING HOLES IN K/O BAR Ø0.562” THRU