54930127 Merit Profile

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About us…Merit scada automation pvt ltd ( ISO 9001:2008) is a leading system solutions and electronic Manufacturing companyproviding SCADA Solutions for Indian Railways – 25 KVA Traction power Distribution , Substation SCADA for Substation Automation and Unified Utility wise Traction Monitoring System (UUTMS) Solutions for monitoring and

controlling various Traction load factors(Telemetery). We provide SCADA solutions on turn key basis which includesDesign , engineering , supply , erection , testing and commissioning of RTUs ( Remote Terminal Units ) with RCC( Remote control center ) along with SCADA-SOFTWARE

Merit is a approved vendor by RDSO for providing SCADA Solutions for Indian Railways , other vendor approved for scada by RDSO are ABB, CMC, ..etc. So our complete SCADA System technology design and developed in line withabove said approved companies and up to international standards.

Merit scada has been floated by experienced techno crafts who are already providing material handling solutions for Major Coal, cement and Petro-coke industries from our group company called Merit technologies India limited for thepast 12 years

Merit taken over M/S SANMAR ( Chemplast group ) – Chennai and M/S HART – kolkatta who are in this Scadabusiness with technology, goodwill..etc to further strength the technical capabilities

Complex project management capabilities

Since its incorporation in 2002, merit has an enviable record of successfully building SCADA Solutions for Railway - 25KV Traction Power Distribution covering number of Traction substation ( TSS ) along with SP. SSP for long distancerailway network of more than 400 KM controlled by a Single Remote control center(RCC )

We have executed more than 12 SCADA Projects all over india consisting of 12 RCC and approximately around 300RTU’S to control and monitor 7000 Trction KM Take for instance just three of the many major Turnkey projectsundertaken by us: 

SCADA For control and monitor 25 KVA Traction Power line From Sitarmpur-Jaja-Asansol of TAsansol Division of Eastern Railway for the distance of 260 KM consisting of 32 Substation From Remote control center ( RCC) -ASANSOL.

SCADA For control and monitor 25 KVA Traction Power line From PALASA to BADHREK and sidelines Of Kurdha Division of East Coast Railway for the distance of 371 KM consisting of 52 Substation From Remotecontrol center ( RCC) – KURDHA ROAD.

SCADA For control and monitor 25 KVA Traction Power line From Jarsiguda-Chakraderpur-Tatanager andsidelines Of Chakraderpur Division of Southeastern Railway for the distance of 371 KM consisting of 46Substation From Remote control center ( RCC) – CHAKRADERPUR.

End-to-end solutions capability

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We manage turnkey projects, and have built, managed and supported our customers for their completeSCADA Solutions Since we are having the design , Developing and implementation capabilities of Hardware and software for their requirements and also provide strong service support.

• Our Systems Integration (SI) unit develops applications and integrates them across diversehardware and software platforms

• Our project Team perform site erection , testing and commissioning activities

• Our Customer Services Provide after sales support.

• Our Education and Training unit provides IT education and training to users.

Extensive domain expertise andtechnological competencies

We have proven expertise in a wide array of applications, including real-time systems, online systems,embedded systems, process control data communications, networking and parallel architectures.

We achieve this with the help of our Resource pool of engineers trained in diverse technologies;

We also have a large competency pool that works on emerging technologies and competency areas.

We are ISO-9001:2008 certified Company that is what gives us an edge in complex, high technologyproducts with high Quality.

Strong customer relationships

Merit's customer orientation and service culture lead to enduring bonds with clients. Our distinct valueproposition and service culture, coupled with our track record of successful service delivery, are reflected inour long-standing customer relationships with dominant players in key infrastructure, services andgovernment sectors.

In the domestic market, we have established an extensive services network penetrating the remotestgeographical locations. This gives us an unmatched advantage in servicing customers with an all-Indiapresence, such as the railways and government entities and other organizations with countrywideoperations.

We are providing ON SITE service support for 12 Remote control center ( RCC ) and approximately around

400 RTU installed in various substations Spread in Various Divisions of INDIAN RAILWAYS which iscontrol and monitoring around 7000 km of RAILWAY – 25 KVA Traction power Line

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Our Products …

MERIT has developed dedicated engineering solutions for the power sector. These are specially created tomeet the complex demands of a system operator with the responsibility for ensuring the quality andreliability of power supply.

Flexible distributed architectures facilitate easy expansion based on the needs of the network. Our applications are highly parameterized and configurable. They have been field-proven in variousenvironments, combining different sets of architecture and complexity. Their open architecture makes themeasy to configure for different sets of platforms.

Our power sector products include: 

Traction scada - : Open SCADA kernel for control and monitoring 25 KVA Railway Traction Power line

from remote control center ( RCC ) – Real Time Application Software

Substation scada : Open SCADA Kernel for control and monitoring the Traction Sub Station( TSS ) from substation itself and on demand transfer the data to the remote location – Real TimeApplication Software

UUTMS : Open SCADA Kernel for monitoring instantaneous parameters from all the TSS Spread over the entire state for controlling the load and share the load between various TSS depending upon theLoad Parameters like Maximum Demand Value ( MD ), Power Factor ( PF ),..etc received fromvarious make energy meters installed in Various Traction Substation TSS . The communicationbetween RCC and RTU is through line Modem as well as GSM Modem

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Merit’s Traction SCADA for IndianRailways

Keeping the critical requirements of the Railways in mind, MERIT has developed the standard electric traction SCADAsoftware (Traction scada) on the Windows platform to control and monitor 25 KVA Traction power line ( more than 30substation spread over more than 300 km per installation ) by the railway operator from a centralized Remote ControlCenter ( RCC ).

Pioneers in Railway SCADA :

MERIT is one of the few organizations who have been supplying Traction SCADA system to the INDIANRAILWAYS, since the past 11 years with more than 14 successful installations. Virtually any requirement of SCADA system in railways is synonymous with MERIT.

Beginning with IRTU 3000/4000 (Technology Transferred from ALS-USA) system, MERIT has progressively

offered the railways, a SCADA system that is the software developed in Latest WINDOWS Platform and RTUOff latest Phillips Microcontroller based PLC , technologically up to date with the best in the world.

Major Subsystems of SCADA:

Remote control center ( RCC ) : Consisting of 10 computers Named as Master, standby, FEP and OWS ( Operator work station ) computers connected in dual local area network , The Overall SCADA Software has been split in todifferent subsystems and loaded in the above named computers to perform their Specific Task

Remote Terminal Unit ( RTU ) : Merit Make RTU consisting of Micro controller based PLC ( CPU, DI , DO and AI ) ,Power Supply, Catnery Modules, Contactors, MODEM and Energy Meter installed in various Substation like SP, SSP ,FP and TSS collect the data relating to substation like Voltage, current , MD, PF, Open or Close Status of BM/CB’S ,Catnery ..etc and perform the control operation like OPEN/CLOSE the BM and CB’S , Transformer Tape Changing ..etc

as per the requirement of the operator From Remote control center ( RCC). The WAN communication between RCCand Various RTU is through Line Modem as well as through GSM.

Remote control center ( RCC )

  WAN

N

WAN Remote terminal unit (RTU) at Substations

Work 

station

Master 

computer 

Front end

 processor 

Line modem/

GSM Modem

Line modem/

GSM Modem

RTU - CPU DI, DO,

AI

Sub

Station

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Major Features of Traction SCADASystems:

The software consists of a set of closely interacting software modules that carry out the functions of real-time data

acquisition and supervisory control, data processing, handling operator interactions and report generation. 

The functions of the SCADA system are:

• Acquiring Analog and digital data from field equipment

• Processing the acquired data Generating online alarms and events

• Control of circuit breakers and Interrupters located in the sub-station and switching stations

• Logging the data relating to the field inputs in to the database

• Presenting the on line Graphical display of BM , CB and Catnery Positions

• Generating alarm, event reports and graphical reports for Voltage, current, PF and MD

• Automatic localization of faults

Traction scada software sub process:

• FEP Process

• Control process

• Network Process

• FTX Process

• DBS Process

OWS Process

FEP Process:

This sub-system resides in the FEP Computer. It handles data acquisition from and control to the field.Tele-metered parameters like voltage and current are captured using remote terminal units (RTUs), whichare connected to suitable field instrumentation like meters, transducers, etc. The acquired data is processedto make it relatively protocol-free and is updated in the local database. The changed data (report byexception) is sent to the main sub-system.

The dual-redundant FEP provides a high reliability to the field interface. When the host system fails, the

FEP continues to acquire data from the field and buffers it locally. After the re-establishment of communication with the host, this buffered data is uploaded. This provides the end-user with the exacttiming details of status events.

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CONTROL Processes:

Some of the analog, discrete and accumulated values received from the field may be raw values. They are

converted to engineering values, based on pre-defined equations, using linear, non-linear look-up tables.Each point in the system can have a separate equation depending on its field connectivity. The calculatedvalues are also checked for their validity. Reasonable values are passed on for further processing.

NETWORK Processes:

This is process control and monitor the data transfer between various subsystems through TCP/IP andassigning the priory in data transfer between data loging and control output enabling process.

FTX Processes:

The system has a high degree of fault-tolerance, to handle failures at various levels in the hardware andsoftware modules. Redundancy is provided for all critical modules of hardware, such as FEP, master system and software modules. If critical components fail — including a critical software task in the activesystem — the standby system takes over within a few seconds.

DBS Processes:

Logging the Various field parameters and generating the report as per the requirement is controlled by this process . Allthe analog , event and alarm data’s from the field is getting logged in a powerful SQL Database and this process

generates reports on system data. The software supports easy report configuration, with which a set of newreports can be configured for each application. The operator can create and print reports on any loggeddata, on demand. The system can be configured for periodic automatic printing of certain reports.

OWS Processes :

Monitoring and control of the user interactions with the field, is done through the Operator interface console(OWS ). This full-graphic user-friendly interface provides acquired data through single line diagrams andtabular formats. 

The MMI is based on a Windows graphical user interface (GUI). It supports features like concurrent displayof multiple windows, resizing and positioning of windows, and multiple page display screens with scrolling. 

This display consists of a real-time data presentation to the operator in full-graphic pictorial form, single linediagrams / schematics, tables, lists, icons, graphs, text, user-defined symbols and dynamic data display.

Dynamic data on these pictures and tables are updated with the latest data on change. 

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SCADA System configuration:

Main Menu

Graphicaldisplay of substations

 

Open/closeOperation to breakers

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Report Generation:Monthly, weekly, daily reports relating to Alarms, events and allAnalog

parameters will be generated from the SCADA System orequest from the scada

Operator. The report can be generated both in tabular foras well as in the

graphical format

Report generation

 

Report

 

Graphical

  Report Generation 

Graphical report

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  Remote Terminal Unit  RTU Back View RTU Side View

 

RTU Front View

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OUR SITE MAP FOR SCADA SYSTEM TO INDIAN RAILWAYS:

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Merit’s Power SCADA forSubstation

Open SCADA Kernel for control and monitoring the Traction Sub Station( TSS ) from The Substation itself and on demand transfer all the stored data to a

Remote monitoring system .  The versatility of the SCADA software makes itappropriate and ideal software for substation automation For Control and monitoringVarious Instruments in the substation and  Improved customer information accessrelating to the substation.

Typical features of a substation SCADA systemare as under

• Control and monitoring the Breakers, Transformer Taping , Capacitor Bankfrom a centralized system

• On line Monitoring Of Substation parameter Like Voltage, Current, Power Factor, Maximum Demand , Active, Reactive power, Raising demand, AveragePower Factor, KVAH, KWH.

• Display all the above parameters in on line Graph Formet

• Generating Alarms for Instantaneous Parameters Like High & Low VoltagesHigh Current , High Transformer temperature , OCR, DBR, WBC Alarms from

Feeder CB.

• Generating Alarms for Instantaneous Parameters like PF and MaximumDemand ( MD) for One third and Two third Values for allotted Values

• Storing all the Events and Alarms in a database and generate the report for Hourly, Daily, Monthly as per the request

• Storing all the Engineering Parameters In a database and generate the reportfor both in Tabular and Graphical Form in Hourly, Daily, Monthly format asper the request

Additional features of substation control system

• Demand side management

• Volt/VAR control

• Preventive maintenance

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• Fault detection isolation and restoration

Remote control center & substation control

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Merit’s UUTMS for Indian RailwaysKeeping the critical requirements of the Railways in mind, MERIT has developed the standard UUTMS software on theWindows platform to monitor all the Energy Parameters from Traction Sub Station (TSS) Spread over entiredivision From centralized Remote Control Center ( RCC ).

Technical Description of UUTMS:

The UUTMS System - From Remote control center (RCC) enables the Traction Power Controller (TPC) to monitor thesimultaneous integrated maximum demand of a number of traction sub station ( TSS ) falling with in a state electricityboard. He can also monitor Various Parameters like Instantaneous Voltage (V ), Current ( C) , Maximum demand ( MD) , Power factor ( PF ) , Raising demand ( RPF ) Average power factor (APF) , Present KWH Reading, Present KVAHReading, Present KVARH Lead Reading, Lag Reading from Various Traction Sub Stations ( TSS ) Spread over entireDivision.

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Major Subsystems of UUTMS:

Remote control center ( RCC ) : Consisting of 4computers Named as Master, standby, OWS ( Operator work station )computers connected in dual local area network , The Overall UUTMS Software has been split in to differentsubsystems and loaded in the above named computers to perform their Specific Task

Remote Terminal Unit ( RTU ) : Merit Make RTU consisting of Micro controller based CPU and Engry Meter, GSM andLine Modem collects the data related to TSS like Instantaneous Voltage (V ), Current ( C) , Maximum demand ( MD ) ,Power factor ( PF ) , Raising demand ( RPF ) Average power factor (APF) , Present KWH Reading, Present KVAHReading, Present KVARH Lead Reading, Lag Reading through RS232/485 Port and transmit the online Data to RCCThrough Line Modem / GSM Modem

Major Features of UUTMS Systems:

• Acquiring Analog data from Field

• Processing the acquired data Generating online alarms and events

 •

Logging the data relating to the field inputs in to the database• Presenting the on line Graphical display of relating to all Analog Parameters

• Generating alarm, event reports and graphical reports for Voltage, current, PF and MD