53042620 Horizontal Oil Well Drilling Technology

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    Suer,Canal

    Universitlt

    Faculty

    of Petroletm Mining Eng.

    P

    etro

    eum

    Engineering

    D ept.

    HonrzoNTAL

    nWprr

    DTIuNG

    TBcmxoLoGY

    Dr. Mohamed

    ShehataFarahat

    (2000)

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    Suen

    Canal

    University

    Faculty

    of

    Petroleum

    Mining

    Eng.

    Petroleurn

    Engineering

    Dept.

    HOruZONTTAL

    n WpLL

    DTLLII{G TpcHNoLoGY

    Dr. Mohamed

    ShehataFarahat

    (2000)

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    CoNrsNrs

    SELECTIoNAND

    REAsoNs FoRDRILLING

    HORIZONTAL WELLST

    AND DRATNHOLES

    l.l

    Seleclion of horizontal wells

    and drainholes

    1.2 Reasons

    or

    Drilling

    Horizontal Well and Drainholes

    1.3 Main Aoolications of Hoizontal

    llells and Drainholes

    1,3.1 Thin Formatious

    1.3.2. Verticsl Natumlly

    Fractured Fornrations

    1,3.3Lotv Perm abilityFormations

    1.3.4Heterogeneous eservob

    r Formstions

    1.3.5

    Applicttion

    in Resemoits riflt Botton

    Water or

    with o

    Gas Cap

    1,3.6 Advantages of Horizontal lVells in Offshore

    Applications

    1.3.7HeavyOil Applications

    1.3.8SandProduction

    Typns oF

    HoRTzoNTAL

    WELLS AND

    Dr

    proRnnt

    Dnrr,r,rNc ncnNrquns

    Usno

    2.1

    Utru-shott Turnins Radius

    2.1.1

    SystemProcesses ,td Equipment

    or

    Multiplc

    Radisk

    2.2

    Short Tarnins Radius

    2.3 Medium-TurningRadias

    Page

    #

    I

    3

    3

    5

    5

    o

    o

    8

    9

    9

    l l

    t2

    22

    27

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    t-

    2.i.1 Dil fins

    rttt

    Mulinn-Rutlius

    Dtilling

    2.3.2 Metliunt-Rsdius

    Dri iug

    MoJors

    an{ SlsteuLs-

    2.3,3 HigbMedium

    and

    Lott-Soeed

    Drilling

    2.3.4Medium-Radius-Hoizo rtttl lltell Sections

    2.3,4.

    Vertical

    Section

    2.3.4.2

    Curved

    Sectiau

    2.3.4,2

    Horizoutsl

    Section

    2.4 Lottg-Radius

    Horizontgl

    lyell

    2.4,1

    Vertical

    Section

    2.4.2 Cumed

    (Turning)

    Section

    2.4.3

    H

    orizoutal

    Section

    Pt,nNNtNc

    r

    lloRrzoNTAL

    WnLl,s

    AND DRAINHOI,ES

    G

    NOUNTRY

    j.

    Geontetrv

    of

    Horizontsl

    WelI

    or Drainhole

    3.1

    lf ell

    Diameter

    3'2

    VplLltpllle

    3.2.1

    Fktt

    wells

    3.

    2.2 I)

    n lulatiug

    wells

    3.2,j

    Llpt'ard

    nclined

    uells

    3.2.4

    Dou,nward

    ttclined

    wells

    3.2.5

    Multilet

    el t'ells

    3.2.6

    Multi brtuch

    3.2.7

    Grsvit

    drsinage

    wells

    3.2.8

    Complex

    well

    shryes

    3.

    3 D esistlEqip

    ntal-lysll

    f&i949

    Prye#

    2A

    30

    34

    34

    35

    36

    39

    4l

    43

    43

    43

    I

    1

    I

    i

    6

    46

    47

    47

    47

    48

    48

    48

    48

    48

    48

    48

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    Page #

    Dmrlrxcl PRosr-svs ssocnrso wttH

    HoRtzoNteL

    WBU-

    DzuLLINGaNo THBTRREMEDY

    4.1 DeliNery Weisht to the Bit

    4.2Reducing

    TorqueandDrsg Forces

    a3

    Epls_ekutus

    ale

    ftliag;4e

    4.4 Protectian of lyater SensiliveShales

    4.5 Direclional Control

    4,5.I C assifrcation

    f

    hotto,n-

    4.5.2Measurfug t'.slrune ls

    4,5,2,1Steering

    ool

    4.5,2,2 M essurcntent-whileuillittg (Mll/D)

    4.5.2.3

    Geosteering,

    Equipnrcnt and Irrstrume tfltiort

    DRILLSTRING

    DESIGN

    72

    HonrzoNrat, WELLConrplnrroN

    TncnNreuns

    6.1 Comoletion

    Technolosict

    :fu-U X4:[ 41-LglL s

    H o

    izontal Radial B ore

    rc e

    6.2

    Conpletion Oltion

    for

    Short-Rtttlius,

    Mediam-Radius,

    ond -ong-Radius

    f Horizotrtsl y'elk

    Draiflholg;-

    6.2,1Open

    hole cotn elion

    54

    57

    58

    s9

    60

    6l

    6l

    62

    62

    68

    89

    94

    I

    I

    j

    i

    I

    I

    l l

    95

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    Poge

    #

    6.2.2 Tail

    completion

    and

    slotted

    iner completiott

    95

    AppucarIoNoF

    COILED

    ueINc

    TN

    HoRIZoNTALDRILLING

    AND

    MULTI-LATERAT,

    CASB

    STUOII]S

    AND

    HlsroRms

    7.1

    Coiled

    Tubins

    Drilli,tg

    7.2

    M&LUels

    I

    Ci?,ts]J:t

    ldtet

    7,2.1Case

    7.2.2

    Case

    7.2.3

    Case

    7.2,4

    Csse

    4

    7.3Multilatersl

    Case

    Histot

    Case1

    RunnnpNcns

    t00

    t02

    103

    t05

    t07

    109

    l l l

    l l t

    I l - l

    lv

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    Cn.

    I llotizort\t lre s

    Dtiuhry |

    Cu,rprnn

    SELECTION

    AND

    REASONS

    OR

    DRILLING

    TIORIZONTAL

    WELLS.

    AND DRAINHOLES

    :

    1.1 Selection

    o-f

    horizofial u,ellsarul drainltoles:

    l lorizontal wells are ofgrcat ntelest o thcpetrolcutnndttstryodaybecattsc

    they

    proviclc

    an attractivc

    nrcans or improving

    both

    plodtrction

    atc and

    rccovery

    efficiency.

    'l'hese

    are due to

    that horizontal

    wellsprovide a latger

    area of contact

    wit l l t lrc cscrvoif

    hando vctt ical;

    wclls ancl,r l addit ion,

    hcy

    provide a means or

    the latetal lansPodation

    f f lt l id.Thus,

    he horizorrtal

    wells

    can be dril led

    asnew u,ells r ho

    zontal idctracks,

    ri l led o revitalrze

    ttrc

    pcrformance f

    exit ing vert ical

    wclls hatarecallcddrainholes

    llc

    past

    fcw

    years

    havcseen

    reat

    mprovement

    n dril l ing

    echnology. cvelopments

    suclr

    as t lre use of bent,downhole

    ril l ing

    notors,op

    drive igs, andMWD

    (measurcment hilc dLil l ing) r

    advanccd 4WD

    allcd

    gcoslecring

    cchnique,

    togcther

    with stccrable

    drill systcms

    have

    grcatly rcduced costs. Recent

    horizontal

    wclls

    havc costno mora

    pcr nctctofrvcll

    t lt i l lcd hltn

    conlpatablc

    conventional

    wells. Thus,

    great

    advances

    ave also bcen

    in nlcthods or

    drilJing hort-radiusrainholes

    tom crisling

    vel1ical

    cl1s.

    The construction

    and

    placing

    ofhorizontal

    wells hasbecome

    autine Usually

    it is

    no longer speculative

    as to whether

    horizontal

    rvellscan be drilled-

    Tn

    most cases

    no|, the choicc

    s not whethcr

    one can

    dlil l horizontally,

    ut

    whethclon should.

    l),-.M.S.Farrhat

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    CIl- I

    IIo

    urtutl

    lrt

    s

    D'lllinA

    Grcat

    advancosn the technology

    f dril l ing

    and

    locating orizontal ells

    continue to be made. Today

    much attention s being

    paid

    to thc

    problems

    of

    re-entering existing vertical wells

    using smaller diameter,mcdium-radiusand

    short-radius equipment. These improvements will allow

    a much larger

    proportion of existing conventional wells to have heir live extended y re-

    completion

    with

    long,hofizontal r ianholcs. hc

    provision

    f M WD too ls hat

    will opemte in smaller diameterholes

    s a

    particularly

    active area.Thorc arc

    developmcnt, too, in logging tools.

    Tools arc now available hat can be

    opcrated while dril l ing to

    providc

    ir lfornratiotr

    bout hc rcscrvoir

    being

    encountored.ocating he logging sensors loser o the dril l bit to

    allowa

    nore t imely evaluationof thebit

    posit ion

    ndo the rockbcing

    penctrated

    s

    anotherareaof active dcvclopment.

    Thus,

    drilling a horizortal well

    to exploit a reservoir

    usually nvolvesseveral

    important

    uestions.

    hcse

    uestions

    reas

    ollows:

    1.

    Whcrc houldhewell

    be

    ocated?

    2.

    lr whatdirectionhouldhcwell

    bc

    drillcd?

    3. Whcrc houldhckick-offpointKOI') ohorizontll c?

    4. IIow ongshouldhehorizontal

    ection e?

    5, ls it neccssaryo stirnulatchcwcll?

    The answerof these

    questions

    equire

    athering

    nformation bout he

    reservoit

    nd heconditions

    xisting

    n

    thcarca.[o[izontal

    ell

    should otbe

    drilled in

    all cases, ateful

    studyof tcchnicnleasibility nd economical

    potcntial

    of holizontal ril l ing s needed

    eforc

    ts application.

    or these

    lcasors, ccuratcesewoir rd adjustvclldata

    hould c

    collected.

    Therefore,

    he

    horizontal

    wells

    are corsidered

    easible

    primarily

    in the

    following

    reas:

    l. Thinpermeableormation.

    2. Verticalnaturally-fracturedormation.

    3. Low

    permeability

    omation.

    4. Formation

    ithsand

    roduction.

    5. Fomation

    withwater oning.

    6.FoImation

    ith

    gas

    oning.

    D,: Nl.S.Frrahrt

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    AL I ottzo,tk lllrtts

    Drtltl

    t

    3

    7.Offshore pplications.

    8.

    cavy

    oi l appl icat ions.

    9.Fonnation ccess lowouts.

    1.2

    Reasons

    or

    Drillitts

    Horizontal

    Well

    and Drsinlrcles

    ' l

    hclc arc scvcml cnsorrso l l i l l

    a

    rol izorr lul

    cl lnr l l rcr

    l r iur

    vct l ical

    c l l .

    'l'hcsc

    rcasonsre:

    l. Increasing

    il

    productivity.

    2.

    Connecting

    eltical aturally

    ractures.

    3.

    Producingrom ow-pemeability

    eser.roits.

    4.

    Staying

    way i-om il-gas nd

    oil-water ontacts.

    5.

    Injecting tream

    thcrrral

    il rccovery).

    6. Controllingand roduction.

    7. I'r'oducinghin

    hydrocarbons

    eservoirs.

    8. lncreasingnjccl

    v

    ty.

    9.

    l'roducing

    as

    iorncoal

    scanls nd

    proving

    cttcr

    wccp

    fficicncy.

    l0.lncreasinghe etumon he nvestment

    ROl).

    Sornctimes,

    he cost

    of a drilling a horizontalwell is more

    than hat

    ofa

    vcr t ica lwcl l and

    complet ior rostsarc usual lyh ighcr ' .lowcvcr ,

    nto lc o i l

    would be ultiuratcly ccovered

    y thc horizontal cll.

    [hus,

    horizontalwcll

    is

    justified

    n view ol'quicker

    eturnon well investment.

    Horizontal

    wells and drainhole

    can be mainly applied or the

    following

    circumstancer

    pay

    zollcs

    reservoir-s)

    halactcristics,amcly:

    l. Thin

    permeable

    ornrations.

    2. Verlicalnaturally racturedonnations.

    3. Low

    pelmeability

    'ornrations.

    4. Formzrtion ith sandproduction ndconingproblems.

    1,3 Mgitr

    A

    licntionsof Hori ntal ,Y'ellsa,td Drainltoles

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    Iha izintal

    llitlk

    Dj iIIi

    1.3.1

    Thin

    Formstions

    When

    consideriirg

    hjn

    onnation

    or homogeneous

    crnration,

    t shoulcl

    void

    dtil l ing a horizontal el l into his onration hickcr han200 t. however,lr is

    maximum pay

    zone thjcloress

    does

    not hold

    tnrc for

    formatiolls

    with

    helerogeteous

    fonnation

    or

    fotmaljon

    with verlical

    naturally

    fractures,

    as

    shown

    n Figure

    1.1and

    ig.

    1.2.

    Thlrrproducli lgzonos

    Wale rcon lngprob lems

    cas

    con lng .p rob lems

    Other

    pp l l ca( ions :

    leavy

    rude,

    on l

    scams,

    fo rmal ion

    ccess ,

    lowouts .

    Fig.

    1.1 A4oin

    pplicotiotts

    ofhorizottttl

    trll,r.

    INTERSECTION

    F VERTICAL

    FRACTUR€S

    BY

    I.JORIZONTAL

    ELL

    Fig. 1.2.

    , / . M .S .F r r

    xh r i

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    C

    .

    I llorizofttdl

    lYc4s

    Dtiqi ry

    5

    ' lhus,

    the

    productivity

    ndex

    (PI)

    for a roriT-ontalveilreflectshe ncreases

    arca ofcontact ofthc

    well

    with the reservoir.

    l'ypically,

    the Pl for a horizontal

    well maybe increased

    y

    a factor

    of4

    compared

    o

    a verticalwell

    pcnctrating

    the same reseloir, although enhancementby a factor of l0 or more may be

    aclrievablen certain ircunrstance,sshown n Figure1.2.

    1.3.2. Vet'tic Natt,trallv Fr'flct.rred Forut ions

    A horizontal

    well

    provide

    a means of communicatingwith natural vertical

    fractures,

    .

    g.,

    a high fractured

    imestone.fthe

    well

    is orientedo intcrcst

    thcsc ractureshe

    productivity

    ndexcanbe substantiallyncreascdvcn vhcn

    thc

    lrac(ure density is

    low. Unfottrnatcly, his can also accclcratc hc

    movement fgas or water o

    reach

    he wellbore.

    l. 3. 3 Low Pernrcabilitv Fornntio tts

    One

    qucstion

    is often asked by the opcratol tlrat is how low should thc

    pcrnrcabil i ly

    be

    in a horrrogcnousornration

    cforc

    consi

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    CII. I

    lln,ito

    d lITtts

    Dti i"p

    PEBMEN

    ILITY

    EFFECT

    75

    lronizoNl

    t wErt

    vlntl :At.

    wn.t

    Irig. I -.1

    Penrcdbili0

    effcc|.

    Heterose

    Rese

    ir

    or Fo,'ntsti

    A

    l r . l i zo r r l , I

    vc l l

    r r r r ry

    r . . v i r l c

    r r r r r r r r l x r

    r ' r r r r ' r r r r ( r r11es

    ' r rc r r

    r .sc r r ' i r .

    hclcrogencity

    exisls

    n thc

    horizonlalplanc.

    A

    horizonlal

    vcllborc

    rr

    lhc

    lescrvoir provides

    potential

    for

    far more

    information

    about he

    reservoir

    halr

    would

    nornrally

    bc availnblc.

    s logging

    nd

    conrplclion

    cchrrirlucs

    ccorno

    more sophisticated,his aspect of horizontalwells is l ikely to be usecl

    advantage.

    Frotn a

    prodrrction

    iewpoint,

    a

    horizontal

    ell in

    an rregular

    cservoir

    ray

    provide

    a

    mcans

    faccessing

    solated roductive

    oncswhich

    nright

    other.wisc

    be

    missed.

    Furthermore,

    n

    beterogeneous

    eservoirs,

    he

    influence

    of the

    hctclogcneous

    long hcwcllbolc s r.ctluccclry thccornpositc or,v con]clry,

    so

    thrt

    production

    ltcs

    arcgclrcrl l ly

    cnhlnccd

    n

    lhcsc it.crrnrs{anccs.

    L3.5

    Application

    n Reselyl|I

    tl'ith

    BottQn

    yqlqor

    with n

    Gns Cor2

    In nrany

    cascs,

    rosclvoil

    is thc

    lhc nos l n tpor l ln l

    i rc lo rin r i t ing

    hc

    p loc l r rc t ion

    fo i l

    f ionr

    tcndcncy

    bl

    rvtrtcl

    ionr

    atrurrclcrlyi lg

    cluitlr.,

    r-

    as

    iorl

    n

    1]r.

    M.S. , :rr , 'hxt

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    Ctl- I lloti. ti l lYdts

    Dti ing 7

    gas

    cilp, to

    bc dlawn vcr(ici i l ly

    to

    thcprod(rction

    cll. l lor.izontal cl lscan

    have substantial

    advantages n

    such lcsctvoirs. The conventional rvay

    of

    reducing thc

    effect of coning

    is to complete he vertical

    well over a linritcd

    vcrl icnl distaDce

    o tnaxinlizc hc

    stand ff front hc watcr

    or

    gas

    cap,as hc

    cascmaybc.

    Because f i ts extended

    ontact with the eservoir,

    lrorizontal cl l

    usually

    has

    lcss

    pressure

    rawdown

    or a

    givcnproduction

    atc han

    docsa

    vcrtici l l

    wcll.

    This reduced

    drawdown essenshe

    endencyot thc coning

    ofwater

    or

    gas

    with the

    produced

    oil.

    Thus, for example,horizontal

    wells

    may be

    operatedat ths

    santc atesas

    aonventionalwells

    but

    rvith

    less-sometimes

    uch

    less-coning,.e., witlr

    bctterwater-oil

    atios r

    gas-oil

    atiosor both,

    n some

    case,

    productiol

    without

    coniDg

    nray be economic

    using horizontal cl ls,

    whcrc it would

    be

    plohibitively

    slow

    with

    conventionalwells.

    In

    situations

    where the

    jlitial

    rate

    for

    production

    without

    fiee

    gas

    coning would

    be

    impractical \a,ith vcrtical

    wells,

    it may be

    possible

    with

    horizontal

    wells to

    aclrieveeconomic

    roduction

    y

    gravity

    drainagc i lh

    onJya small

    atcofgas

    injcction o maintain ascapplessure.

    Even if oporation below

    thc critical rate

    or coning s impractical

    bccausc

    of

    economics,

    thero can stil l

    be a large advantage or

    horizontal welis.

    This

    situation s conlmonwhen

    viscous,

    onveutioualeavy

    oils ale

    produced

    ronr

    abovc a watcr layer.

    When the

    high oil viscosity nd helow

    diffcr.encc

    n

    tlcnsity between the

    oil and waler makcs

    coning, or more

    concctly fingcrrng,

    occLucven

    at

    vcty

    low

    productiolr

    atcs. n thcse

    ascs,hcvolume

    ofoi] thnl

    is

    produccd

    is approximatcly proportional

    to

    thc

    volurne

    swept

    by thc

    watef

    finger. As

    is shown in Figure

    1.4, horizontalvells

    havcanadvantage

    vcr

    vcrl ical wells

    herebecausehe igure

    really

    a crest

    hapediked he oofofa

    housealong

    the length

    ol-thehorizontal el l) has

    a much ar.gerolume

    and

    this algercrcstdisplaces

    nruch arger olurue

    foil.

    Dr. M.S. I : rrahrt

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    LI1. I Ilotito

    rl ll'clls

    Dtilti g

    @

     

    CohparLon_or.a

    dcr

    .rre

    Leto* ,

    v.r

    catUdt ent,

    -

    (,

    e. t

    treror,

    s.ciion

    ora

    fizontat

    iveu

    VEBTICAL

    ELL

    WITII

    RISING

    ONE

    HORIZONTAL

    ELL

    WI'rH

    RISING

    REST

    Fis. 1.4.

    1.3.

    6 Atlttantages

    o.fHorizontnl

    rySAtjlt

    O:fit ,4tU,lk l j

    Many horizontal

    welis

    have

    beendrilled from

    offshore

    platforms.

    Suchwells

    oflct savings

    n

    Plalfolrl

    rursls l

    nrkii l ion

    o l lt( ' i t{ l i l l l i t[,r.ti

    tr lrrrl rrslrrtr,,

    Fot

    example,

    one operator

    tatcs hat

    thecost

    ofhis North

    Sea

    platforrns

    s

    approx imatc ly

    6 mi l l i on per . rvc l l

    l o t .

    Js ing o r i zon la l

    vc l l s ,

    hcsanrc

    nunrbcr

    of well

    slots on a platfonrr

    an

    proclucc

    incc

    cachhorizonlal

    wcll

    is

    note

    productive

    han

    each convcntional

    wcll.

    I\rr.thcrntorc,

    ince

    ollbhore

    wells

    are nolmally

    highly dcviatcd

    n any

    casc hccxlla

    cost br

    horizontal

    dli l l ing can

    be relatively

    rralJ.

    7,'\

    / )r ' . \ { .S.Farrh^t

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    a:lL

    t Ilotitotthtt tl' rDti it|')

    Commcrcial

    ofl 'shore orizontal vell

    projects

    n

    various alea ncludingthe

    ArI i i l l ic,

    lrc Nor h Scn l||( l

    lrc

    lirvn cas

    rc losclihc(ll l l l l c l i lclr(lrrc.

    1,3.7 Ieu_y

    Oil Annlicttions

    Probably

    hc most

    prospective

    rca or

    usinghorizontal

    wells

    ies n the

    ield

    of

    heavy oil recovery,

    articularly

    hcmral ecovery

    singstrcarn. or

    exanrplc,

    lre bitunren

    epositss Canada,

    hich arc intpossiblco rccover

    economically

    y

    corlvcntional ethods, ave

    a volttnre f oil in

    placc

    approximatelyqual o that of all the known couvcntionalrudc il tn hc

    world. One approaclr

    scd o rccovcl hcsc

    csourccss operr

    pit

    nrining.

    l l o rvcvcr ' ,

    h is s i r r r i l c r l

    r lhcsnr i r l li ac l io r t f l l l cA t l r i r l ) r sc i t

    - csc tvo i r

    ha t

    s

    close to

    the surfacc

    and thc approacl rnvolveshandling

    vastqurntii ics f

    natclial. In

    situ hclmal ccovcty

    s trolc

    gcnclally

    p;tl icablc,

    ltcrtpcr

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    CI. I llo,izont.tl llcls Drillirrs l0

    crodes and

    plugs

    the equipmcnt and rcstrictiog thc flow rates.Scrccnsand

    gravel placing

    limit

    sand entry into thc

    rvcllborc

    and n somc cases cduces

    productions

    rates, less

    pressure

    rawdowneliminates he necd or screenand

    gravcl placing

    ndallorvs iglrcr

    roduction

    atcs rorlrdrainholc r horizontal

    wcll.

    ti

    . ,

    D/ Nl .S.Fxr.hxl

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    CII. II

    Dti

    i'tg Tcchttiques

    l l

    c[AP'ftrR

    lt

    TypESOF HoRIZoNTALWELLs Ar'ln DlnrnnsNr

    DRrr,r,rNG

    pcuntQu

    sUssu

    The

    choice of

    drilling me0thod

    depends

    pon

    drilling cost,

    well spacing

    and

    the

    mcchanical

    ondition

    fa

    verlicalwellbore

    s existing

    Also, he csctvoir

    consideratiols are also important n sclecting he drilling method.During thc

    last decade,

    he incrcmental

    cost ofdrilling

    horizontal

    wells and drainholes,

    over

    a vcrlical

    well cost,has

    come down considerably.

    But

    today oil industry

    grains

    nore

    experienccand

    tses ewcrdri l l ing

    echnologics,

    n tum thecost

    of dril l ing

    horizontal

    clls

    nraybe

    furthcr educed.

    ccorclingly,hc

    practical

    holizontal

    drilling

    methods can be classified

    into four broad

    categories s

    shown

    n

    Figure

    2.1,depending

    pon hc urning adius

    cquircd o turn ionr

    a

    vertical o a horizontal direction. lso, heuseofa top-clrivc t. i l l ing ysfenr

    (TDS)

    is essential o the successful

    mplementation fa horizontal ri l l ing

    program

    fol: deeper

    wells; larger wellborcs; ouler-rorv

    wells

    (olfshore

    platforrns);

    Gumbo

    or bentonitichole sectious hcndril led

    with water

    base

    mud; whcre simultaneous igh torque and tension

    s requiled o be applicd

    dril lstring.A discussion fvariousdlil l ing

    methods re

    given

    below or caclr

    typesofhorizontalwell anddrainhole.

    2.1

    Ultra-short

    Turning Ra irls

    Ultra-shor1

    urn-radius horizontal lroles, sometinres

    called drainhole. nthis

    mothod, t uti l ized

    waterjef o

    dril l

    100-200t longdrainholcs ith a tulrrirrg

    radius of 1 to

    2 ft. thesearc dril led in

    ptcviously

    cascd

    often mrrll iplc

    horizontal laterals are drilled lrom the samewcllbore, as shown n Iiigure 2.2.

    It is repofied hat, sidetmcking

    ay be donewith a

    whipslock

    eviating

    ool

    with a curwed

    uide.

    Also, a ongslender tcel

    ubc

    its

    nside he dril lpipe nto

    the top of the whipstock

    uide,

    sshown n Figurc2.2.Tbe upperendofthe

    tube has a

    pressurc

    seal to contain

    pressule

    and

    divert drilling flrrid through

    the tube. Thejet

    nozzle its on

    the

    owererd ofthc tubc.' l 'hus, t i l l ing

    rate

    s

    controlled

    with a letaining able onncctedo tlre

    op ofthe tubcasshown n

    D,: M.S. Fnrahat

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    CH.ll D

    lli

    E

    T..huiques

    t2

    Figure 2.2. The

    hole is

    prepared

    first

    by

    plugging

    the lowcr required

    and

    removing a

    scctionof casing

    by nril l ing

    the

    section s undcr-reamed

    o

    increase

    he

    hole

    diamctet,

    .e. he

    proccss

    nvolt,es

    rdcr-reaming

    hc vertical

    wcllbore and

    then dril i ing

    severai

    adials

    ionr the under-rearned

    one.

    Howevcr,

    lte length

    of the s€ction

    and diameter

    oftl ieunder

    camedhole

    basccl pon thc

    specification

    f deviating

    ool.A

    spccial

    acker

    s

    placed

    n

    thc casingwith

    a curved guide

    bclow thc

    milled

    section. he

    whipstock

    tlcvittirg

    tool is

    conncctcd o

    thc

    cl.i l lpipc

    ntl usscrlbly

    urr rr lu

    lrc rolo

    positioned

    t the

    kicl(-off

    point.

    l 'he

    whipstock

    s oriented

    and

    setontne

    packer.

    Then, tlre

    slender

    ubc is

    owered

    with the

    ctaining

    ablc..l.he

    nud

    purnp

    s stattccl

    nd circulatiotr

    cgins

    downs

    thcdril lpipc lrrough lcnclcr

    tube and ort thejet

    nozzlcs.

    lydtaulic

    nrud

    pressure

    gainst

    he

    ptcssure

    cal

    on lhc ol)

    oflhc tubc

    orccs

    t downward.

    ltc

    tl l l)c

    )asscs

    hrouglj hc

    cur.vcd

    guidcs

    ol lhc r,vhipstock.

    l

    hcsc urn

    hc

    ul)c hrough

    90

    anglc irrrrr

    cltrcal

    to horizolttal.

    A strcam

    ofhigll

    prcssurc

    rruclionr

    hcjcl

    rrozzlcs

    torlcs

    he

    lor.nralionnd

    dril ls hc

    rolc

    horizontally

    hcn

    hc

    horizonlal

    ccliorr

    s

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    CIL II

    Dti

    i,l4 lcchltiqrcs

    I J

    A

    / i i ,.

    1l

    "r'

    i

    o"

    \ ' r -

    l

    100

    -

    300

    ll

    -:-

    |

    A

    {ili"

    fi'

    T-

    Fig.

    2.2 URRS.

    r.soo

    _

    3.ooo

    t

    +

    |

    2,OOO

    S,OOO

    r

    ---

    :' I

    Molion

    Controuer

    O.ill

    String

    Working

    Str ing

    HighPr€ssur€,

    R€movabl€

    €al

    =-:- -

    und€rream€d

    zon€

    Dri l l

    Sk i i lq

    "t')'*

    ,1+

    Fig.2.1.

    D/. M.S.

    Fnrahat

    Fadia l

    Bor€

    Hole

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    Cll,

    Dt lhtU l'dt,tltlurN

    t4

    R.dlal

    Compl.tlon

    yit.n

    PERSPECTIVE

    Fig.2.1 URRS.

    16 Ftrr=ll11'11

    lr''"'"'''1,,,'

    l Orl

    1[:

    rr" .rL,r l

    -a

    l : l

    i l l ,

    "" ' ' ' '

    l l l l

    l l - l l t - -

    . -- , r l l l

    r t

    1|=l l l

    | - '

    Sectlon A

    PaY

    .utto

    Fig, 2.4.Multiple-rodiol otnpletion.

    ,l),rM.S.Frrnh:ra

  • 8/20/2019 53042620 Horizontal Oil Well Drilling Technology

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    A

    lry

  • 8/20/2019 53042620 Horizontal Oil Well Drilling Technology

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    I

    t l

    a

    I

    I

    I

    I

    I

    CIL II

    Drillirtg

    T,

    owrate de er rn ines

    Dri l l

    Str ing peed

    ControlOr i fce

    Mot ionControl ler

    Direc t io r t f Mot io r r

    Dri l l

    Str ing

    Vert ical ubir tg

    tr ing

    Trapped

    Water

    Seals

    Flow

    to Conica l e t

    Penelal orr corr 'ol v,lt Ied i I ng.'ig.

    t

    ;l

    ril

    2.:

    b::li,;tl

    nrir r,rqsrr",r";

    Er,-

    t l o, , r r , r , , r

    r ,P5, jc5

    lsr. i r i i

    ct l Drrt

    i r , , r ;

    ; r , ' , : : r . :

    , r r , '

    ' ' l r w

    l l r r ,

    r ' r \ l r l x , , , l

    . r { r c . , j

    l , f e l ' J s l k

    h , 1 , 1

    , r ,

    l \ . 1 , , wi , .

    . 1 , ' i l i , r

    i ' l

    DrillStrins

    [:"_..1t;

    d

    Hig l rProssu f€Soa l

    W h i p s t o c k

    w , l r , r i l , ' r ' , r

    . n r , r

    nnl sh4. :s a br, , {r d, id

    .onrr ' .

    l l ,c D,, l l S l , r ,q

    - . -

    Dr i l l

    S l r inq

    l io '

    l ' , ' ,

    t l

    I

    Dr i l l t r ing

    l1 'e,

    r ' r r r

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    The second

    component

    s the motion

    controller

    Figure2.5) on the

    tail of

    the

    dl i l lstr ing,

    vhich

    acts as a hydraul ic

    estraint.

    n csscncc,

    t is

    a pistonwit lr

    external

    seals

    hat slide

    within a

    special snrooth

    borehole

    portion

    of

    the

    vcrt ical

    wolkstring.

    fhc

    high-plcsstrrc

    ettcr

    ushcs n

    thc op of tho

    not ion

    controller,

    and water

    is trappcd bctrveen

    t

    and he

    high-prcssureeal

    at the

    bottonr

    of the

    workstring. Water

    can escape

    only

    througha centralorificc

    wit lr in thc

    corrlrol lcr

    Fig.

    2.5). t lrc

    cstt l tss a hy

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    CII. II Drillirtg'I.echniqtcs

    t8

    l t ig. 2. ' l t t shows lsclrcnlatic

    f t lro orr ical jct. t t lrr: op

    ol t lrc i igrrrc . ' / t is

    a standard rrllirnated

    et

    nozzle.The addition

    of

    fixed vaneswithin

    the nozzle

    causesa conical shell of high-velocity water

    particles

    o

    fonl a conical

    iet

    (I; ig. 2.7b). l 'hc sizc of t l tchoriz.orrtalolcholc s cstablishctly lhc wistof

    thc vattcs,'uvlr ichrr ttrncotrtrols,

    lrc utglcoIr l ivclgcncc f

    t lr t: orrc f wir{cr '

    patticlcs. ig.2.7c

    andFig.2.7dshowvancs 'or

    1wodiffclcnt

    onical

    nglcs.

    Fig. 2.7

    Cotticul

    et

    nozzle.

    Fig. 2.8a slrows water

    jets

    resultirrg

    ronr variorrs

    eglees

    1'vanc u,ist

    n l-

    microsccolld

    lash

    photoglaphs

    I a col l i l tratod

    ct

    and wo cl i l lcl .cnt

    orr ical

    iets.

    Theconical ngle

    s not affected

    y dri l l ing-flrr id

    ressure.

    hese

    onical

    jets function

    at both

    ambientand

    clcvatcd

    back-pressurcs.

    t highcr

    back-

    pressules,

    avitationdoes

    not appear

    o be an mportant

    utting trechanisrn.

    Fig. 2.2 sltows hc

    basic rvhipstock

    olt[ igul i t l iorr,

    r lorrbly rr lvotlrrvcl lctl

    qLrcstion

    rark.

    nsidc hc

    IJRRSwhipstocl

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    CII.

    Drilling

    T chniqucs

    l 9

    The

    whipstock

    is

    held in

    place

    by

    downhole

    anchor

    rws

    engaging

    hc

    rvcll

    casing.

    The

    anchoring

    aw

    aresetby

    rotating

    he

    4.25 n.

    vcrtical

    workstting'

    To

    erect

    the

    whipstock,

    the

    workstring

    s raised

    about

    ft by theblocks,

    he

    resulting

    verlical

    motion

    erects

    he whipstock,

    e workstring

    and

    whipstock

    arc

    lrelcl

    ercct

    by a set

    of hydraulic

    cylinders

    t hc

    wcllhcad

    hatmaintain

    cotrstant

    onsion.

    Aftcr

    each

    adial

    placcnrcnt,he stcps

    or","u"r."d.

    Thc

    rvhipstock

    an hcn

    bc

    cle-erccted,

    otated,

    and re-erected

    ownhole

    without

    osing

    ts

    calibration.

    gyroscope s

    used o set

    he

    whipstockazimuth]

    or

    each adial.

    Thus,nrultiple

    radialscanbe placedat differcntazimuths ownholewithout having o trip the

    whipskrck

    ack

    o thcsttt ' lacc

    ctwccn

    ach

    ttcccssivc

    arl ial.

    After

    each

    radial borehole

    s drilled,

    a 3D

    positional urvey

    can be applied

    (Fig.

    2.8b).

    The 1.25

    n. drillstring

    canbe surveyed

    o determine

    ts trajectory

    with special

    flexible

    radius-of-curvature

    ROC) survey

    oolsdesigned

    o

    pass

    through 12

    in

    (or

    smaller)

    end

    adiusof

    the drillstring.

    The

    ROC survcy

    ool

    was developed

    o

    provide

    both

    plan

    (azimuth)

    and

    profile

    (up/down

    rajcctory)

    data.'It

    is

    pumped

    down

    the

    workstring

    and enters

    and

    passes

    hrough

    he

    drillstring

    as

    a wireline

    tool. The tool

    (Fig.

    2.8b) resernbles

    n animal

    backbone

    and has

    long slide

    wires

    placedat each

    quadrant

    hat

    rnovewithin

    veftebrae

    attached

    o a flexible, torque-resistant,

    ire-cable ackbone.

    he

    slicle

    wires actuate

    very

    prccise

    sensors

    hat measut'e

    hc nrovetlret of

    eaclr

    slide wire separately, ranslating directly nto the curvaturc f the ROC tool.

    And,

    in

    turn,of thc

    dri l lstr ing.Within

    heROC

    oolarcan

    nclinometcrnd a

    roll

    sensor.All

    these data are

    transmitted

    o the surlace

    by

    wireline"l'he

    curvature

    s

    converted nto

    convctrtional

    azintuth and

    nclinationby

    rrpholc

    software,

    rovidinga 3D

    printout

    of both

    he

    azimuthand

    he bore nclination'

    However,

    he drilling

    methodused or

    ultar-short

    adius

    poses he following:

    l. turning

    adiusof

    I to 2 ft.

    2.

    lengthofdrainhole

    of 100 o 200 ft.

    3.

    the

    first

    drilling system

    requiresa

    48 in. dianreter

    under-reamed

    one

    while

    the mproved

    second ystem

    equires

    4 in.

    diarneter one.

    4. the

    under-reamed

    one length

    varies lrom 6

    to l0 ftdepending

    on

    the

    systcm

    ti l ized.

    /)r. M,S.

    Faraltat

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    UI.

    DrilllngI'r:chuiqres

    5.

    thedrainholc

    iamcter

    aries .5 o 2.5 n. lttts

    wo

    or

    trtol 'ctuilrltolcst'o

    d il lccl.

    6, fol

    sarrd ontrol, hc hl irrholcs

    tc crorrrplclct lsirrg i l lrcr

    slol lcrl irrcrs s

    gravel

    packing.

    7. after

    completing

    he drainhole, he

    pipe

    s several,hen fdesired,

    a slotted

    lincr

    is l incr is inscrtcd

    n thc uutlcr-rcarncdonc, he dircctiotral

    t trvcy

    tools att

    rcuscd.

    8.

    t lr is

    nrcthoclasbccn

    succcssful

    rr lrc

    rrnbonsolidatcd

    arrrls,t t tr l ccctt l ly

    it hasbcen

    used o drill hard ock such

    asgrarrite.

    9.

    a large

    under-reamedone

    may

    pose

    difficulties n reservoirs

    with

    strong

    bottonr atcrdrive.

    At last hc

    short-radiusri l l ingmcthod

    oscs

    lrc bl lowing:

    l.

    l 'he

    process

    nvolves utt ing | 5 b 2{) l lorrgwindow n t lrc

    casing

    f

    an

    existing

    erticalwell andkicking-off thedlainhole hrough be

    window.

    2. A

    whipstock ndcurved ri l l ingerrtry

    uide

    assistlexible hell

    pipes

    30

    60 ft) or wiggly dri l lcol lars

    n making

    a 20 to

    40

    lt turring aclius. lso,

    dilcct ional urvcymay

    rc

    usod o

    locatc r 'ainlrolc

    ath.

    3.

    'f ' l rc

    ltot

    zontit lpor(ion

    wi{lr t

    , l l /2

    kt

    (r

    - l l4 in t l irtrrc: l t :r,s

    rrotrrrrr l ly

    completcd ithelopenhole

    r by

    insert ing

    slottedincr n

    thc holc.

    n

    thc

    case of unconsolidated

    and reservoirs,

    a wire mesh

    seven s

    wrapped

    around

    he

    iner for sand

    control. t

    is

    possible

    o drill

    several lainholes t

    dif crcntclcvations

    lrrough singlc

    crt icalwr: l l .

    4.

    ' l 'he

    short urning adius

    ri l l ingntcthod

    asbccnvcry

    succcssfullr nrarry

    field applications. ut the imitationol thismethod, s that t doesnot offer

    0 sclcctivc otl l l) lct ion

    ption. rr

    ot lrcl

    wotls, i t is rrot

    possilr lc

    o

    isolrr lc

    ccrtain

    protlucing

    orrcs

    clcctivoly.

    l

    his

    coulcl ausc

    diff icult ics

    n lhc

    cilscs whclc

    frirclrucs intcrsccting

    lhc

    drainlrolc

    f lrc in dircct

    conrnrun

    catiorr i th

    eithcr opgas

    or bo{toltr atcr.

    5, Moreover,

    milling a widow

    in thc

    casing

    can be

    very

    expensive nd

    time

    consuming.f possible, prefcncdoplion s to dri l l a drainholchrough

    new verticalwell

    with arr

    openhole

    section.

    6, A

    90

    ft

    turning radius

    drainholc

    s

    a succcssful

    echnology.

    This

    technology

    employs a downhole

    nrud

    motors

    and articulatcd

    drillstring.

    Also, t hasbeen

    ucccssful

    crncntccl

    hocasing

    rra curvcd

    cotion

    l '90

    ft

    turning

    adius

    hole

    and harrging,

    he olntation

    valuation

    ools

    canbe

    uscd.

    l

    h is l r i l l i ng

    oc l r r ro logy

    ou l t l

    l r rob lb ly

    c

    uscr l o

    rh i l l 2 ( ) o 2( )0 l

    t r r t r r ingar l ius c l l s

    by rnor lc l i r rg

    l rc

    < l l i l l s t r . i r rg

    r l i cu l l r l ion .

    Dr.

    M.S, Falalrat

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    CH. II Drilling

    I'echniques

    Fig. 2.8a. Waterets.

    c )

    3 O " C o n l c a l

    J e l

    n o z r l e a t

    o . 4

    M P 8

    Separ

    lor

    Tool Cross-Sect ion

    Slide

    Wke

    L----

    Convgr lo r

    Computer

    To

    FOC

    Tool

    lExcitation-----'/

    I

    Sourye

    Electr ical chemat ic

    Pr nter

    1)r.M.S. Farnhat

    Fig.2.8bROC tool.

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    Cn l l

    L, r i i ' t ( 7 i lhr iqur \

    22

    2.2Short

    Turnine

    Radius

    Short-lul lr toIizorrtal

    (ctns

    Ituvc

    a tu|1t

    mdius

    ol about

    0_00 l,

    lbr.dri l l i Ig

    fiom cascdholcs.

    Thc

    proccss

    bcgins

    by sicletrucking,

    uilt l irrg

    ngrc, rru

    dti l l ing thc

    curved

    ectionwith

    a

    special nglc

    building

    sscnrLrly.

    .lrrrs,

    ol

    a

    re-entry

    dri l l ing

    system

    o be

    tcchnically

    succcssftrl,

    t mustbccapablcof

    dri l l ing a

    consistort aclitrs

    f ourvaturc

    rrcl

    ol dr.i l l irrg

    ut.vc

    rr hc

    lcsitccl

    dircction,

    hcsc cqrrircnrcnt

    l isc

    rorrr

    lrc cc

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    CII. II Dritti"g

    luhniqucs

    23

    Rotating-guidcdsystems

    are a third category of short-radiuscuwe-drilling

    tools.

    Fig. 2.9 slrows hc downlrole onrponcnts f

    onc such systcm.

    l'hcy

    include

    he curve asscmbly,lexibledril i

    collars,and oricntation quipment.

    Thc

    lclativclyshortcurvc

    sscmbly ncorpotatcs

    flcxiblc.jointhat s

    pushcd

    to onc sidc of

    thc holc lo ti lt {hc bit. ' lhc oricntation

    qttipnrcnt onrprisc

    standard

    muleshoc sub for

    gyro

    orienting or

    a nonmagnctic collar and

    rnulcslroc trb or

    magnclic

    licnting-

    his basic ool corccpthasbcenarotrnd

    for decades, ut

    problems vith angle builds and directional ontrol have

    limitcd

    its conrmercial ucccss.lolvcvcr, hc

    apPcal

    of

    dril l ing horizontal

    wc l ls l rc lp lywi thsuch qu ip rncr tc r r ra i r rs .

    Fig. 2.10

    highiights the evolution of rotary-guided

    cuwe drilling tools before

    1988.Early described

    tool in 1934 hatuseda flcxiblejoint

    to allow the

    bit

    to be tilted o sidetrack

    well. In 1944,Miller

    patented

    similarcurve-dtil l ing

    assembly

    Fig.

    2.10a) n

    which

    hc bit t i lt direction

    ould

    bc

    oricntcclo dcflcct

    the borehole

    in a

    particular

    dircction. lt

    was assumed that, aftcf initial

    orieniation,

    he assembly ould continue o dril l in a consistent irection.n

    1952, Sanders sed a curve-dril l ingasscmbly

    Fig.

    z.l0b) whose

    near-bit

    reamer

    caused he bit to the inclined.

    This

    systemalso incorpolateda flexible

    joirrt

    to allow su{Iicicnt tilt to drill short-radiuscurvcs. The curvc direction

    was detcrmincdby the orientationof a whipstock, again it was assunred hat

    thc asscnrbly

    ouldcontinuc

    o dril l in a consistentircction.

    In 1964,

    (Fig.

    2.10c), Frisby

    proposed

    an assembly that used an

    eccentric

    stabilizing sleeve o control the bit tilt to orient the tilt in a

    parlicular

    direction

    and to function as a stabilizer to minimize bit

    wobbling

    and oscillation. The

    eccentricsleevecould be

    positioncd

    eithcr aboveor below thc flexiblejoint. It

    was attashed otationally to the ddllstrimg

    with

    a

    pin

    that

    was

    releasedby fluid

    pressurewhen drilling mud was cilculated through the tool. This sleeve rs

    similar o one

    proposed

    y Gilcs in 1955 or long-radius li l l ing, cxccpt hat

    Gilcs

    slcevewas oricntcd hc dril lstring ounter-clockwisco cngage lock to

    position

    the sleeve n the desireddirection.

    Development

    was renewed in the 1980's. Holber

    (Fig.2.10d)

    and

    Schuh

    workcdon

    dril l ingan unpredictablcadius fcurvatutc auscd y instability t

    the

    dril l bit, cspccially

    when

    hebit dril led

    an oversize oleor became

    Dr: lU.S.Farahat

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    \-

    ' ,

    \ - -

    ,r\,,rt.rnlIolt"

    Nonmagnetic

    Drl l l

    Col lar

    Dri II rt

    1;

    7'c

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    CII. II Drillitg

    Tcchniqucs

    25

    unstable

    as it crossedbedding

    panes.

    Burton

    addressed

    lre

    problem

    ofpoor

    oricl l tat iorl

    ontrol by

    introducing tron-rotat ing

    ccentricleevc

    Fig.2.10c)

    with splingJoaded

    blades

    o

    glip

    the wellboreand

    o

    lnaintain

    orientation s

    the drilling

    assembly s

    wellbore and to maintainorientation

    s he drilling

    assembly s advanced.Burton advocated eriodic epositioning f the sleeve

    so hat

    a

    Dlanet

    urvccould

    bc

    dri l lcd.

    Fig. 2.10 Historical

    evolution of tlrc

    rotaryt-guided lrcrt-radius

    atrve-drillin.g

    tool.

    Fig.

    2.11 shows hat

    he

    flexible

    a short-radius

    urve.Thus,

    o tilt

    sulficiently

    to drill

    a short-radius

    llows the bit it hasbeen

    useda

    non-rotatinglexible

    tubular steel shell

    madeofshoft lengths

    fpipe. The

    engths onnect

    ogether

    with articulated

    connectiorrs

    or

    flexibility.

    This flexible

    shell

    carries he

    vertical

    thrust to the bit and

    acts asa sprirrg

    o facilitated uilding

    angle.A

    flexible

    liner nside he shell

    contains

    ressure

    or circulating

    drilling fluid.

    An

    internal drive

    shaft supportedby

    bearing

    packs,

    carries

    torque from

    the

    drillstring

    to

    the bit. The horizontal

    ection s

    drilledwith

    a similar echnique

    but

    longer flexible

    shell

    without spting

    action and stabilizer

    o control

    direction

    as shown

    in Fig. 2.11.The ole

    s

    preparedirst by milling

    a section

    of casing

    and under-reamed.

    he

    whipstock

    is run ot'iented

    o the con'ect

    directionand

    set, he anglebuilding

    assembly

    s run into

    the hole.

    Sidetracking

    begins by rotating the angle-building sserr.rblys t guidesoffthe faceof the

    1987

    e

    1}. l\ '1.S,

    Falahnt

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    ( ' l l .

    1 l

    l \ l l l t tH

    I 'nhu\ t t rs

    Ltl

    whiPs lock '

    i dc t r i l ck i r rg

    nc l

    l l i l l i ng

    or r l i r r t ro

    r r hc

    curvc t l

    ro lo

    cc t i . .

    r ta r r

    i 'creasiug

    upward

    ngle

    n the

    di 'cction

    f the

    whipstock

    acc

    nt i r

    t

    is

    bcing

    hodzontal.

    Then

    the

    angle

    building

    asserrbly

    s

    pulled

    out

    of the

    hole.

    The

    stabilized

    rilling

    assembry

    s

    run,

    and

    he

    str-aight

    orizontal

    ection

    s

    dri

    ed.

    Also, there is another ersionof thcsystcm.otates

    he

    bit

    with

    an

    articulatccl

    nrotor,

    which

    improve

    lrole guida'ce.'fhe

    welr

    s compretetr

    s

    an

    open

    rore

    or a

    special

    lexible

    ype

    slotted

    incr

    s r.un.

    Fig.

    2'I |

    ,4scltetnntic

    f

    o

    'shorr-t'aditr,s

    rriling

    racrtttiqrrc

    r,sittry

    inirtra

    drillin g

    ioirtt.

    /)r'.

    M.S.

    Fa

    a hat

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    CIL DTiIi'tgTcchniqnes

    2.3 Mc tl r nt

    -

    Tu n n

    g-Bg1 4;

    Although the long-radius

    approach to drilling horizontal wclls is

    highly

    developed nd very successfirl,

    hc radius cquircd estrictshe applications

    possible.

    Medium-radius ril l ing

    extends

    hc

    ecbniqueso thatbuild

    sections

    with a radius

    down

    to

    about 300 ft

    (90nr)

    can

    bedril lecl. olcsdril lcd ry

    m€dium-radiusechniqucsrave

    scveral advantagcsonrparcdo long-radius

    wells

    and almost no disadvantages.

    lrey

    can be

    dril lcd

    with

    conventional

    dril l ing rigs, although hey require

    some special,but now wcll-developed,

    equrpnrent.

    Mcrliunr-radius cchniqucs sc rroir-irrl icrrlalcd

    til l slrings

    nnd

    hcntt

    nrrrl

    nrotors.' l cscarc hrcc

    principal

    -ccluircnrcnts:

    The bottom-hole

    assenrbly ust

    be able

    o

    dril l alonga trajectory ith

    the

    rcquircd

    adius.

    )

    Thc dril lstringmust be sufficiently

    lexible to follow the dril l without

    mechanicalailurc.

    Tools used n thc hole must

    be able o be moved around he curved

    parts

    of

    thehole.

    It is important o note

    that he hird equirement

    istedabove imits he

    ools

    that cau bc used ir the horizontal art

    ofthe holeevcn hrough

    hc curvature

    thcrc is ncgligiblc.

    fhese

    requirctrrctrtslacc

    linritations n whal

    can bc

    achicvcd by mediurn-radius

    ril l ing.Thc rcquircmentor dril lstring

    lexibility

    mcans dril lstringsmust be

    snraller n dianreteror highcrcurvatures.

    tthc

    lirnit, it is necessary,

    .g., articulated trings,coiled

    tubing type strings

    strcsscd eyond hc clastic

    inrit, andstrings r.dc

    o

    cxot c highcr-strength

    thc nralcrials uchas itanium, arbon

    iberor steel-reinforcedroscs.

    hargcs

    of thissortmove he cchnique

    cyond hcboundary fnornralmcdiunr-radius

    dr i l l ing .

    The

    trend to

    using smaller diameterdrillpipe

    goes

    along with the

    drilling of

    smaller

    diameter

    roles. notherdriving orcemoving

    he

    eclrnology

    owards

    strlall

    dianreterss the nccntivc

    odlil l horizontal rnihs

    tarting

    with

    cxisting

    veltical wells.To do this,mctliunt-radius

    quiptnenthdtcarl

    bc

    inscftcd

    own

    thc cxisting erticalwell casing s nccdcd.

    Dr. M.S. Ferahat

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    CH.II DtilingTechniqnls

    2a

    Drii l ing

    motors of

    both he

    angle-build

    nd

    angle-hold

    ections

    fa medium_

    radius

    horizontal

    wcli must

    bc shorl

    cnorrgh

    o

    fass

    il.ound hc

    cut.vilut.c.

    Doublo-ti l t

    l tolors

    arc

    ooll l l lon,particular'ly

    br

    unglc-hold.

    .hc i lt

    in angrc_

    build motors

    s relatively

    Iarge

    and thc

    motors

    are not

    rotatable

    steerable).

    Medium-radius

    hole

    can

    be drilled

    fronr the

    side

    ofan existing

    casedvertical

    well

    or from

    a newly

    dril led

    open

    bole. Ifan

    existing

    erticalwell

    istobe

    used,

    a

    rvindow

    s

    milled

    in thc

    cxisting

    casing

    at ihc

    dcsirctl cvcl

    and

    a

    whipstock

    locked

    to the casing

    n the designed

    rientation

    below

    the window.

    'lhis

    lvhipstock

    dirccts

    hc nrcdiunr-r'adius

    tr(l

    nrolor

    rlr i l l in thc

    rlcsircd

    azimuth irection.

    2.3.1Drillnhrcfor

    Mediun-R

    litts Driltins

    ' I lrc

    firstmcdiurn-radius

    ti l l ing systcnr

    vas

    cscribcd

    y Dcch,

    flnd lcnhart

    n 1986. t

    allorvcd

    holcs

    l6 in. in

    diarrrctq.

    o

    horizontal istance f 1000 t with

    a

    build atc

    ofabout20

    30nr

    l lcarn,

    Sclrulr

    bc

    r l r i l l c r l

    o

    ( r00

    0.

    'l'hc

    systcrnused

    a narrow,diarnetcr,

    pccial

    comprcssive

    orvicc

    drillpipc

    (CSDP)

    arrying arger-diameter

    ear

    knots.

    I.' igurc .12a

    shows

    hc wo

    conrmoncst

    izc

    ol'compre

    sivc

    ew ccdr.il lpipc.

    'lhc

    pipc is ficqucnllynxrrlcirrrrrr(xt-lltfl lcli0,llsl(lrril iclccl irl rrsc rrru

    magneticsurvey

    nstruments

    nd

    n holes vhere

    hebuild

    ratcare

    greater

    han

    l5 i tOm

    (100

    t . ) .

    In holcs vilh

    a lowcr

    build atc han

    5230

    nr,hcavy-wall

    lril lPipoc.g.

    ovi-

    watc) s

    uscd.

    fhis

    pipc

    has rvall

    lrickncss

    hich

    lakcs t

    itt)orrtwo

    alld l

    half timesas

    lreavyas

    standard

    rillpipc c. g.

    62.5

    Kg/rn or.4.5in.pipc

    comparedo

    25.3Kg/nr

    or standardipc).

    n adtlition,

    cvi-rvllc iqrc

    us,

    n

    each30 ft length,

    centml pset

    ection hich

    behavcs

    irnilarlyo

    thewcaf

    knots r

    CSDP. hcwear

    nots

    Fig.2.l2b)

    ccp hc

    drillpipc way

    rour

    hc

    wall

    of the hole

    in thc curved

    ectiol.

    This rcduccs

    oth

    rotating

    nd

    longitudinalriction,

    esulting

    n less

    trikirrg.t

    is also hrough

    hewear

    nots

    hclpkecp

    hccuttings

    n suspcnsion

    n thc

    drill ing luid.

    1fr I I .S.

    Faribat

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    CII. II Dtillittg

    T

    cch

    iqxes

    Compressive

    Strength

    Drillpipe

    COMPBESSIVE

    EBVICE

    RILLPIPE(CSDP)

    2-7tA

    3.1 t8

    2

    3 .1 1 2

    2 1 3 1 1 6

    10120t3a

    Fig. 2.12a

    5"

    Wear-Knots

    2-7

    IB"

    s-1t2"

    Fig- 2.12b Contpressive trengthdrillpipe 5 in -wectr-lutots.

    /lr. l l.S. I.arahat

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    CII. II Dti ing lethuiqn.s

    30

    2.3.2 lf nlinnrllntli us Ilrilli rt

    g

    ll I

    ot o,'s .tnrl,l_t'st,'r,,s

    Medium-radirrs,

    ngle-buildmotol's

    ypically have wo

    bcnds

    n

    their ength.

    Motors of lhcse ypes

    are showr in Fig. 2.13.

    Arotlrer nrotor ritable

    or

    building angle n rnediun-radius

    oles s

    shown

    n

    Irig.2.14. n thisasscnrbly,

    a motorwith a bend s

    ointed

    o thedlil lstr ing

    ia a bendsub.

    t

    he

    otal i ltof

    the motor s equal

    o

    the

    sumofthc two individual

    ilt angles.

    l 'ablc

    2.I

    shows

    thc holc chanrctctistic

    hat can bc oblailcrl

    Lrsing rcdiunr-r 'rrr l irrs

    ril l ing

    systcms.or fivc differentmotor

    sizcs. lrc

    two

    argcst

    motor.sizc

    lc linrilcrl

    kr

    dli lf

    ng holc

    wi(h au arrglc-builciatcof

    lcss l] l| i |, 4730

    nr(I00 ll) rr|

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    CII. II Drilling

    TcchtiquL's

    3 l

    EA,STMAN

    HRISTENSEN

    HORIZONTAL

    OTOHS

    Fig. 2.1-t.

    DYNA-DRILL

    OUBLE

    BEND

    MEDIUM

    RADIUS

    MOTOR

    .,.,ii'tm:i,1{;#tr3,y3;ry1;,;1;,i

    Itig. 2.14.

    1)r. N{.S. iarahat

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    C . Dti

    ittg'Icch

    iqkcs

    32

    I

    49'

    I

    6.75"MWDDlrocllonal

    €nsor

    5"

    Non-Msgn€llcrlll

    Plpe

    (He8vy

    Welght)

    5" Non-Msgn6tlcrl l l

    Plpe

    (Heavy

    Welght)

    11.75" tsbllhor

    (Non-Mognollc)

    8"

    Bcnl

    HouslnoMotor

    (Slnolo

    end)

    12.125"

    tablllzor

    12.25" lt

    Fig.2.l6

    Stu{at'ehole

    BII4.

    Itig.

    2. |

    5

    ('rttlrr

    tot. tolt,

    n l/l.

    5"

    Non-Maono

    Drl

    ptpe

    (Hsqvy

    W6lght)

    0.76"

    MWU

    Dhoctlonsl

    onsor

    Gemma ay/Reststtvlty€nsors

    fn"'xil-$3p;iy"

    n

    o,o.

    11.75"

    tsblll:sr

    (No|FMagnotlc)

    8" B.ntHourhrcMotor

    (Slngle

    ond)

    12.'125"

    tsbtttz.r

    I

    B'

    70'

    I

    I

    I

    Dr. I\,1.S. llrrhrf

    12.2 "

    tl

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    CII.

    Driuilg'Icchniqu.s

    E

    +6'

    r

    I

    I

    7'

    5" Non-Magnellc

    rlll

    Plpe

    (Heavy Welght)

    6.75"MWD

    Olrecllonal

    €nsor

    Gamma

    RaySensor

    FsslstlvltySonsor

    7.75"Stablllzer

    (Non-Magnetlc)

    6.75"

    Ooubl6B6nl

    Houslng

    otor

    8.375"

    tnbi l izer

    Fig. 2.18

    Invertetl drillstring

    desi.gn

    or

    horizontal

    ole

    section.

    lrig. 2.17

    Hot zo tal hole

    BIll

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    CII. II Dri hry'lttl'|iquts

    34

    2.3.3 Hieh Medium a d Lov Saeed Drillins

    l'he medium-radius

    echniquecan

    be usedwith both high-speed,medium-and

    low speed nolors: ]'hc types of motor uscddcpcndsupon tlrc contlitions. loth

    rolling cone and fixed cutter(usually polycrystallinediamond compact PDC)

    bits can be used. Rolling-cone its are nearly always

    used

    with

    low and

    medium-speedmotors, .e. for rotary speedsess

    han

    about

    200 rpm. PDC bits

    can be used

    with

    either ow-speedor high-speedmotors.

    Both

    categories

    fbit

    hlvc advantagcs

    n

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    CII.

    II Drilling Tcchtiqucs

    35

    NATURAL

    DIAMONDS

    ON TOP OF BEVEL

    FOR PROTECTION

    URINGBACKHEAMING

    Fig.

    2.19

    Fig.

    2.20.

    2.3.4. Vertical Sectiorr

    It

    is the

    {irst

    section rilled

    rom

    surface ntil the kick-offpoint

    (KOP)

    for a

    horizontalwell or newerwell (Fig.2.15)or section rom surface ntil milling

    windon'

    for recomoletedmatureor old

    well

    for drainhole.

    SIIOHTEFI

    FLAT'I

    ER

    PDC

    BITS

    FOR IMPFIOVED

    STEEBABILITY

    N I-IORIZONTAL

    .IOLES

    Iton

    lones 1990

    Fig.2.2I.

    T[€ POCb lor

    t lE r ight earu,es

    a shotl\ucil.;lnnk,

    lhl(dki

    pro

    l i l c

    i rd s lu l , r ro , l

    0a ( ( ro

    o|( l lh .

    Theso leahrcs

    atu d{rsn.blo

    ld

    Dr'.M.S. Farah:rt

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    ctl.II lrtiuitru t.thniqn.s

    36

    D

    -lt

    vd t la lhd .

    i l , l l l . . l

    ,nJ . " .d

    ro . r . t i co

    o,

    t , , r , , rd i r ro

    c . j t , )u

    Dot , , r

    V. r ' l c r l

    d . r thn

    rrnotro

    ro,nnr lon

    c.D, i t^ j , ,o .

    i , , , t

    u . i to r r t , , , , i t l

    v . r r l c . l

    ho lo p lusood.bJct

    o k lck ot t

    p . i j r r

    Cur .d

    ho lo ucr lon d , l t tod

    tvo 0h

    90-

    l rn r r . l i . .

    l lo rhonr . l

    I ' o lo 66cr lon

    dr i l lod

    curv . i l

    ddd

    ho. i lon t . t ho toE.cr ton ,

    asod

    ,nd

    cuUFv(uu

    Ititrg.2.224ttl iuut

    unt hori;ottIrtIu'tlL

    2.3.4.2CurvedSectiatt

    ' l lrc

    crrlvcrl

    cclion fhorizontal olcs

    rrms hlouglr

    90'

    cu vc lrcrnvc rcnl

    lo horizontal

    wilh

    an avclage urn laclius

    l-

    3(X)-tt(X)i. Ihis cun

    bc ckrnc

    thfough

    he ollowing:

    C t r)i dotv

    or

    |ertictl well: At kick

    offpoint, hc scclionnril l

    ( lr ig.

    2.23) s

    t t t t t t r r l l t ccns i t rg ,s t r i l l c r ltg i r rg i r r r r t j

    l o . \2

    11

    s in , l i V is

    gr ' l

    r r r r r lv i t l r

    lhrccstcps.

    ' lhlce

    diffcrent rolton-holeassclllblics fc uscd to sidc thc

    wcfll

    alicr sct

    whipslockas shown in Frg.

    2.24

    shows typical

    conllguration

    l notor

    dcviation

    cction 'orkick-off,brildirrg nrl horizontal lo(or rsscniblics-uscd

    for drainhole

    n

    Egyptian-westem

    eseit.

    / lr ' . l .S. I:rurh:r l

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    CIl.

    II

    Dri

    i,tg

    Tcchniqrcs 31

    H

    I

    Hydru l i c Jar

    61 /4

    61 /2

    5 3 /8

    4

    3 / B

    T,

    oa

    I

    r

    I

    t_

    Bit Sub

    Boot

    Basket

    Sect ionMi l l

    Taper

    l ,4 i l l

    5 1 t2

    a

    1 /4

    1 /8

    1 /2

    5 1 t2

    a

    1 t4

    Fig. 2.23 tuIil rt

    g

    ass

    nfu

    y.

    Dr'.M,S. Farahat

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    CH. II

    Dtilti g

    Techniqnes

    38

    J

    A

    J

    A

    B

    Limber

    =

    Molor , B=

    Bear ing

    i l

    ,

    D= Bent housing

    Bent-Housing

    Pad

    and

    Bent Hous ing

    Bent

    Sub

    Benl

    Sud

    -

    and

    Benl-Housing

    assembly

    ,

    C :

    E: Pad,

    and

    Ouipu t

    sha f t

    anc l

    F : Bent

    sub

    Fig. 2-24

    Motor deviati)

    sectian.

    / f / . NI.S,

    :rrahnt

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    CIt-

    II Dri hlg Tc.hrirlt.s

    39

    Anglc-buikling

    ontinuous ilh

    thc sidclrack

    motorasscmbly.

    t i l l ing insidc

    cascd

    holcs

    (usually 7 in. diattrctctor

    Iilrgcr casirtg)

    s

    donc

    with strtall

    diameter,

    slim-hole

    ools. A sectionof

    casing s

    removedby nill ing,

    a

    sidctrllcking

    plug is

    sot

    and drcsscdoff. Somc

    opcrators

    prcfcr

    to sidclrack

    o t

    olcascd

    hole

    with lowcr build

    ratc, trcrcasing

    hc build

    latc allcl dli l l ing.r

    part of curved section.

    Drilling and

    angle building

    operations

    continue,

    rneasuring

    drift angle

    and dircction

    pcriodically.

    Inclined

    or first build

    arc

    (curvc),

    straight

    tangcnt)s clril lctl o lhc

    rcqLtit.ctlcplh.

    'hctt, a dircctional

    motor

    assembly

    s run, and anglc-building

    ontittucs

    n a slnooth urvc

    unli l

    the

    hole becomes

    horizontal. The curved

    scction of

    the hole may be

    cased

    before drilling the horizontal section,or both holc may be cased togetller.

    Running

    of the

    casingdcpends

    upon the turn

    radius, engtlrof

    horizontal

    section,

    ormation

    conditions, orquc and

    drag.

    2.3.4.

    2 Horizonto S ectiott

    Hotizontal

    section

    of medium-radius

    has angle of

    about 90o. The

    horizontal

    section

    s drilled

    using low angle build stecrable

    nrotor

    assctnblyas shown itt

    Fig.2.25.

    A commonsteerable

    ssembly asa bend

    rousing

    with a low angle

    bend

    of 0.25'- 0.5",

    possibly with

    a

    very tlrin deflcction

    pad

    to

    prevcnt

    motor

    housing

    (as

    shown in Ftg.

    2.26) wear reaming

    nonnally is unnccessary

    because

    he assemblies

    re rcflectively limber.

    Reaming car be

    done with a

    nonaggressivc

    camingassenlbly,

    frcquircd.Thcn,drill ing

    contirucs ntil

    thc

    torizontal

    scction

    s conrpleted.

    Lastly,

    the

    features

    of this drilling method

    used or medium-radius

    horizontal

    well, are

    given

    as follows:

    tn this method,

    he turning radius from a

    vertical to horizontal

    direction is

    about300 to 800 ft.

    Two systems

    are available

    o drill thesedrainholes.

    l

    hesesystems

    used n

    general

    are: downhole

    mud motors

    and flexible

    drillpipe. One system

    utilize

    build-motors

    for angle building

    al a rate of

    about 2dl100

    ft. thc

    horizontal

    potlion

    is

    ddlled by using angle

    hole-motors

    which drill at

    a rate

    of about30'/100 t. Suchsystem asbccnusedsucccssfulo dril l 1000 o

    1500

    t long wells in

    fracturcd ormalions.

    /)r.

    N{.S.F:rrxhnt

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    (:IL

    II l)tilling

    I-u.hniques

    40

    Flcqucnt ly lrcsc

    wclls al 'c r lso

    conrplcto( l

    sirrg

    lot lct l i r rcr.s. ' l l r r :

    cl ls

    c i ln l ) c

    loggct l r rs i t rg

    ornr r roro ia l ly

    rv i r i l i rb l r :

    o i lo t l

    r r l r i r rguor r r r le t l

    f ir ' rnnl iorr

    vnlunl

    on ools.

    S

    abl l lzed

    ent

    l lous ng |nolor

    Survcy

    too l

    Pos l l i v r - .

    l i sp

    r rccr r r

    t r

    r lowt r l to lc

    r to o

    SlecraLrlo

    rac l i l ts

    f

    c r r rva luro

    Top

    s lab l l l re r

    n = lln(lhtsot curvnll| lo

    Degrco

    ol l)cn(l

    R

    Ben l -hous lng

    s lab l l l zo r

    T14tca s ee alt e

    s),s

    e

    n.

    /)r. M.S. Iarahal

    Fig. 2.25

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    CH. II Drilling

    I'echniqrrcs

    4 l

    o

    rrlrri:ur r-ir;:trl.iEir

    ffiffiHm"TF-lH. llw i

    -lN

    iiffi'1

    tffillffil

    lilrlH-

    ig.

    2.26.

    Long-turn

    adius orizontal el l classificationsredri l lednrainly y deviation

    in openho1es.Wells

    n

    this classification

    re

    charactcrized y

    larger

    holesizes

    zurd

    alc vcry

    susccptiblc

    o lr igh

    drag

    and orquc rccauscl longopcnholc

    section. Flole ize

    ange p

    12.25

    n cl iameterlthough rrral lct iarrcter oles

    are lltote conln'loll.

    We ls

    with a radius of crirvatureof about 300

    m

    (

    I 000 ft) in the deviated

    sectiorrs

    re commonly dr-i l led sing he cclrniques

    as

    shown n Fig.2.27)

    a

    stcerable cnt

    nrr.rd rotorand MWD to

    locate hehole

    as

    dri l l ing

    proceeds.

    Also,

    therc are significant dvantages

    n using op-drivcralhcr lran

    otary

    table drilling rigs,

    and top-clrive rigs ate

    commonly used in offshore

    applications.

    Fer.vand rigs havehad

    op-drivebecause f

    tl-re ost nstallation,

    howevcr, erv op-drive esigncclpccifical lyor landopcrationsr-e vailable.

    Dr. M.S. Farahat

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    CII. II Drillitrg I'ecluriques

    [?or ong-radius or izontal

    wells

    dr i l l ing,

    the Navigat ionDli l l ing

    Systenr

    (NDS)

    empty a NorTrak streeable

    motor

    with

    doubletilted

    U-joint housing

    (DT[J)

    as shown

    n

    Fig.2,2B.The systenr an dr i l l direct ional

    rof i les

    and

    nrakc

    coutsccorrections ithout costlyasscnr[rly

    hanges.

    42

    Inlo$r.r l

    blado

    slabli lzor

    0ouble-bend

    0t0r

    conli[uration

    Drilex

    f ' o5 i l l vo

    l i r , ) lnoo

    l

    r l

    w i l l l

    bon l

    l lous ing

    Fig.

    2.21.

    $teeraDle

    tBtqi'

    xc0nf

    Uurati0n

    Pos i l i ve l i s l ) lacon on l

    o lo r

    w i l l t

    p l ( l

    an ( l

    l ) r r | t l

    l r ) l [ ] i n ( l

    ( '

    '

    I : ir:. .29.

    Y

    ...

    1 \ ' l

    f cf '^'- '-" '

     

    I I

    L J J

    Also, hc D 'U lrousing as wo sl iglrtbcnds-[r 'strronc cl i lccl iorr,l rorrn thc

    opposite-to

    lightly tilt the

    bit's

    axis

    fronr thc hole axis.

    tcsultingol-['sct nglc

    can

    bc

    configulccl i'om 25" o 78'Loplovitlc

    doglcg capabilityup to 6'1100 t

    rvhile

    drilling

    in the oriented

    mode. Mren hc

    rotary

    ablc

    s

    engaged hile

    the

    NorTrackmotor

    continues

    o run, bit offset s negated nd the

    NDS assembly

    drills

    straight

    a

    head.To keep he well

    on course, tientedand rotaly

    sections

    can bc t l t c r r r i r lod i thout r ipp i r rg

    u {

    o l '

    l l t c l ro lo .

    l

    l r c

    t lo t rb lc - t i l tl cs ig l r

    brings he motor

    axis

    back into alignment vith the

    boreholeaxis,

    providing

    / )r ' .Nl.S.

    l : t r ' : rh:r t

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    CE.II

    Dti i'tg

    lechniqnes

    directional

    control

    and consistent

    well

    path

    curvature

    with low bit offset

    and

    nrirrinral

    ousing, caring,

    nd

    dr-ivc sscmbly

    trcsses.

    2,4.1 Venical

    Section

    It is

    drilled ftom

    surface

    or sea bed until

    KOP

    (Kick-off

    point)

    using

    convenlional

    ools.

    The

    cuwed

    section of

    horizontal tum

    holes through

    a 90"

    angle from

    horizontal

    to

    vertical with an

    average um

    radius of

    1000-3000 t.

    The first

    stcp

    s to deviated

    and bcgin

    dril l irrg

    hc curvedscction.

    fhe

    same

    gcneral

    proceduresare used for

    drilling the high-angle

    directional and

    mcdium-turn

    pattcrns. {cducedanglcsof brri ld and longcr opcn holc scctionsmust be

    ollowed.

    tt is necessary

    o establislr

    curualute

    and thcn

    drillcd witlr one

    of

    several

    assembly

    options,

    as shown irr Fig.2.29

    pattemswith longer

    turn ladii

    arc dti l lccl

    usingditectional

    ri l l ing cchniqucs

    n thc

    carlicr

    part

    ofthe

    cuwcd

    section.

    I

    his is mote

    common

    where bit

    walk and angle

    s about 20o.

    l'hen

    arr

    angle

    s

    about 6d. Drilling

    continues

    o higher

    angles

    with rotary assenrblics

    in

    a few

    cases, such

    as a hole

    with

    vety long tums-

    Normally,

    rotary

    assemblies

    are less

    efficient for building

    angle

    and controlling

    direction

    at

    lo

    horizontal

    with motor

    assemblies,

    rilling

    with steerable

    motor assemblies

    as often

    as

    possible.

    Tangent

    sectionsslrould

    be

    drilled as needed.

    Tangents

    are often

    placed at an inclination

    of 60'.

    Tangents

    are omittcd

    in some

    holes

    that havc

    longer

    turn radii because

    drilling

    longer sections

    plavidcs

    tin'le

    for

    morc rvcll path adjustments.

    2.4.3

    Horizontal

    Section

    Horizontal

    sections

    f long-turn

    holes

    have angles

    of

    about90o depending

    upon onnationconditions ndwell pattems. he horizontal ections drilled

    with

    either a

    hold or low-angle-build

    feeable

    motor

    assembly.

    rocedures

    2.4.2CurvedTurnin

    Dr. trt.S.

    Farih,rt

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    CIl. II lttiUh,E Tt?huiqu.s

    similar

    to dr:i l l ing he

    horizorltal

    eclion f tlrc ncdium-lunr

    attcrn

    lc uscd.

    Ro(arynsscnrtr l ics rcscldonr scd.Drag

    anrl orquc ncrcirscvillr

    rrr:rcasing

    depth. Torque nay approacb

    he ma;rimurr linliting

    torquc-strongth

    ofthe

    dlil lstring

    n very

    deep holes.

    ThishasoccuLredven

    n

    a complctcly

    ased

    hole. Moto[ assemblies

    hould e used

    ere, ince l]edo

    not

    require

    otating

    the dril lstring.Drag and orquemaybe nrinitl izedwith tlrecorrect ypehigh

    qua l i ty

    mudsys lem nd

    o thcr c t ions .

    44

    Fig. 2-29Long hutt horizontal well.

    Ilowever, this dril l ing met hod

    long-lurning

    mdius) has a turning adius f

    1000 to 3000 ft in most casesalrd uscsmostly convcntional

    ools. A

    combinationofdril l bits with bcnl subs ncl ownhole rucl notors lc usco

    o

    dril l 2000 o 5000 t longhorizontal ells,

    sometimes

    educeso 4000

    t

    long.

    The advantages nd disadvantagcs

    r

    iinrjtations

    fthis dril l ingmethod sed

    lo r o r )g id iushor izon ta le l l . n r r

    c

    sr r r r r r r r r i zcd

    .

    fo l lnws:

    1 These

    wells can

    be

    cored,

    oggedand treated.

    2. Problems in cetnenting the lrighly

    deviated

    wellbores are

    furtllel

    aggravatcdn horizontalwellbotes,especially n regald o displacement

    frour heholeandunifoml comcnt

    lacemcnt

    round lrcwcllbolcs.

    TI;

    II

    \

    iJ

    br

    Drl l l lns

    l l 'o

    0 i l l l i r i l l ' o

    CJ-r Fd

    q9e

    l-srr

    ,/

    / ,'1n"rl^i'r

    / /

    |

    soct ion

    \+4rf

    D/. M.S. i,r.rh.rf

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    (:8.

    lI

    DtillinE

    li.hriqrcs

    45

    Rccontadvlrrccs,

    owovcr,

    ndicatc hc

    possibil i ty fccnlcntirrg

    otizorrtt l l

    wclls and

    pcrforating

    hemsclcctivcly.

    A selective

    ompletion

    ption, major

    advantageflong

    radius orizontal

    wells,

    would facilitate

    producing

    only

    from the oil

    bearing zones

    and

    shutting-offhigh

    alcl or gasproducirtgones.

    A typical

    tuming of

    1000 o 1500

    ft roquires

    hat hc well

    perletrates

    rescrvoir

    2000 o 5000 t a

    way l iom thc spudding

    oint. 'his lrrgc Iatcrr l l

    space

    equitcment

    imits tho trse

    of this

    techniquen many

    shorc iclds

    where the

    typical vertical

    well spacing

    is l0 to 80

    acres.However,

    his

    types oftechnique

    is

    very useful n offshore

    drilling

    D,-. Nl.S.

    F'Ar:rhat

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    CIL III Har

    tt:

    ofllotiznalal

    tt'c|lr

    46

    CunprulrII

    PLANNING

    OF

    HORIZONTAL WELLS AND

    DRAINIIOLES

    GnonlrTnv

    I

    l-Qeagg11y

    of Horizontal ll/eu or Drainholc

    Wcll dianrctcr',cll tnrjcclory ntlshapc vithirrhc rcsclvoirhavca sigrrificarrt

    impact

    on costsand overall

    rvcll

    success. .

    g. productivity

    and recovery.

    Consequcntly

    cometry

    s a criticalaspcct f horizontal

    vcll

    dcsign.

    i.I

    lTell Diameter

    The diameter of horizontal section is the easiest

    well geometry

    element to

    identify.

    t shouldbc thesnrallest ianrctcr',

    \,hich ' i l l

    al low hc following:

    l. Use of

    controllablc ncldtil l ing asscnblics nd hydraulic

    programs

    o

    achicvc

    laccrrrcnt

    bjcclivcs nrlholcstlbility.

    2. Sufficient

    lcatancco run thc neccssalvvaluationools.

    3, Sufficient

    clearance o install the requircd complction,

    production,

    and

    wolKover

    qulpmenr.

    4. Sufficicnt iarnctcr

    or ccononricil roducfion.

    llowcvcr,

    lrc nit ialhotizontalwcll in a f icld

    dcvclopmcnt

    houlcl c dcsigncd

    wilh largcr dialnctcr

    o

    allow

    running an

    cxtra string of

    casing n case

    of

    unexpected

    ole

    problems,e.

    g.

    influx of rvate ror

    gas.

    lolc diamcter an

    possibly c rcduced ncedrill ing/conrplctionlacticcs ndconcspondingtolc

    ,D,: U.S. ':rrrhat

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    CIL

    III I'ttrti'tg ttl Ilorizotttt

    tvctls

    4',7

    conditiorshave been

    evaluated n the first

    well. Also, the well

    diameter

    sclcclion s tcstrictcd

    y thc cliamclcl f

    cxis(ing crticalwcll

    1()

    c

    rc-ctltctcd.

    ' l

    he csll icted

    diametermay

    itnit well lcngth, valuatiorr.

    Completionor produotion pclationoptions. l ' lrcscconsctptcuccstust bc

    considered

    arly during the wcll trajectoty

    design.

    lL lV_

    ,ProfiLe

    ' fhc

    nlost increasingwoll goomctly aspect s tlre wcll plofi1e withirr l lrc

    reservoir s shown

    n Fig. 3.1 that l lustratcs

    orizontal vell

    profi les

    used or'

    d fcrcrrt

    pp cations.

    Fig. 3.1 llasic

    well

    profilcs.

    1.., l, t

    3.2.1 Flat wells:

    are uscd inhornogeneouscscrvoirs

    to solvc

    watcr

    or

    gas

    coning

    problems.

    Thjs is

    the easiest and least expensive

    design shape to

    accomplish,

    ut t

    provide hc castoptions ver

    hc well

    l i fe.

    j,2.2

    []nddotittg

    'ells:

    ^re used in

    reservoirs containing

    impertneablc

    barlicrs hatscpalatchc €scrvoit'sDto wo oI n]olc solatcdeservoirs.

    Dr.

    ['1.S.

    F:lrnhat

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    CH. III Ptautittg

    ofnotizohtdt utetls

    4a

    i,2.3 Upword nclined welk:

    arc

    tsed in

    dirty rcservoirs

    wheregas

    coning rs

    a

    problcrn.

    s the

    gas

    ntcrlacc

    nrovcs

    downwarl

    and clr(crs

    hc lal crrci

    f lhc

    horizontal

    cl l .

    Ihe

    endofthe

    wcll

    canbe

    plugged

    nd

    production

    ontimred.

    ' lhis

    wcll

    plofilc

    has hc

    advanlagc

    hrt it loculcs

    ll

    of t lr c fluirl cvels

    rrr rr

    I l i vcs

    l r ( i

    ) l l t i ( ) l

    l

    l r l r rgg i r rg

    r r rc l il rc

    c r r t i r r .

    ro r izor r t r r lcc t io r r

    r r r r l

    r r rxhrc i r r l l

    thc well

    asa vcrtical vell.

    3.2.4 Dotptut'ard

    itclined *ells:

    are

    used

    in dirty resewoirs

    where water

    coning s a

    problcnt.

    As thc watcr

    nterlace

    movesupward,

    waiel

    comes Dto

    the far endof the well f irst.The inclinedwell can herefore c pluggcdback

    and corrtinues

    o bc

    produced

    after watel

    breaktlrrough.

    3.2.5 ll[ultilct'el

    wells: are

    usedwith

    sand cnscs

    and with

    rcscn,oirs

    sepnrated

    by inrpcnncable

    anicrs.

    lhesc

    v,clls

    have

    a higlrer

    hallenge/risk

    n tcrms

    of

    hajeclorycontrol

    but

    provides

    or

    dual

    brcak hr.ough

    n the rvcll

    s life

    by

    iso l r r l i r rgr 'q r l r rg .g i r rg

    l rc o rvcr

    tcp r l ld

    un( :c ( ) r r r r i c

    , te r l rx l l l ( - t i (n rr j r rs_

    3.2.6Mt l i

    hrot,(:h:

    Sllortradii

    are widcly

    uscd.

    Multi branch

    ncdium

    antr

    long adiiwells

    arebeginniug

    o be

    usccl nd

    should ind

    widcspr.cacl

    sc n thc

    lcxt l-cw

    cafs

    duc

    o thcir

    nrprovcrl

    cotronrios

    nd ncr-cascd

    |rlr irragc

    rca.

    j.2-7

    Gmrit.1, rainocc

    ,cl ls:

    ar.e cirrg

    dri l lcri n

    dcplctc(l

    cscrvoir.s i l l l

    lro

    dlivc nechanisnr ther hangravity. t is

    likcly that

    gravity

    drainage

    clls

    can

    be tser ln rcavy

    i l s t rcnrn

    io , r , l ingro jcc ts .

    3.2.8

    Conple.r tell

    sltopes:conbine

    molc

    than

    one oftire abovc well

    sfierpes

    and are useri

    n rcsovoirs

    with

    con4rlcx

    gcology

    hrt

    varicswidcly

    ovcr lhc

    length

    of

    horizontal

    vell.

    1.3 D

    esigttllOt'i.zot,

    o lt ellI 4ie.'tot

    In

    accordance

    ith

    hehorizontal

    cll

    drilling,

    her.crc hrce

    cotionrarlcly:

    L

    yertical

    sec(iol; t

    is dril led

    rom

    scabed

    rnud

    irc)

    unlil kick-offpoint

    (KOP).

    l)/'.

    M.S. Iarahrt

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    CIL

    III

    Planning

    of llorizontol

    llclls

    Ttutting or curvetl or

    angle

    build section:

    it is drilled

    from kick-off

    point

    (KOP)

    o theend-of-curve

    [OC).' l 'his

    section

    ncluclcshc first-build

    rc,

    t lrcstraiglrt

    angcnt,hcsccontl- l l r i l t lu'c.

    llorizontal section:

    t is drill(xl lronr

    hc

    cnd of sccond-hrrild

    rc

    (llOC)

    to

    thc end ofproposeddistartceo be dr:illed orizontally n thc pay zone, ll

    accordanccith t lrc

    ypc

    o[ 'hor

    zorrtal cl l to bc dri l lcr l.

    The

    designof horizontal

    well

    rnentioned ere

    s a

    part

    of Farahat's esearclr

    published

    y Cairo university.

    {r '

    nternational

    onference,eb. |999. l 'his

    .

    design

    s

    basecl

    n the conccptof tlre sirnple

    angent

    build

    curvc. The three

    majorscctionshat omr a horizontal ,el lor drainholc roshowlt n Fig. 3.2.

    Thus,

    rom this Figure, he thteesection

    may

    be

    designed s

    -ollows:

    ,1

    Ha

    -

    V

    3.

    V €

    G E O M E T N Y

    A S I C

    U t L

    ol

    I

    D

    C

    U N

    H-|

    Fig. 3.2 Design of ltorizontol v,ell trajectotlt using he sinrple

    vEnncAL

    sEcr ioM

    n

    tangent build c:ut

    e nrelhod.

    Nl.S. rarah:rt

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    CH.III

    Planni'ry of Hotizottol tlclk

    50

    l. Thc build-radius f the irst-build rc:

    R: 5730B,

    ( l )

    2. leightof the ir'st-buildrc:

    D'

    :

    R(Sin r-Sin 1),

    3. Heightofstraight

    angent

    D,

    :

    L,

    Cos

    r,

    4. lleight

    ofthe

    second-buildrc;

    D,: R(Sin

    -Sin

    lr),

    5.

    The engthofthe first section fhorizontalwell: KOP

    KOP TVtLD,-Dr-Dr,

    6. The displacementfthe first-buildarc:

    (2)

    (4)

    II,

    =

    R(Cos icos I),

    (6)

    7.

    l:hc

    displaccrncntf thcstmightangcnt:

    H,

    :

    L2 Sin Ir,

    8. The displacement

    f the second-build rc:

    lIr

    :

    R(Cos Ir-Cos It,

    9.

    The length ofthe

    first-build arc:

    (3)

    (5)

    (7)

    Dr M.S. I'arahat

    .

    (8)

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    CH.III

    Platui

    g

    of lrorizon,tt

    Welts 51

    Lr : 100

    l i l r ) /8 ,

    10.The

    cngth fthesecond-build

    rc:

    L3 100 I,- lr)/B

    (e)

    ( 0)

    ||. Ihc rrcusulcd

    cpth tlhccrxl

    of

    lho irct-l)uiltlfc:

    MDr KOP

    l-

    Lr,

    l 2 .

    l

    hc rnc l rs r r r

    r ldcp l l )

    a t t l r ccn ( l

    ' f

    s t |1 r igh t| rogc :

    MDr=MD,+Lr ,

    13.Themcasured

    epthat the

    endofthe

    second-build

    rc:

    MD3 MD'

    -F

    L3,

    The engtb

    ofsecond ection

    L,

    +

    L2

    +

    L3or MD3-KOP.

    ( l

    t )

    ( t2)

    (13)

    t4. The length

    ofhorizontal

    section

    or third

    section: H (14)

    This length

    is selected

    according

    o the tuming

    radiusof horizontal

    well

    to be

    ploposcd.

    EX. l: During

    dril l ing a horizontal

    wcll

    in Egyptian

    dril l ing concession,

    he

    follorving

    data wcre requircd

    o design

    his well trajcctorl,

    namely:

    Minimum expected

    nglc

    build ate:8?100

    ft.

    Minimum angent

    cngth

    =

    120 t

    r anScnrngte

    =

    )u.

    Tarrgcnl ngle90'al S000 t TVD.

    Design

    well

    trajectory.

    EalJlti 2 f

    l.

    'Ihe

    build-radius

    fthe

    first-build

    rc:

    R: 5730t8 5730/8: '1 t6t

    Dr: iU.S.

    hr:rhnt

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    cn.III

    Phn

    iry

    ofrrotizontat

    ttlerts

    53

    MD,

    =

    16P

    't

    t,

    =

    8206

    625

    8831

    t.

    12.The

    measured

    epth

    at

    theend

    ofstraight

    angent:

    MD,

    :

    MDJ

    J

    Lr

    :

    8951

    F

    500

    =

    9451

    t.

    I-cngth

    fsccond

    scction:

    Lt

    J

    [_,

    +

    Ll

    :

    625

    +120

    +

    500

    1245

    t.

    14. Length

    of

    horizontal

    section

    or third

    section

    =

    H

    proposcd

    ength

    naccordance

    i th

    R:

    716 t ,

    where

    :800