MAGNA T SERVO500 to 5,500 kN

A NEW STANDARD IN TOGGLE TECHNOLOGYEnergy Efficient , Rugged & Reliable, Precise & Consistent, Versatile & User Friendly

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Durable Mono-Toggle Design for 50 and 80 Ton Machines· Compact footprint· Toggle mechanism optimized for fast cycling and reduced platen deflection· Higher mold weight capacity· Tri-directional part drop removal

MAGNA T SERIES· Combines the advantage of precise and accurate toggle mechanism with user friendly control· Sets high standards for plastics processing

Multi-Stage Ejection· Smooth, fast ejection· Easy access to ejector area· Knock out bar for multi point ejection· Pulsating eject

Robust, Rugged Toggle Mechanism· Toggle mechanism optimized for fast cycling and reduced platen deflection· Higher mold weight capacity

Generous Mold Space· Accommodates large and heavy molds

Bull Gear Mechanism· Simple and accurate mold height adjustment for precise and consistent tonnage

Wide Skates for Platen Supports· Reduced platen difficulty· Enhanced life of tie-bars· Higher mold carrying capacity

MAGNA T SERVO

TOGGLE INJECTION MOLDING MACHINE

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MAGNA T SERIES· Combines the advantage of precise and accurate toggle mechanism with user friendly control· Sets high standards for plastics processing

Closed Loop PID Temperature Control· Provides precise temperature control· Excellent process control and stability

Twin Cylinder Injection Unit· Uniform load distribution across screw centerline

Precise Linear Guideways· Frictionless linear bearing guideways improve the injection power and cyliner alignment

Servo Motor and Drive· Outstanding energy saving· Faster response towards hydraulic system· Excellent shot weight consistency· Reduced noise level

ENDURA touch Advanced User Friendly Control· Ergonomic layout· High-speed microprocessor· Direct access menu keys· Graphical presentation of machine features· Self-diagnostic and fault finding capabilities· Parameter entry in absolute value

ENGINEERED FOR EXCELLENCE

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System Pressure Gauge· Allows operator to read system pressure for enhanced troubleshooting capacity

MAGNA T SERVO

COMPACT DOUBLE-TOGGLE DESIGN

Robust & Rugged Toggle Mechanism· Toggle mechanism optimized for fast cyling and reduced plated deflection· Higher mold weight capacity· Tri-directional part removal

MAGNA T SERIES· Combines advantages of precise & accurate toggle mechanism with user-friendly control· Sets high standards for plastics processing

Generous Mold Space and Platens on Wide Skates· Accommodates large and heavy molds· Chrome plated tie bars

Double ToggleDurable Double-Toggle Design for 110 - 550 Ton Machines· Compact footprint· Toggle mechanism optimized for fast cycling and reduced platen deflection· Higher mold weight capacity· Tri-directional part drop removal

Bull Gear Mechanism· Simple and accurate mold height adjustment for precise and consistent tonnage

Multi-Stage Ejection· Smooth, fast ejection· Easy access to ejector area· Knock out bar for multi point ejection· Pulsating eject

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High-Temperatures Stability· PID tuning of barrel tempertures with closed loop control· Standard insulated heater bands· Auto tuning

MAGNA T SERIES· Combines advantages of precise & accurate toggle mechanism with user-friendly control· Sets high standards for plastics processing

Hopper Slide with Chute· Convenient ease of use

Standard Barrel Swivel· Convenient for screw removal· Power swivel on 2290 injection units & larger

Twin Cylinder Injection Unit· Distributes the load equally across screw centerline

Energy-Efficient Power Pack· Servo-controlled motor with an internal gear pump

Precise Linear Guideways· Frictionless linear bearing· Guideways improve the nozzle and screw alignment

ENDURA touch Advanced User Friendly Control· Ergonomic layout· High-speed microprocessor· Direct access menu keys· Graphical presentation of machine features· Self-diagnostic and fault finding capabilities· Parameter entry in absolute value

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MAGNA T SERVO

CLAMP FEATURES

• Double toggle clamp has reduced footprint which contributes to better floor space utilization

• Clamp provides a faster lock over time to achieve a shorter cycle time

• Large tie bar distance• Long clamp strokes• Enhanced minimum-maximum mold height• Provides flexibility to accommodate a variety of

molds

The Magna T Servo sets a new standard in toggle technology providing the highestperformance, versatility, precision, durability, consistency and productivity.

Hydraulic valves positioned near actuators for fast response & precise control

Fully guided knock out bar using SPI pat-tern & multipoint ejection for even force distribution

Automatic grease lubrication for clamping unit standard on 125-550 ton machines

Graphite infused platen bushings self lubricate, increase toggle mechanism life & provide clean molding

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Reduced Heat Generation• Only delivers hydraulic oil as it is needed• Reduced heat generation in hydraulic oil• Results in longer life for hydraulic components and enhanced oil life• Heat load on factory and cooling water consumption is reduced• Influence of oil temperature on machine repeatability is reduced• Improves cycle precision and repeatability

Servo Motor• Improved repeatability – closed loop system• Reduced energy consumption – servo motor RPM can vary from 0 to

3000• Increased accuracy and precision – rotation can be controlled to a

fraction of a degree• High response – reduced system inertia• Nose reduction – quiet gear pump, variable speed operations when

required

Internal Gear Pump• Reduced sensitivity to contamination• Increased reliability and lower maintenance costs – only 2 moving

parts, no internal wear parts, lower cost spare parts• Bidirectional pump for fast response in pressure control• Pump is stopped intermittently during the cycle• Constant and non-pulsating discharge regardless of pressure

condition• Low operating noise

HYDRAULIC FEATURES AND BENEFITS

Features and Benefits• Simplified hydraulic circuit• Only 2 manifolds for injection and clamp• Manifold placement near actuators• Better repeatability• Faster response• Less hydraulic connections and optimum piping

Servo Motor

Standard Induction Motor

Internal Gear Pump

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MAGNA T SERVO

ENDURA TOUCH CONTROL FEATURES

• Process monitoring with graphically displayed minimum, maximum and average values

• Graphical display of 33 parameters for the last 150 cycles

• Summary of last 3,000 alarms with date & time stamps

• Display of last 3,000 setpoint-value changes (change log)

• Internal memory for up to 80 mold data sets

• 3+3 freely configurable inputs & outputs for connecting peripheral devices

• Data protection with 4 access levels for up to 100 machine operators

• High-performance controls from B&R

• Intuitive operations via 15” color touch screen

• No page more than two clicks away

• Keypad for entering notes & information

• 32 function keys with LEDs arranged around the touch screen

• Various interfaces (USB, RS232, Ethernet) for connecting external devices

• Save mold data & screenshots to USB keys

• Setpoint & actual values shown as absolute values

• Plausibility check on values entered

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ENDURA TOUCH CONTROL FEATURES

• Intuitive operations via 15“ color touch screen

• Actual injection speed and pressure graph display

• 200 mold data storage

• Configurable multi-level password with operators name

• Graphical presentation of hourly production

• Customized setup menu

• High/Low limit display for each adjustable parameter

• I/0 diagnosis - analog and digital

• Timer precision in 0.01 second

• Change Log Menu: logs last 3000 set points, changes with time/date

• Statistical process control (SPC) with graphics

• Process Mode: functions with its co-functions on a single key press

• Note pad and maintenance scheduling

• Freely programmable smart outputs

• Overview screen with graphical display of machine functions

• Soft keys for fast access of select menus

• Auto shut down

• Visual and audible alarm

• 3000 alarm history with date and time log

• Axis wise graphical cycle time analysis

• Batch counter with option to turn off the motor

• Production overview of good/bad part counter

• Shift wise good/bad part counter

• Automatic password layout

• Mold data/process data/change log saving to external USB device

• Mold spray counter

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MAGNA T SERIES

ADVANTAGES AND FEATURESEnergy Efficient, Servo Hydraulic TechnologyMagna T Servo is the product of Milacron’s years of innovation in servo hydraulic injection molding technology. Designed for a full range of applications, in a wide variety of sizes, it offers outstanding value to customers to help them achieve their plastics manufacturing goals.

Injection5 stage injection velocity and 5 stage injection pressure profile5 stage screw speed and 10 stage back pressure control (setting) through screenDigital setting of extruder RPM and digital read out of actual RPMWide choice of injection units withA‘-A-B screw/barrel combinationsSwitch over from fill to pack based on position or timeLinear position transducer for accurate injection position control

Injection decompression before/after refilling or bothSemi-auto purge, cold slug removal and intrusion molding programsAluminum chequered plate below purge areaSprue break with timerInjection unit on linear bearing guide ways for minimal frictional lossesNozzle contact force by pressure switch

Temperature ControlActual current display of heating zonesHeater failure and thermocouple open detectionAccurate PID temperature controlAuto heat startup and shutdownHeat standby after set number of cycles

Soak timer for cold start protectionHigh/low temperature alarmSet and actual temperature data with bar graphInsulated heater band

ClampRobust double toggle clamp mechanismQuick automatic mold height and tonnage setting on screenAdjustable pressure setting of closing and opening stageProportional speed control with 5 closing and 3 opening speedAdjustable 2 stage mold safety pressure and 1 stage speedPosition based ramping for accurate position switchingPrecise speed and pressure controlLinear position transducer for accurate clamp position controlSensitive mold protection with try again circuitStage wise actual time displayInsert molding programAutomatic grease lubrication

EjectorKnock-Out bar3 stage programmable ejector forward profile with soft ejectEjector speed and pressure adjustable on screenLinear transducer for ejector position

Pulsating ejector strokes up to 9 pulsesIntermediate retract set pointEjector stay forward and forward dwell timer

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Shift wise good/bad part counter

Automatic password layoutMold data/process data/change log saving to external USB deviceMold spray counter

HydraulicsErgonomic hydraulic layout for easy approachValves placed near actuators for rapid responsePre-heating circuit for hydraulic oilLow oil level audible alarm and motor shut downContinuous oil filtration with 10 micron filterAudible alarm for filter cloggingHydraulic valve on/off Indication

Available OptionsAir ejection-Up to 5 stageHydraulic and pneumatic core pull

Feed throat temperature controlOil temperature controlPart drop detect for single cavityWater battery with temperature indicatorWater manifolds

Robot interface (SPI/EUROMAP)Extra heating zonesInterface for ejector retract verificationJam BarT-slot platensBimetallic barrel and hardened/Coated screwFreely programmable core

ControlsIntuitive operations via 15“ color touch screenActual injection speed and pressure graph display200 mold data storageConfigurable multi-level password with operators nameGraphical presentation of hourly productionCustomized setup menuHigh/low limit display for each adjustable parameterI/0 diagnosis - analog and digitalTimer precision in 0.01 secondChange log menu: logs last 3000 set points, changes with time and date

Statistical process control (SPC) with graphicsProcess mode: functions with its co-functions on a single key pressNote pad and maintenance schedulingFreely programmable smart outputsOver view screen with graphical display of machine functionsSoft keys for fast access of select menusAuto shut down

Visual and audible alarm3000 alarm history with date and time logAxis wise graphical cycle time analysisBatch counter with option to turn off the motorProduction overview of good/bad part counter

MAGNA T SERIES

ADVANTAGES AND FEATURES

MAGNA T SERVO

MILACRON MARKETING HEADQUARTERS EUROPE C/O MOLD-MASTERS EUROPA GMBH, NEUMATTRING 1, 76532 BADEN-BADEN, GERMANYT: +49 7221 5099-0, F: +49 7221 53093, EUROPE@MILACRON.COM

REV. 10/2016

www.milacron.com