5 Year Capital Replacement Program -...
Transcript of 5 Year Capital Replacement Program -...
Five Year Capital Replacement Program
FY2019
BOARD OF DIRECTORS
Justin McCusker President
Saundra F. Jacobs Vice President
Betty H. Olson, Ph. D. Director
Charley Wilson Director
Charles T. Gibson Director
Overview
The Santa Margarita Water District’s (District) Five Year Capital Replacement Program (CRP) is a
projection of the District’s capital funding requirements for planned capital replacement
projects from Fiscal Year 2019 through Fiscal Year 2023.
This planning document outlines the proposed projects for the next five years and provides an
overview of the upcoming replacements throughout the domestic water, recycled water, and
wastewater systems. The project costs provided are planning estimates and are to be reviewed
each year to confirm applicability. This document is not a cashflow projection but a listing of
proposed projects.
The CRP is just one component of the Capital Improvement Program (CIP). Each of these
components provides a specific function to the overall CIP.
Capital Replacement Program The District must continue to reinvest in its infrastructure to maintain its high level of service to
its customers. Due to the age of the District and the timing of its development phases, much of
the District’s linear infrastructure (pipelines) are in the middle of its life‐cycle. In time, the need
for pipeline replacements will increase. However, mechanical and electrical equipment, as seen
with the Chiquita Wastewater Treatment Plant, must be upgraded over time as infrastructure
wears and to address regulatory requirements. The District also has an obligation to contribute
a proportional share to the upgrade of regional or shared facilities.
Capital Improvement Program (CIP)
Capital Replacement Program (CRP)
Development Reliability
These projects are typically greater than $50,000 and are required to maintain the level of
service that SMWD expects. They have historically been funded through rates with sometimes
with the usage of reserves. New approaches to funding the proposed CRP are being developed
and will be produced in a subsequent document.
Development Projects The District expands system capacity and extends infrastructure to serve new development as it
occurs. These projects are identified based on projected growth rates by geographic area.
These projects are undertaken specifically to serve new development rather than to benefit
existing customers, and costs are funded by local community facility districts or developers.
Reliability Projects Reliability projects enhance the District water supply portfolio to decrease reliance on imported
water and provide a sustainable source of supply in case of emergencies. These projects are
also necessary to meet the District’s stated objectives to fully recycle all wastewater by 2019
and achieve 30 percent local water supply by 2030. Recycled water and other local non‐
domestic projects provide a direct and indirect benefit to the District’s water customers by
lowering potable water use for irrigation, thus freeing potable water capacity for other users, as
well as by decreasing long‐term imported water costs and providing a drought resistant water
source. All of these possibilities have the ability to continue to move the District towards
greater water independence. Below is a short list of projects under consideration that the
District is working on as part of Reliability Projects:
‐ Expansion of 3AWRP
‐ Oso Creek Barrier treatment
‐ Recycled water conversions
‐ Recycled water conveyance projects
‐ San Juan Watershed Project
‐ Alternative local water supplies
‐ Talega / City of San Clemente
wastewater diversions
Since these projects are designed to support the strategic goals of the District, there are options
on the financing and timing of these projects.
Overview
The project listings within this workbook are shown with their estimated costs associated with
the beginning of the project. For instance, a project that starts in 2020 and goes until 2023 will
show the entire project in 2020 with no costs spread over 2021, 2022, and 2023. The rationale
behind this is that funds must be available for a project at its inception, not its conclusion.
Column1 Ongoing 2019 2020 2021 2022 2023
01 ‐ Domestic Water System 1,865,000$ 1,652,200$ 1,927,000$ 1,096,400$ 2,728,400$ 820,700$
02 ‐ Recycled Water System 50,000$ 470,000$ 560,000$ 1,170,000$ 850,000$ 703,400$
03 ‐ Wastewater System 1,477,500$ 6,595,000$ 705,000$ 1,365,000$ 1,210,000$ 1,260,000$
04 ‐ Chiquita Water Reclamation Plant 2,710,000$ 3,963,300$ 65,800$ 780,000$ 450,000$ 1,905,000$
05 ‐ Oso Creek Water Reclamation Plant 500,000$ 750,000$ 54,800$
06 ‐ 3A Water Reclamation Plant 7,805,000$ 10,749,000$ 400,000$ 650,000$ 700,000$ 600,000$
07 ‐ Outside Agency Capital 2,639,000$ 5,036,413$ 2,193,523$ 4,255,963$ 2,189,612$ 1,375,416$
08 ‐ Overhead 170,000$ 995,000$ 150,000$
Grand Total 17,216,500$ 30,210,913$ 6,056,123$ 9,317,363$ 8,128,012$ 6,664,516$
01 ‐ Domestic Water Projects Projects associated with the repair, maintenance, and improvement of the domestic water system.
Column1 Ongoing 2019 2020 2021 2022 2023
Altisima Z5 PS ‐ Upgrade jockey pump 85,000$
AMP Z1 PS ‐ Investigate/Repair subsidence 150,000$
AMP Z1 PS ‐ Rehab 4 pumps 87,000$
Antonio Z3 PS ‐ Replace MCC on Pumps 5+6 330,000$
Antonio Z3 PS ‐ Replace switchgear and MCCs on Pumps 1‐4 725,000$
Aurora Z2 PRS ‐ Install SCADA monitoring 50,000$
Domestic Water ‐ Cathodic Protection 600,000$
Domestic Water ‐ Placeholder 500,000$ 500,000$ 500,000$
Domestic Water ‐ Remote monitoring of cathodic protection 300,000$
Domestic Water ‐ Replace 40' of pipeline in RSM 80,000$
Domestic Water ‐ SCADA Phase III 300,000$
Domestic Water ‐ SCADA Replacements 142,200$ 200,000$ 171,400$ 128,400$ 95,700$
Domestic Water ‐ Valve Replacement Program 225,000$ 225,000$ 225,000$ 225,000$ 225,000$
Empresa Z3 PRS ‐ Install SCADA monitoring 50,000$
Estado Z4 Res. ‐ Install res. management system 660,000$
Florecer Z1 PRS ‐ Install SCADA monitoring 50,000$
Foothill Z4 PS ‐ Upgrade switchgear 250,000$
Island Pasture Z3 Reservoir ‐ Install CP array 105,000$
Lakeside PS ‐ Engine overhaul 500,000$
Lakeside PS ‐ Replace soft starts 55,000$
MNWD Intertie @ Via Noveno/Los Alisos ‐ Rehab intertie 65,000$
Plano Z4 Reservoir ‐ Resurface exterior 775,000$
San Fernando Z1 PRS ‐ Install SCADA monitoring 50,000$
South County Pipeline ‐ Inspect pipe wall thickness 200,000$
Talega Z1 Res. ‐ Install res. management system 550,000$
Trabuco Ridge Z4 Res. ‐ Install res. management system 660,000$
Via Noveno Z2 PRS ‐ Install SCADA Monitoring 50,000$
Grand Total 1,865,000$ 1,652,200$ 1,927,000$ 1,096,400$ 2,728,400$ 820,700$
CAMP #: STAT‐04.01.19002
Project Name: Altisima Z5 PS ‐ Upgrade jockey pump
Project Location: Altisima Z5 Pump Station
Total Budget: $85,000
Project Date: 2019 ‐ 2019
Background: Altisima Pump Station was constructed when the distribution system in the area was a
closed loop system with less customers and no reservoir serving the local area. Once the area became
more populated, Rancho Trabuco Reservoir was constructed in 1991 and the system became an open
loop system which changed the flow pattern seen at Altisima Pump Station.
Justification: The pump scheduled to be upgraded is known as a jockey pump. Essentially it's a smaller
pump that prevents larger pumps from repeatedly cycling on and off during periods of low demand.
Ongoing flow analysis has determined that replacing the jockey pump with a low‐capacity pump will
provide the District more redundancy in it's Zone 5 distribution network.
CAMP #: STAT‐04.08.20002
Project Name: AMP Z1 PS ‐ Investigate/Repair subsidence
Project Location: AMP Z1 Pump Station
Total Budget: $150,000
Project Date: 2020 ‐ 2020
Background: The AMP Z1 Pump Station is utilized to get water in/out of R‐6 Emergency Reservoir and
provide backup pumping for the Allen McCullough pipeline which accounts for approximately 30% of the
District's potable water demand. A recent inspection of the facility resulted in subsidence issues that
require investigation.
Justification: Staff estimated $150,000 in costs for the investigation of the subsidence and to perform
some minimal repair work to prevent the issue from becoming worse.
CAMP #: STAT‐04.01.20001
Project Name: AMP Z1 PS ‐ Rehab 4 pumps
Project Location: AMP Z1 Pump Station
Total Budget: $87,000
Project Date: 2020 ‐ 2022
Background: The AMP Z1 Pump Station is utilized to get water in/out of R‐6 Emergency Reservoir and
provide backup pumping for the Allen McCullough pipeline which accounts for approximately 30% of the
District's domestic water demand.
Justification: Of the nine total pumps, five have already been refurbished. The remaining four pumps
need to be refurbished in order to ensure that this station remains online.
CAMP #: STAT‐04.06.19001
Project Name: Antonio Z3 PS ‐ Replace MCC on Pumps 5+6
Project Location: Antonio Z3 Pump Station
Total Budget: $330,000
Project Date: 2019 ‐ 2019
Background: The motor control center (MCC) on pumps are responsible for controlling the pump
operation such as turning on/off. Pumps 5 + 6 were installed in the early 2000's. Parts for the existing
MCC are no longer supported.
Justification: The MCC for pumps 5 + 6 have exceeded their service life and are due for replacement.
CAMP #: STAT‐04.06.19002
Project Name: Antonio Z3 PS ‐ Replace switchgear and MCCs on Pumps 1‐4
Project Location: Antonio Z3 Pump Station
Total Budget: $725,000
Project Date: 2019 ‐ 2019
Background: The switchgear and motor control centers (MCC) on pumps 1 ‐4 are responsible for
controlling the pump operation such as turning on/off. Pumps 1 ‐ 4 were installed in the early 1990's.
Parts for the existing MCC are no longer supported.
Justification: The switchgear and MCC for pumps 1 ‐ 4 have exceeded their service life and are due for
replacement. Faults in the relays have led to false alarms and unnecessary overtime.
CAMP #: PRS‐06.01.18002
Project Name: Aurora Z2 PRS ‐ Install SCADA monitoring
Project Location: Aurora Z2 PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Aurora Zone 2 pressure reducing station is located west of the intersection of Alicia and
Marguerite in Mission Viejo. The PRS allows for domestic water from the higher zone 3 system to feed
the lower pressure zone 2 system. This allows for greater reliability for the District domestic water
supply.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
CAMP #: PIPE‐07.05.21001
Project Name: Domestic Water ‐ Placeholder
Project Location: Domestic Water System
Annual Budget: $500,000
Justification: The domestic water system spans more than 630+ miles of pipelines, 400 million gallons of
storage, and more than 20 pump stations. Projects within the CRP are specified as much as possible but
history has shown that budgeting $500,000 to $1 million as a placeholder is a prudent measure.
CAMP #: PIPE‐07.01.19001
Project Name: Domestic Water ‐ Replace 40' of pipeline in RSM
Project Location: Domestic Water System
Total Budget: $80,000
Project Date: 2019 ‐ 2019
Background: The Alicia Transmission Main is located near the intersection of Alicia Parkway and Santa
Margarita Parkway which is responsible for conveying potable water throughout western Rancho Santa
Margarita. Sometime after it was installed in 1987, the pipe was jostled which caused the interior lining
to become unseated.
Justification: Without the mortar lining protecting the pipe, a stretch of pipeline located on Santa Clara
in Rancho Santa Margarita has developed several leaks. Replacing 40 linear feet of this pipeline will
reduce the frequency of leaks on this stretch.
CAMP #: OH‐08.06.18001
Project Name: Domestic Water ‐ SCADA Phase III
Project Location: Domestic Water System
Total Budget: $300,000
Project Date: 2018 ‐ 2020
Background: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the domestic water, recycled water, wastewater, and treatment plant. Over the past few
decades, the District has developed a private network that allows District facilities to easily and securely
communicate with each other.
Justification: This project proposes to add the remainder of facilities onto the SMWD network. This
allows employees to remotely control and monitor the entire system at a glance. Phase III is in the final
stages of adding facilities to the network so that they can communicate with each other.
CAMP #: STAT‐04.08.19003
Project Name: Domestic Water ‐ SCADA Replacements
Project Location: Domestic Water System
Annual Budget: 2019: $142,200
2020: $200,000
2021: $171,400
2022: $128,400
2023: $95,700
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the domestic water system. The SCADA system has been configured to control various
equipment and monitor the entire domestic water distribution system.
CAMP #: PIPE‐07.06.19001
Project Name: Domestic Water ‐ Valve Replacement Program
Project Location: Domestic Water System
Annual Budget: $225,000
Justification: As part of the Capital Repair & Replacement budget, the District sets aside $225,000 each
fiscal year for work to be conducted on the domestic and/or recycled valves within the distribution
system. Currently, the District has approximately 21,000 domestic valves and 8,000 recycled valves to
maintain.
CAMP #: PRS‐06.01.18003
Project Name: Empresa Z3 PRS ‐ Install SCADA monitoring
Project Location: Empresa Z3 PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Empresa Zone 3 pressure reducing station is located south of the intersection of Banderas
and Empresa in Rancho Santa Margarita. The PRS allows for domestic water from the higher zone 4
system to feed the lower pressure zone 3 system. This allows for greater reliability for the District
domestic water supply.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
CAMP #: RES‐05.03.18001
Project Name: Estado Z4 Reservoir ‐ Install reservoir management system
Project Location: Estado Z4 Reservoir
Total Budget: $660,000
Project Date: 2018 ‐ 2019
Background: In certain areas of the District, there have been significant changes in domestic water
demands due to recycled water conversions, low flow appliances, and other water saving measures. As a
result of these changes, certain reservoirs have a difficult time maintaining a chloramine residual that
the District is comfortable with. Staff has investigated several different approaches to remedy this issue
and has selected reservoir management systems to be the best solution for a few reservoirs.
Justification: The District has been piloting a chloramination system at Estado Reservoir since Fall 2016.
Since then, the District has been able to keep a consistent chlorine residual within the tank and has seen
a benefit to downstream reservoirs as well.
CAMP #: PRS‐06.01.18001
Project Name: Florecer Z1 PRS ‐ Install SCADA monitoring
Project Location: Florecer Z1 PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Florecer Zone 1 pressure reducing station is located north of the intersection of La Paz and
Marguerite in Mission Viejo. The PRS allows for domestic water from the higher zone 2 system to feed
the lower pressure zone 1 system. This allows for greater reliability for the District domestic water
supply.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
CAMP #: STAT‐04.06.20001
Project Name: Foothill Z4 PS ‐ Upgrade switchgear
Project Location: Foothill Z4 Pump Station
Total Budget: $250,000
Project Date: 2020 ‐ 2020
Background: The Foothill Z4 Pump Station is responsible for bringing domestic water to the higher
elevations of Rancho Santa Margarita and surrounding areas.
Justification: The control systems in place at Foothill Z4 Pump Station are scheduled for replacement.
This includes the controls for the motors as well as the electric infrastructure.
CAMP #: RES‐05.02.19001
Project Name: Island Pasture Z3 Reservoir ‐ Install CP array
Project Location: Island Pasture Z3 Reservoir
Total Budget: $105,000
Project Date: 2018 ‐ 2019
Background: The Island Pasture Zone 3 Reservoir is a domestic water reservoir located in Rancho Santa
Margarita. The internal lining has seen some mild corrosion and is scheduled to be relined.
Justification: The District investigated the level of corrosion at Island Pasture and found that instead of
relining the tank, the installation of a cathodic protection array within the tank would extend the life of
the lining for an additional ten years. This array would be hung within the reservoir so that the sacrificial
anodes would corrode rather than the interior of the tank walls.
CAMP #: STAT‐04.03.19001
Project Name: Lakeside PS ‐ Replace soft starts
Project Location: Lakeside PS
Total Budget: $55,000
Project Date: 2020 ‐ 2020
Background: The Lakeside Pump Station is responsible for bringing in more than 30% of the District's
domestic water into eastern Mission Viejo. The station utilizes a combination of natural gas and
electrical engines to power the pumps.
Justification: In order to reduce the mechanical stress on the motors, devices called soft starts are
installed on the motors. These devices temporarily reduce the load on the power train during the start
up of the motor. One of the soft starts at Lakeside Pump Station has begun having issues due to its age
and needs to be replaced.
CAMP #: PIPE‐07.04.19001
Project Name: MNWD Intertie @ Via Noveno/Los Alisos ‐ Rehab intertie
Project Location: MNWD Intertie @ Via Noveno/Los Alisos
Total Budget: $65,000
Project Date: 2019 ‐ 2019
Background: The District maintains several interties with neighboring agencies that allow for increased
reliability in emergencies. Since most of these interties are only used in case of an emergency, they are
not regularly utilized. Due to these interties being located underground, debris and runoff can fill these
vaults and lead to increased risk of corrosion.
Justification: In order to ensure that these interties will function as needed in times of emergency, the
intertie needs to be kept in working order. A recent inspection of this vault indicated that this meter is
no longer accurate and should be replaced along with a rehabilitation of its surrounding fittings. In
addition to rehabilitating this intertie, it will also be added to the SCADA system so that a manual read
isn't required every month.
CAMP #: RES‐05.01.22001
Project Name: Plano Z4 Reservoir ‐ Resurface exterior
Project Location: Plano Z4 Reservoirs
Total Budget: $775,000
Project Date: 2022 ‐ 2022
Background: The Plano Zone 4 tanks are located in northern Rancho Santa Margarita and can hold more
than 12 million gallons of domestic water. The tanks typically require exterior coating work between 12
to 15 years to control corrosion and maintain the appearance of the tanks.
Justification: The District utilized Michael Baker International to perform an exterior coating inspection
on all of the District's above ground tanks. One of the tanks at Plano Reservoir was found to have
multiple layers of paint which made it impractical to just clean and coat. This tank requires all the paint
to be removed so that the bare metal is exposed and then have a new coat reapplied.
CAMP #: PRS‐06.01.18004
Project Name: San Fernando Z1 PRS ‐ Install SCADA monitoring
Project Location: San Fernando Z1 PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Aurora Zone 2 pressure reducing station is located east of the intersection of Jeronimo and
Marguerite in Mission Viejo. The PRS allows for domestic water from the higher zone 2 system to feed
the lower pressure zone 1 system. This allows for greater reliability for the District domestic water
supply.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
CAMP #: PIPE‐07.01.20001
Project Name: South County Pipeline ‐ Inspect pipe wall thickness
Project Location: South County Pipeline
Total Budget: $200,000
Project Date: 2021 ‐ 2021
Background: The 24 mile South County Pipeline was built in 1993 in order to bring domestic water into
the Southern Orange County area from the Allen‐McColloch Pipeline. Since its construction, the pipeline
has been opened several times for new construction with no signs of corrosion or deterioration.
In 2011, the Upper Chiquita Reservoir was constructed and tied into the South County Pipeline. This tie‐
in was constructed in the middle of the pipeline and resulted in no pipe defects detected.
In 2016, the Baker Water Treatment Plant Tie‐In and Service Connection 6 (SC‐6) Tie‐In were
constructed and tied into the South County Pipeline. The Baker tie‐in was constructed in the upper
portion of the pipeline while the SC‐6 tie‐in was constructed in the lower portion of the pipeline and
both resulted in no pipe defects
detected.
Justification: Given the current
condition of the pipe, staff
believes that the inspection of the
South County Pipeline can be
deferred and re‐evaluated in
2023. The pipeline is 25 years old
as of 2018 and the deferral would
push the inspection to 30 years
since construction. As of
November 2017, there has been
development planned on/around
the pipeline which would further
add to the justification of
inspection.
CAMP #: RES‐05.03.18002
Project Name: Talega Z1 Reservoir ‐ Install reservoir management system
Project Location: Talega Z1 Reservoir
Total Budget: $550,000
Project Date: 2018 ‐ 2019
Background: In certain areas of the District, there have been significant changes in domestic water
demands due to recycled water conversions, low flow appliances, and other water saving measures. As a
result of these changes, certain reservoirs have a difficult time maintaining a chloramine residual that
the District is comfortable with. Staff has investigated several different approaches to remedy this issue
and has selected reservoir management systems to be the best solution for a few reservoirs.
Justification: The District has been piloting a chloramination system at Talega Z2 Reservoir since Fall
2016. Since then, the District has been able to keep a consistent chlorine residual within the tank and
has seen a benefit to downstream reservoirs as well.
CAMP #: RES‐05.03.20001
Project Name: Trabuco Ridge Z4 Reservoir ‐ Install reservoir management system
Project Location: Trabuco Ridge Z4 Reservoir
Total Budget: $660,000
Project Date: 2020 ‐ 2020
Background: In certain areas of the District, there have been significant changes in domestic water
demands due to recycled water conversions, low flow appliances, and other water saving measures. As a
result of these changes, certain reservoirs have a difficult time maintaining a chloramine residual that
the District is comfortable with. Staff has investigated several different approaches to remedy this issue
and has selected reservoir management systems to be the best solution for a few reservoirs.
Justification: The District has been piloting a chloramination systems since Fall 2016. Since then, the
District has been able to keep a consistent chlorine residual within the tank and has seen a benefit
to downstream reservoirs as well.
CAMP #: PRS‐06.01.18007
Project Name: Via Noveno Z2 PRS ‐ Install SCADA Monitoring
Project Location: Via Noveno Z2 PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Via Noveno Zone 2 pressure reducing station is located at the intersection of Los Alisos and
Via Noveno in Mission Viejo. The PRS allows for domestic water from the higher zone 3 system to feed
the lower pressure zone 2 system. This allows for greater reliability for the District domestic water
supply.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
02 ‐ Recycled Water Projects Projects associated with the repair, maintenance, and improvement of the recycled water system.
Column1 Ongoing 2019 2020 2021 2022 2023
Canyon Crest ZE PS ‐ Replace controls 50,000$
Eastbrook ZD PS ‐ Upgrade control valve 50,000$
La Paz ZB PS ‐ Replace SCADA equipment 300,000$
Lake Mission Viejo APW ‐ Replace membranes 670,000$
Portola ZB Reservoir ‐ Install electrical infrastructure 60,000$
Portola ZB Reservoir ‐ Install water quality aeration fountain 60,000$
Recycled Water ‐ Cathodic Protection 300,000$
Recycled Water ‐ Placeholder 500,000$ 500,000$ 500,000$
Recycled Water ‐ SCADA Replacements 50,000$ 153,400$
Talega ZB PS ‐ Upgrade valves 65,000$
Upper Oso ZC Reservoir ‐ Reasphalt dam 180,000$
Upper Oso ZC Reservoir ‐ Upgrade I/O valves and install meter 315,000$
Vault D Minus PRS ‐ Install SCADA Monitoring 50,000$
Grand Total 50,000$ 470,000$ 560,000$ 1,170,000$ 850,000$ 703,400$
CAMP #: STAT‐04.06.22001
Project Name: Canyon Crest ZE PS ‐ Replace controls
Project Location: Canyon Crest ZE PS
Total Budget: $50,000
Project Date: 2019 ‐ 2022
Background: Canyon Crest ZE PS feeds the Canyon Crest neighborhood with recycled water.
Justification: The controls used to operate the facility are in need of replacement. The motor control,
control valves, meter interface, and programming needs to be updated to new standards.
CAMP #: STAT‐04.02.23001
Project Name: Eastbrook ZD PS ‐ Upgrade control valve
Project Location: Eastbrook ZD PS
Total Budget: $50,000
Project Date: 2023 ‐ 2023
Background: When Eastbrook Pump Station was built in 1986, it served a closed system which meant
that there was no reservoir in the pressure zone. As the area became more developed, Trabuco Hills
Reservoir was built in 1995. This changed the typical hydraulics seen at Eastbook PS but the station
could still operate.
Justification: The control valves are reaching the end of their useful service life. Rather than replacing
them, they will be replaced with check valves instead. The maintenance on check valves is expected to
be significantly less than the existing valves.
CAMP #: STAT‐04.08.19002
Project Name: La Paz ZB PS ‐ Replace SCADA equipment
Project Location: La Paz ZB Pump Station
Total Budget: $300,000
Project Date: 2019 ‐ 2019
Background: MNWD installed the existing equipment in the 1990s. At the time, MNWD was able to
install a temporary motor control and communications. This project will upgrade the SCADA equipment
to meet current SMWD standards, including integration into SMWD's SCADA network.
Justification: The La Paz Pump Station is on the SMWD Oso WRP property and is critical in the
conveyance of recycled water into the service area and Upper Oso Reservoir. The pump station is
operated and maintained by SMWD staff. Monitoring through SMWD SCADA will provide SMWD staff
with real time operations information and alarms.
CAMP #: LMVAPW‐03.06.21002
Project Name: Lake Mission Viejo APW ‐ Replace membranes
Project Location: Lake Mission Viejo APW
Total Budget: $670,000
Project Date: 2021 ‐ 2021
Background: As part of the advanced treatment that water undergoes at the Lake Mission Viejo
Advanced Purified Water Treatment Facility (APW), recycled water is passed through a series of
membrane filters. While these membranes are regularly cleaned, over time the pore sizes are reduced
and the throughput decreases and treatment efficiency is reduced.
Justification: The capacity of the membranes for the filtration process is reduced at the end of the
service life. Replacement of the membranes is required to maintain the treatment capacity and avoid
higher operating costs.
CAMP #: RES‐05.03.19001
Project Name: Portola ZB Reservoir ‐ Install electrical infrastructure
Project Location: Portola ZB Reservoir
Total Budget: $60,000
Project Date: 2019 ‐ 2019
Background: The Portola ZB Reservoir is located in north Coto de Caza and stores recycled water for the
area. Currently, the reservoir has limited electrical connectivity due to the historical power demands of
the facility.
Justification: The Portola ZB Reservoir was historically fed by domestic water. However, the
Gobernadora Multipurpose Basin and the Los Patrones highline have changed that in recent years. Now
that the reservoir is receiving urban runoff as well as recycled water, there is potential that the reservoir
will require water quality monitoring that will require additional power.
CAMP #: RES‐05.03.19002
Project Name: Portola ZB Reservoir ‐ Install water quality aeration fountain
Project Location: Portola ZB Reservoir
Total Budget: $60,000
Project Date: 2019 ‐ 2019
Background: Portola ZB Reservoir is a recycled reservoir located in Northern Coto de Caza utilized for
storing water for irrigation. Historically, it was filled with domestic water but the construction of the
Gobernadora Multipurpose Basin and the Los Patrones highline has allowed recycled water to be
utilized to fill the reservoir.
Justification: Due to the higher organics present in recycled water, the District must combat algae
development and odors from developing. Current methods of remediation include flushing the lake with
drinking water as well as dosing with chemicals. The proposed aeration fountains should reduce the
necessity for these measures and potentially remove them completely.
CAMP #: PIPE‐07.05.21002
Project Name: Recycled Water ‐ Placeholder
Project Location: Recycled Water System
Annual Budget: $500,000
Justification: The recycled water system spans more than 130+ miles of pipelines, 1.5 billion gallons of
storage, and 14 pump stations. Projects within the CRP are specified as much as possible, but history has
shown that budgeting $500,000 to $1 million as a placeholder is a prudent measure.
CAMP #: OH‐08.06‐23001
Project Name: Recycled Water ‐ SCADA Replacements
Project Location: Recycled Water System
Total Budget: 2022: $50,000
2023: $153,400
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the recycled water system. The SCADA system has been configured to control various
equipment and monitor the entire recycled water distribution system.
CAMP #: STAT‐04.02.20001
Project Name: Talega ZB PS ‐ Upgrade valves
Project Location: Talega ZB PS
Total Budget: $65,000
Project Date: 2020 ‐ 2020
Background: Talega Zone B Pump Station is responsible for ensuring that the higher elevation areas in
the Talega area receive recycled water. Currently, the valves that control this flow are older style ball
valves.
Justification: The proposed project would replace the ball valves with KTORK valves which is the
District's new standard. This type of valve is more efficient which lowers the power cost of the station.
Additionally, the District has seen less valve failure and less corrosion with these new valves.
CAMP #: RES‐05.01.20001
Project Name: Upper Oso ZC Reservoir ‐ Reasphalt dam
Project Location: Upper Oso ZC Reservoir
Total Budget: $180,000
Project Date: 2020 ‐ 2020
Background: The Upper Oso Reservoir is actually a large earthen dam holding 5,000 (1.6 billion gallons)
acre feet of recycled water. The dam face and top of the dam is covered in asphalt to prevent erosion
and reduce wear and tear.
Justification: It's been 20+ years since the reservoir has had the asphalt replaced. Sun exposure and
erosion lead to cracks and fissures in the dam face. These fissures allow for water to enter and weeds to
grow. This can cause a potential dam safety issue which must be addressed.
CAMP #: RES‐04.02.20001
Project Name: Upper Oso ZC Reservoir ‐ Upgrade I/O valves and install meter
Project Location: Upper Oso ZC Reservoir
Total Budget: $315,000
Project Date: 2020 ‐ 2020
Background: The inlet/outlet (I/O) valves are what control the flow of recycled water in/out of the
Upper Oso Reservoir. The 5,000 acre foot (1.6 billion gallons) reservoir is shared with Moulton Niguel
Water District for seasonal storage of recycled water.
Justification: Since the construction of the dam in the late 1970s, there have been no major upgrade to
the I/O valves. The proposed project would upgrade the valves to provide a better user interface and
allow operators to see the position of the valves. In addition, there is no meter at the reservoir site that
records water coming in/out. The addition of a meter would allow the District to maintain better
accuracy of its recycled water supply.
CAMP #: PRS‐06.01.18006
Project Name: Vault D Minus PRS ‐ Install SCADA Monitoring
Project Location: Vault D Minus PRS
Total Budget: $50,000
Project Date: 2018 ‐ 2019
Background: Vault D Minus pressure reducing station is located of the intersection of Jeronimo and
Olympiad in Mission Viejo. The PRS allows for recycled water from the higher zone D system to feed the
lower pressure zone D Minus system.
Justification: Currently, these PRS stations are not electronically monitored. If a problem were to arise,
the District would find out about it when customers called in with water outages. The proposed project
would allow for the District to monitor the status of the PRS remotely and alarm operators whenever an
issue arose.
03 ‐ Wastewater Projects Projects associated with the repair, maintenance, and improvement of the wastewater system.
Column1 Ongoing 2019 2020 2021 2022 2023
Boy Scout LS ‐ Install packaged lift station 250,000$
Coto LS ‐ Install emergency bypass 332,500$
Coto LS ‐ Install emergency storage basin 1,500,000$
Coto LS ‐ Install odor control 525,000$
Coto LS ‐ Install overhead hoist 230,000$
Coto LS ‐ Replace surge tank 370,000$
Horno LS ‐ Install odor control 390,000$
Horno LS ‐ Replace pumps 4,000,000$
Ladera LS ‐ Install odor control 225,000$
Meadow Ridge LS ‐ Install emergency storage 50,000$
Ortega LS ‐ Install overhead hoist 230,000$
Plano LS ‐ Install odor control 400,000$
Plano LS ‐ Install overhead hoist 230,000$
Plano LS ‐ Replace generator control panel 85,000$
South Ranch LS ‐ Install overhead hoist 230,000$
South Ranch LS ‐ Install surge tank and redesign pumps 360,000$
Talega LS ‐ Upgrade pumps 175,000$
Trabuco LS ‐ Install overhead hoist 230,000$
Wastewater ‐ Placeholder 500,000$ 500,000$ 500,000$
Wastewater ‐ SCADA Replacements 50,000$
Wastewater ‐ Various Sewer Repairs 250,000$ 250,000$ 250,000$ 250,000$
Grand Total 1,477,500$ 6,595,000$ 705,000$ 1,365,000$ 1,210,000$ 1,260,000$
CAMP #: STAT‐04.01.18001
Project Name: Boy Scout LS ‐ Install packaged lift station
Project Location: Boy Scout Camp LS
Total Budget: $250,000
Project Date: 2018 ‐ 2019
Background: Until recently, the wastewater collection system did not reach to the Boy Scout
campground located at Upper Oso Reservoir. However, recent development surrounding the site has
provided the opportunity to work with the Boy Scouts to develop a plan to install a packaged lift station
and force main to allow for the campground to be connected to the District's wastewater collection
system.
Justification: The lift station and force main will allow the campground to build shower facilities which
will allow longer outings at the campground.
CAMP #: PIPE‐07.05.18001
Project Name: Coto LS ‐ Install emergency bypass
Project Location: Coto LS
Total Budget: $332,500
Project Date: 2018 ‐ 2019
Background: The Coto Lift Station is located in southern Coto de Caza and collects wastewater from
Coto de Caza and Wagon Wheel before pumping it to the Chiquita Water Reclamation Plant.
Justification: Typically, the force main carries over 1 million gallons per day underneath Coto de Caza
Drive. If the force main were to have a break, it would close down Coto de Caza Drive and potentially
spill into the creek. By installing bypass structures, the District would be able to bypass the force main
completely and allow for the scheduling of inspection and repair, if needed, that would not greatly
disturb the community or risk a larger spill.
CAMP #: STAT‐04.08.19001
Project Name: Coto LS ‐ Install emergency storage basin
Project Location: Coto LS
Total Budget: $1,500,000
Project Date: 2019 ‐ 2019
Background: Coto Lift Station conveys flow from Coto de Caza to the gravity sewer system that flows to
Chiquita Water Reclamation Plant. The facility is not equipped with emergency storage. Industry and
District standards are to provide emergency storage at lift stations in the event of equipment failure,
and to facilitate certain maintenance such as force main work that requires station shut‐down for short
periods.
Justification: In FY17, the District narrowly avoided a sewer spill at Coto LS due to the lack of emergency
storage. If the District had arrived 5 minutes later, it would have been too late. Emergency storage
greatly reduces the risk of sewage spills under certain equipment failure conditions.
CAMP #: STAT‐04.07.18001
Project Name: Coto LS ‐ Install odor control
Project Location: Coto LS
Total Budget: $525,000
Project Date: 2018 ‐ 2019
Background: Coto Lift Station is located adjacent to Coto de Caza Drive and is in close proximity to
neighboring homes. The District has been investigating different odor control technologies at the station
and have concluded that a biological odor scrubber followed by carbon media would be the best
solution.
Justification: In the past several years, the District has received odor complaints in the area and
measured elevated numbers of odor‐related chemical compounds. Implementation of odor control is
consistent with the District Strategic Plan to reduce odor complaints. the proposed system is
recommended based on life cycle analysis and non‐monetary considerations.
CAMP #: STAT‐04.05.22001
Project Name: Coto LS ‐ Install overhead hoist
Project Location: Coto LS
Total Budget: $230,000
Project Date: 2020 ‐ 2020
Background: The District's current specification for lift stations calls for an overhead hoist to be installed
to facilitate the movement of pumps in/out of the station. Several lift stations built before this standard
do not have these hoists which makes removing and installing pumps after maintenance increasingly
difficult.
Justification: While District crane trucks can move pumps vertically out of a station, they cannot move
them horizontally through a lift station. An a‐frame device must be used and maneuvered through the
tight spaces which makes movement within a station very difficult. Overhead hoists allow for 2 axes
(up/down/left/right) of travel while crane trucks can only move in one dimension (up/down). Typical
maintenance requires pumps to undergo maintenance every 5 years. In addition, these installations lead
to a significant decrease in the risk of injuries and equipment damage.
CAMP #: STAT‐04.09.18001
Project Name: Coto LS ‐ Replace surge tank
Project Location: Coto LS
Total Budget: $370,000
Project Date: 2018 ‐ 2019
Background: Surge tanks are installed in order to be able to accommodate pressure surges that happen
within the pipeline. This allows for a pressure buffer while upstream pumps shut on/off. During force
main break in 2017, the District had the surge tank analyzed and found that the walls were too thin to
be effective.
Justification: The surge tank wall thickness analysis showed both tanks at Coto LS needed to be
replaced. If not replaced, there is a potential the existing surge tanks will eventually fail and cause a
sewer spill.
CAMP #: STAT‐04.01.19001
Project Name: Horno LS ‐ Replace pumps
Project Location: Horno LS
Total Budget: $4,000,000
Project Date: 2019 ‐ 2021
Background: Horno Lift Station is one of the District's largest lift stations and faces moving
approximately 50 million gallons of wastewater up and over the Ladera Ranch community towards
Chiquita Water Reclamation Plant. The station was designed with four sets of two 150 horsepower
pumps that are run in series to produce enough discharge pressure to pump the wastewater.
Justification: The proposed project is to replace the existing pumps with newer higher head pumps. The
existing pump setup has led to excessive wear, overheating, and frequent outages. A single pump of the
new type will output sufficient flow and pressure to replace the output of four existing pumps. In order
to provide redundancy, three of the newer style pumps would be installed.
The new pumps would require significant modification to the electrical equipment, piping, structural
openings for pump removal, and possibly generator capacity
CAMP #: STAT‐04.08.20001
Project Name: Meadow Ridge LS ‐ Install emergency storage
Project Location: Meadow Ridge LS
Total Budget: $50,000
Project Date: 2020 ‐ 2020
Background: Meadow Ridge Lift Station is responsible for conveying wastewater flow from the Meadow
Ridge neighborhood to the gravity sewer system that currently flows to IRWD's Los Alisos Water
Reclamation Plant. The facility is not equipped with emergency storage. Industry and District standards
are to provide emergency storage at lift stations in the event of equipment failure, and to facilitate
certain maintenance such as force main work that requires station shut‐down for short periods.
Justification: Meadow Ridge Lift Station is one of the furthest stations from District Headquarters where
emergency equipment is stored. If an emergency would occur, it would take at least 20 minutes to reach
the site. Emergency storage greatly reduces the risk of sewage spills under certain equipment failure
conditions.
CAMP #: STAT‐04.05.23001
Project Name: Ortega LS ‐ Install overhead hoist
Project Location: Ortega LS
Total Budget: $230,000
Project Date: 2023 ‐ 2023
Background: The District's current specification for lift stations calls for an overhead hoist to be installed
to facilitate the movement of pumps in/out of the station. Several lift stations built before this standard
do not have these hoists which makes removing and installing pumps after maintenance increasingly
difficult.
Justification: While District crane trucks can move pumps vertically out of a station, they cannot move
them horizontally through a lift station. An a‐frame device must be used and maneuvered through the
tight spaces which makes movement within a station very difficult. Overhead hoists allow for 2 axes
(up/down/left/right) of travel while crane trucks can only move in one dimension (up/down). Typical
maintenance requires pumps to undergo maintenance every 5 years. In addition, these installations lead
to a significant decrease in the risk of injuries and equipment damage.
CAMP #: STAT‐04.07.19003
Project Name: Plano LS ‐ Install odor control
Project Location: Plano LS
Total Budget: $400,000
Project Date: 2019 ‐ 2019
Background: Plano Lift Station is one of the largest lift stations in the District's wastewater system. It's
responsible for moving over 65 million gallons of wastewater from Rancho Santa Margarita and eastern
Mission Viejo every month.
Justification: The sewer pipeline entering Plano Lift Station has a low slope which leads to longer
detention times in the early morning which has caused complaints by the surrounding residents. The
proposed project would install an odor scrubber system selected based on life cycle analysis and other
considerations. Ongoing operating costs are estimated to be $60,000 per year and would cover power,
media, and labor.
CAMP #: STAT‐04.05.22003
Project Name: Plano LS ‐ Install overhead hoist
Project Location: Plano LS
Total Budget: $230,000
Project Date: 2022 ‐ 2022
Background: The District's current specification for lift stations calls for an overhead hoist to be installed
to facilitate the movement of pumps in/out of the station. Several lift stations built before this standard
do not have these hoists which makes removing and installing pumps after maintenance difficult.
Justification: While District crane trucks can move pumps vertically out of a station, they cannot move
them horizontally through a lift station. An a‐frame device must be used and maneuvered through the
tight spaces which makes movement within a station very difficult. Overhead hoists allow for 2 axes
(up/down/left/right) of travel while crane trucks can only move in one dimension (up/down). Typical
maintenance requires pumps to undergo maintenance every 5 years. In addition, these installations lead
to a significant decrease in the risk of injuries and equipment damage.
CAMP #: STAT‐04.04.19001
Project Name: Plano LS ‐ Replace generator control panel
Project Location: Plano LS
Total Budget: $85,000
Project Date: 2019 ‐ 2019
Background: Plano Lift Station is one of the largest lift stations in the District's wastewater system. It's
responsible for moving over 65 million gallons of wastewater every month. Due to the previous
modifications made at Plano Lift Station, the existing generator cannot run all pumps at the same time.
If power was lost during a high flow period, the risk for a sewer spill would be extremely high. The
proposed project would replace the generator and electrical panel.
Justification: Replacing the generator control will allow the generator to run all the pumps at the same
time, in the event of a power loss. This ability decreases the potential for a sewage spill.
CAMP #: STAT‐04.05.23002
Project Name: South Ranch LS ‐ Install overhead hoist
Project Location: South Ranch LS
Total Budget: $230,000
Project Date: 2023 ‐ 2023
Background: The District's current specification for lift stations calls for an overhead hoist to be installed
to facilitate the movement of pumps in/out of the station. Several lift stations built before this standard
do not have these hoists which makes removing and installing pumps after maintenance increasingly
difficult.
Justification: While District crane trucks can move pumps vertically out of a station, they cannot move
them horizontally through a lift station. An a‐frame device must be used and maneuvered through the
tight spaces which makes movement within a station very difficult. Overhead hoists allow for 2 axes
(up/down/left/right) of travel while crane trucks can only move in one dimension (up/down). Typical
maintenance requires pumps to undergo maintenance every 5 years. In addition, these installations lead
to a significant decrease in the risk of injuries and equipment damage.
CAMP #: STAT‐04.09.19001
Project Name: South Ranch LS ‐ Install surge tank and redesign pumps
Project Location: South Ranch LS
Total Budget: $360,000
Project Date: 2019 ‐ 2019
Background: When South Ranch Lift Station was designed, its pumps were built utilizing a flywheel
configuration. A flywheel is a protection against pressure surges that utilizes a large wheel to mitigate
any damages.
Justification: The District wants to move away from the flywheel technology and standardize its surge
protection by utilizing surge tanks. Since South Ranch Lift Station was not built with this type of surge
protection in mind, the existing pumps will need to be replaced as well as adding a surge tank.
CAMP #: STAT‐04.01.20002
Project Name: Talega LS ‐ Upgrade pumps
Project Location: Talega LS
Total Budget: $175,000
Project Date: 2020 ‐ 2020
Background:
Talega Lift Station is responsible for moving more than 600 thousand gallons of wastewater a day. This
wastewater is pumped towards Chiquita Water Reclamation Plant where it is treated and results in
recycled water.
Due to the high head conditions at the station when being designed, the best available technology was
to a dual pumping operation. New pump technology allows for a more reliable single pump operation.
Justification:
The current dual pump operation is unreliable due to its vulnerability to becoming misaligned which
leads to increased wear and tear and clogging. Conversion to a single pump operation will reduce this
and lead to a longer and more reliable service life.
CAMP #: STAT‐04.05.22002
Project Name: Trabuco LS ‐ Install overhead hoist
Project Location: Trabuco LS
Total Budget: $230,000
Project Date: 2022 ‐ 2022
Background: The District's current specification for lift stations calls for an overhead hoist to be installed
to facilitate the movement of pumps in/out of the station. Several lift stations built before this standard
do not have these hoists which makes removing and installing pumps after maintenance increasingly
difficult.
Justification: While District crane trucks can move pumps vertically out of a station, they cannot move
them horizontally through a lift station. An a‐frame device must be used and maneuvered through the
tight spaces which makes movement within a station very difficult. Overhead hoists allow for 2 axes
(up/down/left/right) of travel while crane trucks can only move in one dimension (up/down). Typical
maintenance requires pumps to undergo maintenance every 5 years. In addition, these installations lead
to a significant decrease in the risk of injuries and equipment damage.
CAMP #: PIPE‐07.05.21003
Project Name: Wastewater – Placeholder
Project Location: Wastewater System
Annual Budget: $500,000
Justification: The wastewater collections system spans more than 630+ miles of pipelines and more than
20 lift stations. Projects within the CRP are specified as much as possible, but history has shown that
budgeting $500,000 to $1 million as a placeholder is a prudent measure.
CAMP #: STAT‐03.02.23001
Project Name: Wastewater ‐ SCADA Replacements
Project Location: Wastewater System
Total Budget: $50,000
Project Date: 2023 ‐ 2023
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the wastewater system. The SCADA system has been configured to control various equipment
and monitor the entire wastewater collection system.
CAMP #: PIPE‐07.03.19001
Project Name: Wastewater ‐ Various Sewer Repairs
Project Location: Wastewater System
Annual Budget: $250,000
Background: As part of the Capital Repair & Replacement budget, the District sets aside $250,000 each
fiscal year for work to be conducted on the wastewater system. Typically these funds are utilized on
manhole rehabilitation and/or pipe relining.
Justification: As the manhole liners degrade, the exposed concrete behind them is exposed to
concentrated amounts of H2S gas which is present in sewer lines. This leads to accelerated corrosion
that can destabilize the manhole structure. In addition, pieces of the liner which break off can quickly
lead to sewer blockages and eventual sewer spills.
04 ‐ Chiquita Water Reclamation Plant Projects Projects associated with the repair, maintenance, and improvement of the Chiquita Water Reclamation
Plant. These costs represent 100% of the total cost, not SMWD’s share.
Column1 Ongoing 2019 2020 2021 2022 2023
CWRP ‐ Clean digesters 130,000$ 130,000$
CWRP ‐ Install additional digester chopper pump 60,000$
CWRP ‐ Install air compressors 75,000$
CWRP ‐ Perform electrical study 60,000$
CWRP ‐ Refurbish microturbines 250,000$
CWRP ‐ Rehab CWRP structures 200,000$ 200,000$
CWRP ‐ Rehab digested sludge holding tank 350,000$
CWRP ‐ Rehab Phase III Influent Lift Station pumps 750,000$
CWRP ‐ Repair gas sphere 175,000$
CWRP ‐ Replace aeration diffusers 100,000$
CWRP ‐ Replace centrifugal blower 300,000$
CWRP ‐ Replace dewatering conveyer 900,000$
CWRP ‐ Replace digester area hot water piping 400,000$
CWRP ‐ Replace digester recirculation pumps 200,000$
CWRP ‐ Replace ferric chloride tank in digester area 75,000$
CWRP ‐ Replace filtrate pumps 150,000$
CWRP ‐ Replace hypochlorite tanks 150,000$
CWRP ‐ Replace Influent Lift Station generator 450,000$
CWRP ‐ Replace original electrical equipment 800,000$
CWRP ‐ Replace polymer blender 60,000$
CWRP ‐ Replace RAS/WAS pumps 300,000$
CWRP ‐ Replace scum pumps 130,000$
CWRP ‐ Replace sludge feed pump 80,000$
CWRP ‐ Replace sludge pumps at primary clarifier 150,000$
CWRP ‐ Replace temporary force main 350,000$
CWRP ‐ Replace tertiary filter cloths 50,000$
CWRP ‐ Replace tertiary filters backwash pumps 60,000$
CWRP ‐ SCADA Replacements 133,300$ 65,800$
CWRP ‐ Upgrade controls at Influent Lift Station 850,000$
CWRP ‐ Upgrade electrical equipment 1,190,000$
CWRP ‐ Upgrade security 250,000$
CWRP‐Replace digester gas piping 300,000$
Grand Total 2,710,000$ 3,963,300$ 65,800$ 780,000$ 450,000$ 1,905,000$
CAMP #: CWRP‐03.03.18001
Project Name: CWRP ‐ Perform electrical study
Project Location: Chiquita Water Reclamation Plant
Total Budget: $60,000
Project Date: 2018 ‐ 2019
Background: The electrical demands for CWRP have changed drastically in the last 30 years. Increased
flows from new developments have increased the power demands while alternative power supplies
such as solar panels have reduced the power demand.
Justification: Due to the changes in power demands, the proposed study will analyze these demands
and provide analysis on what power needs the treatment plant will require in the future. The results of
this study will be utilized in other electrical CIP projects at the plant.
CAMP #: CWRP‐02.04.21001
Project Name: CWRP ‐ Refurbish microturbines
Project Location: Chiquita Water Reclamation Plant
Total Budget: $250,000
Project Date: 2021 ‐ 2021
Background: Historically, excess methane produced in the digesters was burned off to atmosphere.
However in the early 2000s, the District installed a microturbine system that burns excess methane and
converts it into usable electricity. Typically, these microturbines offset approximately 15% of the plant
power demands and saved $10,000 per month in power savings.
Justification: Previously, the District was able to locate microturbine parts at a discount due to locating
other agencies selling the parts at a loss due to their inability to get their systems to work. However, in
the past few years, there are fewer opportunities to purchase minimally used parts and the District
anticipates having to get parts at list price moving forward.
CAMP #: CWRP‐03.05.19001
Project Name: CWRP ‐ Rehab CWRP structures
Project Location: Chiquita Water Reclamation Plant
Annual Budget: 2019: $200,000
2023: $200,000
Background: The first buildings at Chiquita Water Reclamation Plant were built in 1986 with additional
buildings constructed with each expansion.
Justification: Due to the extremely corrosive nature of wastewater treatment, many of the structures at
CWRP require structural rehabilitations. The proposed project would reroof the main building and
laboratory in 2019, and the digester area and warehouse in 2023.
CAMP #: CWRP‐02.02.18001
Project Name: CWRP ‐ Rehab digested sludge holding tank
Project Location: Chiquita Water Reclamation Plant
Total Budget: $350,000
Project Date: 2018 ‐ 2019
Background: The Sludge Holding Tank was constructed in 1986 and it has had no major refurbishment. It
has been entered and cleaned twice. This units is in need of the same work scope that the Phase I sludge
thickener of its equal size received in 2014. The units main drive unit has 30‐years of continuous 24‐hour
operation.
Justification: The sludge holding tank drive is at the end of its service life, with eminant failure if not
replaced. If the tank fails, the sludge dewatering operation will be impacted.
CAMP #: CWRP‐01.01.19002
Project Name: CWRP ‐ Rehab Phase III Influent Lift Station pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $750,000
Project Date: 2019 ‐ 2020
Background: The Phase III expansion of CWRP occurred during the early 2000s in order to accommodate
the increased flow from the Talega and Ladera communities.
Justification: The proposed project will rehabilitate these pumps in order to extend their service life.
CAMP #: CWRP‐02.04.19001
Project Name: CWRP ‐ Repair gas sphere
Project Location: Chiquita Water Reclamation Plant
Total Budget: $175,000
Project Date: 2019 ‐ 2019
Background: The gas sphere at CWRP is where excess methane gas is collected from the digester
process. The gas is later used at the boilers to generate heat or at the microturbines to generate
electricity.
Justification: The gas sphere is scheduled for repairs. The proposed project would have a full inspection
performed and repair recommendations would be followed.
CAMP #: CWRP‐01.04.21001
Project Name: CWRP ‐ Replace aeration diffusers
Project Location: Chiquita Water Reclamation Plant
Total Budget: $100,000
Project Date: 2021 ‐ 2021
Background: As part of the secondary treatment process, air bubbles are introduced into the aeration
basin through air diffusers. The air supports the biological activity that treats the process flow. Microbes
feed on the organic material in the primary effluent introduced into the process.
Justification: Openings in the air diffuser membrane face gradually expand over time, which results in
larger air bubbles, reducing the efficiency of the treatment process. Replacing the air diffusers will
reduce power costs in the aeration process.
CAMP #: CWRP‐01.03.18001
Project Name: CWRP ‐ Replace digester area hot water piping
Project Location: Chiquita Water Reclamation Plant
Total Budget: $400,000
Project Date: 2018 ‐ 2019
Background: Anaerobic digesters treat solids produced at Chiquita Water Reclamation Plant. Primary
and waste activated sludge enters the digesters where microbes consume the remaining organic matter
similar to the bacteria in a human stomach. In order for this process to work effectively, the digesters
must remain within a specific heat range to accommodate the microbes. A heat exchanger transfers
heat from hot water produced at the boilers to sludge circulated in the digesters.
Justification: The hot water pipeline in the digester area has reached the end of its service life and
requires replacement. The pipeline has had to have numerous repairs and has damaged other pipelines
in the common pipe trench due to the high heat of the water.
CAMP #: CWRP‐01.04.23001
Project Name: CWRP ‐ Replace digester recirculation pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $200,000
Project Date: 2023 ‐ 2023
Background: Digesters require mixing to maintain solids in suspension. The digester recirculation pumps
are at the end of their service life and require replacement
Justification: Digester recirculation pumps are critical in the operation of the digester. If the pumps
break down, the digester will not operate effectively, reducing gas production and the dewaterability of
the treated sludge.
CAMP #: CWRP‐02.02.23001
Project Name: CWRP ‐ Replace ferric chloride tank in digester area
Project Location: Chiquita Water Reclamation Plant
Total Budget: $75,000
Project Date: 2023 ‐ 2023
Background: The CWRP utilizes ferric chloride in its biosolids handling to reduce the hydrogen sulfide
(H2S) gas produced through the digestion process.
Justification: The storage tank for the ferric chloride has surpassed its service life and needs to be
replaced.
CAMP #: CWRP‐02.01.19001
Project Name: CWRP ‐ Replace filtrate pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $150,000
Project Date: 2019 ‐ 2019
Background: As part of the solids handling process at CWRP, screw presses utilize centrifugal force in
order to remove as much liquid as possible from the biosolids. This liquid is called filtrate and is stored
before being pumped back into the beginning of the treatment process.
Justification: The pumps that move filtrate back into the treatment process have reached the end of
their service life are scheduled to be replaced. The filtrate pumps are required to operate the
dewatering process.
CAMP #: CWRP‐01.06.22001
Project Name: CWRP ‐ Replace hypochlorite tanks
Project Location: Chiquita Water Reclamation Plant
Total Budget: $150,000
Project Date: 2022 ‐ 2022
Background: The hypochlorite storage tanks at Chiquita Water Reclamation Plant are utilized to store
the chlorine that is utilized in the chlorine contact basin. This allows for the recycled water to carry a
chlorine residual within the recycled distribution system.
Justification: The existing tanks have reached the end of their useful service life and require
replacement. Leaking hypochlorite poses a safety and regulatory risk.
CAMP #: CWRP‐03.03.19001
Project Name: CWRP ‐ Replace Influent Lift Station generator
Project Location: Chiquita Water Reclamation Plant
Total Budget: $450,000
Project Date: 2018 ‐ 2020
Background: The generator for the Influent Lift Station (ILS) at Chiquita Water Reclamation Plant is the
same generator originally installed in the 1980s. Since then, there have been changes in the flow seen at
the ILS which has changed the electrical demands of the generator.
Justification: The generator at the ILS requires an analysis to determine if it will work effectively with
the modified influent pump station equipment. Based on the results of the analysis, the generator may
need to be replaced or supplemented with an additional unit.
CAMP #: CWRP‐03.03.19002
Project Name: CWRP ‐ Replace original electrical equipment
Project Location: Chiquita Water Reclamation Plant
Total Budget: $800,000
Project Date: 2019 ‐ 2020
Background: The first phase of the Chiquita Water Reclamation Plant was built in the 1980s. The
electrical components in order to support the preliminary, primary, secondary, and tertiary treatment
processes have been in place since then.
Justification: The electrical equipment has become obsolete and spare parts are no longer available.
CAMP #: CWRP ‐ 01.04.21001
Project Name: CWRP ‐ Replace RAS/WAS pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $300,000
Project Date: 2021 ‐ 2021
Background: As part of the secondary treatment process, activated sludge is utilized as part of the
biological treatment that wastewater undergoes. Wastewater enters the aeration basin where bacteria
digests the organics within the wastewater. Return activated sludge (RAS) is returned to the beginning
of the process to re‐seed the wastewater entering into the tank. Waste activated sludge (WAS) is excess
sludge that is removed from the treatment process.
Justification: The RAS/WAS pumps have reached the end of their service life and need to be replaced.
CAMP #: CWRP‐01.04.21002
Project Name: CWRP ‐ Replace scum pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $130,000
Project Date: 2021 ‐ 2021
Background: As part of the primary treatment process, wastewater enters the primary clarifier where
heavier components sink to the bottom and lighter components float to the top. These clarifiers have a
skimmer that collects all of the scum floating on the top. Scum pumps convey the floatables to the
digester process for further processing.
Justification: The scum pumps at CWRP which allow for this process to occur have reached the end of
their service life and need to be replaced.
CAMP #: CWRP‐02.03.19001
Project Name: CWRP ‐ Replace sludge feed pump
Project Location: Chiquita Water Reclamation Plant
Total Budget: $80,000
Project Date: 2019 ‐ 2019
Background: As part of the solids handling process at CWRP, the solids are pumped from the holding
tank through a grinder and then onto the screw press where excess water is removed. The grinder
reduces the larger clumps of solids to protect the screw press from excessive wear and tear.
Justification: The sludge feed pump has reached the end of its service life and needs to be replaced.
CAMP #: CWRP‐01.03.21001
Project Name: CWRP ‐ Replace sludge pumps at primary clarifier
Project Location: Chiquita Water Reclamation Plant
Total Budget: $150,000
Project Date: 2019 ‐ 2019
Background: The primary clarifier is part of the primary treatment process at CWRP. The clarifier
removes suspended solids that have settled to the bottom of the tank. These solids are then pumped to
the digesters in the secondary treatment process to be utilized as a food source for the microbes.
Justification: The sludge pump at primary clarifier #2 has reached the end of its service life.
CAMP #: CWRP‐01.01.19001
Project Name: CWRP ‐ Replace temporary force main
Project Location: Chiquita Water Reclamation Plant
Total Budget: $350,000
Project Date: 2018 ‐ 2020
Background: In 2014, the force main at the CWRP Influent Lift Station (ILS) suffered a break. While the
force main was broken, wastewater continued to flow into CWRP which required the District to install
available pipe that did not have the preferred pipe lining. Due to the anticipated refurbishment in FY18,
a temporary force main was installed which allowed the plant to return into service quickly. The
temporary force main was left in place in case it is needed before a secondary force main can be
installed in a more permanent, buried configuration.
Justification: This project will construct a secondary force main which will allow the primary force main
to be installed with the preferred pipe material and lining. This layout will allow for each force main to
be taken offline for maintenance and inspection which will further increase the anticipated lifespan of
the pipeline and reduce potential for a spill.
CAMP #: CWRP‐01.05.23002
Project Name: CWRP ‐ Replace tertiary filter cloths
Project Location: Chiquita Water Reclamation Plant
Total Budget: $50,000
Project Date: 2023 ‐ 2023
Background: Tertiary filtration is the final treatment process at the CWRP, before treated effluent is
disinfected and conveyed to the recycled water distribution system. These filters use a cloth barrier to
remove residual particulate matter and reduce the turbidity of the process flow.
Justification: The tertiary filter clothes at CWRP have reached the end of their service life and need to be
replaced.
CAMP #: CWRP‐01.05.23001
Project Name: CWRP ‐ Replace tertiary filters backwash pumps
Project Location: Chiquita Water Reclamation Plant
Total Budget: $60,000
Project Date: 2023 ‐ 2023
Background: As part of the tertiary treatment process at CWRP, treated wastewater goes through
tertiary filters in order to remove particulate. These filters undergo a backwash in order to remove the
collected particulate and keep the filters efficient.
Justification: The tertiary filter backwash pumps at CWRP have reached the end of their useful service
life and require replacement.
CAMP #: CWRP‐03.02.19001
Project Name: CWRP ‐ SCADA Replacements
Project Location: Chiquita Water Reclamation Plant
Annual Budget: 2019: $133,300
2020: $65,800
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the CWRP. The SCADA system has been configured to control various equipment and monitor
the entire treatment process.
CAMP #: CWRP‐01.01.19003
Project Name: CWRP ‐ Upgrade controls at Influent Lift Station
Project Location: Chiquita Water Reclamation Plant
Total Budget: $850,000
Project Date: 2018 ‐ 2020
Background: The controls for the Influent Lift Station at Chiquita Water Reclamation Plant are the
original controls installed in 1986. Since then, there have been significant technological upgrades made
that render the existing controls obsolete.
Justification: This project will replace all the controls in the Influent Lift Station with an upgraded system
compatible with the plant‐wide control system. This will allow for much better control of the various
pumps and monitoring systems within the Influent Lift Station.
CAMP #: CWRP‐03.06.18001
Project Name: CWRP ‐ Upgrade security
Project Location: Chiquita Water Reclamation Plant
Total Budget: $250,000
Project Date: 2018 ‐ 2019
Background: Since CWRP was built in the 1980s through recent years, the site did not have close
residential neighbors. With the development of Esencia, residential neighborhoods are in close
proximity to the plant, increasing the potential for trespessing.
Justification: In order to protect the District from the potential liability of trespassers, the proposed
project would install security cameras around the CWRP perimeter and in key process locations.
CAMP #: CWRP‐01.03.19001
Project Name: CWRP‐Replace digester gas piping
Project Location: Chiquita Water Reclamation Plant
Total Budget: $300,000
Project Date: 2019 ‐ 2019
Background: The anaerobic digesters produce methane gas. The methane gas is typically used in the
microturbines (which convert it to electricity), to the boilers (where they convert it into heat for the
digesters). As a backup, the gas can be conveyed to the flare (where it is burned off). The gas piping has
reached the end of its service life and requires replacement.
Justification: This proposed project will replace the piping with non‐metallic piping. The new piping will
provide reliable conveyance of digester gas to the various processes for use or flaring.
05 ‐ Oso Creek Water Reclamation Plant Projects Projects associated with the repair, maintenance, and improvement of the Oso Creek Water Reclamation
Plant.
Column1 Ongoing 2019 2020 2021 2022 2023
OCWRP ‐ Replace inf. screens and install washer/compactor $500,000
OCWRP ‐ Replace tertiary filters $750,000
OCWRP ‐ SCADA Replacements $54,800
CAMP #: OCWRP‐01.01.18001
Project Name: OCWRP ‐ Replace influent screens and install washer/compactor
Project Location: Oso Creek Water Reclamation Plant
Total Budget: $500,000
Project Date: 2018 ‐ 2019
Background: The rotary screens at the Oso Water Reclamation Plant serve to remove large debris (rags,
toilet paper, etc.) before it flows into the activated sludge process. The screenings are discharged back
into the downstream sewer for removal and disposal at JB Latham or the 3AWRP.
Justification: The current rotary screens were originally installed around 1977
when the plant was constructed. While the existing screens have been repaired many times, they have
reached the end of their useful service life. This project will replace the two existing rotary screens with
newer screens. In addition, a washer/compactor will be installed which will clean the screenings and
convey them to a bin for disposal rather than discharging it back into the downstream sewer.
CAMP #: OCWRP‐01.05.19001
Project Name: OCWRP ‐ Replace tertiary filters
Project Location: Oso Creek Water Reclamation Plant
Total Budget: $750,000
Project Date: 2019 ‐ 2019
Background: The tertiary filters are a part of the tertiary treatment process which provides extra
filtration as treated secondary water becomes tertiary treated recycled water.
Justification: The tertiary filters at OCWRP have reached the end of their useful service life and are
scheduled for replacement. The existing filters at OCWRP are sand filters which are an older technology.
The District has tested out fuzzy filters at the 3AWRP and recommend upgrading to this type of filter as
part of this project.
CAMP #: OCWRP‐03.02.20001
Project Name: OCWRP ‐ SCADA Replacements
Project Location: Oso Creek Water Reclamation Plant
Total Budget: $54,800
Project Date: 2020 ‐ 2020
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the CWRP. The SCADA system has been configured to control various equipment and monitor
the entire treatment process.
06 ‐ 3A Water Reclamation Plant Projects Projects associated with the repair, maintenance, and improvement of the 3A Water Reclamation Plant.
These costs represent 100% of the total cost, not SMWD’s share.
Column1 Ongoing 2019 2020 2021 2022 2023
3AWRP ‐ Centrifuge maintenance $100,000 $100,000
3AWRP ‐ Convert EQ basin to secondary clarifier $834,000
3AWRP ‐ Install backup power $1,079,000
3AWRP ‐ Install chemically enchanced primary treatment $777,000
3AWRP ‐ Investigate/Repair subsidence $5,000,000
3AWRP ‐ Modify access in influent screening area $216,000
3AWRP ‐ Rebuild 4 RAS pumps $70,000
3AWRP ‐ Rehab air gap facilities $100,000
3AWRP ‐ Rehab digesters $2,400,000
3AWRP ‐ Rehab primary clarifier #4 $300,000
3AWRP ‐ Repairs/Replacements $250,000 $250,000 $250,000 $250,000 $250,000
3AWRP ‐ Replace aeration blowers $3,954,000
3AWRP ‐ Replace boiler burner $360,000
3AWRP ‐ Replace digester sludge heater pump $50,000
3AWRP ‐ Replace electrical instrumentation $360,000
3AWRP ‐ Replace feed grinders for centrifuge $60,000
3AWRP ‐ Replace odor control equipment $250,000
3AWRP ‐ Replace odor control media $100,000 $100,000
3AWRP ‐ Replace solids thickening process $1,750,000
3AWRP ‐ Resurface roads $300,000
3AWRP ‐ SCADA Replacements $215,000 $75,000 $150,000
3AWRP ‐ Upgrade primary/secondary water facilities $504,000
Grand Total $7,805,000 $10,749,000 $400,000 $650,000 $700,000 $600,000
CAMP #: 3AWRP‐01.04.19001
Project Name: 3AWRP ‐ Convert EQ basin to secondary clarifier
Project Location: 3A Water Reclamation Plant
Total Budget: $834,000
Project Date: 2019 ‐ 2020
Background: The 3AWRP has been adapted as the wastewater flows in Mission Viejo have changed. The
initial design of the plant built an additional secondary clarifier that was eventually deemed unnecessary
and was turned into an equalization basin.
Justification: Just as 3AWRP has adapted before, the changing profile of wastewater has required
3AWRP to adapt again. In the last several years the increased focus on water conservation has resulted
in wastewater coming into 3AWRP with significantly higher biological oxygen demand (BOD) and total
suspended solids (TSS) levels. This is attributed to significantly less water being utilized within the home
such as toilets, showers, and washing machines which concentrates the BOD and TSS within the
wastewater. The proposed project would convert the equalization basin back to a secondary clarifier
which would allow 3AWRP to treat the volume of wastewater it is currently rated to treat.
CAMP #: 3AWRP‐03.03.19001
Project Name: 3AWRP ‐ Install backup power
Project Location: 3A Water Reclamation Plant
Total Budget: $1,079,000
Project Date: 2019 ‐ 2019
Background: The wastewater treatment process requires power to maintain treatment. The 3AWRP was
designed as a "skimming plant" and is configured so wastewater can be diverted into the 3A WRP or
conveyed downstream where JB Latham capacity is available for treatment. During an extended power
outage, wastewater is diverted because the 3A plant is not equipped with backup power.
Justification: As the District relies more on 3AWRP for recycled water production, it is imperative that
the plant is able to stay online. The installation of backup power will reduce the potential of lost
recycled water production and process upsets due to a power outage.
CAMP #: 3AWRP‐01.03.19001
Project Name: 3AWRP ‐ Install chemically enchanced primary treatment
Project Location: 3A Water Reclamation Plant
Total Budget: $777,000
Project Date: 2019 ‐ 2019
Background: The primary treatment process of a wastewater treatment plant typically relies on
sedimentation. Heavier solids sink to the bottom of a tank while water flows onto the next process.
Justification: Chemically enhanced primary treatment (CEPT) removes more inorganic solids in the
primary process than traditional primary treatment, thus reducing the load on the downstream
secondary process. The usage of CEPT will provide a more stable operation with increased plant capacity
without the construction of additional aeration basins.
CAMP #: 3AWRP‐03.02.20002
Project Name: 3AWRP ‐ Investigate/Repair subsidence
Project Location: 3A Water Reclamation Plant
Total Budget: $5,000,000
Project Date: 2019 ‐ 2022
Background: Extensive soil subsidence is apparent and has caused damage to piping, electrical duct
banks and structures throughout the 3A plant.
Justification: The proposed project would research the subsidence issue and develop plans to rectify
and/or mitigate this issue. This project will reduce the potential for ongoing facility damage and outages
caused by subsidence.
CAMP #: 3AWRP‐01.01.18001
Project Name: 3AWRP ‐ Modify access in influent screening area
Project Location: 3A Water Reclamation Plant
Total Budget: $216,000
Project Date: 2018 ‐ 2019
Background: The influent screening area is where large debris/rags are removed from the wastewater
before it enters the primary treatment process. Staff needs access to this area to remove accumulated
grit and foam. If not maintained regularly, this accumulation causes excessive pump wear and a high risk
of the pumps or piping clogging.
Justification: The current setup at the 3AWRP influent screening area has poor access for staff to access
the screens. The wetwell is over 20 feet deep and cannot be access by the District's vacuum trucks. The
proposed modification will create openings of adequate size and location to allow for staff and
equipment access.
CAMP #: 3AWRP‐03.02.19003
Project Name: 3AWRP ‐ Rehab air gap facilities
Project Location: 3A Water Reclamation Plant
Total Budget: $100,000
Project Date: 2019 ‐ 2019
Background: An air gap is required as domestic water enters the water reclamation plant for use in on‐
site plumbing, eye washes and safety showers. The existing air gap, tank and associated facilities are at
the end of their service life.
Justification: The existing air gap structure at 3AWRP has reached the end of its useful service life and
needs to be replaced. Clean water from a well‐maintained facility is needed for bathrooms, drinking
water, eye wash stations, etc.
CAMP #: 3AWRP‐02.02.18001
Project Name: 3AWRP ‐ Rehab digesters
Project Location: 3A Water Reclamation Plant
Total Budget: $2,400,000
Project Date: 2018 ‐ 2019
Background: The digesters are part of the solids treatment process at 3AWRP. Primary and waste
actived sludge is conveyed to the digesters where bacteria digests the biological content which makes it
easier to dewater and produced digester gas. Industry standards dictate that two operating digester
tanks are required to provide redundancy.
Justification: While 3AWRP has two digesters, Digester #2 has remained offline due to maintenance
issues. In order for 3AWRP to expand to handle 5 million gallons per day, both digesters need to be
operating. The proposed project will return Digester #2 to working order while cleaning Digester #1 as
well.
CAMP #: 3AWRP‐01.03.18001
Project Name: 3AWRP ‐ Rehab primary clarifier #4
Project Location: 3A Water Reclamation Plant
Total Budget: $300,000
Project Date: 2018 ‐ 2019
Background: 3AWRP has four primary clarifiers which are where the inorganic solids settle for removal
from the process. This sludge settles to the bottom of the tank and scum floats to the top for removal.
Forward flow passes into the final chamber where clarified flow passes through weirs and into troughs
where it is conveyed to the secondary activated sludge process.
Justification: Primary clarifier #4 troughs and weirs have reached the end of their service life. Primary
clarifiers #1 ‐ #3 were rehabilitated under a SOCWA project in FY 2015. The proposed project would
replace the existing metal launders with fiberglass launders which will last longer since they are more
resistant to corrosion.
CAMP #: 3AWRP‐03.06.19001
Project Name: 3AWRP ‐ Repairs/Replacements
Project Location: 3A Water Reclamation Plant
Annual Budget: 2019 – 2020: $250,000
2021 – 2023: $400,000
Justification: The District earmarks $250,000 for miscellaneous repairs/replacements that occur but are
not specifically identified. This fund is typically utilized for equipment that breaks or if regulatory
requirements change.This amount is increasing in 2021 due to anticipated expansion.
CAMP #: 3AWRP‐01.04.18001
Project Name: 3AWRP ‐ Replace aeration blowers
Project Location: 3A Water Reclamation Plant
Total Budget: $3,954,000
Project Date: 2018 ‐ 2019
Background: Aeration blower provide air which is introduced into the aeration basins through air
diffusers. The air is required to maintain the biological treatment. The existing blowers are at the end of
their service life. Newer more efficient blowers are available which will reduce power costs. The existing
ceramic type diffusers are also at the end of service life. Newer, more efficient membrane diffusers are
proposed to replace the existing diffusers.
Justification: The aeration diffusers and the blowers which circulate the air have reached the end of
their service life and need to be replaced. Newer, more efficient, diffusers and blowers will increase the
capacity and improve the operational flexibility and performance of the plant.
CAMP #: 3AWRP‐02.04.18001
Project Name: 3AWRP ‐ Replace boiler burner
Project Location: 3A Water Reclamation Plant
Total Budget: $360,000
Project Date: 2018 ‐ 2019
Background: The boiler utilizes a blend of gas that is produced from the digester process and natural
gas. The boiler heats water, which is used in heat exchangers to heat sludge circulated through the
digester to maintain the required temperature.
Justification: The burner components of the boiler are no longer in compliance with air quality
regulations and need to be replaced.
CAMP #: 3AWRP‐03.02.18002
Project Name: 3AWRP ‐ Replace electrical instrumentation
Project Location: 3A Water Reclamation Plant
Total Budget: $360,000
Project Date: 2018 ‐ 2019
Background: Existing electrical and controls equipment was installed approximately 30 years ago. The
equipment manufacturer for the existing equipment is no longer providing parts and materials which
makes finding replacement parts extremely difficult and costly. This project will replace PLC's, electrical
gear and instrumentation with equipment that meets SMWD standards and can be fully integrated into
control systems.
Justification: The equipment manufacturer for the existing equipment is no longer providing parts and
materials which makes finding replacement parts extremely difficult and costly.
CAMP #: 3AWRP‐03.01.20001
Project Name: 3AWRP ‐ Replace odor control equipment
Project Location: 3A Water Reclamation Plant
Total Budget: $250,000
Project Date: 2021 ‐ 2021
Background: The primary treatment process odor control equipment at 3AWRP has been in service
since 1987. The odor control consists of a biological scrubber followed by a carbon adsorber. This
equipment treats foul air from the headworks, sludge dewatering and primary processes. The biological
scrubber requires condition assessment and rehabilitation as needed.
Justification: This proposed project will replace necessary components and also rehabilitate existing
odor control to extend its service life where applicable. Odor control must be maintained in accordance
with the AQMD permit.
CAMP #: 3AWRP‐02.03.19001
Project Name: 3AWRP ‐ Replace solids thickening process
Project Location: 3A Water Reclamation Plant
Total Budget: $1,750,000
Project Date: 2019 ‐ 2020
Background: As part of the dewatering process at 3AWRP, a dissolved air floatation (DAF) thickening is
utilized. This process creates a blanket of bubbles that adhere to solids which float to the surface. This
thickened sludge is removed and conveyed to the digester for treatment.
Justification: The 3AWRP has two DAF units. However, due to soil subsidence, one of the units cannot
operate properly. This proposed project would replace one (or both) of the DAF units with mechanical
thickeners. This different type of thickener is a more efficient alternative to DAF thickening. This project
will also reconfigure the dewatering area to allow for larger dewatered sludge bins which will allow for
fewer disposal trips and reduce the solids handling cost at the treatment plant.
CAMP #: 3AWRP‐03.01.22001
Project Name: 3AWRP ‐ Resurface roads
Project Location: 3A Water Reclamation Plant
Total Budget: $300,000
Project Date: 2022 ‐ 2022
Background: Due to the size and layout of 3AWRP, there is a network of roads throughout the plant
which allow operators to transit.
Justification: The roads at 3AWRP have reached a point where they need to be refurbished in order to
avoid a costlier replacement. The proposed project would reasphalt the roads to extend their service
life.
CAMP #: 3AWRP‐03.02.18001
Project Name: 3AWRP ‐ SCADA Replacements
Project Location: 3A Water Reclamation Plant
Annual Budget: Ongoing: $215,000
2019: $75,000
2020: $150,000
Justification: The District relies on its supervisory control and data acquisition (SCADA) systems to
operate the 3AWRP. The SCADA system has been configured to control various equipment and monitor
the entire treatment process.
CAMP #: 3AWRP‐03.02.19001
Project Name: 3AWRP ‐ Upgrade primary/secondary water facilities
Project Location: 3A Water Reclamation Plant
Total Budget: $504,000
Project Date: 2019 ‐ 2019
Background: Once wastewater completes the secondary treatment process, it is ready to be discharged
to the ocean. However, the 3AWRP currently utilizes this secondary treated water for washing down the
plant as well as supplementing the treatment process where additional water is necessary.
Justification: The secondary treated water is acceptable for the odor scrubber, recycled water served by
Moulton Niguel Water District is available in the area and would provide a better resource to utilize
instead of treated secondary water.
07 ‐ Outside Capital Projects Projects where other agencies are heading the efforts such as the J.B Latham Treatment Plant (SOCWA),
the Baker Water Treatment Plant (IRWD), and other projects. These costs represent SMWD’s share of the
project, not the total cost.
Column1 Ongoing 2019 2020 2021 2022 2023
CalTrans ‐ Relocate pipeline near I5 and Aliso Creek $1,639,000
CalTrans ‐ Relocate pipeline near I5 and Oso Creek $300,000
IRWD ‐ Baker Water Treatment Plant Upgrades $50,000
LBCWD ‐ Replace meter at CM‐12 $250,000
MNWD ‐ ETM Outfall Valves $225,000
MNWD ‐ ETM Replacement ‐ Avenida de a Vista $100,000
MNWD ‐ ETM Replacement ‐ Camino Capistrano $1,750,000
MNWD ‐ Install recycled pipeline casing under I5 and Oso Creek $550,000
OC Public Works ‐ Relocate pipeline near Tesoro HS $1,000,000
SOCWA ‐ Repairs/Replacements $3,886,413 $2,193,523 $2,505,963 $1,964,612 $1,275,416
Grand Total $2,639,000 $5,036,413 $2,193,523 $4,255,963 $2,189,612 $1,375,416
CAMP #: IRWD‐08.06.19001
Project Name: IRWD ‐ Baker Water Treatment Plant Upgrades
Project Location: Baker Water Treatment Plant
Total Budget: $50,000
Project Date: 2019 ‐ 2019
Background: The Baker Water Treatment Plant went online in January 2017 and provides increased
water supply reliability to South Orange County by increasing local treatment capability from multiple
water supply sources, including imported untreated water from the Metropolitan Water District of
Southern California (MWD) through the Santiago Lateral and local surface water from Irvine Lake.
Justification: After the first year of operation, the operators at Baker Water Treatment Plant have
identified several capital improvements that would increase the efficiency of the plant.
‐ Programming changes
‐ Modifications to Clean In Place process
‐ Piping modifications
CAMP #: LBCWD‐07.04.19002
Project Name: LBCWD ‐ Replace meter at CM‐12
Project Location: CM‐12 Intertie with LBCWD
Total Budget: $250,000
Project Date: 2019 ‐ 2019
Background: While this connection represents less than 5% of the District's domestic water supply, the
connection (CM‐12) is kept open to maintain a reliable backup in case of an emergency. When this
connection was installed, higher demands for Southern Orange County were expected. However, the
construction of the South County Pipeline and the development of recycled infrastructure has led to
significantly less flow than this meter was designed to handle.
Justification: Due to conservation measures, the flows through CM‐12 began to dip under the minimum
flow level for the meter. While the meter can record up to 40 cfs, it can only accurately record volumes
higher than 10 cfs. If the meter is showing flow at 7 cfs, the agencies must pay as if the connection is
flowing at 10 cfs. This lead to the participating agencies paying for water that they were not receiving. In
order to prevent these penalties from occurring again, a new meter that can handle lower flows will be
installed.
CAMP #: MNWD‐07.03.19001
Project Name: MNWD ‐ ETM Outfall Valves
Project Location: Meadow Ridge LS
Total Budget: $225,000
Project Date: 2022 ‐ 2022
Background: The Effluent Transmission Main (ETM) was originally constructed in 1978 as a pressure
main to supply water from wells located in San Juan Capistrano to Lake Mission Viejo. Moulton Niguel
Water District (MNWD) purchased half of the “Lakefill Line” or ETM and converted the pipeline from a
pressure force main to a gravity pipeline to discharge 3A WRP treated effluent to the Chiquita Land
Outfall. The ETM is over 35,000 feet in length and travels through various terrains and city jurisdictions.
SMWD also utilizes the ETM for emergency
disposal of Oso Creek stream flow if
SMWD’s Oso Creek Barrier facility is not in
service. In accordance with a permit issued
by the San Diego Regional Water Quality
Control Board, Oso Creek Barrier low flows
can be bypassed upstream of Oso Parkway
into the ETM for transfer to SMWD’s
Chiquita Land Outfall pipeline near Dana
Point.
Justification: Since the pipeline was
repurposed from its original purpose of
feeding Lake Mission Viejo, there is an
insufficient amount of isolation valves
along a five mile stretch. If there was a
failure along this reach, the line would
discharge secondary effluent into the
creeks. The installation of additional
isolation valves will reduce the exposure of
a potential spill. The total cost of this
project is $450k with SMWD's share to cost
$225k.
CAMP #: MNWD‐07.01.23001
Project Name: MNWD ‐ ETM Replacement ‐ Avenida de a Vista
Project Location: MNWD ‐ Effluent Transmission Main
Total Budget: 100000
Project Date: 2023 ‐ 2023
Background: The Effluent Transmission Main (ETM) was originally constructed in 1978 as a pressure
main to supply water from wells located in San Juan Capistrano to Lake Mission Viejo. Moulton Niguel
Water District (MNWD) purchased half of the Lakefill Line or ETM and converted the pipeline from a
pressure force main to a gravity pipeline to discharge 3A WRP treated effluent to the Chiquita Land
Outfall. The ETM is over 35,000 feet in length and travels through various terrains and city jurisdictions.
SMWD also utilizes the ETM for emergency disposal of Oso Creek stream flow if SMWD’s Oso Creek
Barrier facility is not in service. In accordance with a permit issued by the San Diego Regional Water
Quality Control Board, Oso Creek Barrier low flows can be bypassed upstream of Oso Parkway into the
ETM for transfer to SMWD’s Chiquita Land Outfall pipeline near Dana Point.
Justification: The existing alignment of the ETM in this area is located in an embankment along an
unprotected bank of Trabuco Creek and is at risk of failure due to erosion of the creek bank. This
proposed project will abandon the existing strecth of ETM pipeline and construct a replacement pipeline
in Avenida de la Vista. The total cost of this project is $2.475 million with SMWD's share to cost $1.2
million ($100k in 23, $1.1 mil in 24).
CAMP #: MNWD‐07.01.21001
Project Name: MNWD ‐ ETM Replacement ‐ Camino Capistrano
Project Location: MNWD ‐ Effluent Transmission Main
Total Budget: 1750000
Project Date: 2021 ‐ 2022
Background: The Effluent Transmission Main (ETM) was originally constructed in 1978 as a pressure
main to supply water from wells located in San Juan Capistrano to Lake Mission Viejo. Moulton Niguel
Water District (MNWD) purchased half of the Lakefill Line or ETM and converted the pipeline from a
pressure force main to a gravity pipeline to discharge 3A WRP treated effluent to the Chiquita Land
Outfall. The ETM is over 35,000 feet in length and travels through various terrains and city jurisdictions.
SMWD also utilizes the ETM for emergency disposal of Oso Creek stream flow if SMWD’s Oso Creek
Barrier facility is not in service. In accordance with a permit issued by the San Diego Regional Water
Quality Control Board, Oso Creek Barrier low flows can be bypassed upstream of Oso Parkway into the
ETM for transfer to SMWD’s Chiquita Land Outfall pipeline near Dana Point.
Justification: The existing pipeline is approaching the end of its useful service life. Replacement of the
existing strecth of 20‐inch pipeline will increase hydraulic capacity and improve operation of the
pipeline. The total cost of this project is $3.5 million with SMWD's share to cost $1.75 million ($150k in
21, $1.6 mil in 22).
CAMP #: OCPW‐07.01.18001
Project Name: OC Public Works ‐ Relocate pipeline near Tesoro HS
Project Location: OCPW ‐ 241 at Oso Parkway
Total Budget: $1,000,000
Project Date: 2018 ‐ 2020
Background: In order to connect Los Patrones Parkway to State Route 241, the stretch of Oso Parkway
that is in the way is being converted to a bridge. Currently, the District has 16" and a 24" water pipelines
that is responsible for supplying southern Coto de Caza with domestic water.
Justification: Since the District does not have an easement for this stretch, it's up to the District to pay
for this relocation.
CAMP #: SOCWA‐03.06.19001
Project Name: SOCWA ‐ Repairs/Replacements for FY19
Project Location: SOCWA
Annual Budget: 2019: $3,886,413
2020: $2,193,523
2021: $2,505,963
2022: $1,964,612
2023: $1,275,416
Background: South Orange County Wastewater Authority (SOCWA) is a Joint Powers Authority made up
of ten member agencies in order to operate three treatment plants and two ocean outfalls, in addition
to multiple programs to meet the needs of its member agencies and the requirements of the Clean
Water Act and applicable National Pollutant Discharge Elimination System (NPDES) permits.
Justification: When SMWD has more flow than it's treatment plants can handle, wastewater flows are
sent to SOCWA's Jay B. Latham Plant for treatment. Latham and the District's treatment plants utilize
the San Juan Creek Ocean Outfall to discharge treated secondary water into the ocean for disposal. In
addition to paying a portion of the operating and maintenance costs, the District pays a proportion of
the capital cost for these facilities as well.
08 ‐ Overhead Projects Projects associated with the repair, maintenance, and improvement of the Administration Building,
Warehouse, and Operations Overhead.
Column1 Ongoing 2019 2020 2021 2022 2023
Headquarters ‐ Install pallet racks $170,000
Headquarters ‐ Modifications to Ready Room $345,000
Headquarters ‐ Rehab demonstration garden $150,000
Headquarters ‐ Rehab exterior of buildings $150,000
Headquarters ‐ Replace furniture/workspaces $500,000
Grand Total $170,000 $995,000 $150,000
CAMP #: OH‐08.01.18001
Project Name: Headquarters ‐ Install pallet racks
Project Location: District Headquarters
Total Budget: $170,000
Project Date: 2018 ‐ 2020
Background: The District has fully utilized the available horizontal space in the warehouse area and
behind it. In an effort to more efficiently utilize this space, the District is working on installing pallets
racks that will allow for vertical storage as well.
Justification: By building the pallet racks, it will allow the District to continue to maintain an inventory
which will allow for timely service as well as quick emergency repairs.
CAMP #: OH‐08.01.19001
Project Name: Headquarters ‐ Modifications to Ready Room
Project Location: District Headquarters
Total Budget: $345,000
Project Date: 2019 ‐ 2019
Background: Since the District moved to the current headquarters in 1994, service connections have
doubled, and the employee count has risen as well. The Ready Room is located adjacent to the
warehouse and is where all Operations Field Crews meet in the morning to coordinate their daily duties.
In addition, it's also where the locker room facilities are located for employees to shower after their
work day.
Justification: The proposed modifications are to redesign the locker room facilities to alleviate the
crowding issues that occur as well as redesign the Ready Room area to better allow for multiple crews to
utilize it at the same time.
CAMP #: OH‐08.06.19003
Project Name: Headquarters ‐ Rehab demonstration garden
Project Location: District Headquarters
Total Budget: $150,000
Project Date: 2019 ‐ 2019
Background: The District has maintained a water conservation demonstration garden behind the office
since the early 1990’s. Its purpose is to provide a public space for the education and inspiration of low
water‐use landscaping. The physical appearance of the garden, due to both age and maintenance, no
longer supports its intended purpose of enjoying and inspiring low water‐use landscaping.
As part of the Operating budget, the District budgets each fiscal year for a landscape maintenance
contract to take care of landscaping at District facilities. The demonstration garden is but part of this
larger contract and has suffered from a lack of maintenance.
Justification: Since installation in the early 1990’s, the demonstration garden’s aesthetics and irrigation
system has degraded and needs rehabilitation. In its present state, the garden does not support the
District’s water efficiency programs that promote beautiful and functional low water‐use landscapes. A
new garden design and installation will support District water efficiency programs while rehabilitating
aging facility infrastructure related to the adjacent trellis and outdoor patio. A separate contract to
maintain the garden will ensure the right level of attention and care is provided to this asset.
CAMP #: OH‐08.06.19002
Project Name: Headquarters ‐ Replace furniture/workspaces
Project Location: District Headquarters
Total Budget: $500,000
Project Date: 2019 ‐ 2019
Background: The office furniture and modular furniture (such as cubicles and wall dividers) at the
Administration building have been in service since the early 1990's.
After 25+ years, the useful life of the furniture has been exceeded. Additional modular pieces are
unavailable for order which limits the District's ability to replace and modify its existing layout.
Justification: The District is looking to replace the modular furniture for approximately 20,000 square
feet which represents the entirety of the Administration Building except for areas occupied by tenants.
The typical workspace has dramatically changed since the existing furniture was installed. The existing
furniture was designed around a 20th Century workflow while the current workflow is drastically
different. Work stations no longer need to accommodate for several file cabinets and large computers.
However, additional meeting space for coordination and training is becoming increasingly sparse.
Preliminary estimates range from $15 ‐ $22 per square foot for the design and replacement of modular
furniture and office furniture.