5 Why Diagram
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Failure Mode Department/Area Equipment 12/31/1899 1/7/1900 1/14/1900 1/21/1900 1/28/1900 2/4/1900 2/11/1900 2/18/1900 2/25/1900 3/4/1900 3/11/1900 3/18/1900 3/25/1900 4/1/1900 4/8/1900 4/15/1900 4/22/1900 4/29/1900 5/6/1900 5/13/1900 5/20/1900 5/27/1900 6/3/1900 6/10/1900 6/17/1900 6/24/1900 7/1/1900 7/8/1900 7/15/1900 0 2 4 6 8 10 12 0 2 4 6 TOP CONTRIBUTORS WHY #1: WHY #5 WHY #2: WHY #3 TEMPORARY Date _______ COUNTERMEASURES FINAL COUNTERMEASURE Name
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5 Why Diagram
Transcript of 5 Why Diagram
Hybrid 5-Why Analysis Sheet
Hybrid 5-Why5-WHY ANALYSIS SHEETInstructions:1) FILL IN ALL AREAS HIGHLIGHTED IN YELLOW - THE CHARTS WILL UPDATEPERIOD/METRICFailure ModeDepartment/AreaEquipmentDATE1-Jan2-JanTOP CONTRIBUTORS PARETO3-JanCategoryFrequency/Value4-Jan65-Jan56-Jan47-Jan38-Jan29-Jan110-Jan11-Jan12-JanFOR PARETO RANKING, ENTER LOWEST13-JanFREQUENCY PROBLEMS AT TOP, THEN14-JanWORK DOWN IN ORDER15-Jan16-Jan17-Jan18-Jan16-Jul20-Jan21-Jan22-Jan23-Jan24-Jan25-JanNote: Continue on separate page if 5-Whys are not enough to determine root cause.*TBD = To Be Determined
Hybrid 5-Why
Formated 5-WHY
TOP CONTRIBUTORS PARETO
Formated 5-WHY (2)5-WHY DIAGRAM FOR ROOT CAUSE ANALYSISFailure Mode: Empty BlisterDepartment/Area: PackagingEquipment: Hoonga Blister machineProduct Name: Ceftron 1gm IV InjectionBatch No.:1030018Md. Shahidul IslamMohammad Golam NabiAbul Bashar Md. KibriaExecutive, Quality AssuranceExecutive, EngineeringSr. Executive, Production
WHY #1:WHY #5WHY #2:WHY #4WHY #3TEMPORARY Date _______COUNTERMEASURESFINAL COUNTERMEASURE Name ______________- PERMANENT CORRECTIVE ACTION Date _________VERIFICATION: No Recurrence in Three Months? __TBD*_____ Date _______ Single-Point Lesson? _________ Date ________ DO THE 5 WHY'S MAKE SENSE WHEN READ BACKWARD?WHY #1:Vial & ampoule was not present.WHY #2:Checking of blister during auto cartoning on conveyor belt of Auto cartoning machine was not proper.WHY #3:Checking of Blister during blister collection was not proper.WHY #4:Feed checker in blistering machine was not available.WHY #5:Improper feeding of vial & ampoule in blistering machine by auto feeder.ROOT CAUSE:Unavailability of Feed checker & unconciousness of personnel who were invloved in blister checking.
5-WHY DIAGRAM FOR ROOT CAUSE ANALYSISFailure Mode: Empty BlisterDepartment/Area: PackagingEquipment: Hoonga Blister machineProduct Name: Ceftron 1gm IV InjectionBatch No.:1030018WHY#1:WHY#2:WHY#3:WHY#4:WHY#5:ROOT CAUSE:Md. Shahidul IslamMohammad Golam NabiAbul Bashar Md. KibriaExecutive, Quality AssuranceExecutive, EngineeringSr. Executive, Production
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